EP1826306B1 - Looper device for a tufting machine - Google Patents
Looper device for a tufting machine Download PDFInfo
- Publication number
- EP1826306B1 EP1826306B1 EP06003768.6A EP06003768A EP1826306B1 EP 1826306 B1 EP1826306 B1 EP 1826306B1 EP 06003768 A EP06003768 A EP 06003768A EP 1826306 B1 EP1826306 B1 EP 1826306B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gripper
- counter
- knife element
- looper device
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/24—Loop cutters; Driving mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/22—Loop-catching arrangements, e.g. loopers; Driving mechanisms therefor
Definitions
- the invention relates to a gripper device for a tufting machine, in particular for the production of carpets with cutting edge.
- Tufting processes are often used for carpet production.
- a sheet-like carrier material (a so-called backing) is provided with a pile.
- the pile consists of a large number of individual threads, which are stabbed in rows by tufting needles through the backing.
- the backing stitch by stitch is gradually moved under a row of needles.
- the resulting loops are arranged by on the opposite side, for example, from US 2,800,096 held known gripper temporarily and cut in time with the movement of the backing by means of knives, which are received by the grippers. It then creates a Schneidflor, which is also referred to as velor.
- a tufting gripper known which cooperates with a flexible knife.
- the Knife bears under spring bias on the gripper flank and slides along it.
- the gripper device cooperates on the one hand with the tufting needles and on the other hand with the knives.
- the grippers touch the tufting needles with their tips. Due to the relatively high pressure exerted by the knives on the grippers, the grippers are pressed against the needles. The needles wear out relatively quickly. Therefore, the hook tip should not be too hard but still have good wear properties.
- the cut edges and cut surfaces provided on the gripper device also wear relatively quickly due to the friction with the knife during the shearing movement.
- the knives run at high pressure and obliquely over the cutting edges of the gripper devices, which requires the gripper devices to have high edge strength and high hardness.
- the gripper device has a gripper with at least one first gripper section, on which a gripper edge for receiving loops is provided.
- the gripper is associated with a counter knife element having a cutting edge and is adapted to take over the loops of the gripper element.
- the counter knife element carries or holds the gripper.
- the counter knife element in turn is held, for example, in a module block and provided with a connecting means for mounting the gripper.
- the connecting means may for example be formed by a longitudinally extending groove into which the gripper is inserted.
- the gripper can be secured immovably in the groove, for example by form-fitting elements or by clamping action or by other measures.
- both can be cast together in a module block.
- Gripper and counter knife element can be soldered, welded, glued, caulked or otherwise connected.
- the connection point can be arranged at a distance from the gripper section and the cutting edge.
- the cutting edge bearing cutting extension and the gripper portion are with their flat sides with or without bias to each other.
- the gripper may be formed of a tough but not too hard material that will wear little in contact with the tufting needles and will also wear out the tufting needles.
- the gripper can be made of a not too hard, slightly flexible steel.
- the counter knife element can be formed from a particularly wear-resistant, hard material, e.g. HSS, to wear little in contact with the knives.
- the counter knife element By the counter knife element carries the gripper, ensures good alignment of the gripper and counter knife relative to each other.
- the counter knife element can be mounted directly in a module block and thus have a good alignment with respect to the blades.
- the grippers can, if they are reasonably flexible, align themselves with the tufting needles.
- the gripper edge and the cutting edge are preferably straight. However, they can, if necessary, also be provided with a certain curvature. Preferably, they connect steplessly to each other. This allows the undisturbed transition of loops from the gripper edge to the cutting edge.
- the gripper edge and the cutting edge are preferably aligned parallel to each other, wherein they are preferably formed adjacent to each other. It will be obtained while slicing the slings same length leg, so that there is a smooth uniform Schneidflor.
- the gripper is preferably provided with a hook at its end. This prevents slippage of the loops during the return stroke of the gripper, which is required after loop reception, to allow the re-piercing of the tufting needles through the backing.
- the gripper is preferably provided at its end with a shaft which is received by a recess of the counter knife element.
- the recess may, as mentioned, be a groove in which the gripper is immovably mounted.
- the gripper device is set up exclusively for the production of Schneidflor.
- FIG. 1 1 illustrates a gripper module 1 for a tufting machine, which includes gripper devices 2.
- Each gripper device 2 comprises a gripper 3 and a counter knife element 4.
- the gripper devices 2 cooperate with tufting needles, of which a tufting needle 5 is illustrated.
- the counter knife elements 4 cooperate with knives, of which a knife 6 is illustrated.
- the gripper devices 2 are held in the gripper module 1 congruent and parallel to each other.
- the gripper module 1 has a body 7 which, at its upper side, has deep grooves 8, 9, 10 in which the gripper devices 2 sit next to each other.
- For stationary securing the same in the body 7 serve through holes 11, 12 which are formed in the body 7 and enforce the counter blade elements 4.
- the holes 11, 12 take on not illustrated bolts.
- FIGS. 3 and 4 illustrate the counter knife element 4 and the gripper 3 separately. Dotted lines on the gripper 3 and the counter knife element 4 formed and mutually associated structures are related to each other to indicate how the gripper 3 and the counter blade element 4 match.
- the gripper 3 has a first gripper section 13, on which a straight gripper edge 14 is formed.
- the gripper portion 13 is formed in the form of a flat lamination. It runs at its free end 15 in a hook 16, which extends as a projection of the gripper edge 14 away.
- the gripper edge 14 is straight and rounded in the longitudinal direction. In particular, it is not sharp, so that it does not hurt a recorded loop if possible.
- the gripper 3 From the gripper edge 14, two flat sides, which end at a straight back 17 extend.
- the back 17 extends away from the hook 16 as a flat surface.
- the gripper 3 On the flat side facing the counter knife element 4, the gripper 3 has a step 18, which serves to receive a knife extension 19 formed on the counter knife element 4.
- the step 18 may preferably be arranged in the front third of the gripper edge 14.
- the front third is disposed adjacent to the hook 16.
- the step 18 extends over the entire height of in FIG. 4 facing away from the viewer flat side, which is otherwise essentially flat. Likewise just is the opposite, the viewer facing flat side.
- a shaft 20 connects, which has a substantially rectangular cross-section.
- the gripper edge 14 merges into the shaft 20 at a step 21.
- Cutouts 22, 23 provided on the back 17 can serve to fix the gripper 3 in the counterblade element 4.
- the counter knife element 4 has a flat, rectangular in outline body, which at its front, in FIG. 3 right narrow edge has the blade extension 19.
- the flat body is provided with a rectangular cross-section groove 24 whose cross section corresponds to the cross section of the shaft 20 of the gripper 3, so that it can be received by the groove 24.
- the groove is bounded by two flanks 25, 26, wherein the upper flank 26 is formed by an edge. This ends shortly before the blade extension 19 in a step 27.
- This stage 27 is formed on the back 17 Assigned to level 28.
- the steps are matched in height and arrangement to one another such that, when the gripper 3 and the counter knife element 4 are joined together, a smooth surface results at the top of the gripper module 1. This is especially out FIG. 2 seen.
- the back 17 of the gripper 3 merges with the steps 27, 28 in a back 29 of the counter knife element 4. Besides, are off FIG. 2 two in recesses 30, 31 of the counter knife element 4 inserted strips 32, 33 can be seen, which secure the gripper 3 axially immovable.
- the blade extension 19 with its front, preferably flat end face 34 smoothly adjoins the step 18. Loops can slide without being pressed against the end face 34 from the gripper edge 14 of the gripper portion 13 on the blade extension 19 slide.
- This has on its underside a cutting edge 35 which is disposed approximately at the same height as the gripper edge 14.
- the height of the gripper section 13 to be measured between the gripper edge 14 and the back 17 essentially corresponds to the height of the knife extension 19 to be measured in the same direction, ie the distance between the cutting edge 35 and the back 29.
- the cutting edge 35 is formed sharp at least in the transition to the adjacent flat side in order to cut the recorded loop can.
- the cutting edge 35 two-thirds of the length of the gripper portion 14 occupy. Thereby, a contact of the knife 6 with the gripper edge 14 of the gripper portion 13 can be avoided.
- a guide portion 36 is arranged adjacent to the blade extension 19 on the counter blade element 4, which tapers toward the bottom in a wedge shape and can serve to guide the knife 6.
- the gripper module 1 described so far operates as follows:
- a backing 37 is guided in the direction indicated by an arrow 38 transport direction.
- the backing 37 can be guided, as illustrated, at a distance above the gripper module 1 or also at this fitting.
- the tufting needles 5, which are held in a bar take with their eye 39 each a pile 40 and pierce this through the backing.
- the gripper module 1 held on a bar 41 is moved so that the gripper 3 with its gripper section 13 dips in between the tufting needle 5 and the pile threading thread which is exciting to the backing 37.
- the direction of movement of the bar 41 is indicated by an arrow 42.
- the hook 16 prevents the recorded loop slides on the return stroke of the tufting needle 5 of the gripper portion 13. Rather, the noose, like FIG. 6 shown by the loop 43, held on the gripper portion 13.
- FIG. 6 shows further, as are held by the knife 6 now held by the gripper device 2 loops.
- the knife 6 cooperates with the counter knife element 4 by cutting the loops or stitches which have been brought onto the counter knife element 4 by the continuous picking up of loops and the continued movement of the backing 37. The cut takes place by interaction of the cutting edge of the knife 6 with the cutting edge 35 of the counter knife element 4th
- the gripper 3 cooperates with the tufting needle 5 while the counter knife element 4 cooperates with the knife 6.
- the gripper 3 and the counter knife element 4 can each be optimized in terms of their choice of material.
- the gripper 3 and the counter knife element 4 may be made of different steels with different material composition or treatment. This minimizes needle wear and knife and counter knife wear on the one hand.
- a precise operation of the gripper device 2 and a precise interaction with the tufting needle 5 and the knife 6 is made possible.
- the aligned alignment of the gripper edge 14 and the cutting edge 35 to each other ensures a safe and undisturbed loop transport from the gripper 3 on the counter blade element. 4
- a gripping device has a gripper 3 and a counter knife element 4, which are manufactured separately and joined together.
- the gripper module 1 receives the counter knife element 4, which in turn carries the gripper 3. Both parts can be made by caulking, gluing, riveting, Screw or similar measures connected to each other or be cast together in the gripper module 1.
- the counter knife element may comprise the rear two-thirds of the cut surface 35 of the gripper edge 14.
- the cut surface 35 of the counter knife element 4 merges into the gripper edge 14 of the gripper 3 at the same height.
- the transitions are made by slants or overlaps so that the loop does not catch and filaments of the yarn do not get caught.
- the cutting process is carried out exclusively between the counter knife element 4 and the knife 6.
Description
Die Erfindung betrifft eine Greifereinrichtung für eine Tuftingmaschine, insbesondere zur Herstellung von Teppichen mit Schneidflor.The invention relates to a gripper device for a tufting machine, in particular for the production of carpets with cutting edge.
Zur Teppichherstellung dienen häufig Tuftingverfahren. Bei diesen wird ein flächenhaftes Trägermaterial (ein so genanntes Backing) mit einem Flor versehen. Der Flor besteht aus einer großen Anzahl einzelner Fäden, die mittels Tuftingnadeln reihenweise durch das Backing gestochen werden. Dabei wird das Backing Stich für Stich allmählich unter einer Nadelreihe fortbewegt. Die so entstehenden Schlingen werden durch an der Gegenseite angeordnete zum Beispiel aus der
Weiter ist aus der
Somit wirkt die Greifereinrichtung einerseits mit den Tuftingnadeln und andererseits mit den Messern zusammen. Während der Schlingenaufnahme berühren die Greifer mit ihren Spitzen die Tuftingnadeln. Durch den relativ hohen Anpressdruck, den die Messer auf die Greifer ausüben, werden die Greifer an die Nadeln angedrückt. Die Nadeln verschleißen dabei relativ schnell. Deshalb soll die Greiferspitze nicht zu hart sein aber trotzdem gute Verschleißeigenschaften aufweisen.Thus, the gripper device cooperates on the one hand with the tufting needles and on the other hand with the knives. During the loop recording, the grippers touch the tufting needles with their tips. Due to the relatively high pressure exerted by the knives on the grippers, the grippers are pressed against the needles. The needles wear out relatively quickly. Therefore, the hook tip should not be too hard but still have good wear properties.
Die an der Greifereinrichtung außerdem vorgesehenen Schnittkanten und Schnittflächen verschleißen durch die Reibung mit dem Messer während der Scherbewegung relativ schnell. Die Messer laufen mit hohem Druck und schräg über die Schneidkanten der Greifereinrichtungen, was den Greifereinrichtungen eine hohe Kantenfestigkeit und große Härte abverlangt.The cut edges and cut surfaces provided on the gripper device also wear relatively quickly due to the friction with the knife during the shearing movement. The knives run at high pressure and obliquely over the cutting edges of the gripper devices, which requires the gripper devices to have high edge strength and high hardness.
Aus der Praxis ist es bekannt, Greifer aus HSS (High Speed Steel) auszubilden. Solche Greifer führen aber zu einem schnellen Nadelverschleiß.From practice it is known to form grippers made of HSS (High Speed Steel). However, such grippers lead to rapid needle wear.
Des Weiteren ist aus der
Bestehen die Greifer hingegen lediglich aus einem einzigen, einheitlichen Material, ist ein Kompromiss hinsichtlich der Verschleißeigenschaften einerseits im Zusammenwirken mit der Tuftingnadel und andererseits im Zusammenwirken mit dem Messer kaum zu finden.Conversely, if the grippers consist only of a single, unified material, a compromise in terms of wear properties on the one hand in interaction with the tufting needle and on the other hand in cooperation with the knife is hardly to be found.
Davon ausgehend ist es Aufgabe der Erfindung, die Greifereinrichtung zu verbessern.On this basis, it is an object of the invention to improve the gripper device.
Diese Aufgabe wird mit der Greifereinrichtung nach Anspruch 1 gelöst:This object is achieved with the gripper device according to claim 1:
Die erfindungsgemäße Greifereinrichtung weist einen Greifer mit zumindest einem ersten Greiferabschnitt auf, an dem eine Greiferkante zur Aufnahme von Schlingen vorgesehen ist. Dem Greifer ist ein Gegenmesserelement zugeordnet, das eine Schneidkante aufweist und zur Übernahme der Schlingen von dem Greiferelement eingerichtet ist. Das Gegenmesserelement trägt oder hält den Greifer. Dazu ist das Gegenmesserelement seinerseits beispielsweise in einem Modulblock gehalten und mit einem Verbindungsmittel zur Lagerung des Greifers versehen. Das Verbindungsmittel kann beispielsweise durch eine längs durchgehende Nut gebildet sein, in die der Greifer eingelegt ist. Der Greifer kann in der Nut beispielsweise durch Formschlusselemente oder durch Klemmwirkung oder durch andere Maßnahmen unverschiebbar gesichert sein.The gripper device according to the invention has a gripper with at least one first gripper section, on which a gripper edge for receiving loops is provided. The gripper is associated with a counter knife element having a cutting edge and is adapted to take over the loops of the gripper element. The counter knife element carries or holds the gripper. For this purpose, the counter knife element in turn is held, for example, in a module block and provided with a connecting means for mounting the gripper. The connecting means may for example be formed by a longitudinally extending groove into which the gripper is inserted. The gripper can be secured immovably in the groove, for example by form-fitting elements or by clamping action or by other measures.
Zur Verbindung des Greifers mit dem Gegenmesserelement können beide gemeinsam in einen Modulblock eingegossen sein. Greifer und Gegenmesserelement können miteinander verlötet, verschweißt, verklebt, verstemmt oder anderweitig verbunden sein. Ist die Verbindungstechnik mit einer thermischen Belastung des Materials von Greifer und/oder Gegenmesserelement verbunden, kann die Verbindungsstelle von dem Greiferabschnitt und der Schneidkante beabstandet angeordnet sein. Vorzugsweise liegen der die Schneidkante tragende Schneidfortsatz und der Greiferabschnitt mit ihren Flachseiten mit oder ohne Vorspannung aneinander an.To connect the gripper with the counter knife element, both can be cast together in a module block. Gripper and counter knife element can be soldered, welded, glued, caulked or otherwise connected. If the connection technique is associated with a thermal load on the material of the gripper and / or counter knife element, the connection point can be arranged at a distance from the gripper section and the cutting edge. Preferably, the cutting edge bearing cutting extension and the gripper portion are with their flat sides with or without bias to each other.
Durch die gesonderte Ausbildung von Greifer und Gegenmesserelement können beide hinsichtlich der Materialwahl sowie den nötigen Bearbeitungsvorgängen, wie Richten, Härten, Polieren usw., gesondert behandelt werden. Beispielsweise kann der Greifer aus einem zähen aber nicht zu harten Material ausgebildet sein, das im Kontakt mit den Tuftingnadeln wenig verschleißt und auch die Tuftingnadeln wenig verschleißt. Z.B. kann der Greifer aus einem nicht zu harten, etwas flexiblen Stahl ausgebildet sein. Hingegen kann das Gegenmesserelement aus einem besonders verschleißfesten, harten Material ausgebildet sein, z.B. HSS, um beim Kontakt mit den Messern wenig zu verschleißen.Due to the separate design of gripper and counter blade element both can be treated separately with regard to the choice of material and the necessary machining operations, such as straightening, hardening, polishing, etc. For example, the gripper may be formed of a tough but not too hard material that will wear little in contact with the tufting needles and will also wear out the tufting needles. For example, The gripper can be made of a not too hard, slightly flexible steel. On the other hand, the counter knife element can be formed from a particularly wear-resistant, hard material, e.g. HSS, to wear little in contact with the knives.
Indem das Gegenmesserelement den Greifer trägt, ist für eine gute Ausrichtung von Greifer und Gegenmesser relativ zueinander gesorgt. Das Gegenmesserelement kann unmittelbar in einem Modulblock gelagert sein und somit eine gute Ausrichtung in Bezug auf die Messer aufweisen. Die Greifer können sich, wenn sie einigermaßen flexibel sind, an den Tuftingnadeln ausrichten.By the counter knife element carries the gripper, ensures good alignment of the gripper and counter knife relative to each other. The counter knife element can be mounted directly in a module block and thus have a good alignment with respect to the blades. The grippers can, if they are reasonably flexible, align themselves with the tufting needles.
Die Greiferkante und die Schneidkante sind vorzugsweise gerade ausgebildet. Sie können jedoch bedarfsweise auch mit einer gewissen Krümmung versehen sein. Vorzugsweise schließen sie stufenlos aneinander an. Dies ermöglicht den ungestörten Übergang von Schlingen von der Greiferkante auf die Schneidkante.The gripper edge and the cutting edge are preferably straight. However, they can, if necessary, also be provided with a certain curvature. Preferably, they connect steplessly to each other. This allows the undisturbed transition of loops from the gripper edge to the cutting edge.
Die Greiferkante und die Schneidkante sind zueinander vorzugsweise parallel ausgerichtet, wobei sie vorzugsweise aneinander anschließend ausgebildet sind. Es werden dabei beim Aufschneiden der Schlingen gleich lange Schenkel erhalten, so dass sich ein glatter einheitlicher Schneidflor ergibt.The gripper edge and the cutting edge are preferably aligned parallel to each other, wherein they are preferably formed adjacent to each other. It will be obtained while slicing the slings same length leg, so that there is a smooth uniform Schneidflor.
Der Greifer ist an seinem Ende vorzugsweise mit einem Haken versehen. Dieser verhindert ein Abrutschen der Schlingen beim Rückhub des Greifers, der nach Schlingenaufnahme erforderlich ist, um das erneute Durchstechen der Tuftingnadeln durch das Backing zu ermöglichen.The gripper is preferably provided with a hook at its end. This prevents slippage of the loops during the return stroke of the gripper, which is required after loop reception, to allow the re-piercing of the tufting needles through the backing.
Der Greifer ist an seinem Ende vorzugsweise mit einem Schaft versehen, der von einer Ausnehmung des Gegenmesserelements aufgenommen ist. Die Ausnehmung kann, wie erwähnt, eine Nut sein, in der der Greifer unbeweglich gelagert ist. Damit ist die Greifereinrichtung ausschließlich zur Herstellung von Schneidflor eingerichtet.The gripper is preferably provided at its end with a shaft which is received by a recess of the counter knife element. The recess may, as mentioned, be a groove in which the gripper is immovably mounted. Thus, the gripper device is set up exclusively for the production of Schneidflor.
Weitere Einzelheiten vorteilhafter Ausführungsformen der Erfindung sind Gegenstand der Zeichnung, der Beschreibung oder von Unteransprüchen.Further details of advantageous embodiments of the invention are the subject of the drawing, the description or subclaims.
In der Zeichnung sind Ausführungsformen der Erfindung veranschaulicht. Es zeigen:
-
eine Greifereinrichtung mit einer Tuftingnadel und einem Messer in perspektivischer, schematisierter Darstellung,Figur 1 -
die Greifereinrichtung nachFigur 2 in einer anderen perspektivischen Darstellung,Figur 1 -
das Gegenmesserelement der Greifereinrichtung nachFigur 3 in perspektivischer Darstellung,Figur 2 -
den Greifer der Greifereinrichtung nachFigur 4 in perspektivischer Darstellung,Figur 2 -
die Greifereinrichtung nachFigur 5 undFigur 12 beim Aufnehmen von einer Schlinge in schematisierter Seitenansicht, -
die Greifereinrichtung nachFigur 6 in Rückhubposition nach dem Aufschneiden einer Schlinge in schematisierter Darstellung.Figur 5
-
FIG. 1 a gripper device with a tufting needle and a knife in a perspective, schematic representation, -
FIG. 2 the gripper device afterFIG. 1 in another perspective view, -
FIG. 3 the counter knife element of the gripper device afterFIG. 2 in perspective, -
FIG. 4 the gripper of the gripper device afterFIG. 2 in perspective, -
FIG. 5 the gripper device afterFIG. 1 and2 when picking up a loop in a schematic side view, -
FIG. 6 the gripper device afterFIG. 5 in Rückhubposition after cutting a loop in a schematic representation.
In
Die
Der Greifer 3 weist einen ersten Greiferabschnitt 13 auf, an dem eine gerade Greiferkante 14 ausgebildet ist. Der Greiferabschnitt 13 ist in Form einer flachen Blechlamelle ausgebildet. Er läuft an seinem freien Ende 15 in einem Haken 16 aus, der sich als Vorsprung von der Greiferkante 14 weg erstreckt. Die Greiferkante 14 ist in Längsrichtung gerade und quer gerundet. Sie ist insbesondere nicht scharf, so dass sie eine aufgenommene Schlinge möglichst nicht verletzt.The
Von der Greiferkante 14 erstrecken sich zwei Flachseiten, die an einem geraden Rücken 17 enden. Der Rücken 17 erstreckt sich von dem Haken 16 als ebene Fläche weg. An der dem Gegenmesserelement 4 zugewandten Flachseite weist der Greifer 3 eine Stufe 18 auf, die der Aufnahme eines an dem Gegenmesserelement 4 ausgebildeten Messerfortsatzes 19 dient. Die Stufe 18 kann vorzugsweise im vorderen Drittel der Greiferkante 14 angeordnet sein. Das vordere Drittel ist in Nachbarschaft des Hakens 16 angeordnet. Die Stufe 18 erstreckt sich dabei über die gesamte Höhe der in
An dem Greiferabschnitt 13 schließt sich ein Schaft 20 an, der einen im Wesentlichen rechteckigen Querschnitt aufweist. Die Greiferkante 14 geht an einer Stufe 21 in den Schaft 20 über. An dem Rücken 17 vorgesehene Ausschnitte 22, 23 können dazu dienen, den Greifer 3 in dem Gegenmesserelement 4 festzulegen.At the
Das Gegenmesserelement 4 weist einen flachen, im Umriss rechteckigen Körper auf, der an seiner vorderen, in
Während die Stufen 27, 28 ineinander liegen und außen eine glatte Fläche bieten, schließt der Messerfortsatz 19 mit seiner vorderen, vorzugsweise ebenen Stirnfläche 34 glatt an die Stufe 18 an. Schlingen können ohne an der Stirnfläche 34 hängen zu bleiben von der Greiferkante 14 des Greiferabschnitts 13 auf den Messerfortsatz 19 gleiten. Dieser weist an seiner Unterseite eine Schneidkante 35 auf, die etwa auf gleicher Höhe wie die Greiferkante 14 angeordnet ist. Mit anderen Worten, die zwischen Greiferkante 14 und Rücken 17 zu messende Höhe des Greiferabschnitts 13 stimmt im Wesentlichen mit der in gleicher Richtung zu messenden Höhe des Messerfortsatzes 19, d.h. dem Abstand zwischen der Schneidkante 35 und dem Rücken 29 überein. Jedoch ist die Schneidkante 35 zumindest im Übergang zur benachbarten Flachseite scharf ausgebildet, um die aufgenommene Schlinge aufschneiden zu können. Vorzugsweise kann die Schneidkante 35 zwei Drittel der Länge des Greiferabschnitts 14 einnehmen. Dadurch kann eine Berührung des Messers 6 mit der Greiferkante 14 des Greiferabschnitts 13 vermieden werden.While the
Unterhalb der Nut 24 ist in Nachbarschaft zu dem Messerfortsatz 19 an dem Gegenmesserelement 4 ein Führungsabschnitt 36 angeordnet, der nach unten hin keilförmig zuläuft und dazu dienen kann, Messer 6 zu führen.Below the
Das insoweit beschriebene Greifermodul 1 arbeitet wie folgt:The
Wie in
Wie ersichtlich, kooperiert der Greifer 3 mit der Tuftingnadel 5 während das Gegenmesserelement 4 mit dem Messer 6 zusammenwirkt. Der Greifer 3 und das Gegenmesserelement 4 können hinsichtlich ihrer Materialwahl jeweils optimiert werden. Beispielsweise können der Greifer 3 und das Gegenmesserelement 4 aus unterschiedlichen Stählen mit unterschiedlicher Materialzusammensetzung oder Behandlung gefertigt sein. Damit lässt sich einerseits der Nadelverschleiß und andererseits der Messer- und Gegenmesserverschleiß minimieren. Außerdem wird eine präzise Arbeitsweise der Greifereinrichtung 2 und ein präzises Zusammenwirken mit der Tuftingnadel 5 und dem Messer 6 ermöglicht. Des Weiteren sorgt die fluchtende Ausrichtung der Greiferkante 14 und der Schneidkante 35 zueinander für einen sicheren und ungestörten Schlingentransport von dem Greifer 3 auf das Gegenmesserelement 4.As can be seen, the
Bei der beschriebenen Ausführungsform wurde der Gedanke der Trennung der Greiferfunktion und der Schneidfunktion und Aufteilung dieser Funktionen auf den Greifer 3 und das Gegenmesserelement 4 anhand einer Greifereinrichtung 2 veranschaulicht, bei der der Greifer 3 und das Gegenmesserelement 4 in Bezug aufeinander unverstellbar oder unverschiebbar gelagert sind.In the described embodiment, the idea of separating the gripper function and the cutting function and distribution of these functions on the
Eine erfindungsgemäße Greifeinrichtung weist einen Greifer 3 und ein Gegenmesserelement 4 auf, die gesondert hergestellt und zusammengefügt sind. Das Greifermodul 1 nimmt das Gegenmesserelement 4 auf, das seinerseits den Greifer 3 trägt. Beide Teile können durch Verstemmen, Kleben, Nieten, Verschrauben oder ähnliche Maßnahmen miteinander verbunden oder gemeinsam in dem Greifermodul 1 vergossen sein. Das Gegenmesserelement kann die hinteren beiden Drittel der Schnittfläche 35 der Greiferkante 14 umfassen. Die Schnittfläche 35 des Gegenmesserelements 4 geht in gleicher Höhe in die Greiferkante 14 des Greifers 3 über. Die Übergänge sind durch Schrägen oder Überlappungen so gestaltet, dass die Schlinge nicht hängenbleibt und Filamente des Garns nicht verhaken. Der Schnittvorgang wird ausschließlich zwischen dem Gegenmesserelement 4 und dem Messer 6 durchgeführt. Dadurch sind optimale Materialkombinationen möglich, welche beiden Verschleißarten einerseits zwischen dem Greifer 3 und der Tuftingnadel 5 und andererseits zwischen dem Messer 6 und dem Gegenmesserelement 4 gerecht werden. Die Präzision des Greifers 3 und des Gegenmesserelements 4 kann so ausgerichtet sein, dass Einrichtzeiten bei Maschinenumrüstungen verkürzt werden. Der Messerdruck wirkt nicht mehr direkt auf den Greifer 3 und somit auf die Nadel 5, was eine Verbesserung der Nadelstandzeit ergibt. Der Greifer 3 wird nicht mehr so stark ausgelenkt, was zu Ersparnissen an Rüstzeit und weniger Beschädigungen durch starkes Nachbiegen führt. Das Gegenmesserelement 4 und der Greifer 3 können separat ausgetauscht werden.A gripping device according to the invention has a
- 11
- Greifermodulgripper module
- 22
- GreifereinrichtungGripper device
- 33
- Greifergrab
- 44
- GegenmesserelementCounter knife element
- 55
- Tuftingnadeltufting
- 66
- Messerknife
- 77
- Körperbody
- 8, 9, 108, 9, 10
- Nutengroove
- 11, 1211, 12
- Bohrungendrilling
- 1313
- Greiferabschnittgripper section
- 1414
- Greiferkantegripper edge
- 1515
- EndeThe End
- 1616
- Haken ,Hook,
- 1717
- Rückenmove
- 1818
- Stufestep
- 1919
- MesserfortsatzDiameter extension
- 2020
- Schaftshaft
- 2121
- Stufestep
- 22, 2322, 23
- Ausschnittecutouts
- 2424
- Nutgroove
- 25, 2625, 26
- Flankenflanks
- 27, 2827, 28
- Stufestep
- 2929
- Rückenmove
- 30, 3130, 31
- Ausnehmungenrecesses
- 32, 3332, 33
- LeistenAfford
- 3434
- Stirnflächeface
- 3535
- Schneidkantecutting edge
- 3636
- Führungsabschnitteguide sections
- 3737
- BackingBacking
- 3838
- Pfeilarrow
- 3939
- Öhreyelet
- 4040
- Florfadenpile yarn
- 4141
- Barrebar
- 4242
- Pfeilarrow
- 4343
- Schlingeloop
Claims (12)
- Looper device (2) for a tufting machine, in particular for producing carpets with cut pile, with a gripper (3) which has at least one first gripper portion (13) with a gripper edge (14) for picking up loops, and with a counter-knife element (4) for taking the loops from the gripper element (3), wherein the counter-knife element (4) has a cutting edge (35) to which a knife (6) is assigned, characterised in that the counter-knife element (4) is provided with connecting means for mounting the gripper (3), and carries the gripper (3).
- Looper device according to claim 1, characterised in that the gripper edge (14) is formed straight.
- Looper device according to claim 1, characterised in that the cutting edge (35) is formed straight.
- Looper device according to claim 1, characterised in that the gripper edge (14) and the cutting edge (35) are oriented parallel to each other.
- Looper device according to claim 1, characterised in that the gripper edge (13) and the cutting edge (35) are formed adjacent to each other.
- Looper device according to claim 1, characterised in that the gripper (3) has a hook (16) at its end (15).
- Looper device according to claim 1, characterised in that the gripper (3) has a shank (20) which is received in a recess (24) of the counter-knife element (4).
- Looper device according to claim 7, characterised in that the recess (24) is a groove.
- Looper device according to claim 1, characterised in that the gripper (3) is mounted immovably on the counter-knife element (4).
- Looper device according to claim 1, characterised in that the gripper (3) lies with a flat side on the counter-knife element (4).
- Looper device according to claim 1, characterised in that the counter-knife element (4) has a blade extension (19) on which the cutting edge (35) is formed and on which the gripper (3) lies with its flat side.
- Looper device according to claim 1, characterised in that the counter-knife element (4) and the gripper (3) are made of different materials.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06003768.6A EP1826306B1 (en) | 2006-02-24 | 2006-02-24 | Looper device for a tufting machine |
CN2007100053920A CN101029438B (en) | 2006-02-24 | 2007-02-16 | Gripper device for a tufting machine |
KR1020070017929A KR101293067B1 (en) | 2006-02-24 | 2007-02-22 | Gripper device for a tufting machine |
JP2007042021A JP4528794B2 (en) | 2006-02-24 | 2007-02-22 | Gripper device for tufting machine |
US11/709,779 US7520229B2 (en) | 2006-02-24 | 2007-02-23 | Gripper device for a tufting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06003768.6A EP1826306B1 (en) | 2006-02-24 | 2006-02-24 | Looper device for a tufting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1826306A1 EP1826306A1 (en) | 2007-08-29 |
EP1826306B1 true EP1826306B1 (en) | 2018-01-24 |
Family
ID=36658671
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06003768.6A Not-in-force EP1826306B1 (en) | 2006-02-24 | 2006-02-24 | Looper device for a tufting machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US7520229B2 (en) |
EP (1) | EP1826306B1 (en) |
JP (1) | JP4528794B2 (en) |
KR (1) | KR101293067B1 (en) |
CN (1) | CN101029438B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11585029B2 (en) | 2021-02-16 | 2023-02-21 | Card-Monroe Corp. | Tufting maching and method of tufting |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2412859B9 (en) * | 2010-07-28 | 2013-06-19 | Groz-Beckert KG | Tufting gripper with spring bearing of an insert |
EP2412860A1 (en) | 2010-07-28 | 2012-02-01 | Groz-Beckert KG | Looper with double insert body |
KR102354463B1 (en) | 2015-01-09 | 2022-01-24 | 삼성전자주식회사 | Semiconducor devices having retrograde channels and methods for fabricating the same |
DE102015101495B4 (en) * | 2015-02-03 | 2016-08-25 | Groz-Beckert Kg | Loop grab with retaining element |
EP3540110B1 (en) * | 2018-03-15 | 2021-10-13 | Groz-Beckert KG | Loop taker handling device, handling unit and method for handling loop taker modules |
GB2579339B (en) * | 2018-10-04 | 2021-07-07 | Vandewiele Nv | A hook for a tufting machine |
CN114729486B (en) * | 2019-10-29 | 2023-06-30 | 范德威尔瑞典公司 | Tufting tool module |
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US2800096A (en) * | 1954-07-14 | 1957-07-23 | American Safety Razor Corp | Tufter hook |
US3152563A (en) * | 1961-03-15 | 1964-10-13 | Lees & Sons Co James | Tufting machine and looper for producing j-loops |
US3735715A (en) * | 1972-01-24 | 1973-05-29 | W Passons | Apparatus for tufting uniform cut pile |
JPS541155A (en) * | 1977-06-02 | 1979-01-06 | Yoshio Yamamoto | Topper in tufting machine |
DE3303206C2 (en) * | 1982-02-12 | 1985-07-04 | Haniisuchiiru Co. Ltd., Osaka | Tufting machine |
US4509439A (en) * | 1983-09-30 | 1985-04-09 | Tuftco Corporation | Clamp insert for tufting elements in narrow gauge tufting machine |
US4522132A (en) * | 1984-02-27 | 1985-06-11 | Spencer Wright Industries, Inc. | Cut/loop hook for tufting machines |
US4557209A (en) * | 1984-07-13 | 1985-12-10 | Tuftco Corporation | Sculptured high-low cut pile tufting method and apparatus |
JPS6147096U (en) * | 1984-08-30 | 1986-03-29 | 京セラ株式会社 | Single blade looper |
JPS61183994U (en) * | 1985-05-02 | 1986-11-17 | ||
DE4435723C2 (en) * | 1994-10-06 | 1996-08-08 | Zimmermann Jos Gmbh & Co Kg | Tufting process and tufting device suitable for carrying out this process |
GB9924840D0 (en) * | 1999-10-20 | 1999-12-22 | Cobble Blackburn Ltd | Cut pile tufting machine cutting elements |
EP1222330A1 (en) * | 1999-10-20 | 2002-07-17 | Spencer Wright Industries, Inc. | Cut pile tufting machine cutting elements |
CN2591064Y (en) * | 2002-12-17 | 2003-12-10 | 常州市金尔利地毯机件有限公司 | Braiding assembly for tufted rug weaving frame |
-
2006
- 2006-02-24 EP EP06003768.6A patent/EP1826306B1/en not_active Not-in-force
-
2007
- 2007-02-16 CN CN2007100053920A patent/CN101029438B/en not_active Expired - Fee Related
- 2007-02-22 KR KR1020070017929A patent/KR101293067B1/en not_active IP Right Cessation
- 2007-02-22 JP JP2007042021A patent/JP4528794B2/en not_active Expired - Fee Related
- 2007-02-23 US US11/709,779 patent/US7520229B2/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11585029B2 (en) | 2021-02-16 | 2023-02-21 | Card-Monroe Corp. | Tufting maching and method of tufting |
Also Published As
Publication number | Publication date |
---|---|
KR101293067B1 (en) | 2013-08-05 |
CN101029438A (en) | 2007-09-05 |
KR20070088367A (en) | 2007-08-29 |
JP2007224492A (en) | 2007-09-06 |
JP4528794B2 (en) | 2010-08-18 |
EP1826306A1 (en) | 2007-08-29 |
CN101029438B (en) | 2011-07-20 |
US20070199489A1 (en) | 2007-08-30 |
US7520229B2 (en) | 2009-04-21 |
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