EP1812551A2 - Method for removing bacteria from a fermentation broth - Google Patents

Method for removing bacteria from a fermentation broth

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Publication number
EP1812551A2
EP1812551A2 EP05798653A EP05798653A EP1812551A2 EP 1812551 A2 EP1812551 A2 EP 1812551A2 EP 05798653 A EP05798653 A EP 05798653A EP 05798653 A EP05798653 A EP 05798653A EP 1812551 A2 EP1812551 A2 EP 1812551A2
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EP
European Patent Office
Prior art keywords
bacteria
filtration
bentonite
bar
retention
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05798653A
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German (de)
French (fr)
Other versions
EP1812551B1 (en
Inventor
Kevin O'mahony
Frank Hilbrig
Ruth Freitag
Ivo Schumacher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dr Mueller AG
POLYTAG AG
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Dr Mueller AG
POLYTAG AG
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Publication of EP1812551A2 publication Critical patent/EP1812551A2/en
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Publication of EP1812551B1 publication Critical patent/EP1812551B1/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/02Separating microorganisms from their culture media

Definitions

  • the present invention relates to a method for the stepwise separation of
  • Bacteria from a fermentation broth Bacteria from a fermentation broth.
  • Precoat filtration is a well-known process for separating solids from liquids and gases. Special importance is attached to it in biotechnical processes, where cell material from a culture broth of a
  • Yeast cells are different from that of bacteria.
  • a Kerzenanschwemmfilter the type is known from EP 0,064,795.
  • the known filter is used in the continuous separation of nonspecific sewage sludge. Filter aids are not mentioned.
  • WO 01/81249 A1 a device for purifying water or gases of chemical or microbiological contaminants is known.
  • microorganisms bacteria or viruses are called.
  • the known device consists of a container in which a retention agent bentonite, a
  • Bentonite is known to fix bacteria, viruses and so on. Therefore, it is suggested that it can also remove bacteria from a ventilation system.
  • the known method uses a polymer.
  • the bentonite is at one
  • EP 0391 253 describes a process for the purification and deodorization of
  • Enzyme solutions in particular the removal of disturbing colored and odoriferous admixtures with the aid of absorbents, including bentonite. Bentonite is not used to separate the production organisms.
  • the object of the invention is to provide a process which provides the efficient and complete removal of bacterial biomass from fermentations with the highest possible biomass concentrations. allows. It can be assumed that the isolated bacterial cells serve as base material for further processing.
  • the object is achieved according to the invention in that in a first process stage the bacteria-containing fermentation broth is mixed with a retention promoter and in a second process stage the pretreated bacteria are separated by precoat filtration.
  • Retention promoters are mixtures of a polycation (poly (ethyleneimine) (PEI), poly (diallyldimethylammonium chloride) (polyDADMAC)) and a multi-layer silicate (bentonite) but also modified (positively charged) celluloses in question.
  • PEI poly (ethyleneimine)
  • polyDADMAC poly (diallyldimethylammonium chloride)
  • bentonite multi-layer silicate but also modified (positively charged) celluloses in question.
  • the concentration of biomass should preferably have an optical density OD 6 oo of 15 at the time of precoat filtration. If necessary, this can be achieved by dilution. Be cultures with higher optical Densities without filtering prior to the filtration step, the efficiency of the cell retention decreases and the pressure drop across the filter cake increases sharply.
  • the precoat filtration is carried out at a flow rate of 500 to 1500 l / (m2 * h).
  • Bentonite is a multi-layered silicate, which is also known by the synonyms smectite and montmorillonite.
  • PEI Poly (ethyleneimine) from various manufacturers outstandingly suitable.
  • PEI is a polycation composed of ethyleneimine units.
  • High molecular weight PEI 1000 - 50000 g / mol
  • low molecular weight ⁇ 1000 g / mol
  • a second polycation demonstrably good than
  • Retention promoter is suitable, poly (diallyldimethylammonium chloride) (polyDADMAC.
  • polyDADMAC poly (diallyldimethylammonium chloride)
  • Retention promoter mixture is carried out under process conditions, it is advantageous that immediately before the filtration and before the addition of the filter aid, the pH of the suspension is increased to a value of 8, preferably by adding a suitable amount of Tris buffer.
  • Bacteria are (in comparison to eukaryotic cells such as yeasts, fungi or animal / plant cells) very small organisms that are used in biotechnology in a variety of ways for production. Their complete separation from the culture supernatant by simple filtration without filter aid is impossible, the separation by precoat caused extremely voluminous, mechanically stable filter cake (storage of the bacteria in the cake), which would require in the case of the usual in bioproduction cell densities order of magnitude higher filter aid amounts than commonly considered to be industry-compatible.
  • filter aids by pretreatment of bacteria (such as polycations (eg PEI, PoIyDADMAC), multi-charged metal ions (eg Fe3 +, AI3 +, Ca2 +), charged adsorbents such as positively charged cellulose, cross-linking with negatively charged silicate particles) substantially to reduce.
  • bacteria such as polycations (eg PEI, PoIyDADMAC), multi-charged metal ions (eg Fe3 +, AI3 +, Ca2 +), charged adsorbents such as positively charged cellulose, cross-linking with negatively charged silicate particles
  • Bacterial retention has been shown to exceed a pure fixation effect by the retention promoter mixture and is likely due to the formation of a hydrogel by the bentonite during the incubation phase.
  • bacterial filtration after treatment of the culture with PEI (polyDADMAC) / bentonite is of fundamentally different quality
  • the culture medium (pH 6.8) consisted of at least 10 g / l glucose, 2 g / l NaCl, 1.2 g / l MgSO4, 6 g / l Na2HPO4, 3 g / l KH2PO4, 3 g / l (NH4) 2SO4, 1.7 g / l citric acid, 0.01 g / l CaCl2 and trace elements (FeCl3 60 mg / l, Na2EDTA 8.4 mg / l, Zn (CH3COO) 2 8.0 mg / l, MnCl2 15.0 mg / l, CoCl2 2.5 mg / l, Na2MoO4 2.5 mg / l, CuCl 2 1.5 mg / l, H3
  • the filtration was carried out by means of a laboratory candle filter (type TSD-0.012m2 of the
  • the laboratory candle filter has a surface area of 75 cm2 or 40 cm2 and allows, depending on the biomass concentration, the filtration of a few liters of cell suspension per batch.
  • a membrane B31M30, G11M200, or G11M080, all supplied by DrM
  • Various filter aids diatomaceous earths have been used, including the company's "Celpure” materials, World Minerals Inc. (Advanced Minerals and Celites), St Barbara, CA, USA and the "Ce! Atom” materials of Eagle Picher Filtration and Minerals Europe.
  • the experiments were carried out under typical industrial conditions.
  • the flow rate was set between 500 and 1500 l / (m2 * h).
  • the amount of filter aid was between 10 and 20 g / l. All experiments were - unless otherwise indicated - carried out with bacterial cultures E. Coli the nominal OD600 of 15.
  • OD optical density. The measurement is carried out in a known manner with light of wavelength 600 nm and indicates the turbidity of the solution. It gives the reading of the concentration of bacteria in the suspension.
  • Ratio P1000 P100, total amount Final pressure Bacteria retention
  • PolyDADMAC multiply positively charged metal ions (Fe 3+, Al 3+, Ca 2+), Table 3, or adsorption on positively charged cellulose, Table 4, and cross-linking by positively charged ions (polycations, metal ions) with negatively charged filter aid particles, Table 5, It was to be noted, however, that the bacteria adsorbed on positively charged cellulose (also J. Rettenmaier & Söhne) (retention usually ⁇ 50%) were unsuccessful in terms of a complete, but above all stable retention of the bacteria in a filter cake of industry-compatible dimensions.
  • Bentonite is a multi-layer silicate that swells more or less strongly in contact with aqueous solutions. This swelling leads to absorption of various substances from the environment, including bacteria.
  • the mineral swells to an extent between sodium bentonite, which swells strongly, and calcium bentonite, which swells very little.
  • the mineral has positive charges in the spaces of the intermediate layers. This allows an electrostatic interaction with the negatively charged bacteria.
  • the mineral therefore theoretically has the ability to bind bacteria both by adsorption and by absorption.
  • the contents in the bioreactor are mixed with 5 g / l bentonite and 50 mg / l PEI and mixed at room temperature for 1 hour.
  • the filter aid is added (e.g., 20 g / L Celatom FW 14) and the mixture is rapidly filtered at a flow rate of 600 L (m2 * H). Filtrations were carried out with and without the addition of bentonite. The mean values of the results are shown graphically. Show it:
  • Fig. 1 A comparison of the filtration with and without bentonite.
  • Fig. 2 The retention capacity of the bacteria in the filter cake with and without
  • curve 1 shows the filtration without bentonite
  • Curve 2 shows the filtration with the addition of bentonite, wherein surprisingly a 95-100% retention of the bacteria, visible from a near-zero turbidity, is evident.
  • Filtration using bentonite gives a clear filtrate, depending on the type of bentonite used. To achieve the same effect with known filter aids alone would be required by an order of magnitude higher amounts of filter aid.
  • Figure 2 shows the results after a leaching of the filter cake.
  • a washing buffer applied under high pressure to the filter cake without bentonite would lead to a detachment of the bacteria from the cake (left column). They are not tied to the cake.
  • Bentonite on the other hand, can be washed without loss of bacteria (right column).
  • the filter cake obtained with bentonite is of substantially better quality.
  • a great advantage of the method according to the invention is that it is excellently suited for the treatment of large amounts of bacteria, since when using bentonite a permeable, stable filter cake is achieved.
  • the filter cake can be easily washed with other liquids or subjected to further process steps such as in-situ cell lysis.
  • such a filter cake can also be easily dried by air. Further, at the end of filtration, the filter cake can be easily removed from the filter elements, such as a candle filter. There is no sticking to the filter media.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Biotechnology (AREA)
  • Organic Chemistry (AREA)
  • Zoology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Wood Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Microbiology (AREA)
  • Biomedical Technology (AREA)
  • Virology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Tropical Medicine & Parasitology (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Filtering Materials (AREA)

Abstract

The invention relates to method for the stepwise removal of bacteria from a fermentation broth. According to said method, the bacteria in the fermentation broth are mixed with a retention promoter mixture in a first process step and the pretreated bacteria are removed by precoat filtration in a second process step. The inventive method uses a retention promoter mixture from bentonite and polycations such as PEI or polyDADMAC and is suitable for treating large quantities of bacteria. The filter cake obtained with bentonite/PEI has a substantially improved quality.

Description

Verfahren zur Abtrennung von Bakterien aus einer FermentationsbrüheProcess for the separation of bacteria from a fermentation broth
Die vorliegende Erfindung betrifft ein Verfahren zur stufenweisen Abtrennung vonThe present invention relates to a method for the stepwise separation of
Bakterien aus einer Fermentationsbrühe.Bacteria from a fermentation broth.
Die Anschwemmfiltration ist ein bekannter Prozess zur Abtrennung von Feststoffen aus Flüssigkeiten und Gasen. Eine besondere Bedeutung kommt ihr in biotechnischen Prozessen zu, wo Zellmaterial aus einer Kulturbrühe einesPrecoat filtration is a well-known process for separating solids from liquids and gases. Special importance is attached to it in biotechnical processes, where cell material from a culture broth of a
Fermenters abgetrennt werden muss.Fermenters must be separated.
Aus der GB 1 ,082,862 ist ein Verfahren zur Abtrennung von Hefezellen mittels Anschwemmfiltration bekannt. Darin werden Filterhilfsmittel wie Stärke und silikathaltige Fullererden sowie Cellite genannt. Das Verhalten der relativ grossenFrom GB 1, 082,862 a method for the separation of yeast cells by precoat filtration is known. It mentions filter aids such as starch and siliceous Fuller earths as well as Cellite. The behavior of the relatively large
Hefezellen ist verschieden von demjenigen von Bakterien.Yeast cells are different from that of bacteria.
Ein Kerzenanschwemmfilter der Art ist aus der EP 0,064,795 bekannt. Das bekannte Filter wird bei der kontinuierlichen Abtrennung von unspezifischen Abwasserschlämmen eingesetzt. Filterhilfsmittel werden nicht genannt.A Kerzenanschwemmfilter the type is known from EP 0,064,795. The known filter is used in the continuous separation of nonspecific sewage sludge. Filter aids are not mentioned.
Aus der WO 01/81249 A1 ist eine Vorrichtung zur Reinigung von Wasser oder Gasen von chemischen oder mikrobiologischen Verunreinigungen bekannt. Als Mikroorganismen sind Bakterien oder Viren genannt. Die bekannte Vorrichtung besteht aus einem Behälter, in welchem ein Retentionsmittel Bentonit, einFrom WO 01/81249 A1 a device for purifying water or gases of chemical or microbiological contaminants is known. As microorganisms bacteria or viruses are called. The known device consists of a container in which a retention agent bentonite, a
Polymer und anderes Material enthalten sein kann. Von Bentonit ist bekannt, dass es Bakterien, Viren usw. zu fixieren vermag. Deshalb wird vorgeschlagen, dass es auch Bakterien aus einem Ventilationssystem entfernen kann. Die bekannte Methode bedient sich eines Polymers. Das Bentonit ist an einemPolymer and other material may be included. Bentonite is known to fix bacteria, viruses and so on. Therefore, it is suggested that it can also remove bacteria from a ventilation system. The known method uses a polymer. The bentonite is at one
Material im Behälter fixiert. Von einer Filtration mit Filterhiifsmittelnj also einer Anschwemmfiltration kann keine Rede sein.Material fixed in the container. There can be no question of a filtration with filter additives, ie a precoat filtration.
In der US 5,453,200 werden bei der Züchtung von Mikroorganismen diese mittels Filtration oder Zentrifugieren isoliert. Nach der Abtrennung der Mikroorganismen wird vorgeschlagen, das überstehende Filtrat mit Bentonit zu behandelt, um verunreinigende Proteine zu absorbieren. Bentonit wird in diesem Fall also nicht zur Verbesserung der Retention der Mikroorganismen eingesetzt.In the US 5,453,200 in the cultivation of microorganisms, these are isolated by filtration or centrifugation. After separation of the microorganisms, it is proposed to treat the supernatant filtrate with bentonite to absorb contaminating proteins. Bentonite is therefore not used in this case to improve the retention of microorganisms.
Die EP 0391 253 beschreibt ein Verfahren zur Reinigung und Desodorierung vonEP 0391 253 describes a process for the purification and deodorization of
Enzymlösungen, speziell die Entfernung von störenden farblichen und geruchJichen Beimengungen unter Mithilfe von Absorptionsmitteln, unter anderem auch Bentonit. Bentonit wird nicht zur Abtrennung der Produktionsorganismen eingesetzt.Enzyme solutions, in particular the removal of disturbing colored and odoriferous admixtures with the aid of absorbents, including bentonite. Bentonite is not used to separate the production organisms.
Aufgabe der Erfindung ist es, ein Verfahren zur- Verfügung zu stellen, das die effiziente und möglichst vollständige Abtrennung von bakterieller Biomasse aus Fermentationen mit möglichst hohen Biomassekonzentrationen. ermöglicht. Dabei ist davon auszugehen, dass die isolierten Bakterienzellen als Basismaterial für eine Weiterverarbeitung dienen.The object of the invention is to provide a process which provides the efficient and complete removal of bacterial biomass from fermentations with the highest possible biomass concentrations. allows. It can be assumed that the isolated bacterial cells serve as base material for further processing.
Die Aufgabe wird erfindungsgemäss dadurch gelöst, dass in einer ersten Verfahrenstufe die bakterienhaltige Fermentationsbrühe mit einem Retentionspromotor vermischt und in einer zweiten Verfahrensstufe die vorbehandelten Bakterien durch Anschwemmfiltration abgetrennt werden. AlsThe object is achieved according to the invention in that in a first process stage the bacteria-containing fermentation broth is mixed with a retention promoter and in a second process stage the pretreated bacteria are separated by precoat filtration. When
Retentionspromotoren kommen Mischungen aus einem Polykation (Poly(ethylenimin) (PEI), Poly(diallyldimethylammoniumchlorid) (polyDADMAC)) und einem Mehrschichtsilikat (Bentonit) aber auch modifizierte (positiv-geladene) Zellulosen in Frage.Retention promoters are mixtures of a polycation (poly (ethyleneimine) (PEI), poly (diallyldimethylammonium chloride) (polyDADMAC)) and a multi-layer silicate (bentonite) but also modified (positively charged) celluloses in question.
Die Konzentration an Biomasse sollte zum Zeitpunkt der Anschwemmfiltration vorzugsweise eine optische Dichte OD6oo von 15 aufweisen. Wenn nötig kann dies durch Verdünnung erreicht werden. Werden Kulturen mit höheren optischen Dichten ohne einen der Filtration vorangehenden Verdünnungsschritt filtriert, sinkt die Effizienz des Zellrückhalts und der Druckabfall über den Filterkuchen steigt stark an.The concentration of biomass should preferably have an optical density OD 6 oo of 15 at the time of precoat filtration. If necessary, this can be achieved by dilution. Be cultures with higher optical Densities without filtering prior to the filtration step, the efficiency of the cell retention decreases and the pressure drop across the filter cake increases sharply.
Die Anschwemmfiltration wird mit einer Durchflussrate von 500 bis 1500 l/(m2*h) durchgeführt.The precoat filtration is carried out at a flow rate of 500 to 1500 l / (m2 * h).
Als Retentionspromotormischung hat sich die Zugabe von 5 bis 500 mg/l Polykation (PEI, PoIyDADMAC) und 2 bis 10 g/l Bentonit als besonders vorteilhaft erwiesen. Unter diesen Bedingungen ist ein nahezu vollkommener Bakterienrückhalt gewährleistet (mindestens > 98 %). Bei einer Zugabe von geringeren Mengen an Polykation und/oder Bentonit sinkt die Effizienz der Bakterienretention (< 50 %); höhere Mengen an Polykationen verbessern die Filtrationseffizienz nicht weiter und führen zu höheren Filtrationsdrücken, während bei höheren Bentonitzugaben (mehr als 10 g/l) unnötig voluminöse Filterkuchen und damit unökonomische Filtrationsbedingungen erreicht werden. Gleichzeitig steigen Filtrationsdrücke ebenfalls an.As a retention promoter mixture, the addition of 5 to 500 mg / l of polycation (PEI, polyDADMAC) and 2 to 10 g / l of bentonite has proven particularly advantageous. Under these conditions almost complete bacteria retention is guaranteed (at least> 98%). If smaller amounts of polycation and / or bentonite are added, the efficiency of bacterial retention decreases (<50%); Higher levels of polycations do not further improve filtration efficiency and result in higher filtration pressures, while at higher bentonite additions (greater than 10 g / L) unnecessarily bulky filter cakes and thus uneconomical filtration conditions are achieved. At the same time, filtration pressures also increase.
Bentonit ist ein Mehrschichtsilikat, das auch unter dem Synonymen Smektit und Montmorillonit bekannt ist.Bentonite is a multi-layered silicate, which is also known by the synonyms smectite and montmorillonite.
Es hat sich als vorteilhaft erwiesen, dass mit Natrium aktiviertes Bentonit, oder Natriumbentonit, verwendet wird. Mit Natrium aktiviertes Bentonit hat besonders gute Ergebnisse geliefert. Auch Kalziumbentonit hat sich als brauchbar erwiesen.It has been found advantageous to use sodium activated bentonite, or sodium bentonite. Sodium activated bentonite has given particularly good results. Calcium bentonite has also proved useful.
Als Polykationen für die Retentionspromotormischung sind weiterAs polycations for the retention promoter mixture are further
Poly(ethylenimin) (PEI) verschiedener Hersteller hervorragend geeignet. PEI ist ein aus Ethylenimineinheiten aufgebautes Polykationen. Dabei sind hochmolekulare PEI (1000 - 50000 g/mol) besser geeignet als niedermolekulare (< 1000 g/mol), bei vergleichbarer Molmasse sind verzweigte Moleküle besser geeignet als unverzweigte. Ein zweites Polykation, das sich nachweislich gut alsPoly (ethyleneimine) (PEI) from various manufacturers outstandingly suitable. PEI is a polycation composed of ethyleneimine units. High molecular weight PEI (1000 - 50000 g / mol) are better suited than low molecular weight (<1000 g / mol), with comparable molar mass, branched molecules are better suited than unbranched ones. A second polycation demonstrably good than
Retentionspromotor eignet, ist Poly(diallyldimethylammoniumchlorid) (polyDADMAC. Während der erste Prozessschritt (Behandlung mit derRetention promoter is suitable, poly (diallyldimethylammonium chloride) (polyDADMAC. During the first process step (treatment with the
Retentionspromotormischung) unter Prozessbedingungen durchgeführt wird, ist es von Vorteil, dass unmittelbar vor der Filtration und vor Zugabe des Filterhilfsmittels der pH-Wert der Suspension auf einen Wert von 8 erhöht wird, präferentiell durch Zugabe einer geeigneten Menge an Tris-Puffer.Retention promoter mixture) is carried out under process conditions, it is advantageous that immediately before the filtration and before the addition of the filter aid, the pH of the suspension is increased to a value of 8, preferably by adding a suitable amount of Tris buffer.
Weiterhin ist es von Vorteil, dass unmittelbar vor der Filtration 100 - 1000 mM NaCI zugemischt werden. Die Zugabe von Tris und NaCI hat den Vorteil, dass der Filtrationsdruck reduziert wird und dadurch die Durchlässigkeit des Filterkuchens leicht erhöht wird.Furthermore, it is advantageous for 100-1000 mM NaCl to be mixed in immediately before the filtration. The addition of Tris and NaCl has the advantage that the filtration pressure is reduced and thereby the permeability of the filter cake is slightly increased.
Bakterien sind (im Vergleich zu eukaronytischen Zellen wie Hefen, Pilzen oder Tier-/Pflanzenzellen) sehr kleine Organismen, die in der Biotechnologie in vielfältiger Weise zur Produktion eingesetzt werden. Ihre vollständige Abtrennung vom Kulturüberstand durch einfache Filtration ohne Filterhilfsmittel ist unmöglich, die Abtrennung durch Anschwemmfiltration bedingt extrem voluminöse, mechanisch stabile Filterkuchen (Einlagerung der Bakterie in den Kuchen), die im Falle der in der Bioproduktion üblichen Zelldichten um Größenordnungen höhere Filterhilfsmittelmengen bedingen würden, als gemeinhin als industriekompatibel gelten. Es ist nicht möglich die benötigten Mengen an Filterhilfsmittel durch Vorbehandlung der Bakterien (etwa durch Polykationen (e.g. PEI, PoIyDADMAC), mehrfachgeladenen Metallionen (e.g. Fe3+, AI3+, Ca2+), geladene Adsorbenzien wie positiv-geladene Zellulose, Quervernetzung mit negativ geladenen Silikatpartikeln) wesentlich zu reduzieren. Gleichzeitig ist in allen Fällen die Fixierung der Zellen im Filterkuchen ungenügend für den Aufbau eines robusten Prozesses. Die Bakterien werden typischerweise schon durch geringe Druck oderBacteria are (in comparison to eukaryotic cells such as yeasts, fungi or animal / plant cells) very small organisms that are used in biotechnology in a variety of ways for production. Their complete separation from the culture supernatant by simple filtration without filter aid is impossible, the separation by precoat caused extremely voluminous, mechanically stable filter cake (storage of the bacteria in the cake), which would require in the case of the usual in bioproduction cell densities order of magnitude higher filter aid amounts than commonly considered to be industry-compatible. It is not possible the necessary amounts of filter aids by pretreatment of bacteria (such as polycations (eg PEI, PoIyDADMAC), multi-charged metal ions (eg Fe3 +, AI3 +, Ca2 +), charged adsorbents such as positively charged cellulose, cross-linking with negatively charged silicate particles) substantially to reduce. At the same time, in all cases, fixing the cells in the filter cake is insufficient for building a robust process. The bacteria are typically already affected by low pressure or
Volumenstromschwankungen wieder aus dem Filterkuchen ausgewaschen (ausbluten der Bakterien). Dies verunmöglicht eine Prozessierung der Bakterien im Filterkuchen (Waschen, Pufferaustausch, Zelllyse) und damit jeden Ansatz zur Prozessintensivierung durch Prozessintegration.Volume flow fluctuations washed out of the filter cake again (bleeding of the bacteria). This makes it impossible to process the bacteria in the filter cake (washing, buffer exchange, cell lysis) and thus any process intensification approach through process integration.
Die Verwendung von Bentonit und Polykationen wie PEI oder PoIyDADMAC als Retentionspromotor bei der Anschwemmfiltration führt in überraschender Weise zu einer vollständigen und völlig stabilen Abtrennung der Bakterien in Filterkuchen handhabbaren Ausmaßes. Die beobachtete hohe Effizienz desThe use of bentonite and polycations such as PEI or PoIyDADMAC as a retention promoter in precoat filtration surprisingly leads to a complete and completely stable separation of the bacteria in Filter cake manageable extent. The observed high efficiency of the
Bakterienrückhaltes geht nachweislich über einen reinen Fixierungseffekt durch die Retentionspromotorenmischung hinaus und ist wahrscheinlich auf die Bildung eines Hydrogels durch das Bentonit während der Inkubationsphase zurückzuführen. In jedem Falle ist eine Bakterienfiltration nach Behandlung der Kultur mit PEI (polyDADMAC)/Bentonit von grundlegend anderer QualitätBacterial retention has been shown to exceed a pure fixation effect by the retention promoter mixture and is likely due to the formation of a hydrogel by the bentonite during the incubation phase. In any case, bacterial filtration after treatment of the culture with PEI (polyDADMAC) / bentonite is of fundamentally different quality
(Druckabfall, Filtrierbarkeit, Bakterienrückhalt, Fixierung der Bakterien im Filterkuchen) als eine anderweitig analoge Filtration (Filterhilfsmittel, Durchflussgeschwindigkeit) ohne Vorbehandlung oder nach Vorbehandlung mit einem Polykation allein.(Pressure drop, filterability, bacterial retention, fixation of the bacteria in the filter cake) as an otherwise analogous filtration (filter aid, flow rate) without pretreatment or after pretreatment with a polycation alone.
Beispiel für BakterienExample of bacteria
Bakterien des Stammes (E. Coli DH5 von Clontech-BD Biosciences, PaIo Alto, California, USA) wurden in bekannter Weise in einem Bioreaktor (Chemap FZ) kultiviert. Das Kultur-Medium (pH 6.8) bestand aus wenigstens 10 g/l Glucose, 2 g/L NaCI, 1.2 g/l MgSO4, 6 g/l Na2HPO4, 3g /I KH2PO4, 3 g/l (NH4)2SO4, 1.7 g/l Zitronensäure, 0.01 g/l CaCl2 und Spurenelementen (FeCI3 60 mg/l, Na2EDTA 8.4 mg/l, Zn(CH3COO)2 8.0 mg/l, MnCI2 15.0 mg/l, CoCI2 2.5 mg/l, Na2MoO4 2.5 mg/l, CuCI2 1.5 mg/l, H3BO3 3.0 mg/l.). 02 wurde nicht gemessen, dieBacteria of the strain (E. coli DH5 from Clontech-BD Biosciences, Paolo Alto, California, USA) were cultured in a known manner in a bioreactor (Chemap FZ). The culture medium (pH 6.8) consisted of at least 10 g / l glucose, 2 g / l NaCl, 1.2 g / l MgSO4, 6 g / l Na2HPO4, 3 g / l KH2PO4, 3 g / l (NH4) 2SO4, 1.7 g / l citric acid, 0.01 g / l CaCl2 and trace elements (FeCl3 60 mg / l, Na2EDTA 8.4 mg / l, Zn (CH3COO) 2 8.0 mg / l, MnCl2 15.0 mg / l, CoCl2 2.5 mg / l, Na2MoO4 2.5 mg / l, CuCl 2 1.5 mg / l, H3BO 3 3.0 mg / l.). 02 was not measured, the
Kultivierung jedoch bei maximalem Luftstrom, d. h. etwa 30 l/min, durchgeführt. Eine Temperatur von 37 0C wurde eingestellt. Nach 16 Stunden war der Biorektor bereit zur Ernte (OD600 > 15).However, cultivation at maximum air flow, ie about 30 l / min performed. A temperature of 37 0 C was set. After 16 hours the bioreactor was ready to harvest (OD600> 15).
Die Filtration erfolgte mittels eines Laborkerzenfilters (Type TSD-0.012m2 derThe filtration was carried out by means of a laboratory candle filter (type TSD-0.012m2 of the
Firma DrM, Dr. Müller AG, Männedorf, Schweiz). Der Laborkerzenfilter hat eine Oberfläche von 75 cm2 oder 40 cm2 und erlaubt je nach Biomassekonzentration die Filtration von einigen Litern Zellsuspension pro Ansatz. Eine Membran (B31M30, G11M200, oder G11M080, alles geliefert von DrM) unterstützt von einer Metallplatte wurde als Filtermittel verwendet. Verwendet wurden verschiedene Filterhilfsmittel (Diatomeenerden), unter anderem die „Celpure"- Materialien der Firma, World Minerals Inc. (Advanced Minerals and Celite), St Barbara, CA, USA und die „Ce!atom"-Materialien der Firma Eagle Picher Filtration and Minerals Europe.DrM, Dr. Müller AG, Männedorf, Switzerland). The laboratory candle filter has a surface area of 75 cm2 or 40 cm2 and allows, depending on the biomass concentration, the filtration of a few liters of cell suspension per batch. A membrane (B31M30, G11M200, or G11M080, all supplied by DrM) supported by a metal plate was used as a filter medium. Various filter aids (diatomaceous earths) have been used, including the company's "Celpure" materials, World Minerals Inc. (Advanced Minerals and Celites), St Barbara, CA, USA and the "Ce! Atom" materials of Eagle Picher Filtration and Minerals Europe.
Die Versuche wurden unter industrietypischen Bedingungen durchgeführt. Die Durchflussrate wurde zwischen 500 und 1500 l/(m2*h) eingestellt. Die Menge an Filterhilfsmittel betrug zwischen 10 und 20 g/l. Alle Versuche wurden - soweit nicht gesondert gekennzeichnet - mit Bakterienkulturen E. Coli der nominellen OD600 von 15 durchgeführt.The experiments were carried out under typical industrial conditions. The flow rate was set between 500 and 1500 l / (m2 * h). The amount of filter aid was between 10 and 20 g / l. All experiments were - unless otherwise indicated - carried out with bacterial cultures E. Coli the nominal OD600 of 15.
OD = Optische Dichte. Die Messung wird in bekannter Weise mit Licht der Wellenlänge 600nm durchgeführt und gibt die Trübung der Lösung an. Sie gibt den Messwert der Konzentration der Bakterien in der Suspension an.OD = optical density. The measurement is carried out in a known manner with light of wavelength 600 nm and indicates the turbidity of the solution. It gives the reading of the concentration of bacteria in the suspension.
Versuche mit verschiedenen Arten und Körnungen sowie Mengen von Filterhilfsmitteln wie Kieselguren (Diatomeenerden) führten nicht zum Erfolg. Lediglich unwirtschaftlich grosse Mengen an Kieselguren brachten eine brauchbare Klärung. Eine wirksame und wirtschaftliche Abtrennung der Bakterien einer Kultur ist nur mit Filterhilfsmitteln nicht möglich. Darüber hinaus werden die Bakterien nicht ausreichend stabil im Filterkuchen zurückgehalten. Das macht die Filtration unsicher und beeinträchtigt bzw. verunmöglicht eine weitere Behandlung (Waschen, Zelllyse) der bakterienhaltigen Filterkuchen.Experiments with different types and grains as well as amounts of filter aids such as diatomaceous earths (diatomaceous earths) did not lead to success. Only uneconomically large amounts of kieselguhr brought a useful clarification. An effective and economical separation of the bacteria of a culture is only possible with filter aids. In addition, the bacteria are not sufficiently stable retained in the filter cake. This makes the filtration uncertain and impairs or makes impossible further treatment (washing, cell lysis) of the bacteria-containing filter cake.
Versuchsergebnisse sind in den Tabellen 1 und 2 aufgezeigt:Test results are shown in Tables 1 and 2:
Table 1 Results of the body feed filtration experiments with various diatomaceous earths as filter aids.Table 1 Results of the body feed filtration experiments with various diatomaceous earths as filter aids.
Amount and type of filter aid Final pressure Bacteria retention*Amount and type of filter aid Final pressure Bacteria retention *
5 g/L Celpure P100 3 bar** 72 %5 g / L Celpure P100 3 bar ** 72%
10 g/L Celpure P100 3 bar** 65 %10 g / L Celpure P100 3 bar ** 65%
5 g/L Celpure P300 2.85 bar** 36 %5 g / L Celpure P300 2.85 bar ** 36%
10 g/L Celpure P300 0.8 bar 38.5 %10 g / L Celpure P300 0.8 bar 38.5%
15 g/L Celpure P300 0.6 bar 50 %15 g / L Celpure P300 0.6 bar 50%
20 g/L Celpure P300 0.8 bar 74 %20 g / L Celpure P300 0.8 bar 74%
30 g/L Celpure P300 0.4 bar 75 %30 g / L Celpure P300 0.4 bar 75%
0.25 g/L Celpure P1000 1.8 bar 13 %0.25 g / L Celpure P1000 1.8 bar 13%
1 g/L Celpure P1000 0.6 bar 16 %1 g / L Celpure P1000 0.6 bar 16%
5 g/L Celpure P1000 O bar 19 %5 g / L Celpure P1000 O bar 19%
10 g/L Celatom FW12 0.9 bar 69 % 30 g/L Celatom FP4 L35 66_%10 g / L Celatom FW12 0.9 bar 69% 30 g / L Celatom FP4 L35 66_%
* always refers to the amount retained in the cake in regard to the volume, ** the filtration had to be terminated prematurely due to clogging of the filter cake.due to clogging of the filter cake.
Table 2 Results of the body feed filtration experiments with mixtures of fine and coarse diatomaceous earths as filter aids.Table 2 Results of the filtration experiments with mixtures of fine and coarse diatomaceous earths as filter aids.
Ratio P1000 : P100, total amount Final pressure Bacteria retentionRatio P1000: P100, total amount Final pressure Bacteria retention
P1000 alone (5 g/L) 0.05 bar 23 %P1000 alone (5 g / L) 0.05 bar 23%
9 : l, 2 g/L 2.6 bar* 9 %9: l, 2 g / L 2.6 bar * 9%
9 : I3 5 g/L 1.1 bar 23 %9: I 3 5 g / L 1.1 bar 23%
9 : 1, 10 g/L 0.3 bar 23 %9: 1, 10 g / L 0.3 bar 23%
9 : 1, 15 g/L 0.2 bar 39 %9: 1, 15 g / L 0.2 bar 39%
3 : 1, 2 g/l 2.5 bar* 19 %3: 1, 2 g / l 2.5 bar * 19%
3 : 1, 5 g/L 1.2 bar 27 %3: 1, 5 g / L 1.2 bar 27%
3 : 1, 10 g/L 0.4 bar 33 %3: 1, 10 g / L 0.4 bar 33%
3 : 1, 15 g/l 0.2 bar 43 %3: 1, 15 g / l 0.2 bar 43%
1 : 1, 5 g/L 1.5 bar 53 %1: 1, 5 g / L 1.5 bar 53%
1 : 1, 10 g/L 0.6 bar 37 %1: 1, 10 g / L 0.6 bar 37%
1 : 4, 5 g/L 3.0 bar* 55 %1: 4, 5 g / L 3.0 bar * 55%
1 : 4, 10 g/L 1.5 bar 62 %1: 4, 10 g / L 1.5 bar 62%
Celatom FW6 : FW12, 1:1 10g/L 2.4 bar* 82 %Celatom FW6: FW12, 1: 1 10g / L 2.4 bar * 82%
* filtration had to be terminated prematurely due to clogging Qf the filter cake.* filtration had to be prematurely due to clogging Qf the filter cake.
Auch Versuche zu Filtrationen mittels anderer Filterhilfsmittel (Zellulose, J. Rettenmaier & Söhne, Rosenberg, Deutschland, keinerlei Retention zu beobachten) oder nach Flockulierung der Bakterien durch Polykationen (PEI,Also experiments on filtration by means of other filter aids (cellulose, J. Rettenmaier & Söhne, Rosenberg, Germany, to observe any retention) or after flocculation of the bacteria by polycations (PEI,
PoIyDADMAC) oder mehrfach positiv geladene Metallionen (Fe3+, AI3+, Ca2+), Tabelle 3, bzw. Adsorption an positiv-geladener Cellulose, Tabelle 4, und Quervernetzung durch positiv-geladene Ionen (Polykationen, Metallionen) mit negativ geladenen Filterhilfsmittelpartikeln, Tabelle 5, waren erfolglos im Sinne eines möglichst vollständigen, aber vor allem stabilen Rückhalts der Bakterien in einem Filterkuchen industriekompatiblen Ausmasses Es ist allerdings anzumerken, dass die auf positiv-geladener Zellulose (ebenfalls J. Rettenmaier & Söhne) adsorbierten Bakterien (Retention in der Regel < 50 % bei den hier berücksichtigten „Industrie-kompatiblen" maximalen Filterhiifsmittelmengen) nach der Filtration stabil im Filterkuchen etabliert waren und solche Filterkuchen z.B. ohne merkliches Ausbluten der Bakterien mit verschiedenen Waschpuffern gewaschen werden konnten. Dies wurde bei keinem anderen der bislang dargelegten Experimente beobachtet. Table 3 Results of the filtration experiments afiter flocculation with PEI. Conditions Final pressure Bacteria retentionPolyDADMAC) or multiply positively charged metal ions (Fe 3+, Al 3+, Ca 2+), Table 3, or adsorption on positively charged cellulose, Table 4, and cross-linking by positively charged ions (polycations, metal ions) with negatively charged filter aid particles, Table 5, It was to be noted, however, that the bacteria adsorbed on positively charged cellulose (also J. Rettenmaier & Söhne) (retention usually <50%) were unsuccessful in terms of a complete, but above all stable retention of the bacteria in a filter cake of industry-compatible dimensions. at the "industry-compatible" maximum filter aid amounts considered here), they were stably established in the filter cake after filtration and such filter cakes could be washed without noticeable bleeding of the bacteria with different wash buffers, for example, which has not been observed in any of the other experiments presented so far. Table 3 Results of the filtration experiments afiter flocculation with PEI. Conditions Final pressure Bacteria retention
FW 610 g/L, PEI 350 mg/L 1.6 bar 81%FW 610 g / L, PEI 350 mg / L 1.6 bar 81%
FW 12 lOg/L, PEI 350mg/L 1.1 bar 77%FW 12 lOg / L, PEI 350mg / L 1.1 bar 77%
FWl 210g/L, PEI 325mg/L, pH 8, 50 mM NaCl 3.0 bar 86%FWI 210g / L, PEI 325mg / L, pH 8, 50mM NaCl 3.0 bar 86%
FW1220g/L, PEI 325mg/L, pH 8, 50 mM NaCl 1.7 bar 87%FW1220g / L, PEI 325 mg / L, pH 8, 50 mM NaCl 1.7 bar 87%
FW1220g/L, PEI 337.5mg/L5 pH 8, 50 mM NaCl 1.5 bar 87.5 %FW1220g / L, PEI 337.5mg / L 5 pH 8, 50mM NaCl 1.5bar 87.5%
FW1210g/L,PEI45mg/L 2.0 bar 87%FW1210g / L, PEI45mg / L 2.0 bar 87%
FW 1210 g/L, PEI425 mg/L • 1.4 bar 94%FW 1210 g / L, PEI425 mg / L • 1.4 bar 94%
FW 1210 g/L, PEI4150 mg/L 2.0 bar 100%FW 1210 g / L, PEI4150 mg / L 2.0 bar 100%
FW14 lOg/L, PEI 325mg/L, pH 8, NaCl 50 mM 2.2 bar 83%FW14 lOg / L, PEI 325 mg / L, pH 8, NaCl 50 mM 2.2 bar 83%
FWl 420g/L, PEI 337.5mg/L, pH 8 1.5 bar 87%FWL 420g / L, PEI 337.5mg / L, pH 8 1.5 bar 87%
FW1420g/L, PEI 337.5mg/L, pH 8, NaCl 50 mM 1.2 bar 86 %FW1420g / L, PEI 337.5mg / L, pH 8, NaCl 50mM 1.2 bar 86%
FW2010g/L, PEI 325 mg/L, pH .8, NaCl 50 mM 1.5 bar 74% FW2010g/L5 PEI450 mg/L 3.0 bar 70%FW2010g / L, PEI 325 mg / L, pH . 8, NaCl 50 mM 1.5 bar 74% FW2010g / L 5 PEI450 mg / L 3.0 bar 70%
FW 2020 g/L, PEI 450 mg/L 2.6 bar 92%FW 2020 g / L, PEI 450 mg / L 2.6 bar 92%
* filtration had to be terminated prematurely due to clogging of the filter cake.* filtration had to be prematurely due to clogging of the filter cake.
Table 4 Cäpture/sedimentation of bacteria with charged cellulose.Table 4 Capture / sedimentation of bacteria with charged cellulose.
Conditions BE600/20 BE600/20 BE600/20 FDY FIC EFC EFCConditions BE600 / 20 BE600 / 20 BE600 / 20 FDY FIC EFC EFC
10 g/L 5g/L lg/L 600 200 900CT 950 C 1010 g / L 5g / L lg / L 600 200 900CT 950 C 10
10 g/L 10 g/L 10 g/L g/L pH 5.510 g / L 10 g / L 10 g / L g / L pH 5.5
0.0 M NaCl 31% 27% 28% 23% 24%0.0 M NaCl 31% 27% 28% 23% 24%
0.1 MNaCl 23% 17% 12%0.1 M NaCl 23% 17% 12%
0.25 M 23.5 % 18% . 11 %0.25 M 23.5% 18%. 11%
NaClNaCl
0.5MNaCl 28% 22.5 % 13% pH 7.00.5M NaCl 28% 22.5% 13% pH 7.0
0.0 M NaCl 29% 20% 27% 21% 18%0.0 M NaCl 29% 20% 27% 21% 18%
0.1 MNaCl 25% 22% 18%0.1 MNaCl 25% 22% 18%
0.25 M 30% 23% 16%0.25 M 30% 23% 16%
NaClNaCl
0.5MNaCl 28% 17% 18% pH 8.00.5M NaCl 28% 17% 18% pH 8.0
0.0 M NaCl 29% 17% 24.5 % 20% 17%0.0 M NaCl 29% 17% 24.5% 20% 17%
0.1 MNaCl 36% 34% 28%0.1 MNaCl 36% 34% 28%
0.25 M 38.5 % 29% 27%0.25 M 38.5% 29% 27%
NaClNaCl
0.5 M NaCl 37% 29% 28% Table 5 Filtration of bacteria cross linked to diatomaceous earth0.5 M NaCl 37% 29% 28% Table 5 Filtration of bacteria cross linked to diatomaceous earth
Conditions Final pressure Bacteria retentionConditions Final pressure Bacteria retention
10g/L FW12, 10 mg/L AlCl3 3.0 bar* 75.5 % 10g/L FW12, 1 mg/L AlCl3 3.5 bar 74 % 10 g/L FW12, 0.1 mg/L AlCl3 2.0 bar 69 %10g / L FW12, 10 mg / L AlCl 3 3.0 bar * 75.5% 10g / L FW12, 1 mg / L AlCl 3 3.5 74% 10 bar g / L FW12, 0.1 mg / L AlCl 3 2.0 bar 69%
10 g/L FW123 5 mg/L PEI4 2.0 bar* 87 %10 g / L FW12 3 5 mg / L PEI4 2.0 bar * 87%
10 g/L FW 12, 25 mg/L PEI4 1.4 bar* 94 %10 g / L FW 12, 25 mg / L PEI4 1.4 bar * 94%
10 g/L FW 12, 150 mg/L PEI4 2.0 bar* 100 %10 g / L FW 12, 150 mg / L PEI4 2.0 bar * 100%
10 g/L P1000, 75 mg/L PEI 4 1.1 bar 88 %10 g / L P1000, 75 mg / L PEI 4 1.1 bar 88%
10. g/L P1000, 100 mg/L PEI4 1.3 bar 97 %10. g / L P1000, 100 mg / L PEI4 1.3 bar 97%
10 g/L P1000, 125 mg/L PEI4 ' 1.2 bar 95 %10 g / L P1000, 125 mg / L PEI4 ' 1.2 bar 95%
10 g/L FW20, 50 mg/L PEI4 3.0 bar 70 %10 g / L FW20, 50 mg / L PEI4 3.0 bar 70%
20 g/L FW 20, 50 mg/L PEI 4 2.6 bar 92 %20 g / L FW 20, 50 mg / L PEI 4 2.6 bar 92%
10 g/L FW12, 10 g/L P1000, 5 mg/L PEI4 0.6 bar 75 %10 g / L FW12, 10 g / L P1000, 5 mg / L PEI4 0.6 bar 75%
10 g/L FW12, 10 g/L P1000, 25 mg/L PEI4 0.4 bar 83 %10 g / L FW12, 10 g / L P1000, 25 mg / L PEI4 0.4 bar 83%
10 g/L FW12, 10 g/L PlOOO, 150 mg/L PEI4 . 1.5 bar 90.5 %10 g / L FW12, 10 g / L PlOOO, 150 mg / L PEI4. 1.5 bar 90.5%
* filtration had to be terminated prematurely due to clogging of the filter cake.* filtration had to be prematurely due to clogging of the filter cake.
Versuche mit Bentonit:Experiments with bentonite:
Bentonit ist ein Mehrschichtsilikat, das in Kontakt mit wässerigen Lösungen mehr oder weniger stark aufquillt. Diese Quellung führen zu einer Absorption von unterschiedlichen Stoffen aus der Umgebung, so auch Bakterien. Nach zahlreichen Vorversuchen wurde mit Natrium aktiviertes Bentonit zurBentonite is a multi-layer silicate that swells more or less strongly in contact with aqueous solutions. This swelling leads to absorption of various substances from the environment, including bacteria. After numerous preliminary experiments with sodium activated bentonite was added to the
Durchführung des Ausführungsbeispiels gewählt. Das Mineral quillt in einem Ausmass das zwischen Natriumbentonit, welches stark quillt, und Kalziumbentonit, das sehr wenig quillt, liegt. Das Mineral weist positive Ladungen in den Räumen der Zwischenschichten auf. Dies erlaubt eine elektrostatische Wechselwirkung mit den negativ geladenen Bakterien. Das Mineral hat daher theoretisch die Fähigkeit Bakterien sowohl durch Adsorption als auch durch Absorption zu binden.Implementation of the embodiment selected. The mineral swells to an extent between sodium bentonite, which swells strongly, and calcium bentonite, which swells very little. The mineral has positive charges in the spaces of the intermediate layers. This allows an electrostatic interaction with the negatively charged bacteria. The mineral therefore theoretically has the ability to bind bacteria both by adsorption and by absorption.
Die Ergebnisse von zahlreichen Versuchen zur Anschwemmfiltration von Bentonit behandelten Bakterien sind in Tabelle 6 zusammengefasst. Dabei wurden sowohlThe results of numerous attempts at precoat filtration of bentonite treated bacteria are summarized in Table 6. Both were
Versuche zur Vorbehandlung der Bakteriensuspension mit Bentonit allein, als auch solche bei denen neben Bentonit noch mehrfach geladene Metallionen oder Polykationen zur Vorbehandlung verwendet wurden, berücksichtigt Während eine Behandlung mit Bentonit allein, insbesondere bei Kulturen mit geringer Biomasse (OD600 < 15) und Minimalmedien (LB-Medium), gelegentlich zum Erfolg führte, konnte ein robuster und zuverlässiger Prozess nur durch die Behandlung (Inkubation) mit der Bentonit/Polykation-Mischung aufgebaut werden.Attempts to pretreat the bacterial suspension with bentonite alone, as well as those in which in addition to bentonite repeatedly charged metal ions or polycations for pretreatment were used, considered during treatment with bentonite alone, especially in crops with low Biomass (OD600 <15) and minimal media (LB medium), which occasionally led to success, a robust and reliable process could only be established by the treatment (incubation) with the bentonite / polycation mixture.
Table 6, Filtration of bacteria Suspension in the presence of Bentonit.Table 6, Filtration of bacteria Suspension in the presence of bentonite.
Conditions Final pressure Bacteria retentionConditions Final pressure Bacteria retention
20 g/L FW12, 5 g/L WGA, LB-medium* 1. 4 bar 93 %20 g / L FW12, 5 g / L WGA, LB medium * 1. 4 bar 93%
20 g/L FW 14, 5 g/L WGA, LB-medium* 3 bar -20 g / L FW 14, 5 g / L WGA, LB medium * 3 bar -
20 g/L FW 14, 5 g/L WGA, LB-medium* 1.3 bar -20 g / L FW 14, 5 g / L WGA, LB medium * 1.3 bar -
20 g/L FW 14, 5 g/L WGA, LB-medium, 250 raM 0.2 bar 52 %20 g / L FW 14, 5 g / L WGA, LB medium, 250 raM 0.2 bar 52%
NaClNaCl
20 g/L FW 14, 5 g/L WGA, LB-medium, 500 mM 0.3 bar 53 %20 g / L FW 14, 5 g / L WGA, LB medium, 500 mM 0.3 bar 53%
NaClNaCl
20 g/L FW 14, 5 g/L WGA, LB-medium, 50 mM 0.5 bar 55 %20 g / L FW 14, 5 g / L WGA, LB medium, 50 mM 0.5 bar 55%
Tris pH 8, 250 mM NaClTris pH 8, 250 mM NaCl
20 g/L FW 50, 5 g/L CV, LB-medium* 1.3 bar 94 %20 g / L FW 50, 5 g / L CV, LB medium * 1.3 bar 94%
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 0.4 bar 69 % mM NaCl, 0.1 g/L FeCl3 20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 0.4 bar 69% mM NaCl, 0.1 g / L FeCl 3
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 1.4 bar 89 % mM NaCl, 0.2 g/L FeCl3 20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 1.4 bar 89% mM NaCl, 0.2 g / L FeCl 3
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 1.8 bar 93 % mM NaCl, 0.3 g/L FeCl3 20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 1.8 bar 93% mM NaCl, 0.3 g / L FeCl 3
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 2.2 bar 92 % mM NaCl, 0.4 g/L FeCl3 20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 2.2 bar 92% mM NaCl, 0.4 g / L FeCl 3
20 g/L FW 14, 5 g/L WGA, 50 mM NaCl, 50 mg/L 0.4 bar 65 %20 g / L FW 14, 5 g / L WGA, 50 mM NaCl, 50 mg / L 0.4 bar 65%
PEI4PEI4
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 2.1 bar 100 %20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 2.1 bar 100%
50mg/L PEI450mg / L PEI4
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 1.4 bar 100 % mM NaCl, 50 mg/L PEI420 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 1.4 bar 100% mM NaCl, 50 mg / L PEI4
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 1000 0.6 bar 98 % mM NaCl, 50 mg/L PEI420 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 1000 0.6 bar 98% mM NaCl, 50 mg / L PEI4
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 0.6 bar 100 % mM NaCl, 100 mg/L PEI420 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 0.6 bar 100% mM NaCl, 100 mg / L PEI4
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 0.2 bar 58 % mM NaCl, 50 mg/L polyDADMAC20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 0.2 bar 58% mM NaCl, 50 mg / L polyDADMAC
20 g/L FW 14, 5 g/L WGA, 50 mM Tris pH 8, 250 0.9 bar 100 % mM NaCl, 150 mg/L polyDADMAC20 g / L FW 14, 5 g / L WGA, 50 mM Tris pH 8, 250 0.9 bar 100% mM NaCl, 150 mg / L polyDADMAC
*filtration terminated prematurely due to clogging of the filter cake, ** repetition of the experiment above with a culture containing much debris Die Filtration der auf diese Weise fixierten Bakterien führte überraschenderweise zu einer nahezu 100%-igen Retention. Ein Auswaschen der Bakterien (erkenntlich durch eine deutlich sichtbare Zunahme der Trübung des Filtrats) ist selbst nach Aufgabe eines Druckpulses bei solchen Filtrationen nicht zu beobachten.* filtration terminated prematurely due to clogging of the filter cake, ** repetition of the experiment above with a culture containing much debris The filtration of the thus fixed bacteria surprisingly led to a nearly 100% retention. A washing out of the bacteria (recognizable by a clearly visible increase in the turbidity of the filtrate) is not observed even after the application of a pressure pulse in such filtrations.
Die Wirksamkeit des Bentonit lässt sich nicht allein mit Adsorption/Absorption erklären. Es tritt ein Synergieeffekt auf, der die Rückhaltung der Bakterien offensichtlich verbessert. Wahrscheinlich ist dieser Effekt auf die Ausbildung von Hydrogelen durch das Bentonit verursacht. Beste Ergebnisse werden bei pH 8 beobachtet, wahrscheinlich, weil hier die positive Ladung des PEI stark genug ausgeprägt ist für eine stabile Wechselwirkung mit den negativ geladenen Bakterien. Bei Versuchen ohne Polykation-Zusatz konnte eine Absenkung des pH-Wertes auf Werte zwischen 5.0 und 5.5 das Verfahren im Sinne einer Senkung des unter sonst vergleichbaren Bedingungen benötigtenThe effectiveness of bentonite can not be explained by adsorption / absorption alone. There is a synergistic effect that obviously improves the retention of the bacteria. This effect is probably due to the formation of hydrogels by the bentonite. Best results are observed at pH 8, probably because here the positive charge of the PEI is strong enough for a stable interaction with the negatively charged bacteria. In experiments without addition of polycation, a reduction of the pH to values between 5.0 and 5.5 could be the method in the sense of a reduction of the otherwise comparable conditions needed
Filtrationsdrucks verbessern. Dies ist wahrscheinlich auf einen Abbau der pH- sensitiven Hydrogele zurückzuführen. Damit überein stimmt auch die Beobachtung, das solche Suspensionen nach Senkung des pH-Wertes möglichst rasch weiterverarbeitet werden müssen, da sonst sowohl die Bakterienreteήtion als auch die Stabilität der Bakterien im Filterkuchen abnehmen. Auch eineImprove filtration pressure. This is probably due to degradation of the pH-sensitive hydrogels. This also agrees with the observation that such suspensions must be further processed as quickly as possible after lowering the pH, otherwise both the bacteria ratio and the stability of the bacteria in the filter cake will decrease. Also one
Zugabe von bis zu 1 M NaCI wirkt sich verringernd auf den zur Filtration notwendigen Druck aus, ohne die Bakterienretention/Stabilität merklich zu verschlechtern.Addition of up to 1 M NaCl has a decreasing effect on the pressure required for filtration, without noticeably reducing bacterial retention / stability.
Insgesamt sind diese Effekte jedoch vor allem bei den Filtrationen ohneOverall, these effects, however, especially in the filtrations without
Polykation-Zusatz zu beobachten. Werden die Bakterien nach Vorbehandlung mit Bentonit/Polykation bei pH 8 filtriert ist der Prozess sehr robust und andere Parameter wie Temperatur, Salzgehalt oder Medienzusammensetzung spielen kaum noch eine Rolle für den Erfolg. Ausführungsbeispiel:To observe polycation additive. If the bacteria are filtered after pretreatment with bentonite / polycation at pH 8, the process is very robust and other parameters such as temperature, salinity or composition of the media barely play a role in the success. Embodiment:
Am Ende der Bakterienkuitur wird der Inhalt im Bioreaktor (Fermenter) mit 5 g/I Bentonit und 50 mg/l PEI versetzt und bei Raumtemperatur 1 Stunde lang durchmischt. Anschließend wird die Bakteriensuspension durch Zugabe einer geeigneten Tris-gepufferten Lösung auf eine nominelle Biomassenkonzentration von nicht mehr als OD600 = 15, einen pH-Wert von 8, eine NaCI-Konzentration von 250 mM und eine Tris-Konzentration von 50 mM gebracht. Dann wird das Filterhilfsmittel zugegeben (e.g. 20 g/l Celatom FW 14) und die Mischung zügig bei einer Durchflussrate von 600 I(m2*h) filtriert. Es wurden eine Filtrationen mit und ohne Zugabe von Bentonit durchgeführt. Die Mittelwerte der Ergebnisse sind graphisch darstellt. Es zeigen:At the end of the bacterial culture, the contents in the bioreactor (fermenter) are mixed with 5 g / l bentonite and 50 mg / l PEI and mixed at room temperature for 1 hour. Subsequently, the bacterial suspension is brought to a nominal biomass concentration of not more than OD600 = 15, a pH of 8, a NaCl concentration of 250 mM and a Tris concentration of 50 mM by adding a suitable Tris-buffered solution. Then the filter aid is added (e.g., 20 g / L Celatom FW 14) and the mixture is rapidly filtered at a flow rate of 600 L (m2 * H). Filtrations were carried out with and without the addition of bentonite. The mean values of the results are shown graphically. Show it:
Fig. 1 Einen Vergleich der Filtration mit und ohne Bentonit. Fig. 2 Die Rückhaltekapazität der Bakterien im Filterkuchen mit und ohneFig. 1 A comparison of the filtration with and without bentonite. Fig. 2 The retention capacity of the bacteria in the filter cake with and without
Bentonit.Bentonite.
In Figur 1 zeigt Kurve 1 die Filtration ohne Bentonit; Kurve 2 die Filtration unter Zugabe von Bentonit, wobei überraschenderweise eine 95 - 100-%-ige Retention der Bakterien, sichtbar an einer gegen Null gehenden Trübung ersichtlich ist.In Figure 1, curve 1 shows the filtration without bentonite; Curve 2 shows the filtration with the addition of bentonite, wherein surprisingly a 95-100% retention of the bacteria, visible from a near-zero turbidity, is evident.
Die Filtration unter Verwendung von Bentonit ergibt ein klares Filtrat, abhängig vom Typ des verwendeten Bentonit. Um den gleichen Effekt mit bekannten Filterhilfsmitteln allein zu erreichen wären um eine Grössenordnung höhere Mengen an Filterhilfsmittel erforderlich.Filtration using bentonite gives a clear filtrate, depending on the type of bentonite used. To achieve the same effect with known filter aids alone would be required by an order of magnitude higher amounts of filter aid.
Figur 2 zeigt die Ergebnisse nach einer Auswaschung des Filterkuchens. Ein unter hohem Druck auf den Filterkuchen ohne Bentonit aufgegebener Waschpuffer würde zu einer Ablösung der Bakterien vom Kuchen führen (linke Säule). Sie sind nicht fest mit dem Kuchen verbunden. Ein Filterkuchen mitFigure 2 shows the results after a leaching of the filter cake. A washing buffer applied under high pressure to the filter cake without bentonite would lead to a detachment of the bacteria from the cake (left column). They are not tied to the cake. A filter cake with
Bentonit hingegen, kann ohne Bakterienverlust gewaschen werden (rechte Säule). Daraus ergibt sich, dass der mit Bentonit erhaltene Filterkuchen von wesentlich besserer Qualität ist. Ein grosser Vorteil des erfindungsgemässen Verfahrens ist, dass es ausgezeichnet zur Behandlung grosser Bakterienmengen geeignet ist, da bei Verwendung von Bentonit ein permeabler, stabiler Filterkuchen erzielt wird. Der Filterkuchen kann problemlos mit anderen Flüssigkeiten gewaschen oder weiteren Prozessschritten wie einer In-Situ-Zelllyse unterworfen werden.Bentonite, on the other hand, can be washed without loss of bacteria (right column). As a result, the filter cake obtained with bentonite is of substantially better quality. A great advantage of the method according to the invention is that it is excellently suited for the treatment of large amounts of bacteria, since when using bentonite a permeable, stable filter cake is achieved. The filter cake can be easily washed with other liquids or subjected to further process steps such as in-situ cell lysis.
Ausserdem kann ein solcher Filterkuchen auch leicht mittels Luft getrocknet werden. Weiter kann der Filterkuchen am Ende der Filtration leicht von den Filterelementen, beispielsweise eines Kerzenfilters, entfernt werden. Es gibt kein Kleben an den Filtermitteln. In addition, such a filter cake can also be easily dried by air. Further, at the end of filtration, the filter cake can be easily removed from the filter elements, such as a candle filter. There is no sticking to the filter media.

Claims

Patentansprüche claims
1. Verfahren zur stufenweisen Abtrennung von Bakterien aus einer , Fermentationsbrühe, dadurch gekennzeichnet, dass in einer ersten1. A process for the stepwise separation of bacteria from a fermentation broth, characterized in that in a first
Verfahrenstufe die Bakterien die Fermentationsbrühe mit einer Retentionspromotor-Mischung inkubiert und in einer zweiten Verfahrensstufe die vorbehandelten Bakterien durch Anschwemmfiltration abgetrennt werden.Process stage, the bacteria incubating the fermentation broth with a retention promoter mixture and separated in a second process stage, the pretreated bacteria by precoat filtration.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Anschwemmfiltration mit einer Durchflussrate von 500 bis 1500 l/(m2*h) durchgeführt wird.2. The method according to claim 1, characterized in that the precoat filtration is carried out at a flow rate of 500 to 1500 l / (m2 * h).
3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass für die Anschwemmfiltration zwischen 2 und 20 g/l an Filterhilfsmittel verwendet werden.3. The method according to claim 1, characterized in that are used for the precoat between 2 and 20 g / l of filter aid.
4. Verfahren nach Anspruch 4, dadurch , gekennzeichnet, dass die Anschwemmfiltration mit Kieselguren (Diatomeenerden) als Filterhilfsmittel durchgeführt wird.4. The method according to claim 4, characterized in that the alluvium filtration with diatomaceous earths (diatomaceous earth) is carried out as a filter aid.
5. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass die5. The method according to claim 1, characterized in that the
Fermentationsbrühe für eine Stunde mit der Retentionspromotormischung inkubiert wird.Fermentation broth is incubated for one hour with the retention promoter mixture.
6. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass in der Retentionspromotormischung 2 bis 10 g/l Bentonit verwendet werden.6. The method according to claim 1, characterized in that 2 to 10 g / l of bentonite are used in the retention promoter mixture.
7. Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass als Bentonit Natriumbentonit verwendet wird.7. The method according to claim 8, characterized in that is used as bentonite sodium bentonite.
8. Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass als Bentonit8. The method according to claim 8, characterized in that as bentonite
Kalziumbentonit verwendet wird. Calcium bentonite is used.
9. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass in der9. The method according to claim 1, characterized in that in the
Retentionspromotormischung 0.5 bis 500 mg/l PEI verwendet werden.Retention promoter mixture 0.5 to 500 mg / l PEI can be used.
10. Verfahren nach Anspruch 11 , dadurch gekennzeichnet, dass in der Retentionspromotormischung PEI mit einer Molmasse zwischen 1000 und 50000 g/mol verwendet wird .10. The method according to claim 11, characterized in that is used in the retention promoter mixture PEI having a molecular weight between 1000 and 50,000 g / mol.
11. Verfahren nach Anspruch 13, dadurch gekennzeichnet, dass in der Retentionspromotormischung verzweigtes PEI verwendet wird.11. The method according to claim 13, characterized in that in the retention promoter mixture branched PEI is used.
12. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass in der12. The method according to claim 1, characterized in that in the
Retentionspromotormischung 0.5 bis 500 mg/l polyDADMAC verwendet werden.Retention promoter mixture 0.5 to 500 mg / l polyDADMAC can be used.
13. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass unmittelbar vor der Filtration der pH-Wert der Suspension auf den Wert 8 eingestellt wird.13. The method according to claim 1, characterized in that immediately before the filtration, the pH of the suspension is adjusted to the value 8.
14. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass unmittelbar vor der Filtration 50 - 1000 mM NaCI zugemischt werden.14. The method according to claim 1, characterized in that immediately before the filtration 50 - 1000 mM NaCl are mixed.
15. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass unmittelbar vor der Filtration eine Pufferkonzentration von 50 mM eingestellt wird.15. The method according to claim 1, characterized in that immediately before the filtration, a buffer concentration of 50 mM is set.
16. Verfahren nach Anspruch 19, dadurch gekennzeichnet, dass unmittelbar vor der Filtration eine Pufferkonzentration von 50 mM Tris eingestellt wird.16. The method according to claim 19, characterized in that immediately before the filtration, a buffer concentration of 50 mM Tris is set.
17. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Konzentration der Bakterien in der Fermentationsbrühe eine optische Dichte OD600 von höchstens 15 aufweist.17. The method according to claim 1, characterized in that the concentration of bacteria in the fermentation broth has an optical density OD600 of at most 15.
18. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die nominelle18. The method according to claim 1, characterized in that the nominal
Konzentration der Bakterien in der Fermentationsbrühe nach der Inkubation mit dem Retentionspromotor und unmittelbar vor der Filtration auf einen Wert von OD600 = 15 eingestellt (verdünnt) wird. Concentration of the bacteria in the fermentation broth after incubation with the retention promoter and adjusted (diluted) to a value of OD600 = 15 immediately before filtration.
19. Verfahren nach Anspruch 22, dadurch gekennzeichnet, dass die nominelle OD600 zusammen mit dem pH-Wert, der NaCI- und der Pufferkonzentration durch eine geeignete Tris-gepufferte Lösung eingestellt wird.19. A method according to claim 22, characterized in that the nominal OD600 is adjusted together with the pH, the NaCl and the buffer concentration by a suitable Tris-buffered solution.
20. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass als20. The method according to claim 1, characterized in that as
Retentionspromotor modifizierte (positiv-geladene) Zellulosen verwendet werden. Retention promoter modified (positively-charged) celluloses can be used.
EP05798653A 2004-11-15 2005-11-07 Method for removing bacteria from a fermentation broth Not-in-force EP1812551B1 (en)

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WO2015040501A1 (en) * 2013-09-23 2015-03-26 Patil Bapusaheb Malgonda Hdmf and recombinant product filtration system
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GB1082862A (en) * 1964-07-08 1967-09-13 S J A Ab A process in filtering yeast or other plant cell material
EP0073079B1 (en) * 1981-08-18 1986-03-26 DrM, Dr. Müller AG Method and apparatus for the cultivation of micro-organisms
DE3911099A1 (en) * 1989-04-06 1990-10-11 Henkel Kgaa METHOD FOR CLEANING ENZYME SOLUTIONS
DE4037530A1 (en) * 1990-11-26 1992-05-27 Henkel Kgaa Sepn. of microorganism exo-cellular protein, esp. for enzyme - by addn. of adsorbent to remove substances hindering protein pptn., concn., and pptn. of protein
US6332977B1 (en) * 1999-05-28 2001-12-25 Acs Acquisitions Corp. Apparatus for steam sterilizing and recycling leaf-filter aids
AU2001253721B2 (en) * 2000-04-21 2006-01-19 Watervisions International, Inc. Formation of composite materials with expandable matter

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