EP1799930A1 - Composite structural element and its method of manufacture - Google Patents

Composite structural element and its method of manufacture

Info

Publication number
EP1799930A1
EP1799930A1 EP05737787A EP05737787A EP1799930A1 EP 1799930 A1 EP1799930 A1 EP 1799930A1 EP 05737787 A EP05737787 A EP 05737787A EP 05737787 A EP05737787 A EP 05737787A EP 1799930 A1 EP1799930 A1 EP 1799930A1
Authority
EP
European Patent Office
Prior art keywords
reinforcing section
face
elongated body
construction element
plastic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05737787A
Other languages
German (de)
English (en)
French (fr)
Inventor
Piero Cretti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plastedil SA
Original Assignee
Plastedil SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Plastedil SA filed Critical Plastedil SA
Publication of EP1799930A1 publication Critical patent/EP1799930A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/026Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of plastic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/18Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members
    • E04B5/19Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members the filling members acting as self-supporting permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/18Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members
    • E04B5/21Cross-ribbed floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/04Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
    • E04C3/08Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders
    • E04C3/09Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders at least partly of bent or otherwise deformed strip- or sheet-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/04Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
    • E04C2003/0404Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
    • E04C2003/0443Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
    • E04C2003/0473U- or C-shaped

Definitions

  • said first lateral poition is provided with a face extending substantially parallel to said first face of said at least one elongated body made of expanded plastic material at a predetermined distance therefrom.
  • the expanded plastic material of the elongated body carries out the advantageous function of stiffening and of firmly holding in position the reinforcing section bar(s), preventing any deformation of the same as a consequence of the stresses " imparted thereon.
  • the reinforcing section bar is further longitudinally extending in the central body of the construction element along substantially the entire length thereof.
  • ⁇ the reinforcing section bar is preferably shaped as an L 5 a C, a Z or an I 3 for example by placing two C-shaped elements side by side matching the respective central portions.
  • the composite construction element 1 further comprises at least one reinforcing section bar, preferably at least two reinforcing section bars 7, 8, preferably substantially identical to each other, longitudinally extending in the elongated .body 2 and parallel to one another.
  • the reinforcing section bars 7, 8 are longitudinally extending in the elongated body 2 made of expanded plastic material at opposite parts of the longitudinal center plane of said body along a direction substantially parallel to said center plane.
  • the reinforcing section bars 7, 8 are provided with a central body 7a, 8a, with a first lateral portion 7b, 8b protruding from the face 2a of . the elongated body 2 made of expanded plastic material and with a second lateral portion 7c, 8c essentially incorporated in the elongated body 2.
  • the first lateral portions 7b, 8b of the reinforcing section bars 7, 8 are provided with . respective faces 9, 10, preferably substantially planar, extending substantially parallel to the face 2a of the elongated body 2 made of expanded plastic material at a predetermined distance therefrom.
  • the rigid panel 11 can be coated at least in part with a fire resistant film, for example obtained from a paint selected from the group comprising intumescent paints and antifire paints.
  • the first lateral portion 7b, 8b of the reinforcing section bars 7, 8 is substantially hook-shaped and has in this preferred embodiment a substantially C- shaped end portion.
  • the substantially planar faces 9, 10 of the first lateral portion 7b, 8b and the substantially planar faces 13, 14 of the fins (second lateral portions) 7c, 8c of the reinforcing section bars 7, 8 are both substantially perpendicular to the central portion 7a, 8a of the latter.
  • the composite construction element 1 allows to achieve improved characteristics of fire resistance thanks to the partial or total coating of the reinforcing section bars 7, 8 with a fire resistant film for example obtained from a paint selected from the group comprising intumescent paints and antifire paints and/or thanks to the use of a covering element incorporating at least one fire retardant material adapted to impart an improved fire resistance, -or of a covering element at least partially coated with a fire resistant film.
  • the first-lateral portion 7b, 8b of the reinforcing section bars 7, 8 - preferably essentially constituted by a fairly thin sheet - substantially acts as a spring whenever it engages suitably grooved covering elements connectable in a snap-wise fashion in such first lateral portion 7b, 8b.
  • each floor element 19 comprises a central body 19a substantially parallelepipedic, in which a plurality of parallel cavities 24 is longitudinally defined.
  • the .floor elements 19 are preferably provided at a lower side with at least one and preferably a pair of longitudinal grooves 25 adapted to house the first lateral portions 7b, 8b of the reinforcing section bars 7, 8, so as to have a firm connection between the floor .elements 19 and the composite construction elements 1 of the floor structure 18.
  • the longitudinal grooves 25 are substantially dovetail-shaped with opposite lateral walls tapered in such a way as to firmly hold in the grooves 25, with a substantially snap-wise connection, the first lateral portions 7b, 8b of the reinforcing section bars 7, 8, having in turn tapered lateral portions 16, 17 as better illustrated in Fig. 4.
  • the aforementioned operating steps can be carried out without using temporary supports for lengths of the floor structure 18 up to about 2 meters or using a limited number thereof for greater lengths.
  • the reinforcing section bars 7, 8 of the construction element 1 are substantially Z-shaped in a manner entirely similar to what has been illustrated in Fig. 8.
  • such stretched laths have a thickness comprised between about 0;4 mm and about 1.0 mm and, still more preferably, comprised between about 0.4 mm and about 0.8 mm.
  • the step of molding the elongated body 2 made of expanded plastic material is carried out in such a way that the faces 9, 10 of the first lateral portions 7b, 8b of the reinforcing section bars 7, 8 protrude from the face 2a of the elongated body 2 and extend substantially parallel to said face at a predetermined distance therefrom.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Building Environments (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Finishing Walls (AREA)
EP05737787A 2004-10-13 2005-05-10 Composite structural element and its method of manufacture Withdrawn EP1799930A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITMI20041934 ITMI20041934A1 (it) 2004-10-13 2004-10-13 Elemento costruttivo composito in particolare per la realizzazione di strutture di solaio e strutture di parete per edifici e procedimento per la sua fabbricazione
PCT/IB2005/001404 WO2006040623A1 (en) 2004-10-13 2005-05-10 Composite structural element and its method of manufacture

Publications (1)

Publication Number Publication Date
EP1799930A1 true EP1799930A1 (en) 2007-06-27

Family

ID=34970303

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05737787A Withdrawn EP1799930A1 (en) 2004-10-13 2005-05-10 Composite structural element and its method of manufacture

Country Status (7)

Country Link
EP (1) EP1799930A1 (it)
CN (1) CN101040090A (it)
CA (1) CA2577464A1 (it)
IT (1) ITMI20041934A1 (it)
MX (1) MX2007004324A (it)
RU (1) RU2369699C2 (it)
WO (1) WO2006040623A1 (it)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0607914A2 (pt) * 2005-02-25 2010-03-23 Nova Chem Inc painel de edificaÇço compàsito, mÉtodo para construir uma edificaÇço, edificaÇço, mÉtodo para fazer negàcio entre um fabricante de painel de edificaÇço compàsito e um cliente, e, caibro de armaÇço
US20090148660A1 (en) * 2007-12-06 2009-06-11 Ppg Industries Ohio, Inc. Intumescent strips for structural beam fire protection
DK2664723T3 (en) * 2009-07-17 2018-04-16 Stone Treuhand Ag Wall element for a building
ITUD20110048A1 (it) * 2011-03-31 2012-10-01 Panebianco Amalia Pannello strutturale prefabbricato per solai
CN105544491A (zh) * 2015-12-02 2016-05-04 上海云逸民用航空科技有限公司 悬臂梁及钻井平台
CN112777976A (zh) * 2020-12-31 2021-05-11 浙江煤科清洁能源有限公司 一种高强度混凝土板材及其成型工艺

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5245809A (en) * 1991-05-16 1993-09-21 Harrington Bruce E Urethane insulating panel and method
US5638651A (en) * 1994-08-25 1997-06-17 Ford; Vern M. Interlocking panel building system
US6298622B1 (en) * 1996-10-15 2001-10-09 Plastedil, S.A. Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general
US6233892B1 (en) * 1997-10-25 2001-05-22 The Namlyt Company Structural panel system
WO2003008726A1 (de) * 2001-07-17 2003-01-30 A. & A. Putz Gesellschaft M.B.H. & Co. Kg Halbfertigmaterial für brandschutzanwendungen, verfahren zu seiner herstellung und seine verwendungen
ITMI20030985A1 (it) * 2003-05-16 2004-11-17 Plastedil Sa Elemento costruttivo composito, in particolare per la realizzazione di strutture di parete per edifici e procedimento per la sua fabbricazione.

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO2006040623A1 *

Also Published As

Publication number Publication date
RU2007117363A (ru) 2008-11-20
MX2007004324A (es) 2007-06-05
ITMI20041934A1 (it) 2005-01-13
WO2006040623A1 (en) 2006-04-20
RU2369699C2 (ru) 2009-10-10
CN101040090A (zh) 2007-09-19
CA2577464A1 (en) 2006-04-20

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