Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
  • B29C45/17—Component parts, details or accessories; Auxiliary operations
  • B29C45/26—Moulds
  • B29C45/27—Sprue channels ; Runner channels or runner nozzles
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
  • B29C45/17—Component parts, details or accessories; Auxiliary operations
  • B29C45/26—Moulds
  • B29C45/27—Sprue channels ; Runner channels or runner nozzles
  • B29C2045/2759—Nozzle centering or guiding means
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
  • B29C45/17—Component parts, details or accessories; Auxiliary operations
  • B29C45/26—Moulds
  • B29C45/27—Sprue channels ; Runner channels or runner nozzles
  • B29C2045/2761—Seals between nozzle and mould or gate

Definitions

• the present invention relates to a device for injecting a thermoplastic material in the liquid state into a mold cavity, comprising, with reference to a given direction of injection:
• a matrix which has a front face partially delimiting the mold cavity and internally comprises a cavity disposed along an axis parallel to the direction of injection and opening forwards into said front face by an injection orifice, said cavity being delimited, in the direction of a distance from the axis, by the succession, towards the rear from the injection orifice, of an inner peripheral face of revolution about the axis and s' flaring outwardly and a cylindrical inner peripheral face of revolution about the axis, an injection nozzle which is arranged coaxially in the cavity of the die and has a forward tip flush with the front face of the matrix, coaxially with the injection orifice, said nozzle being delimited, in the direction of a distance from the axis, by the succession, towards the rear from the tip, of an outer peripheral face of the past along the axis and flaring outwards, an outer cylindrical peripheral face of revolution about the axis and an annular shoulder of revolution about the axis, facing forward and located at a level of the axis corresponding to that of
• centering and thermal insulation ring generally made of titanium, extends forwardly over a sufficiently small dimension to register integrally between the cylindrical inner peripheral face of the die cavity and the cylindrical outer peripheral face of the injection nozzle, so that it is with these cylindrical inner and outer circumferential faces that the sealing contact respectively comes into contact with inner lip and the outer lip, between which the groove of the ring has an arcuate section when viewed in section by half-planes defined by the axis.
• a ring thus designed ensures both a centering of an extreme zone before the nozzle relative to the cavity of the matrix, closer to the injection orifice, due to the mechanical characteristics of the titanium, a thermal insulation at this level, because of the characteristics of the titanium in this respect, and a sealing against a leak, towards the rear, of the thermoplastic material in the liquid state which, coming under pressure through the duct arranged in the nozzle, completely fills a chamber delimited between them the inner peripheral faces of the cavity and outer of the nozzle, in front of the ring, and can not escape towards the molding cavity, through the injection orifice , only on the condition that this room is full.
• thermoplastic material in the liquid and pressurized state thus present in the aforementioned chamber tends to firmly apply the inner lip of the ring against the cylindrical outer peripheral face of the nozzle and the outer lip of this ring against the cylindrical inner peripheral face of the nozzle. the cavity, which ensures all the better sealing that the pressure of the thermoplastic material in the liquid state is large.
• thermoplastic material in the more or less liquid state that is to say at the injection temperature or at a temperature still close to it, can come into contact with a relatively large surface of the matrix, inside the cavity, it constitutes a thermal bridge between the nozzle and the matrix and therefore reduces the thermal insulation between the latter, whatever may be otherwise the qualities of the constituent material of the ring in this regard.
• the present invention proposes an injection device as indicated in the preamble, characterized in that at least the inner lip extends sufficiently far, forward, to circumferentially flush the inner peripheral face flaring backwards, so as to allow leakage of thermoplastic material in the liquid state in the direction of said groove and to imprison in said groove the thermoplastic material that has leaked towards it.
• the inner lip of the ring divides the aforementioned chamber into two chambers, namely a radially outer annular chamber.
• thermoplastic material in reference to the axis, located between the two sealing lips of the ring, and a radially inner chamber, located between the axis and the inner lip of the ring, and the tendency of the thermoplastic material to freeze or solidify in contact with the matrix allows the inner lip of the ring to create, by flush of the inner peripheral face, flaring backwards, a kind of seal between these two chambers.
• thermoplastic material in the liquid state which firmly applies the outer lip of the ring against the corresponding inner face of the cavity and thus creates a seal at this level, then freezes or solidifies thereby improving the sealing relationship between the ring and the inner faces of the cavity of the matrix.
• it is an assembly constituted by the ring and the more or less solidified thermoplastic material, trapped in the radially outer chamber, that the pressure of the thermoplastic material in the liquid state present in the radially inner chamber and acting radially. outwardly on the inner lip tends to apply against at least one of the inner peripheral faces of the cavity, which significantly improves the sealing against thermoplastic leakage to the rear.
• thermoplastic material in the more or less solidified state, present inside the radially outer chamber is added to the increased volume of the ring, made of a suitable material, which may be different from titanium and for example be made of a synthetic resin filled with carbon fibers, to increase the thermal insulation between the nozzle and the die cavity and, naturally, the centering effect of the nozzle relative to the die cavity is retained .
• thermal insulation and sealing remains compatible with a movement of the nozzle relative to the cavity along their common axis, allowing its adoption in association with any mounting method of an injection nozzle with respect to a matrix, namely in particular with a mounting mode in which the nozzle is secured to the matrix at a level shifted rearwardly with respect to the cavity and can therefore be caused to move axially with respect to the matrix at the cavity, due to differences in thermal expansion, in a manner well known to a person skilled in the art.
• thermoplastic material in the liquid state coming from the inlet duct and going towards the injection orifice passes in the same way as in the chamber that the ring delimits with the cavity of the matrix and the nozzle
• this inner chamber has a smaller volume than that of the aforementioned chamber of the devices of the prior art, the thermoplastic material tends to remain more subjected to the thermal influence therein. of the nozzle and thus maintain a uniform temperature at which it remains in the liquid state.
• thermoplastic material of different color which is obtained without difficulty at the beginning of the new injection
• thermoplastic material trapped in the more or less solidified state in the radially outer chamber tends to remain there, which makes it possible, on the one hand, to limit the losses during a color change and, on the other hand on the other hand, to avoid contamination of products made from thermoplastic residues of a different color, used for the prior manufacture of other parts.
• said inner and outer peripheral faces, flaring outwards are shaped so as to define between them a chamber presenting a first throttling at the injection port and a second constriction, providing a passage section greater than that of the first throttle, at the transition of said outer peripheral face flaring rearwardly to said cylindrical outer peripheral face of revolution. It is then at the level of this second constriction that the inner lip acts, without creating a third constriction which could generate, with the second strangulation, a dead zone in which the thermoplastic material would tend to stagnate and resume erratic behavior, again causing the disadvantages of the prior art.
• the sealing contact of the outer lip with the outwardly flaring outer peripheral face is located approximately at the same level of the axis as the transition between the outer peripheral face, s'. flaring outwards, and the cylindrical outer peripheral face of the nozzle when this transition is placed facing the inner peripheral face, flaring backwards, of the cavity of the matrix.
• the groove and the inner and outer lips may be adopted but, in a manner well known per se in the field of lip seals, the groove may be advantageously shaped so that it has a V-shape when it is seen in section through half-planes defined by the axis, and ensure that one or, preferably, each of the inner and outer lips has a V-shape when seen in section by half-planes defined by the axis.
• FIG. 1 shows a sectional view, through an axial plane, of a front end portion, or "nose" of an injection nozzle and of the cavity surrounding it in a molding die, in a realization according to the prior art.
• Figure 2 shows a similar view in the case of an embodiment according to the present invention.
• the injection device comprises a rigid matrix 1 having, with reference to a predetermined direction of injection, a front face 3, a part of which, partially illustrated, delimits a mold cavity 4 of the thermoplastic material.
• Sense 2 will serve as a reference, later, to the notions of front and back.
• the matrix 1 comprises internally, immediately behind its front face 3 and generally up to a rear face not shown, perpendicular to the direction 2 and the axis 5, a cavity 6 which opens forward, in the front face 3 of the matrix, through an orifice 7 for injection of the thermoplastic material in the liquid state into the cavity 4; in the traditional way, the orifice 7 has a circular contour, centered on the axis 5.
• the cavity 6 is delimited, in the direction of a distance relative to the axis 5, by a set of inner peripheral faces of the matrix 1, which have a form of revolution around the axis 5.
• This inner peripheral face 13 may extend rearwardly to the aforementioned rear face of the matrix 1, in a manner well known in itself, not illustrated and indifferent to the present invention.
• nozzle 14 for injection of thermoplastic material in the liquid state, which nozzle 14 is advantageously retained integrally with respect to the matrix 1 in a localized manner at or near immediate of the aforementioned rear face, not illustrated, in a manner well known in itself of a skilled person.
• the injection nozzle 14 is delimited, in the direction of a distance relative to the axis 5, by a succession of faces of revolution about this axis 5, namely, from back to forward from a rear end zone of attachment with the matrix 1 at or in the immediate vicinity of the not shown rear face thereof:
• the transition edge 21 is shifted forward with respect to the transition edge 10, that is to say located opposite the inner peripheral face 8, along the directions radial with reference to the axis 5, and the outer peripheral face 22 has a concave shape, when seen in section by half-planes defined by the axis 5, so that the outer peripheral face 22 defines with the inner peripheral face 8, inside the cavity 6, a chamber 24 which narrows forwards, to a constriction 25 constituted by the annular ring of the orifice 7 which remains around the tip 23, and rearwardly to a constriction 26 defined, on the one hand, by the inner peripheral face 8 of the cavity 6 of the die 1 and, on the other hand, by the transition edge 21.
• a conduit 27 for supplying a thermoplastic material in the liquid state is substantially coaxially arranged inside the nozzle 14 but opens out laterally with respect to the axis 5, in the outer peripheral face.
• thermoplastic material in the liquid state conveyed through the nozzle 14, in the injection direction 2, through the conduit 27, arrives through the orifice 28 in the chamber 24, it can escape to the front by the constriction 25, to the footprint 4, and it tends to escape backwards by the strangulation 26, towards a space annular 29 that the inner peripheral faces 11 and 13 of the cavity 6 of the die 1 delimit with the outer peripheral face 15 the nozzle 14 and which advantageously houses means 30 for heating, through the material constituting the nozzle 14, the material Thermoplastic passing through the conduit 27.
• the throat 26 has a passage section greater than that provided by the throat 25, so that the thermoplastic material in the liquid state arriving in the chamber 24 tends to fill the chamber 24 and to pass priority throttling 26 and that it is therefore appropriate to oppose this tendency of the thermoplastic material to leak from the chamber 24 to the rear, by the throat 26.
• a ring, respectively 31, 32 which is annular of revolution about the axis 5, made of thermally insulating material and at the same time ensures the centering, that is to say the coaxiality, of the nozzle 14 with respect to the cavity 6 in a localized manner in an extreme front zone of the nozzle 14, or nozzle nose, that is to say in the part of the nozzle 14 closest to the mold cavity 4.
• the ring 32 of the injection device of the prior art is generally made of titanium and, as shown in Figure 1, extends parallel to the axis on a dimension smaller than the dimension on which the face inner peripheral 9 and the outer peripheral face 20 are placed facing each other in radial directions with reference to the axis 5.
• Such a dimensioning allows the ring 32 to allow a slight movement of the nozzle 14 relative to the cavity 6, parallel to the axis 5, at the nozzle nose, as a result of a possible difference, well known to a person skilled in the art, thermal expansion between the nozzle 14 and the matrix 1 in parallel to the axis 5 and despite the relative rigidity of the ring 32 when it is thus made of titanium.
• the ring 32 is bounded at the rear by a flat annular face 33, of revolution about the axis 5 at which it is perpendicular, this face 33 being turned towards the rear and resting flat, towards the back, on the shoulder 17.
• this rear face 33 continues coplanarly until it is connected to an outer peripheral face 34 cylindrical of revolution about the axis 5 with a diameter substantially identical to that of the inner peripheral face 9, with which this face 34 is placed in contact as continuous as possible and thus creates a contact seal, allowing a relative sliding parallel to the axis 5.
• the face 34 has parallel to the axis 5 a dimension smaller than that which separates the transition edges 10 and 12 from the inner peripheral face 9 of the cavity 1, parallel to the axis 5, so as not to reach the 10 edge whatever the differences in expansion that can be seen, parallel to the axis 5, between the nozzle 14 and the matrix 1.
• the outer peripheral face 34 connects the inner peripheral face 33 to a circular edge 35, centered on the axis 5 and facing towards the front, constituting the front limit of a sidewall of a groove 36, annular of revolution about the axis 5, arranged recessed, towards the rear, in the mass of the ring 32 and having for example a quarter-circle shape when viewed in section by half-planes defined by the axis 5.
• the groove 36 has another side which also terminates forwards by a circular edge 37, centered on the axis 5, and located at the same level of this axis 5 as the edge 35, however in the immediate vicinity of the outer peripheral face 20 of the nozzle 14.
• This edge 37 constitutes a limit, forwards, for an inner peripheral face 38 of the ring 32, which inner peripheral face 38 has a cylindrical shape of revolution about the axis 5 with a diameter substantially identical to that of the face external device 20 of the nozzle 14, so as to establish as continuous contact as possible and a seal with this outer peripheral face 20, and is connected to the rear, by a softened edge 39, annular of revolution about the axis 5 and marrying the leave 17, to the rear face 33.
• the corresponding side of the groove 36 defines respectively with the outer peripheral face 34 and with the inner peripheral face 38 of the ring 32 a respective lip 40, 41, contributing to the sealing against a passage of thermoplastic material backwards, respectively between the outer peripheral face 40 of the ring 32 and the face inner peripheral 9 of the cavity 6 of the matrix 1 and between the outer peripheral face 38 of the ring 32 and the outer peripheral face 20 of the nozzle 14.
• the thermoplastic material which, after having leaked from the chamber 24 by the throat 26 , engages in the liquid state in the groove 36 tends to strengthen a sealing support of the lips 40 and 41 respectively against the inner peripheral face 9 of the cavity 6 of the die 1 and against the outer peripheral face 20 of the nozzle 14.
• the seal thus provided by the ring 32 is behind the constriction 26 defined by the transition edge 21 between the outer peripheral faces 20 and 22 of the nozzle 14 and the inner peripheral face 8 of the cavity 6 of the matrix 1, so that a certain amount of thermoplastic material tends to accumulate, more or less well controlled, between this constriction 26 and the ring 32, to solidify more or less less controlled and to come out more or less controlled to the orifice 7, in particular after a color change of injected thermoplastic material.
• the ring 31 of the device according to the invention which will now be described with reference to a preferred embodiment, illustrated in Figure 2, overcomes these disadvantages.
• This ring 31 is advantageously made of a material having greater flexibility than titanium, while having a sufficient temperature resistance and high thermal insulation characteristics, such as a synthetic resin loaded with carbon fibers or fibers. of glass, this material being indicated only as a non-limiting example.
• the face 44 reaches forward to a level of the axis 5 corresponding approximately to that of the transition edge 21 between the outer peripheral faces 22 of the nozzle 14, that is to say beyond the forward edge of the transition edge 10 between the inner peripheral faces 8 and 9 of the cavity 6 of the matrix 1, so that it is supported by the inner peripheral face e 8 of the cavity 6 of the matrix 1 in the immediate vicinity of a circular edge 46 which constitutes the limit of this outer peripheral face 44 towards the front, curving progressively towards the axis 5, towards the front, in contact with this inner peripheral face 8, and the inner peripheral face 45 protrudes forwardly the
• edges 46 and 47 also constitute the limits, towards the front, of two unreferenced flanks of an annular groove 48 of revolution about the axis 5, which flanks thus define respectively with the outer peripheral face 44 and with the face inner peripheral 45 a respective lip 49, 50 annular of revolution between the axis 5 but elastically flexible so as to allow the aforesaid bending of the outer peripheral face 44 forward and its sealing support, in the elastically deformed state, on the inner peripheral face 8 of the cavity 6 of the matrix 1 in the immediate vicinity of the edge 46, and a flush of this inner peripheral face 8 by the lip 50, in the immediate vicinity of the edge 47, under conditions suitable for also establishing at this level a contact of sealing, although the seal is at this level less rigorous than at the contact of the lip 49 with the same inner peripheral face 8.
• the groove 48 has, as the lips 49 and 50, a V-shaped section when viewed in section through half-planes defined by the axis 5, and it extends rearwardly to a level of the axis 5 located behind the edges 21 and 10 respectively constituting the transition between the outer peripheral faces 20 and 22 of the nozzle 14 and the inner peripheral faces 8 and 9 of the cavity 6 of the matrix 1.
• the groove 48 defines with the inner peripheral face 8 of the cavity of the die 1, behind the throat 26 and the chamber 24, another chamber 51 capable of receiving thermoplastic material in the liquid state passing the constriction 26, despite the contact between the lip 50 and the inner peripheral surface 8 of cavity 6 of the matrix 5 at this constriction26.
• thermoplastic in the liquid state arriving through the conduit 27, through the orifice 28, in the chamber 24 begins to fill it due to the fact that the constriction 25 tends to oppose its exit by the injection port 7, then it fills the chamber 51 due to the low resistance to its passage through the lip 50, at the level of the throat 26, simultaneously or before the start of passage of the thermoplastic material in the liquid state, through the injection orifice 7, towards the cavity 4.
• thermoplastic material in the liquid state thus fills the chamber 51, in which the pressure developed by this thermoplastic material in the liquid state tends to apply more vigorously the lip 49 against the inner peripheral face 8 of the cavity 6 of the matrix 1, that is to say to increase the sealing effect obtained at this level to prevent the thermoplastic in the liquid state from gaining space 29.
• thermoplastic material in the liquid state thus entered into the chamber 51 tends to remain trapped therein by the lip 50, then placed approximately in equipression between this volume of thermoplastic material and the thermoplastic material present in the chamber 24, and, subjected more to the influence of the matrix 1, comparatively cold, tends to solidify or to take a pasty consistency and to thus constitute a support backwards and in the sense of a distance by relative to the axis 5 for the lip 50 and for the thermoplastic material in the liquid state present in the chamber 24, which, then, can escape only towards the cavity 4 by the injection orifice 7.
• the chambers 51 and 24 remain filled with a respective volume of this thermoplastic material, which is removed from the chamber 24 in the form of waste, at the beginning of a process of injection of a thermoplastic material of different color.
• the volume of the thermoplastic material of first color trapped in the chamber 51 tends to remain trapped therein, in particular under the pressure of the thermoplastic material thus newly injected into the chamber 24, and does not mingle with it.
• the volume of the thermoplastic material trapped in the chamber 51 thus retains its role of increasing the sealing against a leakage of the thermoplastic material from the chamber 24 towards the space 29, that is to say towards the back, and also plays a role in the thermal insulation and, to a certain extent, in the centering of the nozzle 14 relative to the cavity 6 of the matrix 1, by reinforcing the ring 31 against a compression between the inner peripheral face 9 of the cavity and the outer peripheral face 20 of the nozzle 14.
• the flexibility of the ring 31, in particular at its lips 49 and 50 makes it compatible with a difference in expansion, parallel to the axis 5, between the nozzle 14 and the matrix 1, and allows it to continue to play its role even when such a difference in expansion occurs, since it is possible to size it, parallel to the axis 5, of such so that the support of the lip 49 and the outcropping of the lip 50, on the inner peripheral face 8 of the cavity 6, are permanently maintained under normal injection conditions.
• conformational variants of the ring 31 which has just been described, in particular with regard to the dimension of its lip 49 parallel to the axis 5. and with regard to the respective conformations of its lips 49 and 50 and its groove 48.

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• Engineering & Computer Science (AREA)
• Manufacturing & Machinery (AREA)
• Mechanical Engineering (AREA)
• Moulds For Moulding Plastics Or The Like (AREA)
• Injection Moulding Of Plastics Or The Like (AREA)

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• 2004
  • 2004-10-15 FR FR0410923A patent/FR2876619B1/fr not_active Expired - Fee Related
• 2005
  • 2005-10-13 EP EP05809095A patent/EP1799423A1/de not_active Withdrawn
  • 2005-10-13 WO PCT/FR2005/002537 patent/WO2006042942A1/fr not_active Application Discontinuation

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