EP1798334B1 - Papermaking fabric - Google Patents
Papermaking fabric Download PDFInfo
- Publication number
- EP1798334B1 EP1798334B1 EP06122506A EP06122506A EP1798334B1 EP 1798334 B1 EP1798334 B1 EP 1798334B1 EP 06122506 A EP06122506 A EP 06122506A EP 06122506 A EP06122506 A EP 06122506A EP 1798334 B1 EP1798334 B1 EP 1798334B1
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- EP
- European Patent Office
- Prior art keywords
- threads
- thread
- longitudinal
- transverse
- binding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/902—Woven fabric for papermaking drier section
Definitions
- the invention relates to a papermaking wire, in particular a forming fabric, according to the preamble of patent claim 1.
- Such a paper machine screen is for example from the document WO 99/616981 A1 known.
- Forming fabrics are used in the forming section of a paper machine.
- a fiber suspension is applied from the headbox of the paper machine to a forming fabric or to two forming fabrics (Gap - Former).
- An object of the forming fabric here is to dewater the fiber suspension and form a fibrous web, as little as possible pulp fibers and fillers from the fiber suspension should be washed during the dewatering process.
- the quality of the fibrous web formed is strongly influenced by the structure of the fibrous web-facing surface (paper side) of the forming fabric.
- the forming fabrics known from the prior art in this case have a paper side generally formed by a plain weave.
- a plain weave in particular for the production of graphic papers, is often prone to pronounced marks on the produced paper web.
- the known papermaking fabric in particular forming fabric, has an upper fabric layer, the outside of which forms a paper side of the papermachine fabric, the upper fabric layer being formed by longitudinal yarns and interwoven with these transverse yarns extending transversely to the longitudinal yarns.
- a longitudinal thread lift is formed in this case by an upper transverse thread interweaving longitudinal thread on the outside of the upper fabric layer continuously crosses an upper transverse thread, as a longitudinal thread reduction is formed by a respective cross yarns interwoven longitudinal thread between the upper and lower fabric layer continuously crosses an upper transverse thread.
- the papermaking fabric according to the invention is characterized in that the longitudinal thread elevations and longitudinal thread depressions of the upper weave pattern are arranged distributed irregularly in the upper repeat.
- a first embodiment of the invention provides that the irregular structure of the upper weave pattern is formed by at least two upper Leksfadenverrise are formed in the upper rapport, that the one of the two Leksfadenverstructure not by displacement of all its longitudinal thread elevations and Leksfadensenkisme by an equal number of can produce upper transverse threads in the longitudinal direction of the thread from the other of the two longitudinal thread courses.
- the upper weave pattern has an irregular structure in that none of the upper longitudinal thread courses in the upper repeat by offset all its longitudinal thread elevations and longitudinal thread decreases by the same Number of upper transverse threads in the longitudinal direction of the thread can be generated from another upper longitudinal thread course of the repeat. Such bonds are called creping bonds.
- the upper repeat should comprise at least 5 longitudinal thread courses.
- the irregular structure of the upper weave pattern can also be provided by the fact that the upper weave structure comprises a number of mutually different longitudinal thread runs, wherein the number of mutually different longitudinal thread runs is less than the number of longitudinal thread runs forming the upper repeat.
- the mutually different longitudinal thread paths are arranged in a non-repetitive order over the entire upper repeat.
- the resulting longitudinal thread repeat can then be very large, for example, 12 longitudinal thread courses include, wherein the number of mutually different longitudinal thread paths, for example, is only four. This means that a very large binding can be woven with only a small number of shafts for the paper side.
- the order of the longitudinal thread courses can, for example, be as follows: 1 - 2 - 3 - 1 - 4 - 1 - 2 - 3 - 4 - 2 - 3 - 1
- the upper fabric layer preferably comprises upper transverse threads or upper transverse threads and binding threads which have a diameter in the range of 0.03 to 0.5 mm, preferably 0.08 to 0.15 mm.
- the number of longitudinal thread bumps and longitudinal thread bumps in the upper repeat is substantially the same.
- the paper side is dominated neither by longitudinal thread elevations nor by longitudinal thread reductions, so that a result in the plane paper page with irregular structure and resulting, with even further reduced marking tendency is created.
- the paper machine according to the invention can be constructed.
- the papermaking screen can be formed by only one longitudinal thread layer and by only one transverse thread layer.
- the papermachine fabric comprises a lower fabric layer whose outside forms the machine side of the papermachine fabric.
- the paper machine wire according to the invention can, for example, comprise two longitudinal thread layers and one transverse thread layer or, conversely, two transverse thread layers and only one longitudinal thread layer.
- the paper machine wire according to the invention can, for example, comprise two longitudinal thread layers and one transverse thread layer or, conversely, two transverse thread layers and only one longitudinal thread layer.
- embodiments are also conceivable in which two or more longitudinal thread layers and / or two or more transverse thread layers are provided.
- the machine side can, for example, but also be formed by a non-woven structure that provides a corresponding volume of wear.
- a nonwoven layer or a film are conceivable.
- the upper fabric layer can be glued or fused with the layer forming the machine side, for example.
- the longitudinal threads of the papermaker's fabric according to the invention preferably comprise binding threads connecting the upper and lower fabric layers, i. the upper fabric layer comprises both only longitudinal threads interwoven with the upper transverse threads and binding threads interwoven with lower and upper transverse threads.
- the binding threads are preferably an integral part of the weave structure of the upper fabric layer (integral binding threads), whereby a tendency to mark is reduced due to the binding of the binding threads.
- binding threads are preferably arranged in groups, wherein each group of binding threads forms an upper longitudinal thread course, in that the binding threads of the group are interwoven in sections in the longitudinal thread direction alternately with the upper transverse threads.
- the upper fabric layer is formed exclusively by the binding threads arranged in groups and the upper transverse threads interwoven therewith.
- a further embodiment of the invention provides that the lower fabric layer is formed by longitudinal threads and with these interwoven lower transverse threads extending transversely to the longitudinal threads.
- the longitudinal threads are at least partially formed as binding threads, so that the lower fabric layer comprises binding threads, which are interwoven with lower transverse threads.
- each lower transverse thread is held by a plurality of binding threads by each of these binding threads on the outside of the lower fabric layer continuously crosses the respective lower transverse thread, wherein some of the respective lower transverse thread holding binding threads by at least one of the respective lower Transverse thread non-retaining binding threads are spaced from each other by the non-retaining binding thread not on the outside of the lower fabric layer continuously crosses the respective lower transverse thread, and wherein a plurality of lower transverse threads are provided, in each case between successive, the respective lower transverse thread holding binding threads an equal Number of non-retaining binding threads is arranged.
- the retaining force can be more evenly distributed, which is why a much stronger connection between the two fabric layers can be achieved, whereby their relative movement to each other can be reduced to a minimum, which leads to a minimization of internal wear of the paper machine wire according to the invention ,
- the uniform distribution of the binding sites and the possible stronger attachment of the upper to the lower fabric layer leads to a reduced total thickness of the papermaking fabric according to the invention in comparison to the paper machine fabrics known from the prior art.
- an equal number of binding threads not holding the transverse thread are arranged for each lower transverse thread between successive binding threads respectively holding the lower transverse thread.
- the number of binding threads not holding the respective transverse thread is between two and twenty, preferably between six and ten. Tests have shown that with the same float lengths of between two and twenty binding threads not holding the respective lower transverse thread a good connection between upper and lower fabric layer can be provided, coupled with improved wear resistance, in particular for use in paper machines at speeds of 1500 m / min or more.
- Another particularly preferred embodiment of the invention provides that the binding threads of each group intersect when switching from interweaving with the upper transverse threads for interweaving with the lower transverse threads and vice versa to form intersections, wherein the binding threads at least one group with the upper and lower Cross threads are interwoven that at least two successive crossing points are arranged on the length of the upper rapport in the longitudinal direction of the thread.
- the ratio of upper transverse threads to lower transverse threads is greater than 1, in particular 2: 1, 3 : 2 or 4: 3 is.
- the upper fabric layer of the papermaking fabric comprises fourteen or more upper transverse threads.
- the lower fabric layer comprises seven or more lower transverse threads.
- the binding threads are preferably arranged in seven groups of two binding threads each.
- the overall repeat is preferably formed by a multiplicity of longitudinal threads and / or upper and lower transverse threads.
- the overall repeat of the papermaker's fabric may include, for example, 24 or more or 26 or more or 32 or more or 48 or more longitudinal threads and / or 24 or more or 26 or more or 32 or more or 48 or more top and bottom transverse threads.
- the binding threads are warp threads and the transverse threads are weft threads.
- the binding threads are weft threads and the transverse threads are warp threads. In the latter case, it is a shotgun system.
- FIG. 1 1 shows an embodiment of a papermaking fabric 100 according to the invention in the form of a forming fabric in the longitudinal yarn direction, the longitudinal yarn direction corresponding to the warp yarn direction of the papermachine fabric 100.
- FIG. 12 shows an overall repeat of the weave structure of the papermaker's fabric 100.
- the illustrated papermaking fabric 100 has upper transverse threads SO1 to S014 and lower transverse threads SU1 to SU7, which are each formed as weft threads.
- the papermaking fabric 100 has binding yarns B1a to B7b formed as warp yarns, wherein the binding yarns are respectively arranged in groups of binder yarn pairs B1a and B1b, B2a and B2b ....
- the binding threads are interwoven with both the upper transverse threads SO1 to SO14 and with the lower transverse threads SU1 to SU7.
- the weave pattern in particular from the Figures 2 and 3 can be seen repeated in upper reports, wherein the upper repeat extends in the longitudinal thread direction over the upper transverse threads SO1 to SO14 and in the transverse thread direction over the binding threads B1a to B7b.
- the upper fabric layer has an outer side 101 which forms the paper side of the papermachine fabric 100.
- a lower fabric layer is formed whose weave pattern is repeated in lower repeats whereby the lower repeat in the longitudinal thread direction over the lower transverse threads SU1 to SU7 and in the transverse thread direction on the binding threads B1a to B7b extends.
- the lower fabric layer further includes an outer side 102 which forms the machine side of the papermaking fabric 100.
- each binder thread B1a to B7b is interwoven in sections alternately with lower and upper transverse threads.
- each lower transverse thread is held in each case by a plurality of binding threads by each of these binding threads on the outer side 102 of the lower fabric layer continuously crosses the respective lower transverse thread, wherein all of the respective lower transverse thread holding binding threads are spaced from each other by six binding threads not holding the lower transverse thread, in that the lower transverse thread on the outside 102 of the lower fabric layer continuously crosses the non-retaining binding thread.
- an equal number of non-holding binding threads are always arranged in all lower transverse threads between successive binding threads each holding the lower transverse thread.
- the lower transverse thread SU2 is held in the overall repeat by the binding threads B1a and B4b, and between the retaining binding threads B1a and B4b the non-retaining binding threads B1b, B2a, B2b, B3a, B3b and B4a and further in the transverse thread direction of the repeat between the retaining binding threads B4b and B1a, the non-holding binding threads B5a, B5b, B6a, B6b, B7a and B7b are arranged.
- the lower transverse thread SU1 is held in the overall repeat by the binding threads B2a and B5b, the retaining threads B2b, B3a, B3b, B4a, B4b and B5a remaining between the holding binding threads B2a and B5b and further in the transverse thread direction of the repeat between the binding threads B2a and B5b holding binding threads B5b and B2a, the non-retaining binding threads B6a, B6b, B7a, B7b, B1 a and B1 b are arranged.
- non-binding binding threads for all transverse threads is the same and in the present embodiment is the number six.
- an upper weave pattern is formed, which repeats in upper rapports, the binding threads B1a to B7b being arranged in groups.
- the binding threads of each group for example, B1a and B1b, interweave in weaving with the upper transverse threads SO1 to S014 in the longitudinal direction, whereby each group of binding threads B1a and B1b, B2a and B2b, B3a and B3b, B4a and B4b, B5a and B5b, B6a and B6b, B7a and B7b, by interweaving with the upper transverse threads SO1 to S014, an upper longitudinal thread course V1 to V7 with binding thread elevations (black boxes in FIG. 2 ) and binding decreases (white boxes in FIG. 2 ).
- a binder thread interweaves the group with the upper transverse threads when the other binder thread interweaves the group with lower transverse threads and vice versa. Furthermore, the binding threads of each group intersect at the intersection of interweaving with lower transverse threads for interweaving with upper transverse threads at intersections, such as those from the FIG. 1b becomes apparent, in which the two binding threads B1a and B1b intersect at the intersections K1 and K2.
- the binding threads of each group are interwoven with the upper transverse threads SO1 to S014 and with the lower transverse threads SU1 to SU7 such that two intersection points are arranged along the length of the upper repeat.
- the binder thread pair B1a and B1b forms by interweaving with the upper transverse threads SO1 to S014 the upper longitudinal thread course V1, which repeats along the length of the upper repeat in the longitudinal thread direction.
- a binding thread lift is formed by the binding thread, eg B1a, which interweaves each upper transverse thread continuously crosses an upper transverse thread, eg S07, of a group on the outer side 101 of the upper fabric layer.
- a binding thread depression is formed here, in that the binding thread which interweaves in each case the upper transverse threads, for example B1a, continuously crosses an upper transverse thread, for example SO8, of a group between the upper and lower fabric layers.
- FIG. 2 shows a schematic plan view of the paper side forming outside 101 of the upper fabric layer.
- the upper repeat is formed by the upper longitudinal thread courses V1 to V7 along the upper transverse threads SO1 to S014.
- the paper side 101 has an irregular structure, in that none of the upper longitudinal yarn courses V1 to V7 in the upper repeat by displacing all of its longitudinal thread bumps (black boxes) and longitudinal thread bumps (white boxes) by an equal number of upper transverse threads in the longitudinal thread direction from another upper longitudinal thread course V1 to V7 of the repeat.
- the longitudinal thread course V1 can not be generated by shifting one of the other longitudinal thread courses V2 to V7 by a number of transverse threads.
- FIG. 3 shows a representation of the paper and machine side of the papermaker's fabric 100 according to the invention.
- Black boxes at crossing points of binding yarns (B) with upper transverse threads (SO) represent paper-side binder thread humps, as white boxes at crossing points of binding yarns (B) with upper transverse threads (SO) represent paper-side binder thread decreases.
- white boxes at intersections of binding yarns (B) with lower transverse threads (SO) present places where the respective lower transverse thread on the outside of the lower fabric layer, i. Machine side, runs as boxes with a vertical bar represent crossing points at which the respective binder thread (B) on the outside of the lower fabric layer, i. Machine side, running, i. a lower transverse thread is held by the binding thread.
- FIG. 4a shows a schematic plan view of the paper side of another embodiment of a papermaker's fabric according to the invention.
- the upper repeat is formed by the upper longitudinal thread courses V1 to V6 along the upper transverse threads SO1 to SO6.
- the paper side has an irregular structure, in that at least two upper longitudinal thread courses are formed in the upper repeat such that one of the two longitudinal thread courses does not produce an equal number of upper transverse threads in the longitudinal thread direction from the other of the two longitudinal thread courses by offsetting all of its longitudinal thread elevations and longitudinal thread depressions leaves.
- the longitudinal thread course V2 can not be generated by shifting a number of transverse threads from the longitudinal thread courses V3, since the longitudinal thread course V2 comprises three longitudinal thread bumps and three longitudinal thread bumps, whereas the longitudinal thread course V3 has four longitudinal thread bumps and only two longitudinal thread bumps.
- the longitudinal yarn path V1 can not be generated by shifting by a number of transverse threads from the longitudinal yarn path V2.
- the longitudinal thread path V1 has three longitudinal thread elevations, two of which are arranged directly next to one another, whereas the longitudinal thread path V2 has three longitudinal thread elevations, which are spaced from each other by a longitudinal thread depression.
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Abstract
Description
Die Erfindung betrifft ein Papiermaschinensieb, insbesondere ein Formiersieb, nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a papermaking wire, in particular a forming fabric, according to the preamble of
Ein derartiges Papiermaschinensieb ist beispielsweise aus der Druckschrift
Formiersiebe finden in der Formierpartie einer Papiermaschine Verwendung. Beim Formierprozess wird eine Fasersuspension vom Stoffauflauf der Papiermaschine auf ein Formiersieb oder auf zwei Formiersiebe (bei Gap - Former) aufgebracht. Eine Aufgabe des Formiersiebs besteht hierbei darin, die Fasersuspension zu entwässern und eine Faserstoffbahn zu bilden, wobei so wenig wie möglich Zellstofffasern und Füllstoffe aus der Fasersuspension beim Entwässerungsprozess geschwemmt werden sollen.Forming fabrics are used in the forming section of a paper machine. During the forming process, a fiber suspension is applied from the headbox of the paper machine to a forming fabric or to two forming fabrics (Gap - Former). An object of the forming fabric here is to dewater the fiber suspension and form a fibrous web, as little as possible pulp fibers and fillers from the fiber suspension should be washed during the dewatering process.
Die Qualität der gebildeten Faserstoffbahn wird hierbei stark von der Struktur der zur Faserstoffbahn weisenden Oberfläche (Papierseite) des Formiersiebs mitbestimmt.The quality of the fibrous web formed is strongly influenced by the structure of the fibrous web-facing surface (paper side) of the forming fabric.
Die aus dem Stand der Technik bekannten Formiersiebe weisen hierbei eine in der Regel durch eine Leinwandbindung gebildete Papierseite auf. Eine solche Leinwandbindung neigt insbesondere für die Herstellung von graphischen Papieren oftmals zu ausgeprägten Markierungen auf der produzierten Papierbahn.The forming fabrics known from the prior art in this case have a paper side generally formed by a plain weave. Such a plain weave, in particular for the production of graphic papers, is often prone to pronounced marks on the produced paper web.
Es ist die Aufgabe der vorliegenden Erfindung ein Papiermaschinensieb vorzuschlagen, bei dem die Markierungsneigung im Vergleich zu den aus dem Stand der Technik bekannten Papiermaschinensieben reduziert ist.It is the object of the present invention to propose a papermaking fabric in which the marking tendency is reduced in comparison with the paper machine fabrics known from the prior art.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Patentanspruchs 1 gelöst.The object is achieved by the features of
Das bekannte Papiermaschinensieb, insbesondere Formiersieb, hat eine obere Gewebelage, deren Außenseite eine Papierseite des Papiermaschinensiebs bildet, wobei die obere Gewebelage durch Längsfäden und mit diesen verwobenen sich quer zu den Längsfäden erstreckenden oberen Querfäden gebildet wird.The known papermaking fabric, in particular forming fabric, has an upper fabric layer, the outside of which forms a paper side of the papermachine fabric, the upper fabric layer being formed by longitudinal yarns and interwoven with these transverse yarns extending transversely to the longitudinal yarns.
Hierbei wird durch das Verweben der Längsfäden mit den oberen Querfäden ein sich in oberen Rapporten wiederholendes oberes Webmuster gebildet. Durch das Verweben der Längsfäden mit den oberen Querfäden werden mehrere in Querfadenrichtung nebeneinander angeordnete obere Längsfadenverläufe mit Längsfadenhebungen und Längsfadensenkungen gebildet, wobei sich die Längsfadenverläufe jeweils auf der Länge des oberen Rapports in Längsfadenrichtung erstrecken.In this case, by weaving the longitudinal threads with the upper transverse threads, an upper weave pattern repeating in upper rapports is formed. By interweaving the longitudinal threads with the upper transverse threads a plurality in the transverse thread direction juxtaposed upper Längsfadenverläufe be formed with longitudinal thread elevations and Längsfadensenkungen, wherein the longitudinal thread paths each extend along the length of the upper rapport in the longitudinal direction.
Eine Längsfadenhebung wird hierbei gebildet, indem ein jeweils obere Querfäden verwebender Längsfaden auf der Außenseite der oberen Gewebelage laufend einen oberen Querfaden kreuzt, wie eine Längsfadensenkung gebildet wird, indem ein jeweils obere Querfäden verwebender Längsfaden zwischen oberer und unterer Gewebelage laufend einen oberen Querfaden kreuzt.A longitudinal thread lift is formed in this case by an upper transverse thread interweaving longitudinal thread on the outside of the upper fabric layer continuously crosses an upper transverse thread, as a longitudinal thread reduction is formed by a respective cross yarns interwoven longitudinal thread between the upper and lower fabric layer continuously crosses an upper transverse thread.
Das erfindungsgemäße Papiermaschinensieb ist dadurch gekennzeichnet, dass die Längsfadenhebungen und Längsfadensenkungen des oberen Webmusters in dem oberen Rapport unregelmäßig verteilt angeordnet sind.The papermaking fabric according to the invention is characterized in that the longitudinal thread elevations and longitudinal thread depressions of the upper weave pattern are arranged distributed irregularly in the upper repeat.
Durch die Bereitstellung einer unregelmäßig ausgebildeten papierseitigen Webstruktur wird die bspw. eine ausgeprägte Diagonalstruktur unterbrochen, welche bei den aus dem Stand der Technik bekannten Sieben oftmals zu einer hohen Markierungsneigung geführt hat. Die reduzierte Markierungsneigung macht sich insbesondere bei graphischen Papieren in einer verbesserten Bedruckbarkeit bemerkbar.By providing an irregularly shaped paper-side weave structure, for example, a pronounced diagonal structure is interrupted, which has often led to a high marking tendency in the screens known from the prior art. The reduced marking tendency is particularly noticeable in graphic papers in an improved printability noticeable.
Vorteilhafte Ausführungsformen und Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous embodiments and further developments of the invention are specified in the subclaims.
Es sind verschiedene Möglichkeiten denkbar, wie eine unregelmäßige Struktur des oberen Webmusters ausgebildet werden kann.There are various possibilities conceivable how an irregular structure of the upper weave pattern can be formed.
Eine erste Ausgestaltung der Erfindung sieht vor, dass die unregelmäßige Struktur des oberen Webmusters gebildet wird, indem im oberen Rapport zumindest zwei obere Längsfadenverläufe derart ausgebildet sind, dass sich der eine der beiden Längsfadenverläufe nicht durch Versatz aller seiner Längsfadenhebungen und Längsfadensenkungen um eine gleiche Anzahl von oberen Querfäden in Längsfadenrichtung aus dem anderen der beiden Längsfadenverläufe erzeugen lässt.A first embodiment of the invention provides that the irregular structure of the upper weave pattern is formed by at least two upper Längsfadenverläufe are formed in the upper rapport, that the one of the two Längsfadenverläufe not by displacement of all its longitudinal thread elevations and Längsfadensenkungen by an equal number of can produce upper transverse threads in the longitudinal direction of the thread from the other of the two longitudinal thread courses.
Um eine nahezu völlig unregelmäßige Papierseite des erfindungsgemäßen Papiermaschinensiebs zu erhalten, sieht eine weitere besonders bevorzugte Weiterbildung der Erfindung vor, dass das obere Webmuster eine unregelmäßige Struktur aufweist, indem sich keiner der oberen Längsfadenverläufe im oberen Rapport durch Versatz aller seiner Längsfadenhebungen und Längsfadensenkungen um eine gleiche Anzahl von oberen Querfäden in Längsfadenrichtung aus einem anderen oberen Längsfadenverlauf des Rapports erzeugen lässt. Solche Bindungen werden als Kreppbindungen bezeichnet.In order to obtain a nearly completely irregular paper side of the papermaking fabric according to the invention, another particularly preferred development of the invention provides that the upper weave pattern has an irregular structure in that none of the upper longitudinal thread courses in the upper repeat by offset all its longitudinal thread elevations and longitudinal thread decreases by the same Number of upper transverse threads in the longitudinal direction of the thread can be generated from another upper longitudinal thread course of the repeat. Such bonds are called creping bonds.
Um eine große Variationsmöglichkeit bei der Gestaltung der unregelmäßigen oberen Webstruktur zu erhalten, sollte der obere Rapport mindestens 5 Längsfadenverläufe umfassen.In order to obtain a large variation in the design of the irregular upper weave structure, the upper repeat should comprise at least 5 longitudinal thread courses.
Nach einer weiteren bevorzugten Ausführungsform der Erfindung kann die unregelmäßige Struktur des oberen Webmusters auch dadurch bereitgestellt werden, dass die obere Webstruktur eine Anzahl von zueinander unterschiedlichen Längsfadenverläufen umfasst, wobei die Anzahl der zueinander unterschiedlichen Längsfadenverläufe geringer ist als die Anzahl der den oberen Rapport bildenden Längsfadenverläufe.According to a further preferred embodiment of the invention, the irregular structure of the upper weave pattern can also be provided by the fact that the upper weave structure comprises a number of mutually different longitudinal thread runs, wherein the number of mutually different longitudinal thread runs is less than the number of longitudinal thread runs forming the upper repeat.
Bei dieser Ausführungsform sind die zueinander unterschiedlichen Längsfadenverläufe in einer sich nicht wiederholenden Reihenfolge über den ganzen oberen Rapport angeordnet. Der dadurch entstehende Längsfadenrapport kann dann sehr groß sein, bspw. 12 Längsfadenverläufe umfassen, wobei die Anzahl der zueinander unterschiedlichen Längsfadenverläufe bspw. nur vier beträgt. Dies bedeutet, dass eine sehr großrapportige Bindung kann mit nur einer geringen Anzahl an Schäften für die Papierseite gewoben werden kann. Die Reihenfolge der Längsfadenverläufe kann bspw. wie folgt sein:
Auch eine solche Bindung wird als Kreppbindung bezeichnet.Also, such a bond is referred to as Kreppbindung.
Vorzugsweise umfasst die obere Gewebelage hierbei obere Querfäden oder obere Querfäden und Bindefäden, die einen Durchmesser im Bereich von 0,03 bis 0,5mm, bevorzugt 0,08 bis 0,15mm, haben. Hierdurch kann eine besonders feine und markierungsfreie Papierseite geschaffen werden.In this case, the upper fabric layer preferably comprises upper transverse threads or upper transverse threads and binding threads which have a diameter in the range of 0.03 to 0.5 mm, preferably 0.08 to 0.15 mm. As a result, a particularly fine and mark-free paper page can be created.
Vorzugsweise ist die Anzahl von Längsfadenhebungen und Längsfadensenkungen im oberen Rapport im wesentlichen gleich. Hierdurch wird die Papierseite, weder durch Längsfadenhebungen noch durch Längsfadensenkungen dominiert, sodass eine im Ergebnis plane Papierseite mit unregelmäßiger Struktur und daraus resultierend, mit noch weiter reduzierter Markierungsneigung geschaffen wird.Preferably, the number of longitudinal thread bumps and longitudinal thread bumps in the upper repeat is substantially the same. As a result, the paper side is dominated neither by longitudinal thread elevations nor by longitudinal thread reductions, so that a result in the plane paper page with irregular structure and resulting, with even further reduced marking tendency is created.
Bindungstechnisch kann die unregelmäßige Struktur der oberen Gewebelage allein oder in Kombination gebildet werden durch:
- freie textile Entwicklung, Veränderung einer textilen Grundbindung, Ableitung einer textilen Grundbindung, Erweiterung einer textilen Grundbindung.
- Free textile development, alteration of a textile basic weave, derivation of a textile basic weave, extension of a textile basic weave.
Es sind unterschiedlichste Möglichkeiten denkbar, wie das erfindungsgemäße Papiermaschinensieb aufgebaut sein kann. So kann das Papiermaschinensieb durch nur eine Längsfadenlage und durch nur eine Querfadenlage gebildet werden.There are a variety of ways conceivable as the paper machine according to the invention can be constructed. Thus, the papermaking screen can be formed by only one longitudinal thread layer and by only one transverse thread layer.
Um die Lebensdauer des erfindungsgemäßen Papiermaschinensiebs zu erhöhen, ist vorgesehen, dass das Papiermaschinensieb eine untere Gewebelage umfasst, deren Außenseite die Maschinenseite des Papiermaschinensiebs bildet.In order to increase the life of the papermaker's fabric according to the invention, it is provided that the papermachine fabric comprises a lower fabric layer whose outside forms the machine side of the papermachine fabric.
In diesem Fall kann das erfindungsgemäße Papiermaschinensieb bspw. zwei Längsfadenlagen und eine Querfadenlage oder aber umgekehrt zwei Querfadenlagen und nur eine Längsfadenlage umfassen. Es sind aber auch Ausführungsformen denkbar, bei denen zwei oder mehr Längsfadenlagen und / oder zwei oder mehr Querfadenlagen vorgesehen sind.In this case, the paper machine wire according to the invention can, for example, comprise two longitudinal thread layers and one transverse thread layer or, conversely, two transverse thread layers and only one longitudinal thread layer. However, embodiments are also conceivable in which two or more longitudinal thread layers and / or two or more transverse thread layers are provided.
Die Maschinenseite kann bspw. aber auch durch eine nicht gewobene Struktur gebildet werden, die ein entsprechendes Verschleißvolumen bereitstellt. Denkbar sind bspw. eine Vlieslage oder eine Folie.The machine side can, for example, but also be formed by a non-woven structure that provides a corresponding volume of wear. For example, a nonwoven layer or a film are conceivable.
In diesem Fall, aber auch bei der Bereitstellung einer gewobenen Struktur, kann die obere Gewebelage mit der die Maschinenseite bildenden Lage bspw. verklebt oder verschmolzen sein.In this case, but also in the provision of a woven structure, the upper fabric layer can be glued or fused with the layer forming the machine side, for example.
Ist die untere Lage als Gewebe ausgebildet, so umfassen die Längsfäden des erfindungsgemäßen Papiermaschinensiebs vorzugsweise Bindefäden, welche die obere und die untere Gewebelage miteinander verbinden, d.h. die obere Gewebelage umfasst sowohl nur mit den oberen Querfäden verwobene Längsfäden als auch Bindefäden, die mit unteren und oberen Querfäden verwoben sind. Hierbei sind die Bindefäden vorzugsweise integraler Bestandteil der Webstruktur der oberen Gewebelage (integrale Bindefäden), wodurch eine Markierungsneigung bedingt durch die Anbindung der Bindefäden reduziert wird.If the lower layer is formed as a fabric, the longitudinal threads of the papermaker's fabric according to the invention preferably comprise binding threads connecting the upper and lower fabric layers, i. the upper fabric layer comprises both only longitudinal threads interwoven with the upper transverse threads and binding threads interwoven with lower and upper transverse threads. Here, the binding threads are preferably an integral part of the weave structure of the upper fabric layer (integral binding threads), whereby a tendency to mark is reduced due to the binding of the binding threads.
Die Bindefäden sind vorzugsweise in Gruppen angeordnet, wobei jede Gruppe von Bindefäden einen oberen Längsfadenverlauf bildet, indem die Bindefäden der Gruppe in Längsfadenrichtung abschnittweise abwechselnd mit den oberen Querfäden verwobenen sind.The binding threads are preferably arranged in groups, wherein each group of binding threads forms an upper longitudinal thread course, in that the binding threads of the group are interwoven in sections in the longitudinal thread direction alternately with the upper transverse threads.
Nach einer weiteren bevorzugten Ausgestaltung der Erfindung wird die obere Gewebelage ausschließlich durch die in Gruppen angeordneten Bindefäden und den mit diesen verwobenen oberen Querfäden gebildet.According to a further preferred embodiment of the invention, the upper fabric layer is formed exclusively by the binding threads arranged in groups and the upper transverse threads interwoven therewith.
Eine weitere Ausführungsform der Erfindung sieht vor, dass die untere Gewebelage durch Längsfäden und mit diesen verwobenen sich quer zu den Längsfäden erstreckenden unteren Querfäden gebildet wird. Vorzugsweise sind hierbei die Längsfäden zumindest teilweise als Bindefäden ausgebildet, sodass die untere Gewebelage Bindefäden umfasst, die mit unteren Querfäden verwoben sind.A further embodiment of the invention provides that the lower fabric layer is formed by longitudinal threads and with these interwoven lower transverse threads extending transversely to the longitudinal threads. Preferably, in this case, the longitudinal threads are at least partially formed as binding threads, so that the lower fabric layer comprises binding threads, which are interwoven with lower transverse threads.
Eine Weiterbildung der Erfindung sieht vor, dass jeder untere Querfaden durch jeweils mehrere Bindefäden gehalten wird, indem jeder dieser Bindefäden auf der Außenseite der unteren Gewebelage laufend den jeweiligen unteren Querfaden kreuzt, wobei manche der einen jeweiligen unteren Querfaden haltenden Bindefäden durch zumindest einen den jeweiligen unteren Querfaden nicht haltenden Bindefaden voneinander beabstandet sind, indem der nicht haltende Bindefaden nicht auf der Außenseite der unteren Gewebelage laufend den jeweiligen unteren Querfaden kreuzt, und wobei mehrere untere Querfäden vorgesehen sind, bei denen jeweils zwischen aufeinander folgenden, den jeweiligen unteren Querfaden haltenden Bindefäden eine gleiche Anzahl von nicht haltenden Bindefäden angeordnet ist.A development of the invention provides that each lower transverse thread is held by a plurality of binding threads by each of these binding threads on the outside of the lower fabric layer continuously crosses the respective lower transverse thread, wherein some of the respective lower transverse thread holding binding threads by at least one of the respective lower Transverse thread non-retaining binding threads are spaced from each other by the non-retaining binding thread not on the outside of the lower fabric layer continuously crosses the respective lower transverse thread, and wherein a plurality of lower transverse threads are provided, in each case between successive, the respective lower transverse thread holding binding threads an equal Number of non-retaining binding threads is arranged.
Dadurch dass bei mehreren der unteren Querfäden zwischen aufeinander folgenden, den unteren Querfaden jeweils haltenden Bindefäden immer eine gleiche Anzahl von nicht haltenden Bindefäden angeordnet sind, wird erreicht, dass jeder dieser Querfäden zwischen aufeinander folgenden Stellen an denen dieser von einem Bindefaden gehalten wird, sog. Bindestellen des oberen Gewebes an das untere Gewebe, immer gleiche Flottierungslängen auf der Außenseite des unteren Gewebes, d.h. auf der Maschinenseite, des Papiermaschinensiebs hat.The fact that in several of the lower transverse threads between successive, the lower transverse thread each holding binding threads are always arranged an equal number of non-retaining binding threads, it is achieved that each of these transverse threads between successive points where this is held by a binder thread, so-called. Binding sites of the upper tissue to the lower tissue, always the same Fleet lengths on the outside of the lower tissue, ie on the machine side, the paper machine screen has.
Durch die gleichen Flottierungslängen der Querfädens zwischen den Bindestellen wird eine gleichmäßig verteilte Anbindung der oberen an die untere Gewebelage bereitgestellt, weshalb ein Papiermaschinensieb mit einer bezüglich dem Stand der Technik deutlich verbesserten Planarität der Maschinen- und Papierseite bereitgestellt wird.Due to the same float lengths of the transverse threads between the binding points, a uniformly distributed connection of the upper to the lower fabric layer is provided, for which reason a papermaking fabric is provided with a significantly improved planarity of the machine and paper side with respect to the prior art.
Durch die gleichmäßige Verteilung der Bindestellen kann des weiteren die Haltekraft gleichmäßig verteilt werden, weshalb eine deutlich festere Verbindung zwischen den beiden Gewebelagen erreicht werden kann, wodurch deren Relativbewegung zueinander auf ein Minimum reduziert werden kann, was zu einer Minimierung des inneren Verschleißes des erfindungsgemäßen Papiermaschinensiebs führt.Due to the uniform distribution of the binding sites, the retaining force can be more evenly distributed, which is why a much stronger connection between the two fabric layers can be achieved, whereby their relative movement to each other can be reduced to a minimum, which leads to a minimization of internal wear of the paper machine wire according to the invention ,
Darüber hinaus führt die gleichmäßige Verteilung der Bindestellen und die damit mögliche festere Anbindung der oberen an die untere Gewebelage zu einer reduzierten Gesamtdicke des erfindungsgemäßen Papiermaschinensiebs im Vergleich zu den aus dem Stand der Technik bekannten Papiermaschinensieben.In addition, the uniform distribution of the binding sites and the possible stronger attachment of the upper to the lower fabric layer leads to a reduced total thickness of the papermaking fabric according to the invention in comparison to the paper machine fabrics known from the prior art.
Durch die gleichen Flottierungslängen der Querfäden zwischen den Bindestellen wird des weiteren ein gleichmäßig verteiltes Verschleißvolumen der sich auf der Außenseite des unteren Gewebes (Maschinenseite) erstreckenden unteren Querfäden geschaffen, welche somit die Last aufnehmenden Bindefäden schützen.By the same Flottierungslängen the transverse threads between the binding points of a further uniformly distributed wear volume is created on the outside of the lower fabric (machine side) extending lower transverse threads, which thus protect the load-absorbing binding threads.
Es ist somit denkbar, dass bei einem unteren Querfaden die Anzahl von nicht haltenden Bindefäden, die zwischen aufeinander folgenden haltenden Bindefäden angeordnet sind fünf beträgt und bei einem anderen untern Querfaden sieben.It is thus conceivable that, in a lower transverse thread, the number of non-retaining binding threads arranged between successive retaining binding threads is five, and for another lower transverse thread is seven.
Nach einer darauf aufbauenden bevorzugten Ausgestaltung der Erfindung ist vorgesehen, dass für jeden unteren Querfaden zwischen aufeinander folgenden, den unteren Querfaden jeweils haltenden Bindefäden eine gleiche Anzahl von den Querfaden nicht haltenden Bindefäden angeordnet sind. Dadurch, dass sämtliche untere Querfäden jeweils für sich und in Bezug zu den anderen unteren Querfäden immer eine gleiche Flottierungslänge aufweisen, wird die Gleichmäßigkeit der Bindestellen weiter erhöht, weshalb die oben beschriebenen positiven Effekte bei dieser Ausführungsform verstärkt werden.According to a preferred embodiment of the invention based thereon, it is provided that an equal number of binding threads not holding the transverse thread are arranged for each lower transverse thread between successive binding threads respectively holding the lower transverse thread. The fact that all the lower transverse threads always have the same float length per se and with respect to the other lower transverse threads, the uniformity of the binding points is further increased, so that the above-described positive effects are enhanced in this embodiment.
Vorzugsweise beträgt die Anzahl der den jeweiligen Querfaden nicht haltenden Bindefäden zwischen zwei und zwanzig, bevorzugt zwischen sechs und zehn. Versuche haben ergeben, dass bei gleichen Flottierungslängen von zwischen zwei und zwanzig den jeweiligen unteren Querfaden nicht haltende Bindefäden eine gute Anbindung zwischen oberer und unterer Gewebelage bereitgestellt werden kann gepaart mit einer verbesserten Verschleißbeständigkeit, insbesondere für den Einsatz in Papiermaschinen bei Geschwindigkeiten von 1500m/min oder mehr.Preferably, the number of binding threads not holding the respective transverse thread is between two and twenty, preferably between six and ten. Tests have shown that with the same float lengths of between two and twenty binding threads not holding the respective lower transverse thread a good connection between upper and lower fabric layer can be provided, coupled with improved wear resistance, in particular for use in paper machines at speeds of 1500 m / min or more.
Eine weitere besonders bevorzugte Ausführungsform der Erfindung sieht vor, dass sich die Bindefäden jeder Gruppe beim Wechsel vom Verweben mit den oberen Querfäden zum Verweben mit den unteren Querfäden und umgekehrt unter Ausbildung von Kreuzungsstellen kreuzen, wobei die Bindefäden zumindest einer Gruppe derart mit den oberen und unteren Querfäden verwoben sind, dass auf der Länge des oberen Rapports in Längsfadenrichtung zumindest zwei aufeinander folgende Kreuzungsstellen angeordnet sind.Another particularly preferred embodiment of the invention provides that the binding threads of each group intersect when switching from interweaving with the upper transverse threads for interweaving with the lower transverse threads and vice versa to form intersections, wherein the binding threads at least one group with the upper and lower Cross threads are interwoven that at least two successive crossing points are arranged on the length of the upper rapport in the longitudinal direction of the thread.
Durch die Bereitstellung von zumindest zwei aufeinander folgend angeordneten Kreuzungsstellen pro papierseitigem Längsfadenrapport wird eine hohe Bindungsfrequenz zwischen dem papierseitigen und dem laufseitigen Gewebe geschaffen, wodurch eine stabile Verbindung zwischen der oberen und der unteren Gewebelage bereitgestellt wird.By providing at least two consecutively arranged crossing points per paper-side longitudinal thread repeat, a high bonding frequency is created between the paper-side and the running-side fabric, thereby providing a stable connection between the upper and lower fabric layers.
Um eine Papierseite mit guter Faserunterstützung einerseits und andererseits eine offene Maschinenseite zur Bereitstellung einer guten Entwässerungsleistung des Papiermaschinensiebs bereitzustellen, ist nach einer besonders vorteilhaften Weiterbildung der Erfindung vorgesehen, dass das Verhältnis von oberen Querfäden zu unteren Querfäden größer als 1, insbesondere 2:1, 3:2 oder 4:3 ist.In order to provide a paper side with good fiber support on the one hand and on the other hand an open machine side to provide a good dewatering performance of the papermaking machine, according to a particularly advantageous development of the invention, it is provided that the ratio of upper transverse threads to lower transverse threads is greater than 1, in particular 2: 1, 3 : 2 or 4: 3 is.
Nach einer konkreten Ausgestaltung der Erfindung umfasst die obere Gewebelage des Papiermaschinensiebs vierzehn oder mehr obere Querfäden. Des weiteren umfasst die untere Gewebelage sieben oder mehr untere Querfäden. Vorzugsweise sind hierbei die Bindefäden in sieben Gruppen zu je zwei Bindefäden angeordnet.According to a specific embodiment of the invention, the upper fabric layer of the papermaking fabric comprises fourteen or more upper transverse threads. Furthermore, the lower fabric layer comprises seven or more lower transverse threads. In this case, the binding threads are preferably arranged in seven groups of two binding threads each.
Um die Flexibilität bei der Ausgestaltung der oberen und unteren Gewebelage des erfindungsgemäßen Papiermaschinensiebs zu erhöhen, wird der Gesamtrapport vorzugsweise durch eine Vielzahl von Längsfäden und / oder oberen und unteren Querfäden gebildet. Konkret kann der Gesamtrapport des Papiermaschinensiebs beispielsweise 24 oder mehr oder 26 oder mehr oder 32 oder mehr oder 48 oder mehr Längsfäden und / oder 24 oder mehr oder 26 oder mehr oder 32 oder mehr oder 48 oder mehr obere und untere Querfäden umfassen.In order to increase the flexibility in the configuration of the upper and lower fabric layers of the papermachine fabric according to the invention, the overall repeat is preferably formed by a multiplicity of longitudinal threads and / or upper and lower transverse threads. Specifically, the overall repeat of the papermaker's fabric may include, for example, 24 or more or 26 or more or 32 or more or 48 or more longitudinal threads and / or 24 or more or 26 or more or 32 or more or 48 or more top and bottom transverse threads.
Nach einer konkreten Ausgestaltung der Erfindung sind die Bindefäden Kettfäden und die Querfäden Schussfäden. In diesem Fall handelt es sich um ein kettgebundenes System. Es ist aber auch möglich, dass die Bindefäden Schussfäden und die Querfäden Kettfäden sind. Im letzt genannten Fall handelt es sich um ein schussgebundenes System.According to a specific embodiment of the invention, the binding threads are warp threads and the transverse threads are weft threads. In this case, it is a chain-bound system. But it is also possible that the binding threads are weft threads and the transverse threads are warp threads. In the latter case, it is a shotgun system.
Nachfolgend soll die Erfindung anhand einer Ausführungsform auf Basis der folgenden schematischen nicht maßstäblichen Zeichnungen weiter erläutert werden. Es zeigen:
Figur 1- den Kettfadenverlauf einer Ausführungsform eines erfindungsgemäßen Papiermaschinensiebs,
Figur 2- eine Darstellung der Papierseite des Papiermaschinensiebs der
Figur 1 mit Ketthebungen und - senkungen, Figur 3- eine Darstellung der Papier- und Maschinenseite des Papiermaschinensiebs der
Figur 1 , Figur 4- weitere Ausführungsformen von unregelmäßig ausgebildeten Papierseiten.
- FIG. 1
- the warp thread of an embodiment of a papermaker's fabric according to the invention,
- FIG. 2
- a representation of the paper side of the papermaking fabric of
FIG. 1 with chain elevations and countersinks, - FIG. 3
- a representation of the paper and machine side of the papermaking fabric of
FIG. 1 . - FIG. 4
- further embodiments of irregular paper pages.
Die
Die Darstellung der
Das dargestellte Papiermaschinensieb 100 weist obere Querfäden SO1 bis S014 sowie untere Querfäden SU1 bis SU7 auf, die jeweils als Schussfäden ausgebildet sind.The illustrated
Wie aus der
Des weiteren weist das Papiermaschinensieb 100 als Kettfäden ausgebildete Bindefäden B1a bis B7b auf, wobei die Bindefäden jeweils in Gruppen von Bindefadenpaaren B1a und B1b, B2a und B2b .... angeordnet sind.Further, the
Die Bindefäden sind sowohl mit den oberen Querfäden SO1 bis SO14 als auch mit den unteren Querfäden SU1 bis SU7 verwoben.The binding threads are interwoven with both the upper transverse threads SO1 to SO14 and with the lower transverse threads SU1 to SU7.
Durch das Verweben der Bindefäden B1a bis B7b mit den oberen Querfäden SO1 bis SO14 wird eine obere Gewebelage gebildet, deren Webmuster sich, wie insbesondere aus den
Durch das Verweben der Bindefäden B1a bis B7b mit den unteren Querfäden SU1 bis SU7 wird eine untere Gewebelage gebildet, deren Webmuster sich in unteren Rapporten wiederholt wobei sich der untere Rapport in Längsfadenrichtung über die unteren Querfäden SU1 bis SU7 und in Querfadenrichtung über die Bindefäden B1a bis B7b erstreckt. Die untere Gewebelage weist des weiteren eine Außenseite 102 auf, welche die Maschinenseite des Papiermaschinensiebs 100 bildet.By interweaving the binding threads B1a to B7b with the lower transverse threads SU1 to SU7, a lower fabric layer is formed whose weave pattern is repeated in lower repeats whereby the lower repeat in the longitudinal thread direction over the lower transverse threads SU1 to SU7 and in the transverse thread direction on the binding threads B1a to B7b extends. The lower fabric layer further includes an
Demzufolge ist jeder Bindefaden B1a bis B7b abschnittweise abwechselnd mit unteren und mit oberen Querfäden verwebt.Accordingly, each binder thread B1a to B7b is interwoven in sections alternately with lower and upper transverse threads.
Da die Bindefäden B1a bis B7b mit den unteren und oberen Querfäden verwoben sind, wird durch diese die obere Gewebelage mit der unteren Gewebelage verbunden. Hierbei wird jeder untere Querfaden jeweils durch mehrere Bindefäden gehalten, indem jeder dieser Bindefäden auf der Außenseite 102 der unteren Gewebelage laufend den jeweiligen unteren Querfaden kreuzt, wobei alle der einen jeweiligen unteren Querfaden haltenden Bindefäden durch sechs den unteren Querfaden nicht haltende Bindefäden voneinander beabstandet sind, indem der untere Querfaden auf der Außenseite 102 der unteren Gewebelage laufend den nicht haltenden Bindefaden kreuzt. Erfindungsgemäß sind somit bei allen unteren Querfäden zwischen aufeinander folgenden, den unteren Querfaden jeweils haltenden Bindefäden immer eine gleiche Anzahl von nicht haltenden Bindefäden angeordnet.Since the binding threads B1a to B7b are interwoven with the lower and upper transverse threads, the upper fabric layer is connected to the lower fabric layer through this. In this case, each lower transverse thread is held in each case by a plurality of binding threads by each of these binding threads on the
Beispielsweise wird der untere Querfaden SU2 im Gesamtrapport durch die Bindefäden B1a und B4b gehalten, wobei zwischen den haltenden Bindefäden B1a und B4b die nicht haltenden Bindefäden B1b, B2a, B2b, B3a, B3b und B4a und weiter in Querfadenrichtung des Rapports zwischen den haltenden Bindefäden B4b und B1a die nicht haltenden Bindefäden B5a, B5b, B6a, B6b, B7a und B7b angeordnet sind.For example, the lower transverse thread SU2 is held in the overall repeat by the binding threads B1a and B4b, and between the retaining binding threads B1a and B4b the non-retaining binding threads B1b, B2a, B2b, B3a, B3b and B4a and further in the transverse thread direction of the repeat between the retaining binding threads B4b and B1a, the non-holding binding threads B5a, B5b, B6a, B6b, B7a and B7b are arranged.
Des weiteren wird bspw. der untere Querfaden SU1 im Gesamtrapport durch die Bindefäden B2a und B5b gehalten, wobei zwischen den haltenden Bindefäden B2a und B5b die nicht haltenden Bindefäden B2b, B3a, B3b, B4a, B4b und B5a und weiter in Querfadenrichtung des Rapports zwischen den haltenden Bindefäden B5b und B2a die nicht haltenden Bindefäden B6a, B6b, B7a, B7b, B1 a und B1 b angeordnet sind.Furthermore, for example, the lower transverse thread SU1 is held in the overall repeat by the binding threads B2a and B5b, the retaining threads B2b, B3a, B3b, B4a, B4b and B5a remaining between the holding binding threads B2a and B5b and further in the transverse thread direction of the repeat between the binding threads B2a and B5b holding binding threads B5b and B2a, the non-retaining binding threads B6a, B6b, B7a, B7b, B1 a and B1 b are arranged.
Somit ist für jeden unteren Querfaden für sich betrachtet zwischen aufeinander folgenden haltenden Bindefäden immer eine gleiche Anzahl von nicht haltenden Bindefäden angeordnet.Thus, an equal number of non-holding binding threads are always arranged between successive retaining binding threads for each lower transverse thread.
Des weiteren ist die Anzahl der nicht haltenden Bindefäden für alle Querfäden gleich und beträgt im vorliegenden Ausführungsbeispiel die Zahl sechs.Furthermore, the number of non-binding binding threads for all transverse threads is the same and in the present embodiment is the number six.
Wie bereits erwähnt wird durch das Verweben der Bindefäden B1a bis B7b mit den oberen Querfäden SO1 bis S014 ein oberes Webmuster gebildet, welches sich in oberen Rapporten wiederholt, wobei die Bindefäden B1a bis B7b in Gruppen angeordnet sind.As already mentioned, by weaving the binding threads B1a to B7b with the upper transverse threads SO1 to S014, an upper weave pattern is formed, which repeats in upper rapports, the binding threads B1a to B7b being arranged in groups.
Wie aus der
Somit verwebt ein Bindefaden der Gruppe mit den oberen Querfäden, wenn der andere Bindefaden der Gruppe mit unteren Querfäden verwebt und umgekehrt. Des weiteren kreuzen sich die Bindefäden jeder Gruppe beim Wechsel vom Verweben mit unteren Querfäden zum Verweben mit oberen Querfäden an Kreuzungsstellen, wie die bspw. aus der
Hierbei sind die Bindefäden jeder Gruppe derart mit den oberen Querfäden SO1 bis S014 und mit den unteren Querfäden SU1 bis SU7 verwoben, dass auf der Länge des oberen Rapports zwei Kreuzungsstellen angeordnet sind.In this case, the binding threads of each group are interwoven with the upper transverse threads SO1 to S014 and with the lower transverse threads SU1 to SU7 such that two intersection points are arranged along the length of the upper repeat.
So bildet bspw. das Bindefadenpaar B1a und B1b durch Verweben mit den oberen Querfäden SO1 bis S014 den oberen Längsfadenverlauf V1, der sich nach der Länge des oberen Rapports in Längsfadenrichtung wiederholt.Thus, for example, the binder thread pair B1a and B1b forms by interweaving with the upper transverse threads SO1 to S014 the upper longitudinal thread course V1, which repeats along the length of the upper repeat in the longitudinal thread direction.
Eine Bindefadenhebung wird hierbei gebildet, indem der jeweils obere Querfäden verwebende Bindefaden, bspw. B1a, einer Gruppe auf der Außenseite 101 der oberen Gewebelage laufend einen oberen Querfaden, bspw. S07, kreuzt. Eine Bindefadensenkung wird hierbei gebildet, indem der jeweils obere Querfäden verwebende Bindefaden, bspw. B1a, einer Gruppe zwischen oberer und unterer Gewebelage laufend einen oberen Querfaden, bspw. SO8, kreuzt.In this case, a binding thread lift is formed by the binding thread, eg B1a, which interweaves each upper transverse thread continuously crosses an upper transverse thread, eg S07, of a group on the
Die
Die Papierseite 101 weist eine unregelmäßige Struktur auf, indem sich keiner der oberen Längsfadenverläufe V1 bis V7 im oberen Rapport durch Versatz aller seiner Längsfadenhebungen (schwarze Kästchen) und Längsfadensenkungen (weiße Kästchen) um eine gleiche Anzahl von oberen Querfäden in Längsfadenrichtung aus einem anderen oberen Längsfadenverlauf V1 bis V7 des Rapports erzeugen lässt. So lässt sich bspw. der Längsfadenverlauf V1 nicht durch Verschiebung eines der anderen Längsfadenverläufe V2 bis V7 um eine Anzahl von Querfäden erzeugen.The
Die
Schwarze Kästchen an Kreuzungsstellen von Bindefäden (B) mit oberen Querfäden (SO) stellen Bindefadenhebungen der Papierseite dar, wie weiße Kästchen an Kreuzungsstellen von Bindefäden (B) mit oberen Querfäden (SO) Bindefadensenkungen der Papierseite darstellen.Black boxes at crossing points of binding yarns (B) with upper transverse threads (SO) represent paper-side binder thread humps, as white boxes at crossing points of binding yarns (B) with upper transverse threads (SO) represent paper-side binder thread decreases.
Des weiteren stellen weiße Kästchen an Kreuzungsstellen von Bindefäden (B) mit unteren Querfäden (SO) Stellen dar, an denen der jeweilige untere Querfaden auf der Außenseite der unteren Gewebelage, d.h. Maschinenseite, läuft, wie Kästchen mit einem vertikalen Balken Kreuzungsstellen darstellen, an denen der jeweilige Bindefaden (B) auf der Außenseite der unteren Gewebelage, d.h. Maschinenseite, läuft, d.h. ein unterer Querfaden durch den Bindefaden gehalten wird.Further, white boxes at intersections of binding yarns (B) with lower transverse threads (SO) present places where the respective lower transverse thread on the outside of the lower fabric layer, i. Machine side, runs as boxes with a vertical bar represent crossing points at which the respective binder thread (B) on the outside of the lower fabric layer, i. Machine side, running, i. a lower transverse thread is held by the binding thread.
Die
Die Papierseite weist eine unregelmäßige Struktur auf, indem im oberen Rapport zumindest zwei obere Längsfadenverläufe derart ausgebildet sind, dass der eine der beiden Längsfadenverläufe nicht durch Versatz aller seiner Längsfadenhebungen und Längsfadensenkungen um eine gleiche Anzahl von oberen Querfäden in Längsfadenrichtung aus dem anderen der beiden Längsfadenverläufe erzeugen lässt.The paper side has an irregular structure, in that at least two upper longitudinal thread courses are formed in the upper repeat such that one of the two longitudinal thread courses does not produce an equal number of upper transverse threads in the longitudinal thread direction from the other of the two longitudinal thread courses by offsetting all of its longitudinal thread elevations and longitudinal thread depressions leaves.
So lässt sich bspw. der Längsfadenverlauf V2 nicht durch Verschiebung um eine Anzahl von Querfäden aus dem Längsfadenverläufe V3 erzeugen, da der Längsfadenverlauf V2 drei Längsfadenhebungen und drei Längsfadensenkungen umfasst, wohingegen der Längsfadenverlauf V3 vier Längsfadenhebungen und nur zwei Längsfadensenkungen aufweist.Thus, for example, the longitudinal thread course V2 can not be generated by shifting a number of transverse threads from the longitudinal thread courses V3, since the longitudinal thread course V2 comprises three longitudinal thread bumps and three longitudinal thread bumps, whereas the longitudinal thread course V3 has four longitudinal thread bumps and only two longitudinal thread bumps.
Auch das in der
Claims (22)
- Papermaking fabric (100), in particular a forming fabric, having an upper woven layer, the outer side (101) of which forms a paper side of the papermaking fabric (100),- the upper woven layer being formed by longitudinal threads (B1a-B7b) and upper transverse threads (SO1-SO14) woven with the latter and extending transversely with respect to the longitudinal threads (B1a-B7b),- the weaving of the longitudinal threads (B1a-B7b) with the upper transverse threads (SO1-SO14) forming an upper weaving pattern repeating in upper repeats,- the weaving of the longitudinal threads (B1a-B7b) with the upper transverse threads (SO1-SO14) forming a plurality of upper longitudinal thread courses arranged beside one another in the transverse thread direction and having raised longitudinal threads and dropped longitudinal threads, the longitudinal thread courses respectively extending over the length of the upper repeat in the longitudinal thread direction,- a raised longitudinal thread being formed by a longitudinal thread (B1a-B7b) weaving with respectively upper transverse threads (SO1-SO14) and, running on the outer side (101) of the upper woven layer, crossing an upper transverse thread (SO1-SO14), and- a dropped longitudinal thread being formed by a longitudinal thread (B1a-B7b) weaving with respectively upper transverse threads (SO1-SO14) and, running between the upper and lower woven layer, crossing an upper transverse thread (SO1-SO14),
characterized in that
the raised longitudinal threads and dropped longitudinal threads of the upper weaving pattern are arranged distributed irregularly in the upper repeat. - Papermaking fabric (100) according to Claim 1,
characterized in that
the upper weaving pattern has an irregular structure in that, in the upper repeat, at least two upper longitudinal thread courses (V1-V7) are formed in such a way that one of the two longitudinal thread courses (V1-V7) cannot be produced from the other of the two longitudinal thread courses (V1-V7) by offsetting all its raised longitudinal threads and dropped longitudinal threads by an identical number of upper transverse threads (SO1-SO14) in the longitudinal thread direction. - Papermaking fabric (100) according to Claim 2,
characterized in that
the upper weaving pattern has an irregular structure in that none of the upper longitudinal thread courses (V1-V7) in the upper repeat can be produced from another upper longitudinal thread course (V1-V7) of the repeat by offsetting all its raised longitudinal threads and dropped longitudinal threads by an identical number of upper transverse threads (SO1-SO14) in the longitudinal thread direction. - Papermaking fabric (100) according to Claim 1,
characterized in that
the upper weaving pattern has an irregular structure in that this comprises a number of mutually different longitudinal thread courses (V1-V7), the number of mutually different longitudinal thread courses (V1-V7) being lower than the number of longitudinal thread courses (V1-V7) forming the upper repeat. - Papermaking fabric (100) according to one of Claims 1 to 4,
characterized in that
the number of raised longitudinal threads and dropped longitudinal threads in the upper repeat is substantially the same. - Papermaking fabric (100) according to one of Claims 1 to 5,
characterized in that
the irregular structure of the upper weaving pattern is formed, on its own or in combination, by:free textile development, changing a base textile weave, deriving from a base textile weave, expanding a base textile weave. - Papermaking fabric (100) according to one of Claims 1 to 6,
characterized in that
the papermaking fabric (100) comprises a lower woven layer, the outer side (102) of which forms the machine side of the papermaking fabric (100). - Papermaking fabric (100) according to Claim 7,
characterized in that
the longitudinal threads comprise binding threads (B1a-B7b) which connect the upper and lower woven layer to each other. - Papermaking fabric (100) according to Claim 8,
characterized in that
the binding threads (B1a-B7b) are arranged in groups, each group of binding threads (B1a-B7b) forming an upper longitudinal thread course (V1-V7) by the binding threads (B1a-B7b) of the group being woven with the upper transverse threads (SO1-SO14) alternately, section by section, in the longitudinal thread direction. - Papermaking fabric (100) according to one of Claims 1 to 9,
characterized in that
the lower woven layer is formed by the longitudinal threads (B1a-B7b) and lower transverse threads woven with the latter and extending transversely with respect to the longitudinal threads (B1a-B7b). - Papermaking fabric (100) according to Claim 10,
characterized in that
the lower woven layer comprises binding threads (B1a-B7b) which are woven with lower transverse threads (SU1-SU7). - Papermaking fabric (100) according to Claim 11,
characterized in that
each lower transverse thread (SU1-SU7) is held by a plurality of binding threads (B1a-B7b) in each case, by each of these binding threads (B1a-B7b), running on the outer side (102) of the lower woven layer, crossing the respective lower transverse thread (SU1-SU7), some of the binding threads (B1a-B7b) holding a respective lower transverse thread (SU1-SU7) being spaced apart from one another by at least one binding thread (B1a-B7b) not holding the respective lower transverse thread (SU1-SU7), by the non-holding binding thread (B1a-B7b), not running on the outer side (102) of the lower woven layer, crossing the respective lower transverse thread (SU1-SU7), and a plurality of lower transverse threads (SU1-SU7) being provided, in which, in each case between successive binding threads (B1a-B7b) holding the respective lower transverse thread (SU1-SU7), there is arranged an identical number of non-holding binding threads (B1a-B7b). - Papermaking fabric (100) according to Claim 12,
characterized in that
for each lower transverse thread (SU1-SU7) between successive binding threads (B1a-B7b) respectively holding the lower transverse thread (SU1-SU7) there is always arranged an identical number of binding threads (B1a-B7b) not holding the lower transverse thread (SU1-SU7). - Papermaking fabric (100) according to Claim 12 or 13,
characterized in that
the number of binding threads (B1a-B7b) not holding the respective transverse thread (SU1-SU7) is between two and twenty, preferably between six and ten. - Papermaking fabric (100) according to one of Claims 8 to 14,
characterized in that
the binding threads (B1a-B7b) of each group, as they change from weaving with the upper transverse threads (SO1-SO14) to weaving with the lower transverse threads (SU1-SU7) and vice versa, cross, forming crossing points (K1, K2), the binding threads (B1a-B7b) of at least one group being woven with the upper and lower transverse threads (SU1-SU7) in such a way that, over the length of the upper repeat in the longitudinal thread direction, there are arranged at least two successive crossing points (K1, K2). - Papermaking fabric (100) according to one of Claims 10 to 15,
characterized in that
the ratio of upper transverse threads (SO1-SO14) to lower transverse threads (SU1-SU7) is greater than 1, in particular 2:1, 3:2 or 4:3. - Papermaking fabric (100) according to one of Claims 1 to 16,
characterized in that
the repeat of the upper woven layer comprises 14 or more upper transverse threads (SO1-SO14). - Papermaking fabric (100) according to one of Claims 10 to 17,
characterized in that
the repeat of the lower woven layer comprises seven or more lower transverse threads (SU1-SU7). - Papermaking fabric (100) according to one of Claims 8 to 18,
characterized in that
the binding threads (B1a-B7b) are arranged in seven groups of two binding threads each. - Papermaking fabric (100) according to one of Claims 1 to 19,
characterized in that
the overall repeat of the papermaking fabric (100) comprises 24 or more or 26 or more or 32 or more or 48 or more longitudinal threads (B1a-B7b) and/or upper and lower transverse threads (SO1-SO14, SU1-SU7). - Papermaking fabric (100) according to one of Claims 1 to 20,
characterized in that
the binding threads (B1a-B7b) are warp threads and the transverse threads (SO1-SO14, SU1-SU7) are weft threads. - Papermaking fabric (100) according to one of Claims 1 to 20,
characterized in that
the binding threads (B1a-B7b) are weft threads and the transverse threads (SO1-SO14, SU1-SU7) are warp threads.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005060299A DE102005060299A1 (en) | 2005-12-16 | 2005-12-16 | papermaker |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1798334A1 EP1798334A1 (en) | 2007-06-20 |
EP1798334B1 true EP1798334B1 (en) | 2010-05-26 |
Family
ID=37770884
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06122506A Not-in-force EP1798334B1 (en) | 2005-12-16 | 2006-10-18 | Papermaking fabric |
Country Status (5)
Country | Link |
---|---|
US (1) | US7472726B2 (en) |
EP (1) | EP1798334B1 (en) |
AT (1) | ATE469263T1 (en) |
DE (2) | DE102005060299A1 (en) |
ES (1) | ES2344713T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005060300A1 (en) * | 2005-12-16 | 2007-06-21 | Voith Patent Gmbh | papermaker |
DE102006061114A1 (en) * | 2006-12-22 | 2008-06-26 | Voith Patent Gmbh | Fabric tape for a machine for producing web material and method for producing such a fabric tape |
DE102010039360A1 (en) | 2010-08-16 | 2012-02-16 | Voith Patent Gmbh | Sieve for a machine for producing a fibrous web |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4071050A (en) * | 1972-09-01 | 1978-01-31 | Nordiska Maskinfilt Aktiebolaget | Double-layer forming fabric |
SE385486B (en) * | 1974-10-10 | 1976-07-05 | Nordiska Maskinfilt Ab | PROPAGATION WIRE FOR PAPER, CELLULOSE OR SIMILAR MACHINES AND MANUFACTURED THE SAME |
US4564051A (en) * | 1983-07-16 | 1986-01-14 | Andreas Kufferath Gmbh & Co. Kg | Multiple ply dewatering screen particularly for a web forming part of a paper making machine |
DE3801051A1 (en) * | 1988-01-15 | 1989-07-27 | Wangner Gmbh Co Kg Hermann | DOUBLE-DAY LOADING FOR THE SHEETING AREA OF A PAPER MACHINE |
DE3923938A1 (en) * | 1989-07-19 | 1991-01-31 | Oberdorfer Fa F | FORMING FABRICS FOR THE WET SECTION OF A PAPER MACHINE |
DE3938159A1 (en) * | 1989-11-16 | 1991-05-23 | Oberdorfer Fa F | COMPOSITE FABRICS FOR PAPER MACHINE BENCH |
US5151316A (en) * | 1989-12-04 | 1992-09-29 | Asten Group, Inc. | Multi-layered papermaker's fabric for thru-dryer application |
AT393521B (en) * | 1990-05-08 | 1991-11-11 | Hutter & Schrantz Ag | PLASTIC MONOFILAMENT FABRICS FOR USE AS A DRAINAGE SCREEN OF A PAPER MACHINE |
ES2087333T3 (en) * | 1991-04-15 | 1996-07-16 | Hoechst Ag | FABRIC FOR AN INFLATABLE SACK. |
DE4302031C1 (en) * | 1993-01-26 | 1993-12-16 | Heimbach Gmbh Thomas Josef | Fourdrinier for paper mfg. machine for large contact surface area - comprises oven plastics filaments with gp. in sub-gps. shrunk for longitudinal filaments side by side, for flexibility |
US5421374A (en) * | 1993-10-08 | 1995-06-06 | Asten Group, Inc. | Two-ply forming fabric with three or more times as many CMD yarns in the top ply than in the bottom ply |
GB9811089D0 (en) * | 1998-05-23 | 1998-07-22 | Jwi Ltd | Warp-tied composite forming fabric |
DE10039736A1 (en) * | 2000-08-16 | 2002-03-07 | Kufferath Andreas Gmbh | composite fabric |
FI112261B (en) * | 2002-05-06 | 2003-11-14 | Tamfelt Oyj Abp | A paper machine fabric |
MXPA03004518A (en) * | 2002-05-24 | 2005-11-23 | Nippon Filcon Kk | Industrial two-layer fabric. |
US6837275B2 (en) * | 2002-11-07 | 2005-01-04 | Albany International Corp. | Air channel dryer fabric |
DE102005034453A1 (en) * | 2005-07-23 | 2007-01-25 | Voith Patent Gmbh | Method for producing a paper machine screen |
-
2005
- 2005-12-16 DE DE102005060299A patent/DE102005060299A1/en not_active Withdrawn
-
2006
- 2006-10-18 DE DE502006007019T patent/DE502006007019D1/en active Active
- 2006-10-18 AT AT06122506T patent/ATE469263T1/en active
- 2006-10-18 EP EP06122506A patent/EP1798334B1/en not_active Not-in-force
- 2006-10-18 ES ES06122506T patent/ES2344713T3/en active Active
- 2006-12-15 US US11/611,476 patent/US7472726B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1798334A1 (en) | 2007-06-20 |
ATE469263T1 (en) | 2010-06-15 |
DE502006007019D1 (en) | 2010-07-08 |
US20070137721A1 (en) | 2007-06-21 |
US7472726B2 (en) | 2009-01-06 |
DE102005060299A1 (en) | 2007-06-21 |
ES2344713T3 (en) | 2010-09-03 |
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