EP1794232A1 - Composition containing core-shell particles and production thereof - Google Patents
Composition containing core-shell particles and production thereofInfo
- Publication number
- EP1794232A1 EP1794232A1 EP05786357A EP05786357A EP1794232A1 EP 1794232 A1 EP1794232 A1 EP 1794232A1 EP 05786357 A EP05786357 A EP 05786357A EP 05786357 A EP05786357 A EP 05786357A EP 1794232 A1 EP1794232 A1 EP 1794232A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- resins
- shell
- radicals
- units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002245 particle Substances 0.000 title claims abstract description 77
- 239000000203 mixture Substances 0.000 title claims abstract description 58
- 239000011258 core-shell material Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 229920005989 resin Polymers 0.000 claims abstract description 51
- 239000011347 resin Substances 0.000 claims abstract description 51
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 20
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims description 17
- 229920000647 polyepoxide Polymers 0.000 claims description 12
- 239000003822 epoxy resin Substances 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 7
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 6
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 6
- 229920002050 silicone resin Polymers 0.000 claims description 5
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 239000005011 phenolic resin Substances 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- -1 polysiloxane Polymers 0.000 description 105
- 238000006243 chemical reaction Methods 0.000 description 19
- 229920001577 copolymer Polymers 0.000 description 18
- 239000011257 shell material Substances 0.000 description 15
- 239000007787 solid Substances 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000006185 dispersion Substances 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 238000001723 curing Methods 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 150000003254 radicals Chemical class 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- 229910004283 SiO 4 Inorganic materials 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- 150000005840 aryl radicals Chemical class 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- CXBDYQVECUFKRK-UHFFFAOYSA-N 1-methoxybutane Chemical compound CCCCOC CXBDYQVECUFKRK-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- HWSSEYVMGDIFMH-UHFFFAOYSA-N 2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOC(=O)C(C)=C HWSSEYVMGDIFMH-UHFFFAOYSA-N 0.000 description 2
- 125000001731 2-cyanoethyl group Chemical group [H]C([H])(*)C([H])([H])C#N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000007849 furan resin Substances 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 229920001558 organosilicon polymer Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical group CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- CGERYHYIVJQVLJ-UHFFFAOYSA-N 2-methylbutane Chemical compound CC[C](C)C CGERYHYIVJQVLJ-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- PQGAHNJECSVDEI-UHFFFAOYSA-N [CH2]CCCCC Chemical compound [CH2]CCCCC PQGAHNJECSVDEI-UHFFFAOYSA-N 0.000 description 1
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical compound [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 description 1
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 238000013006 addition curing Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 239000004844 aliphatic epoxy resin Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- RMRFFCXPLWYOOY-UHFFFAOYSA-N allyl radical Chemical compound [CH2]C=C RMRFFCXPLWYOOY-UHFFFAOYSA-N 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000006701 autoxidation reaction Methods 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000002902 bimodal effect Effects 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 238000013005 condensation curing Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 125000004188 dichlorophenyl group Chemical group 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- MKVYSRNJLWTVIK-UHFFFAOYSA-N ethyl carbamate;2-methylprop-2-enoic acid Chemical compound CCOC(N)=O.CC(=C)C(O)=O.CC(=C)C(O)=O MKVYSRNJLWTVIK-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 125000000466 oxiranyl group Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920006294 polydialkylsiloxane Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 230000003763 resistance to breakage Effects 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/08—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C09D151/085—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds on to polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/12—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F285/00—Macromolecular compounds obtained by polymerising monomers on to preformed graft polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
- C08L51/085—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds on to polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/08—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C09J151/085—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds on to polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/14—Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
Definitions
- the invention relates to a core-shell particle-containing composition and a process for their preparation.
- EP 0266513 Bl describes modified reaction resins, processes for their preparation and their use. It is limited to compositions which in addition to a reaction resin max. 2-50 wt.% Contain three-dimensionally crosslinked polyorganosiloxane rubbers having particle sizes of 0.01 to 50 microns in amounts of 2-50 wt.%, The properties of the composition described therein in terms of impact resistance and impact strength are insufficient.
- the object of the invention is to improve the state of the art and to provide a composition with improved properties of impact resistance and impact resistance.
- the invention relates to a composition
- a composition comprising (A) core-shell particles of an organopolysiloxane core, which have a crosslinked or uncrosslinked organopolymer shell and optionally a crosslinked or uncrosslinked organopolymer core or mixtures thereof with any other siloxane-containing particles and (B) a reactive resin or a mixture of various reactive resins.
- the silicone particles are preferably elastomeric particulate copolymers having a core-shell structure composed of a core a) consisting of an organosilicon polymer and an organopolymer shell c) or two shells b) and c), or a shell and an inner core, wherein the inner shell b) consists of an organosilicon polymer, wherein the copolymer is composed of a) 0.05 to 95 wt.%, Based on the total weight of the copolymer, of a core polymer of the general formulas
- Particulate copolymers consisting of a core a), an inner shell b) and a shell c) are preferably composed of: a) 0.05 to 90% by weight, particularly preferably 0.1 to 35% by weight, based on the total weight of the copolymer
- R ' is preferably identical or different monovalent alkyl or alkenyl radicals having 1 to 18 C atoms, preferably 1 to 6 C atoms, aryl radicals or substituted hydrocarbon radicals.
- the radicals R ' are preferably alkyl radicals, such as the methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, amyl, hexyl radical; Alkenyl radicals such as the vinyl and allyl radical and butenyl radical; Aryl radicals, such as the phenyl radical; or substituted hydrocarbon radicals.
- halogenated hydrocarbon radicals such as the chloromethyl, 3-chloropropyl, 3-bromopropyl, 3,3,3-trifluoropropyl and 5,5,5,4,4,3,3-heptafluoropentyl radical, and the chlorophenyl radical rest
- Mercaptoalkyl radicals such as 2-mercaptoethyl and 3-mercaptopropyl
- Cyanoalkyl radicals such as the 2-cyanoethyl and 3-cyanopropyl radicals
- Aminoalkyl radicals such as the 3-aminopropyl radical
- Acyloxyalkyl radicals such as 3-acryloxypropyl and 3-methacryloxypropyl
- Hydroxyalkyl radicals such as the hydroxypropyl radical.
- radicals methyl, ethyl, propyl, phenyl, vinyl, 3-methacryloxypropyl and 3-mercaptopropyl wherein less than 30 mol% of the radicals in the siloxane polymer are vinyl, 3-methacryloxypropyl or 3-mercaptopropyl groups.
- the organosilicon shell polymer b) preferably consists of dialkylsiloxane units (R'2SiC> 2/2) 'where R' is the
- monomers for the organic polymer portion c) are preferably acrylic or methacrylic esters of aliphatic alcohols having 1 to 10 carbon atoms, acrylonitrile, styrene, p-methylstyrene, ⁇ -methylstyrene, vinyl acetate, vinyl propionate, maleimide, vinyl chloride, ethylene, butadiene, isoprene and chloroprene.
- Particularly preferred are styrene and acrylic esters and methacrylic acid esters of aliphatic alcohols having 1 to 4 carbon atoms, for example methyl (meth) acrylate, ethyl (meth) acrylate or butyl (meth) acrylate. Both homopolymers and copolymers of said monomers are suitable as the organic polymer fraction.
- the finely divided elastomeric graft copolymers have an average particle size (diameter) of 10 to 400 nm, preferably from 30 to 350 nm, measured by the transmission electron microscope.
- the particle size distribution is very uniform, the graft copolymers are monomodal, that is, the particles have a maximum in the
- the core shell particles are preferably prepared according to EP 492 376 A2 (Wacker-Chemie GmbH) and examples thereof.
- the core shell particles are in the composition of the invention in amounts of from 5 to 95 wt.% Based on the Total weight of the composition, preferably 10 to 90 wt.%, Particularly preferably 20 to 60 wt.%.
- the total content of all particles in the composition is 5 to 95% by weight, based on the total weight of the
- Composition preferably 5 to 90 wt.% And particularly preferably 10 to 80 wt.%.
- compositions of the invention may contain one or more types of different core shell particles as described above, differing in size or construction. Preferably, the compositions contain max. 3 different types of core shell particles.
- mixtures with any other siloxane-containing particles are to be understood as those which, in addition to the core shell particles described above, also contain one or more types of organopolysiloxane particles, as described, for example, in EP 744 432 A.
- compositions contain max. 1 type of organopolysiloxane particles, as described above, and optionally particles as described in EP 0 266 513 Bl.
- composition according to the invention wherein the core-shell particles, a core and optionally an inner core and a shell around the core and the silicone content of the core-shell particles between preferably 5 and 95 wt.%, Preferably 10 to 90 wt.%, Particularly preferably 20 to 90% by weight.
- Particularly preferred core-shell particles contain a core of at least 20% by weight of a crosslinked silicone core and a
- organopolymers are polymers based on poly (alkyl) (meth) acrylates and their copolymers with other monomer building blocks.
- compositions may contain from 0.1% by weight to 99.9% by weight of core-shell particles, preferably between 5.0% by weight and 60% by weight and more preferably between 10.0% by weight and 50% wt.%.
- the core-shell particles have an average diameter of preferably 5 to 400 nm, preferably 50 to 400 nm, particularly preferably 80 to 350 nm.
- composition according to the invention is the
- R is hydrogen or identical or different monovalent SiC-bonded, optionally substituted C] _ to C ⁇ 8 ⁇ hydrocarbon radicals.
- unsubstituted radicals R are alkyl radicals, such as the methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl, iso-pentyl -, neo-pentyl, tert-pentyl radical, hexyl radicals, such as the n-hexyl radical, heptyl radicals, such as the n-heptyl radical, octyl radicals, such as the n-octyl radical and iso-
- Octyl radicals such as the 2, 2, 4-trimethylpentyl radical, nonyl radicals, such as the n-nonyl radical, decyl radicals, such as the n-decyl radical, dodecyl radicals, such as the n-dodecyl radical, octadecyl radicals, such as the n-octadecyl radical; Alkenyl radicals such as the vinyl, allyl, n-5-hexenyl, 4-vinylcyclohexyl and 3-norbornenyl radicals; Cycloalkyl radicals such as cyclopentyl, cyclohexyl, 4-ethylcyclohexyl, cycloheptyl radicals, norbornyl radicals and methylcyclohexyl radicals; Aryl radicals such as the phenyl, biphenylyl, naphthyl, anthryl and phenanthryl radicals; Alka
- substituted hydrocarbon radicals as radical R are halogenated hydrocarbon radicals, such as the chloromethyl, 3-chloropropyl, 3-bromopropyl, 3, 3, 3-trifluoropropyl and 5, 5, 5, 4, 4, 3, 3-heptafluoropentyl radical and the chlorophenyl, dichlorophenyl and trifluorotolyl radicals;
- Mercaptoalkyl radicals such as the 2-mercaptoethyl and 3-mercaptopropyl radical; Cyanoalkyl radicals, such as the 2-cyanoethyl and 3-cyanopropyl radicals;
- Aminoalkyl radicals such as the 3-aminopropyl, N- (2-aminoethyl) -3-aminopropyl and N- (2-aminoethyl) -3-amino- (2-methyl) propyl radical;
- Aminoaryl radicals such as the aminophenyl radical; quaternary ammonium radicals;
- the radical R is preferably unsubstituted and substituted C 1 -C 4 -alkyl radicals, hydrogen and the
- Phenyl in particular the methyl, phenyl, vinyl, allyl, methacryloxypropyl, 3-chloropropyl, 3-mercaptopropyl, 3-aminopropyl and the (2-aminoethyl) -3-aminopropyl radical, hydrogen and quaternary ammonium radicals and the
- Suitable reaction resins according to the invention are all polymeric or oligomeric organic compounds which are provided with a sufficient number of suitable reactive groups for a curing reaction. It is irrelevant for the purpose of the invention, which crosslinking or
- starting materials for the preparation of the modified reaction resins according to the invention are generally suitable all reactive resins that can be processed into thermosets, regardless of the particular crosslinking mechanism that takes place in the curing of the respective reaction resin.
- reaction resins which can be used as starting materials can be divided into three groups according to the type of crosslinking by addition, condensation or polymerization.
- Reaction resins are preferably selected from one or more epoxy resins, urethane resins and / or air-drying alkyd resins as the starting material.
- Epoxy and urethane resins are generally by addition of stoichiometric amounts of a hydroxyl, amino, carboxyl or carboxylic anhydride groups containing Hardener crosslinked, wherein the curing reaction takes place by addition of the oxirane or isocyanate groups of the resin to the corresponding groups of the curing agent.
- epoxy resins the so-called catalytic hardening by polyaddition of the oxirane groups themselves is also possible.
- Air-drying alkyd resins crosslink by autoxidation with atmospheric oxygen.
- addition-curing silicone resins are known, preferably those with the proviso that no further free silanes are included.
- Examples of the second group of polycondensation-crosslinked reaction resins are condensation products of aldehydes, e.g. Formaldehyde, with amine group-containing aliphatic or aromatic compounds, e.g. Urea or melamine, or with aromatic compounds such as phenol, resorcinol, cresol, xylene, etc., furthermore furan resins, saturated polyester resins and condensation-curing silicone resins. Curing is usually carried out by increasing the temperature with elimination of water, low molecular weight alcohols or other low molecular weight compounds. Preference is given as starting material for the inventively modified
- Reaction resins one or more phenolic resins, resorcinol resins and / or cresol resins, both resoles and novolacs, urea, formaldehyde and melamine formaldehyde precondensates, furan resins and saturated polyester resins and / or silicone resins selected.
- From the third group of crosslinked by polymerization reaction resins are one or more homo- or copolymers of acrylic acid and / or methacrylic acid or its esters, further unsaturated polyester resins, vinyl ester resins and / or
- Maleimide resins are preferred as starting resins for the invention modified reactive resins. These resins have polymerizable double bonds, through the polymerization or copolymerization, the three-dimensional crosslinking is effected.
- starters serve to form free Radical-capable compounds, for example peroxides, peroxo compounds or azo-containing compounds.
- thermosetting plastics not only the abovementioned reaction resins, but also all others which are suitable for the production of thermosetting plastics, can be modified in the manner proposed according to the invention and can be obtained according to
- Phenolic resins or anhydride hardeners can also be considered as reactive resins.
- epoxy resins such as bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, novolak epoxy resins, epoxy resin containing biphenyl units, aliphatic or cycloaliphatic epoxy resins, such as 3,4-epoxycyclohexylmethyl-3 , 4-epoxycyclohexanecarboxylate. All epoxy resins may deviate more or less from the monomeric structure, depending on the degree of condensation in the preparation.
- acrylate resins can be used for the compositions according to the invention. Examples of preferred acrylate resins are triethylene glycol dimethacrylate, urethane dimethacrylate, Glycidyl. Also, phenolic resins, urethane resins, silicone resins, the latter preferably those with the proviso that no further free silanes are included.
- compositions according to the invention can be prepared, for example, by dispersion of isolated core-shell particles in the reactive resin.
- the reactive resin is introduced and the core-shell particles mixed at temperatures between 20 0 C and 250 0 C, all known dispersing methods can be used.
- Another object of the invention is a process for preparing a composition according to the invention, wherein in an organic solution of the core-shell particles and optionally further siloxane-containing particles at least one reactive resin is added and the solvent is removed.
- the solution of the core-shell particles is prepared according to EP 100 32 820.
- a solution of the core shell particles can also be prepared by preparing a solution of the core shell particles with a solvent.
- aliphatic or aromatic hydrocarbons such as hexane, styrene, benzene, toluene, xylene, aliphatic or aromatic lactones, lactams, ketones, ketals, acetals, alcohols, thiols, amines, amides, esters, sulfones, but also low molecular weight polyorganosiloxanes, such as Hexamethyldisiloxane, octamethyltrisiloxane or cyclooctamethyltetrasiloxane.
- toluene xylene
- butyl acetate ethyl acetate
- methyl isobutyl ketone methyl ethyl ketone
- butyl methyl ether hexamethyldisiloxane.
- Particular preference is also given to mixtures of these compounds.
- the mixture of solution and resin can be carried out in any order, if several types of core Schalepumblen are present, preferably, the mixing process takes place at least 20 0 C and up to the maximum boiling temperature of the solvent.
- additional solvent can be added after mixing. This may be advantageous when other interfering components, such as e.g. Water should be expelled.
- the solvent is removed in one or more stages;
- the solvent can be removed by membrane filtration, by molecular sieves, by freezing, by washing or extraction, or by drying.
- the solvent is removed by drying, wherein the drying can take place at low temperatures in vacuo or at elevated temperatures with or without a vacuum.
- the drying is carried out at higher temperatures, which is also known as distillation.
- Removal of the solvent may also be carried out by a combination of several different methods which are used sequentially.
- the solvent is removed by distillation in one or more steps.
- example 1 500 g of an aqueous dispersion of 100 nm core Schalepellen consisting of a silicone core and a grafted Acrylatcopolymerhülle, and a narrow particle size distribution and a solids content of 30 wt.% Is precipitated with 500 g of a 5% NaCl solution at room temperature.
- the precipitated core-shell material is pressed and treated for the preparation of an organosol with 850 g of toluene and dissolved for 24 hours at 60 0 C with constant movement.
- the solution is cooled, filtered and the solids content determined (12.7 wt.%). Thereafter, this solution is mixed with 250 g of a cycloaliphatic epoxy resin and the solvent distilled off at slightly reduced pressure. This gave a flowable, viscous opalescent composition containing 34 wt% core-shell particles.
- Example Ib As in Example Ia, however, core shell particles having a mean diameter of 380 nm were used. The amount of cycloaliphatic epoxy resin was adjusted to result in a composition containing 10 wt.% Core shell particles in the resin.
- Example Ia the aqueous dispersion of core-shell particles before precipitation with an aqueous
- Dispersion mixed with silicone elastomer particles which had a diameter of about 100 nm.
- the precipitated material contained 40% by weight silicone elastomer particles and 60% by weight core-shell particles. Thereafter, the same procedure was followed as in Example Ia. Instead of 250g epoxy, however, 350g
- Triethylene glycol dimethacrylate used. A composition was obtained which contained 25% by weight of particles.
- Example 3 Triethylene glycol dimethacrylate used. A composition was obtained which contained 25% by weight of particles.
- a composition containing 37% by weight of core shell particles dispersed in the resin mixture A composition containing 37% by weight of core shell particles dispersed in the resin mixture.
- Example 3 As in Example 3, but a total of 3 aqueous dispersions of core Schalepumblen with a solids content of 25-35 wt.% was used, each having an average particle size of 50 nm, 150nm and 400nm and each separately with the extractant methyl isobutyl ketone were extracted. Each of 24-28% organosols were mixed together and mixed with an aromatic epoxy resin. The solvent was removed by distillation under reduced pressure to give a composition having 30 wt.% Core shell particles in 3 particle populations of different particle size.
- Example 5 625 g of an organosol of core Schalepumblen having an average particle size of lOOnm and a solids content of 30 wt.%, Dissolved in butyl methyl ether and prepared by the method of Example 3 was at room temperature with 375g of a commercially available composition (Albidur, Fa. Hanse-Chemie ) And a further amount of epoxy resin and stirred for 24 h at 40 0 C until the mixture was homogeneous. Thereafter, the solvent was distilled off at 80 0 C and slightly reduced pressure. This gave a composition with 30 wt.% Particle content and two different particle populations, of which one population had a particle size between 0.3 and 3 microns with a broad particle size distribution.
- a commercially available composition Albidur, Fa. Hanse-Chemie
- An aqueous dispersion of core shell particles having an elastomeric silicone core and a grafted acrylate copolymer shell and an inner core of one
- Example 6 but instead of the solid epoxy resin, a liquid urethane resin was used. One received one
- a composition containing 22% by weight of core shell particles dispersed in the urethane resin A composition containing 22% by weight of core shell particles dispersed in the urethane resin.
- Example 6 an aqueous dispersion of functional core Schalepumblen was presented, but still had no Organopolymerhülle, but only an inner core and a particle size of 250nm and a broader particle size distribution, but not precipitated as a solid, but with 700g toluene, 40g methyl methacrylate and 500g of a 10% solution of magnesium sulfate, which also contained some acetic acid. After stirring for 24 hours, the aqueous phase was separated and the organic solution filtered and washed several times with water to remove the detergent from the dispersion. 800 g of an organosol having a solids content of 20% by weight were obtained. The organosol was added with a small amount of a polymerization initiator.
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Abstract
The invention relates to a composition containing: (A) core-shell particles consisting of an organopolysiloxane core, which have a crosslinked or uncrosslinked organopolymer shell and optionally have a crosslinked or uncrosslinked organopolymer core or mixtures thereof with any other siloxane-containing particles, and; (B) a reactive resin or a mixture consisting of different reactive resins.
Description
Kern-Schalepartikel enthaltende Zusammensetzung und ihre Core shell particle-containing composition and their
Herstellungmanufacturing
Die Erfindung betrifft eine Kern-Schalepartikel enthaltende Zusammensetzung sowie ein Verfahren zu ihrer Herstellung.The invention relates to a core-shell particle-containing composition and a process for their preparation.
EP 0266513 Bl beschreibt modifizierte Reaktionsharze, Verfahren zu deren Herstellung und deren Verwendung. Es beschränkt sich auf Zusammensetzungen, die neben einem Reaktionsharz max. 2-50 Gew.% dreidimensional vernetzte Polyorganosiloxankautschuke enthalten, die Partikelgrössen von 0,01 bis 50 Mikrometer in Mengen von 2 - 50 Gew.% aufweisen, wobei die Eigenschaften der dort beschriebenen Zusammensetzung in Bezug auf Schlagfestigkeit und Schlagzähigkeit ungenügend sind.EP 0266513 Bl describes modified reaction resins, processes for their preparation and their use. It is limited to compositions which in addition to a reaction resin max. 2-50 wt.% Contain three-dimensionally crosslinked polyorganosiloxane rubbers having particle sizes of 0.01 to 50 microns in amounts of 2-50 wt.%, The properties of the composition described therein in terms of impact resistance and impact strength are insufficient.
Aufgabe der Erfindung ist es, den Stand der Technik zu verbessern und eine Zusammensetzung mit verbesserten Eigenschaften der Schlagfestigkeit und Schlagzähigkeit zur Verfügung zu stellen.The object of the invention is to improve the state of the art and to provide a composition with improved properties of impact resistance and impact resistance.
Gegenstand der Erfindung ist eine Zusammensetzung enthaltend (A) Kern-Schalepartikel aus einem Organopolysiloxankern, die eine vernetzte oder unvernetzte Organopolymerschale aufweisen und gegebenenfalls einen vernetzten oder unvernetzten Organopolymerkern aufweisen oder deren Mischungen mit beliebigen anderen siloxanhaltigen Partikeln und (B) ein Reaktivharz oder ein Gemisch aus verschiedenen Reaktivharzen.The invention relates to a composition comprising (A) core-shell particles of an organopolysiloxane core, which have a crosslinked or uncrosslinked organopolymer shell and optionally a crosslinked or uncrosslinked organopolymer core or mixtures thereof with any other siloxane-containing particles and (B) a reactive resin or a mixture of various reactive resins.
Die Siliconpartikel sind vorzugsweise elastomere teilchenförmige Copolymerisate mit Kern-Schale-Struktur zusammengesetzt aus einem Kern a) bestehend aus einem siliciumorganischen Polymer und einer organopolymeren Schale c) oder zwei Schalen b) und c) , oder einer Schale und einem Innenkern,
wobei die innere Schale b) aus einem siliciumorganischen Polymer besteht, wobei das Copolymerisat zusammengesetzt ist aus a) 0.05 bis 95 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, eines Kernpolymeren der allgemeinen FormelnThe silicone particles are preferably elastomeric particulate copolymers having a core-shell structure composed of a core a) consisting of an organosilicon polymer and an organopolymer shell c) or two shells b) and c), or a shell and an inner core, wherein the inner shell b) consists of an organosilicon polymer, wherein the copolymer is composed of a) 0.05 to 95 wt.%, Based on the total weight of the copolymer, of a core polymer of the general formulas
0 - 10 Einheiten der allgemeinen Formel0-10 units of the general formula
[R3Si0i/2] (1),[R 3 Si0i / 2 ] (1),
0 - 90 Einheiten der allgemeinen Formel0 - 90 units of the general formula
[R2 Si0 2Z2] (2)' [ R 2 S i 0 2 Z2 ] ( 2 ) '
0 -100 Einheiten der allgemeinen Formel0 -100 units of the general formula
[RSiO3/2] (3),[RSiO 3/2 ] (3),
0 -50 Einheiten der allgemeinen Formel0 -50 units of the general formula
[ SiO4 /2 ] <4> '[SiO 4/2] <4> '
wobei die Einheiten (2) und (3) vorzugsweise zusammen zumindest 5 Gew.% bezogen auf den Siliconanteil betragen,wherein the units (2) and (3) preferably together amount to at least 5% by weight, based on the silicone content,
b) 0 bis 94.5 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, einer Polysiloxan-Schale der allgemeinen Formelnb) 0 to 94.5% by weight, based on the total weight of the copolymer, of a polysiloxane shell of the general formulas
0 - 10 Einheiten der allgemeinen Formel0-10 units of the general formula
[R3SiO172] (D, [ R 3 SiO 172 ] ( D,
0 - 90 Einheiten der allgemeinen Formel
[R2Si02/2] (2)'0 - 90 units of the general formula [R 2 Si0 2/2] (2) '
0 -100 Einheiten der allgemeinen Formel0 -100 units of the general formula
[RSiO3/2] (3),[RSiO 3/2 ] (3),
0 -50 Einheiten der allgemeinen Formel0 -50 units of the general formula
[SiO4/2] (4),[SiO 4/2 ] (4),
c) 5 bis 95 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, einer Schale oder einem Innenkern aus Organopolymer mono- oder polyolefinisch ungesättigter Monomere, wobei R Wasserstoffatome oder gleiche oder verschiedene einwertige SiC-gebundene, gegebenenfalls substituierte C]_- bisc) from 5 to 95% by weight, based on the total weight of the copolymer, of a shell or an inner core of organopolymers of mono- or polyolefinically unsaturated monomers, where R is hydrogen or identical or different monovalent SiC-bonded, optionally substituted C 1 to C
C]_8~Kohlenwasserstoffreste bedeutet und die Teilchen eineC] _8 ~ hydrocarbon radicals and the particles one
Teilchengröße von 10 bis 400 nm und eine monomodaleParticle size of 10 to 400 nm and a monomodal
Teilchengrößenverteilung mit einem Polydispersitätsindex von maximal σ2 = 0.2 haben.Have particle size distribution with a polydispersity index of at most σ 2 = 0.2.
Teilchenförmige Copolymerisate bestehend aus einem Kern a) und einer Schale c) sind vorzugsweise zusammengesetzt aus: a) 5 bis 95 Gew.%, besonders bevorzugt 20 bis 80 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, eines Kernpolymeren (R2Si02/2)x. (RSiθ3/2)y. (Siθ4/2) z mit x = 10 bis 99.5 Mol%, insbesonders 50 bis 99 Mol%; y = 0.5 bis 95 Mol%, insbesondersParticulate copolymers consisting of a core a) and a shell c) are preferably composed of: a) 5 to 95% by weight, particularly preferably 20 to 80% by weight, based on the total weight of the copolymer, of a core polymer (R 2 Si0 2 / 2 ) x . (RSiθ3 / 2 ) y . (SiO 4/2) z with x = 10 to 99.5 mol%, in particular 50 to 99 mol%; y = 0.5 to 95 mol%, especially
1 bis 50 Mol%; z = 0 bis 30 Mol%, insbesonders 0 bis 20 Mol%; und c) 5 bis 95 Gew.%, besonders bevorzugt 20 bis 80 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, einer Schale aus Organopolymer monoolefinisch ungesättigter Monomere, wobei R gleiche oder verschiedene einwertige Alkyl- oder Alkenyl-Reste mit 1 bis 6 C-Atomen, Aryl-Reste oder substituierte Kohlenwasserstoffreste bedeutet.
Teilchenförmige Copolymerisate bestehend aus einem Kern a) , einer inneren Schale b) und einer Schale c) sind vorzugsweise zusammengesetzt aus: a) 0.05 bis 90 Gew.%, besonders bevorzugt 0.1 bis 35 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, eines1 to 50 mol%; z = 0 to 30 mol%, especially 0 to 20 mol%; and c) 5 to 95% by weight, particularly preferably 20 to 80% by weight, based on the total weight of the copolymer, of a shell of organopolymers of monoolefinically unsaturated monomers, where R is identical or different monovalent alkyl or alkenyl radicals having 1 to 6 C atoms, aryl radicals or substituted hydrocarbon radicals. Particulate copolymers consisting of a core a), an inner shell b) and a shell c) are preferably composed of: a) 0.05 to 90% by weight, particularly preferably 0.1 to 35% by weight, based on the total weight of the copolymer
Kernpolymeren (R'SiC>3/2)y• (SiC>4/2) z mit y = 50 bis 100 Mo1% und z = 0 bis 50 Mol%, insbesonders 0 bis 30 Mol%, b) 0.5 bis 94.5 Gew.%, besonders bevorzugt 35 bis 70 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, einer Polydialkylsiloxan-Schale aus (R'2S1O2/2)n~Einheiten c) 5 bis 95 Gew.%, besonders bevorzugt 30 bis 70 Gew.%, bezogen auf das Gesamtgewicht des Copolymerisats, einer Schale aus Organopolymer monoolefinisch ungesättigter Monomere, wobei R' vorzugsweise gleiche oder verschiedene einwertige Alkyl- oder Alkenyl-Reste mit 1 bis 18 C-Atomen, bevorzugt 1 bis 6 C-Atomen, Aryl-Reste oder substituierte Kohlenwasserstoffreste bedeutet.Core polymers (R'SiC> 3/2) y • (SiC> 4/2) z mi ty = 50 to 100 Mo1% and z = 0 to 50 mol%, in particular 0 to 30 mol%, b) 0.5 to 94.5 wt .%, Particularly preferably 35 to 70 wt.%, Based on the total weight of the copolymer, a polydialkylsiloxane shell of (R'2S1O2 / 2) n ~ units c) 5 to 95 wt.%, Particularly preferably 30 to 70 wt. %, based on the total weight of the copolymer, of a shell of organopolymers of monoolefinically unsaturated monomers, where R 'is preferably identical or different monovalent alkyl or alkenyl radicals having 1 to 18 C atoms, preferably 1 to 6 C atoms, aryl radicals or substituted hydrocarbon radicals.
Vorzugsweise sind die Reste R' Alkylreste, wie der Methyl-, Ethyl-, n-Propyl-, Isopropyl-, n-Butyl-, sec.-Butyl-, Amyl-, Hexylrest; Alkenylreste, wie der Vinyl- und Allylrest und Butenylrest; Arylreste, wie der Phenylrest; oder substituierte Kohlenwasserstoffreste. Beispiele hierfür sind halogenierte Kohlenwasserstoffreste, wie der Chlormethyl-, 3-Chlorpropyl-, 3-Brompropyl-, 3,3,3-Trifluorpropyl- und 5,5,5,4,4,3,3- Heptafluorpentylrest, sowie der Chlorphenyl-rest; Mercaptoalkylreste, wie der 2-Mercaptoethyl- und 3- Mercaptopropylrest; Cyanoalkylreste, wie der 2- Cyanoethyl- und 3-Cyanopropylrest; Aminoalkylreste, wie der 3-Aminopropylrest; Acyloxyalkylreste, wie der 3-Acryloxypropyl- und 3- Methacryloxypropylrest; Hydroxyalkylreste, wie der Hydroxypropylrest.The radicals R 'are preferably alkyl radicals, such as the methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, amyl, hexyl radical; Alkenyl radicals such as the vinyl and allyl radical and butenyl radical; Aryl radicals, such as the phenyl radical; or substituted hydrocarbon radicals. Examples of these are halogenated hydrocarbon radicals, such as the chloromethyl, 3-chloropropyl, 3-bromopropyl, 3,3,3-trifluoropropyl and 5,5,5,4,4,3,3-heptafluoropentyl radical, and the chlorophenyl radical rest; Mercaptoalkyl radicals such as 2-mercaptoethyl and 3-mercaptopropyl; Cyanoalkyl radicals such as the 2-cyanoethyl and 3-cyanopropyl radicals; Aminoalkyl radicals, such as the 3-aminopropyl radical; Acyloxyalkyl radicals such as 3-acryloxypropyl and 3-methacryloxypropyl; Hydroxyalkyl radicals, such as the hydroxypropyl radical.
Besonders bevorzugt sind die Reste Methyl, Ethyl, Propyl, Phenyl, Vinyl, 3-Methacryloxypropyl und 3-Mercaptopropyl, wobei
weniger als 30 Mol% der Reste im Siloxanpolymerisat Vinyl-, 3- Methacryloxypropyl oder 3-Mercaptopropylgruppen sind.Particularly preferred are the radicals methyl, ethyl, propyl, phenyl, vinyl, 3-methacryloxypropyl and 3-mercaptopropyl, wherein less than 30 mol% of the radicals in the siloxane polymer are vinyl, 3-methacryloxypropyl or 3-mercaptopropyl groups.
Das siliciumorganische Hüllpolymerisat b) besteht vorzugsweise aus Dialkylsiloxanen-Einheiten (R'2SiC>2/2)' wobei R' dieThe organosilicon shell polymer b) preferably consists of dialkylsiloxane units (R'2SiC> 2/2) 'where R' is the
Bedeutungen Methyl oder Ethyl hat.Meanings have methyl or ethyl.
Als Monomere für den organischen Polymeranteil c) werden vorzugsweise Acrylsäureester oder Methacrylsäureester von aliphatischen Alkoholen mit 1 bis 10 C-Atomen, Acrylnitril, Styrol, p-Methylstyrol, α-Methylstyrol, Vinylacetat, Vinylpropionat, Maleinimid, Vinylchlorid, Ethylen, Butadien, Isopren und Chloropren. Besonders bevorzugt sind Styrol sowie Acrylsäureester und Methacrylsäureester von aliphatischen Alkoholen mit 1 bis 4 C-Atomen, beispielsweise Methyl (meth) - acrylat, Ethyl (meth) acrylat oder Butyl (meth) acrylat. Als organischer Polymeranteil sind sowohl Homopolymerisate als auch Mischpolymerisate der genannten Monomere geeignet.As monomers for the organic polymer portion c) are preferably acrylic or methacrylic esters of aliphatic alcohols having 1 to 10 carbon atoms, acrylonitrile, styrene, p-methylstyrene, α-methylstyrene, vinyl acetate, vinyl propionate, maleimide, vinyl chloride, ethylene, butadiene, isoprene and chloroprene. Particularly preferred are styrene and acrylic esters and methacrylic acid esters of aliphatic alcohols having 1 to 4 carbon atoms, for example methyl (meth) acrylate, ethyl (meth) acrylate or butyl (meth) acrylate. Both homopolymers and copolymers of said monomers are suitable as the organic polymer fraction.
Die feinteiligen elastomeren Pfropfcopolymerisate haben eine mittlere Teilchengröße (Durchmesser) von 10 bis 400 nm, vorzugsweise von 30 bis 350 nm, gemessen mit dem Transmissions- Elektronen-Mikroskop. Die Teilchengrößenverteilung ist sehr einheitlich, die Pfropfcopolymerisate liegen monomodal vor, das heißt die Teilchen besitzen ein Maximum in derThe finely divided elastomeric graft copolymers have an average particle size (diameter) of 10 to 400 nm, preferably from 30 to 350 nm, measured by the transmission electron microscope. The particle size distribution is very uniform, the graft copolymers are monomodal, that is, the particles have a maximum in the
Teilchengrößenverteilung und einen Polydispersitätsfaktor o~2 von maximal 0.2, gemessen mit dem Transmissions-Elektronen- Mikroskop.Particle size distribution and a polydispersity factor o ~ 2 of at most 0.2, measured by the transmission electron microscope.
Vorzugsweise werden die Kern-Schalepartikel nach EP 492 376 A2 (Wacker-Chemie GmbH) und deren Beispielen hergestellt.The core shell particles are preferably prepared according to EP 492 376 A2 (Wacker-Chemie GmbH) and examples thereof.
Die Kern-Schalepartikel sind in der erfindungsgemäßen Zusammensetzung in Mengen von 5 bis 95 Gew.% bezogen auf das
Gesamtgewicht der Zusammensetzung enthalten, bevorzugt 10 bis 90 Gew.%, besonders bevorzugt 20 bis 60 Gew.%.The core shell particles are in the composition of the invention in amounts of from 5 to 95 wt.% Based on the Total weight of the composition, preferably 10 to 90 wt.%, Particularly preferably 20 to 60 wt.%.
Der Gesamtanteil aller Partikel in der Zusammensetzung beträgt 5 bis 95 Gew.% bezogen auf das Gesamtgewicht derThe total content of all particles in the composition is 5 to 95% by weight, based on the total weight of the
Zusammensetzung, bevorzugt 5 bis 90 Gew.% und besonders bevorzugt 10 bis 80 Gew.%.Composition, preferably 5 to 90 wt.% And particularly preferably 10 to 80 wt.%.
Die erfindungsgemäßen Zusammensetzungen können eine oder mehrere Arten an unterschiedlichen Kern-Schalepartikeln enthalten, wie sie oben beschrieben sind, wobei sie sich in ihrer Größe oder ihrem Aufbau unterscheiden. Bevorzugt enthalten die Zusammensetzungen max. 3 verschiedene Arten an Kern-Schalepartikeln.The compositions of the invention may contain one or more types of different core shell particles as described above, differing in size or construction. Preferably, the compositions contain max. 3 different types of core shell particles.
Unter den Mischungen mit beliebigen anderen siloxanhaltigen Partikeln sind solche zu verstehen, die neben den oben beschriebenen Kern-Schalepartikeln auch eine oder mehrere Arten an Organopolysiloxanpartikel, wie zum Beispiel in EP 744 432 A beschrieben, enthalten.The mixtures with any other siloxane-containing particles are to be understood as those which, in addition to the core shell particles described above, also contain one or more types of organopolysiloxane particles, as described, for example, in EP 744 432 A.
Bevorzugt enthalten die Zusammensetzungen max. 1 Art an Organopolysiloxanpartikeln, wie oben beschrieben, sowie gegebenenfalls Partikel wie sie in der EP 0 266 513 Bl beschrieben sind.Preferably, the compositions contain max. 1 type of organopolysiloxane particles, as described above, and optionally particles as described in EP 0 266 513 Bl.
Die erfindungsgemäße Zusammensetzung, wobei die Kern- Schalepartikel, einen Kern und gegebenenfalls darin einen Innenkern und eine Schale um den Kern aufweisen und der Siliconanteil der Kern-Schalepartikel zwischen vorzugsweise 5 und 95 Gew.% bevorzugt 10 bis 90 Gew.%, besonders bevorzugt 20 bis 90 Gew.% beträgt.The composition according to the invention, wherein the core-shell particles, a core and optionally an inner core and a shell around the core and the silicone content of the core-shell particles between preferably 5 and 95 wt.%, Preferably 10 to 90 wt.%, Particularly preferably 20 to 90% by weight.
Besonders bevorzugte Kern-Schale Partikel enthalten einen Kern aus mind. 20 Gew.% eines vernetzten Siliconkerns und einerParticularly preferred core-shell particles contain a core of at least 20% by weight of a crosslinked silicone core and a
Schale aus max. 60 Gew.% eines aufgepfropften Organopolymers .
Besonders bevorzugte Organopolymere sind Polymere auf Basis von Poly(alkyl) (meth) acrylaten und deren Copolymeren mit anderen Monomerbausteinen.Bowl of max. 60% by weight of a grafted-on organopolymer. Particularly preferred organopolymers are polymers based on poly (alkyl) (meth) acrylates and their copolymers with other monomer building blocks.
In den Zusammensetzungen können von 0,1 Gew.% bis 99,9 Gew.% Kern-Schale Partikel enthalten sein, bevorzugt zwischen 5,0 Gew.% und 60 Gew.% und besonders bevorzugt zwischen 10,0 Gew.% und 50 Gew.%.The compositions may contain from 0.1% by weight to 99.9% by weight of core-shell particles, preferably between 5.0% by weight and 60% by weight and more preferably between 10.0% by weight and 50% wt.%.
Bei der erfindungsgemäßen Zusammensetzung weisen die Kern- Schalepartikel einen mittleren Durchmesser von vorzugsweise 5 bis 400 nm bevorzugt 50 bis 400 nm, besonders bevorzugt 80 bis 350 nm auf.In the composition according to the invention, the core-shell particles have an average diameter of preferably 5 to 400 nm, preferably 50 to 400 nm, particularly preferably 80 to 350 nm.
Bei der erfindungsgemäßen Zusammensetzung setzt sich derIn the composition according to the invention is the
Siliconanteil der Kern-Schalepartikel aus Organopolysiloxan ausSilicone content of the core shell particles of organopolysiloxane
0 - 10 Einheiten der allgemeinen Formel0-10 units of the general formula
[R3Si0i/2] (1),[R 3 Si0i / 2 ] (1),
0 - 90 Einheiten der allgemeinen Formel0 - 90 units of the general formula
[R2Si02/2] (2),[R 2 Si0 2/2] (2)
0 -100 Einheiten der allgemeinen Formel0 -100 units of the general formula
[RSiO3/2] <3>'[RSiO 3/2 ] < 3 >'
0 -50 Einheiten der allgemeinen Formel0 -50 units of the general formula
[SiO4/2] <4>' zusmammen wobei die Einheiten (2) und (3) vorzugsweise zusammen zumindest 5 Gew.% bezogen auf den Siliconanteil betragen,
wobei[SiO 4/2 ] < 4 >'together where the units (2) and (3) preferably together amount to at least 5% by weight, based on the silicone content, in which
R Wasserstoffatome oder gleiche oder verschiedene einwertige SiC-gebundene, gegebenenfalls substituierte C]_- bis Cχ8~ Kohlenwasserstoffreste bedeutet.R is hydrogen or identical or different monovalent SiC-bonded, optionally substituted C] _ to Cχ8 ~ hydrocarbon radicals.
Beispiele für unsubstituierte Reste R sind Alkylreste, wie der Methyl-, Ethyl-, n-Propyl-, iso-Propyl-, n-Butyl-, iso-Butyl-, tert.-Butyl-, n-Pentyl-, iso-Pentyl-, neo-Pentyl-, tert.- Pentyl-rest, Hexylreste, wie der n-Hexylrest, Heptylreste, wie der n-Heptylrest, Octylreste, wie der n-Octylrest und iso-Examples of unsubstituted radicals R are alkyl radicals, such as the methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl, iso-pentyl -, neo-pentyl, tert-pentyl radical, hexyl radicals, such as the n-hexyl radical, heptyl radicals, such as the n-heptyl radical, octyl radicals, such as the n-octyl radical and iso-
Octylreste, wie der 2, 2, 4-Trimethylpentylrest, Nonylreste, wie der n-Nonylrest, Decylreste, wie der n-Decylrest, Dodecylreste, wie der n-Dodecylrest, Octadecylreste, wie der n-Octadecylrest; Alkenylreste, wie der Vinyl-, Allyl-, n-5-Hexenyl-, 4- Vinylcyclohexyl- und der 3-Norbornenylrest; Cycloalkylreste, wie Cyclopentyl-, Cyclohexyl-, 4-Ethylcyclohexyl-, Cycloheptylreste, Norbornylreste und Methylcyclohexylreste; Arylreste, wie der Phenyl-, Biphenylyl-, Naphthyl-, Anthryl- und Phenanthrylrest; Alkarylreste, wie o-, m~, p-Tolylreste, Xylylreste und Ethylphenylreste; Aralkylreste, wie derOctyl radicals, such as the 2, 2, 4-trimethylpentyl radical, nonyl radicals, such as the n-nonyl radical, decyl radicals, such as the n-decyl radical, dodecyl radicals, such as the n-dodecyl radical, octadecyl radicals, such as the n-octadecyl radical; Alkenyl radicals such as the vinyl, allyl, n-5-hexenyl, 4-vinylcyclohexyl and 3-norbornenyl radicals; Cycloalkyl radicals such as cyclopentyl, cyclohexyl, 4-ethylcyclohexyl, cycloheptyl radicals, norbornyl radicals and methylcyclohexyl radicals; Aryl radicals such as the phenyl, biphenylyl, naphthyl, anthryl and phenanthryl radicals; Alkaryl radicals, such as o-, m-, p-tolyl radicals, xylyl radicals and ethylphenyl radicals; Aralkyl radicals, like the
Benzylrest, der alpha- und der ß-Phenylethylrest, sowie der Fluorenylrest.Benzyl, the alpha- and ß-phenylethyl, and the Fluorenylrest.
Beispiele für substituierte Kohlenwasserstoffreste als Rest R sind halogenierte Kohlenwasserstoffreste, wie der Chlormethyl-, 3-Chlorpropyl-, 3-Brompropyl-, 3, 3, 3-Trifluorpropyl- und 5, 5, 5, 4, 4, 3, 3-Heptafluorpentylrest sowie der Chlorphenyl-, Dichlorphenyl- und Trifluortolylrest; Mercaptoalkylreste, wie der 2-Mercaptoethyl- und 3-Mercaptopropylrest; Cyanoalkylreste, wie der 2-Cyanoethyl- und 3-Cyanopropylrest; Aminoalkylreste, wie der 3-Aminopropyl-, N- (2-Aminoethyl) -3-aminopropyl- und N- (2-Aminoethyl) -3-amino- (2-methyl)propylrest; Aminoarylreste, wie der Aminophenylrest; quarternäre Ammoniumreste; Acryloxyalkylreste, wie der 3-Acryloxypropyl- und 3- Methacryloxypropylrest; Hydroxyalkylreste, wie der
Hydroxypropylrest; Phosphonsäurereste; Phosphonatreste und SuIfonatreste, wie der 2-Diethoxyphosphonato-ethyl- oder der 3- SuIfonato-propylrest, Dihydroxypropylrest, Hydroxyphenylrest.Examples of substituted hydrocarbon radicals as radical R are halogenated hydrocarbon radicals, such as the chloromethyl, 3-chloropropyl, 3-bromopropyl, 3, 3, 3-trifluoropropyl and 5, 5, 5, 4, 4, 3, 3-heptafluoropentyl radical and the chlorophenyl, dichlorophenyl and trifluorotolyl radicals; Mercaptoalkyl radicals, such as the 2-mercaptoethyl and 3-mercaptopropyl radical; Cyanoalkyl radicals, such as the 2-cyanoethyl and 3-cyanopropyl radicals; Aminoalkyl radicals such as the 3-aminopropyl, N- (2-aminoethyl) -3-aminopropyl and N- (2-aminoethyl) -3-amino- (2-methyl) propyl radical; Aminoaryl radicals, such as the aminophenyl radical; quaternary ammonium radicals; Acryloxyalkyl radicals such as 3-acryloxypropyl and 3-methacryloxypropyl; Hydroxyalkyl radicals, such as hydroxypropyl; phosphonic; Phosphonate radicals and sulfonate radicals, such as the 2-diethoxyphosphonatoethyl or the 3-sulfonato-propyl radical, dihydroxypropyl radical, hydroxyphenyl radical.
Bei dem Rest R handelt es sich bevorzugt um unsubstituierte und substituierte C\-_- bis Cg-Alkylreste, Wasserstoff und denThe radical R is preferably unsubstituted and substituted C 1 -C 4 -alkyl radicals, hydrogen and the
Phenylrest, insbesondere um den Methyl-, Phenyl-, Vinyl-, Allyl-, Methacryloxypropyl-, 3-Chlorpropyl-, 3-Mercaptopropyl-, 3-Aminopropyl- und den (2-Aminoethyl) -3-aminopropyl-Rest, Wasserstoff und quarternäre Ammoniumreste sowie derPhenyl, in particular the methyl, phenyl, vinyl, allyl, methacryloxypropyl, 3-chloropropyl, 3-mercaptopropyl, 3-aminopropyl and the (2-aminoethyl) -3-aminopropyl radical, hydrogen and quaternary ammonium radicals and the
Dihydroxypropylrest, Hydroxyphenylrest und Hydroxypropylrest.Dihydroxypropyl, hydroxyphenyl and hydroxypropyl.
Als Reaktionsharze sind erfindungsgemäß alle polymeren oder oligomeren organischen Verbindungen geeignet, die mit einer für eine Härtungsreaktion ausreichenden Zahl geeigneter reaktiver Gruppen versehen sind. Dabei ist es für den erfindungsgemäßen Zweck unerheblich, welcher Vernetzungs- oderSuitable reaction resins according to the invention are all polymeric or oligomeric organic compounds which are provided with a sufficient number of suitable reactive groups for a curing reaction. It is irrelevant for the purpose of the invention, which crosslinking or
Härtungsmechanismus im konkreten Fall abläuft. Daher sind als Ausgangsprodukte für die Herstellung der erfindungsgemäß modifizierten Reaktionsharze allgemein alle Reaktionsharze geeignet, die sich zu Duroplasten verarbeiten lassen, unabhängig vom jeweiligen Vernetzungsmechanismus, der bei der Härtung des jeweiligen Reaktionsharzes abläuft.Hardening mechanism in a specific case expires. Therefore, as starting materials for the preparation of the modified reaction resins according to the invention are generally suitable all reactive resins that can be processed into thermosets, regardless of the particular crosslinking mechanism that takes place in the curing of the respective reaction resin.
Grundsätzlich lassen sich die als Ausgangsprodukte verwendbaren Reaktionsharze entsprechend der Art der Vernetzung durch Addition, Kondensation oder Polymerisation in drei Gruppen einteilen.In principle, the reaction resins which can be used as starting materials can be divided into three groups according to the type of crosslinking by addition, condensation or polymerization.
Aus der ersten Gruppe der durch Polyaddition vernetztenFrom the first group of the polyaddition networked
Reaktionsharze werden bevorzugt ein oder mehrere Epoxidharze, Urethanharze und/oder lufttrocknende Alkydharze als Ausgangsmaterial ausgewählt. Epoxid-und Urethanharze werden in der Regel durch Zusatz stöchiometrischer Mengen eines Hydroxyl- , Amino-, Carboxyl-oder Carbonsäureanhydridgruppen enthaltenden
Härters vernetzt, wobei die Härtungsreaktion durch Addition der Oxiran- bzw. Isocyanatgruppen des Harzes an die entsprechenden Gruppen des Härters erfolgt. Bei Epoxidharzen ist auch die sog. katalytische Härtung durch Polyaddition der Oxirangruppen selbst möglich. Lufttrocknende Alkydharze vernetzen durch Autoxidation mit Luftsauerstoff. Auch additionshärtende Siliconharze sind bekannt, vorzugsweise solche mit der Maßgabe, dass keine weiteren freien Silane enthalten sind.Reaction resins are preferably selected from one or more epoxy resins, urethane resins and / or air-drying alkyd resins as the starting material. Epoxy and urethane resins are generally by addition of stoichiometric amounts of a hydroxyl, amino, carboxyl or carboxylic anhydride groups containing Hardener crosslinked, wherein the curing reaction takes place by addition of the oxirane or isocyanate groups of the resin to the corresponding groups of the curing agent. In the case of epoxy resins, the so-called catalytic hardening by polyaddition of the oxirane groups themselves is also possible. Air-drying alkyd resins crosslink by autoxidation with atmospheric oxygen. Also addition-curing silicone resins are known, preferably those with the proviso that no further free silanes are included.
Beispiele für die zweite Gruppe der durch Polykondensation vernetzten Reaktionsharze sind Kondensationsprodukte von Aldehyden, z.B. Formaldehyd, mit amingruppenhaltigen aliphatischen oder aromatischen Verbindungen, z.B. Harnstoff oder Melamin, oder mit aromatischen Verbindungen wie Phenol, Resorcin, Kresol, Xylol usw., ferner Furanharze, gesättigte Polyesterharze und kondensationshärtende Silikonharze. Die Härtung erfolgt hierbei meist durch Temperaturerhöhung unter Abspaltung von Wasser, niedermolekularen Alkoholen oder anderen niedermolekularen Verbindungen. Bevorzugt werden als Ausgangsmaterial für die erfindungsgemäß modifiziertenExamples of the second group of polycondensation-crosslinked reaction resins are condensation products of aldehydes, e.g. Formaldehyde, with amine group-containing aliphatic or aromatic compounds, e.g. Urea or melamine, or with aromatic compounds such as phenol, resorcinol, cresol, xylene, etc., furthermore furan resins, saturated polyester resins and condensation-curing silicone resins. Curing is usually carried out by increasing the temperature with elimination of water, low molecular weight alcohols or other low molecular weight compounds. Preference is given as starting material for the inventively modified
Reaktionsharze ein oder mehrere Phenol-Harze, Resorcin-Harze und/oder Kresol-Harze, und zwar sowohl Resole als auch Novolake, ferner Harnstoff, Formaldehyd- und Melamin- Formaldehyd-Vorkondensate, Furanharze sowie gesättigte Polyesterharze und/oder Silikonharze ausgewählt.Reaction resins one or more phenolic resins, resorcinol resins and / or cresol resins, both resoles and novolacs, urea, formaldehyde and melamine formaldehyde precondensates, furan resins and saturated polyester resins and / or silicone resins selected.
Aus der dritten Gruppe der durch Polymerisation vernetzten Reaktionsharze sind ein oder mehrere Homo- oder Copolymerisate der Acrylsäure und/oder Methacrylsäure oder ihrer Ester, ferner ungesättigte Polyesterharze, Vinylesterharze und/oderFrom the third group of crosslinked by polymerization reaction resins are one or more homo- or copolymers of acrylic acid and / or methacrylic acid or its esters, further unsaturated polyester resins, vinyl ester resins and / or
Maleinimidharze als Ausgangsharze für die erfindungsgemäß modifizierten Reaktionsharze bevorzugt. Diese Harze weisen polymerisationsfähige Doppelbindungen auf, durch deren Polymerisation oder Copolymerisation die dreidimensionale Vernetzung bewirkt wird. Als Starter dienen zur Bildung freier
Radikale befähigte Verbindungen, z.B. Peroxide, Peroxoverbindungen oder Azogruppen enthaltende Verbindungen. Auch eine Initiierung der Vernetzungsreaktion durch energiereiche Strahlung, wie UV- oder Elektronenstrahlung, ist möglich.Maleimide resins are preferred as starting resins for the invention modified reactive resins. These resins have polymerizable double bonds, through the polymerization or copolymerization, the three-dimensional crosslinking is effected. As starters serve to form free Radical-capable compounds, for example peroxides, peroxo compounds or azo-containing compounds. An initiation of the crosslinking reaction by high-energy radiation, such as UV or electron radiation, is possible.
Nicht nur die vorstehend genannten Reaktionsharze, sondern auch alle anderen, die zur Herstellung von duroplastischen Kunststoffen geeignet sind, lassen sich in der erfindungsgemäß vorgeschlagenen Weise modifizieren und ergeben nach derNot only the abovementioned reaction resins, but also all others which are suitable for the production of thermosetting plastics, can be modified in the manner proposed according to the invention and can be obtained according to
Vernetzung und Härtung Duroplaste mit erheblich verbesserter Bruch- und Schlagzähigkeit, wobei andere wesentliche, für die Duroplasten charakteristische Eigenschaften, wie Festigkeit, Wärmeformbeständigkeit und Chemikalienresistenz, im wesentlichen unbeeinflusst erhalten bleiben. Hierbei spielt es keine Rolle, ob die Reaktionsharze bei Raumtemperatur fest oder flüssig sind. Auch das Molekulargewicht der Reaktionsharze ist praktisch ohne Belang.Crosslinking and Hardening Thermosets with significantly improved resistance to breakage and impact, while leaving other essential properties, such as strength, heat distortion resistance and chemical resistance, which are characteristic of the thermosets, essentially unaffected. It does not matter if the reaction resins are solid or liquid at room temperature. The molecular weight of the reaction resins is practically irrelevant.
Verbindungen, die oft als Härterkomponenten für Reaktivharze eingesetzt werden, wie z.B. Phenolharze oder Anhydridhärter können auch als Reaktivharze aufgefasst werden.Compounds which are often used as hardener components for reactive resins, e.g. Phenolic resins or anhydride hardeners can also be considered as reactive resins.
Bevorzugt können als Reaktivharze in der erfindungsgemäßen Zusammensetzung enthalten sein: Epoxidharze, wie der Bisphenol- A-diglycidylether, Bisphenol-F-diglycidylether, Novolak- Epoxidharze, Biphenyl-Einheiten enthaltende Epoxidharze, aliphatische oder cycloaliphatische Epoxidharze, wie 3,4- Epoxycyclohexylmethyl-3, 4-epoxycyclohexancarboxylat. Alle Epoxidharze können mehr oder weniger stark von der monomeren Struktur abweichen, je nach dem Grad der Kondensation bei der Herstellung. Weiterhin können Acrylatharze für die erfindungsgemäßen Zusammensetzungen eingesetzt werden. Beispiele für bevorzugte Acrylatharze sind Triethylenglykoldimethacrylat, Urethandimethacrylat,
Glycidylmethacrylat. Auch Phenolharze, Urethanharze, Siliconharze letztere vorzugsweise solche mit der Maßgabe, dass keine weiteren freien Silane enthalten sind.Preference may be given as reactive resins in the composition according to the invention: epoxy resins, such as bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, novolak epoxy resins, epoxy resin containing biphenyl units, aliphatic or cycloaliphatic epoxy resins, such as 3,4-epoxycyclohexylmethyl-3 , 4-epoxycyclohexanecarboxylate. All epoxy resins may deviate more or less from the monomeric structure, depending on the degree of condensation in the preparation. Furthermore, acrylate resins can be used for the compositions according to the invention. Examples of preferred acrylate resins are triethylene glycol dimethacrylate, urethane dimethacrylate, Glycidyl. Also, phenolic resins, urethane resins, silicone resins, the latter preferably those with the proviso that no further free silanes are included.
Die erfindungsgemäßen Zusammensetzungen können beispielsweise durch Dispersion von isolierten Kern-Schalepartikel im Reaktivharz hergestellt werden. Hierbei wird beispielsweise das Reaktivharz vorgelegt und die Kern-Schalepartikel bei Temperaturen zwischen 200C und 2500C eingemischt, wobei alle bekannten Dispergiermethoden verwendet werden können. DieThe compositions according to the invention can be prepared, for example, by dispersion of isolated core-shell particles in the reactive resin. In this case, for example, the reactive resin is introduced and the core-shell particles mixed at temperatures between 20 0 C and 250 0 C, all known dispersing methods can be used. The
Verwendung von Scherenergie bei der Dispergierung ist hierbei vorteilhaft. Die Qualität der Dispergierung kann nach der Aushärtung des Raktivharzes beispielsweise mit elektronenmikroskopischen Methoden überprüft werden.Use of shear energy in the dispersion is advantageous here. The quality of the dispersion can be checked after curing of the Raktivharzes example, by electron microscopy methods.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung einer erfindungsgemäßen Zusammensetzung, wobei in eine organische Lösung der Kern-Schalepartikel und gegebenenfalls weiterer siloxanhaltiger Partikel zumindest ein Reaktivharz hinzugefügt wird und das Lösungsmittel entfernt wird.Another object of the invention is a process for preparing a composition according to the invention, wherein in an organic solution of the core-shell particles and optionally further siloxane-containing particles at least one reactive resin is added and the solvent is removed.
Vorzugsweise wird die Lösung der Kern-Schalepartikel gemäß EP 100 32 820 hergestellt.Preferably, the solution of the core-shell particles is prepared according to EP 100 32 820.
Sie kann aber auch hergestellt werden, indem eine Lösung aus den Kern-Schalepartikel mit einem Lösungsmittel hergestellt wird. Bevorzugt sind z.B. aliphatische oder aromatische Kohlenwasserstoffe, wie Hexan, Styrol, Benzol, Toluol, Xylol, aliphatische oder aromatische Lactone, Lactame, Ketone, Ketale, Acetale, Alkohole, Thiole, Amine, Amide, Ester, Sulfone, aber auch niedermolekulare Polyorganosiloxane, wie Hexamethyldisiloxan, Octamethyltrisiloxan oder Cyclooctamethyltetrasiloxan.
Besonders bevorzugt sind Toluol, Xylol, Butylacetat, Ethylacetat, Methylisobutylketon, Methylethylketon, Butylmethylether und Hexamethyldisiloxan. Besonders bevorzugt sind auch Mischungen dieser Verbindungen.However, it can also be prepared by preparing a solution of the core shell particles with a solvent. Preferred are, for example, aliphatic or aromatic hydrocarbons, such as hexane, styrene, benzene, toluene, xylene, aliphatic or aromatic lactones, lactams, ketones, ketals, acetals, alcohols, thiols, amines, amides, esters, sulfones, but also low molecular weight polyorganosiloxanes, such as Hexamethyldisiloxane, octamethyltrisiloxane or cyclooctamethyltetrasiloxane. Particularly preferred are toluene, xylene, butyl acetate, ethyl acetate, methyl isobutyl ketone, methyl ethyl ketone, butyl methyl ether and hexamethyldisiloxane. Particular preference is also given to mixtures of these compounds.
Es ist auch möglich, die Kern-Schalepartikel nach der Herstellung der Lösung in den erwähnten Lösungsmitteln nachträglich chemisch oder physikalisch zu modifizieren. Beispielsweise können nach der Herstellung der Lösung polymeranaloge Reaktionen, Vernetzungs-, Hydrolyse oder andere Reaktionen durchgeführt werden. Auch die Anlagerung oder Einlagerung von organischen, metallorganischen oder anorganischen Molekülen, wie z.B. Katalysatoren, Cokatalysatoren oder Farbstoffen ist möglich.It is also possible to subsequently modify the core shell particles chemically or physically after the preparation of the solution in the solvents mentioned. For example, after the preparation of the solution, polymer-analogous reactions, crosslinking, hydrolysis or other reactions can be carried out. Also, the attachment or incorporation of organic, organometallic or inorganic molecules, such as. Catalysts, cocatalysts or dyes are possible.
Die Mischung von Lösung und Harz kann in beliebiger Reihenfolge erfolgen, wenn mehrere Arten von Kern-Schalepartikeln vorliegen, bevorzugt erfolgt der Mischprozess bei mindestens 200C und bis maximal zur Siedetemperatur des Lösemittels.The mixture of solution and resin can be carried out in any order, if several types of core Schalepartikeln are present, preferably, the mixing process takes place at least 20 0 C and up to the maximum boiling temperature of the solvent.
Gegebenenfalls kann nachträglich weiteres Lösemittel nach dem Mischen zufügt werden. Dies kann vorteilhaft sein, wenn andere störende Komponenten, wie z.B. Wasser ausgetrieben werden sollen.Optionally, additional solvent can be added after mixing. This may be advantageous when other interfering components, such as e.g. Water should be expelled.
Danach ist es möglich, das Reaktivharz mit den Kern- Schalepartikeln zur Reaktion zu bringen, z.B. durch einfaches Erhitzen, Bestrahlen oder durch Zugabe von Hilfsstoffen, die eine Reaktion erleichtern. Dadurch werden die Kern- Schalepartikel mit den Reaktivharz modifiziert oder das Reaktivharz mit den Kern-Schalepartikeln modifiziert, was vorteilhaft sein kann.
Danach wird das Lösemittel in einem oder in mehreren Stufen entfernt; beispielsweise kann das Lösemittel mittels Membranfiltrationen, mit Molekularsieben, durch Ausfrieren, durch Waschung oder Extraktion oder durch Trocknung entfernt werden. Bevorzugt wird das Lösemittel durch Trocknung entfernt, wobei die Trocknung bei niedrigen Temperaturen im Vakuum oder bei erhöhten Temperaturen mit oder ohne Vakuum stattfinden kann. Bevorzugt wird die Trocknung bei höheren Temperaturen durchgeführt, was auch als Destillation bekannt ist. DieThereafter, it is possible to react the reactive resin with the core shell particles, for example by simply heating, irradiating or by adding auxiliaries which facilitate a reaction. As a result, the core shell particles are modified with the reactive resin or the reactive resin is modified with the core shell particles, which may be advantageous. Thereafter, the solvent is removed in one or more stages; For example, the solvent can be removed by membrane filtration, by molecular sieves, by freezing, by washing or extraction, or by drying. Preferably, the solvent is removed by drying, wherein the drying can take place at low temperatures in vacuo or at elevated temperatures with or without a vacuum. Preferably, the drying is carried out at higher temperatures, which is also known as distillation. The
Entfernung des Lösemittels kann auch mit einer Kombination aus mehreren unterschiedlichen Verfahren durchgeführt werden, die nacheinander angewandt werden.Removal of the solvent may also be carried out by a combination of several different methods which are used sequentially.
Bevorzugt wird das Lösemittel in einem oder mehreren Schritten destillativ entfernt. Gegebenenfalls kann es notwendig sein, vor der Destillation ein Stabilisierungsmittel für das Reaktivharz zuzusetzen, um eine vorzeitige Polymerisation oder Vernetzungsreaktion zu verhindern oder zumindest zu unterdrücken.Preferably, the solvent is removed by distillation in one or more steps. Optionally, it may be necessary to add a stabilizer for the reactive resin prior to distillation to prevent or at least suppress premature polymerization or crosslinking reaction.
Es kann von Vorteil sein, das Lösemittel nicht vollständig zu entfernen, wenn das Lösemittel selbst ein Reaktivharz darstellt.It may be advantageous not to completely remove the solvent if the solvent itself is a reactive resin.
Beispiele:Examples:
Beispiel 1
Ia) 500g einer wässrigen Dispersion an lOOnm großen Kern- Schalepartikeln, welche aus einem Siliconkern und einer aufgepfropften Acrylatcopolymerhülle bestehen, und einer engen Partikelgrößenverteilung und einem Festgehalt von 30 Gew.% wird mit 500g einer 5% igen NaCl-Lösung bei Raumtemperatur gefällt. Das gefällte Kern-Schalematerial wird abgepresst und für die Herstellung eines Organosols mit 850g Toluol versetzt und 24 Stunden bei 600C unter ständiger Bewegung gelöst. Die Lösung wird abgekühlt, filtriert und der Festgehalt bestimmt (12,7 Gew.%) . Danach wird diese Lösung mit 250g eines cycloaliphatischen Epoxidharzes versetzt und das Lösemittel bei leicht verminderten Druck abdestilliert. Man erhielt eine fließfähige, viskose opaleszierende Zusammensetzung, die 34 Gew.% Kern-Schalepartikel enthielt.example 1 Ia) 500 g of an aqueous dispersion of 100 nm core Schalepartikeln consisting of a silicone core and a grafted Acrylatcopolymerhülle, and a narrow particle size distribution and a solids content of 30 wt.% Is precipitated with 500 g of a 5% NaCl solution at room temperature. The precipitated core-shell material is pressed and treated for the preparation of an organosol with 850 g of toluene and dissolved for 24 hours at 60 0 C with constant movement. The solution is cooled, filtered and the solids content determined (12.7 wt.%). Thereafter, this solution is mixed with 250 g of a cycloaliphatic epoxy resin and the solvent distilled off at slightly reduced pressure. This gave a flowable, viscous opalescent composition containing 34 wt% core-shell particles.
Ib) Wie in Beispiel Ia, allerdings wurden Kern-Schalepartikel mit einem mittleren Durchmesser von 380nm verwendet. Die Menge an cycloaliphatischen Epoxidharz wurde so angepasst, dass eine Zusammensetzung resultierte, die 10 Gew.% Kern-Schalepartikel im Harz enthielt.Ib) As in Example Ia, however, core shell particles having a mean diameter of 380 nm were used. The amount of cycloaliphatic epoxy resin was adjusted to result in a composition containing 10 wt.% Core shell particles in the resin.
Beispiel 2Example 2
Wie Beispiel Ia, allerdings wurde die wässrige Dispersion an Kern-Schalepartikeln vor der Fällung mit einer wässrigenAs in Example Ia, however, the aqueous dispersion of core-shell particles before precipitation with an aqueous
Dispersion an Siliconelastomerpartikeln versetzt, welche einen Durchmesser von ca. lOOnm aufwiesen. Das gefällte Material enthielt 40 Gew.% Siliconelastomerpartikel und 60 Gew.% Kern- Schalepartikel. Danach wurde genauso verfahren, wie in Beispiel Ia. Statt 250g Epoxidharz wurden jedoch 350gDispersion mixed with silicone elastomer particles, which had a diameter of about 100 nm. The precipitated material contained 40% by weight silicone elastomer particles and 60% by weight core-shell particles. Thereafter, the same procedure was followed as in Example Ia. Instead of 250g epoxy, however, 350g
Triethylenglykoldimethacrylat verwendet. Man erhielt eine Zusammensetzung, welche 25 Gew.% an Partikeln enthielt.
Beispiel 3Triethylene glycol dimethacrylate used. A composition was obtained which contained 25% by weight of particles. Example 3
500g einer wässrigen Dispersion an hochvernetzten, harzartigen, funktionellen Siliconpartikeln wurde mit einem Copolymer aus Styrol, Acrylsaure und Methylmethacrylat gepfropft und wies eine durchschnittliche Partikelgröße von 40nm bei einem Festgehalt von 18 Gew.% auf. Es wurden 250g500 g of an aqueous dispersion of highly crosslinked, resinous, functional silicone particles was grafted with a copolymer of styrene, acrylic acid and methyl methacrylate and had an average particle size of 40 nm at a solids content of 18% by weight. There were 250g
Essigsäureethylester zugesetzt und auf Siedetemperatur erhitzt. Danach wurden 500g einer 10% igen Magnesiumchloridlösung innerhalb von 30 Minuten zugegeben und die Mischung abgekühlt. Die organische Phase wurde abgetrennt und der Festgehalt bestimmt (28 Gew.%) . Danach wurden 150g einer Mischung aus einem Bisphenol-A diglycidylether und Bisphenol-F diglycidylether zugegeben. Danach wurde das Lösemittel bei Siedetemperatur destillativ entfernt. Man erhielt eineEthyl acetate added and heated to boiling temperature. Thereafter, 500 g of a 10% magnesium chloride solution was added over 30 minutes, and the mixture was cooled. The organic phase was separated and the solids content determined (28 wt.%). Thereafter, 150 g of a mixture of a bisphenol A diglycidylether and bisphenol F diglycidylether were added. Thereafter, the solvent was removed by distillation at boiling temperature. One received one
Zusammensetzung, welche 37 Gew.% an Kern-Schalepartikeln, dispergiert in der Harzmischung, enthielt.A composition containing 37% by weight of core shell particles dispersed in the resin mixture.
Beispiel 4Example 4
Wie in Beispiel 3, aber es wurden insgesamt 3 wässrige Dispersionen an Kern-Schalepartikeln mit einem Festgehalt von je 25-35 Gew.% eingesetzt, die jeweils eine durchschnittliche Partikelgröße von 50 nm, 150nm und 400nm aufwiesen und die jeweils getrennt mit dem Extraktionsmittel Methylisobutylketon extrahiert wurden. Die jeweils 24-28 %-igen Organosole wurden miteinander vermischt und mit einem aromatischen Epoxidharz versetzt. Das Lösemittel wurde bei vermindertem Druck destillativ entfernt und man erhielt eine Zusammensetzung mit 30 Gew.% Kern-Schalepartikeln in 3 Partikelpopulationen unterschiedlicher Partikelgröße.As in Example 3, but a total of 3 aqueous dispersions of core Schalepartikeln with a solids content of 25-35 wt.% Was used, each having an average particle size of 50 nm, 150nm and 400nm and each separately with the extractant methyl isobutyl ketone were extracted. Each of 24-28% organosols were mixed together and mixed with an aromatic epoxy resin. The solvent was removed by distillation under reduced pressure to give a composition having 30 wt.% Core shell particles in 3 particle populations of different particle size.
Beispiel 5
625g eines Organosols an Kern-Schalepartikeln mit einer durchschnittlichen Partikelgrösse von lOOnm und einem Festgehalt von 30 Gew.%, gelöst in Butylmethylether und hergestellt nach dem Verfahren aus Beispiel 3 wurde bei Raumtemperatur mit 375g einer kommerziell erhältlichen Zusammensetzung (Albidur, Fa. Hanse-Chemie) und einer weiteren Menge an Epoxidharz versetzt und 24h bei 400C gerührt, bis die Mischung homogen war. Danach wurde das Lösemittel bei 800C und leicht vermindertem Druck abdestilliert. Man erhielt eine Zusammensetzung mit 30 Gew.% Partikelanteil und zwei verschiedenen Partikelpopulationen, von denen eine Population eine Partikelgrösse zwischen 0,3 und 3 Mikrometern mit einer breiten Partikelgrössenverteilung aufwies.Example 5 625 g of an organosol of core Schalepartikeln having an average particle size of lOOnm and a solids content of 30 wt.%, Dissolved in butyl methyl ether and prepared by the method of Example 3 was at room temperature with 375g of a commercially available composition (Albidur, Fa. Hanse-Chemie ) And a further amount of epoxy resin and stirred for 24 h at 40 0 C until the mixture was homogeneous. Thereafter, the solvent was distilled off at 80 0 C and slightly reduced pressure. This gave a composition with 30 wt.% Particle content and two different particle populations, of which one population had a particle size between 0.3 and 3 microns with a broad particle size distribution.
Beispiel 6Example 6
Eine wässrige Dispersion an Kern-Schalepartikel mit einem elastomeren Siliconkern und einer aufgepfropften Acrylatcopolymerhülle und einem Innenkern aus einemAn aqueous dispersion of core shell particles having an elastomeric silicone core and a grafted acrylate copolymer shell and an inner core of one
Acrylatcopolymer und einer Partikelgröße von 350nm und einer bimodalen Partikelgrößenverteilung wurde durch Zusatz von einer Mischung aus 60 Gew.% Methanol und 40 Gew.% Aceton gefällt. Der Niederschlag wurde abfiltriert, gewaschen und getrocknet. Man erhielt 200g Feststoff. Dann wurden 300g eines beiAcrylate copolymer and a particle size of 350 nm and a bimodal particle size distribution was precipitated by addition of a mixture of 60 wt.% Methanol and 40 wt.% Acetone. The precipitate was filtered off, washed and dried. 200 g of solid were obtained. Then 300g one at
Raumtemperatur festen Epoxidharzes vorgelegt und auf 12O0C erhitzt, wobei das Harz aufschmolz und dünnflüssig wurde. Der Feststoff, bestehend aus den reversibel agglomerierten Kern- Schalepartikeln wurde zugegeben und zuerst 6h bei 1200C, dann 2h bei 1400C unter Zuhilfenahme hoher Scherkräfte dispergiert, die danach bei 14O0C filtriert wurde. Nach dem Abkühlen erhielt eine feste, homogene Zusammensetzung, die 40Gew.% Kern- Schalepartikel enthielt, die im wesentlichen in agglomeratfreier Form vorlagen.
Beispiel 7Room temperature solid epoxy resin and heated to 12O 0 C, wherein the resin melted and became fluid. The solid consisting of the reversibly agglomerated core Schalepartikeln was added and dispersed first for 6 hours at 120 0 C, then 2h at 140 0 C with the aid of high shear forces, which was then filtered at 14O 0 C was. Upon cooling, a solid, homogeneous composition containing 40 wt% core-shell particles was obtained which was substantially in agglomerate-free form. Example 7
Wie Beispiel 6, jedoch wurde statt des festen Epoxidharzes ein flüssiges Urethanharz verwendet. Man erhielt eineAs Example 6, but instead of the solid epoxy resin, a liquid urethane resin was used. One received one
Zusammensetzung, welche 22 Gew.% an Kern-Schalepartikeln, dispergiert im Urethanharz, enthielt.A composition containing 22% by weight of core shell particles dispersed in the urethane resin.
Beispiel 8Example 8
Wie in Beispiel 6 wurde eine wässrige Dispersion an funktionellen Kern-Schalepartikeln vorgelegt, die jedoch noch keine Organopolymerhülle, sondern nur einen Innenkern und eine Partikelgröße von 250nm und einer breiteren Partikelgrößenverteilung aufwiesen, jedoch nicht als Feststoff gefällt, sondern mit 700g Toluol, 40g Methylmethacrylat und 500g einer 10%igen Magnesiumsulfatlösung versetzt, die auch etwas Essigsäure enthielt. Nach 24h Rühren wurde die wässrige Phase abgetrennt und die organische Lösung filtriert und mehrmals mit Wasser zur Entfernung des Detergenzes aus der Dispersion gewaschen. Man erhielt 800 g eines Organosols mit einem Festgehalt von 20 Gew.%. Das Organosol wurde mit einer geringen Menge eines Polymerisationsinitiators versetzt. Danach wurde das Gemisch für 24h bei 900C gerührt. Es wurde ein Acrylatharzmischung bestehend aus 3 Komponenten und einem Stabilisator zugegeben, welcher die Polymerisation der Acrylatharze unterdrückt. Das restliche Lösemittel wurde danach destillativ entfernt und man erhielt eine Zusammensetzung aus 35 Gew.% Kern-Schalepartikeln, dispergiert in einer Acrylatharzmischung.
As in Example 6, an aqueous dispersion of functional core Schalepartikeln was presented, but still had no Organopolymerhülle, but only an inner core and a particle size of 250nm and a broader particle size distribution, but not precipitated as a solid, but with 700g toluene, 40g methyl methacrylate and 500g of a 10% solution of magnesium sulfate, which also contained some acetic acid. After stirring for 24 hours, the aqueous phase was separated and the organic solution filtered and washed several times with water to remove the detergent from the dispersion. 800 g of an organosol having a solids content of 20% by weight were obtained. The organosol was added with a small amount of a polymerization initiator. Thereafter, the mixture was stirred at 90 ° C. for 24 h. An acrylate resin mixture consisting of 3 components and a stabilizer was added which suppresses the polymerization of the acrylate resins. The residual solvent was then removed by distillation to give a composition of 35 wt% core-shell particles dispersed in an acrylate resin mixture.
Claims
1. Zusammensetzung enthaltend (A) Kern-Schalepartikel aus einem Organopolysiloxankern, die eine vernetzte oder unvernetzte Organopolymerschale aufweisen und gegebenenfalls einen vernetzten oder unvernetzten Organopolymerkern aufweisen oder deren Mischungen mit beliebigen anderen siloxanhaltigen Partikeln und (B) ein Reaktivharz oder ein Gemisch aus verschiedenen Reaktivharzen.A composition comprising (A) core-shell particles of an organopolysiloxane core which have a crosslinked or uncrosslinked organopolymer shell and optionally a crosslinked or uncrosslinked organopolymer core or mixtures thereof with any other siloxane-containing particles and (B) a reactive resin or a mixture of different reactive resins.
2. Zusammensetzung nach Anspruch 1, dadurch gekennzeichnet, dass die Kern-Schalepartikel einen mittleren Durchmesser von 5 bis 400 nm aufweisen.2. Composition according to claim 1, characterized in that the core-shell particles have an average diameter of 5 to 400 nm.
3. Zusammensetzung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass bei den Kern-Schalepartikeln, die einen Kern und gegebenenfalls darin einen Innenkern und eine Schale um den Kern aufweisen, wobei der Siliconanteil der Kern- Schalepartikel zwischen 20 und 95 Gew.% beträgt.3. The composition of claim 1 or 2, characterized in that in the core Schalepartikeln having a core and optionally an inner core and a shell around the core, wherein the silicone content of the core Schalepartikel is between 20 and 95 wt.% ,
4 Zusammensetzung nach einem oder mehreren der Ansprüche 1, 2 und 3, dadurch gekennzeichnet, dass der Siliconanteil aus Organopolysiloxan aus4. The composition according to one or more of claims 1, 2 and 3, characterized in that the silicone content of organopolysiloxane
0 - 10 Einheiten der allgemeinen Formel0-10 units of the general formula
[R3SiO172] (1),[R 3 SiO 172 ] (1),
0 - 90 Einheiten der allgemeinen Formel0 - 90 units of the general formula
[R2SiO272] (2),[R 2 SiO 272 ] (2),
0 -100 Einheiten der allgemeinen Formel0 -100 units of the general formula
[RSiO372] (3), 0 -50 Einheiten der allgemeinen Formel[RSiO 372 ] (3), 0 -50 units of the general formula
wobei die Einheiten (2) und (3) gegebenenfalls zusammen zumindest 5 Gew.% bezogen auf den Siliconanteil betragen, wobei wherein the units (2) and (3) optionally together at least 5 wt.% Based on the silicone content, wherein
R Wasserstoffatome oder gleiche oder verschiedene einwertige SiC-gebundene, gegebenenfalls substituierte C]_- bis C]_g- Kohlenwasserstoffreste bedeutet.R represents hydrogen atoms or identical or different monovalent SiC-bonded, optionally substituted C] _ to C] _g hydrocarbon radicals.
5. Zusammensetzung nach einem oder mehreren der Ansprüche 1 -5. Composition according to one or more of claims 1 -
4, dadurch gekennzeichnet, dass bei den Kern-Schalepartikel die Schale und/oder der Innenkern aus einem aufgepfropften Organopolymer bestehen, welches aus einem oder mehreren radikalisch polymerisierbaren Monomeren aufgebaut ist.4, characterized in that in the core shell particles, the shell and / or the inner core consist of a grafted organopolymer, which is composed of one or more radically polymerizable monomers.
6. Zusammensetzung nach einem oder mehreren der Ansprüche 1 -6. Composition according to one or more of claims 1 -
5, dadurch gekennzeichnet, dass (B) ein Reaktivharz oder ein Reaktivharzgemisch aus verschiedenen Reaktivharzen aus der5, characterized in that (B) a reactive resin or a reactive resin mixture of various reactive resins from the
Gruppe ausgewählt wird, die aus Epoxidharzen, Phenolharzen, Urethanharzen, Acrylatharzen, Siliconharzen.Group selected from epoxy resins, phenolic resins, urethane resins, acrylate resins, silicone resins.
7. Verfahren zur Herstellung einer Zusammensetzung nach einem oder mehreren der Ansprüche 1 - 6, dadurch gekennzeichnet, dass in eine organische Lösung der Kern-Schalepartikel und gegebenenfalls weiterer siloxanhaltiger Partikel zumindest ein Reaktivharz hinzugefügt wird und das Lösungsmittel entfernt wird. 7. A method for producing a composition according to one or more of claims 1-6, characterized in that in an organic solution of the core-shell particles and optionally further siloxane-containing particles at least one reactive resin is added and the solvent is removed.
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DE102004047708A DE102004047708A1 (en) | 2004-09-30 | 2004-09-30 | Core-shell particle-containing composition and its preparation |
PCT/EP2005/010542 WO2006037559A1 (en) | 2004-09-30 | 2005-09-29 | Composition containing core-shell particles and production thereof |
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DE102007007336A1 (en) | 2007-02-14 | 2008-08-21 | Wacker Chemie Ag | Redispersible core-shell polymers and a process for their preparation |
DE102007024967A1 (en) * | 2007-05-30 | 2008-12-04 | Wacker Chemie Ag | Reaction resins containing core-shell particles and process for their preparation and their use |
DE102007058713A1 (en) | 2007-12-06 | 2009-06-10 | Evonik Goldschmidt Gmbh | Silicone (meth) acrylate particles, process for their preparation and their use |
DE102008044199A1 (en) | 2008-11-28 | 2010-06-02 | Wacker Chemie Ag | Siloxane mixtures containing epoxy resins and process for their preparation and their use |
SG177615A1 (en) | 2009-07-10 | 2012-03-29 | Dow Global Technologies Llc | Core/shell rubbers for use in electrical laminate compositions |
DE102010001528A1 (en) | 2010-02-03 | 2011-08-04 | Evonik Goldschmidt GmbH, 45127 | New particles and composite particles, their uses and a new process for their preparation from alkoxysilyl-bearing alkoxylation products |
BR112017027309B1 (en) * | 2015-07-07 | 2022-04-19 | Akzo Nobel Coatings International B.V. | Coating agent composition, process of producing peelable coating films, chemical polishing process of metal substrates, use of a coating agent composition, and substrate |
WO2019233557A1 (en) | 2018-06-05 | 2019-12-12 | Wacker Chemie Ag | Method for coating proppants |
EP3722383A1 (en) * | 2019-04-08 | 2020-10-14 | Sika Technology Ag | Floor coating composition having improved adhesion and methods related thereto |
EP4389276A1 (en) * | 2022-12-20 | 2024-06-26 | Calyxia | A method of making microcapsules comprising a polymerized core and the use of the same |
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DE3617267A1 (en) * | 1986-05-23 | 1987-11-26 | Bayer Ag | NOTCH IMPACT TOE GRAFT POLYMERISATE |
DE3634084A1 (en) * | 1986-10-07 | 1988-04-21 | Hanse Chemie Gmbh | MODIFIED REACTION RESIN, METHOD FOR PRODUCING IT AND ITS USE |
US5218014A (en) * | 1989-12-18 | 1993-06-08 | Toshiba Silicone Co., Ltd. | Thermoplastic resin and process for reducing the same |
DE4040986A1 (en) * | 1990-12-20 | 1992-06-25 | Wacker Chemie Gmbh | ELASTOMERIC Graft Copolymers With Core-Shell Structure |
DE19535824A1 (en) * | 1995-09-26 | 1997-03-27 | Wacker Chemie Gmbh | Pre-crosslinked silicone elastomer particles with an organopolymer shell as a formulation component in powder coatings |
DE19617379A1 (en) * | 1996-04-30 | 1997-11-06 | Wacker Chemie Gmbh | Pre-crosslinked silicone elastomer particles with an organopolymer shell as a formulation component in aqueous paint preparations |
DE19816148A1 (en) * | 1998-04-09 | 1999-10-21 | Wacker Chemie Gmbh | Polymerizable methacrylate-polysiloxane composition for use in dentistry etc. |
US7015261B1 (en) * | 2000-11-17 | 2006-03-21 | Arkema Inc. | Impact modifier combination for polymers |
DE10204890A1 (en) * | 2002-02-06 | 2003-08-14 | Roehm Gmbh | Impact-resistant molding compound and molded body |
DE10236240A1 (en) * | 2002-02-06 | 2003-08-14 | Roehm Gmbh | Silicone graft copolymers with core-shell structure, impact-modified molding compositions and moldings, and process for their preparation |
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2004
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-
2005
- 2005-09-29 WO PCT/EP2005/010542 patent/WO2006037559A1/en active Application Filing
- 2005-09-29 US US11/576,102 patent/US20090197989A1/en not_active Abandoned
- 2005-09-29 EP EP05786357A patent/EP1794232A1/en not_active Withdrawn
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US20090197989A1 (en) | 2009-08-06 |
WO2006037559A1 (en) | 2006-04-13 |
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