EP1765556B1 - Percussion hammer and/or drill hammer comprising a safety coupling - Google Patents
Percussion hammer and/or drill hammer comprising a safety coupling Download PDFInfo
- Publication number
- EP1765556B1 EP1765556B1 EP05758900A EP05758900A EP1765556B1 EP 1765556 B1 EP1765556 B1 EP 1765556B1 EP 05758900 A EP05758900 A EP 05758900A EP 05758900 A EP05758900 A EP 05758900A EP 1765556 B1 EP1765556 B1 EP 1765556B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- latching
- toothed wheel
- hammer
- driving toothed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D17/00—Details of, or accessories for, portable power-driven percussive tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2250/00—General details of portable percussive tools; Components used in portable percussive tools
- B25D2250/195—Regulation means
- B25D2250/205—Regulation means for torque
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2250/00—General details of portable percussive tools; Components used in portable percussive tools
- B25D2250/301—Torque transmission means
Definitions
- the invention relates to a hammer drill and / or hammer drill according to the preamble of claims 1 or 5, which is equipped with a safety coupling.
- a hammer and / or hammer drill is from the DE-A-4215288 known.
- the safety coupling can be arranged in various technical designs at different locations within the device in the force or torque flow, in particular in the torque flow between a drive of the hammer (eg an electric or internal combustion engine) and a tool-carrying tool holder. Fitting locations between a crankshaft belonging to the drive and a drilling shaft receiving or holding the tool holder have proven particularly suitable.
- a drive of the hammer eg an electric or internal combustion engine
- a tool-carrying tool holder Fitting locations between a crankshaft belonging to the drive and a drilling shaft receiving or holding the tool holder have proven particularly suitable.
- Safety clutches can be configured in many ways. In practice, so-called detent or claw-type safety clutches, which are arranged in the area of the drilling shaft or a percussion tube belonging to a striking mechanism of the hammer, have proved to be particularly advantageous. In this case, usually mounted on the drilling shaft or percussion tube, provided with frontal notches or claws drive gear by a clutch against a likewise provided with detents, integral with the percussion tube or the drilling shaft pressed federation.
- Such safety clutches are inexpensive to produce, robust and durable, since in the case of response, the rotational speeds are low and the installation site large diameter and enough space for a generous dimensioning is available.
- Fig. 8 shows a section through a typical, z. B. off DE 101 45 464 A1 known hammer drill.
- the torque of an electric motor 1 serving as a drive is transmitted via a plurality of gears and a crankshaft 2 to a main shaft 3 and finally via further gears on a drilling shaft 4, which carries a tool holder 5, in turn inserted into a not shown drilling and / or chiselling tool can be.
- a safety coupling 6 is integrated, which has a supported by a spring 7 toothed disk 8.
- a predetermined limit torque is exceeded 8 such large axial forces arise on the teeth of the toothed disc that the toothed disc 8 is pushed back against the action of the spring 7.
- An interruption of the torque flow is the result, so that a threat to the operator of the hammer, z. B. in a blocking of the drilling tool during a drilling process, is avoided.
- a hammer drill is known with a safety coupling in which the arranged on the safety clutch drive gear must be axially displaced against the action of a spring to be brought out of engagement of mated with him mating gear and so to interrupt the flow of torque.
- the hammer is new, this is not a problem.
- the drive gear wheel after prolonged use, has run in such a way with the counter gear due to wear that it can no longer be displaced axially. But then a desired response of the safety clutch is not guaranteed when the limit torque is exceeded.
- Rotary hammers are also often switch between several modes of operation: Except a pure drilling operation (with hammer mechanism off) and a hammer drill operation (drilling and chiseling) is also a pure chisel operation possible, in which the tool is not driven to rotate. In known hammers, however, the bit is then freely and uncontrollably rotatable, which can be unfavorable in the management of the entire device.
- the invention has for its object to provide a hammer and / or rotary hammer with a safety coupling, which are improved in terms of wear resistance, reliability and functionality.
- the impact hammer and / or hammer drill according to the invention is equipped with a safety clutch, which can be driven by the drive torque with the drive gear, an axially arranged to the drive gear final ring over which the torque is feasible, and arranged between the drive gear and the locking ring locking device having.
- the latching device ensures a torque flow between the drive gear and the end ring in a normal operating state. In an overload condition in which a torque exceeding a predetermined limit torque is introduced into the safety clutch, the detent interrupts the torque flow between the drive gear and the end ring.
- the drive gear can always remain in its intended axial position and thus comb in case of overload with an associated mating gear.
- the latching device has a locking ring arranged between the drive gear and the closing ring.
- the locking ring is rotationally fixed relative to the closing ring and axially displaceable against the action of a spring device.
- the drive gear and the locking ring have an interlocking locking toothing, via which the torque to be transmitted from the safety clutch is conducted.
- the locking ring In the normal operating state of the locking ring is pressed by the spring means axially against the drive gear, so that the locking teeth mesh.
- the overload condition of the locking ring is axially displaced in the direction of the end ring against the action of the spring means, so that the locking teeth of locking ring and drive gear are disengaged.
- a second embodiment of the invention provides a kinematic reversal of the embodiment described above.
- the latching ring disposed between the drive gear and the end ring is rotationally fixed relative to the drive gear and axially displaceable relative to the drive gear against the action of a spring means.
- the locking teeth are - in contrast to the embodiment described above - not formed between the drive gear and the locking ring, but between the closing ring and the locking ring.
- the closing ring has a latching toothing on an end face facing the latching ring, while the latching ring has a latching toothing which fits on the latching toothing of the closing ring on an end face facing the closing ring.
- the locking ring is no longer supported by the spring device against the end ring, but against the drive gear.
- the locking ring In the normal operating state, the locking ring is pressed against the closing ring in such a way that the locking teeth mesh with one another.
- the locking ring In the overload condition, however, the locking ring is axially displaced in the direction of the drive gear, so that the locking teeth are disengaged.
- the axial position of the drive gear and / or the end ring is fixed at least in an axial direction.
- a movement of the drive gear or of the end ring in the opposite axial direction may be permissible under circumstances and then should only be possible against the action of a spring.
- various embodiments of the safety clutch are possible.
- the drive gear is rotatably mounted on the base sleeve, while the closing ring is mounted on the base sleeve or formed einstükkig with the basic sleeve.
- this construction principle can be reversed, so that the closing ring is rotatably mounted on the base sleeve, while the drive gear is fixedly mounted on the base sleeve.
- both the drive gear and the closing ring are rotatably mounted on the base sleeve.
- the locking teeth each have, viewed in the circumferential direction, oblique side edges over which the torque to be transmitted from the safety clutch is transmitted. Due to the oblique side edges, a directed against the action of the spring device axial force is constantly generated on the locking ring. When in the overload state, the effective torque exceeds the predetermined limit torque value, the axial force is so large that it axially displaces the locking ring against the action of the spring means in the direction of the end ring, so that the locking teeth are disengaged.
- a particularly advantageous embodiment of the invention is that the closing ring and the locking ring each have driving claws that constantly interlock.
- the closing ring and the locking ring are rotationally fixed to each other in the circumferential direction.
- the locking ring is displaceable relative to the closing ring.
- the driving claws can be made stable, so that they reliably transmit the torque, even when the locking ring is in its farthest position from the closing ring.
- the drive gear is axially supported or supported at least on a side remote from the locking claws side of the basic sleeve.
- a complex separate storage of the drive gear can be avoided.
- An axial bearing on the side of the locking claws, however, is not required because the drive gear is constantly supported on this side by the locking ring and the spring device acting behind it.
- the basic sleeve is an integral part of the drilling or part of a percussion tube.
- the basic sleeve does not necessarily have to be a separate, additional component. Rather, it is possible to build the drive gear, the end ring and the locking device on an already existing device in the hammer, namely in particular the drilling shaft, the percussion tube or another, arranged in the torque flux wave.
- a separate base sleeve has the advantage of a particularly simple pre-assembly outside of the hammer.
- the safety coupling can be completely preassembled and then can be slid rotatably with its base sleeve onto a carrier sleeve.
- the carrier sleeve may be part of a drilling shaft and / or part of a striking mechanism or striking mechanism tube.
- the safety coupling according to the invention can be used in any type of impact hammer and / or hammer drill, so that the support sleeve can be used at a suitable location.
- the Support sleeve provided an axially displaceable switching ring, with which the torque flow from the safety coupling to the support sleeve can be made or interrupt.
- the switching ring is used to preset different operating states of the hammer, as explained in more detail below.
- the switching ring is preferably rotatably connected to the support sleeve and has on a front side switching claws, which are assigned opposite, provided on a rear side of the closing ring shift dogs.
- the switching claws of the switching ring can thus be brought into engagement with the switching claws of the closing ring, so that the torque flow from the closing ring can be transmitted via the switching claws to the switching ring and from there to the carrier sleeve.
- the switching ring is displaceable at least between a drilling position in which the switching claws of the switching ring are engaged with the switching claws of the closing ring, and a free rotation position in which the switching claws are not engaged.
- a drilling position it is of course also possible for punches to be exerted on the tool by the impact mechanism provided in the hammer, so that the term "drilling position” also encompasses a “drilling bit position".
- the free rotation position In the free rotation position, however, no drilling torque is transmitted to the tool. Rather, then the tool can rotate freely relative to the hammer when the operator z. B. pivoted accordingly. Accordingly, the free rotation position is typically used prior to chiseling to bring a chisel blade into a suitable angular rotational position with the hammer housing.
- the switching ring is displaceable in a fixing position (bit position), in the Fixierklauen, which are attached to the switching ring on a front side opposite the rear side, in opposite, provided on a housing fixing ring Fixierklauen be engaged.
- bit position in the Fixierklauen
- the carrier sleeve is thus fixed relative to the housing of the hammer.
- a rotation of the support sleeve or the drilling shaft and thus of the tool relative to the hammer is then excluded.
- the fixation position is used by the operator in clean chisel work (without drilling).
- Fig. 1 to 3 show a safety coupling according to the invention in a sectional or exploded view.
- a drive gear 21 On a base sleeve 20, a drive gear 21 is arranged, which is supported with its smooth sliding surface 22 against a corresponding collar 23 of the basic sleeve 20.
- the drive gear 21 is freely rotatable relative to the base sleeve 20 and meshes with a counter-wheel, not shown, from which the drive torque of a drive, also not shown, is initiated.
- the drive gear 21 On one of the sliding surface 22 opposite end face 24, the drive gear 21 carries a plurality of radially offset Locking claws 25 a locking teeth 26 (see Fig. 2 ).
- a closing ring 27 z. B. fixed by a press fit.
- the end ring 27 also attached elsewhere on the base sleeve 20, z. B. bolted or formed integrally with this.
- an axially displaceable locking ring 28 is arranged, which is pressed axially against the drive gear 21 by a plurality of springs 29 supported against the closing ring 27.
- the locking ring 28 carries a plurality of axially extending driving claws 30, which engage in corresponding grooves 31 between associated driving claws 32 of the closing ring 27. Accordingly, it is possible that the locking ring 28 is displaced axially by the springs 29 and against the action of the springs 29, wherein always the driving claws 30 of the locking ring 28 with the driving claws 32 of the end ring 27 remain engaged, so that a torque can be transmitted can.
- the locking ring 28 carries on a drive gear 21 facing end side a plurality of locking claws 33, which form a locking teeth 34.
- the locking teeth 26 of the drive gear 21 and the locking teeth 34 of the locking ring 28 are formed such that the latching claws 25 and the latching claws 33 at least in a certain relative rotational position of the drive gear 21 and the locking ring 28 can engage with each other.
- the individual latching claws 25 and 33 can have a different or asymmetrical width in the circumferential direction (angular extensions), so that the latching claws 25, 33 can engage in each other less frequently than would be possible in principle on account of the number of intermediate spaces between the latching claws 25, 33. This avoids rattling of the safety coupling and reduces wear in the event of overload. On the other hand, due to the increased number of locking claws 25, 33 several locking points, so that the torque can be reliably transmitted.
- the latching claws 25, 33 each have bevelled side edges 35, over which the force or torque flow between the drive gear 21 and the locking ring 28 is guided. Due to their inclination, the side flanks 35 each also generate axial forces, which are a Ausdendrükken of the drive gear 21 and the locking ring 28 effect. Since the drive gear 21 is supported against the collar 23, however, it can not shift axially, but always remains in the desired axial position, in which it meshes with the mating gear, not shown. The locking ring 28, however, is - as shown above - axially displaceable.
- limit torque When the torque introduced into the drive gear 21 exceeds a predetermined limit value (limit torque), the axial forces caused by the inclined side flanks 35 become so great that the latching ring 28 is pressed against the action of the spring 29 in the direction of the end ring 27. As a result, the latching teeth 26 and 34 are disengaged, so that further transmission of the torque is avoided.
- the safety clutch is then in overload condition and performs its assigned function of protection of the driveline or the operator holding the hammer with his hands.
- the locking ring 28 In the overload state, therefore, the locking ring 28 is pressed by the inclined side edges 35 against the end ring 27 such that the locking teeth 26 and 34 are disengaged. However, the springs 29 always push the locking ring 28 back to bring it into engagement with the locking teeth 26 of the drive gear 21. If the torque to be transmitted is still above the limit torque, the locking ring 28 experiences there again an increased axial force, which presses him back against the closing ring 27. Accordingly, the safety clutch will rattle in case of overload until the operator interrupts the operation of the hammer.
- the springs 29 are to a considerable extent used in bores 36 formed essentially in the driving claws 32 of the closing ring 27.
- the springs 29 are inserted into corresponding holes in the driving claws 30 of the locking ring 28. This would even allow an increase in the axial width of the locking ring 28, which would improve its axial sliding properties on the base sleeve 20.
- the in the Fig. 1 to 3 shown safety coupling is a self-contained assembly, which are pre-assembled outside the hammer can. The assembly can then be installed as a single component in a simple and comfortable way in the hammer.
- Fig. 4, 5 and 6 show the safety coupling in the installed state, that is pushed onto a support sleeve 40th Fig. 4 represents a section.
- Fig. 5 is one to the cut of Fig. 4 matching side view pictured while Fig. 6 the arrangement in a perspective exploded view shows.
- the carrier sleeve 40 may be part of a drilling shaft.
- the carrier sleeve 40 is a percussion tube, in the interior of which a per se known, not shown in the figures Vietnamesefederschertechnik is arranged.
- Air spring impactors are based on the principle that an axially reciprocating, z. B. on, a crankshaft driven drive piston back and forth drives a percussion piston lying in front of the drive piston via an air spring.
- the percussion piston in turn transfers its impact energy cyclically to a tool. Since such air spring impact are known in various configurations, a more detailed explanation is unnecessary.
- the carrier sleeve 40 is formed as a drilling shaft, they can record a full percussion, especially a percussion tube, or even - as in the 4 to 6 shown - the percussion tube or housing form.
- an axially displaceable switching ring 41 is disposed on the support sleeve 40, which is non-rotatably connected via wedges 42 with the support sleeve 40.
- the switching ring 41 is used for producing or interrupting the torque flow from the safety coupling to the support sleeve 40.
- switching claws 43 are provided, which are assigned opposite, arranged on a rear side of the end ring 27 shift dogs 44.
- the shift dogs 44 are also in the Fig. 1 to 3 good to see.
- the switching ring 41 assumes a so-called "drilling position" in which the switching claws 43 of the switching ring 41 with the switching claws 44 of the end ring 27 are engaged, so that the introduced via the drive gear 21 torque via the end ring 27, the switching ring 41 and the spline 42 can be transferred to the carrier sleeve 40. From the support sleeve 40, the torque is transmitted in a manner not shown, but known per se to a likewise not shown tool.
- a fixing ring 45 is provided, which is fixed to a housing, not shown, of the hammer.
- Fixierklauen 46 are frontally formed, which are assigned to 41 on a back side 47 of the switching ring 41 Fixierklauen 48.
- the switching ring 41 is accordingly displaceable in a fixation position, also not shown in the figures, in which the fixing claws 48 of the switching ring 41 are in engagement with the fixing claws 46 of the fixing ring 45.
- the axial displacement of the switching ring 41 is effected by means of an externally accessible by the operator lever 49, the z. B. can also be performed as a rotary switch, in particular in Fig. 6 shown.
- the rotational position of the shift lever 49 is transmitted via a shift eccentric 50 and a known switching spring 51 on a shift fork 52 which engages in a circumferential groove 53 in the outer region of the switching ring 41.
- the switching spring 51 it is possible that in particular when z. B. the shift dogs 43 of the switching ring 41 are on the shift dogs 44 of the end ring 27, an axial force is applied to the shift dogs 43 so that they can finally engage 27 in a further relative rotation of the switching ring 41 relative to the end ring.
- Fig. 7 shows another embodiment of the safety coupling according to the invention in a sectional view.
- the drive gear 21 is fixedly mounted on the base sleeve 20.
- the closing ring 27, however, is radially rotatable on the base sleeve 20. It is supported axially against the collar 23, wherein the action of the springs 29 secures the axial position of the end ring 27 against the collar 23.
- the springs 29 in turn are supported via the locking ring 28 against the drive gear 21 fastened to the base sleeve 20.
- both the drive gear 21 and the end ring 27 can be freely rotatably mounted on the base sleeve 20, wherein in each case a collar 23, as in the Fig. 1 and 7 shown, must be provided for each of the elements 21, 27.
- the springs 29 together with the locking ring 28 ensure that both the locking ring 27 and the drive gear 21 are each pressed against its associated collar 23, so that the respective axial position is ensured.
- the safety clutches shown in the figures each have a base sleeve 20, it is not necessary for the embodiment of the invention to provide such a basic sleeve 20. Rather, it is also possible, the drive gear 21, the closing ring 27 and the locking ring 28 and the springs 29 having locking device without additional base sleeve 20 at a suitable location, for. B. build on the drilling shaft.
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- Percussive Tools And Related Accessories (AREA)
Abstract
Description
Die Erfindung betrifft einen Schlag- und/oder Bohrhammer gemäß dem Oberbegriff der Ansprüche 1 oder 5, der mit einer Sicherheitskupplung ausgestattet ist. Ein solcher Schlag - und/oder Bohrhammer ist aus der
Insbesondere beim Bohren besteht bei Schlag- und/oder Bohrhämmern (nachfolgend zur Vereinfachung als Hämmer bezeichnet) die Gefahr, dass der Bohrer bzw. Bohrmeißel schlagartig im zu bearbeitenden Gestein verklemmt, was zu einer erheblichen Erhöhung der wirksamen Drehmomente im Hammer und zu einer Schädigung des Antriebsstrangs führen kann. Die Drehmomente müssen außerdem vom Bediener mit der Hand abgestützt werden, so dass bei schwereren Geräten ein plötzliches Blockieren des Bohrwerkzeugs dazu führen kann, dass der Hammer dem Bediener aus der Hand gerissen wird. Für diesen Zweck ist bei bekannten Hämmern eine Sicherheitskupplung in den Drehmomentenfluss eingebaut, die bei Überschreiten eines vorgegebenen Grenzdrehmoments den im Gerät wirkenden Drehmomentenfluss unterbricht. Dadurch kann ein gegebenenfalls überhöhtes Drehmoment nicht mehr in schädigender Weise auf den Antrieb oder den Bediener rückwirken.In particular, when drilling consists of impact and / or rotary hammers (hereinafter referred to simply as hammers) the risk that the drill or drill bit abruptly jammed in the rock to be processed, resulting in a significant increase in the effective torque in the hammer and damage to the Drive train can lead. The torques must also be manually supported by the operator so that on heavier implements, a sudden blockage of the drill bit can cause the hammer to be torn from the operator's hand. For this purpose, a safety coupling is incorporated in the torque flow in known hammers, which interrupts the torque flow acting in the device when a predetermined limit torque is exceeded. As a result, an optionally excessive torque can no longer have a damaging effect on the drive or the operator.
Die Sicherheitskupplung kann in den verschiedensten technischen Ausführungen an verschiedenen Orten innerhalb des Geräts im Kraft- bzw. Drehmomentenfluss angeordnet werden, insbesondere in dem Drehmomentenfluss zwischen einem Antrieb des Hammers (z. B. einem Elektro- oder Verbrennungsmotor) und einer ein Werkzeug tragenden Werkzeughalterung. Als besonders geeignet haben sich dabei Einbauorte zwischen einer zum Antrieb gehörenden Kurbelwelle und einer die Werkzeughalterung aufnehmenden bzw. dieser vorgeschalteten Bohrwelle erwiesen.The safety coupling can be arranged in various technical designs at different locations within the device in the force or torque flow, in particular in the torque flow between a drive of the hammer (eg an electric or internal combustion engine) and a tool-carrying tool holder. Fitting locations between a crankshaft belonging to the drive and a drilling shaft receiving or holding the tool holder have proven particularly suitable.
Sicherheitskupplungen können in vielfältiger Weise ausgestaltet werden. In der Praxis haben sich als besonders vorteilhaft so genannte Rasten- bzw. Klauen-Sicherheitskupplungen erwiesen, die im Bereich der Bohrwelle oder eines zu einem Schlagwerk des Hammers gehörenden Schlagwerkrohrs angeordnet sind. Dabei wird üblicherweise ein auf der Bohrwelle bzw. dem Schlagwerkrohr angebrachtes, mit stirnseitigen Rasten bzw. Klauen versehenes Antriebszahnrad durch eine Einrückfeder gegen einen ebenfalls mit Rasten versehenen, einstückig mit dem Schlagwerkrohr bzw. der Bohrwelle verbundenen Bund gedrückt. Derartige Sicherheitskupplungen sind kostengünstig herstellbar, robust und langlebig, da im Falle des Ansprechens die Drehgeschwindigkeiten niedrig sind und am Einbauort große Durchmesser und genügend Platz für eine großzügige Dimensionierung vorhanden ist.Safety clutches can be configured in many ways. In practice, so-called detent or claw-type safety clutches, which are arranged in the area of the drilling shaft or a percussion tube belonging to a striking mechanism of the hammer, have proved to be particularly advantageous. In this case, usually mounted on the drilling shaft or percussion tube, provided with frontal notches or claws drive gear by a clutch against a likewise provided with detents, integral with the percussion tube or the drilling shaft pressed federation. Such safety clutches are inexpensive to produce, robust and durable, since in the case of response, the rotational speeds are low and the installation site large diameter and enough space for a generous dimensioning is available.
In die Hauptwelle 3 ist eine Sicherheitskupplung 6 integriert, die eine durch eine Feder 7 abgestützte Zahnscheibe 8 aufweist. Bei Überschreiten eines vorgegebenen Grenzdrehmoments entstehen an den Zähnen der Zahnscheibe 8 derart große Axialkräfte, dass die Zahnscheibe 8 gegen die Wirkung der Feder 7 zurückgeschoben wird. Eine Unterbrechung des Drehmomentenflusses ist die Folge, so dass eine Gefährdung des Bedieners des Hammers, z. B. bei einem Blockieren des Bohrwerkzeugs während eines Bohrvorgangs, vermieden wird.In the
Aus der
Bohrhämmer lassen sich darüber hinaus häufig zwischen mehreren Betriebsarten umschalten: Außer einem reinen Bohrbetrieb (bei ausgeschaltetem Schlagwerk) und einem Bohrhammerbetrieb (Bohren und Meißeln) ist auch ein reiner Meißelbetrieb möglich, bei dem das Werkzeug nicht drehend angetrieben wird. Bei bekannten Hämmern ist der Meißel dann jedoch frei und unkontrolliert drehbar, was bei der Führung des gesamten Geräts unvorteilhaft sein kann.Rotary hammers are also often switch between several modes of operation: Except a pure drilling operation (with hammer mechanism off) and a hammer drill operation (drilling and chiseling) is also a pure chisel operation possible, in which the tool is not driven to rotate. In known hammers, however, the bit is then freely and uncontrollably rotatable, which can be unfavorable in the management of the entire device.
Der Erfindung liegt die Aufgabe zugrunde, einen Schlag- und/oder Bohrhammer mit einer Sicherheitskupplung anzugeben, welche hinsichtlich ihrer Verschleißfestigkeit, Zuverlässigkeit und Funktionalität verbessert sind.The invention has for its object to provide a hammer and / or rotary hammer with a safety coupling, which are improved in terms of wear resistance, reliability and functionality.
Die Aufgabe wird erfindungsgemäß durch einen Schlag- und/oder Bohrhammer gemäß Patentanspruch 1 oder gemäß Patentanspruch 5 gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen definiert.The object is achieved by a hammer and / or hammer drill according to claim 1 or according to
Der erfindungsgemäße Schlag- und/oder Bohrhammer ist mit einer Sicherheitskupplung ausgestattet, die ein von dem Antrieb mit dem Drehmoment antreibbares Antriebszahnrad, einen axial zu dem Antriebszahnrad angeordneten Schlussring, über den das Drehmoment führbar ist, sowie eine zwischen dem Antriebszahnrad und dem Schlussring angeordnete Rasteinrichtung aufweist. Die Rasteinrichtung gewährleistet in einem Normalbetriebszustand einen Drehmomentfluss zwischen Antriebszahnrad und dem Schlussring. In einem Überlastzustand, in dem ein ein vorbestimmtes Grenzdrehmoment überschreitendes Drehmoment in die Sicherheitskupplung eingeleitet wird, unterbricht die Rasteinrichtung den Drehmomentfluss zwischen dem Antriebszahnrad und dem Schlussring.The impact hammer and / or hammer drill according to the invention is equipped with a safety clutch, which can be driven by the drive torque with the drive gear, an axially arranged to the drive gear final ring over which the torque is feasible, and arranged between the drive gear and the locking ring locking device having. The latching device ensures a torque flow between the drive gear and the end ring in a normal operating state. In an overload condition in which a torque exceeding a predetermined limit torque is introduced into the safety clutch, the detent interrupts the torque flow between the drive gear and the end ring.
Durch die axiale Anordnung von Antriebszahnrad und Schlussring mit der axial dazwischen angeordneten Rasteinrichtung ist es möglich, die Sicherheitskupplung derart zu gestalten, dass zumindest die Axialposition des Antriebszahnrads auch im Überlastzustand nicht verändert werden muss. Vielmehr übernimmt die Rasteinrichtung die Funktion einer Unterbrechung des Drehmomentschlusses durch axiale Verlagerung.Due to the axial arrangement of drive gear and closing ring with the axially interposed latching device, it is possible to make the safety coupling such that at least the axial position of the drive gear must not be changed even in the overload condition. Rather, the locking device takes over the function of interrupting the torque closure by axial displacement.
Das Antriebszahnrad kann stets in seiner bestimmungsgemäßen Axiallage bleiben und somit auch im Überlastfall mit einem ihm zugeordneten Gegenrad kämmen. Die beim Stand der Technik auftretenden Probleme eines gegenseitigen Einlaufens von Antriebszahnrad und Gegenrad und die daraus resultierende eingeschränkte Zuverlässigkeit der Sicherheitskupplung wird dadurch vermieden.The drive gear can always remain in its intended axial position and thus comb in case of overload with an associated mating gear. The occurring in the prior art problems of mutual run-in of drive gear and mating gear and the resulting limited reliability of the safety clutch is thereby avoided.
Bei einer ersten Ausführungsform der Erfindung weist die Rasteinrichtung einen zwischen dem Antriebszahnrad und dem Schlussring angeordneten Rastring auf. Der Rastring ist relativ zu dem Schlussring drehfixiert und gegen die Wirkung einer Federeinrichtung axial verschiebbar. Das Antriebszahnrad und der Rastring weisen eine ineinandergreifende Rastverzahnung auf, über die das von der Sicherheitskupplung zu übertragende Drehmoment geleitet wird. Im Normalbetriebszustand wird der Rastring durch die Federeinrichtung axial gegen das Antriebszahnrad gedrückt, so dass die Rastverzahnungen ineinandergreifen. In dem Überlastzustand wird der Rastring in Richtung des Schlussrings axial gegen die Wirkung der Federeinrichtung verschoben, so dass die Rastverzahnungen von Rastring und Antriebszahnrad außer Eingriff gelangen.In a first embodiment of the invention, the latching device has a locking ring arranged between the drive gear and the closing ring. The locking ring is rotationally fixed relative to the closing ring and axially displaceable against the action of a spring device. The drive gear and the locking ring have an interlocking locking toothing, via which the torque to be transmitted from the safety clutch is conducted. In the normal operating state of the locking ring is pressed by the spring means axially against the drive gear, so that the locking teeth mesh. In the overload condition of the locking ring is axially displaced in the direction of the end ring against the action of the spring means, so that the locking teeth of locking ring and drive gear are disengaged.
Eine zweite Ausführungsform der Erfindung stellt eine kinematische Umkehr der oben beschriebenen Ausführungsform dar. Demnach ist der zwischen dem Antriebszahnrad und dem Schlussring angeordnete Rastring relativ zu dem Antriebszahnrad drehfixiert und relativ zu dem Antriebszahnrad gegen die Wirkung einer Federeinrichtung axial verschiebbar. Die Rastverzahnungen sind - im Gegensatz zu der oben beschriebenen Ausführungsform - nicht zwischen dem Antriebszahnrad und dem Rastring ausgebildet, sondern zwischen dem Schlussring und dem Rastring. Demgemäß weist der Schlussring auf einer dem Rastring zugewandten Stirnseite eine Rastverzahnung auf, während der Rastring auf einer dem Schlussring zugewandten Stirnseite eine zu der Rastverzahnung des Schlussrings passende Rastverzahnung aufweist. Der Rastring stützt sich über die Federeinrichtung nicht mehr gegen den Schlussring ab, sondern gegen das Antriebszahnrad. Im Normalbetriebszustand wird der Rastring derart gegen den Schlussring gedrückt, dass die Rastverzahnungen ineinander greifen. Im Überlastzustand hingegen wird der Rastring in Richtung des Antriebszahnrads axial verschoben, so dass die Rastverzahnungen außer Eingriff gelangen.A second embodiment of the invention provides a kinematic reversal of the embodiment described above. Thus, the latching ring disposed between the drive gear and the end ring is rotationally fixed relative to the drive gear and axially displaceable relative to the drive gear against the action of a spring means. The locking teeth are - in contrast to the embodiment described above - not formed between the drive gear and the locking ring, but between the closing ring and the locking ring. Accordingly, the closing ring has a latching toothing on an end face facing the latching ring, while the latching ring has a latching toothing which fits on the latching toothing of the closing ring on an end face facing the closing ring. The locking ring is no longer supported by the spring device against the end ring, but against the drive gear. In the normal operating state, the locking ring is pressed against the closing ring in such a way that the locking teeth mesh with one another. In the overload condition, however, the locking ring is axially displaced in the direction of the drive gear, so that the locking teeth are disengaged.
Besonders vorteilhaft lässt sich sicherstellen, dass die Axiallage des Antriebszahnrads nicht verändert werden muss, wenn wenigstens ein Teil der Rasteinrichtung relativ zu dem Schlussring und/oder zu dem Antriebszahnrad axial beweglich ist. Dadurch lässt es sich z. B. realisieren, dass überhaupt nur noch die Rasteinrichtung oder ein Teil davon eine Axialbewegung - z. B. im Überlastzustand - durchführt, während die anderen Bauelemente der Sicherheitskupplung in ihrer Axiallage verbleiben.It is particularly advantageous to ensure that the axial position of the drive gear does not have to be changed if at least part of the latching device is axially movable relative to the closing ring and / or to the drive gearwheel. This can be z. B. realize that even only the locking device or a part thereof an axial movement - z. B. in overload condition - performs, while the other components of the safety clutch remain in their axial position.
Vorzugsweise ist die Axialposition des Antriebszahnrads und/oder des Schlussrings wenigstens in einer Axialrichtung fixiert. Eine Bewegung des Antriebszahnrads bzw. des Schlussrings in der entgegengesetzten Axialrichtung kann unter Umständen zulässig sein und sollte dann jedoch lediglich gegen die Wirkung einer Feder möglich sein. Dadurch sind verschiedene Ausgestaltungen der Sicherheitskupplung möglich.Preferably, the axial position of the drive gear and / or the end ring is fixed at least in an axial direction. A movement of the drive gear or of the end ring in the opposite axial direction may be permissible under circumstances and then should only be possible against the action of a spring. As a result, various embodiments of the safety clutch are possible.
Besonders vorteilhaft ist es, wenn das Antriebszahnrad und der Schlussring auf einer Grundhülse angeordnet sind. Durch diesen Aufbau der Sicherheitskupplung wird eine kompakte Bauweise ermöglicht, bei der die Sicherheitskupplung bereits vor Einbau in den Hammer vormontiert werden kann.It when the drive gear and the end ring are arranged on a base sleeve is particularly advantageous. This design of the safety coupling enables a compact design, in which the safety coupling can be pre-assembled before installation in the hammer.
Bei einer besonders vorteilhaften Ausführungsform der Erfindung ist das Antriebszahnrad auf der Grundhülse drehbar gelagert, während der Schlussring auf der Grundhülse befestigt oder mit der Grundhülse einstükkig ausgebildet ist.In a particularly advantageous embodiment of the invention, the drive gear is rotatably mounted on the base sleeve, while the closing ring is mounted on the base sleeve or formed einstükkig with the basic sleeve.
Bei einer anderen Ausführungsform der Erfindung kann dieses Aufbauprinzip umgekehrt werden, so dass der Schlussring auf der Grundhülse drehbar gelagert ist, während das Antriebszahnrad auf der Grundhülse fest angebracht ist. Schließlich ist auch eine Variante möglich, bei der sowohl das Antriebszahnrad als auch der Schlussring auf der Grundhülse drehbar gelagert sind.In another embodiment of the invention, this construction principle can be reversed, so that the closing ring is rotatably mounted on the base sleeve, while the drive gear is fixedly mounted on the base sleeve. Finally, a variant is possible in which both the drive gear and the closing ring are rotatably mounted on the base sleeve.
Bei einer besonders vorteilhaften Ausgestaltung der Erfindung weisen die Rastverzahnungen jeweils, in Umfangsrichtung gesehen, schräge Seitenflanken auf, über die das von der Sicherheitskupplung zu übertragende Drehmoment übertragen wird. Durch die schrägen Seitenflanken wird auf den Rastring ständig eine gegen die Wirkung der Federeinrichtung gerichtete Axialkraft erzeugt. Wenn im Überlastzustand das wirksame Drehmoment den vorbestimmten Grenzdrehmomentwert übersteigt, wird die Axialkraft so groß, dass sie den Rastring gegen die Wirkung der Federeinrichtung in Richtung des Schlussrings axial verschiebt, so dass die Rastverzahnungen außer Eingriff gelangen.In a particularly advantageous embodiment of the invention, the locking teeth each have, viewed in the circumferential direction, oblique side edges over which the torque to be transmitted from the safety clutch is transmitted. Due to the oblique side edges, a directed against the action of the spring device axial force is constantly generated on the locking ring. When in the overload state, the effective torque exceeds the predetermined limit torque value, the axial force is so large that it axially displaces the locking ring against the action of the spring means in the direction of the end ring, so that the locking teeth are disengaged.
Eine besonders vorteilhafte Ausgestaltung der Erfindung besteht darin, dass der Schlussring und der Rastring jeweils Mitnahmeklauen aufweisen, die ständig ineinander greifen. Dadurch sind der Schlussring und der Rastring miteinander in Umfangsrichtung drehfixiert. In Axialrichtung hingegen ist der Rastring relativ zum Schlussring verschiebbar. Die Mitnahmeklauen können stabil ausgeführt werden, so dass sie auch dann zuverlässig das Drehmoment übertragen, wenn der Rastring in seiner vom Schlussring entferntesten Position steht.A particularly advantageous embodiment of the invention is that the closing ring and the locking ring each have driving claws that constantly interlock. As a result, the closing ring and the locking ring are rotationally fixed to each other in the circumferential direction. In the axial direction, however, the locking ring is displaceable relative to the closing ring. The driving claws can be made stable, so that they reliably transmit the torque, even when the locking ring is in its farthest position from the closing ring.
Vorzugsweise ist das Antriebszahnrad wenigstens auf einer von den Rastklauen abgewandten Seite von der Grundhülse axial gelagert bzw. abgestützt. Auf diese Weise kann eine aufwändige separate Lagerung des Antriebszahnrads vermieden werden. Eine axiale Lagerung auf der Seite der Rastklauen hingegen ist nicht erforderlich, da das Antriebszahnrad auf dieser Seite ständig durch den Rastring und die dahinter wirkende Federeinrichtung abgestützt wird.Preferably, the drive gear is axially supported or supported at least on a side remote from the locking claws side of the basic sleeve. In this way, a complex separate storage of the drive gear can be avoided. An axial bearing on the side of the locking claws, however, is not required because the drive gear is constantly supported on this side by the locking ring and the spring device acting behind it.
Bei einer weiteren vorteilhaften Ausgestaltung der Erfindung ist die Grundhülse integraler Bestandteil der Bohrwelle oder Teil eines Schlagwerkrohrs. Das bedeutet, dass die Grundhülse nicht zwingend ein separates, zusätzliches Bauteil sein muss. Vielmehr ist es möglich, das Antriebszahnrad, den Schlussring und die Rasteinrichtung auf ein bereits vorhandenes Bauelement im Hammer, nämlich insbesondere die Bohrwelle, das Schlagwerkrohr oder eine weitere, im Drehmomentfluss angeordnete Welle aufzubauen. Eine separate Grundhülse hat jedoch den Vorteil einer besonders einfachen Vormontage außerhalb des Hammers.In a further advantageous embodiment of the invention, the basic sleeve is an integral part of the drilling or part of a percussion tube. This means that the basic sleeve does not necessarily have to be a separate, additional component. Rather, it is possible to build the drive gear, the end ring and the locking device on an already existing device in the hammer, namely in particular the drilling shaft, the percussion tube or another, arranged in the torque flux wave. However, a separate base sleeve has the advantage of a particularly simple pre-assembly outside of the hammer.
Besonders vorteilhaft ist es, dass die Sicherheitskupplung vollständig vormontiert und dann mit ihrer Grundhülse drehbar beweglich auf eine Trägerhülse aufgeschoben werden kann. Die Trägerhülse kann Teil einer Bohrwelle und/oder Teil eines Schlagwerks bzw. Schlagwerkrohrs sein. Grundsätzlich lässt sich die erfindungsgemäße Sicherheitskupplung in jeder Art von Schlag- und/oder Bohrhammer einsetzen, so dass die Trägerhülse an geeigneter Stelle genutzt werden kann.It is particularly advantageous that the safety coupling can be completely preassembled and then can be slid rotatably with its base sleeve onto a carrier sleeve. The carrier sleeve may be part of a drilling shaft and / or part of a striking mechanism or striking mechanism tube. In principle, the safety coupling according to the invention can be used in any type of impact hammer and / or hammer drill, so that the support sleeve can be used at a suitable location.
Bei einer besonders vorteilhaften Ausgestaltung der Erfindung ist auf der Trägerhülse ein axial verschiebbarer Schaltring vorgesehen, mit dem sich der Drehmomentenfluss von der Sicherheitskupplung zu der Trägerhülse herstellen bzw. unterbrechen lässt. Der Schaltring dient dazu, unterschiedliche Betriebszustände des Hammers voreinzustellen, wie weiter unten näher erläutert.In a particularly advantageous embodiment of the invention is on the Support sleeve provided an axially displaceable switching ring, with which the torque flow from the safety coupling to the support sleeve can be made or interrupt. The switching ring is used to preset different operating states of the hammer, as explained in more detail below.
Der Schaltring ist vorzugsweise mit der Trägerhülse drehfest verbunden und weist auf einer Stirnseite Schaltklauen auf, denen gegenüberliegende, an einer Rückseite des Schlussrings vorgesehene Schaltklauen zugeordnet sind. Die Schaltklauen des Schaltrings lassen sich somit in Eingriff mit den Schaltklauen des Schlussrings bringen, so dass der Drehmomentenfluss vom Schlussring über die Schaltklauen auf den Schaltring und von diesem auf die Trägerhülse übertragen werden kann.The switching ring is preferably rotatably connected to the support sleeve and has on a front side switching claws, which are assigned opposite, provided on a rear side of the closing ring shift dogs. The switching claws of the switching ring can thus be brought into engagement with the switching claws of the closing ring, so that the torque flow from the closing ring can be transmitted via the switching claws to the switching ring and from there to the carrier sleeve.
Bei einer besonders bevorzugten Ausführungsform der Erfindung ist der Schaltring wenigstens zwischen einer Bohrstellung, in der die Schaltklauen des Schaltrings mit den Schaltklauen des Schlussrings in Eingriff stehen, und einer Freidrehstellung, in der die Schaltklauen nicht in Eingriff stehen, verschiebbar. In der Bohrstellung können selbstverständlich auch Schläge durch das im Hammer vorgesehene Schlagwerk auf das Werkzeug ausgeübt werden, so dass der Begriff der "Bohrstellung" auch eine "Bohr-Meißelstellung" umfasst. In der Freidrehstellung hingegen wird kein Bohrdrehmoment auf das Werkzeug übertragen. Vielmehr lässt sich dann das Werkzeug ungehindert relativ zu dem Hammer verdrehen, wenn der Bediener den Hammer z. B. entsprechend verschwenkt. Die Freidrehstellung wird dementsprechend üblicherweise vor dem Meißeln verwendet, um eine Meißelschneide in eine geeignete Winkeldrehstellung zum Hammergehäuse zu bringen.In a particularly preferred embodiment of the invention, the switching ring is displaceable at least between a drilling position in which the switching claws of the switching ring are engaged with the switching claws of the closing ring, and a free rotation position in which the switching claws are not engaged. In the drilling position, it is of course also possible for punches to be exerted on the tool by the impact mechanism provided in the hammer, so that the term "drilling position" also encompasses a "drilling bit position". In the free rotation position, however, no drilling torque is transmitted to the tool. Rather, then the tool can rotate freely relative to the hammer when the operator z. B. pivoted accordingly. Accordingly, the free rotation position is typically used prior to chiseling to bring a chisel blade into a suitable angular rotational position with the hammer housing.
Bei einer besonders vorteilhaften Ausgestaltung der Erfindung ist der Schaltring auch in eine Fixierstellung (Meißelstellung) verschiebbar, in der Fixierklauen, die an dem Schaltring auf einer der Stirnseite gegenüberliegenden Rückseite angebracht sind, in gegenüberliegende, an einem gehäusefesten Fixierring vorgesehene Fixierklauen in Eingriff gebracht werden. In der Fixierstellung wird somit der Schaltring und in der Folge auch die Trägerhülse relativ zu dem Gehäuse des Hammers fixiert. Eine Verdrehung der Trägerhülse bzw. der Bohrwelle und damit des Werkzeugs relativ zu dem Hammer ist dann ausgeschlossen. Die Fixierstellung wird vom Bediener bei reinen Meißelarbeiten (ohne Bohren) verwendet.In a particularly advantageous embodiment of the invention, the switching ring is displaceable in a fixing position (bit position), in the Fixierklauen, which are attached to the switching ring on a front side opposite the rear side, in opposite, provided on a housing fixing ring Fixierklauen be engaged. In the fixation position of the switching ring and consequently the carrier sleeve is thus fixed relative to the housing of the hammer. A rotation of the support sleeve or the drilling shaft and thus of the tool relative to the hammer is then excluded. The fixation position is used by the operator in clean chisel work (without drilling).
Diese und weitere Vorteile und Merkmale der Erfindung werden nachfolgend anhand eines Beispiels unter Zuhilfenahme der begleitenden Figuren näher erläutert. Es zeigen:
- Fig. 1
- einen Schnitt durch eine erfindungsgemäße Sicherheitskupplung für einen Schlag- und/oder Bohrhammer;
- Fig. 2
- eine perspektivische Explosionsdarstellung der Sicherheitskupplung von
Fig. 1 ; - Fig. 3
- die Explosionsdarstellung von
Fig. 2 aus anderer Perspektive; - Fig. 4
- einen Schnitt mit der auf ein Schlagwerkrohr gebauten Sicherheitskupplung;
- Fig. 5
- eine Außenansicht zu
Fig. 4 ; - Fig. 6
- eine perspektivische Explosionsdarstellung zu den
Fig. 4 ;und 5 - Fig. 7
- einen Schnitt durch eine andere Ausführungsform der erfindungsgemäßen Sicherheitskupplung; und
- Fig. 8
- einen Schnitt durch einen Schlag- und/oder Bohrhammer nach dem Stand der Technik.
- Fig. 1
- a section through a safety coupling according to the invention for a hammer and / or hammer drill;
- Fig. 2
- an exploded perspective view of the safety coupling of
Fig. 1 ; - Fig. 3
- the exploded view of
Fig. 2 from another perspective; - Fig. 4
- a section with the built on a striking tube safety coupling;
- Fig. 5
- an exterior view too
Fig. 4 ; - Fig. 6
- an exploded perspective view of the
4 and 5 ; - Fig. 7
- a section through another embodiment of the safety coupling according to the invention; and
- Fig. 8
- a section through a hammer and / or hammer drill according to the prior art.
Die
Auf einer Grundhülse 20 ist ein Antriebszahnrad 21 angeordnet, das sich mit seiner glatten Gleitfläche 22 gegen einen entsprechenden Bund 23 der Grundhülse 20 abstützt. Das Antriebszahnrad 21 ist relativ zu der Grundhülse 20 frei verdrehbar und kämmt mit einem nicht dargestellten Gegenrad, von dem aus das Antriebsdrehmoment eines ebenfalls nicht dargestellten Antriebs eingeleitet wird. Auf einer der Gleitfläche 22 gegenüberliegenden Stirnseite 24 trägt das Antriebszahnrad 21 mehrere radial versetzte Rastklauen 25 einer Rastverzahnung 26 (siehe
Auf dem Bund 23 gegenüberliegenden Ende der Grundhülse 20 ist ein Schlussring 27 z. B. durch einen Presssitz fest aufgesetzt. Selbstverständlich kann der Schlussring 27 auch anderweitig an der Grundhülse 20 befestigt, z. B. verschraubt oder mit dieser einstückig ausgebildet sein.On the
Zwischen dem Schlussring 27 und dem Antriebszahnrad 21 ist ein axial verschiebbarer Rastring 28 angeordnet, der durch mehrere, gegen den Schlussring 27 abgestützte Federn 29 axial gegen das Antriebszahnrad 21 gedrückt wird. Der Rastring 28 trägt mehrere sich axial erstreckende Mitnahmeklauen 30, die in entsprechende Nuten 31 zwischen zugeordneten Mitnahmeklauen 32 des Schlussrings 27 eingreifen. Dementsprechend ist es möglich, dass der Rastring 28 durch die Federn 29 bzw. gegen die Wirkung der Federn 29 axial verschoben wird, wobei stets die Mitnahmeklauen 30 des Rastrings 28 mit den Mitnahmeklauen 32 des Schlussrings 27 in Eingriff bleiben, so dass ein Drehmoment übertragen werden kann.Between the
Der Rastring 28 trägt auf einer dem Antriebszahnrad 21 zugewandten Stirnseite mehrere Rastklauen 33, die eine Rastverzahnung 34 bilden. Die Rastverzahnung 26 des Antriebszahnrads 21 und die Rastverzahnung 34 des Rastrings 28 sind derart ausgebildet, dass die Rastklauen 25 und die Rastklauen 33 wenigstens in einer bestimmten relativen Drehstellung des Antriebszahnrads 21 und des Rastrings 28 ineinander eingreifen können. Die einzelnen Rastklauen 25 bzw. 33 können eine unterschiedliche bzw. asymmetrische Breite in Umfangsrichtung (Winkelerstreckungen) aufweisen, damit die Rastklauen 25, 33 seltener ineinander einrasten können, als dies prinzipiell aufgrund der Anzahl der Zwischenräume zwischen den Rastklauen 25, 33 möglich wäre. Dadurch wird ein Rattern der Sicherheitskupplung vermieden und der Verschleiß im Überlastfall verringert. Andererseits entstehen durch die erhöhte Anzahl von Rastklauen 25, 33 mehrere Raststellen, so dass sich das Drehmoment zuverlässig übertragen lässt.The locking
Die Rastklauen 25, 33 weisen jeweils angeschrägte Seitenflanken 35 auf, über die der Kraft- bzw. Drehmomentfluss zwischen dem Antriebszahnrad 21 und dem Rastring 28 geführt wird. Aufgrund ihrer Schrägstellung erzeugen die Seitenflanken 35 jeweils auch Axialkräfte, die ein Auseinanderdrükken des Antriebszahnrads 21 und des Rastrings 28 bewirken. Da das Antriebszahnrad 21 gegen den Bund 23 abgestützt ist, kann es sich jedoch axial nicht verlagern, sondern bleibt stets in der gewünschten Axialstellung, in der es mit dem nicht dargestellten Gegenrad kämmt. Der Rastring 28 hingegen ist - wie oben dargestellt - axial verschiebbar.The latching
Wenn das in das Antriebszahnrad 21 eingeleitete Drehmoment einen vorbestimmten Grenzwert (Grenzdrehmoment) übersteigt, werden die durch die schräg stehenden Seitenflanken 35 bewirkten Axialkräfte so groß, dass der Rastring 28 gegen die Wirkung der Feder 29 zurück in Richtung des Schlussrings 27 gedrückt wird. Dadurch geraten die Rastverzahnungen 26 und 34 außer Eingriff, so dass eine weitere Übertragung des Drehmoments vermieden wird. Die Sicherheitskupplung befindet sich dann im Überlastzustand und erfüllt die ihr zugewiesene Funktion eines Schutzes des Antriebsstrangs bzw. des Bedieners, der den Hammer mit seinen Händen hält.When the torque introduced into the
Im Überlastzustand wird demnach der Rastring 28 durch die schräg stehenden Seitenflanken 35 derart gegen den Schlussring 27 gedrückt, dass die Rastverzahnungen 26 und 34 außer Eingriff gelangen. Die Federn 29 drükken allerdings den Rastring 28 immer wieder zurück, um ihn in Eingriff mit der Rastverzahnung 26 des Antriebszahnrads 21 zu bringen. Wenn das zu übertragende Drehmoment immer noch über dem Grenzdrehmoment liegt, erfährt der Rastring 28 dort erneut eine erhöhte Axialkraft, die ihn wieder zurück gegen den Schlussring 27 drückt. Dementsprechend wird die Sicherheitskupplung im Überlastfall rattern, bis der Bediener den Betrieb des Hammers unterbricht.In the overload state, therefore, the locking
Bei der in den
Die in den
Die
Die Trägerhülse 40 kann Teil einer Bohrwelle sein. Bei dem in den
Wenn die Trägerhülse 40 als Bohrwelle ausgebildet ist, kann sie ein vollständiges Schlagwerk, insbesondere auch ein Schlagwerkrohr aufnehmen, oder aber auch selbst - wie in den
Bei der in den
Zu diesem Zweck ist auf der Trägerhülse 40 ein axial verschiebbarer Schaltring 41 angeordnet, der über Keile 42 drehfest mit der Trägerhülse 40 verbunden ist. Der Schaltring 41 dient zum Herstellen oder Unterbrechen des Drehmomentenflusses von der Sicherheitskupplung zu der Trägerhülse 40. Auf einer Stirnseite des Schaltrings 41 sind Schaltklauen 43 vorgesehen, denen gegenüberliegende, an einer Rückseite des Schlussrings 27 angeordnete Schaltklauen 44 zugeordnet sind. Die Schaltklauen 44 sind auch in den
Bei der in den
Wenn hingegen der Schaltring 41 derart axial auf der Trägerhülse 40 verschoben wird, dass die Schaltklauen 43, 44 außer Eingriff gelangen, wird eine so genannte "Freidrehstellung" erreicht, in der kein Drehmoment auf die Trägerhülse 40 eingeleitet wird. Vielmehr kann sich die Trägerhülse 40 zusammen mit dem Schaltring 41 frei drehen.If, in contrast, the switching
Schließlich ist noch ein Fixierring 45 vorgesehen, der an einem nicht dargestellten Gehäuse des Hammers befestigt ist. An dem Fixierring 45 sind Fixierklauen 46 stirnseitig ausgebildet, denen gegenüberliegend auf einer Rückseite 47 des Schaltrings 41 Fixierklauen 48 zugeordnet sind. Der Schaltring 41 ist dementsprechend in eine in den Figuren ebenfalls nicht gezeigte Fixierstellung verschiebbar, in der die Fixierklauen 48 des Schaltrings 41 mit den Fixierklauen 46 des Fixierrings 45 in Eingriff stehen. In dieser Fixierstellung wird zwar vom Antrieb kein Drehmoment auf die Trägerhülse 40 eingeleitet. Jedoch kann sich die Trägerhülse 40 nicht frei drehen, da ihre Stellung relativ zu dem Gehäuse fixiert ist.Finally, a fixing
Die axiale Verschiebung des Schaltrings 41 erfolgt mit Hilfe eines von außen durch den Bediener zugänglichen Schalthebels 49, der z. B. auch als Drehschalter ausgeführt werden kann, wie insbesondere in
Da die Sicherheitskupplung im prinzipiellen Aufbau der Sicherheitskupplung von
Die weitere Funktion der Sicherheitskupplung, insbesondere der Rasteinrichtung mit dem Rastring 28 und den Federn 29 entspricht dem oben unter Bezugnahme auf die
Bei einer weiteren, nicht dargestellten Ausführungsform der Erfindung können sowohl das Antriebszahnrad 21 als auch der Schlussring 27 auf der Grundhülse 20 frei drehbar angeordnet sein, wobei jeweils ein Bund 23, wie in den
Auch wenn die in den Figuren gezeigten Sicherheitskupplungen jeweils eine Grundhülse 20 aufweisen, ist es für die Ausführung der Erfindung nicht erforderlich, eine derartige Grundhülse 20 bereitzustellen. Vielmehr ist es auch möglich, das Antriebszahnrad 21, den Schlussring 27 und die den Rastring 28 und die Federn 29 aufweisende Rasteinrichtung ohne zusätzliche Grundhülse 20 an geeigneter Stelle, z. B. auf der Bohrwelle aufzubauen.Although the safety clutches shown in the figures each have a
Claims (22)
- Percussion hammer and/or hammer drill, having- a drive (1);- a drill shaft driven with torque by the drive; and having- a safety coupling disposed in the torque flux between the drive and the drill shaft;
wherein the safety coupling comprises:- a driving toothed wheel (21) which can be driven with the torque by the drive (1);- a closing ring (27) disposed axially with respect to the driving toothed wheel (21), by means of which closing ring the torque can be controlled; and- a latching device (28, 29, 30) disposed between the driving toothed wheel (21) and the closing ring (27)wherein- in a normal operating condition the latching device (28, 29, 30) ensures a torque flux between the driving toothed wheel (21) and the closing ring (27); and wherein- in an overload condition, in which torque exceeding a predetermined limit torque is introduced into the safety coupling, the latching device (28, 29, 30) interrupts the torque flux between the driving toothed wheel (21) and the closing ring (27);characterised in that- the latching device has a latching ring (28) which is disposed between the driving toothed wheel (21) and the closing ring (27), can be displaced axially against the effect of a spring device (29) and ensures or interrupts the torque flux depending on the axial position;- the latching ring (28) is rotationally fixed relative to the closing ring (27) and is axially displaceable relative to the closing ring (27) against the effect of the spring device (29);- the driving toothed wheel (21) has latching teeth (26) on an end face (24) facing the latching ring (28);- on an end face facing the driving toothed wheel (21) the latching ring (28) has latching teeth (34) fitting with the latching teeth (26) of the driving toothed wheel (21);- in the normal operating condition the latching ring (28) is pressed by the spring device (29) axially against the driving toothed wheel (21) in such a way that the latching teeth (26, 34) engage in each other; and that- in the overload condition the latching ring (28) is axially displaced in the direction of the closing ring (27) and the latching teeth (26, 34) become disengaged. - Percussion hammer and/or hammer drill as claimed in claim 1, characterised in that- the latching teeth (26, 34) each comprise inclined side flanks (35) when seen in the peripheral direction, by means of which the torque to be transmitted by the safety coupling is transmitted from the driving toothed wheel (21) to the latching ring (28); and that- in the overload condition an axial force directed against the effect of the spring device (29) is produced by the inclined side flanks in such a way that the latching ring (28) is axially displaced in the direction of the closing ring (27) and the latching teeth (26, 34) become disengaged.
- Percussion hammer and/or hammer drill as claimed in claim 1 or 2, characterised in that the closing ring (27) and the latching ring (28) each have entrainer claws (30, 32) which continually engage in each other in such a way that the closing ring (27) and the latching ring (28) are fixed to each other in the peripheral direction but can be displaced with respect to each other in the axial direction.
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 3, characterised in that the driving toothed wheel (21) is axially mounted, at least on a side facing away from its latching teeth (26), by a basic bushing (20).
- Percussion hammer and/or hammer drill having- a drive (1);- a drill shaft driven with torque by the drive; and having- a safety coupling disposed in the torque flux between the drive and the drill shaft;wherein the safety coupling comprises:- a driving toothed wheel (21) which can be driven with the torque by the drive (1);- a closing ring (27) disposed axially with respect to the driving toothed wheel (21), by means of which closing ring the torque can be controlled; and- a latching device (28, 29, 30) disposed between the driving toothed wheel (21) and the closing ring (27)wherein- in a normal operating condition the latching device (28, 29, 30) ensures a torque flux between the driving toothed wheel (21) and the closing ring (27); and wherein- in an overload condition in which torque exceeding a predetermined limit torque is introduced into the safety coupling, the latching device (28, 29, 30) interrupts the torque flux between the driving toothed wheel (21) and the closing ring (27);characterised in that- the latching device has a latching ring (28) which is disposed between the driving toothed wheel (21) and the closing ring (27), can be displaced axially against the effect of a spring device (29) and ensures or interrupts the torque flux depending on the axial position;- the latching ring (28) is rotationally fixed relative to the driving toothed wheel (21) and is axially displaceable relative to the driving toothed wheel (21) against the effect of a spring device (29);- the closing ring (27) has latching teeth on an end face facing the latching ring (28);- on an end face facing the closing ring (27) the latching ring (28) has latching teeth fitting with the latching teeth of the closing ring (27);- in the normal operating condition the latching ring (28) is pressed by the spring device (29) axially against the closing ring (27) in such a way that the latching teeth engage in each other; and that- in the overload condition the latching ring (28) is axially displaced in the direction of the driving toothed wheel (21) and the latching teeth become disengaged.
- Percussion hammer and/or hammer drill as claimed in claim 5, characterised in that- the latching teeth each comprise inclined side flanks (35) when seen in the peripheral direction, by means of which the torque to be transmitted by the safety coupling is transmitted from the latching ring (28) to the closing ring (27); and that- in the overload condition an axial force directed against the effect of the spring device (29) is produced by the inclined side flanks in such a way that the latching ring (28) is axially displaced in the direction of the driving toothed wheel (21) and the latching teeth become disengaged.
- Percussion hammer and/or hammer drill as claimed in claim 5 or 6, characterised in that the driving toothed wheel (21) and the latching ring (28) each have entrainer claws (30, 32) which continually engage in each other in such a way that the driving toothed wheel (21) and the latching ring (28) are fixed to each other in the peripheral direction but can be displaced with respect to each other in the axial direction.
- Percussion hammer and/or hammer drill as claimed in any one of claims 5 to 7, characterised in that the driving toothed wheel (21) is axially mounted, at least on a side facing away from the latching ring (28), by a basic bushing (20).
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 8, characterised in that at least part of the latching device (28, 29, 30) is axially moveable relative to the closing ring (27) and/or to the driving toothed wheel (21).
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 9, characterised in that the axial position of the driving toothed wheel (21) and/or of the closing ring (27) is fixed at least in an axial direction.
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 10, characterised in that the driving toothed wheel (21) and the closing ring (27) are disposed on a basic bushing (20).
- Percussion hammer and/or hammer drill as claimed in claim 11, characterised in that- the driving toothed wheel (21) is rotatably mounted on the basic bushing (20); and that- the closing ring (27) is attached to the basic bushing (20) or is formed as one piece with the basic bushing (20).
- Percussion hammer and/or hammer drill as claimed in claim 11, characterised in that- the driving toothed wheel (21) is rotatably mounted on, or fixedly attached to, the basic bushing (20); and that- the closing ring (27) is rotatably mounted on the basic bushing (20).
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 13, characterised in that the basic bushing (20) is an integral component of the drill shaft or part of a percussion tube.
- Percussion hammer and/or hammer drill as claimed in any one of claims 1 to 14, characterised in that a support bushing (40) is provided, on which the safety coupling, in particular its basic bushing (20), is disposed in a rotatably moveable manner.
- Percussion hammer and/or hammer drill as claimed in claim 15, characterised in that the support bushing (40) is part of the bore shaft.
- Percussion hammer and/or hammer drill as claimed in claim 15 or 16, characterised in that the support bushing (40) is part of a percussion mechanism, in particular part of a percussion tube.
- Percussion hammer and/or hammer drill as claimed in any one of claims 15 to 17, characterised in that an axially displaceable switching ring (41) is provided on the support bushing (40) in order to establish or interrupt a torque flux from the safety coupling to the support bushing (40).
- Percussion hammer and/or hammer drill as claimed in claim 18, characterised in that the switching ring (41) is connected in a non-rotational manner to the support bushing (40) and comprises switching claws (43) on at least one end face, to which opposite switching claws (44) provided on a rear side of the closing ring (27) are allocated.
- Percussion hammer and/or hammer drill as claimed in claim 19, characterised in that the switching ring (41) is displaceable at least between a drilling position, in which the switching claws (43) of the switching ring (41) are engaged with the switching claws (44) of the closing ring (27), and a free-rotation position in which the switching claws (43, 44) are not engaged.
- Percussion hammer and/or hammer drill as claimed in any one of claims 18 to 20, characterised in that- the switching ring (41) comprises fixing claws (48) on a rear side (47) opposite the end face, to which opposite fixing claws (46) provided on a fixing ring (45) fixed to the housing are allocated; and that- the switching ring (41) is displaceable to a fixing position in which the fixing claws (48) of the switching ring (41) are engaged with the fixing claws (46) of the fixing ring (45).
- Percussion hammer and/or hammer drill as claimed in any one of claims 18 to 21, characterised in that the switching ring (41) can be displaced by a switching device (49) which can be operated on an outer side of the percussion hammer and/or hammer drill.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004034268A DE102004034268B3 (en) | 2004-07-15 | 2004-07-15 | Rotary hammer with safety coupling |
PCT/EP2005/007637 WO2006008053A1 (en) | 2004-07-15 | 2005-07-13 | Percussion hammer and/or drill hammer comprising a safety coupling |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1765556A1 EP1765556A1 (en) | 2007-03-28 |
EP1765556B1 true EP1765556B1 (en) | 2008-07-02 |
Family
ID=34979665
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05758900A Not-in-force EP1765556B1 (en) | 2004-07-15 | 2005-07-13 | Percussion hammer and/or drill hammer comprising a safety coupling |
Country Status (7)
Country | Link |
---|---|
US (1) | US20080302548A1 (en) |
EP (1) | EP1765556B1 (en) |
JP (1) | JP2008506539A (en) |
CN (1) | CN100515692C (en) |
DE (2) | DE102004034268B3 (en) |
ES (1) | ES2306173T3 (en) |
WO (1) | WO2006008053A1 (en) |
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DE102006000545A1 (en) * | 2006-12-21 | 2008-06-26 | Hilti Ag | Tool device with a slip clutch |
CN101422896B (en) * | 2007-11-01 | 2012-03-28 | 苏州宝时得电动工具有限公司 | Impact drill |
DE102010043178A1 (en) * | 2010-10-29 | 2012-05-03 | Robert Bosch Gmbh | Machine tool braking device |
US9393711B2 (en) | 2011-04-11 | 2016-07-19 | Milwaukee Electric Tool Corporation | Hand-held knockout punch driver |
CN103894989B (en) * | 2012-12-25 | 2017-02-08 | 苏州宝时得电动工具有限公司 | Main shaft self-locking mechanism |
CN104633102B (en) * | 2014-12-23 | 2017-05-17 | 常州常智汽车部件科技有限公司 | Unidirectional Harpoon shift |
CN104500725B (en) * | 2014-12-23 | 2017-02-22 | 常州常智汽车部件科技有限公司 | Bidirectional inserting and engaging type gear shifting device |
CN104500603B (en) * | 2014-12-23 | 2017-05-17 | 常州常智汽车部件科技有限公司 | Insertion occlusion type gear shifting device and method |
CN105460823B (en) * | 2015-12-10 | 2018-01-30 | 中国船舶重工集团公司第七一三研究所 | Force-closed formula feedback-type torque limiting apparatus |
CN106112648B (en) * | 2016-08-22 | 2019-02-05 | 南陵旺科知识产权运营有限公司 | A kind of balancing device of numerically-controlled machine tool transmission |
CN106513795A (en) * | 2016-12-06 | 2017-03-22 | 广州峥航机械设备有限公司 | Improved drill bit fastening device of drilling machine |
CN106735376B (en) * | 2016-12-06 | 2018-08-31 | 台州市黄岩裕盛聚酯模具厂 | A kind of drill clamp device |
CN106513731B (en) * | 2016-12-06 | 2018-08-31 | 上海通外科技发展有限公司 | A kind of novel drilling machine drill bit clamp device |
CN107489381B (en) * | 2017-09-28 | 2023-06-06 | 山西风雷钻具有限公司 | Overload-proof screw drilling tool |
CN113714787B (en) * | 2020-05-25 | 2023-03-31 | 中车唐山机车车辆有限公司 | Chain fastening device |
CN113183098B (en) * | 2021-04-12 | 2022-07-29 | 苏州大可机械有限公司 | Impact drill |
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-
2004
- 2004-07-15 DE DE102004034268A patent/DE102004034268B3/en not_active Expired - Fee Related
-
2005
- 2005-07-13 US US11/572,122 patent/US20080302548A1/en not_active Abandoned
- 2005-07-13 WO PCT/EP2005/007637 patent/WO2006008053A1/en active Application Filing
- 2005-07-13 ES ES05758900T patent/ES2306173T3/en active Active
- 2005-07-13 DE DE502005004581T patent/DE502005004581D1/en active Active
- 2005-07-13 EP EP05758900A patent/EP1765556B1/en not_active Not-in-force
- 2005-07-13 CN CNB2005800231255A patent/CN100515692C/en not_active Expired - Fee Related
- 2005-07-13 JP JP2007520756A patent/JP2008506539A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
DE502005004581D1 (en) | 2008-08-14 |
EP1765556A1 (en) | 2007-03-28 |
US20080302548A1 (en) | 2008-12-11 |
WO2006008053A1 (en) | 2006-01-26 |
DE102004034268B3 (en) | 2005-12-29 |
CN1997489A (en) | 2007-07-11 |
ES2306173T3 (en) | 2008-11-01 |
JP2008506539A (en) | 2008-03-06 |
CN100515692C (en) | 2009-07-22 |
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