EP1761656A1 - Method for applying hot-gas anticorrosive coatings - Google Patents
Method for applying hot-gas anticorrosive coatingsInfo
- Publication number
- EP1761656A1 EP1761656A1 EP05753630A EP05753630A EP1761656A1 EP 1761656 A1 EP1761656 A1 EP 1761656A1 EP 05753630 A EP05753630 A EP 05753630A EP 05753630 A EP05753630 A EP 05753630A EP 1761656 A1 EP1761656 A1 EP 1761656A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- precursors
- applying hot
- layer
- anticorrosive coatings
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000000576 coating method Methods 0.000 title abstract description 3
- 239000002243 precursor Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims abstract 2
- 239000007787 solid Substances 0.000 claims abstract 2
- 239000010410 layer Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 15
- 238000005260 corrosion Methods 0.000 claims description 10
- 230000007797 corrosion Effects 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 3
- 239000000956 alloy Substances 0.000 abstract 2
- 229910045601 alloy Inorganic materials 0.000 abstract 2
- 239000007789 gas Substances 0.000 description 16
- 210000002381 plasma Anatomy 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012705 liquid precursor Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/513—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using plasma jets
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/02—Pretreatment of the material to be coated
- C23C16/0272—Deposition of sub-layers, e.g. to promote the adhesion of the main coating
- C23C16/029—Graded interfaces
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/453—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating passing the reaction gases through burners or torches, e.g. atmospheric pressure CVD
Definitions
- the invention relates to a method for applying hot gas corrosion protection layers to a material with a Ni or Co base material according to the preamble of claim 1.
- the components which consist of a Ni base material (in special cases also a Co base material), are coated with a noble metal from the platinum group, preferably Pt itself.
- the respective component is then diffusion annealed at a temperature of approx. 1000 ° C.
- the resulting composite material is then calibrated using a thermochemical process.
- the alitation produces a PtAI gradient material, which generates Al 2 O 3 on the surface during operation, which represents a protective layer against corrosive gases (eg nitrogen oxides, sulfur oxides).
- This protective layer is initially consumed as a result of the corrosive / erosive attack.
- new Al 2 0 3 is continuously simulated and a corresponding protective effect is thus maintained. If the AI contained in the material is used up due to the constant edge diffusion, a corresponding component (shovel, guide segment) must be re-calibrated for reuse.
- the object of the invention is to provide a correspondingly economical method by means of which hot gas corrosion protection layers can be applied to a Ni or Co base material.
- metallic precursors are introduced into a directional high-temperature high enthalpy jet to represent the hot gas corrosion protection layers, a metal vapor is generated from the metallic precursors and this is deposited on a component to form a gradient layer.
- the base material of the hot gas components which e.g. Blades, guide segments and are usually made of high-temperature Ni alloys (but also Co alloys), first a material-identical or at least material-related adhesive layer is applied.
- this is also carried out by means of a coating process characterized by a directional, highly enthalpic and high-temperature flow.
- a plasma flow of predominantly thermal nature thermodynamic equilibrium plasma flow, characterized by either full or local thermodynamic equilibrium - VTG; LTG
- Corresponding plasma flows can be represented by expanding high-current arc discharges (working range of the arc voltages preferably above 100 V, working range of the arc currents preferably above 500 A) using argon / hydrogen primary gases.
- highly enthalpic flows of the required power range can be represented by high-frequency-induced plasmas (e.g. by inductive coupling of electromagnetic radiation in the frequency range 0.8 MHz - 10 MHz).
- a powdery material of the Ni or Co base material can be used to produce an adhesion-promoting layer. fes or a similar material evaporated or fragmented on a nanoscale. The subsequent expansion of the carrier gas-bound metal vapor leads to a directed free jet and to the deposition of a fine crystalline layer. The entire relevant component is coated.
- gaseous precursors for example sublimed halides from the corresponding salt-form compounds
- practical examples are NiCI2, AI2CI6, CoCI2, PtCI4, PdCI2 or direct precursor gases (eg AI (CH) 3, Ni (CO) 4) as well as liquid precursors (eg H2PtCI6) are introduced into the flows and reduced to metal atoms or metallic nanoparticles (metal clusters) by means of proportional hydrogen in the process gas.
- the result of this process variant is also a carrier gas-bound metal vapor from the metal powders in accordance with the previous variant.
- the actual hot gas corrosion protection layer is then applied in gradient form with different concentrations of the necessary components using identical processes.
- a specific embodiment is shown in Fig.1. The one with the element composition of this special hot gas corrosion protection layer.
- the mixing ratios or gradient profiles that can be implemented in virtually any manner can be adapted to the specific corrosion conditions. These depend on the respective temperature on the component and the specific pressure, the proportion of corrosive gases resulting from the fuel composition and the individual combustion chamber parameters (mean and local flame temperatures, mean and local oxygen levels). It is also advantageous that the desired layer composition can be set in a one-stage process by means of the method according to the invention.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
The invention relates to a method for applying hot-gas anticorrosive coatings to high-temperature alloys, either nickel- or cobalt-base alloys, in the form of a gradient layer constituted of one or more elements of the platinum group combined with aluminum. The components are introduced in a directed high-temperature high-enthalpy free jet from solid, liquid or gaseous precursors in mixture ratios that allow to adjust defined concentration gradients in the layer.
Description
Verfahren zur Aufbringung von Heißgas-Korrosionsschutzschichten Process for applying hot gas corrosion protection layers
Die Erfindung betrifft ein Verfahren zur Aufbringung von Heißgas-Korrosionsschutzschichten auf einen Werkstoff mit einem Ni- oder Co-Basismaterial gemäss dem 0- berbegriff des Patentanspruchs 1.The invention relates to a method for applying hot gas corrosion protection layers to a material with a Ni or Co base material according to the preamble of claim 1.
In Fluggasturbinen ist im Bereich der Hochdruckturbine, insbesondere der Schaufeln und Leitsegmente ein Heißgas-Korrosionsschutz im Hochtemperaturbereich erforderlich. Hierzu werden die Komponenten, welche aus einem Ni- Basismaterial ( in speziellen Fällen auch einem Co- Basismaterial ) bestehen, mit einem Edelmetall aus der Platingruppe, vorzugsweise Pt selbst beschichtet.In gas turbine engines, hot gas corrosion protection in the high temperature range is required in the area of the high pressure turbine, in particular the blades and guide segments. For this purpose, the components, which consist of a Ni base material (in special cases also a Co base material), are coated with a noble metal from the platinum group, preferably Pt itself.
Anschließend wird die jeweilige Komponente bei einer Temperatur von ca. 1000° C diffusionsgeglüht. Der dabei entstehende Verbundwerkstoff wird anschließend mittels eines thermochemischen Prozesses alitiert. Durch die Alitierung wird ein PtAI- Gradientenwerkstoff erzeugt, welcher im Betrieb an der Oberfläche Al203 erzeugt, was eine Schutzschicht gegen korrosive Gase (z.B. Stickoxide, Schwefeloxide) darstellt. Diese Schutzschicht wird infolge des korrosiven/erosiven Angriffs zunächst verbraucht. Allerdings wird infolge einer Randdiffusion von im Werkstoff vorhandenem Aluminium in Verbindung mit dem freien Sauerstoff im Turbinenabgas ständig neues Al203 nachgebildet und somit eine entsprechende Schutzwirkung aufrechterhalten. Wenn das im Werkstoff enthaltene AI infolge der ständigen Randdiffusion verbraucht ist, muss ein entsprechendes Bauteil ( Schaufel, Leitsegment ) zur Wiederverwendung erneut alitiert werden.The respective component is then diffusion annealed at a temperature of approx. 1000 ° C. The resulting composite material is then calibrated using a thermochemical process. The alitation produces a PtAI gradient material, which generates Al 2 O 3 on the surface during operation, which represents a protective layer against corrosive gases (eg nitrogen oxides, sulfur oxides). This protective layer is initially consumed as a result of the corrosive / erosive attack. However, as a result of an edge diffusion of aluminum present in the material in connection with the free oxygen in the turbine exhaust gas, new Al 2 0 3 is continuously simulated and a corresponding protective effect is thus maintained. If the AI contained in the material is used up due to the constant edge diffusion, a corresponding component (shovel, guide segment) must be re-calibrated for reuse.
Herkömmliche Verfahren zur Darstellung von Heißgas-Korrosionsschutzschichten sind z.B. galvanische oder chemische Verfahren. Beide Verfahrensvarianten zeichnen sich dadurch aus, dass die Schichtaufbringung zumindest in einem Primärschritt aus der Flüssigphase erfolgt. Nachteilig an diesen Verfahren ist, dass nicht alle Materialkombinationen dargestellt werden können. Darüber hinaus sind diese Verfahren infolge eines hohen Zeit/Arbeitsaufwandes vergleichsweise kostenintensiv.
Aufgabe der Erfindung ist es, ein entsprechend wirtschaftliches Verfahren anzugeben, mit dem Heißgas-Korrosionsschutzschichten auf einem Ni- oder Co - Basismaterial aufgebracht werden können.Conventional methods for producing hot gas corrosion protection layers are, for example, galvanic or chemical methods. Both process variants are characterized in that the layer is applied at least in one primary step from the liquid phase. The disadvantage of this method is that not all material combinations can be displayed. In addition, these methods are comparatively cost-intensive due to the high time / effort involved. The object of the invention is to provide a correspondingly economical method by means of which hot gas corrosion protection layers can be applied to a Ni or Co base material.
Diese Aufgabe wird mit dem Verfahren gemäß Anspruch 1 gelöst. Vorteilhafte Ausführungen der Erfindung sind Gegenstand von Unteransprüchen.This object is achieved with the method according to claim 1. Advantageous embodiments of the invention are the subject of dependent claims.
Erfindungsgemäß werden zur Darstellung der Heißgas-Korrosionsschutzschichten in einen gerichteten Hochtemperatur-Hochenthalpiestrahl metallische Precursoren eingebracht, aus den metallischen Precursoren ein Metalldampf erzeugt und dieser auf einem Bauteil zu einer Gradientenschicht abgeschieden.According to the invention, metallic precursors are introduced into a directional high-temperature high enthalpy jet to represent the hot gas corrosion protection layers, a metal vapor is generated from the metallic precursors and this is deposited on a component to form a gradient layer.
Dabei wird vorteilhafterweise auf das Basismaterial der Heißgaskomponenten, welches z.B. Schaufeln, Leitsegmente sind und üblicherweise aus hochwarmfesten Ni- Legierungen (aber auch Co- Legierungen ) besteht, zunächst eine materialidentische oder zumindest materialverwandte Haftvermittlungsschicht aufgebracht. Erfindungsgemäß erfolgt auch dies mittels eines Beschichtungsverfahrens gekennzeichnet durch eine gerichtete, hochenthalpische und Hochtemperatur-Strömung. Vorteilhaft kann dabei eine Plasmaströmung überwiegend thermischer Natur (thermodynami- sche Gleichgewichts-Plasmaströmung, gekennzeichnet durch entweder volles oder lokales thermodynamisches Gleichgewicht - VTG; LTG ) verwendet werden. Entsprechende Plasmaströmungen sind darstellbar durch expandierende Hochstrombogen- entladungen (Arbeitsbereich der Bogenspannungen vorzugsweise oberhalb 100 V, Arbeitsbereich der Bogenströme vorzugsweise oberhalb 500 A) unter Verwendung von Argon/Wasserstoff- Primärgasen.The base material of the hot gas components, which e.g. Blades, guide segments and are usually made of high-temperature Ni alloys (but also Co alloys), first a material-identical or at least material-related adhesive layer is applied. According to the invention, this is also carried out by means of a coating process characterized by a directional, highly enthalpic and high-temperature flow. A plasma flow of predominantly thermal nature (thermodynamic equilibrium plasma flow, characterized by either full or local thermodynamic equilibrium - VTG; LTG) can advantageously be used. Corresponding plasma flows can be represented by expanding high-current arc discharges (working range of the arc voltages preferably above 100 V, working range of the arc currents preferably above 500 A) using argon / hydrogen primary gases.
Alternativ dazu können hochenthalpische Strömungen des erforderlichen Leistungsbereichs durch hochfrequenzinduzierte Plasmen (z.B. durch induktive Einkopplung von elektromagnetischer Strahlung im Frequenzbereich 0.8 MHz - 10 MHz) dargestellt werden.Alternatively, highly enthalpic flows of the required power range can be represented by high-frequency-induced plasmas (e.g. by inductive coupling of electromagnetic radiation in the frequency range 0.8 MHz - 10 MHz).
In solchen Hochtemperatur-Hochenthalpieströmungen kann zur Herstellung einer Haftvermittlungsschicht ein pulverförmiges Material des Ni- oder Co- Basiswerkstof-
fes oder eines ähnlichen Materials verdampft bzw. nanoskalig fragmentiert werden. Die nachfolgende Expansion des trägergasgebundenen Metalldampfes führt zu einem gerichteten Freistrahl und zur Abscheidung einer feinkristallinen Schicht. Beschichtet wird das gesamte relevante Bauteil.In such high-temperature high enthalpy flows, a powdery material of the Ni or Co base material can be used to produce an adhesion-promoting layer. fes or a similar material evaporated or fragmented on a nanoscale. The subsequent expansion of the carrier gas-bound metal vapor leads to a directed free jet and to the deposition of a fine crystalline layer. The entire relevant component is coated.
Eine alternative Methode zur Aufbringung der Haftvermittlungsschicht unter Nutzung der spezifischen Eigenschaften von Hochtemperatur-Hochenthalpieströmungen besteht darin, dass gasförmige Precursoren (z.B. sublimierte Halogenide aus den entsprechenden salzfärmigen Verbindungen, praktische Beispiele dafür sind NiCI2, AI2CI6, CoCI2, PtCI4, PdCI2) oder direkte Precursorgase (z.B. AI(CH)3, Ni(CO)4) sowie flüssige Precusoren (z.B H2PtCI6) in die Strömungen eingebracht und mittels anteiligem Wasserstoff im Prozessgas zu Metallatomen bzw. metallischen Nanoparti- keln (Metallclustern) reduziert werden.An alternative method for applying the adhesion-promoting layer using the specific properties of high-temperature high enthalpy flows is that gaseous precursors (for example sublimed halides from the corresponding salt-form compounds, practical examples are NiCI2, AI2CI6, CoCI2, PtCI4, PdCI2) or direct precursor gases ( eg AI (CH) 3, Ni (CO) 4) as well as liquid precursors (eg H2PtCI6) are introduced into the flows and reduced to metal atoms or metallic nanoparticles (metal clusters) by means of proportional hydrogen in the process gas.
Das Resultat dieser Verfahrensvariante ist entsprechend der vorigen Variante aus den Metallpulvern ebenfalls ein trägergasgebundener Metalldampf.The result of this process variant is also a carrier gas-bound metal vapor from the metal powders in accordance with the previous variant.
Daran anschließend wird mittels identischer Verfahren die eigentliche Heißgas- Korrosionsschutzschicht in Gradientenform mit unterschiedlichen Konzentrationen der notwendigen Bestandteile aufgebracht. Ein konkretes Ausführungsbeispiel ist in Fig.1 gezeigt. Die mit der Elementzusammensetzung einer dieser speziellen Heißgas- Korrosionsschutzschicht.The actual hot gas corrosion protection layer is then applied in gradient form with different concentrations of the necessary components using identical processes. A specific embodiment is shown in Fig.1. The one with the element composition of this special hot gas corrosion protection layer.
Diese konkrete Schicht stellt ein mögliches Ausführungsbeispiel dar. Andere Gradientenverläufe bzw. andere Komponenten sind nach dem erfindungsgemässen Verfahren in analoger Weise darstellbar.This specific layer represents a possible exemplary embodiment. Other gradient profiles or other components can be represented in an analogous manner by the method according to the invention.
Vorteilhaft ist, dass die praktisch beliebig realisierbaren Mischungsverhältnisse bzw. Gradientenverläufe an die spezifischen Korrosionsbedingungen angepasst werden können. Diese hängen ab von der jeweiligen Temperatur am Bauteil sowie dem spezifischen Druck, dem Anteil an korrosiven Gasen resultierend aus einmal der Kraftstoffzusammensetzung sowie den individuellen Brennkammerparametern ( mittlere und lokale Flammtemperaturen, mittlere und lokale Sauerstoffgehalte ). Weiterhin vorteilhaft ist, dass mittels des erfindungsgemäßen Verfahrens in einer einstufigen Verfahrensführung die gewünschte Schichtzusammensetzung eingestellt werden kann.
It is advantageous that the mixing ratios or gradient profiles that can be implemented in virtually any manner can be adapted to the specific corrosion conditions. These depend on the respective temperature on the component and the specific pressure, the proportion of corrosive gases resulting from the fuel composition and the individual combustion chamber parameters (mean and local flame temperatures, mean and local oxygen levels). It is also advantageous that the desired layer composition can be set in a one-stage process by means of the method according to the invention.
Claims
1. Verfahren zur Aufbringung von Heißgas-Korrosions-Schutzschichten auf einem Ni-oder Co- Basismaterial dadurch gekennzeichnet, dass in einen gerichteten Hochtemperatur-Hochenthalpiestrahl metallische Precursoren eingebracht werden, aus den metallischen Precursoren ein Metalldampf erzeugt und dieser auf einem Bauteil zu einer Gradientenschicht abgeschieden wird.1. A method for applying hot gas corrosion protective layers on a Ni or Co base material, characterized in that metallic precursors are introduced into a directed high-temperature high enthalpy jet, a metal vapor is generated from the metallic precursors and this is deposited on a component to form a gradient layer becomes.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Precursoren eine Mischung aus festen, flüssigen oder gasförmigen Precursoren mit vorgebbaren Konzentrationsverhältnissen sind.2. The method according to claim 1, characterized in that the precursors are a mixture of solid, liquid or gaseous precursors with predefinable concentration ratios.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass in der Schicht Elemente der Platingruppe in Verbindung mit Aluminium enthalten sind.3. The method according to claim 1 or 2, characterized in that the layer contains elements of the platinum group in connection with aluminum.
4. Verfahren nach einem der vorangegangenen Ansprüche dadurch gekennzeichnet, dass die Dicke der Gradientenschicht zwischen 30 und 150 μ beträgt. 4. The method according to any one of the preceding claims, characterized in that the thickness of the gradient layer is between 30 and 150 μ.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004025139A DE102004025139A1 (en) | 2004-05-21 | 2004-05-21 | Method for applying hot gas corrosion protection layers |
PCT/DE2005/001041 WO2005113858A1 (en) | 2004-05-21 | 2005-05-20 | Method for applying hot-gas anticorrosive coatings |
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EP1761656A1 true EP1761656A1 (en) | 2007-03-14 |
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EP05753630A Withdrawn EP1761656A1 (en) | 2004-05-21 | 2005-05-20 | Method for applying hot-gas anticorrosive coatings |
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US (1) | US20080305276A1 (en) |
EP (1) | EP1761656A1 (en) |
DE (1) | DE102004025139A1 (en) |
WO (1) | WO2005113858A1 (en) |
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DE102005004242B4 (en) * | 2005-01-29 | 2008-11-27 | Mtu Aero Engines Gmbh | Process for the production of engine parts |
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---|---|---|---|---|
USRE31339E (en) * | 1977-08-03 | 1983-08-09 | Howmet Turbine Components Corporation | Process for producing elevated temperature corrosion resistant metal articles |
US6447848B1 (en) * | 1995-11-13 | 2002-09-10 | The United States Of America As Represented By The Secretary Of The Navy | Nanosize particle coatings made by thermally spraying solution precursor feedstocks |
DE19958473A1 (en) * | 1999-12-04 | 2001-06-07 | Bosch Gmbh Robert | Process for the production of composite layers with a plasma beam source |
US6503575B1 (en) * | 2000-05-22 | 2003-01-07 | Praxair S.T. Technology, Inc. | Process for producing graded coated articles |
AU2001270245A1 (en) * | 2000-06-30 | 2002-01-14 | Microcoating Technologies, Inc. | Method of depositing materials |
US6491967B1 (en) * | 2000-10-24 | 2002-12-10 | General Electric Company | Plasma spray high throughput screening method and system |
US6787194B2 (en) * | 2002-04-17 | 2004-09-07 | Science Applications International Corporation | Method and apparatus for pulsed detonation coating of internal surfaces of small diameter tubes and the like |
CA2421658C (en) * | 2002-04-29 | 2009-09-08 | Sulzer Metco Ag | A method and an apparatus for arc spraying |
-
2004
- 2004-05-21 DE DE102004025139A patent/DE102004025139A1/en not_active Withdrawn
-
2005
- 2005-05-20 WO PCT/DE2005/001041 patent/WO2005113858A1/en active Application Filing
- 2005-05-20 EP EP05753630A patent/EP1761656A1/en not_active Withdrawn
- 2005-05-20 US US11/596,404 patent/US20080305276A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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See references of WO2005113858A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102004025139A1 (en) | 2005-12-15 |
WO2005113858A1 (en) | 2005-12-01 |
US20080305276A1 (en) | 2008-12-11 |
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