EP1760844A1 - Plug or coupler of a plug-in connection for automotive application with a shunt - Google Patents
Plug or coupler of a plug-in connection for automotive application with a shunt Download PDFInfo
- Publication number
- EP1760844A1 EP1760844A1 EP06017093A EP06017093A EP1760844A1 EP 1760844 A1 EP1760844 A1 EP 1760844A1 EP 06017093 A EP06017093 A EP 06017093A EP 06017093 A EP06017093 A EP 06017093A EP 1760844 A1 EP1760844 A1 EP 1760844A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- coupler
- shorting bridge
- housing
- bridge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 230000013011 mating Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/70—Structural association with built-in electrical component with built-in switch
- H01R13/703—Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part
- H01R13/7031—Shorting, shunting or bussing of different terminals interrupted or effected on engagement of coupling part, e.g. for ESD protection, line continuity
- H01R13/7032—Shorting, shunting or bussing of different terminals interrupted or effected on engagement of coupling part, e.g. for ESD protection, line continuity making use of a separate bridging element directly cooperating with the terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/422—Securing in resilient one-piece base or case, e.g. by friction; One-piece base or case formed with resilient locking means
- H01R13/4223—Securing in resilient one-piece base or case, e.g. by friction; One-piece base or case formed with resilient locking means comprising integral flexible contact retaining fingers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/08—Short-circuiting members for bridging contacts in a counterpart
Definitions
- the invention relates to a plug or a coupler of a connector for use in the vehicle sector with a shorting bridge according to the features of the preamble of claim 1.
- plugs with shorting bridges From the DE 8531 990 or the DE 199 47 042 A1 are known plugs with shorting bridges. About this plug, a device such as a sensor or an actuator is connected to a power or signal supplying unit. It is important that the contact partners, who are on the side of the connected unit, are electrically short-circuited before mating the connector, which serves the well-known shorting bridge. Thus, the shorting bridge has the effect that the contact partners are mutually at a defined potential and foreign or interference voltages do not lead to an unwanted function, in particular a safety-critical function of the connected unit. Such a safety-critical situation occurs, for example, when an ignition unit (pyrotechnic generator) is connected via a cable to the plug before it is connected via the coupler with the trip unit (control device).
- an ignition unit pyrotechnic generator
- the known from the prior art shorting bridge fulfills its principal function, but has constructive and thus electrically acting disadvantages. So the shorting bridge is at the DE 8531 990 can be fixed by a very complicated process in the plug part, so that a high assembly cost arises.
- the decoupled from the contact surface actuating ends of the shorting bridge shorten the contact overlap between the contact partner (pin) of the plug and the contact partner (contact socket) of the coupler during insertion and thus require on the connector side, for example, longer pins.
- the invention is therefore based on the object, a connector or a coupler of a connector for use in the vehicle sector, in particular in the application of safety-critical systems such as airbags, belt tensioners and the like, to the effect that the function of the shorting bridge is ensured in any case, and also a simple assembly is given.
- the at least one shorting bridge is fixed in the housing by means of a latching connection and the ends of the shorting bridge project slightly beyond the end face of the housing on the contacting side of the plug or the coupler.
- the short-circuit bridge which can be produced, for example, in a stamping bending process, can be quickly and easily fixed in the housing of the plug (or optionally also of the coupler), since it only has to be used, and then automatically locked.
- this structural design leads to a much lower load the contact parts by the adjacent shorting bridge.
- the axial position of the contact abutment surface of the shorting bridge is possible just above the contact pin outlet opening in the plug.
- a further advantage of the short-circuiting bridge according to the invention is that it is inserted in the housing and shaped so that the contact partners lie flat against the short-circuiting bridge, not at the edges of the shorting bridge, but rather at their contact surfaces at right angles.
- the contact abutment surface of the shorting bridge is a curved shape (rounding), in particular a semicircular shape, resulting in a secure line contact between Dodgeanliege Chemistry the shorting bridge and contact partners.
- This justifyanliege Chemistry or the entire shorting bridge may already be pre-plated for better electrical properties.
- the coupler has no protruding operating ends, which are for lifting the But contact surfaces of the shorting bridge lead, but lying within the housing of the coupler bevels that lead to the contact partners of the plug when mating connector and coupler for lifting the contact abutment surfaces of the shorting bridge.
- the shorting bridge according to the invention which is arranged in a chamber of the housing of the plug (or the coupler), in addition to the simple and quick installation and the resulting compactness of the plug, since the chamber can be provided next to the chambers for the contact partners without increasing the external geometric dimensions of the housing.
- the invention in addition to the simple and inexpensive design of the shorting bridge leads to a compact design of the entire connector, since only a small additional space for the shorting bridge is needed, but the additional space is available within the housing of the plug or coupler so or so.
- a simple and inexpensive design of the shorting bridge occurs when it can be produced as a separate part of the plug or the coupler, in a punch bending process.
- a plug with the reference numeral 1 is provided.
- This plug 1 which can be plugged together with a coupler to be represented and described to form a plug connection, has a contacting side 2, via which the plug 1 is brought into contact with the coupler.
- the plug 1, which, as shown in FIG. 1, can be produced, for example, in a plastic injection molding process, has at least one chamber 4 and chambers 5 arranged around it.
- the chamber 4 is designed to receive a short-circuiting bridge 6, wherein the position of the chamber 4 (or more chambers 4) is selected to the adjacent chambers 5 so that at least one short-circuiting bridge 6 electrically contacts each one arranged in two chambers 5 contact partners.
- the chamber 4 is arranged in the middle and outwardly adjacent thereto in each case a chamber 5 for the contact partners.
- the plug 1 have such geometrical constructions, which for a Determining the contact partners within the connector 1 (such as primary locks and possibly secondary locks) have. As can be seen from the illustration of FIG.
- the shorting bridge 6 is inserted in the direction of the arrow into the chamber 4 from the contacting side 2 into the plug 1. After this has taken place, the short-circuiting bridge 6 assumes the position within the chamber 4, as shown in section in FIG. It can be seen that the plug 1 as latching means for fixing the shorting bridge 6 in the chamber 4 per shorting bridge 6 has at least one latching hook 7, in which case the latching hook 7 is made elongated and has a projection at the end. This projection causes the almost circular end region of the short-circuiting bridge 6 to be fixed in the chamber 4, so that the short-circuiting bridge 6 can no longer leave this chamber 4.
- the end portion of the latching hook 7 is slightly beveled, so that the Kur gleich Development 6 can be very easily pressed into the chamber 4 and fixed there.
- the cross section of the projection of the latching hook 7 largely corresponds to the cross section of the nearly circular end of the shorting bridge 6. So that the end of the latching hook 7 can engage in the circular end portion of the shorting bridge 6, the latching hook 7 is movable, in particular resiliently formed. So that the latching hook 7 can spring back into the chamber 4 when the short-circuiting bridge 6 is inserted, the plug 1 has a window 8 shown in FIG.
- This window 8 not only offers the possibility that the latching hook 7 can be deflected when inserting the shorting bridge 6 in the chamber 4, but also serves to produce the latching hook 7 in the injection molding of the plug 1, as through the window 8, the corresponding tools (slide ) can be used for the production of the latching hook 7.
- FIG. 4 shows an almost completely assembled plug 1, wherein cables 9 are present in the cable outlet area 3.
- cables 9 are present in the cable outlet area 3.
- contact partners 10 are posted, which are formed here as pins of the plug 1.
- the thus prepared and shown in Figure 4 cable ends with their contact partners 10, respectively in the for Available chambers 5 of the plug 1 used and fixed there (in a conventional manner via locking means for a primary lock and possibly also secondary locks).
- seals 11 are present, which seal the respective cable 9 relative to a housing 12 of the plug 1. If such seals 11 are present, this has the advantageous effect of a longitudinal water-tightness of the plug 1.
- FIG. 5 shows the finished plug 1, wherein it can be seen that the pin-shaped end region of the contact partners 10 has come into contact with the bent end region (contact abutment surface) of the shorting bridge 6.
- a coupler 13 is shown in Figure 5, which is geometrically designed such that it can be plugged together with the plug 1 to a plug connection for use in the vehicle sector.
- the coupler 13 in turn has contact partners 14, which are designed as female elements.
- the housing of the coupler 13 has frontally inner bevels 15, which are formed for the actuation of the Kur gleichmaschine 6 on the side of the plug 1.
- a trained coupler 13 has the advantage that for actuating the shorting bridge 6 on the side of the plug 1 no protruding geometries are present, which could break off and thus lead to malfunction.
- the coupler 13 As long as the coupler 13 is not plugged onto the plug 1, the ends of the shorting bridge 6 abut against the contact partners 10 of the plug 1. If now the coupler 13 plugged onto the plug 1 in the arrow direction of Figure 5, the length of the contact 10 (contact pins) initially chosen so that they come into contacting contact with the contact partners 14 of the coupler 13, while the shorting bridge 6 still at the Contact partners 10 of the plug 1 is applied. This ensures that all contact partners are at a defined electrical potential (grounded by the short circuit) before commissioning and during the plugging process.
- FIG. 7 also shows that the short-circuiting bridge 6 is fixed alternatively via a pin 16 latching into the housing 12.
- FIG. 8 shows that the short-circuiting bridge 6 has a serrated end 17, which can engage or be pressed into a corresponding recess in the housing 12, for which purpose the serrated end 17 is approximately barb-shaped.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Die Erfindung betrifft einen Stecker oder einen Kuppler einer Steckverbindung für die Anwendung im Fahrzeugbereich mit einer Kurzschlussbrücke gemäß den Merkmalen des Oberbegriffes des Patentanspruches 1.The invention relates to a plug or a coupler of a connector for use in the vehicle sector with a shorting bridge according to the features of the preamble of
Aus der
Von daher gesehen erfüllt die aus dem Stand der Technik bekannte Kurzschlussbrücke ihre prinzipielle Funktion, hat aber konstruktive und damit elektrisch wirkende Nachteile. So ist die Kurzschlussbrücke bei der
Der Erfindung liegt daher die Aufgabe zu Grunde, einen Stecker oder einen Kuppler einer Steckverbindung für die Anwendung im Fahrzeugbereich, insbesondere bei der Anwendung von sicherheitskritischen Systemen wie Airbags, Gurtstraffern und dergleichen, dahingehend weiterzubilden, dass die Funktion der Kurzschlussbrücke auf jeden Fall sichergestellt ist und auch eine einfache Montage gegeben ist.The invention is therefore based on the object, a connector or a coupler of a connector for use in the vehicle sector, in particular in the application of safety-critical systems such as airbags, belt tensioners and the like, to the effect that the function of the shorting bridge is ensured in any case, and also a simple assembly is given.
Diese Aufgabe ist durch die Merkmale des Patentanspruches 1 gelöst.This object is solved by the features of
Erfindungsgemäß ist vorgesehen, dass die zumindest eine Kurzschlussbrücke in dem Gehäuse mittels einer Rastverbindung festgelegt ist und die Enden der Kurzschlussbrücke geringfügig über die Stirnseite des Gehäuses auf der Kontaktierungsseite des Steckers oder des Kupplers überstehen. Dadurch kann die beispielsweise in einem Stanzbiegeverfahren herstellbare Kurzschlussbrücke schnell und einfach in dem Gehäuse des Steckers (oder auch gegebenenfalls des Kupplers) festgelegt werden, da sie nur eingesetzt werden muss, und dann selbstständig verrastet.. Zusätzlich führt diese konstruktive Gestaltung zu einer viel geringeren Belastung der Kontaktteile durch die anliegende Kurzschlussbrücke. Die axiale Lage der Kontaktanliegefläche der Kurzschlussbrücke ist knapp über der Kontaktstift-Austrittsöffnung im Stecker möglich.According to the invention it is provided that the at least one shorting bridge is fixed in the housing by means of a latching connection and the ends of the shorting bridge project slightly beyond the end face of the housing on the contacting side of the plug or the coupler. As a result, the short-circuit bridge, which can be produced, for example, in a stamping bending process, can be quickly and easily fixed in the housing of the plug (or optionally also of the coupler), since it only has to be used, and then automatically locked. In addition, this structural design leads to a much lower load the contact parts by the adjacent shorting bridge. The axial position of the contact abutment surface of the shorting bridge is possible just above the contact pin outlet opening in the plug.
Ein weiterer Vorteil der erfindungsgemäßen Kurzschlussbrücke besteht darin, dass sie so in dem Gehäuse eingesetzt ist und so geformt ist, dass die Kontaktpartner flächig an der Kurzschlussbrücke anliegen, und zwar nicht an den Kanten der Kurzschlussbrücke, sondern deren dazu im rechten Winkel vorhandenen Anlageflächen. Zu diesem Zweck ist die Kontaktanliegefläche der Kurzschlussbrücke eine gebogene Form (Rundung), insbesondere eine Halbkreisform, woraus eine sichere Linienberührung zwischen Kontaktanliegefläche der Kurzschlussbrücke und Kontaktpartner resultiert. Diese Kontaktanliegefläche oder auch die gesamte Kurzschlussbrücke kann bereits zwecks besserer elektrischer Eigenschaften vorgalvanisiert sein. Da die Kurzschlussbrücke, d.h., deren Kontaktanliegeflächen, geringfügig über die Stirnseite des Gehäuses überstehen, ist eine sehr einfache geometrische Gestaltung der Kurzschlussbrücke möglich, da deren Betätigungsenden direkt über der Stirnseite (Kontaktfläche) des Steckers oder des Kupplers angeordnet sind. Außerdem führt dies zu einer optimalen Kontaktüberdeckung (vor dem Zusammenstecken von Stecker und Kuppler) bis zum Entkoppeln (Zusammenstecken von Stecker und Kuppler) der Kurzschlussbrücke, da das Betätigungsende der Kurzschlussbrücke in erfindungsgemäßer Weise direkt über der Stirnseite des Steckers angeordnet ist. Im Gegenzug hierzu weist der Kuppler keine vorstehenden Betätigungsenden auf, die zum Abheben der Kontaktanliegeflächen der Kurzschlussbrücke führen, sondern innerhalb des Gehäuses des Kupplers liegende Schrägen, die beim Zusammenstecken von Stecker und Kuppler zum Abheben der Kontaktanliegeflächen der Kurzschlussbrücke an den Kontaktpartnern des Steckers führen. Das bedeutet allgemein, dass der Kuppler keine vorstehenden Geometrien benötigt, sondern nur einen Freiraum, gegebenenfalls mit oder ohne Schräge, zur Aufnahme der Kurzschlussbrücke, die steckerseitig vorhanden ist. Ein weiterer Vorteil der erfindungsgemäßen Kurzschlussbrücke, die in einer Kammer des Gehäuses des Steckers (oder des Kupplers) angeordnet ist, ist neben der einfachen und schnellen Montage auch die daraus resultierende Kompaktheit des Steckers, da die Kammer neben den Kammern für die Kontaktpartner vorgesehen werden kann, ohne dass dies die geometrischen Außenabmessungen des Gehäuses vergrößert. Damit führt die Erfindung neben der einfachen und kostengünstigen Gestaltung der Kurzschlussbrücke zu einer kompakten Gestaltung der gesamten Steckverbindung, da nur ein geringer Zusatzbauraum für die Kurzschlussbrücke benötigt wird, wobei der Zusatzbauraum aber innerhalb des Gehäuses des Steckers oder des Kupplers so oder so vorhanden ist. Zu einer einfachen und kostengünstigen Gestaltung der Kurzschlussbrücke kommt es, wenn diese als separates Teil zu dem Stecker oder dem Kuppler herstellbar ist, und zwar in einem Stanzbiegeverfahren. Nach der Herstellung der Kurzschlussbrücke kann diese zur Verbesserung der elektrischen Eigenschaften, insbesondere zur Vermeidung von Korrosionen, galvanisiert werden, wobei sowohl die Herstellung als auch die Montage der Kurzschlussbrücke manuell oder vor allen Dingen automatisiert erfolgen kann. Dies ist gerade bei der Serienherstellung von Steckern und Kupplern von Steckverbindungen für die Anwendung im Fahrzeugbereich besonders wichtig.A further advantage of the short-circuiting bridge according to the invention is that it is inserted in the housing and shaped so that the contact partners lie flat against the short-circuiting bridge, not at the edges of the shorting bridge, but rather at their contact surfaces at right angles. For this purpose, the contact abutment surface of the shorting bridge is a curved shape (rounding), in particular a semicircular shape, resulting in a secure line contact between Kontaktanliegefläche the shorting bridge and contact partners. This Kontaktanliegefläche or the entire shorting bridge may already be pre-plated for better electrical properties. Since the shorting bridge, ie, whose Kontaktanliegeflächen, slightly beyond the front of the housing, a very simple geometric design of the shorting bridge is possible, since the actuating ends are located directly above the front side (contact surface) of the plug or the coupler. In addition, this leads to an optimal contact overlap (before mating of plug and coupler) to decoupling (mating of plug and coupler) of the shorting bridge, since the operating end of the shorting bridge is arranged according to the invention directly above the front side of the plug. In return, the coupler has no protruding operating ends, which are for lifting the But contact surfaces of the shorting bridge lead, but lying within the housing of the coupler bevels that lead to the contact partners of the plug when mating connector and coupler for lifting the contact abutment surfaces of the shorting bridge. This generally means that the coupler does not require any protruding geometries, but only a clearance, optionally with or without bevel, for receiving the shorting bar present on the plug side. Another advantage of the shorting bridge according to the invention, which is arranged in a chamber of the housing of the plug (or the coupler), in addition to the simple and quick installation and the resulting compactness of the plug, since the chamber can be provided next to the chambers for the contact partners without increasing the external geometric dimensions of the housing. Thus, the invention in addition to the simple and inexpensive design of the shorting bridge leads to a compact design of the entire connector, since only a small additional space for the shorting bridge is needed, but the additional space is available within the housing of the plug or coupler so or so. A simple and inexpensive design of the shorting bridge occurs when it can be produced as a separate part of the plug or the coupler, in a punch bending process. After the production of the shorting bridge this can be galvanized to improve the electrical properties, in particular to prevent corrosion, both the manufacture and the assembly of the shorting bridge can be done manually or above all automated. This is especially important in the mass production of connectors and couplers of connectors for automotive applications.
Zusammenfassend ist es also wichtig und vorteilhaft, wenn die axiale Lageposition der Kontaktanliegefläche der Kurzschlussbrücke so ausgelegt, dass sie sehr nahe zur Kontaktstift-Austrittsöffnung im Stecker oder Kuppler positioniert ist. Da der Kontaktstift in der Kammer bis einschließlich der Austrittsöffnung des Steckers geführt ist und dadurch und abgestützt wird, wird verhindert, dass der Kontaktstift durch die Kurzschlussbrücken-Kontaktierkraft verbogen werden kann.In summary, it is therefore important and advantageous if the axial position position of the contact abutment surface of the shorting bridge designed so that it is positioned very close to the contact pin outlet opening in the plug or coupler. Since the contact pin is guided in the chamber up to and including the outlet opening of the plug and thereby supported and, it is prevented that the contact pin can be bent by the Kurzbrücken-contacting force.
Ausführungsbeispiele der Erfindung, auf die diese jedoch nicht beschränkt ist, sind sowohl in den Unteransprüchen angegeben als auch im Folgenden beschrieben und anhand der Figuren erläutert.Embodiments of the invention, to which, however, this is not limited, are both given in the subclaims and described below and explained with reference to the figures.
Es zeigen:
Figuren 1 bis 4:- Detailansichten und Montageabfolge eines Steckers mit Kurzschlussbrücke,
Figuren 5 und 6:- Zusammenstecken einer aus Stecker und Kuppler bestehenden Steckverbindung,
Figuren 7 und 8:- Alternative Ausführungsformen einer Kurzschlussbrücke.
- FIGS. 1 to 4:
- Detailed views and mounting sequence of a plug with shorting bridge,
- FIGS. 5 and 6:
- Plugging together a male and female connector,
- FIGS. 7 and 8:
- Alternative embodiments of a shorting bridge.
In den Figuren 1 bis 4 ist, soweit im Einzelnen dargestellt, ein Stecker mit der Bezugsziffer 1 versehen. Dieser Stecker 1, der mit einem noch darzustellenden und zu beschreibenden Kuppler zu einer Steckverbindung zusammensteckbar ist, weist eine Kontaktierungsseite 2 auf, über die der Stecker 1 mit dem Kuppler in Verbindung gebracht wird. Auf der der Kontaktierungsseite 2 gegenüberliegenden Seite ist ein Kabelabgangsbereich 3 vorhanden, über den die Kabelenden mit den daran angeordneten Kontaktpartnern in den Stecker 1 eingebracht werden. Weiterhin weist der Stecker 1, der so, wie er in Figur 1 abgebildet ist, z.B. in einem Kunststoffspritzgussverfahren hergestellt werden kann, zumindest eine Kammer 4 sowie darum angeordnete Kammern 5 auf. Die Kammer 4 ist zur Aufnahme einer Kurzschlussbrücke 6 ausgebildet, wobei die Lage der Kammer 4 (oder mehrerer Kammern 4) zu den angrenzenden Kammern 5 so gewählt ist, dass zumindest immer eine Kurzschlussbrücke 6 jeweils einen in zwei Kammern 5 angeordnete Kontaktpartner miteinander elektrisch kontaktiert. Das bedeutet z.B., dass bei mehrreihigen Ausführungen des Steckers 1 z.B. die Kammer 4 in der Mitte und nach außen angrenzend daran jeweils eine Kammer 5 für die Kontaktpartner angeordnet ist. Neben der zumindest einen Kammer 4 für die Kurzschlussbrücke 6 sowie die Kammern 5 für die Kontaktpartner kann, muss aber nicht, der Stecker 1 solche geometrische Konstruktionen aufweisen, die für eine Festlegung der Kontaktpartner innerhalb des Steckers 1 (wie z.B. Primärverriegelungen und gegebenenfalls Sekundärverriegelungen) aufweisen. Wie der Darstellung der Figur 1 entnommen werden kann, wird die Kurzschlussbrücke 6 in Pfeilrichtung in die Kammer 4 von der Kontaktierungsseite 2 aus in den Stecker 1 eingesetzt. Nachdem dies erfolgt ist, nimmt die Kurzschlussbrücke 6 die Lage innerhalb der Kammer 4 ein, wie es in Figur 2 im Schnitt dargestellt ist. Hierbei ist erkennbar, dass der Stecker 1 als Rastmittel zur Festlegung der Kurzschlussbrücke 6 in der Kammer 4 je Kurzschlussbrücke 6 zumindest einen Rasthaken 7 aufweist, wobei hier der Rasthaken 7 länglich ausgeführt ist und am Ende einen Vorsprung aufweist. Dieser Vorsprung bewirkt, dass damit der nahezu kreisförmige Endbereich der Kurzschlussbrücke 6 in der Kammer 4 festgelegt wird, so dass die Kurzschlussbrücke 6 diese Kammer 4 nicht mehr verlassen kann. Zur einfacheren Montage der Kurzschlussbrücke 6 ist der Endbereich des Rasthakens 7 leicht angeschrägt, so dass die Kurschlussbrücke 6 sehr einfach in die Kammer 4 eingedrückt und dort festgelegt werden kann. Der Querschnitt des Vorsprunges des Rasthakens 7 entspricht weitestgehend dem Querschnitt des nahezu kreisförmigen Endes der Kurzschlussbrücke 6. Damit das Ende des Rasthakens 7 in den kreisförmigen Endbereich der Kurzschlussbrücke 6 eingreifen kann, ist der Rasthaken 7 bewegbar, insbesondere federnd ausgebildet. Damit der Rasthaken 7 beim Einsetzen der Kurzschlussbrücke 6 in die Kammer 4 zurückfedern kann, weist der Stecker 1 ein in Figur 3 dargestelltes Fenster 8 auf. Dieses Fenster 8 bietet nicht nur die Möglichkeit, dass der Rasthaken 7 beim Einsetzen der Kurzschlussbrücke 6 in die Kammer 4 ausgelenkt werden kann, sondern dient auch der Herstellung des Rasthakens 7 im Spritzgussverfahren des Steckers 1, da durch das Fenster 8 die entsprechenden Werkzeuge (Schieber) zur Herstellung des Rasthakens 7 einsetzbar sind.In the figures 1 to 4, as far as shown in detail, a plug with the
Figur 4 schließlich zeigt einen nahezu fertig montierten Stecker 1, wobei Kabel 9 im Kabelabgangsbereich 3 vorhanden sind. An den Enden der Kabel 9 (z.B. Litzenleiter, wobei aber auch andere Kabelformen wie z.B. Flachbandeiter denkbar sind) sind Kontaktpartner 10 angeschlagen, die hier als Kontaktstifte des Steckers 1 ausgebildet sind. Die derart vorbereiteten und in Figur 4 gezeigten Kabelenden mit ihren Kontaktpartnern 10, werden jeweils in die dafür zur Verfügung stehenden Kammern 5 des Steckers 1 eingesetzt und dort festgelegt (in an sich bekannter Weise über Rastmittel für eine Primärverriegelung und gegebenenfalls auch Sekundärverriegelungen). Weiterhin können, müssen aber nicht, Dichtungen 11 vorhanden sein, die das jeweilige Kabel 9 gegenüber einem Gehäuse 12 des Steckers 1 abdichten. Sind solche Dichtungen 11 vorhanden, hat dies die vorteilhafte Wirkung einer Längswasserdichtheit des Steckers 1. Zur Realisierung eines fertig montierten Steckers 1 ist es bei Betrachtung der Figur 4 noch erforderlich, dass die Kontaktpartner 10 zusammen mit dem Kabel 9 und den Dichtungen 11 weiter in Pfeilrichtung in das Gehäuse 12 des Steckers 1 eingeschoben werden. Ist dies erfolgt, steht, wie schon in den Figuren 2 und 3 gezeigt, die Kurzschlussbrücke 6, d.h., deren Kontaktanliegeflächen, geringfügig über die Kontaktierungsseite 2 (Stirnseite des Gehäuses 12) über, wobei gleichzeitig die Kontaktstifte der Kontaktpartner 10 an der gebogenen Endseite der Kurzschlussbrücke 6 zur Anlage kommen.Finally, FIG. 4 shows an almost completely assembled
Figur 5 zeigt den fertigen Stecker 1, wobei erkennbar ist, dass der stiftförmige Endbereich der Kontaktpartner 10 an dem gebogenen Endbereich (Kontaktanliegefläche) der Kurzschlussbrücke 6 zur Anlage gekommen ist. Ebenso ist in Figur 5 ein Kuppler 13 gezeigt, der geometrisch derart ausgebildet ist, dass er mit dem Stecker 1 zusammensteckbar ist zu einer Steckverbindung für die Anwendung im Fahrzeugbereich. Der Kuppler 13 weist seinerseits Kontaktpartner 14 auf, die als Buchsenelemente ausgebildet sind. Das Gehäuse des Kupplers 13 weist stirnseitig innenliegende Schrägen 15 auf, die für die Betätigung der Kurschlussbrücke 6 auf der Seite des Steckers 1 ausgebildet sind. Damit hat ein derart ausgebildeter Kuppler 13 den Vorteil, dass zur Betätigung der Kurzschlussbrücke 6 auf Seiten des Steckers 1 keine vorstehenden Geometrien vorhanden sind, die abbrechen und damit zu Fehlfunktionen führen könnten.FIG. 5 shows the
Die Wirkungsweise der Schräge 15 auf der Seite des Kupplers 13 ist darin zu sehen, dass sie so geformt sind, dass sie beim Zusammenstecken von Stecker 1 und Kuppler 13 mit dem Endbereich der Kurzschlussbrücke 6, der über die Kontaktierungsseite 2 des Steckers 1 übersteht, zusammenwirken. Dabei ist die Wirkungsweise folgende:The operation of the
Solange der Kuppler 13 nicht auf dem Stecker 1 aufgesteckt ist, liegen die Enden der Kurzschlussbrücke 6 an den Kontaktpartnern 10 des Steckers 1 an. Wird nun der Kuppler 13 auf den Stecker 1 in Pfeilrichtung der Figur 5 aufgesteckt, ist die Länge der Kontaktpartner 10 (Kontaktstifte) zunächst so gewählt, dass sie in Kontaktierungsberührung mit den Kontaktpartnern 14 des Kupplers 13 kommen, während gleichzeitig die Kurzschlussbrücke 6 noch an den Kontaktpartnern 10 des Steckers 1 anliegt. Damit ist gewährleistet, dass alle Kontaktpartner vor Inbetriebnahme und während des Steckvorganges auf definiertem elektrischem Potenzial (auf Masse durch den Kurzschluss) liegen. Erst nachdem die Kontaktpartner 10 des Steckers 1 über eine vorgebbare Länge in die Kontaktpartner 14 des Kupplers 13 eingedrungen sind, wirken die Schrägen 15 des Kupplers 13 auf die gebogenen Endbereiche der Kurzschlussbrücke 6 und drücken diese bei weiterem Zusammenbringen von Stecker 1 und Kuppler 13 nach innen, so dass im zusammengesteckten Zustand von Stecker 1 und Kuppler 13 die Kontaktanliegeflächen der Kurzschlussbrücke 6 von den Kontaktpartnern 10 abheben und der Kurzschluss entfällt. Diese Situation ist in Figur 6 dargestellt, wobei im Schnitt der fertige Aufbau von Stecker 1 und Kuppler 13 im zusammengesteckten Zustand gezeigt sind. Dabei ist auch erkennbar, dass das Gehäuse des Kupplers 13 auf der Stirnseite eine Ausnehmung im Bereich der Schrägen 15 aufweist, wobei sich im zusammengesteckten Zustand von Stecker 1 und Kuppler 13 die Kurzschlussbrücke 6 in dieser Ausnehmung befindet.As long as the
In Figur 7 ist noch gezeigt, dass die Kurzschlussbrücke 6 alternativ über einen in das Gehäuse 12 einrastenden Stift 16 festgelegt ist.FIG. 7 also shows that the short-
Figur 8 zeigt, dass die Kurzschlussbrücke 6 ein gezacktes Ende 17 aufweist, das in eine entsprechende Ausnehmung in dem Gehäuse 12 einrasten oder eingepresst werden kann, wozu das gezackte Ende 17 in etwa Widerhaken-förmig gestaltet ist.FIG. 8 shows that the short-
Nicht dargestellt sind weitere Möglichkeiten zur Befestigung der Kurzschlussbrücke 6 in der zugehörigen Ausnehmung, wie z.B mittels schweißen, kleben und sonstiger Verbindungsverfahren.Not shown are other ways to attach the shorting
- 1.1.
- Steckerplug
- 2.Second
- Kontaktierungsseitecontacting side
- 3.Third
- KabelabgangsbereichCable outlet area
- 4.4th
- Kammer (für Kurzschlußbrücke)Chamber (for shorting bridge)
- 5.5th
- Kammer (für Kontaktpartner)Chamber (for contact partners)
- 6.6th
- KurzschlußbrückeShorting
- 7.7th
- Rasthakenlatch hook
- 8.8th.
- Fensterwindow
- 9.9th
- Kabelelectric wire
- 10.10th
- KontaktpartnerContact partner
- 11.11th
- Dichtungpoetry
- 12.12th
- Gehäusecasing
- 13.13th
- Kupplerpimp
- 14.14th
- KontaktpartnerContact partner
- 15.15th
- Schrägeslope
- 16.16th
- Stiftpen
- 17.17th
- gezacktes EndeJagged end
Claims (10)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005041472A DE102005041472A1 (en) | 2005-09-01 | 2005-09-01 | Plug or coupler of a plug connection for use in the vehicle sector with a shorting bridge |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1760844A1 true EP1760844A1 (en) | 2007-03-07 |
EP1760844B1 EP1760844B1 (en) | 2011-06-08 |
Family
ID=37487415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06017093A Active EP1760844B1 (en) | 2005-09-01 | 2006-08-17 | Plug or coupler of a plug-in connection for automotive application with a shunt |
Country Status (4)
Country | Link |
---|---|
US (1) | US7497708B2 (en) |
EP (1) | EP1760844B1 (en) |
AT (1) | ATE512488T1 (en) |
DE (1) | DE102005041472A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2779326A3 (en) * | 2013-03-14 | 2014-12-03 | Amphenol Corporation | Shunt for electrical connector |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5218074B2 (en) * | 2008-04-28 | 2013-06-26 | 住友電装株式会社 | connector |
US7955104B1 (en) * | 2010-03-08 | 2011-06-07 | Delphi Technologies, Inc. | Shorting clip terminal connector assembly including protrusion shield |
US9636112B2 (en) * | 2013-08-16 | 2017-05-02 | Covidien Lp | Chip assembly for reusable surgical instruments |
DE102014102596A1 (en) * | 2013-12-24 | 2015-06-25 | Dbk David + Baader Gmbh | Blow-by facility |
DE102015214284B4 (en) * | 2015-07-28 | 2017-03-30 | Te Connectivity Germany Gmbh | Electrical connector with vibration resistant jumper and electrical connector |
DE102017103996A1 (en) * | 2017-02-27 | 2018-08-30 | Harting Electric Gmbh & Co. Kg | Connector module with bridging function |
US10777945B2 (en) | 2019-02-05 | 2020-09-15 | Schweitzer Engineering Laboratories, Inc. | Shorting block for a current transformer |
US11529144B2 (en) * | 2019-02-22 | 2022-12-20 | Covidien Lp | Encapsulated plug assembly for electromechanical surgical devices |
US20200268389A1 (en) * | 2019-02-22 | 2020-08-27 | Covidien Lp | Encapsulated plug assembly for electromechanical surgical devices |
DE102019134559A1 (en) | 2019-12-16 | 2021-06-17 | Amphenol Tuchel Industrial GmbH | Short-circuit bridge for plug connection |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8531990U1 (en) * | 1985-11-13 | 1986-01-16 | C.A. Weidmüller GmbH & Co, 4930 Detmold | Electrical double connector with short-circuit bridge |
EP0708500A1 (en) * | 1994-10-17 | 1996-04-24 | Compagnie Francaise De Cablage | Male electrical connector |
EP0721234A2 (en) * | 1995-01-09 | 1996-07-10 | General Motors Corporation | Connector assembly having double ended shorting clip |
WO2004052690A2 (en) * | 2002-12-11 | 2004-06-24 | Autoliv Asp, Inc. | Initiator assembly with integrated shorting element |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US4894019A (en) * | 1988-06-16 | 1990-01-16 | Delta Systems, Inc. | Torsion spring shorting connector |
US4906203A (en) * | 1988-10-24 | 1990-03-06 | General Motors Corporation | Electrical connector with shorting clip |
JP3196968B2 (en) | 1992-04-16 | 2001-08-06 | タイコエレクトロニクスアンプ株式会社 | Electrical connector |
DE29509313U1 (en) * | 1995-06-07 | 1995-08-10 | Siemens Ag | Arrangement for holding a spring element compressed into a substantially U-shaped shape at a predetermined location |
DE69622720T2 (en) * | 1996-11-04 | 2003-03-13 | Molex Inc | Electrical connector assembly with short circuit device |
DE19905043A1 (en) * | 1999-02-08 | 2000-08-10 | Delphi Tech Inc | Connectors |
DE19947042A1 (en) | 1999-09-30 | 2001-05-03 | Tyco Electronics Logistics Ag | Short circuit bridge |
DE10321420B3 (en) * | 2003-05-12 | 2005-02-10 | Yazaki Europe Ltd., Hemel Hempstead | Electrical cable connector with shorting bridge |
-
2005
- 2005-09-01 DE DE102005041472A patent/DE102005041472A1/en not_active Ceased
-
2006
- 2006-08-17 AT AT06017093T patent/ATE512488T1/en active
- 2006-08-17 EP EP06017093A patent/EP1760844B1/en active Active
- 2006-08-30 US US11/514,305 patent/US7497708B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8531990U1 (en) * | 1985-11-13 | 1986-01-16 | C.A. Weidmüller GmbH & Co, 4930 Detmold | Electrical double connector with short-circuit bridge |
EP0708500A1 (en) * | 1994-10-17 | 1996-04-24 | Compagnie Francaise De Cablage | Male electrical connector |
EP0721234A2 (en) * | 1995-01-09 | 1996-07-10 | General Motors Corporation | Connector assembly having double ended shorting clip |
WO2004052690A2 (en) * | 2002-12-11 | 2004-06-24 | Autoliv Asp, Inc. | Initiator assembly with integrated shorting element |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2779326A3 (en) * | 2013-03-14 | 2014-12-03 | Amphenol Corporation | Shunt for electrical connector |
US9293864B2 (en) | 2013-03-14 | 2016-03-22 | Amphenol Corporation | Shunt for electrical connector |
US9502825B2 (en) | 2013-03-14 | 2016-11-22 | Amphenol Corporation | Shunt for electrical connector |
Also Published As
Publication number | Publication date |
---|---|
US20070049084A1 (en) | 2007-03-01 |
US7497708B2 (en) | 2009-03-03 |
ATE512488T1 (en) | 2011-06-15 |
DE102005041472A1 (en) | 2007-03-08 |
EP1760844B1 (en) | 2011-06-08 |
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