EP1759097A1 - Apparatus for purifying exhaust gases of an internal combustion engine - Google Patents
Apparatus for purifying exhaust gases of an internal combustion engineInfo
- Publication number
- EP1759097A1 EP1759097A1 EP05767079A EP05767079A EP1759097A1 EP 1759097 A1 EP1759097 A1 EP 1759097A1 EP 05767079 A EP05767079 A EP 05767079A EP 05767079 A EP05767079 A EP 05767079A EP 1759097 A1 EP1759097 A1 EP 1759097A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- iron
- carrier material
- oxide
- catalytically active
- combustion engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/0231—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2250/00—Combinations of different methods of purification
- F01N2250/02—Combinations of different methods of purification filtering and catalytic conversion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2510/00—Surface coverings
- F01N2510/06—Surface coverings for exhaust purification, e.g. catalytic reaction
- F01N2510/065—Surface coverings for exhaust purification, e.g. catalytic reaction for reducing soot ignition temperature
Definitions
- the invention relates to a device for cleaning exhaust gases from an internal combustion engine.
- the invention further relates to an exhaust system for an internal combustion engine.
- a catalytic diesel soot filter which has a catalytically active coating made of metal-doped zeolite.
- the zeolite is preferably loaded with a metal from group IB, IIB, VB, VIB or VIIB of the periodic table or a combination thereof, preferably nickel, copper, manganese, vanadium, silver or a combination thereof.
- DE 37 31 889 AI describes a diesel soot particle filter which has a filter element as a carrier for a catalyst produced using at least one metal oxide.
- the carrier consists of a ceramic or metal foam body, the pore surfaces of which are continuously coated with one or more metal oxides from groups Ib, Vb, Vib, Vllb or the Fe group.
- this particle filter also does not yet have a satisfactory effectiveness with regard to NO x reduction.
- an additional reducing agent such as, for example, urea or a hydrocarbon
- urea or a hydrocarbon is often required in order to achieve the conversion of NO x , but this is associated with additional outlay and higher costs.
- an iron-containing material which is connected to the carrier material and is present on the surface thereof has a very good effect as a catalytically active substance with regard to the conversion of the exhaust gases. It was thus found that the composition of the catalytically active coating according to the invention enables nitrogen oxides to react with those in the exhaust gas Existing soot particles are excited, a reduction of NO x to N 2 , that is to say nitrogen formation, has already been determined at temperatures of approximately 220 ° C. and in the exhaust gas leaving the device there are almost no more harmful NO molecules, with a additional reducing agent can be dispensed with.
- the soot particles contained in the exhaust gas are held on the particle filter in a manner known per se and are thus prevented from leaving the exhaust pipe, in which the device according to the invention is preferably installed.
- the soot particles held on the pores of the particle filter serve to reduce the nitrogen oxides described above, so that the amount of soot increases far less than in the case of known particle filters and, accordingly, regeneration of the same is considerably less frequent.
- the catalytic coating with the iron-containing material also reduces the ignition temperature of the soot.
- the carrier material is an aluminosilicate or a silicon oxide, a very fine distribution of the iron-containing material present on the surface of the carrier material is achieved, as a result of which a considerable increase in the reactivity is achieved.
- a silicon oxide can be used as the carrier material, the structure of which is of the type MCM41 or MCM48. Good results with regard to the soot-NO x conversion were also achieved with this.
- Iron oxide is a very good oxidation catalyst for soot and is advantageously non-toxic.
- the iron-containing material consists of 100% iron oxide.
- the iron-containing material contains pure iron.
- the ferrous material consists of 100% pure iron.
- the precious metals platinum and especially palladium have proven to be particularly effective.
- An exhaust system for an internal combustion engine with an inventive device for cleaning exhaust gases is specified in claim 18.
- FIG. 1 shows an internal combustion engine with an exhaust pipe, in which a device according to the invention for cleaning the exhaust gas of the internal combustion engine is arranged;
- Fig. 2 is a schematic representation of the layer structure of a preferred embodiment of the invention.
- An internal combustion engine 1 is provided with an exhaust system 2, which has an exhaust line 2a, through which exhaust gases produced in the internal combustion engine 1 are discharged in a manner known per se.
- a device 3 for cleaning the exhaust gases of the internal combustion engine 1 is arranged in the exhaust gas line 2a and is described in more detail below.
- the internal combustion engine 1 is preferably an internal combustion engine operating on the diesel principle, the exhaust gas of which contains soot particles in addition to other pollutants.
- the device 3 has a particulate filter 4, shown in a highly schematic manner, which preferably consists of ceramic, such as silicon carbide, but which can also consist of aluminum oxide or another suitable material.
- the particle filter 4 in turn has a plurality of inlet channels 5 and outlet channels 6, which are mutually closed. It is therefore a two-way channel system. Alternatively, an open system with any channel shape and geometry would also be possible.
- the inlet channels 5 and the outlet channels 6 are separated from one another by respective walls 7 indicated by dashed lines, so that the exhaust gases have to flow through the walls 7 in order to get from the inlet channels 5 into the outlet channels 6 and in this way to leave the particle filter 4.
- the material of the walls 7 of the particle filter 4 is porous in a manner known per se, so that the gaseous exhaust gas components can flow through the walls 7, but the soot particles remain on them or are separated off.
- the particle filter 4 or the walls 7 forming the same is provided with a catalytically active coating 8 which contains a carrier material 9 and an iron-containing one which is connected to the carrier material 9 and is present on the surface thereof Has material 10.
- the support material 9 of the catalytically active coating 8 is connected by means of a "" binder 11, preferably silicon oxide, with the particulate filter.
- Aluminum oxide (A1 2 0 3 ), titanium oxide (Ti0 2 ), cerium oxide (Ce0 2 ), zirconium oxide can also be used as the binder 11, which on the one hand binds to the material of the particle filter 4 and on the other hand gives the catalytically active coating 8 sufficient hold (Zr0 2 ) or another suitable material can be used.
- Zr0 2 zirconium oxide
- the layer thicknesses shown in FIG. 2 are of course to be regarded as purely exemplary.
- the iron-containing material 10 can have iron oxide, in this connection it is also possible for the iron-containing material 10 to consist of 100% iron oxide. Alternatively, it is also possible for the iron-containing material to have 10 pure iron or to consist of 100% pure iron. Furthermore, a mixture of iron oxide and pure iron is also possible to form the iron-containing material 10.
- titanium, vanadium, chromium, manganese, cobalt, nickel, copper, Zinc, zirconium, niobium, tungsten and / or rhenium can be contained in the iron-containing material 10, iron oxide or pure iron always being the largest constituent of the iron-containing material 10.
- the ion exchange method known per se can be used to connect the iron-containing material 7 to the carrier material 9, but it is also possible to connect the carrier material 9 to the iron-containing material 10 by means of a coating method.
- the catalytically active coating 8 has a noble metal 12, which in the case shown is applied to the catalytically active coating 8 as an additional layer. In a manner not shown, it is also possible to distribute the noble metal 12 in the catalytically active coating 8. Palladium or platinum is preferably used as the noble metal 12, but the use of ruthenium, rhodium, silver, osmium, iridium or gold could also be provided.
- the noble metal 12 can be present as an oxide or as a pure element.
- the carrier material 9 preferably consists of an amorphous or crystalline aluminosilicate, for example of a ⁇ -zeolite, a type Y zeolite or a type ZSM5 zeolite.
- This porous carrier material 9, which has a very large surface, is modified with the iron-containing material 10, so that the iron-containing material 10 is finely distributed over at least approximately the entire surface of the carrier material 9.
- a crystalline ß- Zeolite have proven to be particularly suitable, in particular because it does not decompose even after a long period in which it is exposed to the exhaust gas, and in particular with the iron-containing material 10 causes the catalytically active coating 8 to have an extremely good effect.
- amorphous silicon oxide (SiO 2 ) for the carrier material 9, the framework structure of which can be of the MCM41 type, for example.
- the device 3 works as follows: The soot particles contained in the exhaust gas settle on the particle filter 4 and reduce the N0 2 and NO molecules contained in the exhaust gas to N 2 molecules by the action of the catalytically active coating 8, whereby at the same time the carbon that essentially forms the soot particles is oxidized to C0 2 .
- the following reaction equations or at least one of them apply:
- the exhaust gas leaving the device 3 contains only a considerably reduced amount of NO x molecules and essentially only N 2 molecules, and that at the same time the soot particles are separated on the particle filter 4 and then by NO and NO 2 be oxidized. Due to the action of the iron-containing material 7 in the catalytically active coating 8, the reactions described already take place at temperatures of approximately 220 ° C., so that it is not necessary, particularly the device 3 to be arranged close to the internal combustion engine 1 or to introduce additional reducing agents into the exhaust line 2a. It is thus possible to remove the two pollutants NO x and soot from the exhaust gas of the internal combustion engine 1 by means of a single device 3.
- the device 3 can be preceded by an additional, commercially available oxidation catalyst 13, for example based on platinum and / or palladium, in order to generate the more reactive NO 2 from the NO present in the exhaust gas .
- an additional, commercially available oxidation catalyst 13 for example based on platinum and / or palladium, in order to generate the more reactive NO 2 from the NO present in the exhaust gas .
- Another task of the oxidation catalytic converter 13 can be to oxidize hydrocarbons and CO. Since hydrocarbons in particular could be stored in the zeolite, the risk of deactivation of the zeolite is avoided in this way.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catalysts (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004028276A DE102004028276B4 (en) | 2004-06-11 | 2004-06-11 | Device for cleaning exhaust gases of an internal combustion engine |
PCT/EP2005/006219 WO2005121514A1 (en) | 2004-06-11 | 2005-06-09 | Apparatus for purifying exhaust gases of an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1759097A1 true EP1759097A1 (en) | 2007-03-07 |
EP1759097B1 EP1759097B1 (en) | 2008-10-15 |
Family
ID=34972921
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05767079A Not-in-force EP1759097B1 (en) | 2004-06-11 | 2005-06-09 | Apparatus for purifying exhaust gases of an internal combustion engine |
Country Status (7)
Country | Link |
---|---|
US (1) | US20080034741A1 (en) |
EP (1) | EP1759097B1 (en) |
CN (1) | CN101184909B (en) |
AT (1) | ATE411450T1 (en) |
DE (2) | DE102004028276B4 (en) |
ES (1) | ES2312002T3 (en) |
WO (1) | WO2005121514A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2943927B1 (en) * | 2009-04-02 | 2012-03-30 | Peugeot Citroen Automobiles Sa | PARTICLE FILTER FOR INTERNAL COMBUSTION ENGINE |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4711870A (en) * | 1985-04-27 | 1987-12-08 | Bridgestone Corporation | Exhaust gas purifying catalyst |
DE8518123U1 (en) * | 1985-06-21 | 1988-01-07 | MOC-Danner GmbH, 7403 Ammerbuch | Filter bodies for filtering and/or catalytic treatment of gases or liquids |
DE3716446A1 (en) * | 1987-05-16 | 1988-12-01 | Dornier System Gmbh | CATALYTIC DIESEL RUSSIA FILTER |
DE3731889A1 (en) * | 1987-09-01 | 1989-06-29 | Mototech Motoren Umweltschutz | Diesel soot particle filter and process for the production thereof |
DE3731899A1 (en) * | 1987-09-23 | 1989-04-27 | Klaus Prof Mangold | Process for separating off nitrogen oxides from exhaust gases of furnaces |
US4902487A (en) * | 1988-05-13 | 1990-02-20 | Johnson Matthey, Inc. | Treatment of diesel exhaust gases |
JP3098083B2 (en) * | 1991-12-26 | 2000-10-10 | マツダ株式会社 | Exhaust gas purification catalyst |
DE4221451C2 (en) * | 1992-06-30 | 1996-02-29 | Werner Prof Dr Weisweiler | Process and device for catalyzed denitrification of the exhaust gases from diesel engines and lean gasoline engines |
EP0600442A1 (en) * | 1992-11-30 | 1994-06-08 | Nippon Shokubai Co., Ltd. | Catalyst for purification of Diesel engine exhaust gas |
EP0761289A3 (en) * | 1995-09-08 | 1997-05-02 | Riken Kk | Exhaust gas cleaner and method for cleaning exhaust gas |
US6013599A (en) * | 1998-07-15 | 2000-01-11 | Redem Corporation | Self-regenerating diesel exhaust particulate filter and material |
EP1165946B1 (en) * | 1998-11-13 | 2005-10-12 | Engelhard Corporation | Catalyst and method for reducing exhaust gas emissions |
US6333016B1 (en) * | 1999-06-02 | 2001-12-25 | The Board Of Regents Of The University Of Oklahoma | Method of producing carbon nanotubes |
MXPA02006264A (en) * | 1999-12-23 | 2003-01-28 | Dow Global Technologies Inc | Catalytic devices. |
DE10001539B4 (en) * | 2000-01-14 | 2006-01-19 | Uhde Gmbh | Process for the removal of NOx and N2O |
US7052532B1 (en) * | 2000-03-09 | 2006-05-30 | 3M Innovative Properties Company | High temperature nanofilter, system and method |
JP4703818B2 (en) * | 2000-06-20 | 2011-06-15 | 株式会社アイシーティー | Exhaust gas purification catalyst and exhaust gas purification method |
US6826906B2 (en) * | 2000-08-15 | 2004-12-07 | Engelhard Corporation | Exhaust system for enhanced reduction of nitrogen oxides and particulates from diesel engines |
US20020172633A1 (en) * | 2001-03-06 | 2002-11-21 | Koermer Gerald S. | Vehicular atmosphere cleansing system |
JP2003135976A (en) * | 2001-11-05 | 2003-05-13 | Denso Corp | Catalyst for automobile |
RU2362613C2 (en) * | 2003-04-17 | 2009-07-27 | Джонсон Мэттей Паблик Лимитед Компани | Exhaust system for internal combustion engine, internal combustion engine and transport vehicle on its basis |
US7506504B2 (en) * | 2005-12-21 | 2009-03-24 | Basf Catalysts Llc | DOC and particulate control system for diesel engines |
-
2004
- 2004-06-11 DE DE102004028276A patent/DE102004028276B4/en not_active Expired - Fee Related
-
2005
- 2005-06-09 AT AT05767079T patent/ATE411450T1/en not_active IP Right Cessation
- 2005-06-09 CN CN2005800189686A patent/CN101184909B/en not_active Expired - Fee Related
- 2005-06-09 EP EP05767079A patent/EP1759097B1/en not_active Not-in-force
- 2005-06-09 DE DE502005005700T patent/DE502005005700D1/en active Active
- 2005-06-09 ES ES05767079T patent/ES2312002T3/en active Active
- 2005-06-09 WO PCT/EP2005/006219 patent/WO2005121514A1/en active Application Filing
- 2005-06-09 US US11/629,251 patent/US20080034741A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2005121514A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN101184909A (en) | 2008-05-21 |
ATE411450T1 (en) | 2008-10-15 |
EP1759097B1 (en) | 2008-10-15 |
DE502005005700D1 (en) | 2008-11-27 |
US20080034741A1 (en) | 2008-02-14 |
WO2005121514A1 (en) | 2005-12-22 |
DE102004028276B4 (en) | 2008-08-21 |
CN101184909B (en) | 2010-06-23 |
ES2312002T3 (en) | 2009-02-16 |
DE102004028276A1 (en) | 2006-01-05 |
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