EP1748915A2 - Helical pretensioner - Google Patents
Helical pretensionerInfo
- Publication number
- EP1748915A2 EP1748915A2 EP05722521A EP05722521A EP1748915A2 EP 1748915 A2 EP1748915 A2 EP 1748915A2 EP 05722521 A EP05722521 A EP 05722521A EP 05722521 A EP05722521 A EP 05722521A EP 1748915 A2 EP1748915 A2 EP 1748915A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- motion transmission
- transmission elements
- pretensioner
- ones
- movable member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000033001 locomotion Effects 0.000 claims abstract description 114
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 230000004913 activation Effects 0.000 claims abstract description 24
- 238000004804 winding Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 83
- 239000007789 gas Substances 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 15
- 239000012530 fluid Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 abstract description 12
- 238000013461 design Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/46—Reels with means to tension the belt in an emergency by forced winding up
- B60R22/4628—Reels with means to tension the belt in an emergency by forced winding up characterised by fluid actuators, e.g. pyrotechnic gas generators
- B60R22/4633—Linear actuators, e.g. comprising a piston moving along reel axis and rotating along its own axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/46—Reels with means to tension the belt in an emergency by forced winding up
- B60R22/4628—Reels with means to tension the belt in an emergency by forced winding up characterised by fluid actuators, e.g. pyrotechnic gas generators
- B60R22/4633—Linear actuators, e.g. comprising a piston moving along reel axis and rotating along its own axis
- B60R2022/4638—Linear actuators, e.g. comprising a piston moving along reel axis and rotating along its own axis comprising a piston moving along or in parallel to the reel axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/46—Reels with means to tension the belt in an emergency by forced winding up
- B60R2022/468—Reels with means to tension the belt in an emergency by forced winding up characterised by clutching means between actuator and belt reel
Definitions
- the present invention relates to seatbelt systems and, more particularly, to a pretensioner for a seatbelt system.
- Seatbelt pretensioners remove slack from a safety belt in the event of a collision in order to minimize forward movement of the passenger.
- Many existing pretensioner designs are used in conjunction with a conventional seatbelt retractor, and utilize a clutch assembly for coupling the pretensioner to the retractor in the event of a collision, to enable pretensioning of the seatbelt.
- clutch assemblies add to the expense and complexity of the seatbelt system.
- Clutch assemblies also add to the space occupied by the seatbelt system.
- the present invention provides advantages over known pretensioner designs, which typically utilize a pretensioning mechanism situated outside of the retractor frame. By locating the pretensioning mechanism inside the retractor spool, the size of the pretensioner/retractor assembly can be reduced compared to known designs. In addition, in the design disclosed herein, a clutch assembly is not required to couple the pretensioner and the retractor spool.
- the present invention provides a seat belt pretensioner mechanism for use with a seatbelt retractor.
- the retractor has a spool configured for winding a seatbelt webbing thereon.
- the pretensioner mechanism is housed inside the retractor spool.
- the pretensioner mechanism includes a movable actuator member slidably coupled to the retractor spool, and a stationary member secured to the retractor along a path of slidable movement of the movable member.
- a first plurality and a second plurality of engageable motion transmission elements are provided for operatively interengaging the spool, the movable member, and the stationary member.
- First ones of the first plurality of motion transmission elements extend along a portion of me spool, and second ones of the first plurality of motion transmission elements extend along a first portion of the movable member.
- the second ones of the first plurality of motion transmission elements are configured for operative engagement with the first ones of the first plurality of motion transmission elements.
- First ones of the second plurality of motion transmission elements extending along a second portion of the movable member, and second ones of the second plurality of motion transmission elements extending along a portion of the stationary member.
- the second ones of the second plurality of motion transmission elements are configured for sliding engagement with the first ones of the second plurality of motion transmission elements.
- At least one plurality of the first and second pluralities of motion transmission elements has a helical configuration for producing relative rotation between first ones and second ones of the at least one plurality of motion transmission elements upon sliding engagement therebetween.
- Activation of the pretensioner produces a sliding movement of the movable member, thereby producing simultaneous sliding engagement between the first ones and the second ones of the first plurality of motion transmission elements and sliding engagement between the first ones and the second ones of the second plurality of motion transmission elements.
- Simultaneous sliding engagement of the first plurality of motion transmission elements and sliding engagement of the second plurality of motion transmission elements produce a rotation of the spool with respect to the stationary member, thereby pretensioning a seatbelt webbing wound on the spool.
- the present invention provides advantages over known pretensioner designs, which typically utilize a pretensioning mechanism situated outside of the retractor frame. By locating the pretensioning mechanism inside the retractor spool, the size of the pretensioner/retractor assembly can be reduced compared to known designs. In addition, in the design disclosed herein, a clutch assembly is not required to couple the pretensioner and the retractor spool.
- FIG. 1 is a cross-sectional side view of a first embodiment of a pretensioner mechanism in accordance with the present invention
- FIG. 2 is a cross-sectional side view of the pretensioner mechanism shown in FIG. 1 showing the pretensioner mechanism in a partially deployed state
- FIG. 3 is a cross-sectional side view of the pretensioner mechanism shown in FIG. 1 showing the pretensioner mechanism in a fully deployed state
- FIG.4 is a schematic representation of an exemplary vehicle occupant restraint system incorporating a pretensioner mechanism in accordance with the present invention.
- Pretensioner mechanism 10 is designed for use with (or incorporation into) a conventional seatbelt retractor 11 having a retractor frame 12, adapted to mount in a vehicle, and a rotatable spool 16, around which conventional seatbelt webbing (not shown) may be wrapped. All the component parts of retractor 10 are manufactured from known materials and by known processes.
- Pretensioner mechanism 10 includes a movable actuator member 22 slidably coupled to spool 16, and a stationary member 20 secured to retractor 11 along a path of slidable movement of actuator 22 (In a direction indicated by arrow "A").
- Spool 16 has an end of the seatbelt secured thereto and preferably rotates freely relative to retractor frame 12 at two bearing points 31a and 31b, allowing the seatbelt to be alternately wrapped and unwrapped as needed.
- bearing point 31a comprises a cylindrical extension 18 on spool 16 that rotates in retractor frame 12
- bearing point 31b preferably comprises a portion of spool 16 that rotates about a stationary member 20, which is fixed relative to retractor frame 12.
- Spool 16 has a substantially cylindrical sidewall 16a and an endwall 16b. Sidewall 16a and endwall 16b defined an interior cavity 16c of the spool.
- actuator 22 includes a wall 22a defining an interior cavity 40.
- Actuator 22 further includes an aperture 22c formed therein to enable communication between actuator cavity 22b and an exterior of the actuator.
- Actuator 22 also includes one or more pressure surfaces 37 along a side of the actuator residing within interior cavity 22b.
- Actuator 22 is slidably received within spool interior cavity 16c 16 and is preferably substantially cylindrical and substantially coaxial with spool 16.
- Actuator 22 may be formed from steel, aluminum, metal alloys, plastic, and/or other known materials.
- a substantially fluid-tight sealed journal 42 (for example, utilizing an 0-ring) is formed at aperture 22c to permit rotation of actuator 22 about a shaft portion 20a of stationary member 20 and to prevent fluid leakage at the interface between shaft portion 20a and actuator 22. .
- stationary member 20 is secured to retractor frame 12 along a path of slidable movement of actuator 22.
- Stationary member 20 includes a longitudinal, cylindrical shaft portion 20a extending through actuator aperture 22c, and a flange 33 extending outwardly from shaft portion 20a. Shaft portion 20a abuts actuator seal 42 where the shaft portion extends through aperture 22c. Shaft portion 20a and flange 33 are substantially cylindrical and substantially coaxial with spool 16. In the first embodiment, flange 33 is positioned within actuator cavity 40. A plurality of apertures 35 are preferably formed in flange 33 such that a fluid communication is enabled between actuator interior cavity 40 and actuator pressure surface(s) 37.
- a passage 21 extends through shaft portion 20a to enable fluid communication between actuator cavity 40 and an igniter 17, described in further detail below.
- actuator 22 slides along shaft portion 20a in a direction indicated by arrow A.
- Shaft portion 20a may be formed from steel, aluminum, metal alloys, plastic, and/or other known materials, using know processes, such as roll-forming or extrusion.
- Flange 22 may also be made from the same materials as shaft portion 20a by known processes, such as stamping, cutting, piercing, or injection molding.
- the present invention provides an actuator which converts a translational, or sliding, motion of the actuator into a rotary motion of a seatbelt retractor spool, for use in pretensioning the seatbelt.
- the engageable motion transmission elements comprise a series of helical splines 23 extending along an interior surface of spool sidewall 16a, and a complementary set of helical splines 25 extending along an exterior surface of actuator wall 22a.
- another series of helical splines 29 extend extending along an interior surface of actuator wall 22a, and a complementary set of helical splines 28 extend along a periphery of stationary member flange 33.
- splines 23 along spool 16 and complementary splines 25 along actuator wall 22a are configured so that sliding engagement between splines 23 and 25 produces a rotation of splines 23 (and, thus, a corresponding rotation of spool 16) relative to splines 25.
- splines 29 along actuator wall 22a and complementary splines 28 along flange 33 are configured so that sliding engagement between the splines 28 and 29 produces a rotation of splines 29 (and, thus, a corresponding rotation of actuator 20) relative to splines 28.
- Sliding engagement between the respective sets of splines is provided by movement of actuator 22 in the direction indicated by arrow A.
- splines 29 along actuator wall 22a slidingly engage splines 28 along flange 33, thereby producing the desired relative rotational motion of actuator 22.
- splines 25 along actuator wall 22a slidingly engage splines 23 along spool 16, thereby producing the desired relative rotational motion of spool 16.
- the principles used herein are similar to those used in the construction and operation of helical rotary actuator devices manufactured, for example, by Helac Corporation, Enumclaw, Wash.
- one or more of groups of helical splines 23, 25, 28, 29 described above may be replaced with other types of motion transmission elements designed for complementary interengagement.
- helical splines may be replaced with appropriately positioned helical gear teeth (not shown) adapted for operative engagement with the helical splines or other helical gear teeth.
- either a first plurality 23, 25 or a second plurality 28, 29 of motion transmission elements may comprise an interengageable series of straight (rather than helical) splines or straight gear teeth formed along the respective component surfaces of pretensioner 10.
- any system of complementary interengaging motion transmission elements used in the present invention should provide the desired rotational motion of spool 16 during sliding contact produced by motion of actuator 22.
- At least one plurality of a first plurality 23, 25 of motion transmission elements and a second plurality 28, 29 of motion transmission elements should have a helical configuration, which provides a relative rotation between the pretensioner components to which the motion transmission elements are attached, as previously described.
- a first plurality 23, 25 of motion transmission elements may comprise a complementary engageable set of helical splines, while a second plurality 28, 29 of motion transmission elements comprises a complementary engageable set of straight splines,
- splines 29 inside actuator 22 are engaged with splines 28 spaced along flange 33, while splines 25 on the outside of actuator 22 are separated by a gap and are thus disengaged from splines 23 along spool wall 22a.
- engagement between splines 23 and splines 25 is induced by translational motion of actuator 22 upon activation of the pretensioner.
- motion of actuator 22 is produced by expanding gases resulting from combustion of a gas generant composition.
- an initiator assembly 14 is mounted to retractor frame 12 and comprises an igniter mount 17 and an igniter 15 secured within the igniter mount.
- a quantity of a gas generant composition (not shown) is positioned in actuator cavity 40, and is ignitable with igniter 15 when pretensioning of the associated seatbelt is desired.
- Gas generants useful in conjunction with the present invention are gas generants well known to those of ordinary skill in the art. For examples, see U.S. Pat. Nos. 5,035,757, 5,460,668, 5,756,929, and 5,872,329, each herein incorporated by reference.
- the gas generant composition may be positioned at other locations (for example, inside stationary member shaft portion 20a, or inside initiator assembly 14.)
- Igniter 15 is coupled to pretensioner mechanism 10 so as to enable fluid communication between the igniter and the gas generant composition upon activation of the pretensioner.
- igniter 15 is positioned proximate an end of passage 21 formed in stationary member shaft portion 20a.
- Igniter 15 may be any suitable igniter, one example of which is disclosed in U.S. Patent No. 6,009,809.
- Igniter 15 preferably contains (or is positioned proximate) a relatively small pyrotechnic charge or booster material (not shown), many of which are known in the art. Igniter 15 may be coupled to the pretensioner mechanism in any one of several alternative ways. For example, igniter 15 may be positioned at the opposite side of actuator 22 from the presently disclosed design, or the igniter may be positioned within actuator cavity 40 proximate the gas generant composition.
- FIGS. 2 and 3 show actuator 22 in partially and fully deployed states, respectively. Referring to FIGS.
- a signal from a crash sensor (not shown) is conveyed to igniter 15, thereby activating the igniter and preferably igniting a booster charge positioned therein.
- a flame front resulting from activation of the booster charge traverses passage 21, and preferably ignites the gas generant material positioned in actuator cavity 40. Ignition of the gas generant preferably rapidly creates an expanding gas in actuator cavity 40.
- the pressure in cavity 40 thus increases relatively quickly, and expanding gases flow through flange apertures 35 to impinge upon pressure surface(s) 37 of actuator 22, providing an axial driving force on actuator 22. This drives actuator 22 in the direction indicated by arrow A.
- the relative helical curvatures of splines 25, 23 and/or splines 28, 29 can be adjusted to provide for relatively more or less rotation of spool over a given time period, thus producing a more or less vigorous retraction of the seatbelt.
- the size of gap 27 separating splines 28 and 29 and/or the size of any gap separating splines 23 and 25 may be adjusted to control the distance traveled by actuator 22 prior to sliding engagement of the splines. This may be used to control the amount of relative rotation of spool 16.
- the quantity and types of gas generant placed in chamber 40 can be adjusted to provide for greater or lesser force driving actuator 22, thereby affecting the speed with which the seatbelt is pretensioned.
- pretensioner 10 After pretensioner 10 is activated, and actuator 22 driven along shaft portion 20a until the actuator rests against an inside end 42 of spool 16, wherein the actuator 22 is preferably locked against rotation by any of several means (for example, using residual internal pressure in cavity 40, friction among the various splines, or by a mechanical detent feature such as are known in the art.)
- a force exerted on the seatbelt will be transmitted from spool 16 to stationary member 20 via the engaged splines.
- Shaft portion 20a may angularly deflect to absorb the applied force and will aid in controlling the maximum seatbelt force on the vehicle occupant as the webbing pays out.
- Safety belt assembly 150 includes a safety belt housing 152 and a safety belt 100 extending from housing 152.
- a safety belt retractor 11 (for example, a spring-loaded mechanism) may be coupled to an end portion 153 of the belt.
- Safety belt pretensioner mechanism in accordance with the present invention may be coupled to belt retractor 11 to actuate the retractor mechanism in the event of a collision.
- Typical seat belt retractor mechanisms which may be used in conjunction with the pretensioner mechanism embodiments of the present invention are described in U.S. Pat. Nos. 5,743,480, 5,553,803, 5,667,161, and 4,597,546, incorporated herein by reference.
- Safety belt system 150 may include (or be in operative communication with) a crash event sensor 158 (for example, an inertia sensor or an accelerometer) communicating with a known crash sensor algorithm that signals actuation of the belt pretensioner via, for example, activation of an associated igniter (not shown).
- a crash event sensor 158 for example, an inertia sensor or an accelerometer
- FIG. 4 shows a schematic diagram of one exemplary embodiment of such a restraint system.
- Airbag system 200 includes at least one airbag 202 and an inflator 204 coupled to airbag 202 so as to enable fluid communication with an interior of the airbag.
- Inflator 204 contains a combustible gas generant composition (not shown) for generating inflation gas for inflating airbag 202, and at least one igniter (not shown) for igniting the gas generant composition in the inflator.
- a combustible gas generant composition for generating inflation gas for inflating airbag 202
- at least one igniter for igniting the gas generant composition in the inflator.
- inflators which may be incorporated into airbag system 200 are described in U.S. Patent Nos. 6,752,421, 5,806,888, and 6,341,799, all incorporated herein by reference.
- Airbag system 200 may also include (or be in communication with) a crash event sensor 210 including a known crash sensor algorithm that signals actuation of airbag system 200 via, for example, activation of airbag inflator 204 in the event of a collision.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automotive Seat Belt Assembly (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US53778304P | 2004-01-20 | 2004-01-20 | |
| US11/039,525 US7288029B1 (en) | 2005-01-19 | 2005-01-19 | Propshaft with crash-worthiness |
| PCT/US2005/002245 WO2005070002A2 (en) | 2004-01-20 | 2005-01-20 | Helical pretensioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1748915A2 true EP1748915A2 (en) | 2007-02-07 |
Family
ID=34810532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05722521A Withdrawn EP1748915A2 (en) | 2004-01-20 | 2005-01-20 | Helical pretensioner |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1748915A2 (en) |
| JP (1) | JP2007528818A (en) |
| WO (1) | WO2005070002A2 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3219288A (en) * | 1963-05-17 | 1965-11-23 | Rocket Power Inc | Ballistically actuated device for winding in an elongated flexible element |
| US5924640A (en) * | 1995-02-16 | 1999-07-20 | Royal Ordnance Public Limited Company | Vehicle occupant restraint system |
| WO1997013660A1 (en) * | 1995-10-12 | 1997-04-17 | Alliedsignal Inc. | Spiral tube compact pretensioner and retractor |
| JP4721387B2 (en) * | 2000-12-08 | 2011-07-13 | タカタ株式会社 | Seat belt retractor |
-
2005
- 2005-01-20 WO PCT/US2005/002245 patent/WO2005070002A2/en not_active Ceased
- 2005-01-20 JP JP2006549709A patent/JP2007528818A/en active Pending
- 2005-01-20 EP EP05722521A patent/EP1748915A2/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005070002A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2005070002A3 (en) | 2008-10-30 |
| JP2007528818A (en) | 2007-10-18 |
| WO2005070002A2 (en) | 2005-08-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17P | Request for examination filed |
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| DAX | Request for extension of the european patent (deleted) | ||
| RBV | Designated contracting states (corrected) |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| 18D | Application deemed to be withdrawn |
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