EP1747920B2 - Vehicle Heater with PTC-Element - Google Patents

Vehicle Heater with PTC-Element Download PDF

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Publication number
EP1747920B2
EP1747920B2 EP05291602.0A EP05291602A EP1747920B2 EP 1747920 B2 EP1747920 B2 EP 1747920B2 EP 05291602 A EP05291602 A EP 05291602A EP 1747920 B2 EP1747920 B2 EP 1747920B2
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EP
European Patent Office
Prior art keywords
control device
heating system
heating
ptc
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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EP05291602.0A
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German (de)
French (fr)
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EP1747920A1 (en
EP1747920B1 (en
Inventor
Michel Brun
Geoffrey Denny
Gerard Eckerlen
Erwan Gogmos
Pascal Miss
Mathieu Mougey
Nicolas Robin
Christophe Schmittheisler
Stéphane Weingaertner
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Mahle Behr France Rouffach SAS
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Mahle Behr France Rouffach SAS
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Application filed by Mahle Behr France Rouffach SAS filed Critical Mahle Behr France Rouffach SAS
Priority to EP05291602.0A priority Critical patent/EP1747920B2/en
Priority to DE502005005264T priority patent/DE502005005264D1/en
Priority to PCT/EP2006/006497 priority patent/WO2007012382A1/en
Priority to US11/996,548 priority patent/US20080203077A1/en
Publication of EP1747920A1 publication Critical patent/EP1747920A1/en
Application granted granted Critical
Publication of EP1747920B1 publication Critical patent/EP1747920B1/en
Publication of EP1747920B2 publication Critical patent/EP1747920B2/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00—Heating, cooling or ventilating [HVAC] devices
    • B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
    • B60H1/2225—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters arrangements of electric heaters for heating air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00—Heating, cooling or ventilating [HVAC] devices
    • B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
    • B60H2001/003—Component temperature regulation using an air flow
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00—Heating, cooling or ventilating [HVAC] devices
    • B60H1/00507—Details, e.g. mounting arrangements, desaeration devices
    • B60H2001/00614—Cooling of electronic units in air stream

Definitions

  • the invention relates to a heating arrangement with a PTC element, in particular for a motor vehicle, according to the preamble of claim 1.
  • An electric heater which comprises an electrical heating device, in particular a PTC heating device, and an electrical control device arranged thereon for controlling the heating current supplied to the heating device.
  • an electrical heating device in particular a PTC heating device
  • an electrical control device arranged thereon for controlling the heating current supplied to the heating device.
  • cooling devices are provided on the control device, which are arranged in the flow of air to be heated.
  • the electronic control for the heating current is housed in a housing, wherein the housing cooling means are provided in the form of cooling fins or cooling fins, which emanate from a ribbed bottom.
  • the control device and the heating device are arranged transversely to the flow of the air to be heated at a distance from each other and the cooling fins are in the space of the control device and the heater.
  • the DE 101 02 671 C2 discloses an electric heater for a motor vehicle having one or more heating elements, a control circuit for controlling the power output from the heating elements, the control circuit comprising one or more power semiconductors arranged on a circuit board.
  • the circuit board is on its side facing away from the power semiconductors (underside) cohesively connected to a metal plate, which is intended to be at ground potential.
  • the metal plate is electrically insulated from conductor tracks, which are located on the underside of the circuit board and are intended to carry a voltage with respect to the ground potential.
  • the control circuit is arranged in a housing, wherein one or more heat sinks are provided outside the housing and a heat-conducting connection connects the metal plate arranged in the housing and the heat sink.
  • a heating arrangement in particular for a motor vehicle, is provided, with at least one PTC element and a housing, in which the PTC element is arranged and through which the air to be heated flows, and with a heating control device, which is at least partially disposed in the housing is and has at least one heat sink, wherein the heating control device is combined with at least one accessory control device and formed as a unit.
  • the heating control device is combined with at least one accessory control device and formed as a unit.
  • At least one accessory control device is a fan control device. But it is also to think of other accessories, especially those associated with air conditioning and / or Heilverteilfunktionen, such as distribution flaps, air vents, etc ..
  • a common data bus system is preferably provided. This is preferably a CAN (Controller Area Network) or LIN (Local Interconnect Network) bus system.
  • the data bus system is preferably also arranged in the housing, so that there are short ways for the signal and data transmission.
  • the heating control device is preferably connected directly to the PTC element, so that an additional wiring can be omitted, whereby the assembly can be simplified and the manufacturing costs can be reduced.
  • At least one heat sink of the heating control device and / or the accessory control device (s) protrudes into the air duct for the air to be heated is preferably arranged in the air flow of the air to be heated, and is particularly preferably - viewed in the air flow direction - arranged in front of the PTC element.
  • the air to be heated is still cold, i.
  • the cooling performance is best and the electronics can be protected against overheating.
  • At least one interface is provided for at least one sensor device, preferably for a temperature sensor.
  • the temperature sensor is preferably in the vicinity of the auxiliary heater, i. the PTC elements arranged.
  • At least one bus interface is provided, via which the heating and auxiliary device control devices receive information from the operating device and vehicle, such as, for example, desired Temperature, desired fan power, available electrical power, so that a control of the auxiliary heater and the auxiliary device, such as the blower is possible.
  • the bus interface can also be used to transfer the registered sensor data to other locations.
  • the heating arrangement preferably comprises a plurality of PTC elements which can be controlled individually and / or in groups of at least two PTC elements. This allows a needs-based control of the temperature. Furthermore, in the case of a defect in a heating system, it can be switched off so that the entire heating system does not necessarily have to be replaced immediately, but heating with the help of the remaining heating circuits is still possible.
  • the heating control device and the auxiliary device control device are preferably integrated into a housing wall or form part of the housing wall, wherein at least the heat sinks connected to the power electronics are arranged on the inside of the housing, ie in the region of the air flow to be heated.
  • corrugated fins are provided. This is possibly also possible in connection with the heat sinks.
  • the heating arrangement preferably has at least one PTC element with an operating temperature of 80 ° C to 120 ° C, so that the risk of overheating, even in the field of power electronics, can be minimized.
  • the heater assembly is arranged as a decentralized heater outside of the air conditioner, for example in corresponding air ducts in the A-pillar, B-pillar, C-pillar or in a door, however, an arrangement in the air conditioner is also possible.
  • a PTC heating arrangement 1 with several PTC elements and associated corrugated fins in Fig. 1 Schematically represented and designated by the reference numeral 2, the PTC elements are presently glued between two contact plates, in this case by means of a two-component silicone adhesive, and on the outside of corrugated fins are arranged to increase the heat-transmitting surface, which also by means of a two-component silicone adhesive are glued.
  • the plurality of PTC elements with contact plates and corrugated ribs forms a Zuheizernetz, hereinafter also referred to as a heater.
  • the control device for the PTC elements which is referred to below as the heating control device 3, is in this case essentially formed as in the DE 197 38 318 A1 disclosed.
  • the heating control device 3 has a control logic (in the present case a PWM (Pulse Width Modulation) control) and power electronics.
  • the PTC elements or PTC element groups can be switched separately via the individual electronic power electronic switches.
  • Each PTC element or each PTC element group is preferably assigned an electronic switch, in each case a transistor in the present case.
  • the control logic which includes an algorithm for controlling the individual PTC elements or PTC element groups, may be integrated in the heating control device 3 so that the control logic and power electronics form a unit, as shown in the drawing.
  • All signal inputs required for the control of the heating power are in the present case supplied via a data bus system 4, for example a fieldbus interface such as in particular CAN or LIN. If necessary, sensor data can also be sent via the data bus. Of course, the supply via any analog or digital interface, such as, for example, a serial interface is possible.
  • a bus interface S1 which also serves as an output, and an input S2 from a temperature sensor (not shown) are provided as signal inputs for the data bus system 4.
  • the interfaces for the heating control and the blower control are in Fig. 2 denoted S3 or S4.
  • blower control device 5 In contrast to DE 197 38 318 A1 In addition to the heating control device 3, a control device for the blower, hereinafter referred to as blower control device 5, is provided, which is arranged adjacent to the heating control device 3, the control being effected via the same data bus system 4.
  • heat sinks 6 are arranged both on the heating control device 3 and the blower control device 5, which protrude into the air flow to be heated, being seen in the normal air flow direction in front of the PTC elements and Corrugated ribs are arranged.
  • the heat sink 6 consist of a good thermal conductivity material, in particular of metal and are arranged as possible on or adjacent to the heat-emitting components.
  • the data bus 4 the heating control device 3 and the blower control device 5 is formed integrated in the housing wall, wherein an integrated power supply, in Fig. 2 is indicated by + and -, is provided.
  • the electrical contacting takes place here via plug, but also a soldering of cables or any other electrical contacting is possible.
  • the heating arrangement 1 is integrated as a decentralized additional heating outside of the air conditioner in a running in the A-pillar air duct.
  • PTC elements are selected according to a second, not shown in the drawing embodiment, which have an operating temperature of between 80 ° C and 120 ° C, in contrast to the conventional PTC elements used in the first embodiment with a surface temperature of 130 ° C to 165 ° C. Otherwise, the structure corresponds to that of the first embodiment.
  • Such protection may also be achieved by the use of a regulator which, when a certain temperature is reached in the vicinity of the heater assembly, reduces power or at times shuts off power completely.

Description

Die Erfindung betrifft eine Heizungsanordnung mit einem PTC-Element, insbesondere für ein Kraftfahrzeug, gemäß dem Oberbegriff des Anspruchs 1. The invention relates to a heating arrangement with a PTC element, in particular for a motor vehicle, according to the preamble of claim 1.

Aus der US 6 285 004 ist eine Heizungsanordnung, die der Oberbegriff des Anspruchs 1 offenbart.From the US 6,285,004 is a heating arrangement, which discloses the preamble of claim 1.

Aus der DE 102 34 470 A1 ist eine elektrische Heizung bekannt, die eine elektrische Heizeinrichtung, insbesondere eine PTC-Heizeinrichtung, und eine daran angeordnete elektrische Steuereinrichtung zum Steuern des der Heizeinrichtung gelieferten Heizstromes umfasst. Um die in der elektronischen Steuereinrichtung erzeugte Verlustwärme abzuführen, sind an der Steuereinrichtung Kühleinrichtungen vorgesehen, die im Strom der zu erwärmenden Luft angeordnet sind. Die elektronische Steuerung für den Heizstrom ist in einem Gehäuse untergebracht, wobei am Gehäuse Kühleinrichtungen in Form von Kühllamellen oder Kühlrippen vorgesehen sind, die von einem Rippengrund ausgehen. Die Steuereinrichtung und die Heizeinrichtung sind quer zum Strom der zu erwärmenden Luft in Abstand voneinander angeordnet und die Kühllamellen befinden sich im Zwischenraum der Steuereinrichtung und der Heizeinrichtung.From the DE 102 34 470 A1 An electric heater is known, which comprises an electrical heating device, in particular a PTC heating device, and an electrical control device arranged thereon for controlling the heating current supplied to the heating device. In order to dissipate the heat loss generated in the electronic control device, cooling devices are provided on the control device, which are arranged in the flow of air to be heated. The electronic control for the heating current is housed in a housing, wherein the housing cooling means are provided in the form of cooling fins or cooling fins, which emanate from a ribbed bottom. The control device and the heating device are arranged transversely to the flow of the air to be heated at a distance from each other and the cooling fins are in the space of the control device and the heater.

Die DE 101 02 671 C2 offenbart eine elektrische Heizung für ein Kraftfahrzeug mit einem oder mehreren Heizelementen, eine Steuerschaltung zum Steuern der von den Heizelementen abgegebenen Leistung, wobei die Steuerschaltung einen oder mehrere Leistungshalbleiter umfasst, welche auf einer Schaltungsträgerplatte angeordnet sind. Die Schaltungsträgerplatte ist auf ihrer den Leistungshalbleitern abgewandten Seite (Unterseite) stoffschlüssig mit einer Metallplatte verbunden, welche dazu vorgesehen ist, auf Massepotential zu liegen. Die Metallplatte ist gegenüber Leiterbahnen, welche sich auf der Unterseite der Schaltungsträgerplatte befinden und dazu vorgesehen sind, gegenüber dem Massepotential eine Spannung zu führen, elektrisch isoliert. Die Steuerschaltung ist in einem Gehäuse angeordnet, wobei außerhalb des Gehäuses ein oder mehrere Kühlkörper vorgesehen sind und eine wärmeleitende Verbindung die im Gehäuse angeordnete metallische Platte und die Kühlkörper verbindet.The DE 101 02 671 C2 discloses an electric heater for a motor vehicle having one or more heating elements, a control circuit for controlling the power output from the heating elements, the control circuit comprising one or more power semiconductors arranged on a circuit board. The circuit board is on its side facing away from the power semiconductors (underside) cohesively connected to a metal plate, which is intended to be at ground potential. The metal plate is electrically insulated from conductor tracks, which are located on the underside of the circuit board and are intended to carry a voltage with respect to the ground potential. The control circuit is arranged in a housing, wherein one or more heat sinks are provided outside the housing and a heat-conducting connection connects the metal plate arranged in the housing and the heat sink.

Anordnungen, bei denen elektrische Heizeinrichtungen vorgesehen sind, welche auch eine Kühlung der Steuereinrichtung für die Steuerung der Heizelemente vorsehen, sind ferner aus der DE 199 57 452 A1 , der DE 199 25 757 A1 und der DE 197 38 318 A1 bekannt.Arrangements in which electrical heaters are provided, which also provide cooling of the control device for the control of the heating elements, are further from the DE 199 57 452 A1 , of the DE 199 25 757 A1 and the DE 197 38 318 A1 known.

Es ist Aufgabe der Erfindung, eine verbesserte Heizungsanordnung mit PTC-Element zur Verfügung zu stellen.It is an object of the invention to provide an improved heating arrangement with PTC element available.

Diese Aufgabe wird gelöst durch eine Heizungsanordnung mit den Merkmalen des Anspruchs 1. Vorteilhafte Ausgestaltungen sind Gegenstand der Unteransprüche.This object is achieved by a heating arrangement with the features of claim 1. Advantageous embodiments are the subject of the dependent claims.

Vorzugsweise ist eine Heizungsanordnung, insbesondere für ein Kraftfahrzeug, vorgesehen, mit mindestens einem PTC-Element und einem Gehäuse, in welchem das PTC-Element angeordnet ist und durch welches die zu erwärmende Luft strömt, und mit einer Heizsteuereinrichtung, die zumindest teilweise im Gehäuse angeordnet ist und die mindestens einen Kühlkörper aufweist, bei der die Heizsteuereinrichtung mit wenigstens einer Zusatzgerätsteuereinrichtung kombiniert und als Einheit ausgebildet ist. Dadurch, dass die Heizsteuereinrichtung mit der Zusatzgerätsteuereinrichtung kombiniert ist, kann die Anzahl der einzelnen Steuereinrichtungen verringert werden. Bevorzugt ist - neben dem oder den Kühlkörpern für die Heizsteuereinrichtung - mindestens ein Kühlkörper für die Zusatzgerätsteuereinrichtung vorgesehen, jedoch können auch gemeinsame Kühlkörper vorgesehen sein.Preferably, a heating arrangement, in particular for a motor vehicle, is provided, with at least one PTC element and a housing, in which the PTC element is arranged and through which the air to be heated flows, and with a heating control device, which is at least partially disposed in the housing is and has at least one heat sink, wherein the heating control device is combined with at least one accessory control device and formed as a unit. By combining the heater controller with the accessory controller, the number of individual controllers can be reduced. Preferably, in addition to the one or more heat sinks for the heating control device, at least one heat sink is provided for the auxiliary device control device, but common heat sinks may also be provided.

Vorzugsweise handelt es sich bei wenigstens einer Zusatzgerätsteuereinrichtung um eine Gebläsesteuereinrichtung. Es ist aber auch an andere Zusatzgeräte zu denken, insbesondere an solche, die mit Klimaanlagen und/oder Luftverteilfunktionen in Zusammenhang stehen, wie beispielsweise Verteilklappen, Luftausströmer usw..Preferably, at least one accessory control device is a fan control device. But it is also to think of other accessories, especially those associated with air conditioning and / or Luftverteilfunktionen, such as distribution flaps, air vents, etc ..

Für die Steuerung für die Heizung und die Steuerung(en) für das/die Zusatzgerät(e) ist vorzugsweise ein gemeinsames Datenbussystem vorgesehen. Hierbei handelt es sich vorzugsweise um ein CAN (Controller Area Network) oder LIN (Local Interconnect Network) Bussystem. Das Datenbussystem ist bevorzugt ebenfalls im Gehäuse angeordnet, so dass kurze Wege für die Signal- und Datenübertragung vorliegen.For the control for the heating and the control (s) for the / the auxiliary device (s) a common data bus system is preferably provided. This is preferably a CAN (Controller Area Network) or LIN (Local Interconnect Network) bus system. The data bus system is preferably also arranged in the housing, so that there are short ways for the signal and data transmission.

Die Heizsteuereinrichtung ist vorzugsweise direkt mit dem PTC-Element verbunden, so dass eine zusätzliche Verkabelung entfallen kann, wodurch sich die Montage vereinfacht und die Herstellungskosten reduziert werden können.The heating control device is preferably connected directly to the PTC element, so that an additional wiring can be omitted, whereby the assembly can be simplified and the manufacturing costs can be reduced.

Vorteilhafterweise ragt zumindest ein Kühlkörper der Heizsteuereinrichtung und/oder der Zusatzgerätsteuereinrichtung(en) in den Luftkanal für die zu erwärmende Luft, ist vorzugsweise im Luftstrom der zu erwärmenden Luft angeordnet, und ist besonders vorzugsweise - in Luftströmungsrichtung gesehen - vor dem PTC-Element angeordnet. In diesem Bereich ist die zu erwärmende Luft noch kalt, d.h. die Kühlleistung ist am besten und die Elektronik kann vor Überhitzung geschützt werden.Advantageously, at least one heat sink of the heating control device and / or the accessory control device (s) protrudes into the air duct for the air to be heated, is preferably arranged in the air flow of the air to be heated, and is particularly preferably - viewed in the air flow direction - arranged in front of the PTC element. In this area, the air to be heated is still cold, i. The cooling performance is best and the electronics can be protected against overheating.

Vorzugsweise ist mindestens eine Schnittstelle für mindestens eine Sensoreinrichtung, vorzugsweise für einen Temperaturfühler vorgesehen. Der Temperaturfühler ist vorzugsweise in der Umgebung des Zuheizers, d.h. der PTC-Elemente, angeordnet. Es kann jedoch auch keine Sensorschnittstelle/Temperaturfühlerschnittstelle vorgesehen sein, so dass die sensorische Überwachung/Temperaturüberwachung entfällt oder auf andere Weise erfolgt.Preferably, at least one interface is provided for at least one sensor device, preferably for a temperature sensor. The temperature sensor is preferably in the vicinity of the auxiliary heater, i. the PTC elements arranged. However, it is also not possible to provide a sensor interface / temperature sensor interface so that the sensory monitoring / temperature monitoring is eliminated or otherwise carried out.

Vorzugsweise ist mindestens eine Busschnittstelle vorgesehen, über welche die Heiz- und Zusatzgerätsteuereinrichtungen Informationen vom Bediengerät und Fahrzeug zu bekommen, wie bspw. gewünschte Temperatur, gewünschte Gebläsestärke, zur Verfügung stehende elektrische Leistung, so dass eine Ansteuerung des Zuheizers und des Zusatzgeräts, wie des Gebläses möglich ist. Die Busschnittstelle kann auch dazu verwendet werden, die registrierten Sensordaten an andere Stellen zu übermitteln.Preferably, at least one bus interface is provided, via which the heating and auxiliary device control devices receive information from the operating device and vehicle, such as, for example, desired Temperature, desired fan power, available electrical power, so that a control of the auxiliary heater and the auxiliary device, such as the blower is possible. The bus interface can also be used to transfer the registered sensor data to other locations.

Die Heizungsanordnung umfasst vorzugsweise mehrere PTC-Elemente, die einzeln und/oder in Gruppen von mindestens zwei PTC-Elementen regelbar sind. Dies ermöglicht eine möglichst bedarfsgerechte Regelung der Temperatur. Ferner kann im Falle eines Defekts in einem Heizstrang dieser ausgeschaltet werden, so dass nicht notwendigerweise die gesamte Heizungsanordnung sofort ausgetauscht werden muss, sondern ein Heizen mit Hilfe der verbleibenden Heizstränge weiterhin möglich ist.The heating arrangement preferably comprises a plurality of PTC elements which can be controlled individually and / or in groups of at least two PTC elements. This allows a needs-based control of the temperature. Furthermore, in the case of a defect in a heating system, it can be switched off so that the entire heating system does not necessarily have to be replaced immediately, but heating with the help of the remaining heating circuits is still possible.

Die Heizsteuereinrichtung und die Zusatzgerätsteuereinrichtung sind vorzugsweise in eine Gehäusewand integriert ausgebildet oder bilden einen Teil der Gehäusewand, wobei zumindest die mit der Leistungselektronik verbundenen Kühlkörper auf der Gehäuseinnenseite, also im Bereich des zu erwärmenden Luftstroms, angeordnet sind. Eine derartige Ausgestaltung ermöglicht eine bauraumsparende Ausgestaltung. Ferner kann der Verkabelungsaufwand minimiert werden.The heating control device and the auxiliary device control device are preferably integrated into a housing wall or form part of the housing wall, wherein at least the heat sinks connected to the power electronics are arranged on the inside of the housing, ie in the region of the air flow to be heated. Such a configuration allows a space-saving design. Furthermore, the cabling effort can be minimized.

Vorteilhafterweise können zur Verbesserung der Wärmeabfuhr in unmittelbarer Nähe der PTC-Elemente Wellrippen vorgesehen werden. Das ist ggf. auch in Zusammenhang mit den Kühlkörpern möglich.Advantageously, to improve the heat dissipation in the immediate vicinity of the PTC elements corrugated fins are provided. This is possibly also possible in connection with the heat sinks.

Die Heizungsanordnung weist vorzugsweise mindestens ein PTC-Element mit einer Betriebstemperatur von 80°C bis 120°C auf, so dass das Risiko einer Überhitzung, auch im Bereich der Leistungselektronik, minimiert werden kann.The heating arrangement preferably has at least one PTC element with an operating temperature of 80 ° C to 120 ° C, so that the risk of overheating, even in the field of power electronics, can be minimized.

Vorzugsweise ist die Heizungsanordnung als dezentraler Zuheizer außerhalb des Klimagerätes beispielsweise in entsprechenden Luftkanälen in der A-Säule, B-Säule, C-Säule oder in einer Tür angeordnet, jedoch ist ebenfalls eine Anordnung im Klimagerät möglich.Preferably, the heater assembly is arranged as a decentralized heater outside of the air conditioner, for example in corresponding air ducts in the A-pillar, B-pillar, C-pillar or in a door, however, an arrangement in the air conditioner is also possible.

Im Folgenden wird die Erfindung anhand zweier Ausführungsbeispiele unter Bezugnahme auf die Zeichnung im Einzelnen erläutert. In der Zeichnung zeigen:

Fig. 1
eine stark schematisierte ausschnittsweise Ansicht auf ein erstes Ausführungsbeispiel einer erfindungsgemäßen Heizungsanordnung im Bereich der Heizsteuereinrichtung, und
Fig. 2
eine stark schematisierte Draufsicht auf die Heizungsanordnung von Fig. 1 im Bereich der Heizsteuereinrichtung.
In the following the invention with reference to two embodiments with reference to the drawings will be explained in detail. In the drawing show:
Fig. 1
a highly schematic fragmentary view of a first embodiment of a heating arrangement according to the invention in the region of the heating control device, and
Fig. 2
a highly schematic plan view of the heater assembly of Fig. 1 in the area of the heating control device.

Bei einer PTC-Heizungsanordnung 1 mit mehreren PTC-Elementen und damit verbundenen Wellrippen, in Fig. 1 schematisiert dargestellt und mit dem Bezugszeichen 2 bezeichnet, sind die PTC-Elemente vorliegend jeweils zwischen zwei Kontaktblechen eingeklebt, vorliegend mittels eines Zwei-Komponenten-Silikon-Klebstoffes, und auf der Außenseite sind Wellrippen angeordnet, um die wärmeübertragende Fläche zu vergrößern, welche ebenfalls mittels eines Zwei-Komponenten-Silikon-Klebstoffes angeklebt sind. Die Mehrzahl von PTC-Elementen mit Kontaktblechen und Wellrippen bildet ein Zuheizernetz, im Folgenden auch als Zuheizer bezeichnet.In a PTC heating arrangement 1 with several PTC elements and associated corrugated fins, in Fig. 1 Schematically represented and designated by the reference numeral 2, the PTC elements are presently glued between two contact plates, in this case by means of a two-component silicone adhesive, and on the outside of corrugated fins are arranged to increase the heat-transmitting surface, which also by means of a two-component silicone adhesive are glued. The plurality of PTC elements with contact plates and corrugated ribs forms a Zuheizernetz, hereinafter also referred to as a heater.

Die Steuereinrichtung für die PTC-Elemente, die im Folgenden als Heizsteuereinrichtung 3 bezeichnet ist, ist vorliegend im Wesentlichen ausgebildet, wie in der DE 197 38 318 A1 offenbart. Dabei weist die Heizsteuereinrichtung 3 eine Ansteuerlogik (vorliegend eine PWM (Pulse Width Modulation) Ansteuerung) und eine Leistungselektronik auf. Über die einzelnen elektronischen Schalter der Leistungselektronik sind die PTC-Elemente oder PTC-Elementegruppen separat schaltbar. Bevorzugt ist jedem PTC-Element oder jeder PTC-Elementegruppe ein elektronischer Schalter, vorliegend jeweils ein Transistor, zugeordnet. Die Ansteuerlogik, die einen Algorithmus zur Ansteuerung der einzelnen PTC-Elemente oder PTC-Elementegruppen beinhaltet, kann in die Heizsteuereinrichtung 3 integriert sein, so dass Ansteuerlogik und Leistungselektronik eine Einheit bilden, wie in der Zeichnung dargestellt.The control device for the PTC elements, which is referred to below as the heating control device 3, is in this case essentially formed as in the DE 197 38 318 A1 disclosed. In this case, the heating control device 3 has a control logic (in the present case a PWM (Pulse Width Modulation) control) and power electronics. The PTC elements or PTC element groups can be switched separately via the individual electronic power electronic switches. Each PTC element or each PTC element group is preferably assigned an electronic switch, in each case a transistor in the present case. The control logic, which includes an algorithm for controlling the individual PTC elements or PTC element groups, may be integrated in the heating control device 3 so that the control logic and power electronics form a unit, as shown in the drawing.

Alle für die Steuerung der Heizleistung benötigten Signaleingänge werden vorliegend über ein Datenbussystem 4, beispielsweise eine Feldbusschnittstelle wie insbesondere CAN oder LIN, zugeführt. Auch können ggf. Sensordaten über den Datenbus gesendet werden. Selbstverständlich ist die Zuführung über eine beliebige analoge bzw. digitale Schnittstelle, wie bspw. eine serielle Schnittstelle möglich. Als Signaleingänge für das Datenbussystem 4 sind vorliegend eine Busschnittstelle S1, die auch als Ausgang dient, und ein Eingang S2 von einem Temperaturfühler (nicht dargestellt) vorgesehen. Die Schnittstellen für die Heizsteuerung und die Gebläsesteuerung sind in Fig. 2 mit S3 bzw. S4 bezeichnet.All signal inputs required for the control of the heating power are in the present case supplied via a data bus system 4, for example a fieldbus interface such as in particular CAN or LIN. If necessary, sensor data can also be sent via the data bus. Of course, the supply via any analog or digital interface, such as, for example, a serial interface is possible. In the present case, a bus interface S1, which also serves as an output, and an input S2 from a temperature sensor (not shown) are provided as signal inputs for the data bus system 4. The interfaces for the heating control and the blower control are in Fig. 2 denoted S3 or S4.

Im Unterschied zur DE 197 38 318 A1 ist neben der Heizsteuereinrichtung 3 auch eine Steuereinrichtung für das Gebläse, im Folgenden als Gebläsesteuereinrichtung 5 bezeichnet, vorgesehen, die benachbart zur Heizsteuereinrichtung 3 angeordnet ist, wobei die Regelung über das gleiche Datenbussystem 4 erfolgt.In contrast to DE 197 38 318 A1 In addition to the heating control device 3, a control device for the blower, hereinafter referred to as blower control device 5, is provided, which is arranged adjacent to the heating control device 3, the control being effected via the same data bus system 4.

Um die durch die elektronischen Bauteile, insbesondere die Leistungselektronik, anfallende Wärme abzuführen, sind sowohl an der Heizsteuereinrichtung 3 als auch der Gebläsesteuereinrichtung 5 Kühlkörper 6 angeordnet, welche in den zu erwärmenden Luftstrom ragen, wobei sie in normaler Luftströmungsrichtung gesehen vor den PTC-Elementen und Wellrippen angeordnet sind. Die Kühlkörper 6 bestehen aus einem gut wärmeleitfähigen Material, insbesondere aus Metall und sind möglichst an oder benachbart zu den wärmeabgebenden Bauteilen angeordnet.In order to dissipate the heat generated by the electronic components, in particular the power electronics, heat sinks 6 are arranged both on the heating control device 3 and the blower control device 5, which protrude into the air flow to be heated, being seen in the normal air flow direction in front of the PTC elements and Corrugated ribs are arranged. The heat sink 6 consist of a good thermal conductivity material, in particular of metal and are arranged as possible on or adjacent to the heat-emitting components.

Die gesamte Anordnung, d.h. Datenbussystem 4, Heizsteuereinrichtung 3 und Gebläsesteuereinrichtung 5 samt Kühlkörpern 6, PTC-Elemente und Wellrippen, ist in einem Kunststoff-Gehäuse 7 angeordnet und bildet insgesamt die PTC-Heizungsanordnung 1. Hierbei sind das Datenbussystem 4, die Heizsteuereinrichtung 3 und die Gebläsesteuereinrichtung 5 in die Gehäusewand integriert ausgebildet, wobei eine integrierte Stromversorgung, in Fig. 2 durch + und - gekennzeichnet, vorgesehen ist. Die elektrische Kontaktierung erfolgt vorliegend über Stecker, jedoch ist auch ein Anlöten von Kabeln oder eine beliebige andere elektrische Kontaktierung möglich.The entire arrangement, ie data bus system 4, heating control device 3 and fan control device 5 together with heat sinks 6, PTC elements and corrugated fins, is arranged in a plastic housing 7 and forms a total of the PTC heater assembly 1. Here are the data bus 4, the heating control device 3 and the blower control device 5 is formed integrated in the housing wall, wherein an integrated power supply, in Fig. 2 is indicated by + and -, is provided. The electrical contacting takes place here via plug, but also a soldering of cables or any other electrical contacting is possible.

Vorliegend ist die Heizungsanordnung 1 als dezentrale zusätzliche Heizung außerhalb des Klimagerätes in einen in der A-Säule verlaufenden Luftkanal integriert.In the present case, the heating arrangement 1 is integrated as a decentralized additional heating outside of the air conditioner in a running in the A-pillar air duct.

Als Maßnahme zum Schutz einer Überhitzung sind gemäß einem zweiten, nicht in der Zeichnung dargestellten Ausführungsbeispiel PTC-Elemente gewählt, die eine Betriebstemperatur von zwischen 80°C und 120°C haben, im Gegensatz zu den gemäß dem ersten Ausführungsbeispiel verwendeten, herkömmlichen PTC-Elementen mit einer Oberflächentemperatur von 130°C bis 165°C. Ansonsten entspricht der Aufbau dem des ersten Ausführungsbeispiels.As a measure to protect overheating PTC elements are selected according to a second, not shown in the drawing embodiment, which have an operating temperature of between 80 ° C and 120 ° C, in contrast to the conventional PTC elements used in the first embodiment with a surface temperature of 130 ° C to 165 ° C. Otherwise, the structure corresponds to that of the first embodiment.

Ein entsprechender Schutz kann auch durch die Verwendung eines Reglers erreicht werden, der bei Erreichen einer bestimmten Temperatur in der Umgebung der Heizungsanordnung die Leistung reduziert oder zeitweise die Stromversorgung ganz abschaltet.Such protection may also be achieved by the use of a regulator which, when a certain temperature is reached in the vicinity of the heater assembly, reduces power or at times shuts off power completely.

Claims (9)

  1. A heating system, in particular for a motor vehicle, with at least one PTC element and a housing (7) in which the PTC element is arranged and through which the air to be heated flows, and with a heater control device (3) which is at least partially arranged in the housing (7) and comprises at least one heat sink (6), wherein the heater control device (3) is combined with at least one accessory equipment control device (5) and embodied as a unit, characterised in that a joint data bus system (4) is provided for the control of the heater and for the control of the accessory equipment, wherein the data bus system (4) is arranged in the housing (7), wherein the heat sink (6) is arranged in the airflow of the air to be heated and upstream of the PTC element in the airflow direction.
  2. The heating system according to claim 1, characterised in that at least one accessory equipment control device (5) is a blower control device.
  3. The heating system according to one of the preceding claims, characterised in that the heater control device (3) is directly connected to the PTC element.
  4. The heating system according to one of the preceding claims, characterised in that at least one interface (S2) is provided for at least one sensor device, in particular for a temperature sensor.
  5. The heating system according to one of the preceding claims, characterised in that at least one bus interface (S1) is provided.
  6. The heating system according to one of the preceding claims, characterised in that a plurality of PTC elements which can be controlled individually and/or in groups of at least two PTC elements is provided.
  7. The heating system according to one of the preceding claims, characterised in that the heater control device (3) and the accessory equipment control device (5) are integrated into a housing wall or form a part of the housing wall, wherein at least the heat sinks (7) connected to the power electronics of the heater control device (3) and the accessory equipment control device (5) are arranged on the inner side of the housing.
  8. The heating system according to one of the preceding claims, characterised in that corrugated fins are provided adjacent to the PTC element.
  9. The heating system according to one of the preceding claims, characterised in that the heating system (1) has at least one PTC element with an operating temperature of 80°C to 120°C.
EP05291602.0A 2005-07-26 2005-07-26 Vehicle Heater with PTC-Element Expired - Fee Related EP1747920B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP05291602.0A EP1747920B2 (en) 2005-07-26 2005-07-26 Vehicle Heater with PTC-Element
DE502005005264T DE502005005264D1 (en) 2005-07-26 2005-07-26 Heating arrangement with PCT element, in particular for a motor vehicle
PCT/EP2006/006497 WO2007012382A1 (en) 2005-07-26 2006-07-04 Heating system comprising a ptc element, especially for a motor vehicle
US11/996,548 US20080203077A1 (en) 2005-07-26 2006-07-04 Heating System Comprising a Ptc Element, Especially For a Motor Vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05291602.0A EP1747920B2 (en) 2005-07-26 2005-07-26 Vehicle Heater with PTC-Element

Publications (3)

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EP1747920A1 EP1747920A1 (en) 2007-01-31
EP1747920B1 EP1747920B1 (en) 2008-09-03
EP1747920B2 true EP1747920B2 (en) 2018-07-11

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US (1) US20080203077A1 (en)
EP (1) EP1747920B2 (en)
DE (1) DE502005005264D1 (en)
WO (1) WO2007012382A1 (en)

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DE102009047771A1 (en) * 2009-07-14 2011-01-20 Dbk David + Baader Gmbh Method for controlling a PTC heater and vehicle air conditioning system
KR101219967B1 (en) * 2010-09-28 2013-01-08 현대자동차주식회사 Car heating system using PTC heater and method thereof
US9049749B2 (en) * 2011-10-27 2015-06-02 Shanghai Huazu Industry Co., Ltd. Crimping fixed, remotely regulated electric heater
DE102015201440A1 (en) 2015-01-28 2016-07-28 Bayerische Motoren Werke Aktiengesellschaft Supply rail for a motor vehicle
DE202020104986U1 (en) * 2020-03-11 2020-11-27 Mahle International Gmbh Heating arrangement

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US20080203077A1 (en) 2008-08-28
DE502005005264D1 (en) 2008-10-16
WO2007012382A1 (en) 2007-02-01
EP1747920A1 (en) 2007-01-31
EP1747920B1 (en) 2008-09-03

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