EP1737590B1 - Procédé de façonnage local d'une pièce creuse - Google Patents
Procédé de façonnage local d'une pièce creuse Download PDFInfo
- Publication number
- EP1737590B1 EP1737590B1 EP05710944A EP05710944A EP1737590B1 EP 1737590 B1 EP1737590 B1 EP 1737590B1 EP 05710944 A EP05710944 A EP 05710944A EP 05710944 A EP05710944 A EP 05710944A EP 1737590 B1 EP1737590 B1 EP 1737590B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- forming
- profile
- tool
- area
- induction coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/06—Swaging presses; Upsetting presses
- B21J9/08—Swaging presses; Upsetting presses equipped with devices for heating the work-piece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/02—Forming single grooves in sheet metal or tubular or hollow articles by pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
Definitions
- the invention relates to a method for local forming of a hollow profile where a forming tool interacts with an induction coil.
- the tool concept consisting of a stamp and a backing tool, often demands a time consuming and expensive fabrication of necessary tools.
- the relatively complex tools may also lead to poor reliability in production or high maintenance costs.
- Such deviation may e.g. represent a problem in assembly or joining processes such as welding, brazing, bonding, riveting or other mechanical joining methods, which usually require a good fit up of the parts to be joined.
- the calibration operation generates waste material.
- Calibration using cold forming is associated with a relatively high degree of elastic spring back of the work piece. Due to the elastic spring back, small geometrical corrections will be difficult to perform. Variations in the spring back e.g. due to inconsistent mechanical properties or geometrical dimensions, will cause deviations in the final geometry of the work piece.
- the US 4,532,793 discloses a method for local forming of a sheet metal where a force is applied to a forming tool for forming a part of said sheet and where a predefined local area of the sheet is heated to a temperature where the yield stress of the material in the said area is substantially lower than the yield stress of the surrounding colder material by an induction coil and that this heated area is formed by pressing the forming tool into the heated area while the surrounding colder material of the sheet is maintained substantially unaffected of the forming operation.
- the present invention as defined by claim 1 or 2 represents a flexible method for fabrication of e.g. local protrusions or imprints.
- the principles also enable a higher degree of forming of the work piece and can be performed preferably without any backing tool, thereby enabling processing in regions of the work piece where the access of a backing tool is limited.
- the method furthermore improves the flexibility of the geometry due to the ability of obtaining small bending radii or sharp edges on the protrusions or imprints.
- the relative simple, low cost apparatus also decrease the possibility of failure during production, thereby reducing maintenance costs, increasing the up time of the production and reducing the scrap rate.
- the method furthermore enables the calibration of end sections without any cutting operations.
- the present invention utilises the temperature dependency of the mechanical properties of the material. This spatial variation of mechanical properties across the work piece is utilised to allow forming within a locally heated region without distorting the surrounding material, which has a higher resistance to forming.
- the present invention may for some applications, utilise the thermal field as a virtual die for defining the regions of plastic flow and hence the final shape.
- the localised heating can be manipulated to form a sufficiently sharp boundary between the soft and hot material that easily forms plastically and the adjacent material at lower temperature, which has a higher resistance to forming.
- the rapid local heating is done. by an induction coil, which is situated in the neighbourhood or on the surface of the work piece. Material in close proximity of the coil will be heated until a temperature is reached where the yield stress of the material is substantially lower than the surrounding material.
- the forming operation takes place in material with an essentially non-uniform temperature distribution.
- the surrounding material have higher strength, the difference in material strength will enable the surrounding material to maintain its original shape.
- this technique does not take advantage of the possibility of forming parts of the sheet in a heated mode.
- the heating procedure is used as a material property treatment aiming to change the room temperature properties within a localised area of the profile. Even though this method changes the room temperature formability of the material, the benefit of the process is substantially lower than for forming in a partially hot state.
- the present invention is based on forming of a localised hot area of the work piece, thereby taking advantage of the extended softening of the heated material and the increased difference in material strength between the hot region and the surrounding cooler material. Furthermore the invention requires simpler and cheaper tooling compared to conventional forming. It also requires very low loads for forming, which reduce the investment cost as well as the complexity of the production equipment. In addition, the geometric accuracy of the components and parts fabricated by the method is high due to limited elastic strain as a consequence of the low yield stress at elevated temperature. Normally, the forming is done without use of any lubricants. Another benefit is obtained during the forming since most metallic materials exhibits reduced anisotropy at elevated temperatures, but this depends on the initial texture as obtained from the preceding thermo mechanical process route.
- a further benefit of the invention is the possibility to control the mechanical properties in the protrusion or imprint.
- the work hardening is reduced, thereby ensuring an even better ductility in the formed regions. This is especially advantageous in regions with sharp forming radii which often experience large strains in e.g. impact absorbing members.
- the method can be used to any local reshaping of a hollow profile and is especially suitable for local forming in thin walled open or closed profiles such as extruded or rolled hollow profiles.
- Typical applications include automotive structures such as bumpers, crash boxes, engine cradles and other frame structures.
- the method can be used on any material being affected by a heat treatment, such as aluminium alloys, other metals such as steel, magnesium and alloys of these, polymers and the like.
- the method can also be used to make imprints or protrusions on already formed imprints or protrusions.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Claims (3)
- Procédé de façonnage localisé d'un profilé creux (1, 12), de préférence une pièce (14) absorbant les impacts, une force étant appliquée à un outil de formage en vue de façonner une partie dudit profilé (1, 12), une zone localisée prédéfinie (6) dudit profilé (1, 12) étant chauffée rapidement, par une bobine à induction (2), jusqu'à une température à laquelle la limite de contrainte du matériau, dans ladite zone (6), est substantiellement inférieure à la limite de contrainte du matériau environnant plus froid, et cette zone chauffée (6) étant formée en pressant l'outil de formage dans ladite zone chauffée (6), tandis que le matériau environnant du profilé (1, 12), plus froid, est maintenu substantiellement non affecté par l'opération de formage,
dans lequel la bobine à induction (2) est placée au voisinage direct, ou au contact de la surface (3) de la paroi latérale (4, 15) du profilé, en vue de chauffer la zone (6), et dans lequel l'outil de formage est un poinçon (5) qui est logé à l'intérieur de ladite bobine à induction (2), afin d'exécuter l'opération de formage. - Procédé de façonnage localisé d'un profilé creux (1, 12), de préférence une pièce (14) absorbant les impacts, une force étant appliquée à un outil de formage en vue de façonner une partie dudit profilé (1, 12), une zone localisée prédéfinie (6) dudit profilé (1, 12) étant chauffée rapidement, par une bobine à induction (2), jusqu'à une température à laquelle la limite de contrainte du matériau, dans ladite zone (6), est substantiellement inférieure à la limite de contrainte du matériau environnant plus froid, et cette zone chauffée (6) étant formée en pressant l'outil de formage dans ladite zone chauffée (6), tandis que le matériau environnant du profilé (1, 12), plus froid, est maintenu substantiellement non affecté par l'opération de formage,
dans lequel la bobine à induction (2) est placée au voisinage direct, ou au contact de la surface (3) de la paroi latérale (4, 15) du profilé, en vue de chauffer la zone (6), et dans lequel l'outil de formage est un outil rotatif (22) ou un outil coulissant (26) qui est logé à l'intérieur de ladite bobine à induction (2), ledit outil de formage étant mis en mouvement conjointement à ladite bobine à induction (2), vis-à-vis du profilé creux (1, 12), afin d'exécuter l'opération de formage. - Procédé selon la revendication 1 ou 2, dans lequel l'opération de formage est exécutée sans dispositif de contre-appui.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO20040660A NO20040660D0 (no) | 2004-02-13 | 2004-02-13 | Lokal forming, lokalt formet arbeidsstykke og verktoy for lokal forming |
PCT/NO2005/000048 WO2005077560A1 (fr) | 2004-02-13 | 2005-02-11 | Façonnage local, piece a travailler façonnee localement, et outil servant a accomplir ce façonnage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1737590A1 EP1737590A1 (fr) | 2007-01-03 |
EP1737590B1 true EP1737590B1 (fr) | 2012-03-21 |
Family
ID=34793424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05710944A Not-in-force EP1737590B1 (fr) | 2004-02-13 | 2005-02-11 | Procédé de façonnage local d'une pièce creuse |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1737590B1 (fr) |
AT (1) | ATE550117T1 (fr) |
NO (1) | NO20040660D0 (fr) |
WO (1) | WO2005077560A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9174259B2 (en) | 2011-01-19 | 2015-11-03 | Ford Global Technologies, Llc | Method and apparatus for sharp flanging and trimming sheet metal panels |
WO2014004704A1 (fr) | 2012-06-26 | 2014-01-03 | California Institute Of Technology | Systèmes et procédés pour mettre en œuvre des roues dentées en verre métallique brut à échelle macroscopique |
US20140342179A1 (en) * | 2013-04-12 | 2014-11-20 | California Institute Of Technology | Systems and methods for shaping sheet materials that include metallic glass-based materials |
US10151377B2 (en) | 2015-03-05 | 2018-12-11 | California Institute Of Technology | Systems and methods for implementing tailored metallic glass-based strain wave gears and strain wave gear components |
US10968527B2 (en) | 2015-11-12 | 2021-04-06 | California Institute Of Technology | Method for embedding inserts, fasteners and features into metal core truss panels |
JP2020512482A (ja) | 2017-03-10 | 2020-04-23 | カリフォルニア インスティチュート オブ テクノロジー | 金属積層造形を用いた波動歯車フレクスプラインの製造方法 |
US11185921B2 (en) | 2017-05-24 | 2021-11-30 | California Institute Of Technology | Hypoeutectic amorphous metal-based materials for additive manufacturing |
KR102493233B1 (ko) | 2017-06-02 | 2023-01-27 | 캘리포니아 인스티튜트 오브 테크놀로지 | 적층 가공을 위한 고강인성 금속성 유리-기반 복합물 |
US11680629B2 (en) | 2019-02-28 | 2023-06-20 | California Institute Of Technology | Low cost wave generators for metal strain wave gears and methods of manufacture thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3325820A1 (de) | 1982-09-27 | 1984-03-29 | Kraftwerk Union AG, 4330 Mülheim | Verfahren zum tiefziehen von blech und vorrichtung zur durchfuehrung dieses verfahrens |
SU1409379A1 (ru) * | 1986-01-30 | 1988-07-15 | Предприятие П/Я В-2190 | Устройство дл выт жки полых изделий из плоской заготовки |
FR2692504A1 (fr) | 1992-06-17 | 1993-12-24 | Lorraine Laminage | Procédé et dispositif de formage à tiède d'un flan de tôle en acier. |
JPH06297049A (ja) * | 1993-04-13 | 1994-10-25 | Toshiba Corp | 温間プレス成形装置 |
US6550302B1 (en) | 1999-07-27 | 2003-04-22 | The Regents Of The University Of Michigan | Sheet metal stamping die design for warm forming |
DE10128199B4 (de) * | 2001-06-11 | 2007-07-12 | Benteler Automobiltechnik Gmbh | Vorrichtung zur Umformung von Metallblechen |
-
2004
- 2004-02-13 NO NO20040660A patent/NO20040660D0/no unknown
-
2005
- 2005-02-11 EP EP05710944A patent/EP1737590B1/fr not_active Not-in-force
- 2005-02-11 AT AT05710944T patent/ATE550117T1/de active
- 2005-02-11 WO PCT/NO2005/000048 patent/WO2005077560A1/fr active Search and Examination
Also Published As
Publication number | Publication date |
---|---|
EP1737590A1 (fr) | 2007-01-03 |
ATE550117T1 (de) | 2012-04-15 |
WO2005077560A1 (fr) | 2005-08-25 |
NO20040660D0 (no) | 2004-02-13 |
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