EP1737590B1 - Procédé de façonnage local d'une pièce creuse - Google Patents

Procédé de façonnage local d'une pièce creuse Download PDF

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Publication number
EP1737590B1
EP1737590B1 EP05710944A EP05710944A EP1737590B1 EP 1737590 B1 EP1737590 B1 EP 1737590B1 EP 05710944 A EP05710944 A EP 05710944A EP 05710944 A EP05710944 A EP 05710944A EP 1737590 B1 EP1737590 B1 EP 1737590B1
Authority
EP
European Patent Office
Prior art keywords
forming
profile
tool
area
induction coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05710944A
Other languages
German (de)
English (en)
Other versions
EP1737590A1 (fr
Inventor
Børge BJØRNEKLETT
Ole Runar Myhr
Pål VIST
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Benteler Automobiltechnik GmbH
Original Assignee
Benteler Automobiltechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Benteler Automobiltechnik GmbH filed Critical Benteler Automobiltechnik GmbH
Publication of EP1737590A1 publication Critical patent/EP1737590A1/fr
Application granted granted Critical
Publication of EP1737590B1 publication Critical patent/EP1737590B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/06Swaging presses; Upsetting presses
    • B21J9/08Swaging presses; Upsetting presses equipped with devices for heating the work-piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/02Forming single grooves in sheet metal or tubular or hollow articles by pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K29/00Arrangements for heating or cooling during processing

Definitions

  • the invention relates to a method for local forming of a hollow profile where a forming tool interacts with an induction coil.
  • the tool concept consisting of a stamp and a backing tool, often demands a time consuming and expensive fabrication of necessary tools.
  • the relatively complex tools may also lead to poor reliability in production or high maintenance costs.
  • Such deviation may e.g. represent a problem in assembly or joining processes such as welding, brazing, bonding, riveting or other mechanical joining methods, which usually require a good fit up of the parts to be joined.
  • the calibration operation generates waste material.
  • Calibration using cold forming is associated with a relatively high degree of elastic spring back of the work piece. Due to the elastic spring back, small geometrical corrections will be difficult to perform. Variations in the spring back e.g. due to inconsistent mechanical properties or geometrical dimensions, will cause deviations in the final geometry of the work piece.
  • the US 4,532,793 discloses a method for local forming of a sheet metal where a force is applied to a forming tool for forming a part of said sheet and where a predefined local area of the sheet is heated to a temperature where the yield stress of the material in the said area is substantially lower than the yield stress of the surrounding colder material by an induction coil and that this heated area is formed by pressing the forming tool into the heated area while the surrounding colder material of the sheet is maintained substantially unaffected of the forming operation.
  • the present invention as defined by claim 1 or 2 represents a flexible method for fabrication of e.g. local protrusions or imprints.
  • the principles also enable a higher degree of forming of the work piece and can be performed preferably without any backing tool, thereby enabling processing in regions of the work piece where the access of a backing tool is limited.
  • the method furthermore improves the flexibility of the geometry due to the ability of obtaining small bending radii or sharp edges on the protrusions or imprints.
  • the relative simple, low cost apparatus also decrease the possibility of failure during production, thereby reducing maintenance costs, increasing the up time of the production and reducing the scrap rate.
  • the method furthermore enables the calibration of end sections without any cutting operations.
  • the present invention utilises the temperature dependency of the mechanical properties of the material. This spatial variation of mechanical properties across the work piece is utilised to allow forming within a locally heated region without distorting the surrounding material, which has a higher resistance to forming.
  • the present invention may for some applications, utilise the thermal field as a virtual die for defining the regions of plastic flow and hence the final shape.
  • the localised heating can be manipulated to form a sufficiently sharp boundary between the soft and hot material that easily forms plastically and the adjacent material at lower temperature, which has a higher resistance to forming.
  • the rapid local heating is done. by an induction coil, which is situated in the neighbourhood or on the surface of the work piece. Material in close proximity of the coil will be heated until a temperature is reached where the yield stress of the material is substantially lower than the surrounding material.
  • the forming operation takes place in material with an essentially non-uniform temperature distribution.
  • the surrounding material have higher strength, the difference in material strength will enable the surrounding material to maintain its original shape.
  • this technique does not take advantage of the possibility of forming parts of the sheet in a heated mode.
  • the heating procedure is used as a material property treatment aiming to change the room temperature properties within a localised area of the profile. Even though this method changes the room temperature formability of the material, the benefit of the process is substantially lower than for forming in a partially hot state.
  • the present invention is based on forming of a localised hot area of the work piece, thereby taking advantage of the extended softening of the heated material and the increased difference in material strength between the hot region and the surrounding cooler material. Furthermore the invention requires simpler and cheaper tooling compared to conventional forming. It also requires very low loads for forming, which reduce the investment cost as well as the complexity of the production equipment. In addition, the geometric accuracy of the components and parts fabricated by the method is high due to limited elastic strain as a consequence of the low yield stress at elevated temperature. Normally, the forming is done without use of any lubricants. Another benefit is obtained during the forming since most metallic materials exhibits reduced anisotropy at elevated temperatures, but this depends on the initial texture as obtained from the preceding thermo mechanical process route.
  • a further benefit of the invention is the possibility to control the mechanical properties in the protrusion or imprint.
  • the work hardening is reduced, thereby ensuring an even better ductility in the formed regions. This is especially advantageous in regions with sharp forming radii which often experience large strains in e.g. impact absorbing members.
  • the method can be used to any local reshaping of a hollow profile and is especially suitable for local forming in thin walled open or closed profiles such as extruded or rolled hollow profiles.
  • Typical applications include automotive structures such as bumpers, crash boxes, engine cradles and other frame structures.
  • the method can be used on any material being affected by a heat treatment, such as aluminium alloys, other metals such as steel, magnesium and alloys of these, polymers and the like.
  • the method can also be used to make imprints or protrusions on already formed imprints or protrusions.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Claims (3)

  1. Procédé de façonnage localisé d'un profilé creux (1, 12), de préférence une pièce (14) absorbant les impacts, une force étant appliquée à un outil de formage en vue de façonner une partie dudit profilé (1, 12), une zone localisée prédéfinie (6) dudit profilé (1, 12) étant chauffée rapidement, par une bobine à induction (2), jusqu'à une température à laquelle la limite de contrainte du matériau, dans ladite zone (6), est substantiellement inférieure à la limite de contrainte du matériau environnant plus froid, et cette zone chauffée (6) étant formée en pressant l'outil de formage dans ladite zone chauffée (6), tandis que le matériau environnant du profilé (1, 12), plus froid, est maintenu substantiellement non affecté par l'opération de formage,
    dans lequel la bobine à induction (2) est placée au voisinage direct, ou au contact de la surface (3) de la paroi latérale (4, 15) du profilé, en vue de chauffer la zone (6), et dans lequel l'outil de formage est un poinçon (5) qui est logé à l'intérieur de ladite bobine à induction (2), afin d'exécuter l'opération de formage.
  2. Procédé de façonnage localisé d'un profilé creux (1, 12), de préférence une pièce (14) absorbant les impacts, une force étant appliquée à un outil de formage en vue de façonner une partie dudit profilé (1, 12), une zone localisée prédéfinie (6) dudit profilé (1, 12) étant chauffée rapidement, par une bobine à induction (2), jusqu'à une température à laquelle la limite de contrainte du matériau, dans ladite zone (6), est substantiellement inférieure à la limite de contrainte du matériau environnant plus froid, et cette zone chauffée (6) étant formée en pressant l'outil de formage dans ladite zone chauffée (6), tandis que le matériau environnant du profilé (1, 12), plus froid, est maintenu substantiellement non affecté par l'opération de formage,
    dans lequel la bobine à induction (2) est placée au voisinage direct, ou au contact de la surface (3) de la paroi latérale (4, 15) du profilé, en vue de chauffer la zone (6), et dans lequel l'outil de formage est un outil rotatif (22) ou un outil coulissant (26) qui est logé à l'intérieur de ladite bobine à induction (2), ledit outil de formage étant mis en mouvement conjointement à ladite bobine à induction (2), vis-à-vis du profilé creux (1, 12), afin d'exécuter l'opération de formage.
  3. Procédé selon la revendication 1 ou 2, dans lequel l'opération de formage est exécutée sans dispositif de contre-appui.
EP05710944A 2004-02-13 2005-02-11 Procédé de façonnage local d'une pièce creuse Not-in-force EP1737590B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NO20040660A NO20040660D0 (no) 2004-02-13 2004-02-13 Lokal forming, lokalt formet arbeidsstykke og verktoy for lokal forming
PCT/NO2005/000048 WO2005077560A1 (fr) 2004-02-13 2005-02-11 Façonnage local, piece a travailler façonnee localement, et outil servant a accomplir ce façonnage

Publications (2)

Publication Number Publication Date
EP1737590A1 EP1737590A1 (fr) 2007-01-03
EP1737590B1 true EP1737590B1 (fr) 2012-03-21

Family

ID=34793424

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05710944A Not-in-force EP1737590B1 (fr) 2004-02-13 2005-02-11 Procédé de façonnage local d'une pièce creuse

Country Status (4)

Country Link
EP (1) EP1737590B1 (fr)
AT (1) ATE550117T1 (fr)
NO (1) NO20040660D0 (fr)
WO (1) WO2005077560A1 (fr)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9174259B2 (en) 2011-01-19 2015-11-03 Ford Global Technologies, Llc Method and apparatus for sharp flanging and trimming sheet metal panels
WO2014004704A1 (fr) 2012-06-26 2014-01-03 California Institute Of Technology Systèmes et procédés pour mettre en œuvre des roues dentées en verre métallique brut à échelle macroscopique
US20140342179A1 (en) * 2013-04-12 2014-11-20 California Institute Of Technology Systems and methods for shaping sheet materials that include metallic glass-based materials
US10151377B2 (en) 2015-03-05 2018-12-11 California Institute Of Technology Systems and methods for implementing tailored metallic glass-based strain wave gears and strain wave gear components
US10968527B2 (en) 2015-11-12 2021-04-06 California Institute Of Technology Method for embedding inserts, fasteners and features into metal core truss panels
JP2020512482A (ja) 2017-03-10 2020-04-23 カリフォルニア インスティチュート オブ テクノロジー 金属積層造形を用いた波動歯車フレクスプラインの製造方法
US11185921B2 (en) 2017-05-24 2021-11-30 California Institute Of Technology Hypoeutectic amorphous metal-based materials for additive manufacturing
KR102493233B1 (ko) 2017-06-02 2023-01-27 캘리포니아 인스티튜트 오브 테크놀로지 적층 가공을 위한 고강인성 금속성 유리-기반 복합물
US11680629B2 (en) 2019-02-28 2023-06-20 California Institute Of Technology Low cost wave generators for metal strain wave gears and methods of manufacture thereof

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3325820A1 (de) 1982-09-27 1984-03-29 Kraftwerk Union AG, 4330 Mülheim Verfahren zum tiefziehen von blech und vorrichtung zur durchfuehrung dieses verfahrens
SU1409379A1 (ru) * 1986-01-30 1988-07-15 Предприятие П/Я В-2190 Устройство дл выт жки полых изделий из плоской заготовки
FR2692504A1 (fr) 1992-06-17 1993-12-24 Lorraine Laminage Procédé et dispositif de formage à tiède d'un flan de tôle en acier.
JPH06297049A (ja) * 1993-04-13 1994-10-25 Toshiba Corp 温間プレス成形装置
US6550302B1 (en) 1999-07-27 2003-04-22 The Regents Of The University Of Michigan Sheet metal stamping die design for warm forming
DE10128199B4 (de) * 2001-06-11 2007-07-12 Benteler Automobiltechnik Gmbh Vorrichtung zur Umformung von Metallblechen

Also Published As

Publication number Publication date
EP1737590A1 (fr) 2007-01-03
ATE550117T1 (de) 2012-04-15
WO2005077560A1 (fr) 2005-08-25
NO20040660D0 (no) 2004-02-13

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