EP1735478A1 - Steel alloy for cutting details - Google Patents
Steel alloy for cutting detailsInfo
- Publication number
- EP1735478A1 EP1735478A1 EP05728087A EP05728087A EP1735478A1 EP 1735478 A1 EP1735478 A1 EP 1735478A1 EP 05728087 A EP05728087 A EP 05728087A EP 05728087 A EP05728087 A EP 05728087A EP 1735478 A1 EP1735478 A1 EP 1735478A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel alloy
- hardness
- alloy
- weight
- alloy according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 22
- 238000005520 cutting process Methods 0.000 title claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 21
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 18
- 150000001247 metal acetylides Chemical class 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 12
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 11
- 150000004767 nitrides Chemical class 0.000 claims abstract description 9
- 230000008014 freezing Effects 0.000 claims abstract description 6
- 238000007710 freezing Methods 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 abstract description 65
- 229910045601 alloy Inorganic materials 0.000 description 41
- 239000000956 alloy Substances 0.000 description 41
- 230000000052 comparative effect Effects 0.000 description 38
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 27
- 230000007797 corrosion Effects 0.000 description 20
- 238000005260 corrosion Methods 0.000 description 20
- 238000005496 tempering Methods 0.000 description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 14
- 239000011651 chromium Substances 0.000 description 14
- 229960005419 nitrogen Drugs 0.000 description 14
- 229910052799 carbon Inorganic materials 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 238000005275 alloying Methods 0.000 description 9
- 239000010941 cobalt Substances 0.000 description 8
- 229910017052 cobalt Inorganic materials 0.000 description 8
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 7
- 229940107218 chromium Drugs 0.000 description 7
- 235000012721 chromium Nutrition 0.000 description 7
- 238000005530 etching Methods 0.000 description 7
- 229910000734 martensite Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 6
- 238000010310 metallurgical process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000011733 molybdenum Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000007792 addition Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 238000001259 photo etching Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000010313 vacuum arc remelting Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000010421 standard material Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 101100536761 Mus musculus Tfe3 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- VVTSZOCINPYFDP-UHFFFAOYSA-N [O].[Ar] Chemical compound [O].[Ar] VVTSZOCINPYFDP-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002009 allergenic effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000012993 chemical processing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004851 dishwashing Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- BRABPYPSZVCCLR-UHFFFAOYSA-N methopromazine Chemical compound C1=CC=C2N(CCCN(C)C)C3=CC(OC)=CC=C3SC2=C1 BRABPYPSZVCCLR-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
Definitions
- the present disclosure relates to a material for cutting details with high demands on, among other things, corrosion resistance and hardness. Details of the material should be possible to be made by photoetching, and in order to meet these demands, a very particular combination of properties is required according to the discussion below.
- the hardness is of great importance. A harder material resists plastic deformation better, which is a common degradation mechanism for cutting edges - that they simply bend and/or are deflected when stressed. Furthermore, a harder material will resist wear better and thereby an edge will remain sharp longer, or in other words, have better edge durability.
- An additional advantage of a harder material is that the normally seen decreasing toughness gives an improved burr breaking in mechanical grinding and polishing, whereby a sharper edge may be obtained.
- An absolute minimum in hardness of a material intended for edges with demands on edge durability and possibility of mechanical sharpening is judged to be 56 HRC (hardness on the Rockwell C-scale, which corresponds to approx. 615 HV 1 kg measured as hardness in Vickers with the load of 1 kg) .
- a factor that further drastically affects the edge durability of a material is the presence of hard particles (carbides, nitrides, and carbonitrides which henceforth are denominated jointly as carbonitrides) in the material. An increasing volume fraction of carbonitrides gives a material having better edge durability.
- the etching medium for instance a mixture of HC1 and FeCl 3
- the etching will be accelerated in the border between bulk mass and carbonitride . This entails that the carbonitrides risk being etched out of the material. In order for this phenomenon not to affect the finished product negatively, carbonitrides of a diameter larger than 5 ⁇ m must not be present in the material.
- a usual cause of large carbonitrides is alloying additives of very strong carbide formers, such as, for instance, vanadium, and therefore this type of alloying elements should preferably be avoided.
- Another cause of large carbonitrides is poor process control when casting and hot working the materials.
- martensitic stainless chro- mium steel they are most often of the type pitting corrosion.
- the three most important alloying elements to control this corrosion type are chromium, molybdenum and nitrogen.
- PRE-value Pultting Resistance Equivalent
- PRE % Cr + 3, 3 • % Mo + 16 • % N.
- An additional demand on the material according to the present invention is that it, in a cost-effective and quality-assured way, should be possible to harden by a con- tinuous process (strip widths up to 1000 mm and strip thicknesses down to 15 ⁇ m) including furnace for the aus- tenitizing, quenching for the conversion to martensite and finally a furnace for tempering.
- the carbonitrides in the material are dissolved to a certain extent and the contents of alloying elements increase in the matrix. In order for this dissolution to occur evenly (enables good dimensional tolerances) and within a short time (high productivity) , it is required that the carbonitrides are small in size (0 ⁇ 5 ⁇ m) and furthermore that the size distribution is even, which is controlled by an accurately controlled production process.
- the production process for the material includes melting of raw materials in an electric arc furnace alternatively a high frequency furnace.
- the content of carbon in the material can be controlled by choice of raw materials or by carbon elimination either in AOD (Argon Oxygen Decarburization) , CLU (Creusot Loire Uddeholm) or another refining process.
- the material may be remelted in a secondary metallurgical process such as VIM (Vacuum Induction Melting) , VAR (Vacuum Arc Remelting) , ESR
- Casting may take place in the traditional way into ingot or by continuous casting. A first strong reduction is made in the warm state, and then the material is spheroidized. Next, cold rolling is carried out in a plurality of steps including intermediate annealing operations. The material may be delivered to customer either in cold-rolled, annealed, or hardened and tempered form.
- the stainless martensitic chromium steel according to the discussion above has advantages to austenitic materials for the manufacture of details by photochemical processing. These advantages are, among other things, that the material after hardening has a very good flatness and is almost strain free. The material also allows a good productivity for this type of machining.
- the hardness of the material in the hardened form is substantially determined by the content (carbon + nitrogen) in % by weight, and in order to be able to attain a hardness of over 56 HRC without deep freezing, with sufficient remaining volume fraction of carbonitrides for the edge durability, this sum has to be greater than 0,55 % by weight, provided that high contents of car- bonitride formers such as chromium and molybdenum are pres- ent.
- the carbon activity has to be limited for avoiding formation of primary carbides in the solidification, which is provided by keeping the content of silicon low, i.e.
- the material is austenitized at 950-1150 °C, preferably 1000-1070 °C, and then quenched (suitably in oil, between cooling clamps or by means of compressed air) to room temperature.
- a tempering is made at about 200 °C in order to achieve a hardness > 56 HRC. With deep freezing to -80 °C before tempering, an additional hardness enhancement of about 2 HRC can be attained.
- Chromium has to be added to the material in a sufficient quantity in order to form a corrosion-protecting oxide film on the material surface, but at high contents of chromium, again the risk of the formation of large primary carbides arises, which has to be avoided. Therefore, the content of chromium should be 12-15 %, preferably 13-15 %, most preferably 14-15 %, by weight. Molybdenum is then added in sufficient quantity to give a PRE > 25.
- a suitable content of Mo is 2,5-4,0 %, preferably 2,6-4,0 %, most preferably 2,6-3,0 %, by weight.
- Nickel and cobalt are expensive alloying materials, which are stable in a normal metallurgical process, which means that the contents are accumulated over time in steel making based on recycled steel.
- the content of nickel of max 1 % in order for the material not to be classified as potential carcinogenic and allergenic according to the Euro directive 99/45/EC, and therefore this content has been set as a maximum content regarding nickel for the alloy according to the patent.
- nickel is not added actively in the material and the content of nickel is determined to max. 0,7 % in order to avoid the austenite stabilization that otherwise would be the consequence.
- the alloy also contains 0,1-1,0 %, preferably 0,4-0,8 %, most preferably 0,4-0,7 %, by weight, of Mn which is another element that stabilizes the austenite.
- the maximum content of cobalt has been set to 4 %, on one hand because of the expense and on the other hand to avoid too a fast accumulation of cobalt in the processing of recycled steel depending on the element normally being seen as an impurity in stainless steel, above all within the nuclear power industry.
- cobalt is not added actively in the material and the content of cobalt is set to max 0,5 %, in spite of the increasing impact of the element on the martensite formation temperature.
- an addition of cobalt may displace the phase transformation upon cooling after hardening toward more martensite.
- DE-A-39 01 470 discloses a material suited for, among other things, razor blades and knives.
- the patent teaches a pressurized metallurgy in order to achieve contents of nitrogen above 0,20 % by weight, and thereby maximally twice as high content of carbon as of nitrogen.
- two experimental alloys are mentioned, both with hardness below 600 HV.
- the patent also teaches additions of vanadium in low contents.
- vanadium is used in order to achieve a strong secondary hardening upon tempering to high temperatures, which may be an advantage, for instance if the material is to be coated or used at high temperatures.
- This is objectionable if the material is to be etched into final form or be used to produce very sharp edges, according to the above.
- the patent states 40 ⁇ m as the largest allowable size of carbonitrides unlike the 5 ⁇ m stated as the maximum limit according to the present inven- tion.
- EP-A-750 687 states the maximum content (carbon + nitrogen) to 0,55 % by weight, which according to the present invention is judged to be a minimal content in order to achieve sufficient hardness. This is confirmed by the fact that the aim what relates to hardness in the EP publication is HRC > 50, and that the experimental alloy that achieves the highest hardness reaches 56,3 HRC (this is after tempering for 1 h at only 180 °C) . This limited hardness in combination with a small share of remaining carbonitrides will cause inadequate edge durability for edge applications with high demands. Foremost, the patent specification also focuses articles with extremely high demands on corrosion resistance, why also copper has been added, and therefore the hardness and the hot workability has been neglected.
- a first object of the present invention is to provide a new steel alloy, which overcomes all the above- mentioned drawbacks of prior art.
- the object of the present invention is to provide a steel alloy that has a hardness of at least 56 HRC, has excellent corrosion resistance and can be machined by means of photoetching.
- the steel alloy according to the present invention has the following composition (in % by weight) :
- the steel alloy according to the present invention has the following composition (in % by weight) :
- N 0,15-0,20 as well as the balance Fe and normally occurring impurities .
- Materials manufactured according to the present disclosure are especially suitable for the use in applications such as, for instance, knives in the food industry having high demands on hardness and edge durability in combination with corrosion resistance due to chloride ion-containing environment as well as corrosive dishwashing detergents. Other areas are cutting edges for dry and wet shaving, surgical edge applications as well as diving knives. Additional fields of application for the new material are, for instance, doctor blades in the printing industry as well as doctor blades (also known as coater blades) and creping blades in the pulp industry. Choice of way of manufacture of the material depends, among other things, on desired material volume, maximum allowed production cost and demands on slag purity.
- the metallurgical process comprises melting in an electric arc furnace or a high frequency furnace.
- the content of carbon is adjusted either by the choice of alloying materials or by carbon elimination in AOD or CLU or another refining process.
- the content of nitrogen is adjusted either by the supply in the form of gas or by the use of nitrogenous alloying materials.
- the material may be remelted in a secondary metallurgical process such as VIM, VAR, ESR or the like. Casting may be effected into ingot or via continuous casting, and then hot working fol- lows down to strip form.
- the material is spheroidized and then cold-rolled in a plurality of steps into desired thickness including intermediate recrys- tallization annealing operations.
- this hardening takes place in a continuous strip process in the form of an austenitizing in protective atmosphere, a quenching (for the phase transformation into martensite) , and finally a tempering to desired hardness.
- the material is then cut into desired widths or is cut into planar lengths depending on the customer want.
- the final product may be produced by any conventional process; for example, from hardened strip material by photoetching and forming, or from cold-rolled strip material by punching/cutting, forming, hardening, tempering and finally grinding. It is also conceivable to sell the material in the wire, tube or ingot form.
- Figure 1 illustrates a general outline between three comparative examples with regard to hardness/edge durability and corrosion resistance.
- Figure 2 illustrates the result of a CPP test of Alloy
- Figure 3 illustrates the hardness as a function of the tempering temperature for Alloy 1 and three comparative examples .
- Figure 4 illustrates the hardness and CPP corrosion resistance for Alloy 1 and two comparative examples.
- Figure 5 shows a microphotograph of Alloy 1 according to the present disclosure illustrating the microstructure of the composition.
- Figure 6 shows a microphotograph of a comparative example illustrating the microstructure of the composition.
- Figure 7 illustrates a comparison between Alloy 1 and two comparative examples with regard to the hardness levels and structures.
- Example 1 One melt of material of the present disclosure, Alloy 1, has been produced in ten ton scale with CLU-metallurgy . The material has been ingot casted, hot rolled and thereafter cold rolled with intermediate annealings down to suitable thickness for evaluation.
- the melt of the present invention has the composition as indicated in Table 1, Alloy 1.
- the material according to the present disclosure is compared with three grades: Comparative examples 1-3.
- the nominal composition of the comparative examples 1-3 is also given in Table 1.
- Figure 1 A general outline between the comparative examples is illustrated in Figure 1, showing the hardness versus corrosion resistance as well as the influence of the alloying elements C, N, Cr and Mo. Table 2. Result from testing according to ISO 8442.1 and ISO 8442.5.
- Example 2 The corrosion properties of the material of the present disclosure were also measured by anodic polarization/critical pitting potential (CPP) and compared with Comparative example 1 and Comparative example 2. Samples were taken from Alloy 1 and from Comparative example 1 and Comparative example 2 respectively, all compositions given in Table 1. The sample of Alloy 1 was hardened at 1035 °C, the samples of Comparative example 1 were hardened at 1080°C, and the samples of Comparative example 2 were hardened at 1030°C, according to recommendation for each alloy. The tempering for all grades was performed at 225°C. All surfaces of the samples were finished with 600 grit wet grinding.
- CPP anodic polarization/critical pitting potential
- test solution was 0,1% NaCl, the test was performed at 20°C, and the potential over the sample was increased with 75 mV/minute with a start at -600 mV. Nitrogen gas was bubbled through the solution to reduce the oxygen level. The criteria used for start of pitting was set to I > 10 ⁇ A/cm 2 . The result from the test is shown in Figure 2.
- Example 3 Hardening tests were performed on material of Alloy 1 and compared with typical data for Comparative example 1, Comparative example 2 and Comparative example 3. The hardening of Alloy 1 was done at 1035°C and quenching to
- Example 4 In Figure 4, Alloy 1 is compared with Comparative example 1 and Comparative example 2 with regard of corrosion resistance and hardness. All samples were tempered at 225°C and heat treated as described above. It is desired that the composition possesses a high corrosion resistance as well as a high hardness. This is illustrated by an arrow in Figure 4 showing the desired direction of the properties. It is easily seen that Alloy 1 of the present invention combines an improved hardness as compared with Comparative example 1 with an improved corrosion resistance as compared with Comparative example 2.
- the typical microstructure for material of Alloy 1 in the annealed condition is a ferritic matrix with uniformly distributed secondary carbides, nitrides and carbonitrides.
- the microstructure of Alloy 1 is free from primary carbides, nitrides or carbonitrides with a diameter bigger than 5 ⁇ m.
- a typical structure of Alloy 1 is shown in Figure 5, wherein the microphotograph is taken in light optical microscope at 1000 x magnification after polishing and etching of a transverse cross section. Etching was done in 4% Picric acid with a minor addition of hydrochloric acid. The average diameter of the carbides, nitrides and/or carbonitrides was estimated to approximately 0,4 ⁇ m. For edge applications where very keen edges are to be produced either by mechanical methods or by etching the above structure free from primary carbides with a diameter larger than 5 ⁇ m is necessary to avoid tear outs or etching defects on the edge.
- a microphotograph taken under the same conditions, showing the typical structure for Comparative example 3 is shown in Figure 6.
- Figure 7 the hardness levels and structures are compared for Alloy 1 of the invention, Comparative example 1 and Comparative example 3.
- Example 5 Since the properties of the steel are highly dependent on the hardening conditions, estimations outgoing from the basic chemical composition may be misleading. Equilibrium calculations at a predetermined suitable hardening temperature using the software ThermoCalc is one way to more accurately calculate the final properties and have been performed for Alloys 2-6, Alloy 1, as well as Comparative examples 1-3. The compositions of Alloys 2-6 are given in Table 3 and the results of the calculations are shown in Table 4. The database used has been TCFE3. Optimal hardening temperatures have been selected and used in the modelling for the different grades. Outgoing from the austenite phase composition at hardening temperature, values for PRE, M s and weight percent of the interstitials nitrogen and carbon have been calculated. Also the phase percentage of M 23 C ⁇ carbide in equilibrium with the austenitic phase, which is an important factor for wear and edge durability, has been calculated. For PRE, the previously discussed equation has been used. M s was calculated using Andrew's formula, as shown below:
- Comparison between Alloy 1 and Comparative example 1 shows that the steel according to the invention has significantly higher PRE-values but at the same time comparable interstitial content and amount of carbide phase, which should result in a steel with similar hardness and edge performance but significantly increased corrosion resistance.
- Comparative example 2 is closer to Alloy 1 in PRE but the lower amount of interstitials in the matrix together with a lower amount of carbide phase predicts a lower hardness and inferior edge properties. These data correspond to the actual measurements in the previous example.
- the M s -temperature for Alloy 1 is lower than both Comparative example 2 and Comparative example 1 but in the same range as Comparative example 3, which has a known good hardenability, but where the carbide content significantly higher resulting in a coarser microstructure as shown before in Figure 6.
- Alloys 2-6 are other possible embodiments of the composition according to the present disclosure, that result in different properties even though the difference in chemical composition is small. Alloys 2 and 4 have comparable values for PRE, interstitial content and M s , which results in similar corrosion resistance, hardness and hardenability but with about twice the amount of M 3 C 6 carbides in Alloy 4, the edge durability will be higher in this grade. Highest amount of interstitials in the matrix and thus the highest expected hardness is achieved in Alloy 3, which still has a sufficient hardenability due to the addition of Cobalt. Alloy 5 has even higher amount of cobalt compared to Alloy 6, which improves the hardenability even further without drastically changing the other properties.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatment Of Steel (AREA)
- Knives (AREA)
- Accessories And Tools For Shearing Machines (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0400806A SE526805C8 (en) | 2004-03-26 | 2004-03-26 | steel Alloy |
PCT/SE2005/000422 WO2005093112A1 (en) | 2004-03-26 | 2005-03-22 | Steel alloy for cutting details |
Publications (2)
Publication Number | Publication Date |
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EP1735478A1 true EP1735478A1 (en) | 2006-12-27 |
EP1735478B1 EP1735478B1 (en) | 2010-06-16 |
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ID=32067548
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Application Number | Title | Priority Date | Filing Date |
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EP05728087A Not-in-force EP1735478B1 (en) | 2004-03-26 | 2005-03-22 | Steel alloy for cutting details |
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US (1) | US20070274855A1 (en) |
EP (1) | EP1735478B1 (en) |
JP (1) | JP2007530784A (en) |
CN (1) | CN100463996C (en) |
AT (1) | ATE471392T1 (en) |
AU (1) | AU2005226606B2 (en) |
DE (1) | DE602005021872D1 (en) |
SE (1) | SE526805C8 (en) |
WO (1) | WO2005093112A1 (en) |
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US8052703B2 (en) * | 2005-06-29 | 2011-11-08 | Boston Scientific Scimed, Inc. | Medical devices with cutting elements |
JP5426117B2 (en) * | 2008-07-07 | 2014-02-26 | 株式会社東芝 | Bolt fixing device for jet pump beam |
ES2367855T3 (en) * | 2008-12-17 | 2011-11-10 | Saab Ab | RESTORATION OF FORCE AND WEAR RESISTANCE OF A METAL MATRIX COMPOUND (MMC). |
KR101268800B1 (en) * | 2009-12-21 | 2013-05-28 | 주식회사 포스코 | Martensitic stainless steels containing high carbon content and method of manufacturing the same |
RU2733516C2 (en) | 2011-10-06 | 2020-10-02 | Бик-Вайолекс Са | Solid rigid razor blade |
US10196718B2 (en) * | 2015-06-11 | 2019-02-05 | Hitachi Metals, Ltd. | Steel strip for cutlery |
CN109136770B (en) * | 2018-10-18 | 2020-10-27 | 西安交通大学 | High-chromium alloy steel crucible for magnesium smelting and preparation method thereof |
US20220250266A1 (en) * | 2019-02-28 | 2022-08-11 | Edgewell Personal Care Brands, Llc | Razor blade and composition for a razor blade |
BR112021024509A2 (en) * | 2019-06-05 | 2022-01-18 | Ab Sandvik Materials Tech | A martensitic stainless steel alloy |
CN111270165B (en) * | 2020-02-18 | 2020-12-22 | 北京科技大学 | Method for manufacturing material of speed skating blade |
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US3595643A (en) * | 1965-10-18 | 1971-07-27 | Sandvikens Jernverks Ab | Razor blade of a chromium containing steel |
DE3901470C1 (en) * | 1989-01-19 | 1990-08-09 | Vereinigte Schmiedewerke Gmbh, 4630 Bochum, De | Cold-working steel and its use |
FR2708939B1 (en) * | 1993-08-11 | 1995-11-03 | Sima Sa | Low carbon nitrogen martensitic steel and its manufacturing process. |
JPH07197130A (en) * | 1993-12-29 | 1995-08-01 | Nkk Corp | Production of two-phase stainless steel welded pipe excellent in pitting corrosion resistance and low temperature toughness of welded part |
MY114984A (en) * | 1995-01-13 | 2003-03-31 | Hitachi Metals Ltd | High hardness martensitic stainless steel with good pitting corrosion resistance |
JP2968844B2 (en) * | 1995-01-13 | 1999-11-02 | 日立金属株式会社 | High hardness martensitic stainless steel with excellent pitting resistance |
JPH11303874A (en) * | 1997-04-16 | 1999-11-02 | Nippon Seiko Kk | Rolling member |
DE19808276C2 (en) * | 1998-02-27 | 2003-12-24 | Stahlwerk Ergste Westig Gmbh | Steel alloy for sliding elements |
JP2000337389A (en) * | 1999-03-19 | 2000-12-05 | Nsk Ltd | Rolling bearing |
JP3587719B2 (en) * | 1999-03-23 | 2004-11-10 | 愛知製鋼株式会社 | Stainless steel for cutting tools with excellent corrosion resistance, sharpness persistence and workability |
JP2001049399A (en) * | 1999-08-06 | 2001-02-20 | Hitachi Metals Ltd | High hardness martensitic stainless steel excellent in pitting corrosion resistance |
KR100329841B1 (en) * | 1999-08-16 | 2002-03-25 | 박용수 | Martensitic stainless steel for golf club head |
JP4724275B2 (en) * | 2000-07-17 | 2011-07-13 | 株式会社リケン | Piston ring excellent in scuffing resistance, cracking resistance and fatigue resistance, and manufacturing method thereof |
-
2004
- 2004-03-26 SE SE0400806A patent/SE526805C8/en not_active IP Right Cessation
-
2005
- 2005-03-22 EP EP05728087A patent/EP1735478B1/en not_active Not-in-force
- 2005-03-22 WO PCT/SE2005/000422 patent/WO2005093112A1/en active Application Filing
- 2005-03-22 US US10/584,246 patent/US20070274855A1/en not_active Abandoned
- 2005-03-22 AT AT05728087T patent/ATE471392T1/en not_active IP Right Cessation
- 2005-03-22 DE DE602005021872T patent/DE602005021872D1/en active Active
- 2005-03-22 CN CNB200580004712XA patent/CN100463996C/en not_active Expired - Fee Related
- 2005-03-22 AU AU2005226606A patent/AU2005226606B2/en not_active Ceased
- 2005-03-22 JP JP2007504917A patent/JP2007530784A/en active Pending
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See references of WO2005093112A1 * |
Also Published As
Publication number | Publication date |
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DE602005021872D1 (en) | 2010-07-29 |
US20070274855A1 (en) | 2007-11-29 |
WO2005093112A1 (en) | 2005-10-06 |
EP1735478B1 (en) | 2010-06-16 |
CN1918315A (en) | 2007-02-21 |
SE0400806L (en) | 2005-09-27 |
SE526805C8 (en) | 2006-09-12 |
ATE471392T1 (en) | 2010-07-15 |
CN100463996C (en) | 2009-02-25 |
SE526805C2 (en) | 2005-11-08 |
JP2007530784A (en) | 2007-11-01 |
SE0400806D0 (en) | 2004-03-26 |
AU2005226606B2 (en) | 2010-04-08 |
AU2005226606A1 (en) | 2005-10-06 |
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