EP1703239A2 - Apparatus for the fast and continuous dehumidification of loose materials, particularly pellets for a plastic moulding plant - Google Patents
Apparatus for the fast and continuous dehumidification of loose materials, particularly pellets for a plastic moulding plant Download PDFInfo
- Publication number
- EP1703239A2 EP1703239A2 EP06004205A EP06004205A EP1703239A2 EP 1703239 A2 EP1703239 A2 EP 1703239A2 EP 06004205 A EP06004205 A EP 06004205A EP 06004205 A EP06004205 A EP 06004205A EP 1703239 A2 EP1703239 A2 EP 1703239A2
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- EP
- European Patent Office
- Prior art keywords
- container
- airflow
- dehumidified
- loose
- pellet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000008188 pellet Substances 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 title claims abstract description 24
- 238000007791 dehumidification Methods 0.000 title claims abstract description 21
- 238000010137 moulding (plastic) Methods 0.000 title claims abstract description 9
- 238000009826 distribution Methods 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims abstract description 4
- 229920003023 plastic Polymers 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 8
- 238000001035 drying Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229920000426 Microplastic Polymers 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000001172 regenerating effect Effects 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 239000002808 molecular sieve Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
- F26B3/092—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating
- F26B3/0923—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating by mechanical means, e.g. vibrated plate, stirrer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/343—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects in combination with convection
Definitions
- This invention has as its object an apparatus for the fast dehumidification of loose materials.
- the invention finds particular, though not exclusive, application in the field of the preliminary processing of plastic granules, pellets, to be used in successive procedures of moulding of plastic products.
- the aim of the dehumidifiers is therefore that of constantly controlling the humidity percentage of the raw material used and intervening effectively with its dehumidifier functions, in order to feed the moulding plant with only the dried product, therefore optimized, maintaining a high quality of work.
- a first type of dehumidifiers intervenes directly in the processing hopper, where on a case-by-case basis, the resin pellets, namely coloured or neutral plastic granules, are loaded.
- a ventilation system is provided inside the hopper, allowing from one side the intake of an airflow, preferably constant and dry, and from the other the emission of air enriched with variable percentages of humidity.
- Such forced circulation has the aim of progressively eliminating the percentage of noticeable humidity inside the hopper, without interrupting the operation cycle, allowing, meanwhile, the regeneration of means used for the dehumidification of the air introduced into the hopper.
- To proceed with the ventilation of the processing hopper at present two lines are provided.
- the plant Upon reaching a high rate of humidity, found inside the working tower by the two molecular sieves provided, the plant suspends the relative circulation, thereby activating the parallel line, in which previously a regenerating cycle had been carried out.
- Such alternation of the cycles, once one tower, then the other, is necessary in order to allow, in the tower concemed with the suspension of the circulation of the airflow, the evaporation of the water held inside the molecular sieve, being of the type provided with a convenient heat exchanger.
- a second version has been proposed.
- the plant is equipped with a single turbine.
- the aim of the single turbine is to allow the circulation of the airflow to be introduced into the processing hopper, conveniently allocated between the working tower, the one therefore which dehumidifies, and the regeneration tower.
- a plant for a process of granule dehumidification is described, particularly plastic pellets, to be used in successive moulding procedures, including two means for the dehumidification of the air to be introduced inside a processing hopper provided in plastic moulding plants; said means, when saturated, being able, also alternatively, to accomplish a regeneration phase to be predisposed again to a dehumidification cycle of the air to be introduced inside the processing hopper, and in which a double-channel turbine is provided to feed the recirculation of the air with independent channels including distribution means of the air cycles, at least one of which for each regenerating dehumidification means.
- Apparatus suitable to dehumidify, provided with devices that generate microwaves are certainly known.
- JP703971 6 (Katayama ) an apparatus provided with channels is described, which are hit by a microwave beam, generated by a convenient device. Moreover a fan cooperates, which provides to introduce an airflow.
- JP62277125 (Takusagawa ), describes an absorption tower, in which, for the regeneration of gas, the use of microwave devices is provided able to optimize the dehumidification process of thin and gaseous material.
- US2004/0200090 suggests a drier for plastic, on the inside of which, in a corresponding container, a magnetic control tube is provided.
- the magnetic control tube is connected to a connecting tube which is provided, at one end, with an air filter, and at the other connected to a ventilation nozzle.
- the dried plastic is used by an apparatus for injection moulding.
- JP4080005 (Nakagome ) describes an apparatus for the moulding of plastic, in which a high pressure dehumidifier is provided.
- the hopper of a drier is provided with a dehumidifier that supplies air at high pressure, dehumidified in such a way that the pellets that are introduced into the drier are dehumidified by a hot airflow.
- An apparatus for moulding integrates said drier-dehumidifier.
- JP63231908 proposes a drier for plastic pellets.
- the pellets feed a drying cylinder where a microwave generator and an aspirator operate.
- the condensation generated and evaporated inside the drying cylinder is extracted by the aspirator.
- JP63216711 (Nakagome ) provides an apparatus like the previous positioned upstream of a line for the moulding of plastic products.
- JP63231909 (Nakagome ) finally provides a drying apparatus that concerns pellets which feed a drying cylinder where a microwave generator and an aspirator operate. The condensation generated and evaporated in the drying cylinder is extracted by the aspirator. Inside the cylinder dehumidified air is supplied, the air which was once enriched with humidity is dehumidified and reintroduced inside the drying cylinder.
- the aforementioned apparatus do not seem to allow a uniform processing of the pellet, this is because the pellet is substantially static during the processing cycle, and follows a descending path.
- the pellet stays in an amassed condition inside a hopper/container, during which it is processed, to be subsequently removed by gravity. This would involve particularly long processing times and the impossibility to obtain continuous processing cycles able to adequately supply the downstream moulding plant. In any case the installation would not be suitable for the processing of a quantity of pellets.
- the aim of this invention is also to avoid the abovementioned disadvantages.
- a first aim has been that of finding an extremely functional and versatile apparatus, able to offer comprehensive high performance, and in particular to reach below the common threshold of 1% of residual humidity in processed material, qualitatively improving definitively what will then constitute the finished product.
- This result has also been achieved above all with reference to the fact that the pellet, thanks to the presence of the fluidized bed and mixer along the second container, subjected to the air jet at a controlled temperature, remains in a floating condition, which facilitates a uniform processing of the single particles.
- a second aim has been that of allowing continuous processing cycles of the pellet, a circumstance that repeats by the fact of interconnecting a first container like a charging hopper, to a second container orthogonal to the first where the processing cycle of the pellet is performed, continuously ensuring a more correct and constant feeding of the possible downstream moulding plant.
- a third aim was that of providing an apparatus able to considerably reduce the conventional dehumidification times of the pellet.
- a third aim has been that of obtaining a less complex apparatus with respect to previous ones with a considerably reduced encumbrance and little maintenance.
- Figure 1 represents a side-view of the apparatus for the fast and continuous dehumidification of loose materials, the object of this invention.
- an apparatus A is observed, to dehumidify the loose material M, in particular pellets for the plastic moulding process by means of a possible apparatus positioned downstream of said apparatus A therefore suitable to receive the material M at the end of the processing cycle.
- the apparatus A is essentially made up of two containers, respectively 1 and 2, which are intercommunicating. More particularly, the first container 1 is substantially a conical shaped container, in particular a vertical hopper, of the heated type, provided with a charge intake 100, and a discharge nozzle 101 of the loose material M, which introduces inside said second container 2 orthogonal with respect to said first container 1 and therefore placed horizontally. On the first container 1, sensors 10 2, 1 03 are provided which are of the tensioned type to indicate the level of loose material M present inside the container 1 and the relative humidity percentage and/or the present temperature inside said first container 1.
- the second container 2 which is intercommunicating with said first 1, consists of a cylindrical body inside which a main chamber S is obtained for the processing of the material M.
- a mixer/advancement means of the material M is present, in this case an auger 3, whose propeller is developed longitudinally and is integral to a support shaft whose ends, 3 0 and 31 are engaged, respectively, at the head 20, and at a ratio motor assembly 4 at the opposite side, for the rotating movement of the auger 3.
- microwave generator devices 5 and 6, in particular magnetrons are aligned and placed spaced apart on the side of container 1, in such a way to direct their action towards the underlying main chamber S of the second container 2.
- a discharge nozzle 21 of the loose material M is obtained, intercepted downstream by at least one humidity and/or temperature and/or weight sensor 2 2, that precedes a valve supplying a predetermined quantity 23.
- a sintered sheet 7 is present underneath which is obtained an airspace 8 for the distribution of an airflow at a controlled dehumidified temperature, coming from an underlying heating chamber 9 with which it is in intercommunication by at least one intake 90.
- electric resistance means 91 are provided, which provide the heating of the dehumidified air introduced inside the same through an intake 92 and upstream of which a pump group is operative (not shown).
- the apparatus A is also provided with a recovery system of the airflow at a controlled temperature which is introduced inside the main chamber S in such a way that said airflow enriched with humidity, is to be extracted (by means of the aspiration assembly) from said main chamber S and therefore started through a circuit that allows the dehumidification (not shown) to then be reintroduced again through the intake 92 inside the heating chamber 9.
- the apparatus A can be placed in such a way as to feed a plastic moulding plant, alternatively to allow the packaging of the loose material M and its following storage in surroundings suitable for that purpose.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Drying Of Solid Materials (AREA)
Abstract
-a first vertical container (1) to contain the pellets to be processed;
-a second container (2), orthogonal and in communication with said first for the processing of the pellets, with a fluidized bed and longitudinal auger (3), on which microwave generators (5,6) operate;
-a circuit for the distribution of a dehumidified airflow at a controlled temperature inside said second container (2);
-means for the aspiration of the airflow at a controlled temperature and enriched with humidity from inside said second container (2), for then said airflow to be dehumidified and reintroduced inside said second container (2);
-sensor means (22,102,103) for the detection of the temperature and humidity percentage present in the pellets at least in said second container (2).
Description
- This invention has as its object an apparatus for the fast dehumidification of loose materials.
- The invention finds particular, though not exclusive, application in the field of the preliminary processing of plastic granules, pellets, to be used in successive procedures of moulding of plastic products.
- In principle, it is observed that the modern plastic moulding lines, upstream of the plant, must be able to provide quality control systems of the raw material to guarantee the production cycle, in such a way as to pre-emptively detect the presence of residual humidity, of which the raw material was previously enriched during the packaging and storage phase.
- The aim of the dehumidifiers is therefore that of constantly controlling the humidity percentage of the raw material used and intervening effectively with its dehumidifier functions, in order to feed the moulding plant with only the dried product, therefore optimized, maintaining a high quality of work.
- A first type of dehumidifiers intervenes directly in the processing hopper, where on a case-by-case basis, the resin pellets, namely coloured or neutral plastic granules, are loaded. In substance, a ventilation system is provided inside the hopper, allowing from one side the intake of an airflow, preferably constant and dry, and from the other the emission of air enriched with variable percentages of humidity. Such forced circulation has the aim of progressively eliminating the percentage of noticeable humidity inside the hopper, without interrupting the operation cycle, allowing, meanwhile, the regeneration of means used for the dehumidification of the air introduced into the hopper. To proceed with the ventilation of the processing hopper, at present two lines are provided. As has been seen, this has the sole purpose of ensuring the continuity of the processing, without interruption of the production cycle. Said two lines, in a traditional solution are essentially identical and, as well as the relative connections and solenoid valves, they are also made up of a regenerating dehumidification tower each including molecular sieves, and a relative turbine. The essential function of the turbine, is that of introducing the air enriched with humidity taken from the hopper, into the inside of the respective tower, to therefore be dehumidified and introduced inside the hopper again in a continuous cycle. Upon reaching a high rate of humidity, found inside the working tower by the two molecular sieves provided, the plant suspends the relative circulation, thereby activating the parallel line, in which previously a regenerating cycle had been carried out. Such alternation of the cycles, once one tower, then the other, is necessary in order to allow, in the tower concemed with the suspension of the circulation of the airflow, the evaporation of the water held inside the molecular sieve, being of the type provided with a convenient heat exchanger.
- To overcome some of the disadvantages linked to the application of the first solution, a second version has been proposed. In practice the use of two regenerating dehumidification towers is still provided, but unlike the previous one, the plant is equipped with a single turbine. In more detail, the aim of the single turbine is to allow the circulation of the airflow to be introduced into the processing hopper, conveniently allocated between the working tower, the one therefore which dehumidifies, and the regeneration tower.
- In ITTV97A000072 (Msm), for example, a plant for a process of granule dehumidification is described, particularly plastic pellets, to be used in successive moulding procedures, including two means for the dehumidification of the air to be introduced inside a processing hopper provided in plastic moulding plants; said means, when saturated, being able, also alternatively, to accomplish a regeneration phase to be predisposed again to a dehumidification cycle of the air to be introduced inside the processing hopper, and in which a double-channel turbine is provided to feed the recirculation of the air with independent channels including distribution means of the air cycles, at least one of which for each regenerating dehumidification means.
- Apparatus suitable to dehumidify, provided with devices that generate microwaves, are certainly known. For example, in
JP703971 6 (Katayama JP62277125 (Takusagawa -
US2004/0200090 (Tu et al. ) suggests a drier for plastic, on the inside of which, in a corresponding container, a magnetic control tube is provided. The magnetic control tube is connected to a connecting tube which is provided, at one end, with an air filter, and at the other connected to a ventilation nozzle. The dried plastic is used by an apparatus for injection moulding. -
JP4080005 (Nakagome -
JP63231908 (Nakagome -
JP63216711 (Nakagome -
JP63231909 (Nakagome - The described apparatus, with particular reference to those of the chapter related to the closest prior art, have some disadvantages.
- In principle, the drier-dehumidifier of pellets for apparatus which have the aim of plastic moulding is therefore known. However in
JP4080005 (Nakagome JP63231908 (Nakagome - It can also be reasonably affirmed that the problem treated synthetically above would seem at least partially solved with
JP63231908 (Nakagome US2004/0200090 (Tu et al. ) and more so withJP63231909 (Nakagome - In spite of this the applicant is of the opinion that the proposed solutions are not yet absolutely optimized, not allowing to reach optimal results, in terms of percentage capacity of elimination of the humidity originally present in the pellets, considering the time necessary for the execution of the processing.
- To this it can be added that the aforementioned apparatus, do not seem to allow a uniform processing of the pellet, this is because the pellet is substantially static during the processing cycle, and follows a descending path. In principle it appears that the pellet stays in an amassed condition inside a hopper/container, during which it is processed, to be subsequently removed by gravity. This would involve particularly long processing times and the impossibility to obtain continuous processing cycles able to adequately supply the downstream moulding plant. In any case the installation would not be suitable for the processing of a quantity of pellets.
- Also due to these disadvantages, there is the need for businesses in this sector, and in particular for businesses that mould plastic to find more effective solutions.
- The aim of this invention is also to avoid the abovementioned disadvantages.
- This and other aims are reached with this invention according to the characteristics of the included claims, solving the problems stated by means of a continuous apparatus for the fast dehumidification of loose materials, particularly pellets for plastic moulding plants consisting of:
- a first vertical container to contain the pellet to be processed;
- a second container, orthogonal and in communication with said first for the processing of the pellet, with a fluidized bed and longitudinal auger, on which the microwave generators operate;
- a circuit for the distribution of an airflow at a controlled and dehumidified temperature inside said second container;
- means for the aspiration of the airflow at a controlled temperature and enriched with humidity from inside said second container, for then said airflow to be dehumidified and reintroduced inside said second container;
- sensor means for the detection of the temperature and humidity percentage present in the pellet at least in said second container.
- In such a way, through the considerable creative contribution, the effect of which constitutes immediate technical progress, various advantages are achieved.
- A first aim has been that of finding an extremely functional and versatile apparatus, able to offer comprehensive high performance, and in particular to reach below the common threshold of 1% of residual humidity in processed material, qualitatively improving definitively what will then constitute the finished product. This result has also been achieved above all with reference to the fact that the pellet, thanks to the presence of the fluidized bed and mixer along the second container, subjected to the air jet at a controlled temperature, remains in a floating condition, which facilitates a uniform processing of the single particles.
- A second aim, has been that of allowing continuous processing cycles of the pellet, a circumstance that repeats by the fact of interconnecting a first container like a charging hopper, to a second container orthogonal to the first where the processing cycle of the pellet is performed, continuously ensuring a more correct and constant feeding of the possible downstream moulding plant.
- A third aim was that of providing an apparatus able to considerably reduce the conventional dehumidification times of the pellet.
- A third aim has been that of obtaining a less complex apparatus with respect to previous ones with a considerably reduced encumbrance and little maintenance.
- It is also reasonable to affirm that with the proposed apparatus, it is possible to work directly at 180°, therefore, at an optimal temperature of the pellet, ready for melting, with a great advantage of energy recovery.
- Finally, there are benefits from a financial point of view, because said apparatus, provided with good technological content, allows a considerable reduction of consumption even with an increase in performance.
- These, and other advantages will appear from the following detailed description of a preferred solution with the aid of the enclosed schematic drawing, whose details are not to be considered limitative but only illustrative.
- Figure 1, represents a side-view of the apparatus for the fast and continuous dehumidification of loose materials, the object of this invention.
- With reference to Figure 1, an apparatus A is observed, to dehumidify the loose material M, in particular pellets for the plastic moulding process by means of a possible apparatus positioned downstream of said apparatus A therefore suitable to receive the material M at the end of the processing cycle.
- The apparatus A is essentially made up of two containers, respectively 1 and 2, which are intercommunicating. More particularly, the first container 1 is substantially a conical shaped container, in particular a vertical hopper, of the heated type, provided with a
charge intake 100, and adischarge nozzle 101 of the loose material M, which introduces inside saidsecond container 2 orthogonal with respect to said first container 1 and therefore placed horizontally. On the first container 1, sensors 10 2, 1 03 are provided which are of the tensioned type to indicate the level of loose material M present inside the container 1 and the relative humidity percentage and/or the present temperature inside said first container 1. - The
second container 2 which is intercommunicating with said first 1, consists of a cylindrical body inside which a main chamber S is obtained for the processing of the material M. Inside the second container 2 a mixer/advancement means of the material M is present, in this case anauger 3, whose propeller is developed longitudinally and is integral to a support shaft whose ends, 3 0 and 31 are engaged, respectively, at thehead 20, and at aratio motor assembly 4 at the opposite side, for the rotating movement of theauger 3. On the upper side of thecontainer 2microwave generator devices second container 2. At the side of thehead 20 of thecontainer 2, in the part underlying it, adischarge nozzle 21 of the loose material M is obtained, intercepted downstream by at least one humidity and/or temperature and/orweight sensor 2 2, that precedes a valve supplying apredetermined quantity 23. On the bottom of the chamber S abutting theauger 3 and for the whole length of the same, asintered sheet 7 is present underneath which is obtained anairspace 8 for the distribution of an airflow at a controlled dehumidified temperature, coming from an underlying heating chamber 9 with which it is in intercommunication by at least oneintake 90. Inside the heating chamber 9 electric resistance means 91 are provided, which provide the heating of the dehumidified air introduced inside the same through anintake 92 and upstream of which a pump group is operative (not shown). In this case, the apparatus A is also provided with a recovery system of the airflow at a controlled temperature which is introduced inside the main chamber S in such a way that said airflow enriched with humidity, is to be extracted (by means of the aspiration assembly) from said main chamber S and therefore started through a circuit that allows the dehumidification (not shown) to then be reintroduced again through theintake 92 inside the heating chamber 9. - In a preferred solution the apparatus A can be placed in such a way as to feed a plastic moulding plant, alternatively to allow the packaging of the loose material M and its following storage in surroundings suitable for that purpose.
Claims (6)
- Apparatus for the fast dehumidification of loose materials, particularly pellets for plastic moulding plants including:a) at least one container 2 for the processing of the pellet M, in which microwave generators 5 and 6 operate;b) a circuit for the distribution of a dehumidified airflow inside said container;c) means for the aspiration of the airflow enriched with humidity from the inside of said container, said airflow being subsequently dehumidified and reintroduced inside said container;
characterised in that:d) it provides a first vertical container 1 to contain the pellet to be processed;e) the second container 2, is orthogonal and in communication with said first 1 for the processing of the pellet M, and provides a main chamber S with a fluidized bed 7 and also with a mixer/advancement means of the pellet M, in the main chamber S of which, microwave generators 5 and 6 operate;f) a circuit for the distribution of an airflow at a controlled and dehumidified temperature inside said second container 2;g) means for the aspiration of the airflow at a controlled temperature and enriched with humidity from the inside of said second container 2, said airflow subsequently being dehumidified and reintroduced inside said second container 2. - Apparatus for the fast dehumidification of loose plastic materials, according to claim 1., characterised in that on the first container 1, sensors, 10 2, 10 3 are provided which indicate the level of the pellet M present inside the container 1 and the relative humidity percentage and/or the temperature present inside said first container 1.
- Apparatus for the fast dehumidification of loose plastic materials, according to claims 1 and 2, characterised in that the first container 1 is a conical shaped container, like a vertical hopper, heated, provided with a charging intake 1 00, and a discharge nozzle 101 of the loose material M, which leads inside said second container 2 orthogonal with respect to said first container 1 which is placed horizontally.
- Apparatus for the fast dehumidification of loose plastic materials, according to the previous claims, characterised in that inside the second container 2 a mixer/advancement means of the material M is present, similar to an auger 3, whose propeller is developed longitudinally and is integral to a support shaft whose ends, 30 and 31 are engaged, respectively, at the head 20, and at a ratio-motor assembly 4 on the opposite side, for the rotating movement of the auger 3 and in which on the upper side of the container 2 at the side of container 1 , microwave generator devices 5 and 6, in particular magnetrons, are aligned and placed spaced apart in such a way to direct their action towards the underlying main chamber S of the second container 2.
- Apparatus for the fast dehumidification of loose plastic materials, according to the previous claims, characterised in that on the side of the head 20 of the container 2, in the part underneath it, a discharge nozzle 21 of the loose material M is obtained, intercepted downstream by at least one humidity and/or temperature and/or weight sensor 22, that precedes a valve supplying a predetermined quantity 23.
- Apparatus for the fast dehumidification of loose plastic materials, according to the previous claims, characterised in that in the second container 2, on the bottom of the chamber S abutting the auger 3 and for the whole length of the same, a sintered sheet 7 is present underneath which an airspace 8 for the distribution of an airflow at a controlled dehumidified temperature is obtained, coming from an underlying heating chamber 9 with which it is in communication through at least one intake 90 and in which inside the heating chamber 9 electric resistance means 91 are provided for the heating of the introduced dehumidified air inside the same through an intake 92 and upstream of which a pump group is operative.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITTV20050041 ITTV20050041A1 (en) | 2005-03-15 | 2005-03-15 | EQUIPMENT FOR THE RAPID AND CONTINUOUS DEHUMIDIFICATION OF MATERIALS THAT ARE PARTICULARLY MIXED OF PELLETS FOR PLASTIC MATERIAL MOLDING. |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1703239A2 true EP1703239A2 (en) | 2006-09-20 |
EP1703239A3 EP1703239A3 (en) | 2011-10-26 |
EP1703239B1 EP1703239B1 (en) | 2015-05-27 |
Family
ID=36579254
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06004205.8A Active EP1703239B1 (en) | 2005-03-15 | 2006-03-02 | Apparatus for the fast and continuous dehumidification of loose materials, particularly pellets for a plastic moulding plant |
Country Status (2)
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EP (1) | EP1703239B1 (en) |
IT (1) | ITTV20050041A1 (en) |
Cited By (7)
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CN102261822A (en) * | 2011-05-19 | 2011-11-30 | 湖南科达粉体工程有限公司 | Device for drying lignite by microwave fluidization |
ITTV20110050A1 (en) * | 2011-04-13 | 2012-10-14 | Smc Technology Srl | DRYING EQUIPMENT, DEHUMIDIFIER, WITH VERTICAL DEVELOPMENT OF THE MICROWAVE TYPE FOR RAPID AND CONTINUOUS DRYING OF PLASTIC MATERIAL IN GRANULES, PELLETS OR FLAKES FOR THE SUPPLY OF AN INJECTION OR EXTRUSION MOLDING SYSTEM |
WO2013002625A2 (en) * | 2011-06-27 | 2013-01-03 | Universite Sidi Mohamed Ben Abdellah | Fluidised bed dryer having an archimedean screw |
WO2015085388A1 (en) * | 2013-12-10 | 2015-06-18 | Prestes Junior Merlino | Process and equipment for drying urban, industrial and medical waste and conversion into fuel for industrial boilers and furnaces |
CN106017042A (en) * | 2016-07-01 | 2016-10-12 | 王艳梅 | Spiral drying device for producing fertilizers |
JP2020525307A (en) * | 2017-06-19 | 2020-08-27 | コストルツィオーニ メッカニケ ルイギ バンデラ エス.ピー.エー. | Equipment and processes for the purification of plastic materials for food contact applications |
CN114670365A (en) * | 2020-12-24 | 2022-06-28 | 财团法人精密机械研究发展中心 | Microwave material drying device and intelligent microwave material drying system |
Families Citing this family (1)
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CN112325620B (en) * | 2020-11-13 | 2022-04-19 | 南阳中联水泥有限公司 | High-efficient drying equipment of cement manufacture |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITTV20110050A1 (en) * | 2011-04-13 | 2012-10-14 | Smc Technology Srl | DRYING EQUIPMENT, DEHUMIDIFIER, WITH VERTICAL DEVELOPMENT OF THE MICROWAVE TYPE FOR RAPID AND CONTINUOUS DRYING OF PLASTIC MATERIAL IN GRANULES, PELLETS OR FLAKES FOR THE SUPPLY OF AN INJECTION OR EXTRUSION MOLDING SYSTEM |
EP2511635A1 (en) * | 2011-04-13 | 2012-10-17 | Smc Technology S.R.L. | Drying, dehumidifying apparatus of the microwave type for the rapid and continuous drying of plastic material, e.g. granules, pellets or flakes, for feeding an injection or extrusion moulding system |
CN102261822A (en) * | 2011-05-19 | 2011-11-30 | 湖南科达粉体工程有限公司 | Device for drying lignite by microwave fluidization |
WO2013002625A2 (en) * | 2011-06-27 | 2013-01-03 | Universite Sidi Mohamed Ben Abdellah | Fluidised bed dryer having an archimedean screw |
WO2013002625A3 (en) * | 2011-06-27 | 2014-05-08 | Universite Sidi Mohamed Ben Abdellah | Fluidised bed dryer having an archimedean screw |
WO2015085388A1 (en) * | 2013-12-10 | 2015-06-18 | Prestes Junior Merlino | Process and equipment for drying urban, industrial and medical waste and conversion into fuel for industrial boilers and furnaces |
CN106017042A (en) * | 2016-07-01 | 2016-10-12 | 王艳梅 | Spiral drying device for producing fertilizers |
JP2020525307A (en) * | 2017-06-19 | 2020-08-27 | コストルツィオーニ メッカニケ ルイギ バンデラ エス.ピー.エー. | Equipment and processes for the purification of plastic materials for food contact applications |
US11673293B2 (en) | 2017-06-19 | 2023-06-13 | Costruzioni Meccaniche Luigi Bandera S.P.A. | Apparatus for purification of plastic material intended for food contact |
CN114670365A (en) * | 2020-12-24 | 2022-06-28 | 财团法人精密机械研究发展中心 | Microwave material drying device and intelligent microwave material drying system |
Also Published As
Publication number | Publication date |
---|---|
ITTV20050041A1 (en) | 2006-09-16 |
EP1703239B1 (en) | 2015-05-27 |
EP1703239A3 (en) | 2011-10-26 |
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