EP1678985A1 - Heating element for electric hot plates and method for producing such a heating element - Google Patents
Heating element for electric hot plates and method for producing such a heating elementInfo
- Publication number
- EP1678985A1 EP1678985A1 EP04761017A EP04761017A EP1678985A1 EP 1678985 A1 EP1678985 A1 EP 1678985A1 EP 04761017 A EP04761017 A EP 04761017A EP 04761017 A EP04761017 A EP 04761017A EP 1678985 A1 EP1678985 A1 EP 1678985A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strip
- height
- heating element
- tabs
- gaps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/24—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor being self-supporting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
- H05B3/74—Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
- H05B3/748—Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater
Definitions
- the invention relates to a 'heating element for electric heating plates, in particular for glass ceramic plates, which formed as a band-shaped elongated strip with a length L R , a height h R and a thickness s R of electrically conductive material with a resistivity p R and upright in the position of use standing on a thermally insulating pad is mounted, wherein the strip on the pad side facing tabs having a height h s and a width b s , which interlock an engagement depth e of a portion of the height h s in the pad between which tabs gaps with a height h s and a width b F are formed, which form over the distance height h s minus engagement depth e ventilation gaps.
- the invention further relates to a method for producing a heating element for electric heating plates, in particular glass ceramic plates, wherein a strip having a length L R and a height h R is cut out of a band-shaped electrically conductive material having a specific resistance p R and a thickness s R , which has on one side tabs with a height h s and a width b s and therebetween gaps having a height h s and a width b F.
- the specified heating elements are used in particular for kitchen utensils, wherein the band-shaped elongated strip is arranged spirally or meandering upright on a base, wherein in addition to the spiral or meandering arrangement a corrugation of the strip is common to the corresponding length of the strip on a To accommodate as small a surface as possible to optimally distribute the heat over the heating surface.
- a current flow is forced through the strip, whereby it begins to glow with the emission of heat.
- a transparent shield such as a glass ceramic plate, arranged on which the respective cooking vessel can be placed.
- US 3 991 298 A describes a heating element which consists of a fabric-like heating element.
- the strip is attached to the base applied side tabs and between the tabs on ventilation gaps. Through this ventilation, a minimization of the heat extraction is achieved by the support of the strip on the substrate.
- US 5,477,031 A describes such a heating element with a plurality of spaced apart mounting tabs. According to the desired rated power of the heating element, the strip must have a corresponding resistance. This resistance depends on the specific resistance of the used electrically conductive material of the length, which is usually determined by the size of the hearth and is dependent on the cross section of the strip.
- the height thereof can be determined and such a strip can be made accordingly. Due to manufacturing tolerances and tolerances of the thickness of the strip, the resulting electrical resistance does not necessarily coincide with the desired electrical resistance, whereby deviations from the desired heating power occur.
- the aim of the present invention is to provide a heating element of the above-mentioned type, which also has the most accurate tolerances of the material from which the strip is produced, resulting in a nominal resistance which is as accurate as possible, resulting in a desired nominal power.
- the heating element should be as simple and inexpensive to produce.
- Another object of the present invention is to provide an above-mentioned method for producing a heating element with which the most accurate nominal resistance of the heating element and thus the highest possible nominal power can be achieved.
- the method should be as simple and inexpensive to carry out.
- the first object according to the invention is achieved in that the height h R of the strip corresponds to the resistance R ⁇ related to a defined measuring length L ra and / or the corresponding mean thickness s m of the strip to obtain a predetermined resistance R N corresponding to a desired rated power P N des Is dimensioned heating element.
- the heating element according to the invention is thus characterized by a height of the strip, which is dependent on the actual conditions of the material from which the strip is made, which is the actual resistance, measured over a defined measuring length and the measured average thickness of the strip dependent becomes. A fine adjustment of the desired resistance of the strip over changing the total length of the strip is not necessary. This would require a high additional manufacturing costs.
- the relevant parameters for the total resistance are adapted to the real conditions, whereby manufacturing tolerances have no effect on the total resistance and thus the desired rated power of the heating element more.
- the adjustment of the height h R of the strip can take place in that individual or groups arranged gaps between the tabs of the strip have a greater height h s ' than the height h s of the remaining gaps. This will change the resulting resistance of the strip. For example, every second gap can be executed with a correspondingly greater height h s '.
- a change in the height of the strip can also be achieved by having the strip on the opposite side of the tabs incisions. These incisions may, for example, have a wavy shape. Apart from the precise adjustment of the resistance of the strip by these cuts, a changed annealing behavior is achieved by different current densities at the upper edge of the strip.
- the tabs and gaps have rounded corners.
- the radius of curvature in turn has an influence on the total resistance and can therefore also be changed to compensate for manufacturing tolerances.
- the strip is made of a metal alloy. forms.
- the object of the invention is achieved in that during the cutting process of the strip of a measured length L m related resistance R ⁇ and / or the average thickness s m of the strip is measured, and depending on the height h R of the strip Achieving a desired resistance R N corresponding to a desired rated power P N of the heating element is changed.
- the fine trimming of the heating element to the desired nominal power by changing the Height h s of the tabs can be achieved during the strip cutting process, thereby changing the effective height of the strip resistance
- a change in the strip resistance can also be achieved by changing the width b F of the gaps as a function of the measured length L m
- gaps with greater height h s "than the height h s of the remaining gaps can also be arranged during the cutting process of the strip.
- the width b s of the tabs can also be changed during the strip cutting process.
- trimming of the resulting resistor can also be accomplished by cutting it on the opposite side of the tabs during the strip removal process. These cuts alter the effective height of the resulting resistance of the strip.
- the cuts can be made wave-shaped. If, according to a further feature of the invention, two or more identical strips are simultaneously cut out of a band-shaped material, with the tabs of one strip being complementary to the gaps of the adjacent strip, two or more heating elements can be made of a band-shaped material without substantial material waste be made quickly and inexpensively.
- Another advantage of multiple use of a ribbon material is the elimination of ribbon guide tolerances and bandwidth tolerances in the cutting process, which can be achieved by severing a narrow strip of waste at the outer edges of the ribbon. The adjustment of the cutting position thus gives the entire tolerance width for the strip.
- FIG. 1 shows a partial section of a band-shaped elongated strip for forming a heating element for electric heating plates
- FIG. 2 shows a detail of a strip according to a further embodiment
- FIG. 3 shows a section of a strip according to a further embodiment of the invention
- Fig. 4 is a schematic representation of a manufacturing process in which two identical strips are cut out of a band-shaped material
- 5a shows the relative change in cross section as a function of the production-related material thickness deviation of the strip
- Fig. 5b shows the relative change in resistance as a function of the material thickness deviation of the strip
- FIG. 5c shows the relative heating power change as a function of the material thickness deviation of a strip.
- Fig. 1 shows a section of a band-shaped elongated strip 1, as it is used with a certain length L R for the production of a heating element with a predetermined nominal power P N.
- the elongated strip consists of one area 2 with a height h R and arranged thereon tabs 3 having a height h s and a width b s , between which tabs 3 gaps 4 with a height h s and a width b F are formed, wherein the engagement depth e the proportion of the height h s , with which the tabs can interlock in a thermally insulating pad (not shown).
- the desired nominal resistance R N can be calculated for a desired nominal power P N for a given rated voltage U N.
- the nominal resistance R N is at a desired rated power of 1200 W and a rated voltage of 230 V according to the formula
- the cross-sectional area and length of the heating conductor are designed according to the predetermined winding shape of the strip 1 and the predetermined electrical resistance R N. After the resistance R N by the context
- the resistance R T and the mean material thickness s m over the measured length L m of the strip 1 are determined over a defined measuring length L m and from this the actual cross-sectional area A ⁇ or the effective shape deviation or the effective height h T of the strip 1 correspondingly the following formulas are recalculated:
- a ⁇ represents the actual cross section of the strip 1
- L m the defined measuring length
- R ⁇ the measured resistance over the measuring length
- s m the measured average thickness of the strip 1.
- the trimming to the nominal cross section A R of the strip is effected by changing the height h R of the strip 1.
- the corresponding height h RS is calculated from the cross section A R and the material thickness s m according to n RS ⁇ r
- h RS is the nominal height of the strip 1
- a R is the nominal cross section of the strip 1
- s m is the measured thickness of the strip 1.
- the tabs 3 and gaps 4 arranged therebetween influence the total resistance of the strip 1, which is taken into account by a variation factor of the total resistance, which can be determined experimentally or mathematically.
- the cross section of the strip taking into account the tabs 3 pays off accordingly
- FIG. 3 shows a variant opposite to the strip 1 according to Fig. 1, wherein some gaps with a higher height h s "than the height h s of the remaining gaps 4 is formed, whereby the effective resistance of the strip 1 can be influenced the correspondingly higher gaps 5 better ventilation of the heating element, since more air can flow through.
- incisions 6 are arranged in waveform on the side of the strip 1 opposite the tabs 3, whereby the height h R of the flexible region 2 of the strip 1 can be influenced.
- Fig. 4 schematically shows the production of two strips 1, 1! of a single Band 7, wherein the tabs 3 and the gaps 4 of the bands 1, 1 'designed according complementary complementary sin
- the width b BT of the band 7 corresponds to twice the height h R of the strips 1, 1 'and the height h s of the tabs 3.
- the cross-sectional area of the band 7 is
- the desired height h R or h s of the strips 1, 1 ' can be determined from the resistances measured during production over the measuring length and the measured mean strip thickness s BM .
- the required height h Rerf the strip 1, 1 ' is
- a RF is the nominal cross section of the belt and S BM is the mean thickness of the belt.
- the present invention shows an efficient method for adapting the resistance of heating elements for electric heating plates, in particular for glass ceramic plates, to the desired rated power taking into account manufacturing tolerances.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04761017T PL1678985T3 (en) | 2003-10-28 | 2004-08-25 | Heating element for electric hot plates and method for producing such a heating element |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0170903A AT413622B (en) | 2003-10-28 | 2003-10-28 | HEATING ELEMENT FOR ELECTRIC HEATING PLATES AND METHOD FOR PRODUCING A HEATING ELEMENT |
PCT/AT2004/000293 WO2005043956A1 (en) | 2003-10-28 | 2004-08-25 | Heating element for electric hot plates and method for producing such a heating element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1678985A1 true EP1678985A1 (en) | 2006-07-12 |
EP1678985B1 EP1678985B1 (en) | 2007-04-04 |
Family
ID=31722031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04761017A Expired - Lifetime EP1678985B1 (en) | 2003-10-28 | 2004-08-25 | Heating element for electric hot plates and method for producing such a heating element |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1678985B1 (en) |
AT (1) | AT413622B (en) |
DE (2) | DE20317994U1 (en) |
ES (1) | ES2284040T3 (en) |
PL (1) | PL1678985T3 (en) |
WO (1) | WO2005043956A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019202602A1 (en) * | 2019-02-26 | 2020-08-27 | E.G.O. Elektro-Gerätebau GmbH | Electric heating device for a hob and hob |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4229375C2 (en) * | 1992-09-03 | 2000-05-04 | Ego Elektro Blanc & Fischer | Radiant heater |
DK0612199T3 (en) * | 1993-02-11 | 1998-07-27 | Ceramaspeed Ltd | Electric heating element, its manufacture and use |
GB2275161B (en) * | 1993-02-11 | 1996-05-15 | Ceramaspeed Ltd | Method of manufacturing a radiant electric heater |
GB2278261B (en) * | 1993-05-21 | 1996-07-03 | Ceramaspeed Ltd | Method of manufacturing a radiant electric heater |
-
2003
- 2003-10-28 AT AT0170903A patent/AT413622B/en not_active IP Right Cessation
- 2003-11-20 DE DE20317994U patent/DE20317994U1/en not_active Expired - Lifetime
-
2004
- 2004-08-25 EP EP04761017A patent/EP1678985B1/en not_active Expired - Lifetime
- 2004-08-25 ES ES04761017T patent/ES2284040T3/en not_active Expired - Lifetime
- 2004-08-25 DE DE502004003428T patent/DE502004003428D1/en not_active Expired - Lifetime
- 2004-08-25 WO PCT/AT2004/000293 patent/WO2005043956A1/en active IP Right Grant
- 2004-08-25 PL PL04761017T patent/PL1678985T3/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2005043956A1 * |
Also Published As
Publication number | Publication date |
---|---|
PL1678985T3 (en) | 2007-08-31 |
EP1678985B1 (en) | 2007-04-04 |
ATA17092003A (en) | 2005-08-15 |
DE20317994U1 (en) | 2004-02-12 |
AT413622B (en) | 2006-04-15 |
DE502004003428D1 (en) | 2007-05-16 |
ES2284040T3 (en) | 2007-11-01 |
WO2005043956A1 (en) | 2005-05-12 |
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