EP1670601A1 - System for contactless application of tension in electrically conductive metal strips - Google Patents
System for contactless application of tension in electrically conductive metal stripsInfo
- Publication number
- EP1670601A1 EP1670601A1 EP04765897A EP04765897A EP1670601A1 EP 1670601 A1 EP1670601 A1 EP 1670601A1 EP 04765897 A EP04765897 A EP 04765897A EP 04765897 A EP04765897 A EP 04765897A EP 1670601 A1 EP1670601 A1 EP 1670601A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phase shift
- strip
- tension
- tape
- strips
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/003—Regulation of tension or speed; Braking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/345—Feeding or guiding devices not specially adapted to a particular type of apparatus for monitoring the tension or advance of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/345—Feeding or guiding devices not specially adapted to a particular type of apparatus for monitoring the tension or advance of the material
- B21C47/3458—Endlessly revolving chain systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3466—Feeding or guiding devices not specially adapted to a particular type of apparatus by using specific means
- B21C47/3483—Magnetic field
Definitions
- the metal strips In all discontinuous and continuous cold strip aluminum plants and process lines, the metal strips must be transported from the decoiler in the input section through the process section to the decoiler in the exit section. In the course of this tape transport, changeable tape speeds and tape pulls, tape running controls, tape storage, tape pull decoupling loops etc. are required.
- the processing of the strips is carried out in the process parts, e.g. metallurgical processes in pickling processes, rolling plants, continuous annealing and dressing plants.
- the circulating eddy current linear drive was designed as a brake and / or train frame, optionally connected with a belt run control for metal belt production lines, which enables fundamental design changes. It is used wherever, for example, the tension rollers, drivers, flat brakes, the mechanical linear drive and vacuum brakes are used. In these systems, the strip tension is applied to the strip surface by pressing forces on the strip surface.
- BESTATIGUNGSKOPIE The system is suitable for all electrically conductive metals and their alloys, especially for aluminum and copper, but also for example for electrically conductive powder metallurgical materials, sintered materials and their alloys.
- the entrainment effect is achieved by a magnetic field moving with respect to the belt. This magnetic field causes the strip tension via the eddy current excitation, at the same time the metal strip is repelled by this magnetic field.
- the quality requirements for the metal strip product have increased significantly in recent years.
- the circulating eddy current linear drive meets these requirements; in addition, quality improvements can be achieved.
- the mode of operation of the circulating eddy current linear drive is particularly valuable for the highest demands on the surface quality, to avoid multiple bending of the strips with longitudinal tension, for special strip flatness with minimization of the winding curvatures and for discontinuous process lines due to the problem-free handling. For the first time, it will be possible to transport the strips through the process lines after the finishing process without touching the two sides of the strip.
- the belt tension is built up by wrapping a roll.
- the train structure can only be changed for each reel depending on the preference, the wrap angle and the coefficient of friction between the belt and the reel coating.
- Non-contact retraction devices are known using the eddy current forces when moving a tape in a magnetic field.
- a permanent magnet arrangement usually multi-pole in the direction of tape travel, arranged above and below the tape, ensures the field build-up and the tape speed depending on the tape thickness and the electrical conductivity of the tape material for the retraction force (braking force F B ) against the tape travel direction.
- the hovering of the belt is made possible by the lifting force F H acting in the direction of the surface normal of the belt.
- German Patent DE 195 24 289 C2 An eddy current brake is described in German Patent DE 195 24 289 C2.
- the main difference is that the permanent magnets are moved on a circular path. Only one magnetic track is available for the retention effect.
- the parallelism of the permanent magnets only occurs for a fraction of the period, as a result of which the retention effect is built up unevenly and significantly reduced.
- the speeds of the brake rollers would have to be reduced to orders of magnitude that could no longer be controlled.
- great drive power is achieved with a very unfavorable efficiency.
- the band brake device consists of two opposing devices 1 and 2, in the gap of which a magnetic alternating magnetic field 3 is generated.
- the strip material 4 moves in this gap at the working speed v A.
- the band tension ⁇ B F B / A B (where A B is the band cross-sectional area d * b B ) is set by the differential velocity v between the band and the magnetic field, which creates a traveling wave field 3a.
- the braking or retraction force results from the geometry (thickness d and width b B ), the electrical conductivity K of the strip, the active length l M of the magnetic field (overlap) and the air gap induction peak value B ⁇ , which is dependent on the gap width ⁇ .
- the vertical force F v for compensating the belt's own weight is derived from the braking force F B by a shift ⁇ of the upper to the lower field wave.
- the lifting force F H described above then only serves to center the band in the gap and to dampen vertically acting band vibrations. Fig. 1
- a belt tension measuring device 5 regulates the relative speed by influencing the traveling wave speed and possibly its direction.
- Distance sensors for detecting the band position in the gap control the phase angle between the upper and lower traveling waves.
- the traveling wave can be generated in different ways:
- the traveling field can also be generated electrically by mounting electromagnets, preferably three-phase stators 22, 23 (analogous to the armatures of linear motors) on top and bottom of the strips instead of the permanent magnets and feeding them from one or two (for electrical phase shift) converters be (see Figs. 10 and 11).
- electromagnets preferably three-phase stators 22, 23 (analogous to the armatures of linear motors) on top and bottom of the strips instead of the permanent magnets and feeding them from one or two (for electrical phase shift) converters be (see Figs. 10 and 11).
- the traveling field using three-phase stators (analogous to the armatures of linear motors), as already suggested in the documents cited.
- the phase shift then takes place via two synchronized converters or a mechanical shift of the stators to one another.
- the advantage of this solution would be that there are no more mechanically moving parts one depends on the phase shift and the gap height adjustment. This would reduce the noise and maintenance work.
- the traveling field speed and its phase shift are regulated by two synchronized inverters analogous to the control in FIG. 1. It would thus be possible to drive higher frequencies and thus higher field speeds than with mechanically driven circulation chains.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Control Of Linear Motors (AREA)
- Linear Motors (AREA)
- Control Of Vehicles With Linear Motors And Vehicles That Are Magnetically Levitated (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10347260 | 2003-10-08 | ||
DE102004030581A DE102004030581A1 (en) | 2003-10-08 | 2004-06-25 | Installation for contactless application of the strip tension in electrically conductive metal strips |
PCT/EP2004/011288 WO2005035158A1 (en) | 2003-10-08 | 2004-10-08 | System for contactless application of tension in electrically conductive metal strips |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1670601A1 true EP1670601A1 (en) | 2006-06-21 |
EP1670601B1 EP1670601B1 (en) | 2008-11-26 |
Family
ID=34436314
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04765897A Not-in-force EP1670601B1 (en) | 2003-10-08 | 2004-10-08 | System for contactless application of tension in electrically conductive metal strips |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1670601B1 (en) |
WO (1) | WO2005035158A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006054385B4 (en) * | 2006-11-17 | 2014-11-13 | Sms Siemag Aktiengesellschaft | Device and its use for pulling or braking a metallic Guts |
DE102006054383B4 (en) * | 2006-11-17 | 2014-10-30 | Sms Siemag Aktiengesellschaft | Method, apparatus and their use for pulling or braking a metallic material |
DE102008029326A1 (en) | 2008-06-20 | 2009-12-24 | Sms Siemag Aktiengesellschaft | Metal band straightening method for industry, involves causing additional tension in metal band by tension increasing units such that tension lies above yield strength in metal band between tension increasing units |
US9242284B2 (en) | 2013-03-15 | 2016-01-26 | Norbert Umlauf | Method and apparatus for straightening metal bands |
CN105936447B (en) * | 2016-06-20 | 2018-08-31 | 武汉纺织大学 | A kind of the linear reciprocation feed carrier and its application method of magnetic drive |
DE102019131761A1 (en) * | 2019-11-25 | 2021-05-27 | Norbert Umlauf | ROLLING LINE |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2731212A (en) * | 1953-02-13 | 1956-01-17 | Richard S Baker | Polyphase electromagnet strip guiding and tension device |
DE19524289C2 (en) * | 1995-07-06 | 1999-07-15 | Thyssen Magnettechnik Gmbh | Device for braking electrically conductive tapes |
DE59906096D1 (en) * | 1998-11-11 | 2003-07-31 | Norbert Umlauf | PICK-UP SYSTEMS IN METAL STRIP DRAWING OR BRAKING DEVICES |
-
2004
- 2004-10-08 WO PCT/EP2004/011288 patent/WO2005035158A1/en active Application Filing
- 2004-10-08 EP EP04765897A patent/EP1670601B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2005035158A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2005035158A1 (en) | 2005-04-21 |
EP1670601B1 (en) | 2008-11-26 |
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