EP1668747A1 - Commutator for an electric machine - Google Patents

Commutator for an electric machine

Info

Publication number
EP1668747A1
EP1668747A1 EP04735733A EP04735733A EP1668747A1 EP 1668747 A1 EP1668747 A1 EP 1668747A1 EP 04735733 A EP04735733 A EP 04735733A EP 04735733 A EP04735733 A EP 04735733A EP 1668747 A1 EP1668747 A1 EP 1668747A1
Authority
EP
European Patent Office
Prior art keywords
commutator
bars
commutator body
electromagnetic radiation
lateral surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04735733A
Other languages
German (de)
French (fr)
Other versions
EP1668747B1 (en
Inventor
Tobias Kuechen
Claus Schmiederer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1668747A1 publication Critical patent/EP1668747A1/en
Application granted granted Critical
Publication of EP1668747B1 publication Critical patent/EP1668747B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/02Details for dynamo electric machines
    • H01R39/04Commutators
    • H01R39/06Commutators other than with external cylindrical contact surface, e.g. flat commutators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/02Details for dynamo electric machines
    • H01R39/04Commutators

Definitions

  • the invention relates to a commutator for an electrical machine, in particular for an electric motor for actuators in motor vehicles, according to the preamble of claim 1.
  • a known commutator (US Pat. No. 6,285,106 B1) has a hollow cylindrical commutator body made of insulating material that can be rotatably attached to the rotor shaft of a commutator machine, on the outer circumference of which the commutator lamellae are arranged next to one another in the circumferential direction with a gap distance from one another.
  • Each commutator bar carries in one piece a connecting thread or hook for connecting the coils of a rotor winding, which is wound in a known manner in the slots of a ferromagnetic rotor body seated in a rotationally fixed manner on the rotor shaft.
  • the front end of the Commutator body incorporated a recess, in which a suppressor, such as a varistor, is inserted so that its an annular disc surface rests against the bottom of the recess and the other, connecting electrodes carrying, annular disc surface faces outwards.
  • a contact ring is pressed onto the interference suppression disk, which connects the connection electrodes to the commutator bars ⁇ in an electrically conductive manner.
  • the contact ring has a base ring made of insulating material with a multiplicity of respectively connected first and second contacts.
  • first contacts and the number of second contacts each correspond to the number of commutator bars or the same number of connection electrodes on the interference suppression disk.
  • a first contact rests on a connection electrode and in each case one with the first contact: the second contact, which is in an electrically conductive connection, rests with mechanical prestress on the underside of one of the commutator lamellae projecting beyond the recess at the end.
  • a cover is pressed onto the contact ring which connects the first contacts to the
  • Connection electrodes presses and is locked in the recess.
  • the commutator according to the invention with the features of claim 1 has the advantage that by laying the commutator bars on the inner lateral surface of the commutator body designed as a hollow cylinder and the associated arrangement of the commutator brushes inside the commutator, a fairly good shielding of the electromagnetic waves produced during commutation Interference radiation generated by the commutator itself wixd and additional components to reduce sparking can be saved.
  • the measures listed in the claims advantageous We further developments and improvements of the commutator specified in claim 1 are possible.
  • the hollow cylindrical commutator body consists of a material that shields or absorbs electromagnetic radiation. An additional attenuation of the electromagnetic interference radiation is thereby achieved.
  • the commutator body is made of metal and an insulating layer is arranged between the commutator body and the commutator bars.
  • the commutator body can also be made of plastic and magnetic and / or electrically conductive materials such as steel fibers or carbon black can be added to the plastic or it can be enclosed by a: metallic sleeve that shields electromagnetic radiation.
  • At least one end of the hollow cylindrical commutator body is closed off with a cover made of an electromagnetic radiation shielding or absorbing material.
  • the cover is provided with a central opening for the rotor shaft and serves to support the commutator on the rotor shaft of the electrical machine.
  • the lid can also be made in one piece with the hollow cylindrical commutator body by giving it a cup shape. drawing
  • FIG. 1 is a perspective view of a commutator for a commutator machine
  • FIG. 2 is a view of the commutator in the direction of arrow II in FIG. 1
  • FIG. 3 is an enlarged perspective view of a connection hook of the commutator in FIG. 2,
  • FIG. 4 is a perspective view of a cover for covering the front end of the commutator in FIG. 1,
  • FIG. 5 shows a cross section of the commutator according to a further exemplary embodiment
  • the commutator shown in perspective in FIG. 1 for an electrical machine, in particular for an electric motor for actuators in vehicles, has a hollow cylindrical commutator body 11 with an outer lateral surface 111 and an inner lateral surface 112.
  • the commutator body 11 consists of an electrically insulating plastic and carries a multitude of on its inner lateral surface 112
  • Commutator lamellae 12 arranged next to one another in the circumferential direction with a gap spacing, which extend over the entire axial length of the commutator body 11.
  • Each commutator bar 12 carries a terminal lug or a hook 14 (FIG. 2) at one end of the bar. In the hooks 14, one of which is shown enlarged in Fig. 3.
  • connection is usually carried out in what is known as hot stacking, a hot press method in which the connecting hooks 14 are pressed onto the commutator bars 12, and at the same time the insulation of the armature winding wire is melted off in the region of the connecting hooks 14.
  • a cover 15 is placed and connected to the commutator body 11, e.g. firmly connected by screwing or gluing.
  • the cover 15 is made of a material that shields or absorbs electromagnetic radiation.
  • the cover 15 has a central passage opening 16 for the rotor shaft 17 (FIG. 5) and serves for the rotationally fixed and axially immovable support of the commutator on the rotor shaft 17.
  • the cover 15 can also be made in one piece with the commutator body 11 by the
  • Commutator body 11 is cup-shaped, so that the lid 15 is formed by the cup bottom.
  • a brush holder 18 with two diametrically on the commutator body 11 on the Commutator bars 12 arranged commutator brushes 19.
  • the brush holder 18 has a spatially fixed support ring 20 on which two brush holders 21 are arranged diametrically.
  • Each brush holder 21 accommodates a commutator brush 19 axially displaceable.
  • Each commutator brush 19 is pressed radially onto the commutator bars 12 by means of a brush pressure spring (not shown) and is in electrically conductive connection with an electrical connecting wire 22.
  • sparks occur with each commutation, since during commutation the coils of the armature or rotor winding are short-circuited for a very short period of time by the commutator brushes 19 and then their short-circuit is opened again.
  • This spark formation emits electromagnetic interference radiation, which has a high-frequency interference component, which is generated by the electrostatic field that is formed, and a low-frequency interference component, which is generated by the magnetic field that is formed. Due to the shifting of the commutator bars 12 and the brush holder 18 into the interior of the commutator body 11, a large part of this electromagnetic interference radiation is shielded by the commutator itself.
  • the cover 15 ensures that the electromagnetic radiation cannot exit the commutator, or only in an attenuated manner, even in the axial direction.
  • the commutator body 11 is made of an electromagnetic radiation absorbing material for the increased attenuation of the electromagnetic interference radiation.
  • an electromagnetic radiation absorbing material for the increased attenuation of the electromagnetic interference radiation.
  • Plastic admixtures of magnetically and / or electrically conductive materials is added.
  • steel fibers are integrated in the plastic or carbon is added to the plastic in the form of soot.
  • the low-frequency interference components and in the second case the higher-frequency interference components of the electromagnetic interference radiation are further attenuated.
  • both material components can also be mixed into the plastic.
  • the commutator body 11 can also consist of metal, an insulating layer being provided between the commutator body 11 and the commutator bars 12.
  • the cover 15 with its interference-absorbing property is made of the same material as described above.

Landscapes

  • Motor Or Generator Current Collectors (AREA)
  • Dc Machiner (AREA)

Abstract

Commutator for an electric machine, especially an electric motor for vehicle actuators. The commutator has commutator segments (12) mounted on a commutator body (11). The latter is configured as a hollow cylinder with the commutator segments being mounted around its inner jacket surface (112).

Description

Kommutator für eine elektrische Maschine Commutator for an electrical machine
Stand der TechnikState of the art
Die Erfindung geht aus von einem Kommutator für eine elektrische Maschine, insbesondere für einen Elektromotor für Stellantriebe in Kraftfahrzeugen, nach dem Oberbegriff des Anspruchs 1.The invention relates to a commutator for an electrical machine, in particular for an electric motor for actuators in motor vehicles, according to the preamble of claim 1.
Ein bekannter Kommutator (US 6 285 106 Bl) besitzt einen auf die Rotorwelle einer Kommutatormaschine drehfest aufsetzbaren, hohlzylindrischen Kommutatorkörper aus Isolierstoff, auf dessen Außenumfang die Kommutatorlamellen mit Spaltabstand voneinander in Umfangsrichtung nebeneinander angeordnet sind. Jede Kommutatorlamelle trägt einstückig eine Anschlussf hne oder -haken zum Anschließen der Spulen einer Rotorwicklung, die in bekannter Weise in Nuten eines drehfest auf der Rotorwelle sitzenden, ferromagnetischen Rotorkörpers eingewickelt ist. Um beim Betrieb der Kommutatormaschine die bei der Kommutierung entstehende, für eine elektromagnetische Störstrahlung ursächliche Funkenbildung zu reduzieren, ist in das von den Anschlusshaken abgekehrte Stirnende des Kommutatorkörpers eine Vertiefung eingearbeitet, in die eine Entstörscheibe, z.B. ein Varistor, so eingelegt ist, dass ihre eine ringförmige Scheibenfläche am Grund der Vertiefung anliegt und die andere, Anschlusselektroden tragende, ringförmige Scheiben läche nach außen weist. Auf die Entstörscheibe ist ein Kontaktring aufgedrückt, der die Anschlusselektroden mit dem Kommutatorlamellen elektrisch leitend verbindet. Der Kontaktring weist einen Basisring aus Isoliermaterial mit einer Vielzahl von jeweils miteinander verbundenen ersten und zweiten Kontakten auf. Die Anzahl der: ersten Kontakte und die Anzahl der zweiten Kontakte entspricht jeweils der Zahl der Kommutatorlamellen bzw. der gleich großen Zahl der Anschlusselektroden an der Entstörscheibe. Jeweils ein erster Kontakt liegt auf einer Anschlusselektrode auf und jeweils ein mit dem ersten Kontakt: in elektrisch leitender Verbindung stehender zweiter Kontakt liegt mit mechanischer Vorspannung an der Unterseite einer der endseitig über die Vertiefung vorstehenden Kommutatorlamellen an. Auf den Kontaktring ist ein Deckel aufgedrückt der die ersten Kontakte an dieA known commutator (US Pat. No. 6,285,106 B1) has a hollow cylindrical commutator body made of insulating material that can be rotatably attached to the rotor shaft of a commutator machine, on the outer circumference of which the commutator lamellae are arranged next to one another in the circumferential direction with a gap distance from one another. Each commutator bar carries in one piece a connecting thread or hook for connecting the coils of a rotor winding, which is wound in a known manner in the slots of a ferromagnetic rotor body seated in a rotationally fixed manner on the rotor shaft. In order to reduce the spark formation that occurs during commutation and that causes electromagnetic interference radiation during operation of the commutator machine, the front end of the Commutator body incorporated a recess, in which a suppressor, such as a varistor, is inserted so that its an annular disc surface rests against the bottom of the recess and the other, connecting electrodes carrying, annular disc surface faces outwards. A contact ring is pressed onto the interference suppression disk, which connects the connection electrodes to the commutator bars ■ in an electrically conductive manner. The contact ring has a base ring made of insulating material with a multiplicity of respectively connected first and second contacts. The number of: first contacts and the number of second contacts each correspond to the number of commutator bars or the same number of connection electrodes on the interference suppression disk. In each case a first contact rests on a connection electrode and in each case one with the first contact: the second contact, which is in an electrically conductive connection, rests with mechanical prestress on the underside of one of the commutator lamellae projecting beyond the recess at the end. A cover is pressed onto the contact ring which connects the first contacts to the
Anschlusselektroden andrückt und in der Vertiefung verrastet ist .Connection electrodes presses and is locked in the recess.
Vorteile der ErfindungAdvantages of the invention
Der erfindungsgemäße Kommutator mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass durch die Verlegung der Kommutatorlamellen auf die innere Mantelfläche des als Hohlzylinder ausgebildeten Kommutatorkörpers und der damit zwangsweise einhergehenden Anordnung der Kommutatorbürsten im Innern des Kommutators eine recht gute Abschirmung der bei der Kommutierung hervorgerufenen elektromagnetischen Störstrahlung durch den Kommutator selbst erzielt wixd und zusätzliche Bauelemente zur Reduktion der Funkenbildung eingespart werden können. Durch die in den Ansprüchen aufgeführten Maßnahmen sind vorteilhafte We terbildungen und Verbesserungen des im Anspruch 1 angegebenen Kommutators möglich.The commutator according to the invention with the features of claim 1 has the advantage that by laying the commutator bars on the inner lateral surface of the commutator body designed as a hollow cylinder and the associated arrangement of the commutator brushes inside the commutator, a fairly good shielding of the electromagnetic waves produced during commutation Interference radiation generated by the commutator itself wixd and additional components to reduce sparking can be saved. The measures listed in the claims advantageous We further developments and improvements of the commutator specified in claim 1 are possible.
Gemäß einer bevorzugten Ausführungsform der Erfindung besteht der hohlzylindrl sehe Kommutatorkörper aus einem Material, das elektromagnetische Strahlung abschirmt bzw. absorbiert. Dadurch wird noch eine zusätzliche Bedämpfung der elektromagnetischen Störstrahlung erreicht. Beispielsweise besteht der Kommutatorkorper aus Metall und zwischen dem Kommutatorkörper und den Kommutatorlamellen ist eine Isolierschicht angeordnet. Der Kommutatorkörper kann aber auch aus Kunststoff gefertigt werden und dem Kunststoff magnetisch und/oder elektrisch leitende Materialien, wie Stahlfasern oder Ruß, beigemengt werden oder von einer: metallischen Hülse, die elektromagnetische Strahlung abschirmt, umschlossen sein.According to a preferred embodiment of the invention, the hollow cylindrical commutator body consists of a material that shields or absorbs electromagnetic radiation. An additional attenuation of the electromagnetic interference radiation is thereby achieved. For example, the commutator body is made of metal and an insulating layer is arranged between the commutator body and the commutator bars. However, the commutator body can also be made of plastic and magnetic and / or electrically conductive materials such as steel fibers or carbon black can be added to the plastic or it can be enclosed by a: metallic sleeve that shields electromagnetic radiation.
Gemäß einer vorteilhaften Ausführungsform der Erfindung ist mindestens ein Stirnende des hohlzylindrischen Kommutatorkörpers mit einem Deckel aus einem elektromagnetische Strahlung abschirmenden bzw. absorbierenden Material abgeschlossen. Der Deckel ist mit einer zentralen Durchgangsö fnung für die Rotorwelle versehen und dient zur Abstützung des Kommutators auf der Rotorwelle der elektrischen Maschine. Der Deckel kann auch einstückig mit dem hohlzylindrischen Kommutatorkörper ausgeführt werden, indem dieser Becherform erhält. ZeichnungAccording to an advantageous embodiment of the invention, at least one end of the hollow cylindrical commutator body is closed off with a cover made of an electromagnetic radiation shielding or absorbing material. The cover is provided with a central opening for the rotor shaft and serves to support the commutator on the rotor shaft of the electrical machine. The lid can also be made in one piece with the hollow cylindrical commutator body by giving it a cup shape. drawing
Die Erfindung ist anhand von in der Zeichnung dargestellten Ausführungsbeispielen in der nachfolgenden Beschreibung näher erläutert. Es zeigen:The invention is explained in more detail in the following description with reference to exemplary embodiments shown in the drawing. Show it:
Fig. 1 eine perspektivische Darstellung eines Kommutators für eine Kommutatormaschine, Fig. 2 eine Ansicht des Kommutators in Richtung Pfeil II in Fig. 1,1 is a perspective view of a commutator for a commutator machine, FIG. 2 is a view of the commutator in the direction of arrow II in FIG. 1,
Fig. 3 eine vergrößerte perspektivische Darstellung eines Anschlusshakens des Kommutators in Fig. 2,3 is an enlarged perspective view of a connection hook of the commutator in FIG. 2,
Fig. 4 eine perspektivische Darstellung eines Deckels zum Abdecken des Stirnendes des Kommutators in Fig. 1,4 is a perspective view of a cover for covering the front end of the commutator in FIG. 1,
Fig. 5 einen Querschnitt des Kommutators gemä-ß einem weiteren Ausführungsbeispiel,5 shows a cross section of the commutator according to a further exemplary embodiment,
Beschreibung der AusführungsbeispieleDescription of the embodiments
Der in Fig. 1 perspektivisch dargestellte Kommutator .für eine elektrische Maschine, insbesondere für einen Elektromotor für Stellantriebe bei Fahrzeugen, weist einen hohlzylindrischen Kommutatorkörper 11 mit einer äußeren Mantelfläche 111 und einer inneren Mantelfläche 112 auf. Der Kommutatorkorper 11 besteht aus einem elektrisch isolierenden Kunststoff mnd trägt auf seiner inneren Mantelfläche 112 eine Vielzanl von in Umfangsrichtung mit Spaltabstand nebeneinander angeordneten Kommutatorlamellen 12, die sich über die gesamte axiale Länge des Kommutatorkörpers 11 erstrecken. Jede Kommutatorlamelle 12 trägt an einem Lamellenende eine Anschlussfahne oder einen Anschlusshaken 14 (Fig. 2) . In die Anschlusshaken 14, von denen einer in Fig. 3 vergrößert dargestellt ist. werden in bekannter Weise die Spulen einer Anker- oder Rotorwicklung eingehängt und mit: diesen mechanisch und elektrisch verbunden. Die Verbindung erfolgt üblicherweise im sog. Hot-Stacking, einem Heisspres sverfahren, bei dem die Anschlusshaken 14 auf die Kommutatorlamellen 12 aufgedrückt werden, und dabei gleichzeitig im Bereich der Anschlusshaken 14 die Isolation des Ankerwicklungsdrahts abgeschmolzen wird.The commutator shown in perspective in FIG. 1 for an electrical machine, in particular for an electric motor for actuators in vehicles, has a hollow cylindrical commutator body 11 with an outer lateral surface 111 and an inner lateral surface 112. The commutator body 11 consists of an electrically insulating plastic and carries a multitude of on its inner lateral surface 112 Commutator lamellae 12 arranged next to one another in the circumferential direction with a gap spacing, which extend over the entire axial length of the commutator body 11. Each commutator bar 12 carries a terminal lug or a hook 14 (FIG. 2) at one end of the bar. In the hooks 14, one of which is shown enlarged in Fig. 3. the coils of an armature or rotor winding are hung in a known manner and connected to them mechanically and electrically. The connection is usually carried out in what is known as hot stacking, a hot press method in which the connecting hooks 14 are pressed onto the commutator bars 12, and at the same time the insulation of the armature winding wire is melted off in the region of the connecting hooks 14.
Auf das von den Anschlusshaken 14 abgekehrte Stirnende des Kommutato körpers 11 ist ein Deckel 15 aufgesetzt und mit dem Kommutatorkörper 11, z.B. durch Verschraubung oder Verkleben fest verbunden. Der Deckel 15 besteht aus einem Material, der elektromagnetische Strahlungen abschirmt oder absorbiert. Der Deckel 15 besitzt eine zentrale Durchtrittsöffnung 16 für die Rotorwelle 17 (Fig. 5) und dient zur drehfesten und axial unverschieblichen Abstützung des Kommutators auf der Rotorwelle 17. Der Deckel 15 kann auch einstückig mit dem Kommutatorrkörper 11 ausgeführt werden, indem derOn the end of the commutator body 11 facing away from the connecting hook 14, a cover 15 is placed and connected to the commutator body 11, e.g. firmly connected by screwing or gluing. The cover 15 is made of a material that shields or absorbs electromagnetic radiation. The cover 15 has a central passage opening 16 for the rotor shaft 17 (FIG. 5) and serves for the rotationally fixed and axially immovable support of the commutator on the rotor shaft 17. The cover 15 can also be made in one piece with the commutator body 11 by the
Kommutatorkörper 11 becherförmig ausgebildet wird, so dass der Deckel 15 von dem Becherboden gebildet ist.Commutator body 11 is cup-shaped, so that the lid 15 is formed by the cup bottom.
Wie aus der Schnittdarstellung in Fig. 5 zu erkennen ist, in der noch die geschnittene Rotorwelle 17 eingezeichnet ist, ist im Innern des Kommutatorkörpers 11 ein Bürstenhalter 18 mit - zwei diametral am Kommutatorkörper 11 auf den Kommutatorlamellen 12 aufliegenden Kommutatorbürsten 19 angeordnet. Der Bürstenhalter 18 weist einen räumlich feststehenden Tragring 20 auf, an dem zwei Bürstenköcher 21 diametral angeordnet sind. Jeder Bürstenköcher 21 nimmt eine Kommutatorbürste 19 axial vers chieblich auf. Jede Kommutatorbürste 19 wird mittels einer nicht dargestellten Bürstenandruckfeder radial auf die Kommutatorlamellen 12 gedrückt und steht mit einer elektrischen Anschlusslitze 22 in elektrisch leitender Verbindung.As can be seen from the sectional view in FIG. 5, in which the cut rotor shaft 17 is also shown, inside the commutator body 11 there is a brush holder 18 with two diametrically on the commutator body 11 on the Commutator bars 12 arranged commutator brushes 19. The brush holder 18 has a spatially fixed support ring 20 on which two brush holders 21 are arranged diametrically. Each brush holder 21 accommodates a commutator brush 19 axially displaceable. Each commutator brush 19 is pressed radially onto the commutator bars 12 by means of a brush pressure spring (not shown) and is in electrically conductive connection with an electrical connecting wire 22.
Beim Betrieb eines mit einem solchen Kommutator ausgestatteten elektrischen Motors, z. B. eines Gleichstrommotors, entstehen bei jeder Kommutierung Funken, da beim Kommutieren die Spulen der Anker- oder Rotorwicklung für eine sehr kurze Zeitspanne von den Kommutatorbürsten 19 kurzgeschlossen werden und dann deren Kurzschluss wieder aufgerissen wird. Von dieser Funkenbildung geht eine elektromagnetische Störstrahlung aus, die einen hochfrequenten Störanteil, der durch das sich bildende elektrostatische Feld erzeugt wird, und einen niederfrequenten Störanteil, de:r durch das sich bildende magnetische Feld erzeugt wird, aufweist. Durch die hier vorgenommene Verlagerung der Kommutatorlamellen 12 und des Bürstenhalters 18 in das Innere des Kommutatorkörpers 11 wird ein großer Teil dieser elektromagnetischen Störstrahlung durch den Kommutator selbst abgeschirmt. Der Deckel 15 sorgt dafür, dass die elektromagnetische Strahlung auch in Achsrichtung nicht oder nur bedämpft aus dem Kommutator austreten kann.When operating an electric motor equipped with such a commutator, e.g. B. a DC motor, sparks occur with each commutation, since during commutation the coils of the armature or rotor winding are short-circuited for a very short period of time by the commutator brushes 19 and then their short-circuit is opened again. This spark formation emits electromagnetic interference radiation, which has a high-frequency interference component, which is generated by the electrostatic field that is formed, and a low-frequency interference component, which is generated by the magnetic field that is formed. Due to the shifting of the commutator bars 12 and the brush holder 18 into the interior of the commutator body 11, a large part of this electromagnetic interference radiation is shielded by the commutator itself. The cover 15 ensures that the electromagnetic radiation cannot exit the commutator, or only in an attenuated manner, even in the axial direction.
Wird ein noch höher Entstörungsgrad gefordert, so wird - wie dies in Fig. 5 dargestellt ist - die äußere Mantelfläche 111 des Kommutatorkörpers 11 mit einer Schicht 23 versehen, die aufgrund ihrer Materialeigenschaft die elektromagnetische Störstrahlung noch weitergehend bedämpft. Eine solche Schicht 23 kann beispielsweise eine Metallhülse sein.If an even higher degree of interference suppression is required, then - as is shown in FIG. 5 - the outer lateral surface 111 of the commutator body 11 is provided with a layer 23 which, due to its material properties, further attenuates the electromagnetic interference radiation. Such a layer 23 can be a metal sleeve, for example.
In einem alternativen Ausführungsbeispiel ist für die verstärkte Bedämpfung der elektromagnetischen Störstrahlung der Kommutatorkörper 11 aus einem elektromagnetische Strahlung absorbierenden Material hergestellt. Ein solches Material wird beispielsweise dadurch gewonnen, dass demIn an alternative embodiment, the commutator body 11 is made of an electromagnetic radiation absorbing material for the increased attenuation of the electromagnetic interference radiation. Such a material is obtained, for example, by the
Kunststoff Beimengungen von magnetisch und/oder elektrisch leitfähigen Materialien zugegeben wird. Beispielsweise sind im Kunststoff Stahlfasern integriert oder ist dem Kunststoff Kohlenstoff in Form von Ruß beigemischt. Im ersten Fall werden die niederfrequenten Störanteile und im zweiten Fall die höherfrequenten Störanteile der elektromagnetischen Störstrahlung weitergehend bedämpft. Selbstverständlich können auch beide Materialkomponenten dem Kunststoff zugemischt werden. Der Kommutatorkorper 11 kann auch aus Metall bestehen, wobei zwischen dem Kommutatorkörper 11 und den Kommutatorlamellen 12 eine Isolierschicht vorzusehen ist.Plastic admixtures of magnetically and / or electrically conductive materials is added. For example, steel fibers are integrated in the plastic or carbon is added to the plastic in the form of soot. In the first case, the low-frequency interference components and in the second case the higher-frequency interference components of the electromagnetic interference radiation are further attenuated. Of course, both material components can also be mixed into the plastic. The commutator body 11 can also consist of metal, an insulating layer being provided between the commutator body 11 and the commutator bars 12.
Der Deckel 15 mit seiner störstrahlungsabsobierenden Eigenschaft wird aus dem gleichen Material wie vorstehend beschrieben hergestellt. The cover 15 with its interference-absorbing property is made of the same material as described above.

Claims

Ansprüche Expectations
1. Kommutator für eine elektrische Maschine, insbesondere für einen Elektromotor für Stellantriebe in Fahrzeugen, mit einem Kommutatorlamellen (12) tragenden Kommutatorkörper (11), dadurch gekennzeichnet, dass der Kommutatorkorper: (11) ein Hohlzylinder ist und die Kommutatorlamellen (12) auf der inneren Mantelfläche (112) des Kommutatorkörpers (11) angeordnet sind.1. Commutator for an electrical machine, in particular for an electric motor for actuators in vehicles, with a commutator body (11) carrying commutator bars (12), characterized in that the commutator body: (11) is a hollow cylinder and the commutator bars (12) on the inner lateral surface (112) of the commutator body (11) are arranged.
2. Kommutator nach Anspruch 1, dadurch gekennzeichnet, dass der Kommutatorkörper (11) aus einem elektrisch isolierenden Kunststoff besteht.2. Commutator according to claim 1, characterized in that the commutator body (11) consists of an electrically insulating plastic.
3. Kommutator nach Anspruch 1, dadurch gekennzeichnet, dass der Kommutatorkö per (11) aus einem elektromagnetische Strahlung abschi menden Material besteht.3. Commutator according to claim 1, characterized in that the commutator body consists of (11) an electromagnetic radiation shedding material.
4. Kommutator nach Anspruch 1, dadurch gekennzeichnet, dass der Kommutator ö per (11) aus Metall besteht und zwischen dem Kommutatorkorper (11) und den Kommutatorlamellen (12) eine elektrische Isolierschicht angeordnet ist. 4. Commutator according to claim 1, characterized in that the commutator ö per (11) consists of metal and an electrical insulating layer is arranged between the commutator body (11) and the commutator bars (12).
5. Kommutator nach Anspruch 2, dadurch gekennzeichnet, dass der Kommutatorkörper (11) auf seiner äußeren Mantelfläche (111) eine elektromagnetische Strahlung abschirmende Schicht (23) trägt.5. Commutator according to claim 2, characterized in that the commutator body (11) on its outer lateral surface (111) carries an electromagnetic radiation shielding layer (23).
6. Kommutator nach Anspruch 3, dadurch gekennzeichnet, dass der Kommutatorkorper (11) aus Kunststoff mit Beimengungen aus einem magnetisch und/oder elektrisch leitfähigen Material besteht.6. Commutator according to claim 3, characterized in that the commutator body (11) consists of plastic with admixtures of a magnetically and / or electrically conductive material.
7. Kommutator nach Anspruch 6, dadurch gekennzeichnet, dass die Beimengungen Stahlfasern enthalten.7. commutator according to claim 6, characterized in that the admixtures contain steel fibers.
8. Kommutator nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass die Beimengungen Kohlenstoff enthalten .8. Commutator according to claim 6 or 7, characterized in that the admixtures contain carbon.
9. Kommutator nach Anspruch 8, dadurch gekennzeichnet, dass der Kohlenstoff in Form von Ruß beigemengt ist.9. commutator according to claim 8, characterized in that the carbon is added in the form of soot.
10. Kommutator nach einem der Ansprüche 1 - 9, dadurch gekennzeichnet, dass mindestens ein Stirnende des hohlzylindrischen Kommutatorkörpers (11) mit einem Deckel (15) aus einem elektromagnetische Strahlung abschirmenden Material abgedeckt ist.10. Commutator according to one of claims 1-9, characterized in that at least one end face of the hollow cylindrical commutator body (11) is covered with a cover (15) made of an electromagnetic radiation shielding material.
11. Kommutator nach einem der Ansprüche 1 - 10, dadurch gekennzeichnet, dass im Innern des Kommutatorkörpers (11) mindestens zwei radial auf die Kommutatorlamellen (12) aufgedrückte Kommutatorbürsten (19) relativ zum Kommutatorkörper (11) feststehend angeordnet sind. 11. Commutator according to one of claims 1-10, characterized in that in the interior of the commutator body (11) at least two radially on the commutator bars (12) pressed commutator brushes (19) are arranged fixed relative to the commutator body (11).
EP04735733A 2003-08-21 2004-06-02 Commutator for an electric machine Expired - Lifetime EP1668747B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10338450A DE10338450A1 (en) 2003-08-21 2003-08-21 Commutator for an electric machine, especially an electric motor for vehicle actuators, has a hollow cylindrical commutator body with commutator segments mounted around its inner jacket surface
PCT/DE2004/001119 WO2005027280A1 (en) 2003-08-21 2004-06-02 Commutator for an electric machine

Publications (2)

Publication Number Publication Date
EP1668747A1 true EP1668747A1 (en) 2006-06-14
EP1668747B1 EP1668747B1 (en) 2009-04-15

Family

ID=34201796

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Application Number Title Priority Date Filing Date
EP04735733A Expired - Lifetime EP1668747B1 (en) 2003-08-21 2004-06-02 Commutator for an electric machine

Country Status (8)

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US (1) US7375452B2 (en)
EP (1) EP1668747B1 (en)
JP (1) JP4733032B2 (en)
CN (1) CN100401596C (en)
AT (1) ATE429050T1 (en)
DE (2) DE10338450A1 (en)
ES (1) ES2322466T3 (en)
WO (1) WO2005027280A1 (en)

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Also Published As

Publication number Publication date
CN100401596C (en) 2008-07-09
JP2007503192A (en) 2007-02-15
US7375452B2 (en) 2008-05-20
ES2322466T3 (en) 2009-06-22
JP4733032B2 (en) 2011-07-27
EP1668747B1 (en) 2009-04-15
US20060082244A1 (en) 2006-04-20
DE10338450A1 (en) 2005-03-24
ATE429050T1 (en) 2009-05-15
DE502004009365D1 (en) 2009-05-28
WO2005027280A1 (en) 2005-03-24
CN1813380A (en) 2006-08-02

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