EP1668747A1 - Commutator for an electric machine - Google Patents
Commutator for an electric machineInfo
- Publication number
- EP1668747A1 EP1668747A1 EP04735733A EP04735733A EP1668747A1 EP 1668747 A1 EP1668747 A1 EP 1668747A1 EP 04735733 A EP04735733 A EP 04735733A EP 04735733 A EP04735733 A EP 04735733A EP 1668747 A1 EP1668747 A1 EP 1668747A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- commutator
- bars
- commutator body
- electromagnetic radiation
- lateral surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/04—Commutators
- H01R39/06—Commutators other than with external cylindrical contact surface, e.g. flat commutators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/04—Commutators
Definitions
- the invention relates to a commutator for an electrical machine, in particular for an electric motor for actuators in motor vehicles, according to the preamble of claim 1.
- a known commutator (US Pat. No. 6,285,106 B1) has a hollow cylindrical commutator body made of insulating material that can be rotatably attached to the rotor shaft of a commutator machine, on the outer circumference of which the commutator lamellae are arranged next to one another in the circumferential direction with a gap distance from one another.
- Each commutator bar carries in one piece a connecting thread or hook for connecting the coils of a rotor winding, which is wound in a known manner in the slots of a ferromagnetic rotor body seated in a rotationally fixed manner on the rotor shaft.
- the front end of the Commutator body incorporated a recess, in which a suppressor, such as a varistor, is inserted so that its an annular disc surface rests against the bottom of the recess and the other, connecting electrodes carrying, annular disc surface faces outwards.
- a contact ring is pressed onto the interference suppression disk, which connects the connection electrodes to the commutator bars ⁇ in an electrically conductive manner.
- the contact ring has a base ring made of insulating material with a multiplicity of respectively connected first and second contacts.
- first contacts and the number of second contacts each correspond to the number of commutator bars or the same number of connection electrodes on the interference suppression disk.
- a first contact rests on a connection electrode and in each case one with the first contact: the second contact, which is in an electrically conductive connection, rests with mechanical prestress on the underside of one of the commutator lamellae projecting beyond the recess at the end.
- a cover is pressed onto the contact ring which connects the first contacts to the
- Connection electrodes presses and is locked in the recess.
- the commutator according to the invention with the features of claim 1 has the advantage that by laying the commutator bars on the inner lateral surface of the commutator body designed as a hollow cylinder and the associated arrangement of the commutator brushes inside the commutator, a fairly good shielding of the electromagnetic waves produced during commutation Interference radiation generated by the commutator itself wixd and additional components to reduce sparking can be saved.
- the measures listed in the claims advantageous We further developments and improvements of the commutator specified in claim 1 are possible.
- the hollow cylindrical commutator body consists of a material that shields or absorbs electromagnetic radiation. An additional attenuation of the electromagnetic interference radiation is thereby achieved.
- the commutator body is made of metal and an insulating layer is arranged between the commutator body and the commutator bars.
- the commutator body can also be made of plastic and magnetic and / or electrically conductive materials such as steel fibers or carbon black can be added to the plastic or it can be enclosed by a: metallic sleeve that shields electromagnetic radiation.
- At least one end of the hollow cylindrical commutator body is closed off with a cover made of an electromagnetic radiation shielding or absorbing material.
- the cover is provided with a central opening for the rotor shaft and serves to support the commutator on the rotor shaft of the electrical machine.
- the lid can also be made in one piece with the hollow cylindrical commutator body by giving it a cup shape. drawing
- FIG. 1 is a perspective view of a commutator for a commutator machine
- FIG. 2 is a view of the commutator in the direction of arrow II in FIG. 1
- FIG. 3 is an enlarged perspective view of a connection hook of the commutator in FIG. 2,
- FIG. 4 is a perspective view of a cover for covering the front end of the commutator in FIG. 1,
- FIG. 5 shows a cross section of the commutator according to a further exemplary embodiment
- the commutator shown in perspective in FIG. 1 for an electrical machine, in particular for an electric motor for actuators in vehicles, has a hollow cylindrical commutator body 11 with an outer lateral surface 111 and an inner lateral surface 112.
- the commutator body 11 consists of an electrically insulating plastic and carries a multitude of on its inner lateral surface 112
- Commutator lamellae 12 arranged next to one another in the circumferential direction with a gap spacing, which extend over the entire axial length of the commutator body 11.
- Each commutator bar 12 carries a terminal lug or a hook 14 (FIG. 2) at one end of the bar. In the hooks 14, one of which is shown enlarged in Fig. 3.
- connection is usually carried out in what is known as hot stacking, a hot press method in which the connecting hooks 14 are pressed onto the commutator bars 12, and at the same time the insulation of the armature winding wire is melted off in the region of the connecting hooks 14.
- a cover 15 is placed and connected to the commutator body 11, e.g. firmly connected by screwing or gluing.
- the cover 15 is made of a material that shields or absorbs electromagnetic radiation.
- the cover 15 has a central passage opening 16 for the rotor shaft 17 (FIG. 5) and serves for the rotationally fixed and axially immovable support of the commutator on the rotor shaft 17.
- the cover 15 can also be made in one piece with the commutator body 11 by the
- Commutator body 11 is cup-shaped, so that the lid 15 is formed by the cup bottom.
- a brush holder 18 with two diametrically on the commutator body 11 on the Commutator bars 12 arranged commutator brushes 19.
- the brush holder 18 has a spatially fixed support ring 20 on which two brush holders 21 are arranged diametrically.
- Each brush holder 21 accommodates a commutator brush 19 axially displaceable.
- Each commutator brush 19 is pressed radially onto the commutator bars 12 by means of a brush pressure spring (not shown) and is in electrically conductive connection with an electrical connecting wire 22.
- sparks occur with each commutation, since during commutation the coils of the armature or rotor winding are short-circuited for a very short period of time by the commutator brushes 19 and then their short-circuit is opened again.
- This spark formation emits electromagnetic interference radiation, which has a high-frequency interference component, which is generated by the electrostatic field that is formed, and a low-frequency interference component, which is generated by the magnetic field that is formed. Due to the shifting of the commutator bars 12 and the brush holder 18 into the interior of the commutator body 11, a large part of this electromagnetic interference radiation is shielded by the commutator itself.
- the cover 15 ensures that the electromagnetic radiation cannot exit the commutator, or only in an attenuated manner, even in the axial direction.
- the commutator body 11 is made of an electromagnetic radiation absorbing material for the increased attenuation of the electromagnetic interference radiation.
- an electromagnetic radiation absorbing material for the increased attenuation of the electromagnetic interference radiation.
- Plastic admixtures of magnetically and / or electrically conductive materials is added.
- steel fibers are integrated in the plastic or carbon is added to the plastic in the form of soot.
- the low-frequency interference components and in the second case the higher-frequency interference components of the electromagnetic interference radiation are further attenuated.
- both material components can also be mixed into the plastic.
- the commutator body 11 can also consist of metal, an insulating layer being provided between the commutator body 11 and the commutator bars 12.
- the cover 15 with its interference-absorbing property is made of the same material as described above.
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Dc Machiner (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10338450A DE10338450A1 (en) | 2003-08-21 | 2003-08-21 | Commutator for an electric machine, especially an electric motor for vehicle actuators, has a hollow cylindrical commutator body with commutator segments mounted around its inner jacket surface |
PCT/DE2004/001119 WO2005027280A1 (en) | 2003-08-21 | 2004-06-02 | Commutator for an electric machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1668747A1 true EP1668747A1 (en) | 2006-06-14 |
EP1668747B1 EP1668747B1 (en) | 2009-04-15 |
Family
ID=34201796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04735733A Expired - Lifetime EP1668747B1 (en) | 2003-08-21 | 2004-06-02 | Commutator for an electric machine |
Country Status (8)
Country | Link |
---|---|
US (1) | US7375452B2 (en) |
EP (1) | EP1668747B1 (en) |
JP (1) | JP4733032B2 (en) |
CN (1) | CN100401596C (en) |
AT (1) | ATE429050T1 (en) |
DE (2) | DE10338450A1 (en) |
ES (1) | ES2322466T3 (en) |
WO (1) | WO2005027280A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2308155A2 (en) * | 2008-07-25 | 2011-04-13 | Robert Bosch GmbH | Commutator for an electrical machine and system |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080011531A1 (en) * | 2006-07-15 | 2008-01-17 | Monty Cole | Motorized axle for use with environmentally friendly vehicles |
JP4850647B2 (en) * | 2006-09-15 | 2012-01-11 | アスモ株式会社 | Manufacturing method of motor |
US20090051236A1 (en) * | 2007-08-24 | 2009-02-26 | Harald Klode | DC motor, brush holder for DC motor, and system including DC motor |
JP2012533273A (en) * | 2009-07-09 | 2012-12-20 | パク,ジェ−スン | AC generator and DC generator using field pole generator and rotating DC supply brush |
WO2012078254A2 (en) * | 2010-10-26 | 2012-06-14 | University Of Florida Research Foundation, Inc. | Long-life metal sliding contacts |
CN103166411B (en) * | 2011-12-12 | 2016-09-07 | 德昌电机(深圳)有限公司 | Brush motor and use the fan of this brush motor |
CN103633782B (en) * | 2012-08-20 | 2017-09-01 | 德昌电机(深圳)有限公司 | Motor and its end-cap assembly |
DE102021208779A1 (en) | 2021-08-11 | 2023-02-16 | Zf Friedrichshafen Ag | drive component |
CN113472143B (en) * | 2021-08-12 | 2022-09-02 | 浙江东方机电有限公司 | Anti-interference high-speed motor with stable operation |
Family Cites Families (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE206716C (en) * | ||||
DE512733C (en) * | 1928-12-07 | 1930-11-18 | Kautt & Bux G M B H | Collector with copper segments embedded in an insulating compound, separated by special insulating lamellas |
DE743900C (en) * | 1938-11-04 | 1944-01-05 | Alfred Bockemuehl Dipl Ing | Lamellar ring for external or internal collectors of electrical machines and devices |
JPS5210206B2 (en) * | 1971-08-26 | 1977-03-22 | ||
US3777367A (en) * | 1971-12-02 | 1973-12-11 | Ametek Inc | Method of fabricating a commutator |
JPS5011001A (en) * | 1973-05-29 | 1975-02-04 | ||
US4056882A (en) * | 1973-10-05 | 1977-11-08 | Airscrew Howden Limited | Method of making a dimensionally stable commutator |
JPS52149309A (en) * | 1976-06-05 | 1977-12-12 | Toshiba Corp | Revolving field type direct current motor |
US4293785A (en) * | 1978-09-05 | 1981-10-06 | Jackson Research, Inc. | Rotating electric machines with enhanced radiation cooling |
US4268769A (en) * | 1978-09-22 | 1981-05-19 | The Scott & Fetzer Company | Motor for rotary brush |
US4255684A (en) * | 1979-08-03 | 1981-03-10 | Mischler William R | Laminated motor stator structure with molded composite pole pieces |
US4663834A (en) * | 1982-12-29 | 1987-05-12 | General Electric Company | Method for making inverted molded commutators |
JPS59135087U (en) * | 1983-02-26 | 1984-09-10 | シナノケンシ株式会社 | Permanent magnet step motor |
JPS61251454A (en) * | 1985-04-26 | 1986-11-08 | Hitachi Ltd | Current collector of rotary electric machine |
JP2543350B2 (en) * | 1986-09-09 | 1996-10-16 | 株式会社マキタ | Commutator |
GB2211029A (en) * | 1987-11-05 | 1989-06-21 | Le Proizv Elektromashino Str O | Dynamoelectric machine rotor with superconducting winding |
US4947065A (en) * | 1989-09-22 | 1990-08-07 | General Motors Corporation | Stator assembly for an alternating current generator |
DE4015705C2 (en) * | 1990-05-16 | 1993-11-11 | Nettelhoff Friedrich Fa | Collector for an electric motor or generator |
US5710474A (en) * | 1995-06-26 | 1998-01-20 | Cleveland Machine Controls | Brushless DC motor |
DE19702737A1 (en) * | 1997-01-27 | 1998-07-30 | Hilti Ag | Electric motor |
US5932949A (en) * | 1997-10-03 | 1999-08-03 | Mccord Winn Textron Inc. | Carbon commutator |
US6191510B1 (en) * | 1997-12-19 | 2001-02-20 | 3M Innovative Properties Company | Internally damped stator, rotor, and transformer and a method of making |
JP3538047B2 (en) * | 1998-12-24 | 2004-06-14 | アスモ株式会社 | Brush holding structure, brush holding housing and motor in motor |
JP4250823B2 (en) * | 1999-09-16 | 2009-04-08 | アイシン精機株式会社 | DC brush motor |
JP4159797B2 (en) * | 2001-05-10 | 2008-10-01 | 株式会社ミツバ | Electric motor |
US6873084B2 (en) * | 2003-08-25 | 2005-03-29 | Douglas Odell Richard | Stationary armature machine |
-
2003
- 2003-08-21 DE DE10338450A patent/DE10338450A1/en not_active Withdrawn
-
2004
- 2004-06-02 AT AT04735733T patent/ATE429050T1/en not_active IP Right Cessation
- 2004-06-02 WO PCT/DE2004/001119 patent/WO2005027280A1/en active Application Filing
- 2004-06-02 ES ES04735733T patent/ES2322466T3/en not_active Expired - Lifetime
- 2004-06-02 US US10/547,386 patent/US7375452B2/en not_active Expired - Fee Related
- 2004-06-02 EP EP04735733A patent/EP1668747B1/en not_active Expired - Lifetime
- 2004-06-02 JP JP2006523511A patent/JP4733032B2/en not_active Expired - Fee Related
- 2004-06-02 CN CNB2004800180314A patent/CN100401596C/en not_active Expired - Fee Related
- 2004-06-02 DE DE502004009365T patent/DE502004009365D1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2005027280A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2308155A2 (en) * | 2008-07-25 | 2011-04-13 | Robert Bosch GmbH | Commutator for an electrical machine and system |
Also Published As
Publication number | Publication date |
---|---|
CN100401596C (en) | 2008-07-09 |
JP2007503192A (en) | 2007-02-15 |
US7375452B2 (en) | 2008-05-20 |
ES2322466T3 (en) | 2009-06-22 |
JP4733032B2 (en) | 2011-07-27 |
EP1668747B1 (en) | 2009-04-15 |
US20060082244A1 (en) | 2006-04-20 |
DE10338450A1 (en) | 2005-03-24 |
ATE429050T1 (en) | 2009-05-15 |
DE502004009365D1 (en) | 2009-05-28 |
WO2005027280A1 (en) | 2005-03-24 |
CN1813380A (en) | 2006-08-02 |
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