EP1635966B1 - Usine d'enroulement pour stock rouleau a systeme guide d'entree de cable ameliore - Google Patents

Usine d'enroulement pour stock rouleau a systeme guide d'entree de cable ameliore Download PDF

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Publication number
EP1635966B1
EP1635966B1 EP04735650A EP04735650A EP1635966B1 EP 1635966 B1 EP1635966 B1 EP 1635966B1 EP 04735650 A EP04735650 A EP 04735650A EP 04735650 A EP04735650 A EP 04735650A EP 1635966 B1 EP1635966 B1 EP 1635966B1
Authority
EP
European Patent Office
Prior art keywords
reel
coil
winding
rolled
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04735650A
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German (de)
English (en)
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EP1635966A1 (fr
Inventor
Federico Castellani
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SIMAC SpA
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SIMAC SpA
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
    • B21C47/3433—Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • B21C47/245—Devices for the replacement of full reels by empty reels or vice versa, without considerable loss of time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/28—Drums or other coil-holders
    • B21C47/30—Drums or other coil-holders expansible or contractible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus

Definitions

  • This invention relates to a winding plant according to the pre-characterizing part of the main claim 1.
  • This plant is particularly intended, if not exclusively, to be placed downstream of a wire or band or strip rolling-mill plant, in which instead of fly-cutting the rolled-stock, the latter is wound in coils
  • US-A-3,796,389 discloses apparatus for strip winding placed in a feeding line with a split-system for two alternating winding-machines in the winding operation.
  • a similar plant is disclosed in DE-A-4035193 where substantially a flying cutting shear and splitting-system to split is provided that does not stop the advancement of the wire on either of the two winding-machines so that while winding is carried out in one, it is possible to proceed to the extraction of the coil in the other.
  • USB63186601 discloses a winding device with wire-entry guide system (37,39,40,42,43).
  • the winding process can involve stops due to tangling and the handling arrangements and coil storage are impractical and rather slow.
  • the EP1126933 solution is very complex and rather inefficient particularly with the limited speed of the reel opening and closing system that takes place with the system in the form of a flag-opening cap, with all the resultant drawbacks.
  • the complexity of the latter solution derives furthermore from the pick-up and movement system of the formed coil by means of ground guide-rails, trolleys and the like. All these shapes make the system very complex, cumbersome and difficult to access and maintain. In conclusion it is rather unreliable.
  • the operating speed is further limited by the complex structure of the systems for wire-entry guiding to engage the head of the wire at winding-start entry phase (guidance of the head of the wire to be engaged on the reel in starting forming the coil).
  • the two opposed semicircular wire-entry guide means 37,39,40 of US6318660 use a single large movement of approaching the reel or moving away from the reel by a rotational arm moved by respective cylinder (42,43) and coil control after the formation of the coil for pick-up.
  • the aim of the present invention is to avoid the aforementioned drawbacks and improve the performance of the plant, improve the quality and/or to reduce the cost of treated material.
  • the winding plant according to the present invention is concretized according to the characteristics of main claim 1.
  • the characteristics of the sub-claims refer to particularly advantageous solutions.
  • the winding plant includes a split system or splitting of the known type with a flying shear, schematized with (1) that deviates the wire on two lines, alternatively on one or on the other (2) towards one or the other of two respectively adjacent winding-machines (4), with the aid of suitable wire-guide means of the known type (3) for the coil-winding (B).
  • the coil transfer (5, ..., 521) Fig.1 A is of the portal type, namely with a column (51), with a flag type arm (52) that can be rotated (510), whose end (521) carries an openable vice with a pair of clamps or cross-opposite jaws (522) for the pick-up operation and axial extraction of the coil (B) from the winding-machine (AV) of the respective winding device (4, 4A) to transfer it (Fg2) from the stopped winding-machine to a posterior binding or strapping station by means of two known art opposite binding machines or tie-machines (6) Fig.2A, the coil transfer to respective storage of tied coils (B1) then being provided.
  • the mullion-transfer is therefore of the portal type and its rotating arm (52) can be raised and lowered by means of a dynamic-fluid piston (520) for the pick-up and deposition action, while the rotation is guaranteed by a respective motor/ratiomotor (510) at the base of the column on a respective thrust block (5101).
  • the lifting and lowering of the arm (52) is guaranteed by a box guide (5200) with pairs of opposite guide rolls (5201) operating in a sliding way on the column in double-T section.
  • the pick-up of the coils is facilitated by the clamping device with four clamps that self-centre on the coil (B), opening and closing by means of respective fluid operated cylinders for opening and closing (5220).
  • Winding Groups (4. 4A. 4B. 4C. Fig.4. 4A, 5. 6. 6A)
  • the two winding groups are identical and adjacent with a wire-winding reel (F) with an openable reel (AV) with a vertical axis.
  • Each group includes, in addition to the central winding reel (AV-41), two opposite coil-compacting apparatus (4B) in pairs of rolls (422) and two auto-introducing wire-guide jaws to automatically guide the wire at the beginning of winding (4C).
  • They include two respective articulated devices (42), placed on both sides of the winding reel (AV) with respect to the wire advancment line that fits sideways into the reel (AB).
  • the rolls are mounted on an articulated arm (421) hinged to the base structure (420) and operated in rotation from a position at a distance (Fig.4) to a position against the coil (B) Fig.6.
  • the movement occurs by means of a fluid-operated base-cylinder (4212) on the reacting arm (4210).
  • Said rolls (422, see Fig.6A) being mounted in pairs on a parallelogram (4222) on pairs of opposite arms mounted on support rolls (4220) and elastically moved under pressure by respective means with dynamic-fluid cylinder (4221).
  • the wire-guide group includes two semicircular opposite wire-entry guide jaws (431) hinged sideways and horizontally (430) and controlled by a fast-moving dynamic-fluid cylinder (4311) at the end of the jaw movement arm (4310) hinged sideways to the base of the machine (4301) and rotated in sending-away and approach by means of a reacting arm (43101) operated by a fluid-operated base-cylinder (43102).
  • the reel mandrel (AV) is composed of four sectors namely four nippers (410) hinged at the base (4121) of a rest-coil lower reel flange (412).
  • reel-mandrel movable sectors (410) are articulated (4112) to said axially movable sleeve (413).
  • the semicircular shaped reel mandrel sectors or nippers (410), are internally holed with channels (4102).
  • the channels convey on a connecting duct (41020) with a duct inside a double coaxial channel (41021,41022). In this way the cooling of the reel is guaranteed.
  • the reel (AV) rotates coaxially to the central axis by means of known art motorization with connection to a bevel-type drive (40, 401-402).
  • the start of coil-winding occurs by means of said movable semicircular opposite jaw device (431) in association with the wire-introduction system (AB) for the first adherent turns to the base side or flange of the reel (AV) of the winding-machine.
  • This jaw device (431) receives the wire (F) from the dispenser (2-3) while it is closely fitted to the reel mandrel (AV) and following the priming of the first turns, it must quickly free the coil forming area. To do this with maximum efficiency, the fast movement of rapid displacement (short rotation 4310, Fig. 5) is used.
  • the lock-out coil is also loosened internally and can easily be withdrawn upwards with the lifting of the arm (52) of the mullion-transfer (5) and rotated rearward for deposition in the binding-machine with two opposite binding groups (6).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Metal Rolling (AREA)
  • Winding Filamentary Materials (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Moulding By Coating Moulds (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Claims (9)

  1. Installation de bobinage pour matériau laminé, du type contenant en aval d'une installation de laminoir:
    - un élément de coupe volant de produits laminés (1) et de fendage à double sens (2);
    - un élément de guidage pour l'introduction du fil de bobinage (3) afin de guider le fil en bobinage pour former une bobine;
    - au moins deux machines de bobinage (4) pour la formation des bobines (B) où chaque machine de bobinage inclut un dévidoir (AV) comprenant un flasque extérieur ouvrable pour permettre le retrait de la bobine (B) une fois que celle-ci a été complétée, l'ensemble mentionné antérieurement est associé à un élément de guidage amovible d'introduction du fil (43) dudit élément de guidage d'introduction du fil de bobinage (3) pour engager dynamiquement la tête de fil sur ledit dévidoir (4), afin de mettre en route le bobinage pour former la bobine (B);
    - élément de transfert des bobines (5) destiné au retrait de ladite bobine (B) dudit dévidoir (AV) pour la transférer ailleurs;
    caractérisée en ce que:
    lesdits éléments amovibles de guidage d'introduction du fil (43) sont montés sur deux éléments de mouvement interdépendants :
    - un premier élément (4301, 4310, 43101, 43102), comprenant un bras de rotation (4310), pour un mouvement étendu du bras de rotation (4301, 4310, 43101, 43102) en rapprochement ou éloignement total dudit dévidoir (AV);
    - un deuxième élément comprenant un élément pivotant (430) monté sur l'extrémité dudit bras de rotation (4310) dudit premier élément de mouvement, pour un mouvement limité, rapide et court en direction et loin de la position du guide-fil pour la formation du premier tour de bobine qui est adjacent audit dévidoir (4311), élément comprenant un élément pivotant (430) monté sur l'extrémité dudit bras de rotation (4310) dudit premier élément de mouvement, et comprenant en outre:
    - deux séries de rouleaux amovibles opposés (422), pouvant se déplacer au moyen de bras rotatifs (421-420) et un système de mouvement de fluide dynamique (4212) pour faire passer lesdits rouleaux amovibles opposés (422) d'une position tournée vers le haut en éloignement, à une position contre la bobine formée (B) dans ledit dévidoir (AV), lesdits rouleaux (422) étant montés sur une articulation parallélogramme opposée (4222) sur un support lamineur (4220) avec un élément de pression élastique (4221) contre ladite bobine (b) lorsque lesdits éléments de guide-fil (4C) sont éloignés dudit dévidoir (AV).
  2. Installation de bobinage pour matériau laminé selon la revendication précédente,
    caractérisée en ce que:
    - ledit flasque extérieur dudit dévidoir (AV) est composé de secteurs de flasque (411), articulés sur ledit dévidoir au moyen d'un système de leviers (4111) devant être tourné comme les pétales d'une fleur:
    - afin de passer d'une position de fleur ouverte, c'est-à-dire substantiellement orthogonale en direction radiale par rapport à l'axe de rotation dudit dévidoir (AV) afin de former substantiellement une bobine fermée pour le bobinage du matériau laminé pour la formation de ladite bobine (B),
    - à une position de fleur fermée, c'est-à-dire tournée vers l'extérieur d'un diamètre inférieur au diamètre intérieur de ladite bobine (B), pour permettre son retrait.
  3. Installation de bobinage pour matériau laminé, selon la revendication 2, caractérisée en ce que ledit mouvement desdits secteurs de flasque (411) s'effectue au moyen d'un dispositif de mouvement interne (413) avec une articulation de connexion interne (4111) sur ledit dévidoir (AV) avec un canal axial sur l'axe central par rapport audit dévidoir non rotatif (4133).
  4. Installation de bobinage pour matériau laminé, conformément à la revendication précédente, caractérisé en ce que ledit mouvement interne desdits secteurs de flasque (411) s'articule en rotation (4111-413) sur un axe (4131) d'un cylindre axial pour fluide dynamique (4132).
  5. Installation de bobinage pour matériau laminé, selon l'une quelconque des revendications 2-3, caractérisée en ce que:
    - le mandrin dudit dévidoir (AV) inclut des secteurs longitudinaux (410) articulés sur un côté du flasque de dévidoir de base (4121-412) et amovibles sur l'autre, en rapprochement et en éloignement de l'axe de dévidoir, en passant d'une forme cylindrique extérieure à une forme conique extérieure avec la base inférieure plus petite étant inférieure au diamètre intérieur de ladite bobine, pour ledit retrait de bobine (B), ledit mouvement articulé (4112) ayant les mêmes éléments de mouvement interne (4112-413) que lesdits secteurs de flasque (411), de manière à ce que:
    - lorsque la forme du mandrin dudit dévidoir (AV-410) est cylindrique, lesdits secteurs de flasque extérieur sont en forme de fleur ouverte en forme de dévidoir, pour le bobinage;
    - lorsque la forme du mandrin dudit dévidoir (AV-410) est conique, lesdits secteurs de flasque extérieur sont en forme de fleur fermée, c'est-à-dire tournés vers l'extérieur avec un diamètre inférieur au diamètre intérieur de ladite bobine (B) pour son retrait.
  6. Installation de bobinage pour matériau laminé, selon la revendication précédente, caractérisée en ce que:
    - lesdits secteurs longitudinaux (410) incluent des canaux (4102) pour la circulation du fluide de refroidissement.
  7. Installation de bobinage pour matériau laminé, selon la revendication précédente, caractérisée en ce que:
    - ladite circulation du fluide de refroidissement s'effectue au moyen d'une transmission coaxiale (41021, 1022) sur un axe non rotatif central par rapport au dévidoir (AV).
  8. Installation de bobinage pour matériau laminé, selon l'une quelconque des trois revendications précédentes, caractérisée en ce que:
    - lesdits secteurs longitudinaux (410) ont une surface extérieure ondulée avec des enchevêtrements longitudinaux (4101).
  9. Installation de bobinage pour matériau laminé, selon l'une quelconque des revendications précédentes,
    caractérisée en ce que:
    - lesdits éléments de transfert de bobines (B) sont du type comprenant une colonne (5) avec un bras de type drapeau (52) du type rotatif à portique (510-5101), des dispositions étant prises afin d'équiper ledit bras rotatif avec des éléments pour son élévation et son abaissement (520, 5200-5201) et comprenant sur l'extrémité du bras (521) un élément d'accouplement pour un serrage par attaches opposées ou des mâchoires substantiellement en croix (522) destinées à s'ouvrir pour saisir une desdites bobines (B), la retirer d'un dévidoir de bobinage (AV) desdites machines de bobinage et la placer, après rotation, à l'extérieur dans une autre zone d'activité respective (B1-6).
EP04735650A 2003-06-09 2004-06-01 Usine d'enroulement pour stock rouleau a systeme guide d'entree de cable ameliore Expired - Lifetime EP1635966B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000124A ITUD20030124A1 (it) 2003-06-09 2003-06-09 Impianto di bobinatura per laminato con sistema guida-imbocco filo perfezionato.
PCT/IT2004/000320 WO2004108314A1 (fr) 2003-06-09 2004-06-01 Usine d'enroulement pour stock rouleau a systeme guide d'entree de cable ameliore

Publications (2)

Publication Number Publication Date
EP1635966A1 EP1635966A1 (fr) 2006-03-22
EP1635966B1 true EP1635966B1 (fr) 2007-07-18

Family

ID=33495883

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04735650A Expired - Lifetime EP1635966B1 (fr) 2003-06-09 2004-06-01 Usine d'enroulement pour stock rouleau a systeme guide d'entree de cable ameliore

Country Status (6)

Country Link
EP (1) EP1635966B1 (fr)
AT (1) ATE367221T1 (fr)
DE (1) DE602004007656T2 (fr)
ES (1) ES2290716T3 (fr)
IT (1) ITUD20030124A1 (fr)
WO (1) WO2004108314A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1390843B1 (it) 2008-07-29 2011-10-19 Siemens Vai Metals Tech S R L Macchina per avvolgimento in matassa di un filo metallico proveniente da un laminatoio con mezzi perfezionati di bloccaggio coda filo e di contenimento della matassa formata

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4964587A (en) * 1986-12-25 1990-10-23 Mitsubishi Jukogyo Kabushiki Kaisha Coiler
IT1302795B1 (it) * 1998-11-04 2000-09-29 Danieli & C Ohg Sp Linea di rocchettatura per prodotti laminati
IT1302794B1 (it) * 1998-11-04 2000-09-29 Danieli & C Ohg Sp Rocchettatrice per prodotti laminati

Also Published As

Publication number Publication date
EP1635966A1 (fr) 2006-03-22
ATE367221T1 (de) 2007-08-15
WO2004108314A1 (fr) 2004-12-16
ITUD20030124A1 (it) 2004-12-10
DE602004007656D1 (de) 2007-08-30
ES2290716T3 (es) 2008-02-16
DE602004007656T2 (de) 2008-04-10

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