EP1620920B1 - Inductive miniature structural element, especially antenna - Google Patents

Inductive miniature structural element, especially antenna Download PDF

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Publication number
EP1620920B1
EP1620920B1 EP04789918A EP04789918A EP1620920B1 EP 1620920 B1 EP1620920 B1 EP 1620920B1 EP 04789918 A EP04789918 A EP 04789918A EP 04789918 A EP04789918 A EP 04789918A EP 1620920 B1 EP1620920 B1 EP 1620920B1
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EP
European Patent Office
Prior art keywords
winding
coil
guide elements
winding former
lower side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP04789918A
Other languages
German (de)
French (fr)
Other versions
EP1620920A1 (en
Inventor
Joachim Lueg-Althoff
Eugeniusz Swoboda
Viktor Thiel
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Neosid Pemetzrieder GmbH and Co KG
Original Assignee
Neosid Pemetzrieder GmbH and Co KG
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Filing date
Publication date
Application filed by Neosid Pemetzrieder GmbH and Co KG filed Critical Neosid Pemetzrieder GmbH and Co KG
Priority to PL04789918T priority Critical patent/PL1620920T3/en
Publication of EP1620920A1 publication Critical patent/EP1620920A1/en
Application granted granted Critical
Publication of EP1620920B1 publication Critical patent/EP1620920B1/en
Anticipated expiration legal-status Critical
Not-in-force legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q21/00Antenna arrays or systems
    • H01Q21/24Combinations of antenna units polarised in different directions for transmitting or receiving circularly and elliptically polarised waves or waves linearly polarised in any direction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/02Coils wound on non-magnetic supports, e.g. formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q7/00Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
    • H01Q7/06Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop with core of ferromagnetic material
    • H01Q7/08Ferrite rod or like elongated core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F2003/005Magnetic cores for receiving several windings with perpendicular axes, e.g. for antennae or inductive power transfer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49016Antenna or wave energy "plumbing" making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/4902Electromagnet, transformer or inductor
    • Y10T29/49071Electromagnet, transformer or inductor by winding or coiling

Definitions

  • the invention relates to an inductive miniature component, in particular an antenna, formed with a flat, rectangular or polygonal component winding body on which three coil windings are applied such that the axes of these coil windings in the three mutually perpendicular spatial directions (X, Y , Z), wherein a first and a second coil winding are wound in two lying perpendicular to each other in the median plane of the bobbin directions of the width and the length of the bobbin around this and the third coil winding along the narrow side of the bobbin its circumference following this wrapped around wherein the winding body is at least partially made of Ferntmaterial and having on an underside guide elements for guiding the third coil winding on one of its sides.
  • Such components are known in principle (see JP 2003 0925 09 A). They can be used, for example, as antennas in a keyless entry system for motor vehicles or even in radio-transmitting devices using the remote control.
  • the invention has the object of providing an inductive miniature device, in particular an antenna, with the features described above in such a way that a fully automatic, inexpensive production is possible, but in which a secure fit of the third coil winding is guaranteed.
  • a basic idea of the invention is basically to construct the component from two parts, namely once the winding body, which carries all three coil windings and which in a particularly advantageous embodiment can consist entirely of ferrite material, and, on the other hand, a coil plate of electrically non-conductive non-ferromagnetic material ,
  • plastic on which the bobbin is mounted such that the arranged on its underside guide elements engage in correspondingly configured recesses of the coil plate.
  • the coil ends of the first and second coil windings are wound around the guide members on the lower side of the bobbin, and the coil ends of the third coil winding, which is applied only when the bobbin is mounted on the coil plate, are respectively wound around corners or projections of the coil plate .
  • the inner edges of the recesses of the coil plate and adjoining portions at the bottom of the coil plate may have a metallic coating.
  • the corners or protrusions of the coil plate about which the coil ends of the third coil winding are wound and portions adjacent thereto at the bottom of the coil plate may have a metallic coating.
  • connection contacts are provided on the underside of the coil plate, with which the winding ends of the coil windings can be connected by soldering, so that they can be placed directly on a correspondingly equipped circuit board and fastened there.
  • the inductive miniature component according to the invention can be produced quickly and inexpensively on appropriately equipped machines.
  • the inductive miniature component shown in Figs. 1 to 8 has a flat, substantially rectangular component formed winding body 1, on which three coil windings 2X, 2Y and 2Z are applied such that the axes of these coil windings in the three in each case perpendicular to each other oriented spatial directions X, Y and Z have, which are indicated in Fig. 1 and 3.
  • the coil windings are, as can be seen from FIGS.
  • the winding body 1 has on its underside guide elements 1.1 to 1.4 and at its top guide elements 1.5 to 1.8.
  • the winding body 1 and both the guide elements 1.1 to 1.4 at the bottom of the bobbin and the guide elements 1.5 to 1.8 are constructed at the top of the bobbin of ferrite material and are integrally and materially connected to each other.
  • the winding body 1 is placed on a coil plate 3 made of plastic material and connected thereto.
  • the coil plate 3 has over its thickness extending and towards its edge opening recesses 3.1 to 3.4.
  • the inner contour and the arrangement of these recesses corresponds to the outer contour and arrangement of the arranged at the bottom of the winding body 1 guide elements 1.1 to 1.4.
  • This design has the consequence that the winding body 1 can be placed on the coil plate 3 such that the guide elements 1.1 to 1.4 engage in the recesses 3.1 to 3.4 of the coil plate.
  • the winding ends 2.1X of the first coil winding 2X are wound around the guide elements 1.1 and 1.3, while the winding ends 2.1Y of the second coil winding 2Y are wound around the guide elements 1.2 and 1.4.
  • the thickness of the coil plate 3 substantially corresponds to the thickness of the guide elements 1.1 to 1.4 of the underside of the wound body 1.
  • the inner edges of the recesses 3.1 to 3.4 in the coil plate 3 and, as shown in Fig. 5, adjacent to them portions of predetermined width at the bottom the coil plate 3 have a metallic coating.
  • the metallically coated sections at the bottom of the coil plate 3 are labeled 4.1 to 4.4.
  • the winding ends 2.1Z of the third coil winding 2Z are each wound around corner projections 3.5 and 3.6 of the coil plate 3.
  • These corner projections 3.5 and 3.6 of the coil plate 3 and adjoining sections 4.5 and 4.6 at the bottom also have a metallic coating.
  • This design has the consequence that the arranged on the underside of the coil plate 3 sections 4.1 to 4.6 with metallic coating each with one of the coil ends of the coil windings 2X, 2Y and 2Z can be electrically connected by soldering and thus represent the connection contacts for these coil windings.
  • the component can therefore be placed in the assembly with the underside of the coil plate 3 on a correspondingly equipped circuit board and connected to this.
  • the third coil winding 2Z extends on its upper side along the guide elements 1.5 to 1.8 and on its underside on the one hand along the guide elements 1.1 to 1.4 and additionally along the upper surface of the coil plate 3.
  • a secure fit of the third coil winding 2Z is ensured.
  • the guide elements on the winding body 1 are arranged so that they project outwardly and each seen in a circumferential direction of the winding body 1, for example, as in Fig. 7, the guide element 1.5, are arranged at the top of the bobbin 1 substantially in front of a corner of the bobbin 1, while the associated guide elements 1.1 are arranged on the underside of the bobbin, for example, the guide element 1.1, respectively behind the relevant corner.
  • arranged on the upper side of the winding body 1 guide elements 1.5 to 1.8 each have a transversely to their length beyond the adjacent corner led edge, while arranged at the bottom of the bobbin 1 guide elements 1.1 to 1.4 are formed as a hook-shaped, outwardly facing feet.
  • FIGS. 9 to 15 show another embodiment of a winding body, in which although the winding body 11 itself and arranged on its upper guide elements 11.5 to 11.8 made of ferrite material and are integrally connected to each other, the guide elements on the bottom of the bobbin 11, however, not in one piece connected to this. Rather, they are molded from plastic and are attached to the underside of the bobbin 11 and firmly connected with this.
  • these guide elements 6.1 and 6.2 are integrated in pairs in a plastic part 6, which is provided in the mounted state to the inside of the bobbin 11 towards projections 6.3 and 6.4 with pins 7.1 and 7.2, which in corresponding, arranged on the underside of the bobbin 11 holes 5.1 to 5.4 can be inserted.
  • a solid connection is guaranteed here.
  • These guide elements can then be inserted into a coil plate 13, which is shown in FIGS. 16 and 17.
  • the bobbin 13 is provided in the same manner with three coil windings, as explained with reference to FIGS. 1 to 3.
  • the winding ends of the first and second coil windings are in turn wound around the guide elements on the underside of the winding body 11, while the winding ends of the third coil winding are wound around the corner projections 13.5 and 13.6. In the manner already described, these winding ends are then brought into electrical contact with the metalized portions 14.1 to 14.6 located at the bottom of the coil plate 13, and in this way the terminal contacts for the component are formed.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Burglar Alarm Systems (AREA)
  • Radar Systems Or Details Thereof (AREA)
  • Details Of Aerials (AREA)
  • Variable-Direction Aerials And Aerial Arrays (AREA)

Abstract

Disclosed is an inductive miniature structural element, particularly an antenna. Said structural element comprises a winding member ( 1 ) which is embodied as a flat component and on which three coil windings ( 2 X, 2 Y, 2 Z) are mounted in such a way that the axes of said coil windings point in the three three-dimensional directions (X, Y, Z). The winding member ( 1 ) is made at least in part of ferrite material while the top face and the bottom face thereof are provided with guiding elements ( 1.5, 1.6, 1.7, 1.8 ) for directing the third coil winding. The winding member ( 1 ) is placed on a coil plate ( 3 ) made of electrically non-conducting, non-ferromagnetic material and is connected thereto. The coil plate ( 3 ) is provided with recesses into which the guiding elements that are located on the bottom face of the winding member ( 1 ) engage. The ends of the first and second coil winding ( 2 X, 2 Y) are wound around the guiding elements located on the bottom face of the winding member, respectively, while the ends of the third coil winding ( 2 Z) are wound around corners or projections of the coil plate ( 3 ), respectively.

Description

Die Erfindung betrifft ein induktives Miniatur-Bauelement, insbesondere eine Antenne, mit einem als flaches, rechteckiges oder vieleckiges Bauteil ausgebildeten Wickelkörper, auf welchen drei Spulenwicklungen derart aufgebracht sind, dass die Achsen dieser Spulenwicklungen in die drei jeweils senkrecht zueinander ausgerichteten Raumrichtungen (X, Y, Z) weisen, wobei eine erste und eine zweite Spulenwicklung in zwei senkrecht zueinander in der Mittelebene des Wickelkörpers liegenden Richtungen der Breite und der Länge des Wickelkörpers um diesen herumgewickelt sind und die dritte Spulenwicklung entlang der Schmalseite des Wickelkörpers seinem Umfang folgend um diesen herumgewickelt ist, wobei der Wickelkörper mindestens teilweise aus Ferntmaterial besteht und an einer Unterseite Führungselemente zur Führung der dritten Spulenwicklung an einer ihrer Seiten aufweist.The invention relates to an inductive miniature component, in particular an antenna, formed with a flat, rectangular or polygonal component winding body on which three coil windings are applied such that the axes of these coil windings in the three mutually perpendicular spatial directions (X, Y , Z), wherein a first and a second coil winding are wound in two lying perpendicular to each other in the median plane of the bobbin directions of the width and the length of the bobbin around this and the third coil winding along the narrow side of the bobbin its circumference following this wrapped around wherein the winding body is at least partially made of Ferntmaterial and having on an underside guide elements for guiding the third coil winding on one of its sides.

Derartige Bauelemente sind grundsätzlich bekannt (siehe JP 2003 0925 09 A). Sie können beispielsweise als Antennen bei einem schlüssellosen Zugangssystem für Kraftfahrzeuge oder auch bei Funkwellen verwendenden Einrichtungen zur Fernsteuerung eingesetzt werden.Such components are known in principle (see JP 2003 0925 09 A). They can be used, for example, as antennas in a keyless entry system for motor vehicles or even in radio-transmitting devices using the remote control.

Bei den bisher bekannten Bauelementen dieser Art ergeben sich bei der Herstellung Schwierigkeiten, indem einzelne Schritte des Herstellungsverfahrens, insbesondere das Aufbringen der dritten Spulenwicklung, von Hand durchgeführt werden müssen.In the previously known components of this type, difficulties arise in the production in that individual steps of the manufacturing process, in particular the application of the third coil winding, must be carried out by hand.

Der Erfindung liegt die Aufgabe zugrunde, ein induktives Miniatur-Bauelement, insbesondere eine Antenne, mit den eingangs beschriebenen Merkmalen so auszubilden, dass eine vollautomatische, wenig aufwendige Herstellung möglich ist, bei der aber ein sicherer Sitz der dritten Spulenwicklung gewährleistet ist.The invention has the object of providing an inductive miniature device, in particular an antenna, with the features described above in such a way that a fully automatic, inexpensive production is possible, but in which a secure fit of the third coil winding is guaranteed.

Die Lösung dieser Aufgabe geschieht erfindungsgemäß, wie im kennzeichnenden Teil des Patentanspruchs 1 angegeben, durch folgende Merkmale:

  • a) Der Wickelkörper besitzt an seiner Oberseite Führungselemente zur Führung der dritten Spulenwicklung an ihrer anderen Seite;
  • b) die Führungselemente an der Oberseite des Wickelkörpers bestehen aus Ferritmaterial und sind einstückig mit dem aus Ferritmaterial bestehenden Wickelkörper verbunden;
  • c) der Wickelkörper ist auf eine Spulenplatte aus elektrisch nicht leitendem, nicht ferromagnetischem Material aufgesetzt und mit dieser verbunden,
  • d) die Spulenplatte weist sich über ihre Dicke erstreckende Ausnehmungen auf, deren Innenkontur und Anordnung der Außenkontur und Anordnung der an der Unterseite des Wickelkörpers angeordneten Führungselemente entspricht, und der Wickelkörper ist derart auf die Spulenplatte aufgesetzt, dass die an seiner Unterseite angeordneten Führungselemente in die Ausnehmungen der Spulenplatte eingreifen;
  • e) die Wicklungsenden der ersten und zweiten Spulenwicklung sind jeweils um die an der Unterseite des Wickelkörpers angeordneten Führungselemente gewickelt;
  • f) die Wicklungsenden der dritten Spulenwicklung sind jeweils um die Ecken oder Vorsprünge der Spulenplatte gewickelt.
The solution of this object is achieved according to the invention, as indicated in the characterizing part of patent claim 1, by the following features:
  • a) The winding body has on its upper side guide elements for guiding the third coil winding on its other side;
  • b) the guide elements on the top of the winding body are made of ferrite material and are integrally connected to the winding body consisting of ferrite material;
  • c) the winding body is placed on a coil plate made of electrically non-conductive, non-ferromagnetic material and connected thereto,
  • d) the coil plate has over its thickness extending recesses whose inner contour and arrangement of the outer contour and arrangement of arranged on the underside of the winding body guide elements corresponds, and the winding body is placed on the coil plate such that the arranged on its underside guide elements in the Recesses of the coil plate engage;
  • e) the winding ends of the first and second coil windings are respectively wound around the arranged on the underside of the winding body guide elements;
  • f) the winding ends of the third coil winding are respectively wound around the corners or projections of the coil plate.

Vorteilhafte Weiterbildungen des erfindungsgemäßen Bauelements sind weiter unten und in den abhängigen Vorrichtungsansprüchen beschrieben. Verfahren zur automatischen Herstellung des erfindungsgemäßen Bauelements sind in den Verfahrensansprüchen beschrieben.Advantageous developments of the device according to the invention are described below and in the dependent device claims. Methods for the automatic production of the device according to the invention are described in the method claims.

Ein Grundgedanke der Erfindung besteht darin, das Bauelement grundsätzlich aus zwei Teilen aufzubauen, nämlich einmal dem Wickelkörper, der alle drei Spulenwicklungen trägt und der bei einer besonders vorteilhaften Ausführungsform vollständig aus Ferritmaterial bestehen kann, und zum anderen einer Spulenplatte aus elektrisch nicht leitendem nicht ferromagnetischem Material, beispielsweise Kunststoff, auf welcher der Wickelkörper derart befestigt ist, dass die an seiner Unterseite angeordneten Führungselemente in entsprechend ausgestaltete Ausnehmungen der Spulenplatte eingreifen. Dabei sind die Wicklungsenden der ersten und der zweiten Spulenwicklung um die Führungselemente an der Unterseite des Wickelkörpers herumgewickelt, und die Wicklungsenden der dritten Spulenwicklung, die erst aufgebracht wird, wenn der Wickelkörper auf die Spulenplatte aufgesetzt ist, sind jeweils um Ecken oder Vorsprünge der Spulenplatte gewickelt. Die Innenränder der Ausnehmungen der Spulenplatte und an sie angrenzende Abschnitte am Boden der Spulenplatte können eine metallische Beschichtung aufweisen. Ebenso können die Ecken oder Vorsprünge der Spulenplatte, um welche die Wicklungsenden der dritten Spulenwicklung gewickelt sind, und an sie angrenzende Abschnitte am Boden der Spulenplatte eine metallische Beschichtung aufweisen. Auf diese Weise werden Anschlusskontakte an der Unterseite der Spulenplatte geschaffen, mit denen die Wicklungsenden der Spulenwicklungen durch Löten verbunden werden können, so dass diese direkt auf eine entsprechend ausgestattete Leiterplatte aufgesetzt und dort befestigt werden kann.A basic idea of the invention is basically to construct the component from two parts, namely once the winding body, which carries all three coil windings and which in a particularly advantageous embodiment can consist entirely of ferrite material, and, on the other hand, a coil plate of electrically non-conductive non-ferromagnetic material , For example, plastic, on which the bobbin is mounted such that the arranged on its underside guide elements engage in correspondingly configured recesses of the coil plate. At this time, the coil ends of the first and second coil windings are wound around the guide members on the lower side of the bobbin, and the coil ends of the third coil winding, which is applied only when the bobbin is mounted on the coil plate, are respectively wound around corners or projections of the coil plate , The inner edges of the recesses of the coil plate and adjoining portions at the bottom of the coil plate may have a metallic coating. Likewise, the corners or protrusions of the coil plate about which the coil ends of the third coil winding are wound and portions adjacent thereto at the bottom of the coil plate may have a metallic coating. In this way, connection contacts are provided on the underside of the coil plate, with which the winding ends of the coil windings can be connected by soldering, so that they can be placed directly on a correspondingly equipped circuit board and fastened there.

Wie weiter unten anhand von Ausführungsbeispielen beschrieben, lässt sich das erfindungsgemäße induktive Miniatur-Bauelement rasch und wenig aufwendig auf entsprechend ausgestatteten Automaten herstellen.As described below on the basis of exemplary embodiments, the inductive miniature component according to the invention can be produced quickly and inexpensively on appropriately equipped machines.

Im folgenden werden anhand der beigefügten Zeichnungen Ausführungsbeispiele für induktive Miniatur-Bauelemente nach der Erfindung sowie für Verfahren zu ihrer Herstellung näher erläutert.In the following, embodiments of inductive miniature components according to the invention and for methods for their preparation will be explained in more detail with reference to the accompanying drawings.

In den Zeichnungen zeigen:

Fig. 1
in einer Ansicht auf die Oberseite ein induktives Miniatur-Bauelement in einer Ausbildung als 3D-Antenne;
Fig. 2
das Bauelement nach Fig. 1 in einer Ansicht auf die Unterseite;
Fig. 3.
das Bauelement nach Fig. 1 und 2 in einer Ansicht auf die Schmalseite;
Fig. 4
die Spulenplatte für das Bauelement nach Fig. 1 bis 3 in einer Ansicht auf die Oberseite;
Fig. 5
die Spulenplatte nach Fig. 4 in einer Ansicht auf die Unterseite;
Fig. 6
den Wickelkörper des Bauelements nach Fig. 1 bis 3 in einer Ansicht auf die Unterseite;
Fig. 7
den Wickelkörper nach Fig. 6 in einer Ansicht auf die Oberseite;
Fig. 8
den Wickelkörper nach Fig. 6 und 7 in einer Ansicht auf die Schmalseite;
Fig. 9
eine andere Ausführungsform eines Wickelkörpers für ein Bauelement nach Fig. 1 bis 3 in einer teilweise nach der Linie IX-IX in Fig. 11 geschnittenen Seitenansicht;
Fig. 10
den Wickelkörper nach Fig. 9 in einer teilweise nach der Linie X-X geschnittenen Seitenansicht;
Fig. 11
den Wickelkörper nach Fig. 9 und 10 in einer Ansicht von unten;
Fig. 12
ein Führungselemente tragendes Kunststoffteil zur Befestigung am Wickelkörper nach Fig. 9 bis 11 in einer Ansicht auf die Breitseite;
Fig. 13
das Kunststoffteil nach Fig. 12 in einer Ansicht von oben;
Fig. 14
das Kunststoffteil nach Fig. 12 und 13 in einer Ansicht von unten;
Fig. 15
das Kunststoffteil nach Fig. 12 bis 14 in einer Ansicht auf die Schmalseite;
Fig. 16
eine andere Ausführungsform einer Spulenplatte in einer Ansicht von oben;
Fig. 17
die Spulenplatte nach Fig. 16 in einer Ansicht von unten;
Fig. 18
in einer perspektivischen explodierten Darstellung Wickelkörper und Spulenplatte nach Fig. 4 bis 8 ohne die Spulenwicklungen;
Fig. 19A bis 19E
das Bauelement nach Fig. 1 bis 8 in verschiedenen Phasen seiner Herstellung.
In the drawings show:
Fig. 1
in a view on top of a miniature inductive device in a training as a 3D antenna;
Fig. 2
the component of Figure 1 in a view of the underside.
Fig. 3.
the component of Figure 1 and 2 in a view on the narrow side.
Fig. 4
the coil plate for the device of Figure 1 to 3 in a view of the top.
Fig. 5
the coil plate of Figure 4 in a view of the underside.
Fig. 6
the winding body of the device of Figure 1 to 3 in a view of the underside.
Fig. 7
the winding body of Figure 6 in a view on the top.
Fig. 8
the winding body of Figure 6 and 7 in a view on the narrow side.
Fig. 9
another embodiment of a winding body for a device according to Figures 1 to 3 in a partially sectioned along the line IX-IX in Figure 11 side view.
Fig. 10
the winding body of Figure 9 in a partially sectioned along the line XX side view.
Fig. 11
the winding body of Figure 9 and 10 in a view from below.
Fig. 12
a guide elements supporting plastic part for attachment to the winding body of Figure 9 to 11 in a view of the broadside.
Fig. 13
the plastic part of Figure 12 in a view from above.
Fig. 14
the plastic part of Figure 12 and 13 in a view from below.
Fig. 15
the plastic part of Figure 12 to 14 in a view on the narrow side.
Fig. 16
another embodiment of a coil plate in a top view;
Fig. 17
the coil plate of Figure 16 in a view from below.
Fig. 18
in a perspective exploded view winding body and coil plate of Figure 4 to 8 without the coil windings.
Figs. 19A to 19E
the component of Fig. 1 to 8 in different phases of its production.

Das in den Fig. 1 bis 8 dargestellte induktive Miniatur-Bauelement besitzt einen als flaches, im wesentlichen rechteckiges Bauteil ausgebildeten Wickelkörper 1, auf welchen drei Spulenwicklungen 2X, 2Y und 2Z derart aufgebracht sind, dass die Achsen dieser Spulenwicklungen in die drei jeweils senkrecht zueinander ausgerichteten Raumrichtungen X, Y und Z weisen, die in Fig. 1 und 3 angedeutet sind. Die Spulenwicklungen sind, wie aus Fig. 1 und 3 abzulesen, so auf den Wickelkörper 1 aufgebracht, dass eine erste Spulenwicklung 2X und eine zweite Spulenwicklung 2Y in zwei senkrecht zueinander und parallel zur Mittelebene des Wickelkörpers 1 liegenden Richtungen der Breite und der Länge des Wickelkörpers um diesen herumgewickelt sind und die dritte Spulenwicklung 2Z entlang der Schmalseite des Wickelkörpers 1 seinem Umfang folgend um diesen herumgewickelt ist.The inductive miniature component shown in Figs. 1 to 8 has a flat, substantially rectangular component formed winding body 1, on which three coil windings 2X, 2Y and 2Z are applied such that the axes of these coil windings in the three in each case perpendicular to each other oriented spatial directions X, Y and Z have, which are indicated in Fig. 1 and 3. The coil windings are, as can be seen from FIGS. 1 and 3, applied to the winding body 1, that a first coil winding 2X and a second coil winding 2Y in two perpendicular to each other and parallel to the median plane of the winding body 1 directions of the width and the length of the winding body are wound around this and the third coil winding 2Z along the narrow side of the bobbin 1 following its circumference wrapped around this.

Der Wickelkörper 1 besitzt an seiner Unterseite Führungselemente 1.1 bis 1.4 und an seiner Oberseite Führungselemente 1.5 bis 1.8. In dem in den Fig. 1 bis 8 dargestellten Ausführungsbeispiel sind der Wickelkörper 1 und sowohl die Führungselemente 1.1 bis 1.4 an der Unterseite des Wickelkörpers als auch die Führungselemente 1.5 bis 1.8 an der Oberseite des Wickelkörpers aus Ferritmaterial aufgebaut und sind einstückig und materialeinheitlich miteinander verbunden. Der Wickelkörper 1 ist auf eine Spulenplatte 3 aus Kunststoffmaterial aufgesetzt und mit dieser verbunden. Die Spulenplatte 3 besitzt sich über ihre Dicke erstreckende und zu ihrem Rand hin öffnende Ausnehmungen 3.1 bis 3.4. Die Innenkontur und die Anordnung dieser Ausnehmungen entspricht der Außenkontur und Anordnung der am Boden des Wickelkörpers 1 angeordneten Führungselemente 1.1 bis 1.4. Diese Ausbildung hat zur Folge, dass der Wickelkörper 1 derart auf die Spulenplatte 3 aufgesetzt werden kann, dass die Führungselemente 1.1 bis 1.4 in die Ausnehmungen 3.1 bis 3.4 der Spulenplatte eingreifen. Die Wicklungsenden 2.1X der ersten Spulenwicklung 2X sind um die Führungselemente 1.1 und 1.3 gewickelt, während die Wicklungsenden 2.1 Y der zweiten Spulenwicklung 2Y um die Führungselemente 1.2 und 1.4 gewickelt sind.The winding body 1 has on its underside guide elements 1.1 to 1.4 and at its top guide elements 1.5 to 1.8. In the embodiment shown in FIGS. 1 to 8, the winding body 1 and both the guide elements 1.1 to 1.4 at the bottom of the bobbin and the guide elements 1.5 to 1.8 are constructed at the top of the bobbin of ferrite material and are integrally and materially connected to each other. The winding body 1 is placed on a coil plate 3 made of plastic material and connected thereto. The coil plate 3 has over its thickness extending and towards its edge opening recesses 3.1 to 3.4. The inner contour and the arrangement of these recesses corresponds to the outer contour and arrangement of the arranged at the bottom of the winding body 1 guide elements 1.1 to 1.4. This design has the consequence that the winding body 1 can be placed on the coil plate 3 such that the guide elements 1.1 to 1.4 engage in the recesses 3.1 to 3.4 of the coil plate. The winding ends 2.1X of the first coil winding 2X are wound around the guide elements 1.1 and 1.3, while the winding ends 2.1Y of the second coil winding 2Y are wound around the guide elements 1.2 and 1.4.

Die Dicke der Spulenplatte 3 entspricht im wesentlichen der Dicke der Führungselemente 1.1 bis 1.4 der Unterseite des Wickelkörpers 1. Die Innenränder der Ausnehmungen 3.1 bis 3.4 in der Spulenplatte 3 sowie, wie aus Fig. 5 zu entnehmen, an sie angrenzende Abschnitte vorgegebener Breite am Boden der Spulenplatte 3 weisen eine metallische Beschichtung auf. Die metallisch beschichteten Abschnitte am Boden der Spulenplatte 3 sind mit 4.1 bis 4.4 bezeichnet.The thickness of the coil plate 3 substantially corresponds to the thickness of the guide elements 1.1 to 1.4 of the underside of the wound body 1. The inner edges of the recesses 3.1 to 3.4 in the coil plate 3 and, as shown in Fig. 5, adjacent to them portions of predetermined width at the bottom the coil plate 3 have a metallic coating. The metallically coated sections at the bottom of the coil plate 3 are labeled 4.1 to 4.4.

Die Wicklungsenden 2.1Z der dritten Spulenwicklung 2Z sind jeweils um Eckvorsprünge 3.5 und 3.6 der Spulenplatte 3 gewickelt. Diese Eckvorsprünge 3.5 und 3.6 der Spulenplatte 3 und an sie angrenzende Abschnitte 4.5 und 4.6 am Boden weisen ebenfalls eine metallische Beschichtung auf. Diese Ausbildung hat zur Folge, dass die an der Unterseite der Spulenplatte 3 angeordneten Abschnitte 4.1 bis 4.6 mit metallischer Beschichtung jeweils mit einem der Wicklungsenden der Spulenwicklungen 2X, 2Y und 2Z durch Löten elektrisch verbunden werden können und damit die Anschlusskontakte für diese Spulenwicklungen darstellen. Das Bauelement kann demnach bei der Montage mit der Unterseite der Spulenplatte 3 auf eine entsprechend ausgestattete Leiterplatte aufgesetzt und mit dieser verbunden werden.The winding ends 2.1Z of the third coil winding 2Z are each wound around corner projections 3.5 and 3.6 of the coil plate 3. These corner projections 3.5 and 3.6 of the coil plate 3 and adjoining sections 4.5 and 4.6 at the bottom also have a metallic coating. This design has the consequence that the arranged on the underside of the coil plate 3 sections 4.1 to 4.6 with metallic coating each with one of the coil ends of the coil windings 2X, 2Y and 2Z can be electrically connected by soldering and thus represent the connection contacts for these coil windings. The component can therefore be placed in the assembly with the underside of the coil plate 3 on a correspondingly equipped circuit board and connected to this.

Wie den Fig. 1 und 3 und der weiter unten erläuterten Folge der Fig. 19A bis 19E entnommen werden kann, verläuft die dritte Spulenwicklung 2Z an ihrer Oberseite entlang der Führungselemente 1.5 bis 1.8 und an ihrer Unterseite einerseits entlang der Führungselemente 1.1 bis 1.4 und zusätzlich entlang der oberen Oberfläche der Spulenplatte 3. Damit ist ein sicherer Sitz der dritten Spulenwicklung 2Z gewährleistet.As can be taken from FIGS. 1 and 3 and the sequence of FIGS. 19A to 19E explained further below, the third coil winding 2Z extends on its upper side along the guide elements 1.5 to 1.8 and on its underside on the one hand along the guide elements 1.1 to 1.4 and additionally along the upper surface of the coil plate 3. Thus, a secure fit of the third coil winding 2Z is ensured.

Bei dem in den Fig. 1 bis 8 sowie den Fig. 18 und 19 dargestellten Ausführungsbeispiel sind die Führungselemente am Wickelkörper 1 so angeordnet, dass sie nach außen ragen und jeweils in einer Umfangsrichtung des Wickelkörpers 1 gesehen, beispielsweise wie in Fig. 7 das Führungselement 1.5, an der Oberseite des Wickelkörpers 1 im wesentlichen vor einer Ecke des Wickelkörpers 1 angeordnet sind, während die zugeordneten Führungselemente 1.1 an der Unterseite des Wickelkörpers, beispielsweise das Führungselement 1.1, jeweils hinter der betreffenden Ecke angeordnet sind. Dabei weisen die an der Oberseite des Wickelkörpers 1 angeordneten Führungselemente 1.5 bis 1.8 jeweils einen quer zu ihrer Länge über die benachbarte Ecke hinausgeführten Vorsprung auf, während die am Boden des Wickelkörpers 1 angeordneten Führungselemente 1.1 bis 1.4 als hakenförmige, nach außen weisende Füße ausgebildet sind.In the embodiment shown in FIGS. 1 to 8 and FIGS. 18 and 19, the guide elements on the winding body 1 are arranged so that they project outwardly and each seen in a circumferential direction of the winding body 1, for example, as in Fig. 7, the guide element 1.5, are arranged at the top of the bobbin 1 substantially in front of a corner of the bobbin 1, while the associated guide elements 1.1 are arranged on the underside of the bobbin, for example, the guide element 1.1, respectively behind the relevant corner. In this case, arranged on the upper side of the winding body 1 guide elements 1.5 to 1.8 each have a transversely to their length beyond the adjacent corner led edge, while arranged at the bottom of the bobbin 1 guide elements 1.1 to 1.4 are formed as a hook-shaped, outwardly facing feet.

Diese Ausbildungen, die auch Fig. 18 gut zu entnehmen sind, erleichtern die Herstellung des Wickelkörpers 1 mit den Führungselementen als zusammenhängendes Spritzgussteil, da auf diese Weise Hinterschneidungen vermieden werden.These embodiments, which are also clearly shown in FIG. 18, facilitate the production of the wound body 1 with the guide elements as a coherent injection-molded part, since undercuts are avoided in this way.

Die Fig. 9 bis 15 zeigen eine andere Ausführungsform eines Wickelkörpers, bei der zwar der Wickelkörper 11 selbst und die an seiner Oberseite angeordneten Führungselemente 11.5 bis 11.8 aus Ferritmaterial bestehen und einstückig miteinander verbunden sind, die Führungselemente am Boden des Wickelkörpers 11 dagegen nicht einstückig mit diesem verbunden sind. Sie sind vielmehr aus Kunststoff geformt und werden auf die Unterseite des Wickelkörpers 11 aufgesteckt und mit diesem fest verbunden.9 to 15 show another embodiment of a winding body, in which although the winding body 11 itself and arranged on its upper guide elements 11.5 to 11.8 made of ferrite material and are integrally connected to each other, the guide elements on the bottom of the bobbin 11, however, not in one piece connected to this. Rather, they are molded from plastic and are attached to the underside of the bobbin 11 and firmly connected with this.

Hierzu sind diese Führungselemente 6.1 und 6.2 paarweise in ein Kunststoffteil 6 integriert, welches auf im montierten Zustand zur Innenseite des Wickelkörpers 11 hin gerichteten Vorsprüngen 6.3 und 6.4 mit Zapfen 7.1 und 7.2 versehen ist, welche in entsprechende, an der Unterseite des Wickelkörpers 11 angeordnete Löcher 5.1 bis 5.4 einsteckbar sind. Durch entsprechend vorgesehene Verklebungen wird hier eine feste Verbindung gewährleistet. Es werden für jeden Wickelkörper 11 zwei der in den Fig. 12 bis 15 dargestellten Kunststoffteile 6 benötigt, so dass nach ihrem Aufstecken und Befestigen an der Unterseite jeweils insgesamt vier der Führungselemente 6.1 und 6.2 angeordnet sind. Diese Führungselemente können dann in eine Spulenplatte 13 eingesetzt werden, die in den Fig. 16 und 17 dargestellt ist. Entsprechend der Anordnung der Führungselemente an der Unterseite des Wickelkörpers 11, die paarweise an zwei voneinander abgewandten Seiten des Wickelkörpers 11 nach außen ragen, sind auch die Ausnehmungen 13.1 bis 13.4 in der Spulenplatte 13 in dieser Weise an zwei voneinander abgewandten Seiten sich nach außen hin öffnend angeordnet. Wie Fig. 17 zu entnehmen, sind auch bei dieser Spulenplatte 13, bei welcher die Innenkanten der Ausnehmungen 13.1 bis 13.4 eine metallische Beschichtung aufweisen, an der Unterseite an die Ausnehmungen 13.1 bis 13.4 angrenzende Abschnitte 14.1 bis 14.4 am Boden der Spulenplatte 13 mit einer solchen metallischen Beschichtung versehen, ebenso die Eckvorsprünge 13.5 und 13.6, die im Bodenbereich mit metallischen Beschichtungsabschnitten 14.5 und 14.6 versehen sind.For this purpose, these guide elements 6.1 and 6.2 are integrated in pairs in a plastic part 6, which is provided in the mounted state to the inside of the bobbin 11 towards projections 6.3 and 6.4 with pins 7.1 and 7.2, which in corresponding, arranged on the underside of the bobbin 11 holes 5.1 to 5.4 can be inserted. By appropriately provided bonds a solid connection is guaranteed here. There are required for each bobbin 11 two of the plastic parts 6 shown in FIGS. 12 to 15, so that after their attachment and fixing on the bottom of a total of four of the guide elements 6.1 and 6.2 are arranged. These guide elements can then be inserted into a coil plate 13, which is shown in FIGS. 16 and 17. Corresponding to the arrangement of the guide elements on the underside of the winding body 11, which protrude in pairs on two opposite sides of the winding body 11 to the outside, and the recesses 13.1 to 13.4 in the coil plate 13 in this way on two opposite sides are opening to the outside arranged. As can be seen from FIG. 17, in the case of this coil plate 13, too, in which the inner edges of the recesses 13.1 to 13.4 have a metallic coating, sections 14.1 to 14.4 adjoining the recesses 13.1 to 13.4 at the underside of the coil plate 13 are provided on the underside provided metallic coating, as well as the corner projections 13.5 and 13.6, which are provided in the bottom area with metallic coating sections 14.5 and 14.6.

Bei der Herstellung eines induktiven Miniatur-Bauelements aus den in den Fig. 9 bis 17 dargestellten Teilen, wird der Wickelkörper 13 in der gleichen Weise mit drei Spulenwicklungen versehen, wie dies anhand der Fig. 1 bis 3 erläutert wurde.In the manufacture of a miniature inductive component from the parts shown in Figs. 9 to 17, the bobbin 13 is provided in the same manner with three coil windings, as explained with reference to FIGS. 1 to 3.

Die Wicklungsenden der ersten und zweiten Spulenwicklung werden wiederum um die Führungselemente an der Unterseite des Wickelkörpers 11 herumgewickelt, während die Wicklungsenden der dritten Spulenwicklung um die Eckvorsprünge 13.5 und 13.6 herumgewickelt werden. In der bereits beschriebenen Weise werden diese Wicklungsenden dann in elektrischen Kontakt mit den am Boden der Spulenplatte 13 angeordneten metallisierten Abschnitten 14.1 bis 14.6 gebracht, und auf diese Weise werden die Anschlusskontakte für das Bauelement gebildet.The winding ends of the first and second coil windings are in turn wound around the guide elements on the underside of the winding body 11, while the winding ends of the third coil winding are wound around the corner projections 13.5 and 13.6. In the manner already described, these winding ends are then brought into electrical contact with the metalized portions 14.1 to 14.6 located at the bottom of the coil plate 13, and in this way the terminal contacts for the component are formed.

Im folgenden werden Verfahren beschrieben, nach denen induktive Miniatur-Bauelemente einerseits nach den Fig. 1 bis 8 und andererseits nach den Fig. 9 bis 17 auf einem entsprechend ausgestatteten Fertigungsautomaten hergestellt werden können.In the following, methods are described according to which inductive miniature components can be produced on the one hand according to FIGS. 1 to 8 and on the other hand according to FIGS. 9 to 17 on a correspondingly equipped production machine.

Bei der Herstellung eines Bauteils nach Fig. 1 bis 8 laufen folgende Verfahrensschritte automatisch ab.

  • a) Bereitstellen eines Wickelkörpers aus Ferritmaterial mit einstückig angeordneten Führungselementen an der Oberseite und an der Unterseite;
  • b) Wickeln einer ersten und einer zweiten Spulenwicklung auf den Wickelkörper in zwei senkrecht zueinander und in der Mittelebene des Wickelkörpers liegenden Richtungen;
  • c) Bewickeln der Führungselemente an der Unterseite des Wickelkörpers mit den Wicklungsenden der aufgebrachten Spulenwicklungen;
  • d) Aufbringen eines Klebers auf vorgegebene Stellen an der Unterseite des Wickelkörpers;
  • e) Bereitstellen einer Spulenplatte mit den Führungselementen an der Unterseite des Wickelkörpers zugeordneten Ausnehmungen;
  • f) Zusammenfügen von Wickelkörper und Spulenplatte;
  • g) Wickeln einer dritten Spulenwicklung entlang der Schmalseite des Wickelkörpers in den Raum zwischen den Führungselementen an der Oberseite des Wickelkörpers und den Führungselementen an der Unterseite des Wickelkörpers bzw. der Oberfläche der Spulenplatte;
  • h) Bewickeln von Ecken oder Vorsprüngen der Spulenplatte mit den Wicklungsenden der dritten Spulenwicklung und Verzinnen dieser Wicklungsenden;
  • i) Verbinden der Wicklungsenden der Spulenwicklungen mit metallischen Beschichtungen der Spulenplatte durch Löten;
  • j) Abführen des Bauelements zum Messen und Verpacken.
In the manufacture of a component according to FIGS. 1 to 8, the following method steps take place automatically.
  • a) providing a wound body of ferrite material with integrally arranged guide elements at the top and at the bottom;
  • b) winding a first and a second coil winding onto the winding body in two directions perpendicular to one another and in the center plane of the winding body;
  • c) winding the guide elements on the underside of the winding body with the winding ends of the applied coil windings;
  • d) applying an adhesive to predetermined locations on the underside of the bobbin;
  • e) providing a coil plate with the guide elements on the underside of the winding body associated recesses;
  • f) joining the wound body and coil plate;
  • g) winding a third coil winding along the narrow side of the winding body in the space between the guide elements on the upper side of the winding body and the guide elements on the underside of the winding body or the surface of the coil plate;
  • h) winding corners or protrusions of the coil plate with the coil ends of the third coil winding and tinning these coil ends;
  • i) connecting the coil ends of the coil windings with metallic coatings of the coil plate by soldering;
  • j) removing the device for measuring and packaging.

Dieser Verfahrensablauf ist in den Fig. 19A bis 19E schematisch dargestellt.This process is shown schematically in FIGS. 19A to 19E.

Bei der Herstellung eines induktiven Miniatur-Bauelements nach den Fig. 9 bis 17 kann ein Verfahren zur Anwendung kommen, bei dem folgende Verfahrensschritte vollautomatisch ablaufen:

  • a) Bereitstellen eines Wickelkörpers aus Ferritmaterial mit einstückig angeordneten Führungselementen an der Oberseite;
  • b) Aufbringen eines Klebers auf vorgegebene Bereiche an der Unterseite des Wickelkörpers;
  • c) Bereitstellen von Führungselementen aus Kunsstoff und Befestigen dieser Führungselemente an der Unterseite des Wickelkörpers;
  • d) Wickeln einer ersten und einer zweiten Spulenwicklung auf den Wickelkörper in zwei senkrecht zueinander und in der Mittelebene des Wickelkörpers liegenden Richtungen;
  • e) Bewickeln der Führungselemente an der Unterseite des Wickelkörpers mit den Wicklungsenden der aufgebrachten Spulenwicklungen;
  • f) Aufbringen eines Klebers auf vorgegebene Stellen an der Unterseite des Wickelkörpers;
  • g) Bereitstellen einer Spulenplatte mit den Führungselementen an der Unterseite des Wickelkörpers zugeordneten Ausnehmungen;
  • h) Zusammenfügen von Wickelkörper und Spulenplatte;
  • i) Wickeln einer dritten Spulenwicklung entlang der Schmalseite des Wickelkörpers in den Raum zwischen den Führungselementen der Oberseite und den Führungselementen der Unterseite bzw. der Oberfläche der Spulenplatte;
  • j) Bewickeln von Ecken oder Vorsprüngen der Spulenplatte mit den Wicklungsenden der dritten Spulenwicklung;
  • k) Verbinden der Wicklungsenden der Spulenwicklungen mit metallischen Beschichtungen der Spulenplatte durch Löten;
  • 1) Abführen des Bauelements zum Messen und Verpacken.
In the manufacture of a miniature inductive component according to FIGS. 9 to 17, a method may be used in which the following method steps proceed fully automatically:
  • a) providing a wound body of ferrite material with integrally arranged guide elements on the upper side;
  • b) applying an adhesive to predetermined areas on the underside of the winding body;
  • c) providing guide elements made of Kunsstoff and attaching these guide elements on the underside of the winding body;
  • d) winding a first and a second coil winding on the winding body in two directions perpendicular to each other and in the center plane of the winding body directions;
  • e) winding the guide elements on the underside of the winding body with the winding ends of the applied coil windings;
  • f) applying an adhesive to predetermined locations on the underside of the bobbin;
  • g) providing a coil plate with the guide elements on the underside of the winding body associated recesses;
  • h) joining the wound body and coil plate;
  • i) winding a third coil winding along the narrow side of the bobbin in the space between the guide elements of the top and the guide elements of the bottom or the surface of the coil plate;
  • j) winding corners or protrusions of the coil plate with the coil ends of the third coil winding;
  • k) connecting the coil ends of the coil windings with metallic coatings of the coil plate by soldering;
  • 1) Discharge of the device for measuring and packaging.

Claims (14)

  1. Inductive miniature component, in particular antenna, having a winding former designed as a flat rectangular or polygonal unit on which three coil windings are applied so that the axes of these coil windings point in the three mutually perpendicular space directions (X, Y, Z), a first coil winding and a second coil winding being wound around the winding former in its two mutually perpendicular width and length directions lying in the mid-plane of the winding former and the third coil winding being wound around the winding former along its narrow side following its circumference, the winding former consisting at least partially of ferrite material and having guide elements on a lower side for guiding the third coil winding on one of its sides, characterised by the following features:
    a) the winding former (1, 11) has guide elements (1.5 to 1.8, 11.5 to 11.8) on its upper side for guiding the third coil winding (2.Z) on its other side;
    b) the guide elements (1.5 to 1.8) on the upper side of the winding former (1.5) consist of ferrite material and are integrally connected to the winding former (1) consisting of ferrite material;
    c) the winding former (1) is placed on and connected to a coil plate (3) made of electrically nonconductive, non-ferromagnetic material;
    d) the coil plate (3) has recesses (3.1 to 3.4) extending over its thickness, the inner contour and arrangement of which correspond to the outer contour and arrangement of the guide elements (1.1 to 1.4) arranged on the lower side of the winding former (1), and the winding former (1) is placed on the coil plate (3) so that the guide elements (1.1 to 1.4) arranged on its lower side engage in the recesses (3.1 to 3.4) of the coil plate (3);
    e) the winding ends (2.1X, 2.1Y) of the first and second coil windings (2X, 2Y) are respectively wound around the guide elements (1.1 to 1.4) arranged on the lower side of the winding former (1);
    f) the winding ends (2.1Z) of the third coil winding (2Z) are respectively wound around corners or projections (3.5, 3.6) of the coil plate.
  2. Miniature component according to Claim 1, characterised in that the guide elements (1.1 to 1.4) arranged on the lower side of the winding former (1) consist of ferrite material and are integrally connected to the winding former (1).
  3. Miniature component according to Claim 1, characterised in that the guide elements (6.1, 6.2) arranged on the lower side of the winding former (11) consist of plastic.
  4. Miniature component according to Claim 3, characterised in that the guide elements (6.1, 6.2) arranged on the lower side of the winding former (11) are integrated individually or pairwise into a plastic part (6) which comprises at least one upwardly pointing pin (7.1, 7.2) fitted into a hole (5.1 to 5.4) assigned to it on the lower side of the winding former (11).
  5. Miniature component according to one of Claims 1 to 4, characterised in that the guide elements (1.1 to 1.4 and 1.5 to 1.8) protrude outwards from the circumference of the winding former (1) and are arranged so that, as seen in a circumferential direction, a guide element (1.5 to 1.8) on the upper side of the winding former (1) is respectively arranged essentially in front of one of its corners, whereas the guide element (1.1 to 1.4) assigned to it on the lower side of the winding former (1) is arranged behind the relevant corner.
  6. Miniature component according to one of Claims 1 to 4, characterised in that the guide elements (11.1 to 11.4 and 11.5 to 11.8) protrude outwards from the circumference of the winding former (11) and the guide elements (11.1 to 11.4) on the lower side of the winding former (11) are arranged pairwise on two sides of the winding former (11) which face away from each other.
  7. Miniature component according to one of Claims 1 to 6, characterised in that the thickness of the coil plate (3, 13) corresponds to the thickness of the guide elements on the lower side of the winding former (1, 11).
  8. Miniature component according to one of Claims 1 to 7, characterised in that the recesses (3.1 to 3.4, 13.1 to 13.4) of the coil plate (3, 13) open towards the edge of the coil plate.
  9. Miniature component according to one of Claims 1 to 8, characterised in that the inner edges of the recesses (3.1 to 3.4, 13.1 to 13.4) of the coil plate (3, 13) and parts of predetermined width adjoining them on the bottom and/or narrow side of the coil plate (3, 13) have a metallic coating (4.1 to 4.4).
  10. Miniature component according to one of Claims 1 to 9, characterised in that the corners or projections (3.5, 3.6) of the coil plate (3), around which the winding ends (2.1Z) of the third coil winding (2Z) are wound, have a metallic coating (4.5, 4.6) on the narrow sides and/or on adjacent parts of predetermined width on the bottom.
  11. Miniature component according to one of Claims 1 to 10, characterised in that the guide elements (1.1 to 1.4) arranged on the bottom of the winding former (1) are designed as outwardly pointing hook-shaped feet.
  12. Miniature component according to Claims 5 and 10, characterised in that the guide elements (1.5 to 1.8) on the upper side of the winding former (1) respectively have a projection extending out transversely to their length over the neighbouring corner.
  13. Method for producing an inductive miniature component according to Claims 2 as well as 9 and 10, characterised by the following method steps taking place automatically:
    a) preparing the winding former of ferrite material with integrally arranged guide elements on the upper side and on the lower side;
    b) winding the first and second coil windings onto the winding former in the two mutually perpendicular directions lying in the mid-plane of the winding former;
    c) winding the winding ends of the applied coil windings around the guide elements on the lower side of the winding former;
    d) applying an adhesive onto predetermined positions on the lower side of the winding former;
    e) preparing the coil plate with recesses assigned to the guide elements on the lower side of the winding former;
    f) joining together the winding former and the coil plate;
    g) winding the third coil winding along the narrow side of the winding former in the space between the guide elements on the upper side and the guide elements on the lower side or surface of the coil plate;
    h) winding the winding ends of the third coil winding around the corners or projections of the coil plate;
    i) connecting the winding ends of the coil windings to metallic coatings of the coil plate by soldering;
    j) removing the component for measurement and packaging.
  14. Method for producing an inductive miniature component according to Claims 3 or 4 in combination with 9 and 10, characterised by the following method steps taking place automatically:
    a) preparing the winding former of ferrite material with integrally arranged guide elements on the upper side;
    b) applying an adhesive to predetermined regions on the lower side of the winding former;
    c) preparing plastic guide elements and fastening these guide elements on the lower side of the winding former;
    d) winding the first and second coil windings onto the winding former in the two mutually perpendicular directions lying in the mid-plane of the winding former;
    e) winding the winding ends of the applied coil windings around the guide elements on the lower side of the winding former;
    f) applying an adhesive onto predetermined positions on the lower side of the winding former;
    g) preparing the coil plate with recesses assigned to the guide elements on the lower side of the winding former;
    h) joining together the winding former and the coil plate;
    i) winding the third coil winding along the narrow side of the winding former in the space between the guide elements on the upper side and the guide elements on the lower side or surface of the coil plate;
    j) winding the winding ends of the third coil winding around the corners or projections of the coil plate;
    k) connecting the winding ends of the coil windings to metallic coatings of the coil plate by soldering;
    l) removing the component for measurement and packaging.
EP04789918A 2003-11-03 2004-10-02 Inductive miniature structural element, especially antenna Not-in-force EP1620920B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL04789918T PL1620920T3 (en) 2003-11-03 2004-10-02 Inductive miniature structural element, especially antenna

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10351119A DE10351119A1 (en) 2003-11-03 2003-11-03 Inductive miniature component, in particular antenna
PCT/DE2004/002205 WO2005045992A1 (en) 2003-11-03 2004-10-02 Inductive miniature structural element, especially antenna

Publications (2)

Publication Number Publication Date
EP1620920A1 EP1620920A1 (en) 2006-02-01
EP1620920B1 true EP1620920B1 (en) 2006-12-13

Family

ID=34530019

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04789918A Not-in-force EP1620920B1 (en) 2003-11-03 2004-10-02 Inductive miniature structural element, especially antenna

Country Status (11)

Country Link
US (1) US7339450B2 (en)
EP (1) EP1620920B1 (en)
JP (1) JP2007538417A (en)
CN (1) CN1875521A (en)
AT (1) ATE348416T1 (en)
CA (1) CA2544730A1 (en)
DE (2) DE10351119A1 (en)
DK (1) DK1620920T3 (en)
ES (1) ES2278351T3 (en)
PL (1) PL1620920T3 (en)
WO (1) WO2005045992A1 (en)

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DE102020110898A1 (en) 2020-04-22 2021-10-28 Neosid Pemetzrieder Gmbh & Co. Kg One-piece antenna core
WO2023012060A1 (en) 2021-08-03 2023-02-09 Premo, Sa Surface mounting inductive coiled component for mounting on printed circuit boards

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EP1911125B1 (en) * 2005-07-22 2016-04-06 Winstead Assets Ltd. Field winding
FR2891091B1 (en) * 2005-09-22 2008-01-11 Commissariat Energie Atomique OMNIDIRECTIONAL PLANAR ANTENNA AND METHOD OF MANUFACTURE
EP1887587A1 (en) * 2006-08-12 2008-02-13 Kaschke KG GmbH & Co. Coil arrangement
DE102006049485A1 (en) 2006-10-17 2008-04-24 Tyco Electronics Belgium Ec N.V. End cap for an inductive component and inductive component
US7952357B2 (en) * 2007-09-28 2011-05-31 The Charles Machines Works, Inc. Receiver system for determining the location of a magnetic field source
DE202008004315U1 (en) 2008-03-29 2009-08-06 Neosid Pemetzrieder Gmbh & Co. Kg Inductive component, in particular antenna
DE102009019724A1 (en) 2009-05-05 2010-11-11 Neosid Pemetzrieder Gmbh & Co. Kg Transponder e.g. active transponder, for use in reader of radio frequency identification-system, has two antennae designed as coils that are connected in parallel or in series at antenna unit connected to input of electronic circuit
US10553927B2 (en) * 2009-10-09 2020-02-04 Halliburton Energy Services, Inc Inductive downhole tool having multilayer transmitter and receiver and related methods
WO2011129347A1 (en) * 2010-04-13 2011-10-20 日立金属株式会社 Triaxial antenna and core assembly used therefor
JP5639606B2 (en) * 2012-02-27 2014-12-10 三智商事株式会社 Wireless IC tag
ES2459892B1 (en) * 2012-11-12 2015-03-10 Premo S L Three-dimensional antenna
DE102013113244A1 (en) * 2013-11-29 2015-06-03 Paul Vahle Gmbh & Co. Kg Coil for an inductive energy transfer system
JP6179543B2 (en) 2014-05-13 2017-08-16 株式会社村田製作所 3-axis antenna
DE102015104993A1 (en) 2015-03-31 2016-10-06 Epcos Ag antenna device
ES2832423T3 (en) * 2016-11-04 2021-06-10 Premo Sa Magnetic Power Unit
DE102017110752A1 (en) 2017-05-17 2018-11-22 Neosid Pemetzrieder Gmbh & Co. Kg Multidimensional antenna
JP2020161852A (en) * 2017-06-19 2020-10-01 株式会社村田製作所 Antenna coil
EP3489972B1 (en) * 2017-11-27 2020-04-15 Premo, S.A. Inductor device with light weight configuration
CN109638436B (en) * 2018-11-30 2021-10-01 珠海米团科技有限公司 NFC point-surface induction type antenna, circuit and equipment

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DE102020110898A1 (en) 2020-04-22 2021-10-28 Neosid Pemetzrieder Gmbh & Co. Kg One-piece antenna core
WO2023012060A1 (en) 2021-08-03 2023-02-09 Premo, Sa Surface mounting inductive coiled component for mounting on printed circuit boards

Also Published As

Publication number Publication date
ES2278351T3 (en) 2007-08-01
ATE348416T1 (en) 2007-01-15
DK1620920T3 (en) 2007-03-19
CA2544730A1 (en) 2005-05-19
US7339450B2 (en) 2008-03-04
US20070091009A1 (en) 2007-04-26
WO2005045992A1 (en) 2005-05-19
JP2007538417A (en) 2007-12-27
EP1620920A1 (en) 2006-02-01
CN1875521A (en) 2006-12-06
DE10351119A1 (en) 2005-06-02
DE502004002306D1 (en) 2007-01-25
PL1620920T3 (en) 2007-04-30

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