EP1614448B2 - Training apparatus - Google Patents
Training apparatus Download PDFInfo
- Publication number
- EP1614448B2 EP1614448B2 EP05013561A EP05013561A EP1614448B2 EP 1614448 B2 EP1614448 B2 EP 1614448B2 EP 05013561 A EP05013561 A EP 05013561A EP 05013561 A EP05013561 A EP 05013561A EP 1614448 B2 EP1614448 B2 EP 1614448B2
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- European Patent Office
- Prior art keywords
- torque
- motor
- exercise unit
- setpoint
- frequency converter
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- 238000012549 training Methods 0.000 title claims abstract description 39
- 230000033001 locomotion Effects 0.000 claims description 16
- 238000011156 evaluation Methods 0.000 claims description 9
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- 230000005540 biological transmission Effects 0.000 description 14
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- 238000001816 cooling Methods 0.000 description 1
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- 230000002277 temperature effect Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/005—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices using electromagnetic or electric force-resisters
- A63B21/0058—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices using electromagnetic or electric force-resisters using motors
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/005—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices using electromagnetic or electric force-resisters
- A63B21/0058—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices using electromagnetic or electric force-resisters using motors
- A63B21/0059—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices using electromagnetic or electric force-resisters using motors using a frequency controlled AC motor
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B24/00—Electric or electronic controls for exercising apparatus of preceding groups; Controlling or monitoring of exercises, sportive games, training or athletic performances
- A63B24/0075—Means for generating exercise programs or schemes, e.g. computerized virtual trainer, e.g. using expert databases
- A63B2024/0078—Exercise efforts programmed as a function of time
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2220/00—Measuring of physical parameters relating to sporting activity
- A63B2220/10—Positions
- A63B2220/16—Angular positions
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2225/00—Miscellaneous features of sport apparatus, devices or equipment
- A63B2225/09—Adjustable dimensions
Definitions
- the invention relates to a training device according to the preamble of claim 1.
- a training device is from the EP 0 853 961 B1 known.
- a frequency converter of a computing device set values for the current intensity and for the frequency of the current of a three-phase motor provided for torque generation.
- the computing device is supplied with the output of a position sensor, which detects the position of acting as a training organ crank, which is driven by the engine detected. From the position value, the computing device uses stored tables in which all relevant machine-specific characteristic data are stored to determine the values of the current strength and the frequency of the motor current required for a desired course of the torque over the position.
- a training device with a three-phase motor for torque generation is known in which both the speed of the motor with a frequency-analog rotation rate sensor, as well as the output torque is measured with a force sensor.
- the measured speed is used to control the frequency and the measured torque to control the magnitude of the motor current.
- the concept of this training device thus includes two sensors and two coupled control loops and is relatively expensive to implement.
- the force measurement via a sensor has potential problems in the form of temperature influence, long-term drift and disturbances due to vibration or shock.
- the present invention seeks to provide a training device of the type mentioned, which complies with a predetermined torque with high accuracy, at the same time limits the range of motion by precisely adjustable stops, and is characterized by simple and reliable structure.
- the exercise device is characterized in that the rotational control of the motor is detected by means of a rotation angle sensor for measuring torque, the measuring signal is supplied to both the frequency converter, as well as the control device.
- the frequency converter is given a setpoint value for the torque to be delivered by the motor into which the measurement signal of the rotation angle sensor is received.
- the frequency converter adjusts the frequency and the strength of the motor current according to the principle of field-oriented regulation. Although the latter is known per se as a concept for controlling an asynchronous motor, but not in connection with exercise equipment of the kind of interest here.
- a significant advantage of the invention over the prior art mentioned in the introduction is that it allows more accurate control of the torque output by the engine. In particular, this is helped by the fact that in the normal operating range of an asynchronous machine, i. is operated at a relatively low slip, where only slight specimen scattering of the torque characteristic is expected. In contrast, the operating range according to said prior art, i. at relatively large slippage, affected by significantly larger specimen spreads. Another advantageous effect of the other operating range is the reduction of the power loss of the engine and thus an energy saving. The lower power loss also makes cooling by forced convection unnecessary, so that the outgoing noise from a fan is avoided. Finally, the direct detection of the angle of rotation of the motor instead of its mathematical determination of a measured angle of rotation of the training body and the dynamics of the control loop sustainably improved.
- the controller controls the position of the exerciser to a set point so that the user must apply force to deflect the exerciser from a rest position
- the frequency converter controls the motor torque to the setpoint set by the controller, thereby reducing the speed of the motor Size of force to be applied by the user to move the exerciser is determined.
- the control device comprises two control circuits in cascade structure, namely an outer for regulating the position and an inner for controlling the speed of the exercise organ.
- an evaluation device is needed, which determines both the position and the rotational speed of the training organ from the measurement signal of the rotational angle sensor and provides as actual variables for the two control circuits.
- a further limiter is provided which limits the rate of change of the target speed of the exercise organ to a maximum value in order to avoid a jerky movement behavior thereof.
- a corresponding transmission element is to be provided in the speed control loop, which realizes these functions.
- Components of these functions can be sudden changes in torque at certain positions, which can simulate mechanical stops. If such position-dependent torque changes are not designed as sudden, but as running continuously, mechanical stops with springing can be simulated by linearly increasing the torque to be overcome by the user after overcoming a fixed end position, for example with increasing further deflection. Furthermore, a stop damping can be simulated, namely by a continuous increase in the after overcoming a predetermined end position to be overcome torque with increasing speed.
- the force exerted by the exerciser on the exercising person depends not only on engine torque and gear reduction but also on a variety of mechanical and / or thermal operating parameters such as gear friction, the temperature of the engine and transmission, and the weight of the exerciser Precisely complying with a force effective on the exerciser for the exercising person requires correcting the desired torque of the motor in response to said mechanical and / or thermal operating parameters of the device.
- a computing device is required in the speed control loop, which also performs said correction in addition to the conversion of the target torque of the training body in a desired torque of the motor, including their determined by the evaluation device from the measured signal of the rotation angle sensor movement quantities of the training body, such as the actual position and / or the actual speed must be supplied as further input variables.
- the contribution of the self-weight of the exercise organ to the force depends on the position of the exercise organ.
- said operating parameters are also fixed variables, such as the lever length of the exercise organ.
- the computing device can determine the inertial component of the force exerted by the exerciser on the exercising person from the angular acceleration of the training body as a further mechanical operating parameter and take into account.
- the temperature is one of the essential operating parameters of a training device according to the invention, since both the electrical parameters of the engine, as well as the friction and inertia of the transmission depend on the temperature.
- the target torque of the engine can be temperature-dependent corrected, including the engine and / or the transmission must be assigned at least one temperature sensor for detecting the current temperature.
- the temperature-dependent correction can be done either together with the mechanical correction in the computing device or in a separate compensation device, which may already be integrated into the frequency converter.
- a training device includes an exercise member 1, for example in the form of a crank, and a three-phase motor 2, which are interconnected by a reduction gear 3.
- the motor 2 is driven by a frequency converter 4, which supplies the frequency and the power of the motor 2 Current sets to set a desired torque M M of the motor 2.
- the frequency converter 4, the target torque M M of the motor 2 is set by a control device 5.
- the actual size of the motor 2 by means of a rotation angle sensor 6 whose rotation angle ⁇ M detected and both the frequency converter 4, and the control device 5 is supplied.
- the specification of the setpoint value M s of the torque with which the crank 1 is to be driven is effected by an operating unit 7, which has a keypad 8 and a display unit 9.
- a magnetic or chip card reader 10 for data input and / or a bus interface 11 for networking with a central computer, not shown, which controls a plurality of training devices may be provided on the operating unit 7.
- the temperature signal T is the frequency converter 4 and / or the control device 5 is supplied to take into account the influence of the temperature in the control and thus to compensate.
- the actual value detection for forming a control loop according to the invention is based on the rotational angle ⁇ M of the motor 2 and not on that of the crank 1.
- Another in the schematic representation of Fig. 1 not recognizable, but crucial difference is the realization of a field-oriented control of the asynchronous motor 2 by the frequency converter. 4
- Field-based control is an algorithm for controlling an asynchronous motor that operates in a frequency converter and is based on a coordinate system rotating with the rotor of the motor.
- space pointer transformation By means of the so-called space pointer transformation, a complex current space vector is obtained in this rotating coordinate system, which can be decomposed into a component parallel to the magnetic flux and a component perpendicular to the magnetic flux.
- the current components to be regulated are equal quantities, which are held by digital controllers on the respective setpoints.
- the perpendicular to the magnetic flux component of the motor current is proportional to the torque, which is given to the inverter as the setpoint.
- the motor can operate both motorically and regeneratively, whereby the energy not consumed by losses is converted into heat via braking resistors.
- FIG. 2 shows the basic course of the torque characteristic of an asynchronous motor, ie the course of the torque as a function of the speed n, or the slip s.
- This characteristic curve is known per se and reproduced in a number of works dealing with the control of electric motors, such as in the two previously mentioned textbooks, in a similar form.
- the operating behavior of an asynchronous motor is subdivided into a brake area, an engine area and a generator area, the standstill marking the boundary between the brake area and the engine area and the idling case marking the boundary between the engine area and the generator area.
- the actual torque characteristic is the smooth curve. Also plotted are the straight line passing through the two nominal points and two approximate cams valid only at a greater distance from the two tilting points.
- Fig. 2 The two areas are characterized in which an asynchronous motor is operated as the drive element of a training device on the one hand in field-oriented control in the context of the present invention and on the other hand according to the above-mentioned prior art with a control of the voltage and the frequency of an inverter. While the operating range according to the invention lies between the two tipping points of the motor and generator areas around the idling point, the operating range according to the prior art extends around the standstill, namely from the tipping point of the motor area far into the braking area.
- the operating range according to the invention corresponds to the normal operation of an asynchronous motor
- the area provided according to the prior art mentioned at the beginning represents as it were a continuous operation in the starting region and thus an alienation of an asynchronous motor, that is to say abnormal.
- the characteristic curve is poorly reproducible in its relevant area, as engine manufacturers guarantee compliance with the characteristics only for the normal operating range in the vicinity of the nominal point.
- the characteristic curve In order to make an accurate torque adjustment in said abnormal operating range, the characteristic curve must therefore be measured on each individual copy, which is associated with a high cost, or it must be higher due to the Exemplarstreuungen the curve Tolerances of the accuracy of the set torque can be accepted. This problem is eliminated in the normal operating range, which is observed in the field-oriented control, since the characteristics are exactly right there.
- the power loss of an asynchronous motor is also known to be in the normal operating range, i. at low slip, much lower than at large slip. Due to the transition to the normal operating range due to the application of the field-oriented control thus results in a lower heat generation, so that the use of a fan is unnecessary.
- a typical torque curve of a training device according to the invention as a function of the position of a provided as an exercise organ crank 1 shows Fig. 3 ,
- the torque is constant between the positions ⁇ min and ⁇ max at the value M 0 .
- This constant torque M 0 corresponds to a certain force which the exercising person must exert on the crank 1 in order to be able to move it against the action of the motor 2 in one of the two possible directions of rotation.
- the setpoint for the position control of the crank 1 is the position ⁇ min , ie when the crank 1 is relieved by the exercising person, the position ⁇ min is approached and maintained. To move the crank 1 from there in the direction of the position ⁇ max , the exercising person must overcome the torque M 0 .
- the amount of the maximum torque M max does not necessarily correspond to the maximum torque that the engine 2 can ever deliver to the crank 1 via the transmission 3, but is limited to a lower value in order to prevent a risk of injury. But he is so high that the achievement of one of the two end positions ⁇ min or ⁇ max is perceived by the exercising person in each case as a mechanical stop.
- a control device 5 is provided, whose internal operation is described below with reference to the block diagram of Fig. 4 is explained.
- the right-hand components namely consisting of the crank 1 and the transmission 3 machine, the motor 2, the frequency converter 4 and the rotation angle sensor 6 and the temperature sensor 12 correspond to those already based Fig. 1 mentioned components of the training device and therefore need no further explanation.
- the control device 5 contains, as Fig. 4 reveals two control circuits in cascade structure, namely an inner loop for the speed ⁇ and an outer loop for the position ⁇ .
- the position in the form of a rotation angle ⁇ and the rotational speed ⁇ thus relate to the movement of the crank 1.
- an evaluation device 13 is provided, in whose calculations in particular the reduction of the transmission 3 received.
- the difference between a desired position ⁇ s and the actual position ⁇ I is fed to a first controller 14, which is preferably a proportional controller.
- the setpoint position ⁇ s corresponds to the lower end position ⁇ min in Fig. 3
- the output variable of the controller 14 is a speed that is initially limited by a limiter 15 to a maximum value ⁇ max . This avoids that the crank 1 can reach the given by the engine 2 and the transmission 3 maximum speed, since in such extremely rapid movements of the crank 1, for example in the case of sudden relief by slipping of the exercising person from the crank 1, a high Danger of injury would be given.
- a second limiter 16 also limits the angular acceleration to a maximum value ⁇ max , to avoid excessive jerk when starting the crank 1, which, although less dangerous, but would be detrimental to the comfort of training.
- the two limiters 15 and 16 are basically optional but very useful from the point of view of safety and comfort.
- a target speed ⁇ S from which the calculated in the evaluation device 13 actual speed ⁇ I is subtracted.
- a target speed ⁇ S from which the calculated in the evaluation device 13 actual speed ⁇ I is subtracted.
- This is supplied to a preferably designed as a proportional / integral controller speed controller 17, which supplies a torque as an output variable.
- This is varied in a characteristic unit 18 as a function of the actual position ⁇ I in accordance with a predetermined function, for which purpose the characteristic unit 18 is supplied with the actual position ⁇ I as a further input variable.
- a preferred function with three constant sections and two equally high steps between these sections was previously described Fig. 3 explained.
- the output variable of the characteristic unit 18 is the setpoint torque M s for the crank 1.
- the setpoint torque M s for the crank 1 supplied by the characteristic unit 18 must be converted into said setpoint torque M M for the motor 2 in a computing device 19. Initially, the reduction of the transmission 3 enters into this conversion.
- the computing device 19 has a memory in which tables are stored which describe the influence of further mechanical system parameters on the relationship between the two setpoint torques M S and M M. These include, for example, the weight of the crank, the friction losses of the transmission, moments of inertia of the transmission and the crank, the viscosity of the transmission oil and its temperature dependence.
- the parameters which are included in the relationship between the two torques M s and M M are partly constant, but in some cases also dependent on motion variables and / or on the temperature. Therefore, the arithmetic unit 19 of the evaluation device 13 at least the actual position ⁇ I and the actual speed ⁇ I of the crank 1, optionally also additionally the actual angular acceleration ⁇ I supplied, which is needed to take into account inertial effects. Furthermore, the measurement signal T of the temperature sensor 12 is also supplied to compensate for temperature influences.
- the computing device 19 In the course of the conversion of the setpoint torque M S of the crank 1 into a corresponding payload torque M M of the motor 2, the computing device 19 also carries out corrections which include additional mechanical and thermal influences which, apart from the gear reduction, are still converted into the conversion of the torque of the motor 2 into that enter the crank 1, compensate.
- the compensation of their influence between the computing device 19 and a separate compensation device 20 or the frequency converter 4 may be divided, preferably in that the compensation of the temperature dependence of the motor 2 alone is already integrated in the frequency converter 4, or is perceived by a separate compensation device 20, since this temperature dependence is a motor-specific property.
- the presence of the compensation device 20 is therefore optional and depends on whether the used frequency converter 4 already provides an internal compensation of the motor temperature or not.
- the computing device 19 fulfills a temperature compensation, this is preferably limited to the temperature dependence of the motor 2 downstream mechanical components, in particular the transmission 3, in which, for example, the viscosity of the oil and thus the friction and the inertia depend on the temperature.
- the length of the lever arm of the crank 1 can be made to adapt to the body dimensions of the person exercising variable.
- the force exerted by the crank 1 in the tangential direction which is the decisive criterion for the physiotherapeutic effect of training, depends on the lever length, so that the torque must be corrected accordingly to set a specific force with variable lever length.
- the body size can be communicated to the training device via the magnetic or chip card reader 10, whereupon the lever length is suitably adjusted via a servo motor and a specific one is selected by the computing device 19 from the data sets stored in its memory to take into account the set lever length.
- the corrected from the torque M S of the crank 1 and corrected target torque M M of the motor 2 is supplied to the frequency converter 4 as an input variable.
- the measurement signal of the rotary encoder 6 on the shaft of the motor 2 which is fed directly to him.
- the control loop formed by the frequency converter 4 based on the measurement of an immediate state variable of the engine, namely the motor rotation angle ⁇ M , reacts this innermost control loop very quickly. This is a great advantage for the dynamic properties and the stability of the entire control.
- Frequency converters for three-phase motors, which operate on the principle of field-oriented control are available in today's market for drive electronics. The application in a training device, however, is an innovation that is proposed here for the first time.
- the exerciser against which the user of the exerciser exerts a force during exercise is a crank.
- the exerciser may also take a variety of other forms, such as e.g. that of a stirrup, a handle, or one or two pedals.
- the present invention is not limited to a crank, but it includes all conceivable variants of an exercise organ, which is suitable to be acted upon by a person with muscle power.
- This includes, inter alia, training bodies that do not rotate, but perform a translational motion, which is then mechanically translated into rotation of a motor shaft.
- the terms used here of the rotation angle, the rotational speed and the torque correspond to a translational displacement or a translational speed or a force.
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- Electromagnetism (AREA)
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- Biophysics (AREA)
- Orthopedic Medicine & Surgery (AREA)
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- Physical Education & Sports Medicine (AREA)
- Rehabilitation Tools (AREA)
- Control Of Electric Motors In General (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
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Abstract
Description
Die Erfindung betrifft ein Trainingsgerät nach dem Oberbegriff des Patentanspruchs 1. Ein solches Trainingsgerät ist aus der
Dieses bekannte Trainingsgerät funktioniert zwar durchaus zufriedenstellend, ist aber im Hinblick auf bestimmte funktionale Anforderungen noch verbesserungsfähig. So sind insbesondere für die Anwendung derartiger Trainingsgeräte zu medizinischen Rehabilitationsmaßnahmen sowohl eine hohe Genauigkeit bei der Einhaltung eines gewünschten Drehmoments, als auch präzise einstellbare Endanschläge für den Bewegungsbereich des Übungsorgans gefordert. Letzteres ist beispielsweise dann von Bedeutung, wenn der maximale Auslenkungswinkel eines Körpergelenks nach einem chirurgischen Eingriff durch gymnastische Übungen in definierten Schritten wieder auf den normalen Wert gebracht werden soll.Although this known training device works satisfactorily, it can still be improved with regard to certain functional requirements. Thus, in particular for the application of such training devices to medical rehabilitation measures, both a high accuracy in the maintenance of a desired torque, as well as precisely adjustable limit stops for the range of motion of the training body are required. The latter is important, for example, when the maximum deflection angle of a body joint is to be brought back to the normal value after a surgical intervention by means of gymnastic exercises in defined steps.
Aus der
In Anbetracht dieses Standes der Technik liegt der Erfindung die Aufgabe zugrunde, ein Trainingsgerät der eingangs erwähnten Art zu schaffen, das ein vorgegebenes Drehmoment mit hoher Genauigkeit einhält, gleichzeitig den Bewegungsbereich durch präzise einstellbare Endanschläge begrenzt, und sich durch einfachen und zuverlässigen Aufbau auszeichnet.In view of this prior art, the present invention seeks to provide a training device of the type mentioned, which complies with a predetermined torque with high accuracy, at the same time limits the range of motion by precisely adjustable stops, and is characterized by simple and reliable structure.
Diese Aufgabe wird erfindungsgemäß durch ein Trainingsgerät mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgestaltungen sind in den Unteransprüchen angegeben.This object is achieved by a training device with the features of
Das erfindungsgemäße Trainingsgerät zeichnet sich dadurch aus, daß zur Drehmomentregelung als Meßgröße der Drehwinkel des Motors mittels eines Drehwinkelsensors erfaßt wird, dessen Meßsignal sowohl dem Frequenzumrichter, als auch der Regeleinrichtung zugeführt wird. Durch die Regeleinrichtung wird dem Frequenzumrichter ein Sollwert für das von dem Motor abzugebende Drehmoment vorgegeben, in den das Meßsignal des Drehwinkelsensors eingeht. Der Frequenzumrichter stellt die Frequenz und die Stärke des Motorstromes nach dem Prinzip der feldorientierten Regelung ein. Letztere ist zwar an sich als Konzept zur Regelung eines Asynchronmotors bekannt, jedoch nicht im Zusammenhang mit Trainingsgeräten der hier interessierenden Art.The exercise device according to the invention is characterized in that the rotational control of the motor is detected by means of a rotation angle sensor for measuring torque, the measuring signal is supplied to both the frequency converter, as well as the control device. By means of the control device, the frequency converter is given a setpoint value for the torque to be delivered by the motor into which the measurement signal of the rotation angle sensor is received. The frequency converter adjusts the frequency and the strength of the motor current according to the principle of field-oriented regulation. Although the latter is known per se as a concept for controlling an asynchronous motor, but not in connection with exercise equipment of the kind of interest here.
Ein wesentlicher Vorteil der Erfindung gegenüber dem eingangs erwähnten Stand der Technik besteht darin, daß sie eine genauere Regelung des von dem Motor abgegebenen Drehmoments erlaubt. Hierzu trägt insbesondere bei, daß der Motor im normalen Betriebsbereich einer Asynchronmaschine, d.h. bei relativ geringem Schlupf betrieben wird, wo mit nur geringen Exemplarstreuungen der Momentenkennlinie zu rechnen ist. Demgegenüber ist der Betriebsbereich nach besagtem Stand der Technik, d.h. bei relativ großem Schlupf, von deutlich größeren Exemplarstreuungen betroffen. Eine weitere vorteilhafte Wirkung des anderen Betriebsbereiches ist die Verringerung der Verlustleistung des Motors und somit eine Energieersparnis. Die geringere Verlustleistung macht auch eine Kühlung durch Zwangskonvektion entbehrlich, so daß die von einem Lüfter ausgehende Geräuschentwicklung vermieden wird. Schließlich wird durch die direkte Erfassung des Drehwinkels des Motors anstelle seiner rechnerischen Ermittlung aus einem gemessenen Drehwinkel des Übungsorgans auch die Dynamik des Regelkreises nachhaltig verbessert.A significant advantage of the invention over the prior art mentioned in the introduction is that it allows more accurate control of the torque output by the engine. In particular, this is helped by the fact that in the normal operating range of an asynchronous machine, i. is operated at a relatively low slip, where only slight specimen scattering of the torque characteristic is expected. In contrast, the operating range according to said prior art, i. at relatively large slippage, affected by significantly larger specimen spreads. Another advantageous effect of the other operating range is the reduction of the power loss of the engine and thus an energy saving. The lower power loss also makes cooling by forced convection unnecessary, so that the outgoing noise from a fan is avoided. Finally, the direct detection of the angle of rotation of the motor instead of its mathematical determination of a measured angle of rotation of the training body and the dynamics of the control loop sustainably improved.
In einer vorteilhaften Betriebsart regelt die Regeleinrichtung die Position des Übungsorgans auf einen Sollwert, so daß der Benutzer zur Auslenkung des Übungsorgans aus einer Ruheposition eine Kraft aufwenden muß, und der Frequenzumrichter regelt seinerseits das Drehmoment des Motors auf den durch die Regeleinrichtung vorgegebenen Sollwert, wodurch die Größe der von dem Benutzer zur Bewegung des Übungsorgans aufzubringenden Kraft festgelegt wird.In an advantageous mode of operation, the controller controls the position of the exerciser to a set point so that the user must apply force to deflect the exerciser from a rest position, and the frequency converter, in turn, controls the motor torque to the setpoint set by the controller, thereby reducing the speed of the motor Size of force to be applied by the user to move the exerciser is determined.
Um einen vorbestimmten Verlauf des Drehmoments in Abhängigkeit vom Drehwinkel vorgeben zu können, umfaßt die Regeleinrichtung zwei Regelkreise in Kaskadenstruktur, nämlich einen äußeren zur Regelung der Position und einen inneren zur Regelung der Drehzahl des Übungsorgans. Hierzu wird eine Auswertungseinrichtung benötigt, die aus dem Meßsignal des Drehwinkelsensors sowohl die Position, als auch die Drehzahl des Übungsorgans ermittelt und als Istgrößen für die beiden Regelkreise bereitstellt.In order to predetermine a predetermined course of the torque as a function of the angle of rotation, the control device comprises two control circuits in cascade structure, namely an outer for regulating the position and an inner for controlling the speed of the exercise organ. For this purpose, an evaluation device is needed, which determines both the position and the rotational speed of the training organ from the measurement signal of the rotational angle sensor and provides as actual variables for the two control circuits.
Aus Sicherheitsgründen ist es äußerst ratsam, in dem Positionsregelkreis einen Begrenzer vorzusehen, der die Solldrehzahl des Übungsorgans auf einen Maximalwert begrenzt, damit der Motor das Übungsorgan nicht mit der systembedingten Höchstdrehzahl in seine vorgegebene Sollposition zurückschnellen läßt, wenn die trainierende Person es losläßt oder von ihm abrutscht.For safety reasons, it is highly advisable to provide a limiter in the position control loop, which limits the target speed of the training body to a maximum value, so that the engine does not allow the training body to snap back into its predetermined desired position with the system-related maximum speed when the exercising person lets go or slip off him.
Im Interesse der Ergonomie ist es darüber hinaus auch empfehlenswert, wenn in dem Positionsregelkreis ein weiterer Begrenzer vorgesehen ist, der die Änderungsrate der Solldrehzahl des Übungsorgans auf einen Maximalwert begrenzt, um ein ruckartiges Bewegungsverhalten desselben zu vermeiden.In the interest of ergonomics, it is also recommended if in the position control loop, a further limiter is provided which limits the rate of change of the target speed of the exercise organ to a maximum value in order to avoid a jerky movement behavior thereof.
Um einen bestimmten Drehmomentverlauf in Abhängigkeit von der Position des Übungsorgans und/oder von dessen Drehzahl nach einer bestimmten Funktion vorzugeben, ist in dem Drehzahlregelkreis ein entsprechendes Übertragungsglied vorzusehen, welches diese Funktionen realisiert. Bestandteile dieser Funktionen können sprunghafte Änderungen des Drehmoments bei bestimmten Positionen sein, wodurch mechanische Anschläge simuliert werden können. Werden solche positionsabhängigen Drehmomentänderungen nicht als sprunghaft, sondern als kontinuierlich verlaufend ausgelegt, so lassen sich dadurch mechanische Anschläge mit Federung nachbilden, indem das von dem Benutzer zu überwindende Drehmoment nach dem Überfahren einer festgelegten Endposition beispielsweise mit zunehmender weiterer Auslenkung linear ansteigt. Ferner kann auch eine Anschlagdämpfung simuliert werden, nämlich durch eine kontinuierliche Erhöhung des nach dem Überfahren einer festgelegten Endposition zu überwindenden Drehmoments mit zunehmender Drehzahl.In order to predetermine a specific torque curve as a function of the position of the exerciser and / or its rotational speed according to a specific function, a corresponding transmission element is to be provided in the speed control loop, which realizes these functions. Components of these functions can be sudden changes in torque at certain positions, which can simulate mechanical stops. If such position-dependent torque changes are not designed as sudden, but as running continuously, mechanical stops with springing can be simulated by linearly increasing the torque to be overcome by the user after overcoming a fixed end position, for example with increasing further deflection. Furthermore, a stop damping can be simulated, namely by a continuous increase in the after overcoming a predetermined end position to be overcome torque with increasing speed.
Aus Sicherheitsgründen ist es hierbei sinnvoll, das Solldrehmoment des Übungsorgans betragsmäßig auf einen Maximalwert zu begrenzen. Hierdurch läßt sich einer möglichen Überanstrengung der trainierenden Person und der Gefahr von Verletzungen bei unsachgemäßer Benutzung des Trainingsgerätes, insbesondere durch eine falsche Körperhaltung oder durch eine Verwendung unzulässiger Hilfsmittel, entgegenwirken.For safety reasons, it makes sense here to limit the setpoint torque of the exercise organ in terms of amount to a maximum value. As a result, it is possible to counteract a possible overstraining of the exercising person and the risk of injury due to improper use of the training device, in particular due to an incorrect posture or the use of impermissible aids.
Da die von dem Übungsorgan auf die trainierende Person ausgeübte Kraft nicht nur von dem Motordrehmoment und der Getriebeuntersetzung abhängt, sondern zusätzlich von einer Vielzahl mechanischer und/oder thermischer Betriebsparameter wie beispielsweise der Getriebereibung, der Temperatur des Motors und des Getriebes, und dem Gewicht des Übungsorgans, erfordert die genaue Einhaltung einer am Übungsorgan für die trainierende Person wirksamen Kraft eine Korrektur des Solldrehmoments des Motors in Abhängigkeit von besagten mechanischen und/oder thermischen Betriebsparametern des Gerätes. Hierzu wird in dem Drehzahlregelkreis eine Recheneinrichtung benötigt, die außer der Umrechnung des Solldrehmoment des Übungsorgans in ein Solldrehmoment des Motors auch besagte Korrektur ausführt, wozu ihr von der Auswertungseinrichtung aus dem Meßsignal des Drehwinkelsensors ermittelte Bewegungsgrößen des Übungsorgans, wie die Istposition und/oder die Istdrehzahl als weitere Eingangsgrößen zugeführt werden müssen. So hängt beispielsweise der Beitrag des Eigengewichtes des Übungsorgans zur Kraft von der Position des Übungsorgans ab. Teilweise handelt es sich bei besagten Betriebsparametern aber auch um feste Größen wie beispielsweise die Hebellänge des Übungsorgans.Since the force exerted by the exerciser on the exercising person depends not only on engine torque and gear reduction but also on a variety of mechanical and / or thermal operating parameters such as gear friction, the temperature of the engine and transmission, and the weight of the exerciser Precisely complying with a force effective on the exerciser for the exercising person requires correcting the desired torque of the motor in response to said mechanical and / or thermal operating parameters of the device. For this purpose, a computing device is required in the speed control loop, which also performs said correction in addition to the conversion of the target torque of the training body in a desired torque of the motor, including their determined by the evaluation device from the measured signal of the rotation angle sensor movement quantities of the training body, such as the actual position and / or the actual speed must be supplied as further input variables. For example, the contribution of the self-weight of the exercise organ to the force depends on the position of the exercise organ. In some cases, said operating parameters are also fixed variables, such as the lever length of the exercise organ.
Aus dem Ausgangssignal des Drehwinkelsensors kann von der Auswertungseinrichtung nach der Umrechnung in die Drehzahl des Übungsorgans durch nochmalige zeitliche Differentiation auch die Winkelbeschleunigung des Übungsorgans gewonnen werden. Diese ist von Interesse, wenn in die zuvor erwähnte Korrektur auch Trägheitseffekte einbezogen werden sollen. So kann die Recheneinrichtung aus der Winkelbeschleunigung des Übungsorgans als weiteren mechanischen Betriebsparameter die Trägheitskomponente der von dem Übungsorgan auf die trainierende Person ausgeübten Kraft ermitteln und berücksichtigen.From the output signal of the rotational angle sensor can be obtained by the evaluation device after conversion into the rotational speed of the training body by repeated time differentiation and the angular acceleration of the training body. This is of interest if inertia effects are also to be included in the aforementioned correction. Thus, the computing device can determine the inertial component of the force exerted by the exerciser on the exercising person from the angular acceleration of the training body as a further mechanical operating parameter and take into account.
Schließlich zählt auch die Temperatur zu den wesentlichen Betriebsparametern eines erfindungsgemäßen Trainingsgeräts, da sowohl die elektrischen Parameter des Motors, als auch Reibung und Trägheit des Getriebes von der Temperatur abhängen. Um Temperatureffekte zu kompensieren, kann das Solldrehmoment des Motors temperaturabhängig korrigiert werden, wozu dem Motor und/oder dem Getriebe mindestens ein Temperatursensor zur Erfassung der aktuellen Temperatur zugeordnet sein muß. Die temperaturabhängige Korrektur kann entweder gemeinsam mit der mechanischen Korrektur in der Recheneinrichtung oder in einer separaten Kompensationseinrichtung erfolgen, wobei diese auch bereits in den Frequenzumrichter integriert sein kann.Finally, the temperature is one of the essential operating parameters of a training device according to the invention, since both the electrical parameters of the engine, as well as the friction and inertia of the transmission depend on the temperature. To compensate for temperature effects, the target torque of the engine can be temperature-dependent corrected, including the engine and / or the transmission must be assigned at least one temperature sensor for detecting the current temperature. The temperature-dependent correction can be done either together with the mechanical correction in the computing device or in a separate compensation device, which may already be integrated into the frequency converter.
Nachfolgend wird ein Ausführungsbeispiel der Erfindung anhand der Zeichnungen beschrieben. In diesen zeigt
- Fig. 1
- eine schematische Darstellung eines erfindungsgemäßen Trainingsgerätes,
- Fig. 2
- die Momentenkennlinie eines Drehstrommotors,
- Fig. 3
- einen Drehmomentverlauf eines erfindungsgemäßen Trainingsgerätes als Funktion der Position, und
- Fig. 4
- ein elektrisches Blockschaltbild eines erfindungsgemäßen Trainingsgerätes.
- Fig. 1
- a schematic representation of a training device according to the invention,
- Fig. 2
- the torque characteristic of a three-phase motor,
- Fig. 3
- a torque curve of a training device according to the invention as a function of position, and
- Fig. 4
- an electrical block diagram of a training device according to the invention.
Gemäß
Die Vorgabe des Sollwertes Ms des Drehmomentes, mit dem die Kurbel 1 anzutreiben ist, erfolgt durch eine Bedieneinheit 7, die ein Tastenfeld 8 und eine Anzeigeeinheit 9 aufweist. Optional können an der Bedieneinheit 7 auch ein Magnet- oder Chipkartenleser 10 zur Dateneingabe und/oder eine Busschnittstelle 11 zur Vernetzung mit einem nicht dargestellten Zentralrechner, der mehrere Trainingsgeräte steuert, vorgesehen sein.The specification of the setpoint value M s of the torque with which the
An dem Motor 2 und/oder an dem Getriebe 3 ist noch ein Temperatursensor 12 angebracht, dessen Temperatursignal T dem Frequenzumrichter 4 und/oder der Regeleinrichtung 5 zugeführt wird, um den Einfluß der Temperatur bei der Regelung zu berücksichtigen und damit zu kompensieren.To the
Im Unterschied zum Stand der Technik setzt die Istwerterfassung zur Bildung eines Regelkreises erfindungsgemäß am Drehwinkel ϕM des Motors 2 und nicht an demjenigen der Kurbel 1 an. Ein weiterer in der schematischen Darstellung von
Bei der feldorientierten Regelung handelt es sich um einen Algorithmus zur Regelung eines Asynchronmotors, der in einem Frequenzumrichter abläuft und auf einem sich mit dem Rotor des Motors drehenden Koordinatensystem basiert. Durch die sogenannte Raumzeigertransformation erhält man in diesem rotierenden Koordinatensystem einen komplexen Stromraumzeiger, der sich in eine Komponente parallel zum magnetischen Fluß und eine Komponente senkrecht zum magnetischen Fluß zerlegen läßt. Im stationären Zustand sind die zu regelnden Stromkomponenten Gleichgrößen, die durch digitale Regler auf den jeweiligen Sollwerten gehalten werden. Es erfolgt eine Rücktransformation in ein Dreiphasensystem, mit dem die Pulsbreitenmodulatoren des Frequenzumrichters angesteuert werden können. Die senkrecht zum magnetischen Fluß gerichtete Komponente des Motorstromes ist proportional zum Drehmoment, welches dem Umrichter als Sollwert vorgegeben wird. Der Motor kann je nach Bewegungsrichtung sowohl motorisch, als auch generatorisch arbeiten, wobei die nicht durch Verluste aufgezehrte Energie über Bremswiderstände in Wärme umgesetzt wird.Field-based control is an algorithm for controlling an asynchronous motor that operates in a frequency converter and is based on a coordinate system rotating with the rotor of the motor. By means of the so-called space pointer transformation, a complex current space vector is obtained in this rotating coordinate system, which can be decomposed into a component parallel to the magnetic flux and a component perpendicular to the magnetic flux. In the steady state, the current components to be regulated are equal quantities, which are held by digital controllers on the respective setpoints. There is a back transformation into a three-phase system, with which the pulse width modulators of the frequency converter can be controlled. The perpendicular to the magnetic flux component of the motor current is proportional to the torque, which is given to the inverter as the setpoint. Depending on the direction of movement, the motor can operate both motorically and regeneratively, whereby the energy not consumed by losses is converted into heat via braking resistors.
Das Prinzip der feldorientierten Regelung von Asynchronmotoren ist in Fachkreisen an sich bekannt, beispielsweise aus D. Schröder, "Elektrische Antriebe 2", Springer Verlag, 1995, Kap. 15.5 oder aus J. Vogel, "Elektrische Antriebstechnik", 5. Auflage, Hüthig-Verlag, 1991, Kap. 5.2.3.3.. Es braucht daher hier nicht eingehend erläutert zu werden und ist als solches auch nicht Gegenstand der vorliegenden Erfindung. Jedoch wurde es beim Einsatz von Asynchronmotoren in Trainingsgeräten bisher noch nicht angewendet, obwohl es gerade in dieser Anwendung entscheidende Vorteile bietet.The principle of field-oriented control of asynchronous motors is known in the art per se, for example from D. Schröder, "
Dies wird anhand
Demnach untergliedert sich das Betriebsverhalten eines Asynchronmotors in einen Bremsbereich, einen Motorbereich und einen Generatorbereich, wobei der Stillstand die Grenze zwischen dem Bremsbereich und dem Motorbereich markiert und der Leerlauffall die Grenze zwischen dem Motorbereich und dem Generatorbereich markiert. Die eigentliche Momentenkennlinie ist die glatt verlaufende Kurve. Zusätzlich eingezeichnet sind die durch die beiden Nennpunkte verlaufende Gerade und zwei nur in größerer Entfernung von den beiden Kippunkten gültige Näherungskurven.Accordingly, the operating behavior of an asynchronous motor is subdivided into a brake area, an engine area and a generator area, the standstill marking the boundary between the brake area and the engine area and the idling case marking the boundary between the engine area and the generator area. The actual torque characteristic is the smooth curve. Also plotted are the straight line passing through the two nominal points and two approximate cams valid only at a greater distance from the two tilting points.
In
Es wird deutlich, daß der erfindungsgemäße Betriebsbereich dem normalen Betrieb eines Asynchronmotors entspricht, während der nach dem eingangs erwähnten Stand der Technik vorgesehene Bereich gewissermaßen einen Dauerbetrieb im Anlaufbereich und damit eine Zweckentfremdung eines Asynchronmotors darstellt, also anormal ist. Daraus ergibt sich beim Stand der Technik das Problem, daß der Kennlinienverlauf in seinem maßgeblichen Bereich schlecht reproduzierbar ist, da Motorhersteller die Einhaltung der Kenndaten nur für den normalen Betriebsbereich in der Umgebung des Nennpunktes garantieren. Um in besagtem anormalen Betriebsbereich eine genaue Drehmomenteinstellung vornehmen zu können, muß der Kennlinienverlauf daher an jedem einzelnen Exemplar vermessen werden, was mit einem hohen Aufwand verbunden ist, oder es müssen aufgrund der Exemplarstreuungen der Kennlinie höhere Toleranzen der Genauigkeit des eingestellten Drehmoments in Kauf genommen werden. Dieses Problem entfällt im normalen Betriebsbereich, der bei der feldorientierten Regelung eingehalten wird, da dort die Kenndaten genau stimmen.It becomes clear that the operating range according to the invention corresponds to the normal operation of an asynchronous motor, whereas the area provided according to the prior art mentioned at the beginning represents as it were a continuous operation in the starting region and thus an alienation of an asynchronous motor, that is to say abnormal. This results in the prior art, the problem that the characteristic curve is poorly reproducible in its relevant area, as engine manufacturers guarantee compliance with the characteristics only for the normal operating range in the vicinity of the nominal point. In order to make an accurate torque adjustment in said abnormal operating range, the characteristic curve must therefore be measured on each individual copy, which is associated with a high cost, or it must be higher due to the Exemplarstreuungen the curve Tolerances of the accuracy of the set torque can be accepted. This problem is eliminated in the normal operating range, which is observed in the field-oriented control, since the characteristics are exactly right there.
Die Verlustleistung eines Asynchronmotors ist darüber hinaus bekanntermaßen im normalen Betriebsbereich, d.h. bei kleinem Schlupf, wesentlich geringer als bei großem Schlupf. Durch den Übergang in den normalen Betriebsbereich aufgrund der Anwendung der feldorientierten Regelung ergibt sich also eine geringere Wärmeentwicklung, so daß sich der Einsatz eines Lüfters erübrigt.The power loss of an asynchronous motor is also known to be in the normal operating range, i. at low slip, much lower than at large slip. Due to the transition to the normal operating range due to the application of the field-oriented control thus results in a lower heat generation, so that the use of a fan is unnecessary.
Einen typischen Drehmomentverlauf eines erfindungsgemäßen Trainingsgeräts in Abhängigkeit von der Position einer als Übungsorgan vorgesehenen Kurbel 1 zeigt
Bei der Position ϕmax springt das Drehmoment nahezu abrupt auf einen wesentlich höheren Wert Mmax, wodurch ein oberer mechanischer Anschlag mit Hilfe des Motors 2 und seiner Regelung simuliert wird. Ebenso springt das Drehmoment bei der Position ϕmin im Fall einer Beaufschlagung der Kurbel 1 mit einem Drehmoment in entgegengesetzter Richtung durch die trainierende Person nahezu abrupt auf den negativen Wert -Mmax, wodurch ein unterer mechanischer Anschlag simuliert wird. Der für die trainierende Person zur Verfügung stehende Bewegungsbereich der Kurbel liegt demnach zwischen den Positionswerten ϕmin und ϕmax·At the position φ max , the torque jumps almost abruptly to a much higher value M max , whereby an upper mechanical stop is simulated by means of the
Zwar ist in
Ebenso ist es möglich, anstelle nahezu abrupter Sprünge des Drehmoments an den beiden Endpositionen ϕmin und ϕmax jeweils eine kontinuierliche Änderung mit einer vorgegebenen Rate bis zum jeweiligen Endwert -Mmax bzw. Mmax vorzusehen, wodurch Endanschläge mit Federung nachgebildet werden. Dabei kann die Änderungsrate auch positionsabhängig sein, was einer nichtlinearen Federcharakteristik entspricht.It is also possible, instead of almost abrupt jumps in the torque at the two end positions φ min and φ max each provide a continuous change at a predetermined rate to the respective final value -M max or M max , whereby end stops are modeled with suspension. The rate of change may also be position-dependent, which corresponds to a nonlinear spring characteristic.
Darüber hinaus kann an den beiden Endpositionen ϕmin und ϕmax im Übergangsbereich vom Trainingsdrehmoment M0 zum jeweiligen Endwert -Mmax bzw. Mmax auch eine Abhängigkeit des Drehmoments von der Drehzahl ωI und damit von der Geschwindigkeit der Kurbel 1 vorgesehen sein. Dies entspricht der Wirkung eines mechanischen Dämpfers. Mit der Erfindung kann somit die Ausstattung von Endanschlägen eines Übungsorgans mit einem Feder-Dämpfer-System motorisch nachgebildet werden, wobei die Härte der Feder- bzw. Dämpfungscharakteristik über die Bedieneinheit 7, den Kartenleser 10 oder die Busschnittstelle 11 einstellbar ist.In addition, at the two end positions φ min and φ max in the transition region from the training torque M 0 to the respective end value -M max or M max , a dependence of the torque on the rotational speed ω I and thus on the speed of the crank 1 can be provided. This corresponds to the effect of a mechanical damper. With the invention, the equipment of end stops of an exercise organ with a spring-damper system can thus be emulated by a motor, the hardness of the spring or damping characteristic via the
Der Betrag des maximalen Drehmoments Mmax entspricht nicht unbedingt dem maximalen Drehmoment, das der Motor 2 über das Getriebe 3 überhaupt an die Kurbel 1 abgeben kann, sondern ist auf einen niedrigeren Wert begrenzt, um einer Verletzungsgefahr vorzubeugen. Er ist aber so hoch gewählt, daß das Erreichen einer der beiden Endpositionen ϕmin oder ϕmax von der trainierenden Person jeweils als mechanischer Anschlag empfunden wird.The amount of the maximum torque M max does not necessarily correspond to the maximum torque that the
Um den in
Die Regeleinrichtung 5 enthält, wie
Die Differenz aus einer Sollposition ϕs und der Istposition ϕI wird einem ersten Regler 14 zugeführt, bei dem es sich vorzugsweise um einen Proportional-Regler handelt. Dabei entspricht die Sollposition ϕs der unteren Endposition ϕmin in
Am Ausgang des zweiten Begrenzers 16 liegt als Signal eine Solldrehzahl ωS vor, von der die in der Auswertungseinrichtung 13 berechnete Istdrehzahl ωI subtrahiert wird. Diese wird einem vorzugsweise als Proportional/Integral-Regler ausgebildeten Drehzahlregler 17 zugeführt, der als Ausgangsgröße ein Drehmoment liefert. Dieses wird in einer Kennlinieneinheit 18 in Abhängigkeit von der Istposition ϕI entsprechend einer vorgegebenen Funktion variiert, wozu der Kennlinieneinheit 18 die Istposition ϕI als weitere Eingangsgröße zugeführt wird. Eine hierfür bevorzugte Funktion mit drei konstanten Abschnitten und zwei gleich hohen Stufen zwischen diesen Abschnitten wurde zuvor anhand
Grundsätzlich könnte durch die Kennlinieneinheit 18 aber auch ein anderer Verlauf des Drehmoments in Abhängigkeit von der Istposition ϕI als derjenige von
Da der Frequenzumrichter 4 als Eingangsgröße ein Solldrehmoment MM für den Motor 2 benötigt, muß das von der Kennlinieneinheit 18 gelieferte Solldrehmoment Ms für die Kurbel 1 in einer Recheneinrichtung 19 in besagtes Solldrehmoment MM für den Motor 2 umgerechnet werden. Zunächst geht in diese Umrechnung die Untersetzung des Getriebes 3 ein. Darüber hinaus verfügt die Recheneinrichtung 19 über einen Speicher, in dem Tabellen abgelegt sind, die den Einfluß weiterer mechanischer Systemparameter auf den Zusammenhang zwischen den beiden Solldrehmomenten MS und MM beschreiben. Hierzu gehören beispielsweise das Gewicht der Kurbel, die Reibungsverluste des Getriebes, Trägheitsmomente des Getriebes und der Kurbel, die Viskosität des Getriebeöls und dessen Temperaturabhängigkeit.Since the
Die in den Zusammenhang zwischen den beiden Drehmomenten Ms und MM eingehenden Parameter sind teilweise konstant, teilweise aber auch von Bewegungsgrößen und/oder von der Temperatur abhängig. Daher werden der Recheneinrichtung 19 von der Auswertungseinrichtung 13 zumindest die Istposition ϕ I und die Istdrehzahl ωI der Kurbel 1, optional auch zusätzlich die Istwinkelbeschleunigung αI zugeführt, die zur Berücksichtigung von Trägheitseffekten benötigt wird. Des weiteren wird ihr zur Kompensation von Temperatureinflüssen auch das Meßsignal T des Temperatursensors 12 zugeführt.The parameters which are included in the relationship between the two torques M s and M M are partly constant, but in some cases also dependent on motion variables and / or on the temperature. Therefore, the
Die Recheneinrichtung 19 führt im Zuge der Umrechnung des Solldrehmoments MS der Kurbel 1 in ein entsprechendes Soldrehmoment MM des Motors 2 zugleich Korrekturen aus, welche zusätzliche mechanische und thermische Einflüsse, die außer der Getriebeuntersetzung noch in die Umwandlung des Drehmoments des Motors 2 in dasjenige der Kurbel 1 eingehen, kompensieren.In the course of the conversion of the setpoint torque M S of the
Was die Temperatur anbelangt, so kann die Kompensation ihres Einflusses zwischen der Recheneinrichtung 19 und einer separaten Kompensationseinrichtung 20 oder dem Frequenzumrichter 4 aufgeteilt sein, und zwar bevorzugt dahingehend, daß die Kompensation der Temperaturabhängigkeit des Motors 2 allein bereits in den Frequenzumrichter 4 integriert ist, oder von einer separaten Kompensationseinrichtung 20 wahrgenommen wird, da diese Temperaturabhängigkeit eine motorspezifische Eigenschaft ist. Das Vorhandensein der Kompensationseinrichtung 20 ist demnach optional und hängt davon ab, ob der verwendete Frequenzumrichter 4 bereits eine interne Kompensation der Motortemperatur vorsieht oder nicht.As far as the temperature is concerned, the compensation of their influence between the
Soweit die Recheneinrichtung 19 eine Temperaturkompensation erfüllt, beschränkt sich diese bevorzugt auf die Temperaturabhängigkeit der dem Motor 2 nachgeschalteten mechanischen Komponenten, insbesondere auf das Getriebe 3, bei dem beispielsweise die Viskosität des Öls und damit die Reibung und die Trägheit von der Temperatur abhängen.As far as the
Die bei der Korrektur durch die Recheneinrichtung 19 berücksichtigbaren Parameter sind vielfältiger Art. So ist es beispielsweise denkbar, der Recheneinrichtung 19 einen Betriebsdauerzähler zuzuordnen, einen von der Betriebsdauer abhängigen mechanischen Verschleiß bestimmter Komponenten anhand eines mathematischen Modells vorherzusagen, und das Solldrehmoment MM zur Kompensation der Verschleißerscheinungen im Laufe der Zeit entsprechend zu verändern.For example, it is conceivable to associate the
Auch ist es möglich, die Länge des Hebelarmes der Kurbel 1 zur Anpassung an die Körpermaße der trainierenden Person variabel zu gestalten. In diesem Fall hängt die von der Kurbel 1 in Tangentialrichtung ausgeübte Kraft, die das maßgebliche Kriterium für die physiotherapeutische Wirkung des Trainings ist, von der Hebellänge ab, so daß zur Einstellung einer bestimmten Kraft bei variabler Hebellänge das Drehmoment entsprechend korrigiert werden muß. Dabei kann die Körpergröße dem Trainingsgerät über den Magnet- oder Chipkartenleser 10 mitgeteilt werden, woraufhin die Hebellänge über einen Servomotor passend eingestellt und von der Recheneinrichtung 19 aus den in ihrem Speicher abgelegten Datensätzen ein bestimmter zur Berücksichtigung der eingestellten Hebellänge ausgewählt wird.It is also possible to make the length of the lever arm of the
Das aus dem Drehmoment MS der Kurbel 1 umgerechnete und korrigierte Solldrehmoment MM des Motors 2 wird dem Frequenzumrichter 4 als Eingangsgröße zugeführt. Dieser regelt den Motor 2 eigenständig nach dem zuvor erläuterten Prinzip der feldorientierten Regelung, bildet also mit dem Motor 2 einen unterlagerten weiteren Regelkreis. Hierzu benötigt er das Meßsignal des Drehwinkelgebers 6 an der Welle des Motors 2, das ihm direkt zugeführt wird. Da der durch den Frequenzumrichter 4 gebildete Regelkreis auf der Messung einer unmittelbaren Zustandsgröße des Motors, nämlich des Motordrehwinkels ϕM basiert, reagiert dieser innerste Regelkreis sehr schnell. Dies ist für die dynamischen Eigenschaften und für die Stabilität der gesamten Regelung von großem Vorteil. Frequenzumrichter für Drehstrommotoren, die nach dem Prinzip der feldorientierten Regelung arbeiten, sind auf dem heutigen Markt für Antriebselektronik verfügbar. Die Anwendung in einem Trainingsgerät ist jedoch eine Neuerung, die hier erstmals vorgeschlagen wird.The corrected from the torque M S of the
In dem vorausgehend beschriebenen Ausführungsbeispiel handelt es sich bei dem Übungsorgan, gegen das der Benutzer des Trainingsgeräts während des Trainings eine Kraft ausübt, um eine Kurbel. Wie der Fachmann ohne weiteres erkennt, kann das Übungsorgan aber auch eine Vielzahl anderer Formen haben, wie z.B. die eines Bügels, eines Griffs, oder eines oder zweier Pedale. Die vorliegende Erfindung ist nicht auf eine Kurbel beschränkt, sondern sie umfaßt sämtliche denkbaren Varianten eines Übungsorgans, das sich dazu eignet, von einer Person mit Muskelkraft beaufschlagt zu werden. Dies schließt unter anderem auch Übungsorgane ein, die keine Drehung, sondern eine translatorische Bewegung ausführen, welche dann mechanisch in eine Drehung einer Motorwelle umgesetzt wird. In diesem Fall entsprechen die hier verwendeten Begriffe des Drehwinkels, der Drehzahl und des Drehmoments einer translatorischen Verschiebung bzw. einer translatorischen Geschwindigkeit bzw. einer Kraft. Solche Abwandlungen, die für einen Fachmann offensichtlich sind, sollen vom Schutz der Ansprüche umfaßt sein.In the embodiment described above, the exerciser against which the user of the exerciser exerts a force during exercise is a crank. However, as one skilled in the art will readily appreciate, the exerciser may also take a variety of other forms, such as e.g. that of a stirrup, a handle, or one or two pedals. The present invention is not limited to a crank, but it includes all conceivable variants of an exercise organ, which is suitable to be acted upon by a person with muscle power. This includes, inter alia, training bodies that do not rotate, but perform a translational motion, which is then mechanically translated into rotation of a motor shaft. In this case, the terms used here of the rotation angle, the rotational speed and the torque correspond to a translational displacement or a translational speed or a force. Such modifications as would be obvious to one skilled in the art are intended to be included in the scope of the claims.
Claims (14)
- Exerciser, more particularly an exerciser for strength training, with a torque-producing means having an electric motor (2) and a speed-reduction gear unit (3), the output of said torque-producing means interacting with at least one exercise unit (1) available to the user, wherein the electric motor (2) is in the form of a three-phase motor (2) associated with a frequency converter (4), by means of which frequency converter (4) the frequency and strength of the three-phase current supplied to the electric motor (2) are adjustable, wherein the frequency converter (4) is connected downstream of a closed-loop control means (5), characterized in that the motor (2) is associated with a rotation-angle sensor (6), the measured signal (ϕM) of said rotation-angle sensor (6) being supplied both to the frequency converter (4) and also to the closed-loop control means (5), wherein the frequency converter (4) is provided by the closed-loop control means (5) with a setpoint value (MM) for the torque to be delivered by the motor (2), said setpoint value (MM) including the measured signal (ϕM) of the rotation-angle sensor (6), wherein the frequency converter (4) adjusts the frequency and strength of the motor current according to the principle of field-oriented closed-loop control, and the closed-loop control means (5) has two cascaded control loops for regulating the position and rotational speed of the exercise unit (1), wherein the closed-loop control means (5) has an evaluation means (13) which, from the measured signal (ϕM) of the rotation-angle sensor (6), determines at least the position (ϕI) and rotational speed (ωI) of the exercise unit (1) and supplies said values as actual values for the two control loops.
- Exerciser according to claim 1, characterized in that the closed-loop control means (5) regulates the position of the exercise unit (1) to a setpoint value (ϕmin).
- Exerciser according to claim 2, characterized in that the position control loop is provided with a first limiter (15), which limits the setpoint rotational speed (ωS) of the exercise unit (1) to a maximum value (ωmax).
- Exerciser according to claim 3, characterized in that the position control loop is provided with a second limiter (16), which limits the rate of change of the setpoint rotational speed (ωS) of the exercise unit (1) to a maximum value (αmax).
- Exerciser according to any one of claims 1 to 4, characterized in that the rotational-speed control loop is provided with a transfer element (18), which varies the setpoint torque (MS) of the exercise unit (1) according to a predetermined function depending on the position ((ϕI) and/or rotational speed (ωI).
- Exerciser according to claim 5, characterized in that the predetermined function includes increasing the value of the setpoint torque (Ms) of the exercise unit (1) at a predetermined rate in the case of increasing under/overstepping of at least one predetermined end position (ϕmin; (ϕmax) of the exercise unit (1).
- Exerciser according to claim 5 or 6, characterized in that the predetermined function includes increasing the value of the setpoint torque (Ms) of the exercise unit (1) with increasing rotational speed (ωI) in the case of under/overstepping of at least one predetermined end position ((ϕmin; (ϕmax) of the exercise unit (1).
- Exerciser according to any one of claims 5 to 7, characterized in that the predetermined function includes limiting the value of the setpoint torque (Ms) to a predetermined maximum value (Mmax).
- Exerciser according to any one of claims 1 to 8, characterized in that the rotational-speed control loop is provided with a computing means (19), wherein said computing means (19) converts the setpoint torque (Ms) of the exercise unit (1) into a setpoint torque (MM) of the motor (2) and adjusts said setpoint torque (MM) as a function of mechanical and/or thermal operating parameters of the exerciser.
- Exerciser according to claim 9, characterized in that the computing means (19) is supplied, as further input values, with movement values (ϕI, (ωI, αI) of the exercise unit (1) determined by the evaluation means (13) from the measured signal (ϕM) of the rotation-angle sensor (6), more particularly with the actual position (ϕI) and/or actual rotational speed (ωI) of the exercise unit (1), wherein said movement values (ϕI, (ωI, αI) are included by the computing means (19) in the adjustment of the setpoint torque (MM) of the motor (2).
- Exerciser according to claim 10, characterized in that the angular acceleration (αI) of the exercise unit (1) is one of the movement values that are determined by the evaluation means (13), supplied to the computing means (19) and included by the computing means (19) in the adjustment of the setpoint torque (MM) of the motor (2).
- Exerciser according to any one of claims 9 to 11, characterized in that the motor (2) and/or the gear unit (3) is/are associated with at least one temperature sensor (12), wherein the measured signal (T) of said temperature sensor (12) is supplied to the computing means (19) and/or to a separate compensating means (20) as an input value and is used there for the temperature-dependent adjustment of the setpoint torque (MM) of the motor (2).
- Exerciser according to any one of claims 9 to 12, characterized in that a compensating means, separate from the computing means (19), is provided for adjusting the temperature influence on the motor (2), said compensating means being integrated into the frequency converter (4).
- Exerciser according to any one of claims 1 to 13, characterized in that the exercise unit is translationally movable, wherein means are provided for mechanically converting the translational movement into a rotational movement of the shaft of the electric motor, so that, at the exercise-unit end, the movement values are a distance, a velocity and a force instead of, respectively, a rotation angle, a rotational speed and a torque.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05013561T PL1614448T3 (en) | 2004-07-08 | 2005-06-23 | Training apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004033074A DE102004033074A1 (en) | 2004-07-08 | 2004-07-08 | exerciser |
Publications (4)
Publication Number | Publication Date |
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EP1614448A2 EP1614448A2 (en) | 2006-01-11 |
EP1614448A3 EP1614448A3 (en) | 2006-03-15 |
EP1614448B1 EP1614448B1 (en) | 2008-05-14 |
EP1614448B2 true EP1614448B2 (en) | 2012-07-18 |
Family
ID=35134802
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP05013561A Active EP1614448B2 (en) | 2004-07-08 | 2005-06-23 | Training apparatus |
Country Status (6)
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US (1) | US7211985B2 (en) |
EP (1) | EP1614448B2 (en) |
AT (1) | ATE395108T1 (en) |
DE (2) | DE102004033074A1 (en) |
ES (1) | ES2308340T5 (en) |
PL (1) | PL1614448T3 (en) |
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DE102005051674A1 (en) | 2005-10-28 | 2007-05-03 | Dieter Miehlich | Pulling apparatus for use in e.g. rehabilitation device, for muscle exercise, has cable control arrangement with hanging devices for exercising ends that applies pulling power to arms or legs, where power is transmitted to output of motor |
KR101490482B1 (en) * | 2008-04-23 | 2015-02-06 | 삼성디스플레이 주식회사 | Method of manufacturing liquid crystal display |
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EP2174694A1 (en) | 2008-10-10 | 2010-04-14 | milon industries GmbH | System and method for creating training plans and adaptively modifying fitness and/or rehabilitation devices |
EP2174692A1 (en) | 2008-10-10 | 2010-04-14 | milon industries GmbH | Training device |
EP2186547A1 (en) | 2008-11-17 | 2010-05-19 | milon industries GmbH | Training device with separate main and positioning drive |
EP2189190A1 (en) | 2008-11-19 | 2010-05-26 | milon industries GmbH | Training apparatus with device for facilitating the position |
KR100986570B1 (en) * | 2009-08-31 | 2010-10-07 | 엘지이노텍 주식회사 | Semiconductor light emitting device and fabrication method thereof |
EP2402061B1 (en) * | 2010-06-30 | 2016-03-02 | eGym GmbH | Training apparatus, arrangement and method |
DE102011082027A1 (en) | 2011-02-09 | 2012-08-09 | Robert Bosch Gmbh | Training device with an electric machine and method |
CN103860355B (en) * | 2012-12-13 | 2016-08-03 | 李春光 | Double limb mirror movementses training equipment |
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FR3043218B1 (en) * | 2015-11-04 | 2019-12-20 | Thales | DYNAMIC LIMITATION DEVICE AND DYNAMIC LIMITATION METHOD BY SUCH A DEVICE |
US11745039B2 (en) | 2016-07-25 | 2023-09-05 | Tonal Systems, Inc. | Assisted racking of digital resistance |
US10661112B2 (en) | 2016-07-25 | 2020-05-26 | Tonal Systems, Inc. | Digital strength training |
US10486015B2 (en) | 2017-10-02 | 2019-11-26 | Tonal Systems, Inc. | Exercise machine enhancements |
US10589163B2 (en) | 2017-10-02 | 2020-03-17 | Tonal Systems, Inc. | Exercise machine safety enhancements |
US10335626B2 (en) | 2017-10-02 | 2019-07-02 | Tonal Systems, Inc. | Exercise machine with pancake motor |
US10617903B2 (en) | 2017-10-02 | 2020-04-14 | Tonal Systems, Inc. | Exercise machine differential |
US11285355B1 (en) | 2020-06-08 | 2022-03-29 | Tonal Systems, Inc. | Exercise machine enhancements |
US11998804B2 (en) | 2021-04-27 | 2024-06-04 | Tonal Systems, Inc. | Repetition phase detection |
US11878204B2 (en) | 2021-04-27 | 2024-01-23 | Tonal Systems, Inc. | First repetition detection |
DE102022205529A1 (en) | 2022-05-31 | 2023-11-30 | Robert Bosch Gesellschaft mit beschränkter Haftung | Method for operating a fitness training device with stored data sets, and a fitness training device for carrying out this method |
DE102022205526A1 (en) | 2022-05-31 | 2023-11-30 | Robert Bosch Gesellschaft mit beschränkter Haftung | Method for operating a fitness training device, in particular a treadmill, and a fitness training device for carrying out this method |
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-
2005
- 2005-06-23 DE DE502005004085T patent/DE502005004085D1/en active Active
- 2005-06-23 AT AT05013561T patent/ATE395108T1/en not_active IP Right Cessation
- 2005-06-23 PL PL05013561T patent/PL1614448T3/en unknown
- 2005-06-23 ES ES05013561T patent/ES2308340T5/en active Active
- 2005-06-23 EP EP05013561A patent/EP1614448B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
US7211985B2 (en) | 2007-05-01 |
ES2308340T5 (en) | 2012-10-26 |
EP1614448B1 (en) | 2008-05-14 |
DE102004033074A1 (en) | 2006-02-02 |
PL1614448T3 (en) | 2009-01-30 |
ATE395108T1 (en) | 2008-05-15 |
EP1614448A3 (en) | 2006-03-15 |
US20060006836A1 (en) | 2006-01-12 |
ES2308340T3 (en) | 2008-12-01 |
DE502005004085D1 (en) | 2008-06-26 |
EP1614448A2 (en) | 2006-01-11 |
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