EP1568441A1 - Device for the production of toothed belt forms - Google Patents
Device for the production of toothed belt forms Download PDFInfo
- Publication number
- EP1568441A1 EP1568441A1 EP05007364A EP05007364A EP1568441A1 EP 1568441 A1 EP1568441 A1 EP 1568441A1 EP 05007364 A EP05007364 A EP 05007364A EP 05007364 A EP05007364 A EP 05007364A EP 1568441 A1 EP1568441 A1 EP 1568441A1
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- EP
- European Patent Office
- Prior art keywords
- profile
- dressing
- grinding wheel
- grinding
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/02—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
- B24B5/045—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally with the grinding wheel axis perpendicular to the workpiece axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/04—Devices or means for dressing or conditioning abrasive surfaces of cylindrical or conical surfaces on abrasive tools or wheels
- B24B53/047—Devices or means for dressing or conditioning abrasive surfaces of cylindrical or conical surfaces on abrasive tools or wheels equipped with one or more diamonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/07—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels by means of forming tools having a shape complementary to that to be produced, e.g. blocks, profile rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/08—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like
- B24B53/085—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like for workpieces having a grooved profile, e.g. gears, splined shafts, threads, worms
Definitions
- Timing belt forms are usually steel tube rolls, which are straight on their circumference toothed and used as the inner core in the manufacture of timing belts, e.g. out Perbunan gum or plastic, needed.
- the heated toothed belt material is pressed into the toothing of the toothed belt shape.
- the toothing of the timing belt shapes thus forms the die of the toothed belt toothing.
- timing belt shapes It is known to produce timing belt shapes by milling from cylindrical blanks. The requirements for the accuracy of tooth geometries of timing belts is increased enormously. Thus, the tooth surface should be as smooth as possible, i. if possible have no illustrations of existing in the timing belt shapes Fräsriefen. When milling timing belt shapes, it is therefore usually necessary to the surface retread the timing belt shape.
- the dressing means at least one profile dressing with a profiled dressing area, wherein the profile of the dressing area the Counter profile of at least part of the desired peripheral profile of at least a grinding wheel and the treading element is a dressing hard body, for example, diamond, with an edge-like dressing area.
- the device according to the invention allows a method for the production of Timing belt forms, in which by means of at least one rotating grinding wheel with a profiled circumference in the before-processing substantially cylindrical Circumference of a workpiece is a die of the desired toothed belt toothing is incorporated, wherein the circumferential profile of the profile of a complete tooth groove of desired timing belt shape corresponds.
- the die for the timing belt is not milled but by grinding with specially profiled grinding wheels with a grinding movement parallel to the Longitudinal axis of the workpiece generated.
- This can be a quality of Surface of the finished workpiece can be achieved, the aftertreatment unnecessary.
- As a tooth groove the entire area from the head of a tooth becomes the head of the adjacent tooth understood. The grinding of two adjacent tooth grooves thus results in a complete tooth of the timing belt shape being generated, i. H. Also, the outer diameter of the timing belt shape is ground.
- the toothed groove of the timing belt shape must be the shrinkage of the toothed belt material during cooling in the manufacturing process.
- profiled grinding wheels also allows the finest in a simple way
- z. B. a wavy sub-profile in Range of tooth flanks.
- for. B. parallel to the toothed belt forming axis running channels are introduced into the profile.
- Timing belt with such Subprofiles are disclosed in DE 199 08 672 C1.
- the dressing is required due to the gradual wear of the grinding wheel.
- the use of a profile dressing element with profiled dressing area has the advantage that a complex CNC control for the movement of other dressing means, such as Example of a dressing pin, not required because the profiled dressing area a fixed profile pretends.
- a profile dressing element is therefore particularly useful if variations of the profile shape are not needed and high volumes with identical Vernierungsgeometrien are to produce.
- the device according to the invention can also be designed so that the positioned at least one profile dressing relative to the workpiece holder and is adjustable that in the direction of the longitudinal center axis of the at least one clamped Tool looks at the projection of the profile of the dressing area a tool face the profile of the cross section of a grinding process aspired cut corresponds.
- the rotating grinding wheel it is possible for the rotating grinding wheel to be single straight-line translational movement first to lead along the profile hard body and to achieve the desired Abraum of the peripheral profile of the grinding wheel and then perform the grinding process on the workpiece.
- a Adjustment of the grinding wheel towards the longitudinal central axis of the workpiece radial direction is therefore no longer required for the grinding process.
- the relative movement between grinding wheel and workpiece can be achieved by a movement the grinding wheel with respect to a machine frame or a movement of a Tool holder can be achieved.
- Fig. 1 shows a grinding device with a machine frame 1, on which a horizontal movable grinding table 2 is attached.
- the grinding table 2 carries a workpiece holder 3, in which the roller-shaped blank 4 for a toothed belt form between a Dividing unit 16 and an abutment 17 is clamped.
- a rotary driver 5 the blank 4 can be controlled by means of a turntable 6 about a horizontal axis of rotation 7 to be turned around.
- the axis of rotation 7 forms in the blank 4 at the same time the longitudinal central axis of the blank 4.
- the workpiece holder 3 does not include a separate here presented high-precision direct measuring system, the exact rotational angle adjustment allowed.
- Above the workpiece holder 3 is on a grinding wheel holder.
- the grinding wheel holder 8 a grinding wheel 9 rotatably fixed.
- the grinding wheel holder 8 is highly precise in vertical direction controlled movable.
- To form a toothed belt shape from the blank 4 To obtain in the scope of the blank 4, the counter profile of Toothed belt teeth are incorporated, the toothing in the direction of Longitudinal axis of the blank 4 is rectilinear and constant.
- the scope now forms viewed in cross-section, the die for the toothed belt toothing.
- the grinding wheel 9 has on its circumference a profile 10, which in an enlarged Representation in Fig. 2 is visible.
- the circumferential profile 10 of the grinding wheel 9 corresponds the desired profile of a Zahnnut the timing belt shape.
- Timing belt shape is the blank 4 by means of the grinding table 2 at lowered Grinding wheel 9 so moved that the grinding wheel 9 over the entire length of the Blanks 4 in the blank 4, the die for a complete tooth of Timing belt cuts in. After that, the blank 4 is at a predetermined angle ⁇ turned and the next tooth matrix generated. At every grinding process will also the outside diameter of the blank 4 mitgeschliffen, so that in a finished Timing belt shape the entire surface is ground.
- the circumferential profile 10 can the grinding wheel 9 with a dressing pin 11 before each grinding re-dressed become. This is done with the help of a CNC-controlled process.
- the dressing pin 11 is for one with respect to the axis of rotation of the grinding wheel axialer as well as in radial Direction movable.
- the dressing pin 11 still has a dressing pivot axis 12 substantially perpendicular to the axial and radial directions and through the Center of a round diamond 13 at the top of Abrichtstartes 11 runs. With equipped with such degrees of freedom, can with the dressing pen 11 almost every Any profile can be entered in the circumference of the grinding wheel 9. Especially it is possible to incorporate fine substructures in the circumferential profile 10.
- the grinding wheel is constantly using a spray nozzle pair 14 (Fig.1) cleaned, the two flanks of the peripheral profile 10 sufficient reached evenly.
- the Nozzle pair 15 is arranged in the immediate vicinity of the grinding papers 9.
- Fig. 4 shows an alternative construction of a grinding device. Corresponding one another Parts in different figures are provided with the same reference numbers. Of the Blank 4a is shorter in Fig. 4 than in Fig. 1. The tool holder 3 has in its dividers 16 and 17 the same distance as in Fig. 1. However, it is one with struts Provided 20 provided length adapter 18. With the help of one or more length adapters 18 can also be at different lengths of blanks 4a an adjustment the dividing devices avoid 16 and 17 of the workpiece holder 3 to a once consuming obtained high accuracy in the distance.
- a profile diamond 19 is arranged, for dressing the Grinding wheel 9 serves and is shown enlarged in Figure 5.
- the profile diamond 19 has a dressing edge 21, the profile of the profile of the desired Zahnnut the Timing belt shape corresponds.
- the grinding table 2 in a Starting position brought at which the grinding wheel 9 in Fig. 4 left of the profile diamond 19 is positioned.
- the grinding wheel holder 8 is then lowered so far that in a process of the grinding table 2 to the left (in Fig. 4), the outer circumference the rotating grinding wheel 9 from the dressing edge 21 of the profile diamond 9 with the corresponding counter-profile is provided.
- the outer circumference of the Grinding wheel 9 the profile of a complete tooth groove of the desired Toothed shape.
- the profile diamond 19 is oriented such that by a further method of the Grinding table 2 the grinding wheel 9 without vertical position change in correct Working position reaches the workpiece 4a and in a single grinding process the Matrix for a complete tooth of the toothed belt including tooth root manufactures. hereafter the grinding wheel holder 8 is raised and the grinding table 2 back in move the starting position. The grinding wheel holder 8 is lowered again, However, because of the given during grinding wear by a small distance further than before the previous round. In this way, the scope of the Grinding wheel 9 re-dressed before each grinding.
- the profile diamond 19 is mounted variable in position in the vertical direction, so that any wear can be compensated or an adjustment to different workpiece diameter is possible.
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von Zahnriemenformen,
umfassend
Zahnriemenformen sind in der Regel Stahlrohrwalzen, die auf ihrem Mantelumfang geradlinig verzahnt sind und als Innenkern bei der Herstellung von Zahnriemen, z.B. aus Perbunangummi oder Kunststoff, benötigt werden. Das erhitzte Zahnriemenmaterial wird in die Verzahnung der Zahnriemenform gedrückt. Die Verzahnung der Zahnriemenformen bildet somit die Matrize der Zahnriemenverzahnung.Timing belt forms are usually steel tube rolls, which are straight on their circumference toothed and used as the inner core in the manufacture of timing belts, e.g. out Perbunan gum or plastic, needed. The heated toothed belt material is pressed into the toothing of the toothed belt shape. The toothing of the timing belt shapes thus forms the die of the toothed belt toothing.
Es ist bekannt, Zahnriemenformen durch Fräsen aus zylinderförmigen Rohlingen herzustellen. Die Anforderungen an die Exaktheit der Zahngeometrien von Zahnriemen ist enorm gestiegen. So soll die Zahnoberfläche möglichst glatt sein, d.h. nach Möglichkeit keine Abbildungen von in den Zahnriemenformen vorhandenen Fräsriefen aufweisen. Beim Fräsen von Zahnriemenformen ist es daher in der Regel erforderlich, die Oberfläche der Zahnriemenform nachzubehandeln.It is known to produce timing belt shapes by milling from cylindrical blanks. The requirements for the accuracy of tooth geometries of timing belts is increased enormously. Thus, the tooth surface should be as smooth as possible, i. if possible have no illustrations of existing in the timing belt shapes Fräsriefen. When milling timing belt shapes, it is therefore usually necessary to the surface retread the timing belt shape.
Zudem hat die Vielfalt an Zahngeometrien zugenommen, die den Ansprüchen an hoher Leistungsfähigkeit und Laufruhe genügen sollen. In addition, the variety of tooth geometries has increased, the demands on high Performance and smoothness should be sufficient.
Es ist bekannt (König, W. u. Meijboom, H. M.; Abrichten von Profilschleifscheiben für das Zahnflankenschleifen; VDI - Z 121, 1979, Nr. 21, Seiten 1087 bis 1092) eine Vorrichtung mit den technischen Merkmalen der eingangs genannten Vorrichtung für das Formschleifen von Zahnrädern einzusetzen. Dabei werden die Schleifscheiben entlang diamantbesetzter Flächen geführt, zum Beispiel entlang einem diamantbesetzten Abrichtband. Derart flächige Abrichtelemente haben den Nachteil, dass sie es unmöglich machen, gezielt feinste Strukturen in das Umfangsprofil der Schleifscheibe einzuarbeiten. Aus der DE 1 577 534 A ist eine Abrichteinrichtung für profilierte Schleifscheiben bekannt, bei der als Abrichtwerkzeug ein Diamanthalter mit einem einzelnen Diamanten, eine drehbare Diamantscheibe oder Profilrollen offenbart sind.It is known (König, W. and Meijboom, HM, dressing of profile grinding wheels for tooth flank grinding, VDI - Z 121, 1979, No. 21, pages 1087 to 1092) a device with the technical features of the above-mentioned apparatus for the forming grinding of gears. The grinding wheels are guided along diamond-studded surfaces, for example along a diamond-coated dressing belt. Such flat dressing elements have the disadvantage that they make it impossible to incorporate targeted finest structures in the circumferential profile of the grinding wheel. From DE 1 577 534 A a dressing device for profiled grinding wheels is known in which a diamond holder with a single diamond, a rotatable diamond disk or profile rollers are disclosed as the dressing tool.
Es ist nun Aufgabe der vorliegenden Erfindung eine Vorrichtung der eingangs genannten Art bereitzustellen, mit der neben einer hohen geometrischen Präzision eine hohe Oberflächenqualität der Zahnriemenform ermöglicht wird.It is an object of the present invention, a device of the initially to provide type mentioned, with the addition of a high geometric precision a high surface quality of the timing belt shape is made possible.
Die vorgenannte Aufgabe wird bei einer Vorrichtung der eingangs genannten Art dadurch gelöst, dass die Abrichtmittel mindestens ein Profilabrichtelement mit einem profilierten Abrichterbereich umfassen, wobei das Profil des Abrichterbereichs das Gegenprofil von zumindest einem Teil des gewünschten Umfangprofils der mindestens einen Schleifscheibe ist und das Profilabrichtelement ein Abrichthartkörper, beispielsweise aus Diamant, mit einem kantenartigen Abrichterbereich ist.The aforementioned object is in a device of the type mentioned achieved in that the dressing means at least one profile dressing with a profiled dressing area, wherein the profile of the dressing area the Counter profile of at least part of the desired peripheral profile of at least a grinding wheel and the treading element is a dressing hard body, for example, diamond, with an edge-like dressing area.
Die erfindungsgemäße Vorrichtung erlaubt ein Verfahren zur Herstellung von Zahnriemenformen, bei dem mittels mindestens einer rotierenden Schleifscheibe mit einem profilierten Umfang in den vor der Bearbeitung im Wesentlichen zylinderförmigen Umfang eines Werkstücks eine Matrize der gewünschten Zahnriemenverzahnung eingearbeitet wird, wobei das Umfangsprofil dem Profil einer vollständigen Zahnnut der gewünschten Zahnriemenform entspricht.The device according to the invention allows a method for the production of Timing belt forms, in which by means of at least one rotating grinding wheel with a profiled circumference in the before-processing substantially cylindrical Circumference of a workpiece is a die of the desired toothed belt toothing is incorporated, wherein the circumferential profile of the profile of a complete tooth groove of desired timing belt shape corresponds.
Somit wird die Matrize für die Zahnriemen nicht gefräst sondern durch Schleifen mit speziell profilierten Schleifscheiben mit einer Schleifbewegung parallel zur Längsmittelachse des Werkstückes erzeugt. Hierdurch kann eine Qualität der Oberfläche des fertigen Werkstückes erreicht werden, die eine Nachbehandlung erübrigt. Als Zahnnut wird der vollständige Bereich vom Kopf eines Zahnes zum Kopf des benachbarten Zahnes verstanden. Das Schleifen zweier benachbarter Zahnnuten führt somit dazu, dass ein vollständiger Zahn der Zahnriemenform erzeugt wird, d. h. auch der Außendurchmesser der Zahnriemenform wird geschliffen. Für die Geometrie der Zahnnut der Zahnriemenform muss die Schrumpfung des Zahnriemenmaterials während der Erkaltung beim Herstellungsprozess berücksichtigt werden.Thus, the die for the timing belt is not milled but by grinding with specially profiled grinding wheels with a grinding movement parallel to the Longitudinal axis of the workpiece generated. This can be a quality of Surface of the finished workpiece can be achieved, the aftertreatment unnecessary. As a tooth groove, the entire area from the head of a tooth becomes the head of the adjacent tooth understood. The grinding of two adjacent tooth grooves thus results in a complete tooth of the timing belt shape being generated, i. H. Also, the outer diameter of the timing belt shape is ground. For the geometry The toothed groove of the timing belt shape must be the shrinkage of the toothed belt material during cooling in the manufacturing process.
Die Verwendung profilierter Schleifscheiben erlaubt zudem, auf einfache Weise feinste Unterstrukturen im Zahnprofil zu erzeugen, z. B. ein wellenförmiges Unterprofil im Bereich der Zahnflanken. Hierfür können z. B. parallel zur Zahnriemenformachse verlaufende Kanäle in das Profil eingebracht werden. Zahnriemen mit derartigen Unterprofilen sind in der DE 199 08 672 C1 offenbart.The use of profiled grinding wheels also allows the finest in a simple way To create substructures in the tooth profile, z. B. a wavy sub-profile in Range of tooth flanks. For this purpose, for. B. parallel to the toothed belt forming axis running channels are introduced into the profile. Timing belt with such Subprofiles are disclosed in DE 199 08 672 C1.
Das Abrichten ist aufgrund der allmählichen Abnutzung der Schleifscheibe erforderlich. Der Einsatz eines Profilabrichtelements mit profiliertem Abrichterbereich hat den Vorteil, dass eine aufwendige CNC-Steuerung für die Bewegung anderer Abrichtmittel, wie zum Beispiel eines Abrichtstiftes, nicht erforderlich ist, da der profilierte Abrichterbereich ein festes Profil vorgibt. Ein Profilabrichtelement ist daher insbesondere dann sinnvoll, wenn Variationen der Profilform nicht benötigt werden und hohe Stückzahlen mit identischen Verzahnungsgeometrien herzustellen sind.The dressing is required due to the gradual wear of the grinding wheel. The use of a profile dressing element with profiled dressing area has the advantage that a complex CNC control for the movement of other dressing means, such as Example of a dressing pin, not required because the profiled dressing area a fixed profile pretends. A profile dressing element is therefore particularly useful if variations of the profile shape are not needed and high volumes with identical Verzahnungsgeometrien are to produce.
Schließlich kann die erfindungsgemäße Vorrichtung auch so ausgebildet sein, dass das mindestens eine Profilabrichtelement relativ zum Werkstückhalter derart positioniert und justierbar ist, dass in Richtung der Längsmittelachse des mindestens einen eingespannten Werkzeugs betrachtet die Projektion des Profils des Abrichterbereichs auf einer Werkzeugstirnseite dem Profil des Querschnitts des bei einem Schleifvorgang erstrebten Schnittes entspricht.Finally, the device according to the invention can also be designed so that the positioned at least one profile dressing relative to the workpiece holder and is adjustable that in the direction of the longitudinal center axis of the at least one clamped Tool looks at the projection of the profile of the dressing area a tool face the profile of the cross section of a grinding process aspired cut corresponds.
Bei einer solchen Anordnung ist es möglich, die rotierende Schleifscheibe mit einer einzigen geradlinigen Translationsbewegung zunächst am Profilhartkörper entlang zu führen und dabei die gewünschte Abrichtung des Umfangprofils der Schleifscheibe zu erreichen und anschließend den Schleifvorgang am Werkstück durchzuführen. Eine Justage der Schleifscheibe hin zur Längsmittelachse des Werkstückes radialer Richtung ist somit für den Schleifvorgang nicht mehr erforderlich.With such an arrangement, it is possible for the rotating grinding wheel to be single straight-line translational movement first to lead along the profile hard body and to achieve the desired Abrichtung of the peripheral profile of the grinding wheel and then perform the grinding process on the workpiece. A Adjustment of the grinding wheel towards the longitudinal central axis of the workpiece radial direction is therefore no longer required for the grinding process.
Ist eine hochpräzise Positionierung und Justage des Profilabrichtelements relativ zum Werkstück erfolgt, gibt der Verlauf des Profils des Abrichterbereichs des Abrichtelements den Schnittverlauf exakt für jeden Schleifvorgang vor, d.h. der Abrichterbereich muss genau in der Flucht des gewünschten Schnittverlaufs liegen. Damit ist es auch völlig unerheblich, wie viel beim Abrichtvorgang vom Durchmesser der Schleifscheibe entfernt wurde. Nachdem die Geometrie einer Zahnnut in das Werkstück geschliffen wurde, wird das Werkstück um einen der Teilkreisteilung der Verzahnungsgeometrie entsprechenden Winkel gedreht. Die Schleifscheibe wird zum erneuten Abrichten über den Abrichterbereich des Abrichtelements und in Fortsetzung einer geradlinigen Translationsbewegung für den nächsten Schleifvorgang zum Werkstück geführt. Ausgehend von der Annahme, dass der Abrichterbereich nicht in erheblichem Maße abgenutzt wurde, befindet sich die Schleifscheibe nach dem Abrichten immer relativ zum Werkstück in der korrekten relativen Höhe. Eventuelle Abnutzungserscheinungen am Abrichterbereich können durch eine manuelle oder auch automatisierte Justage kompensiert werden.Is a high-precision positioning and adjustment of the profile dressing relative to Workpiece takes the course of the profile of the dressing area of the Dressing element exactly before the cutting process for each grinding, i. of the Dressing area must lie exactly in the flight of the desired cutting process. Thus it is completely irrelevant how much the dressing process from the diameter the grinding wheel was removed. After the geometry of a tooth groove in the Workpiece was ground, the workpiece is one of the pitch circle division of Gear geometry turned corresponding angle. The grinding wheel becomes the re-dressing over the dressing area of the dressing element and in continuation a straight-line translational movement for the next grinding operation for Workpiece guided. Assuming that the dressing area is not in worn to a considerable extent, the grinding wheel is after the Always dressing relative to the workpiece at the correct relative height. any Wear and tear on the dressing area may be caused by a manual or even automated adjustment can be compensated.
Die Relativbewegung zwischen Schleifscheibe und Werkstück kann durch eine Bewegung der Schleifscheibe in Bezug auf ein Maschinengestell oder eine Bewegung einer Werkzeughalterung erreicht werden. The relative movement between grinding wheel and workpiece can be achieved by a movement the grinding wheel with respect to a machine frame or a movement of a Tool holder can be achieved.
Im Folgenden wird die Erfindung anhand von Figuren erläutert.In the following the invention will be explained with reference to figures.
Es zeigt schematisch
- Fig. 1:
- eine Schleifvorrichtung in Seitenansicht,
- Fig. 2:
- ausschnittsweise eine Schleifscheibe und eine Zahnriemenform während des Schleifvorgangs,
- Fig. 3:
- ausschnittsweise eine Schleifscheibe während des Abrichtens,
- Fig. 4:
- eine weitere Schleifvorrichtung mit feststehendem Profildiamanten, und
- Fig.5:
- ausschnittsweise einen Profildiamanten.
- Fig. 1:
- a grinding device in side view,
- Fig. 2:
- a partial grinding wheel and a timing belt shape during the grinding process,
- 3:
- a fragmentary grinding wheel during dressing,
- 4:
- Another grinding device with fixed profile diamonds, and
- Figure 5:
- partially a profile diamond.
Fig. 1 zeigt eine Schleifvorrichtung mit einem Maschinengestell 1, an dem ein horizontal
verfahrbarer Schleiftisch 2 angebracht ist. Der Schleiftisch 2 trägt eine Werkstückhalterung
3, in der der walzenförmige Rohling 4 für eine Zahnriemenform zwischen einem
Teilapparat 16 und einem Gegenlager 17 eingespannt ist. Über einen Drehmitnehmer 5
kann der Rohling 4 mittels eines Drehtellers 6 um eine horizontale Drehachse 7 kontrolliert
gedreht werden. Die Drehachse 7 bildet im Rohling 4 gleichzeitig die Längsmittelachse
des Rohlings 4. Die Werkstückhalterung 3 umfasst ein hier nicht gesondert
dargestelltes hochpräzises Direktmesssystem, das eine genaue Drehwinkeleinstellung
erlaubt. Oberhalb der Werkstückhalterung 3 ist an einer Schleifscheibenhalterung 8
eine Schleifscheibe 9 drehbar fixiert. Die Schleifscheibenhalterung 8 ist hochpräzise in
vertikaler Richtung kontrolliert verfahrbar. Um aus dem Rohling 4 eine Zahnriemenform
zu erhalten, muss in den Umfang des Rohlings 4 das Gegenprofil der
Zahnriemenverzahnung eingearbeitet werden, wobei die Verzahnung in Richtung der
Längsmittelachse des Rohlings 4 geradlinig und konstant ist. Der Umfang bildet nunmehr
im Querschnitt betrachtet die Matrize für die Zahnriemenverzahnung.Fig. 1 shows a grinding device with a
Die Schleifscheibe 9 weist auf ihrem Umfang ein Profil 10 auf, das in einer vergrößerten
Darstellung in Fig. 2 sichtbar ist. Das Umfangsprofil 10 der Schleifscheibe 9 entspricht
dem gewünschten Profil einer Zahnnut der Zahnriemenform. Für die Herstellung der
Zahnriemenform wird der Rohling 4 mittels des Schleiftisches 2 bei abgesenkter
Schleifscheibe 9 derart verfahren, dass die Schleifscheibe 9 über die ganze Länge des
Rohlings 4 hinweg in den Rohling 4 die Matrize für einen kompletten Zahn des
Zahnriemens einschneidet. Hiernach wird der Rohling 4 um einen vorgegebenen Winkel
α gedreht und die nächste Zahnmatrize erzeugt. Bei jedem Schleifvorgang wird auch
der Außendurchmesser des Rohlings 4 mitgeschliffen, so dass bei einer fertigen
Zahnriemenform die gesamte Mantelfläche geschliffen ist.The
Da die Schleifscheibe 9 bei zunehmendem Einsatz abnutzt, kann das Umfangsprofil 10
der Schleifscheibe 9 mit einem Abrichtstift 11 vor jedem Schleifvorgang neu abgerichtet
werden. Dies erfolgt mit Hilfe eines CNC-gesteuerten Prozesses. Der Abrichtstift 11 ist
zum einem in Bezug zur Drehachse der Schleifscheibe axialer als auch in radialer
Richtung verfahrbar. Zudem weist der Abrichtstift 11 noch eine Abrichtschwenkachse
12 auf, die im Wesentlichen senkrecht zur axialen und radialen Richtung und durch den
Mittelpunkt eines runden Diamanten 13 an der Spitze des Abrichtstiftes 11 verläuft. Mit
derartigen Freiheitsgraden ausgestattet, kann mit dem Abrichtstift 11 nahezu jedes
beliebige Profil in den Umfang der Schleifscheibe 9 eingegeben werden. Insbesondere
ist es möglich, feine Unterstrukturen in das Umfangsprofil 10 einzuarbeiten. Es können
Genauigkeiten von bis zu +/- 0,01 mm erzielt werden. Um diese Genauigkeit erreichen
zu können, kann es sinnvoll sein, eine variable Vorschubgeschwindigkeit des
Abrichtstiftes 11 vorzusehen, so dass z.B. in Bereichen kleiner Radien im Umfangsprofil
10 mit geringerer Vorschubgeschwindigkeit gearbeitet wird. Des Weiteren kann ein
virtueller Diamantradius für die CNC-Steuerung vorgegeben werden. Auf diese Weise
kann z.B. eine konstante Abweichung von der Ideallinie im Profilverlauf leicht korrigiert
werden, ohne die gesamte CNC-Programmierung ändern zu müssen.Since the
Für den Abrichtvorgang wird die Schleifscheibe ständig mit Hilfe eines Spritz-Düsenpaares
14 (Fig.1) gereinigt, das beide Flanken des Umfangprofils 10 hinreichend
gleichmäßig erreicht. For the dressing process, the grinding wheel is constantly using a spray nozzle pair
14 (Fig.1) cleaned, the two flanks of the
Während des Schleifvorganges wird ein weiteres Spritzdüsenpaar 15 eingesetzt, das
mit Hochdruck die Schleifscheibe 9 reinigt und somit deren Zusetzen verhindert. Das
Düsenpaar 15 ist in unmittelbarer Nähe der Schleifscheine 9 angeordnet.During the grinding process, another
Um den Gesamtprozess wirtschaftlich zu gestalten, kann es sinnvoll sein, den Rohling 4
mit bekannten Fräsmaschinen vorzubereiten, so dass die Schleifscheibe 9 weniger verschleißt.To make the overall process economical, it may be useful to the blank 4
to prepare with known milling machines, so that the
Fig. 4 zeigt einen alternativen Aufbau einer Schleifvorrichtung. Einander entsprechende
Teile in verschiedenen Figuren sind mit den gleichen Bezugszahlen versehen. Der
Rohling 4a ist in Fig. 4 kürzer als in Fig. 1. Die Werkzeughalterung 3 weist in ihren Teilapparaten
16 und 17 den gleichen Abstand auf wie in Fig. 1. Es ist jedoch ein mit Streben
20 versehener Längenadapter 18 vorgesehen. Mit Hilfe eines oder mehrerer Längenadapter
18 kann man auch bei unterschiedlichen Längen von Rohlingen 4a ein Verstellen
der Teilapparate 16 und 17 der Werkstückhalterung 3 vermeiden, um eine einmal
aufwendig erzielte hohe Exaktheit im Abstand zu erhalten.Fig. 4 shows an alternative construction of a grinding device. Corresponding one another
Parts in different figures are provided with the same reference numbers. Of the
Blank 4a is shorter in Fig. 4 than in Fig. 1. The
Auf dem Gegenlager 17 ist ein Profildiamant 19 angeordnet, der zum Abrichten der
Schleifscheibe 9 dient und in Fig.5 vergrößert dargestellt ist. Der Profildiamant 19 weist
eine Abrichtkante 21 auf, deren Profil dem Profil der gewünschten Zahnnut der
Zahnriemenform entspricht. Vor einem Schleifvorgang wird der Schleiftisch 2 in eine
Ausgangsposition gebracht, bei der die Schleifscheibe 9 in Fig. 4 links vom Profildiamanten
19 positioniert ist. Die Schleifscheibenhalterung 8 wird dann soweit abgesenkt,
dass bei einem Verfahren des Schleiftisches 2 nach links (in Fig. 4) der äußere Umfang
der rotierenden Schleifscheibe 9 von der Abrichtkante 21 des Profildiamanten 9 mit dem
entsprechenden Gegenprofil versehen wird. Somit erhält der äußere Umfang der
Schleifscheibe 9 das Profil einer kompletten Zahnnut der gewünschten
Zahnriemenform.On the counter bearing 17, a
Der Profildiamant 19 ist derart ausgerichtet, dass durch ein weiteres Verfahren des
Schleiftisches 2 die Schleifscheibe 9 ohne vertikale Positionsveränderung in korrekter
Arbeitsposition das Werkstück 4a erreicht und in einem einzigen Schleifvorgang die
Matrize für einen kompletten Zahn des Zahnriemens inklusive Zahnfuß herstellt. Hiernach
wird die Schleifscheibenhalterung 8 angehoben und der Schleiftisch 2 wieder in
die Ausgangsposition verfahren. Die Schleifscheibenhalterung 8 wird wieder abgesenkt,
jedoch wegen der beim Schleifvorgang gegebenen Abnutzung um eine geringe Strecke
weiter als vor dem vorhergehenden Durchgang. Auf diese Weise wird der Umfang der
Schleifscheibe 9 vor jedem Schleifen neu abgerichtet. Da die Position der Abrichtkante
21 relativ zur Drehachse 7 unverändert geblieben ist, ist zudem gewährleistet, dass die
Schleifscheibe 9 das Werkstück 4a wieder in korrekter Arbeitsposition erreicht und die
in das Werkstück 4a geschliffenen Matrizen der Zahnriemenzähne hinsichtlich der
Zahngeometrie und der Zahnhöhe exakt gleich sind. Auf diese Weise wird der komplette
Umfang der Zahnriemenform inklusive Außendurchmesser mit der Schleifscheibe
9 geschliffen.The
Der Profildiamant 19 ist in der vertikalen Richtung in seiner Position veränderbar angebracht,
damit eventuelle Abnutzungen kompensiert werden können oder eine Anpassung
an unterschiedliche Werkstückdurchmesser möglich ist. The
- 1.1.
- Maschinengestellmachine frame
- 2.Second
- Schleiftischgrinding table
- 3.Third
- WerkstückhalterungWorkpiece holder
- 4.4th
- Rohlingblank
- 5.5th
- Drehmitnehmerrotary drivers
- 6.6th
- Drehtellerturntable
- 7.7th
- Drehachseaxis of rotation
- 8.8th.
- SchleifscheibenhalterungGrinding wheel holder
- 9.9th
- Schleifscheibegrinding wheel
- 10.10th
- Umfangsprofilcircumferential profile
- 11.11th
- AbrichtstiftDresser
- 12.12th
- AbrichtschwenkachseAbrichtschwenkachse
- 13.13th
- Diamantdiamond
- 14.14th
- SpritzdüsenpaarSpray nozzle pair
- 15.15th
- Düsejet
- 16.16th
- Teilapparatdividing head
- 17.17th
- Gegenstückcounterpart
- 18.18th
- Längenadapterlength adapter
- 19.19th
- Profildiamantprofile diamond
- 20.20th
- Strebestrut
- 21.21st
- Abrichtkantedressing edge
Claims (2)
dadurch gekennzeichnet, dass
characterized in that
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10059067 | 2000-11-28 | ||
DE10059067A DE10059067A1 (en) | 2000-11-28 | 2000-11-28 | Method and device for manufacturing toothed belt molds and gear wheels |
EP01995545A EP1339527B2 (en) | 2000-11-28 | 2001-11-28 | Method for producing molds for toothed belts |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01995545A Division EP1339527B2 (en) | 2000-11-28 | 2001-11-28 | Method for producing molds for toothed belts |
EP01995545.9 Division | 2001-11-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1568441A1 true EP1568441A1 (en) | 2005-08-31 |
EP1568441B1 EP1568441B1 (en) | 2007-08-15 |
Family
ID=7664981
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01995545A Expired - Lifetime EP1339527B2 (en) | 2000-11-28 | 2001-11-28 | Method for producing molds for toothed belts |
EP05007364A Expired - Lifetime EP1568441B1 (en) | 2000-11-28 | 2001-11-28 | Device for the production of toothed belt forms |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01995545A Expired - Lifetime EP1339527B2 (en) | 2000-11-28 | 2001-11-28 | Method for producing molds for toothed belts |
Country Status (15)
Country | Link |
---|---|
US (1) | US7125316B2 (en) |
EP (2) | EP1339527B2 (en) |
JP (1) | JP2004524169A (en) |
KR (1) | KR100783206B1 (en) |
CN (1) | CN1216721C (en) |
AT (2) | ATE296711T1 (en) |
AU (1) | AU2002226281A1 (en) |
BR (1) | BR0115685A (en) |
DE (3) | DE10059067A1 (en) |
ES (2) | ES2243593T5 (en) |
MX (1) | MXPA03004648A (en) |
PL (1) | PL201008B1 (en) |
PT (2) | PT1568441E (en) |
SI (2) | SI1339527T2 (en) |
WO (1) | WO2002043919A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692353A (en) * | 2013-12-13 | 2014-04-02 | 江苏飞船股份有限公司 | Grinding wheel dresser for cylindrical grinding machine |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2493658A1 (en) * | 2010-09-23 | 2012-09-05 | Inova Lisec Technologiezentrum GmbH | Method and arrangement for resharpening grinding wheels |
JP5748582B2 (en) * | 2011-07-12 | 2015-07-15 | 三菱重工業株式会社 | Threaded tool manufacturing method |
CN103465134B (en) * | 2013-09-03 | 2016-09-14 | 宁波菲仕运动控制技术有限公司 | A kind of stator slotting equipment |
US10384326B2 (en) * | 2015-12-21 | 2019-08-20 | General Electric Company | Surface treatment of turbomachinery |
DE102016204273B4 (en) * | 2016-03-15 | 2023-11-30 | Erwin Junker Maschinenfabrik Gmbh | METHOD FOR COMPLETE GRINDING OF WAVE-SHAPED WORKPIECES WITH CYLINDRICAL AND PROFILED SECTIONS |
US10096460B2 (en) * | 2016-08-02 | 2018-10-09 | Semiconductor Components Industries, Llc | Semiconductor wafer and method of wafer thinning using grinding phase and separation phase |
CN111941284B (en) * | 2020-07-27 | 2022-01-07 | 西安理工大学 | Roller ring composite plane grinding and finishing device |
CN113263401A (en) * | 2021-06-16 | 2021-08-17 | 无锡微研股份有限公司 | Machining method of punch spare parts |
CN114290133A (en) * | 2022-01-13 | 2022-04-08 | 无锡微研股份有限公司 | Air conditioner die corrugated cutter batch processing method |
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-
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- 2000-11-28 DE DE10059067A patent/DE10059067A1/en not_active Withdrawn
-
2001
- 2001-11-28 AT AT01995545T patent/ATE296711T1/en not_active IP Right Cessation
- 2001-11-28 PT PT05007364T patent/PT1568441E/en unknown
- 2001-11-28 PL PL366126A patent/PL201008B1/en unknown
- 2001-11-28 KR KR1020037007092A patent/KR100783206B1/en not_active IP Right Cessation
- 2001-11-28 US US10/432,476 patent/US7125316B2/en not_active Expired - Fee Related
- 2001-11-28 ES ES01995545T patent/ES2243593T5/en not_active Expired - Lifetime
- 2001-11-28 WO PCT/DE2001/004471 patent/WO2002043919A1/en active IP Right Grant
- 2001-11-28 PT PT01995545T patent/PT1339527E/en unknown
- 2001-11-28 EP EP01995545A patent/EP1339527B2/en not_active Expired - Lifetime
- 2001-11-28 DE DE50112885T patent/DE50112885D1/en not_active Expired - Fee Related
- 2001-11-28 MX MXPA03004648A patent/MXPA03004648A/en active IP Right Grant
- 2001-11-28 SI SI200130403T patent/SI1339527T2/en unknown
- 2001-11-28 AU AU2002226281A patent/AU2002226281A1/en not_active Abandoned
- 2001-11-28 AT AT05007364T patent/ATE369939T1/en not_active IP Right Cessation
- 2001-11-28 ES ES05007364T patent/ES2291996T3/en not_active Expired - Lifetime
- 2001-11-28 SI SI200130785T patent/SI1568441T1/en unknown
- 2001-11-28 DE DE50106409T patent/DE50106409D1/en not_active Expired - Lifetime
- 2001-11-28 EP EP05007364A patent/EP1568441B1/en not_active Expired - Lifetime
- 2001-11-28 BR BR0115685-3A patent/BR0115685A/en active Search and Examination
- 2001-11-28 CN CN018196292A patent/CN1216721C/en not_active Expired - Fee Related
- 2001-11-28 JP JP2002545882A patent/JP2004524169A/en active Pending
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US3299577A (en) * | 1964-04-14 | 1967-01-24 | Nat Broach & Mach | Method and apparatus for trimming grinding wheels |
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CN103692353A (en) * | 2013-12-13 | 2014-04-02 | 江苏飞船股份有限公司 | Grinding wheel dresser for cylindrical grinding machine |
Also Published As
Publication number | Publication date |
---|---|
DE10059067A1 (en) | 2002-06-06 |
MXPA03004648A (en) | 2004-10-14 |
JP2004524169A (en) | 2004-08-12 |
SI1339527T2 (en) | 2011-06-30 |
CN1501851A (en) | 2004-06-02 |
US20040029497A1 (en) | 2004-02-12 |
ATE369939T1 (en) | 2007-09-15 |
PT1339527E (en) | 2005-11-30 |
KR100783206B1 (en) | 2007-12-06 |
DE50106409D1 (en) | 2005-07-07 |
ES2291996T3 (en) | 2008-03-01 |
ES2243593T5 (en) | 2011-08-30 |
EP1339527B1 (en) | 2005-06-01 |
EP1568441B1 (en) | 2007-08-15 |
SI1568441T1 (en) | 2008-02-29 |
KR20040028687A (en) | 2004-04-03 |
CN1216721C (en) | 2005-08-31 |
PL366126A1 (en) | 2005-01-24 |
PL201008B1 (en) | 2009-02-27 |
EP1339527A1 (en) | 2003-09-03 |
DE50112885D1 (en) | 2007-09-27 |
US7125316B2 (en) | 2006-10-24 |
AU2002226281A1 (en) | 2002-06-11 |
SI1339527T1 (en) | 2005-12-31 |
ATE296711T1 (en) | 2005-06-15 |
BR0115685A (en) | 2003-09-09 |
EP1339527B2 (en) | 2011-04-27 |
WO2002043919A1 (en) | 2002-06-06 |
PT1568441E (en) | 2007-11-13 |
ES2243593T3 (en) | 2005-12-01 |
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