EP1537001A2 - Vibration resistive steering wheel and method - Google Patents
Vibration resistive steering wheel and methodInfo
- Publication number
- EP1537001A2 EP1537001A2 EP03749527A EP03749527A EP1537001A2 EP 1537001 A2 EP1537001 A2 EP 1537001A2 EP 03749527 A EP03749527 A EP 03749527A EP 03749527 A EP03749527 A EP 03749527A EP 1537001 A2 EP1537001 A2 EP 1537001A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- steering wheel
- sleeve
- dampening element
- spring
- dampening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/22—Arrangements for reducing or eliminating reaction, e.g. vibration, from parts, e.g. wheels, of the steering system
- B62D7/222—Arrangements for reducing or eliminating reaction, e.g. vibration, from parts, e.g. wheels, of the steering system acting on the steering wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/04—Hand wheels
- B62D1/06—Rims, e.g. with heating means; Rim covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
- F16F7/10—Vibration-dampers; Shock-absorbers using inertia effect
- F16F7/104—Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted
- F16F7/108—Vibration-dampers; Shock-absorbers using inertia effect the inertia member being resiliently mounted on plastics springs
Definitions
- the present invention relates generally to steering wheels and vehicle steering assemblies, and more particularly to a steering wheel or steering assembly having increased resistivity to vehicle and rotational vibration.
- vibration dampeners in vehicle steering wheels. Lessening vibrations communicated through the steering system can reduce operator fatigue and vehicle noise, and enhance overall driving enjoyment.
- Some methods of reducing vibration in the steering system have focused on the use of damper weights to absorb vibrations communicated through the steering column, and various methods are known in the art.
- resilient members are used to join an airbag module to the steering wheel, thereby allowing the airbag module to act as a mass damper.
- such systems require a relatively heavy airbag module to effectively suppress rotational vibrations.
- Other systems utilize a mass damper directly associated with the steering column. Again, such systems are relatively complex and require a relatively large mass.
- a steering wheel for a motor vehicle preferably having a dampening element positioned in a sleeve and secured about a steering wheel core.
- At least one spring member preferably extends about a periphery of the dampening element and resiliently supports the dampening element in the sleeve. More preferably, a plurality of spring members is provided, and symmetrically positioned about the dampening element.
- the sleeve preferably insulates the dampening element and spring member assembly during the foam mold steering wheel manufacturing process, thereby resulting in a suspended sprung mass or dampener within the steering wheel interior.
- a method of optimizing vibration in a vehicle steering wheel assembly preferably includes the steps of forming a steering wheel core member having a substantially circular rim portion, the core member being connectable to a vehicle steering system, and positioning at least one dampening element in a sleeve, wherein the dampening element is resiliently supported in the sleeve by at least one spring element.
- the method further preferably includes the step of securing the sleeve about the rim portion and rotationally fixing the sleeve relative thereto. Resilient support of the dampening element by the spring element(s) facilitates resilient and relative displacement between the sleeve and dampening element during vibration of the steering wheel assembly, thereby attenuating vibrations imparted thereto from the vehicle steering system.
- Figure 1 is a partial cross-sectional view of a steering wheel according to a first constructed embodiment of the present invention.
- Figure 2 is a partial elevational view of a steering wheel according to a constructed embodiment of the present invention similar to Figure 1.
- Figure 3 is a partial cross-sectional view of a steering wheel according to a second constructed embodiment of the present invention.
- Figure 4 is a partial cross-sectional view of a steering wheel according to a third constructed embodiment of the present invention.
- Figure 5 is a partial cross-sectional view of a steering wheel according to a fourth constructed embodiment of the present invention.
- Steering wheel 10 has a core 12 with a substantially circular rim 13.
- the core 12 is preferably die cast or machined from metal.
- a channel His preferably formed within the rim 13 for placement of a dampening element as explained below.
- a dampening element 14 is secured about or within rim 13 and is preferably positioned at least partially within channel 11, and secured therein.
- the steering wheel core is die cast aluminum or magnesium, and is formed as a unitary core member having a plurality of spokes (not shown) connecting core 12 to a central body (not shown), and mounted to a vehicle steering system in a conventional manner.
- steering wheel 10 When fully assembled, steering wheel 10 is preferably covered with a known covering material, for example plastic, leather, or fabric.
- Securing dampening element 14, preferably formed of a relatively dense material, to rim 13 increases the moment of inertia of the steering wheel as well as the rotational mass moment of inertia, increasing its resistance to rotational vibration.
- a channel 11 in rim 13 is not critical for purposes of the present invention, however, a channel helps in positioning and retaining the dampener weight, and thus represents a preferred embodiment.
- securing dampener 14 "about" rim 13 encompasses a wide variety of securing means, and it is not necessary that dampener 14 be actually attached to rim 13 itself.
- Channel 11 is preferably substantially U-shaped in cross-section, but might vary considerably without departing from the scope of the present invention.
- channel 11 is molded when casting the unitary core member; however, the channel might instead be machined.
- the entire rim 13 might be manufactured as a separate piece, and attached to spokes and a central mount portion to assemble the core member 12.
- rim 13 might have, for example, a T-shaped, square, semi-circular, or V-shaped channel.
- Figure 3 illustrates a T-shaped channel 111 mounted in a steering wheel 110.
- dampener 14 can similarly be formed having a variety of cross-sectional geometries, preferably designed to substantially match the cross section of channel 11, wherein dampener 14 is positioned.
- channel 11 is continuous around circular rim 13; however, it should be appreciated that rim 13 might have a plurality of channels, separated by filled-in regions, positioned circumferentially around rim 13.
- Dampener 14 is preferably a complete or partial ring made from a material denser than core 12, for instance lead, steel, tungsten, or some other metal.
- the dampening element(s) 14 may also be a sufficiently dense non-metallic material, for example, a dense polyvinyl chloride (PVC).
- PVC dense polyvinyl chloride
- dampener 14 might instead comprise a plurality of pieces preferably positioned substantially symmetrically around steering wheel 10.
- the dampening element is preferably substantially radially symmetrical about the rim, alternative constructions are contemplated in which the mass may be asymmetrically oriented about the center of the wheel.
- two partial circle members are utilized rather than a continuous ring. In this embodiment, the two distinct members can be positioned in channel 11, allowing the discontinuous dampener structure 14 to accommodate the solid regions resulting from the molding process and the gates in the die.
- dampener 14 is referred to in the singular, however, it should be appreciated that the descriptions herein are equally applicable to embodiments employing multiple dampeners 14.
- a channel 211 is filled with a metallic powder or metal grindings/turnings 214 that can be pressed in the channel 211 to retain the material therein or, alternatively, heated and pressed to form dampening members that can be manipulated similar to dampener members/rings, as described above.
- dampener 14 is mounted substantially within channel 11; however, it might be mounted wholly or only partially within channel 11 depending on the dimensions of the dampener 14 and the channel 11 itself.
- the term "within” will be understood to mean fully, as well as partially in the channel 11.
- the use of a channel is not critical, and a weighted dampener member might be secured to the steering wheel rim 13 by other means.
- the rim 13 itself might be formed with a rounded outer surface matable with a channel in the dampener 14.
- the dampening element 14 might, for instance, be formed with a flattened side that could be positioned flush with a flattened portion of the rim 13.
- the dampening element 14 could be attached to the rim 13 with fasteners, adhesive, or even spot welded.
- fasteners adhesive, or even spot welded.
- Various additional alternatives are possible, and those skilled in the art will appreciate that a great variety of different shaped rims and dampeners might be used without departing from the scope of the present invention.
- “Vibrational communication,” as used herein, will be understood to mean that vibrations are communicated between two or more structures.
- the rim 13 (and core member 12) with the associated or inserted dampener 14 are positioned in an injection mold (not shown) with channel 11 facing upward.
- a multiple-component elastomeric foaming material is delivered to the mold, in a process known in the art as reaction injection molding.
- the foam material, or adherent is preferably a polyurethane foam or composite as known in the art, and adheres to dampener 14 and to rim 13, holding dampener 14 in its desired position and providing a resilient coating layer on the exterior of the wheel.
- the foam mold process may be used to "rotationally fix" the rim 13 to the dampener element 14.
- the article may subsequently be painted, or covered with leather, plastic, etc.
- dampener 14 is preferably formed from a material having a melting point sufficient to withstand the temperature during reaction injection molding, which generally ranges from 100° C and above, and more specifically from 100° C to 120° C.
- a suitable injection molding method is described in U.S. Patent No. 6,386,063 to Hayashi et al., herein incorporated by reference.
- Those skilled in the art will appreciate that a wide variety of known adhesives and elastomeric materials could be used as the steering wheel covering/dampener-retaining material without departing from the scope of the present invention.
- Dampener 14 is thus secured in the channel 11 by the foam, however, the preferably flexible, resilient nature of the foam can impart a degree of freedom of movement to dampener 14.
- Dampener 14 can be mounted in channel 11 such that the dampener piece(s) are in continuous contact with the rim 13, allowing translational and rotational vibrations from the core to be transmitted directly to the dampener.
- a layer of foam or other resilient material might be disposed between the dampener and the core, allowing the foam to absorb energy before transmitting the energy to the dampener.
- Such a design allows some of the energy of rotational vibration to be absorbed by expansion and contraction of the foam.
- the use of resilient foam also increases resistance to translational vibration, expansion and contraction of the foam allowing the dampener to suppress non-rotational, i.e. linear vibrations.
- Other methods of affixing (or “rotationally fixing") dampener 14 to the core member are contemplated, including mechanical attachment(s), such as rivets or screws, or tabs attached to rim 13 that can be bent over to secure dampener 14 in place.
- the tabs may be formed integrally with rim 13 in a die casting process, or they may be attached separately after forming rim 13.
- Still other contemplated methods of affixing dampener 14 to rim 13 include press-fitting dampener 14 into channel 11, or crimping rim 13 to secure dampener 14 therein or thereabout.
- the present invention allows a minimal amount of mass to be added, maintaining the natural frequency of vibration of the steering wheel at a value different from the vehicle or engine natural vibration frequencies, thereby minimizing undesirable resonance vibration of the steering wheel.
- a problem related to rotational vibration involves the phenomenon known in the art as "lumpy return.”
- the steering wheel's subsequent return to its center position may take place through a series of jerky or bumpy motions rather than the desired smooth action.
- Adding mass to the wheel particularly the addition of mass at the exterior, reduces the degree to which variations in the road surface, as well as fluctuations in the power steering operation, can reduce the smoothness of the wheel's return to its center position.
- adding mass to the steering wheel increases the resistance of the wheel to translational, i.e. non-rotational vibrations.
- the present invention provides a tunable method of optimizing, e.g. increasing resistivity to, rotational vibration in a vehicle steering wheel.
- dampeners having various densities, sizes, configurations, and weights are made available for attachment to steering wheel 10.
- Simulation apparatuses are used to simulate, for example, smooth road, bumpy road, and turning conditions encountered by a vehicle steering system.
- objective measurements of vibration amplitude and frequency can be recorded under varying simulated conditions.
- a preferred testing sequence involves assembling a steering wheel apparatus without a dampening insert 14, then mounting the steering apparatus on the simulator to determine the vibration characteristics under different conditions.
- the next step if necessary, involves mounting the heaviest of a plurality of available dampeners into the channel 11, then performing a second series of tests to determine the vibration characteristics with the weighted steering wheel. If satisfactory, the "heavy" dampener will be used for that vehicle, or line of vehicles.
- a steering wheel 310 as shown in Fig. 5 includes at least one spring member 316 and preferably a plurality of spring members
- the dampener 314 may be a full ring housed within a channel 311 of the steering wheel core or rim 312.
- the mass 314 is preferably but not necessarily, formed from a material denser than the steering wheel core 312 wherein the mass 314 might be formed from lead, zinc, or tungsten, for example, and the core might then be formed from carbon steel or steel.
- the mass 314 might be two half circles positioned in opposite halves of the steering wheel 310.
- the mass 314 might comprise a plurality of segments oriented symmetrically about the core 312 and within the core channel 311.
- At least one spring member 316 is positioned about the periphery of the mass 314, in intimate contact therewith.
- a plurality of "O"-rings or polymeric spring members 316 is snugly and symmetrically oriented about the mass 314 periphery.
- a sleeve 318 is preferably formed from a rigid material or polymer such as polyvinylchloride and encapsulates or insulates the mass and spring assembly 320 during the steering wheel foam mold process.
- An inner wall 322 of the sleeve 318 additionally provides a torsional surface wherein an outer surface(s) 324 of the spring member(s) 316 interfaces therewith and thus exerts a torque on the spring member 316 as vibrations occur during vehicle operation.
- the dampener 314 may be rotationally fixed to the rim 313 or core 312 as described relative to other embodiments, by foam mold for example.
- the mass 314 is supported by the spring members 316 and therefore suspended within the sleeve 318 about the periphery of the steering wheel 310.
- Resonance frequency is therefore attenuated along a three-dimensional profile and torsional vibration is attenuated as well.
- the fourth embodiment shown in Figure 5 may be tuned to accommodate various vibrational patterns particular to a given vehicle.
- determining the optimum amount of spring members 316 employed about the mass 314 is best accomplished through an iterative method.
- the resonant and torsional vibrations are best attenuated by simply employing one spring member 316 about the dampener or mass 314, securing the steering wheel 310 within a known testing apparatus (those used by Ford or General Motors for example), and then determining the resonant and torsional vibrations attendant therewith.
- the vibrations inherent within any steering wheel assembly 320 may be inhibited or optimized by simply adding additional spring members 316 and then repeating the test until the vibrational frequencies fall within customer specifications.
- the vibrations may also be attenuated by varying the materials used for the spring and thus varying its inherent spring-like properties, and/or by varying the materials used in the dampener 314, for example.
- the spring elements 316 may be varied in size to attain the desired vibrational characteristics in the steering wheel.
- relatively larger O-rings may deform more against the interior walls of sleeve 318 than relatively smaller O-rings, and will accordingly "spring" the dampener 314 differently than the smaller O-rings.
- the relative displacement the O-rings allow between dampener 314 and sleeve 318 while undergoing a given vibration may vary depending upon the width of the selected O-rings, as well as other characteristics thereof such as hardness.
- the density and/or number of dampening elements can be varied in the sprung mass design.
- dampeners having relatively greater or lesser densities can be incorporated into sleeves in accordance with the present invention, then the different mass sleeves can be mounted onto a steering wheel core, and vibrational characteristics tested.
- the O-rings are preferably made of a resilient polymer such as urethane or polyurethane and may be provided from well known sources such as Freudenberg NOK or Dupont.
- the sleeve 318 is preferably made from PVC, for example, or some other rigid material that like the material of the "O-rings" or spring members 316, can withstand the temperatures attendant to the foam mold steering wheel manufacturing process.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Steering-Linkage Mechanisms And Four-Wheel Steering (AREA)
- Steering Controls (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US40929002P | 2002-09-09 | 2002-09-09 | |
US409290P | 2002-09-09 | ||
PCT/US2003/028164 WO2004022408A2 (en) | 2002-09-09 | 2003-09-09 | Vibration resistive steering wheel and method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1537001A2 true EP1537001A2 (en) | 2005-06-08 |
EP1537001A4 EP1537001A4 (en) | 2006-11-15 |
Family
ID=31978740
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03749527A Withdrawn EP1537001A4 (en) | 2002-09-09 | 2003-09-09 | Vibration resistive steering wheel and method |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1537001A4 (en) |
JP (1) | JP2005537975A (en) |
AU (1) | AU2003268555A1 (en) |
WO (1) | WO2004022408A2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008035104A1 (en) | 2008-06-19 | 2009-12-24 | GM Global Technology Operations, Inc., Detroit | Steering wheel for a motor vehicle |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1180464A2 (en) * | 2000-08-11 | 2002-02-20 | Nihon Plast Co., Ltd. | Steering wheel |
JP2002154439A (en) * | 2000-11-24 | 2002-05-28 | Nok Vibracoustic Kk | Steering wheel |
WO2003016003A1 (en) * | 2001-08-17 | 2003-02-27 | Bayerische Motoren Werke Aktiengesellschaft | Motor vehicle steering system with a torsional vibration damper |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3802291A (en) * | 1972-10-31 | 1974-04-09 | Sheller Globe Corp | Soft steering wheel rim |
DE3906576C1 (en) * | 1989-03-02 | 1990-06-13 | Michael 8075 Vohburg De Scheuerer | |
EP1359080B1 (en) | 1998-10-30 | 2006-02-08 | Toyoda Gosei Co., Ltd. | Steering wheel |
DE29910991U1 (en) * | 1999-06-23 | 1999-11-04 | TRW Automotive Safety Systems GmbH & Co.KG, 63743 Aschaffenburg | Vehicle steering wheel |
JP3887524B2 (en) * | 2000-07-10 | 2007-02-28 | 株式会社東海理化電機製作所 | Steering wheel |
-
2003
- 2003-09-09 EP EP03749527A patent/EP1537001A4/en not_active Withdrawn
- 2003-09-09 WO PCT/US2003/028164 patent/WO2004022408A2/en active Search and Examination
- 2003-09-09 JP JP2004534781A patent/JP2005537975A/en active Pending
- 2003-09-09 AU AU2003268555A patent/AU2003268555A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1180464A2 (en) * | 2000-08-11 | 2002-02-20 | Nihon Plast Co., Ltd. | Steering wheel |
JP2002154439A (en) * | 2000-11-24 | 2002-05-28 | Nok Vibracoustic Kk | Steering wheel |
WO2003016003A1 (en) * | 2001-08-17 | 2003-02-27 | Bayerische Motoren Werke Aktiengesellschaft | Motor vehicle steering system with a torsional vibration damper |
Non-Patent Citations (2)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 2002, no. 09, 4 September 2002 (2002-09-04) & JP 2002 154439 A (NOK VIBRACOUSTIC KK), 28 May 2002 (2002-05-28) * |
See also references of WO2004022408A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2004022408A2 (en) | 2004-03-18 |
AU2003268555A8 (en) | 2004-03-29 |
AU2003268555A1 (en) | 2004-03-29 |
WO2004022408A3 (en) | 2004-07-01 |
JP2005537975A (en) | 2005-12-15 |
EP1537001A4 (en) | 2006-11-15 |
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Legal Events
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AX | Request for extension of the european patent |
Extension state: AL LT LV MK |
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DAX | Request for extension of the european patent (deleted) | ||
RBV | Designated contracting states (corrected) |
Designated state(s): DE FR GB SE |
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RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: LOWRIE, ANDERSON, G. Inventor name: HALIFAX, MICHAEL, A. Inventor name: COX, WILLIAM, B., JR. Inventor name: BOSTICK, WILLIAM, E. |
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A4 | Supplementary search report drawn up and despatched |
Effective date: 20061013 |
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RIC1 | Information provided on ipc code assigned before grant |
Ipc: F16F 7/108 20060101ALI20061009BHEP Ipc: B62D 1/06 20060101ALI20061009BHEP Ipc: B62D 1/00 20060101AFI20040324BHEP |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20061115 |