EP1518644B1 - Procédé d'usinage de la surface d'une pièce - Google Patents
Procédé d'usinage de la surface d'une pièce Download PDFInfo
- Publication number
- EP1518644B1 EP1518644B1 EP04400051A EP04400051A EP1518644B1 EP 1518644 B1 EP1518644 B1 EP 1518644B1 EP 04400051 A EP04400051 A EP 04400051A EP 04400051 A EP04400051 A EP 04400051A EP 1518644 B1 EP1518644 B1 EP 1518644B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- auxiliaries
- finishing
- manufacturing auxiliary
- material removal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
- 238000000034 method Methods 0.000 title claims description 28
- 238000003754 machining Methods 0.000 title claims description 5
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 19
- 238000005461 lubrication Methods 0.000 claims description 7
- 230000001050 lubricating effect Effects 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 6
- 238000007730 finishing process Methods 0.000 abstract description 5
- 239000002826 coolant Substances 0.000 abstract description 4
- 239000000314 lubricant Substances 0.000 abstract description 3
- 238000005498 polishing Methods 0.000 abstract 3
- 239000000654 additive Substances 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 238000007517 polishing process Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 6
- 239000005068 cooling lubricant Substances 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000004614 Process Aid Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
- 230000005808 skin problem Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/16—Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
Definitions
- the invention relates to a method for the machining of workpiece surfaces, wherein with the aid of a finishing tape finishing material is removed, via which the removed material is substantially removed.
- US 5,371,973 discloses an unspecified lubricant supplied to abrasive belts via nozzles.
- DE 196 07 778 A1 discloses that for cutting operations with geometrically defined cutting edge cooling and detergent can be used.
- the invention has the object to improve a generic method such that the problems mentioned can be avoided.
- This object is achieved in that takes place using the principle of minimum quantity lubrication of the material removal process using minimum amounts of a cooling and / or lubricating-acting production aid.
- the process according to the invention has the significant advantage that only very small quantities of the production aid must be disposed of. As a result, the environmental impact of the finishing process is significantly improved. In addition, cost advantages can be achieved, since with less effort legal requirements met and only small quantities of the production process aid must be disposed of costly. In addition, the health burden of the staff can be reduced because it is exposed to only minimal amounts of production auxiliaries and no longer, as in the prior art, larger amounts of coolant. Another advantage is that the cleaning effort of the machine, with which the finishing process is performed, can be significantly reduced.
- Minimal quantity lubrication has hitherto only been used in machining processes using cutting tools with geometrically determined cutting edges. Since heat removal is critical even in these processes in which comparatively few cutting edges are in engagement with the material to be processed, the principle of minimum quantity lubrication has also been used for grinding and / or finishing operations in which the heat removal is due to the large number of geometrically indefinite cutting edges even more critical is to apply, previously rejected. The experts assumed that a minimum quantity lubrication would not be possible during a grinding and / or finishing process. However, it has surprisingly been found that although it comes to the above-mentioned problems in grinding processes, in finishing processes it is possible to use the minimum quantity lubrication and thereby achieve high to highest surface finishes.
- the finishing belt can be used once per point of action and then be transported away by suitable transport devices, so that a new section of the finishing belt comes into contact with the workpiece.
- the removed material is essentially transported away via the finishing belt.
- the removed material and the production aid or components of the production aid form a moist abrasive mass. This takes in comparison to the known from the prior art coolant only a small volume and can be handled accordingly easier.
- an air-oil mixture can be used, which can be provided by appropriate minimum quantity lubrication systems.
- compressed air can be supplied to an injector, in which oil droplets are atomized, so that a fine air-oil mixture is formed. This can then be supplied to the site of action.
- the air-oil mixture further adjuvants can be added, for example, to further improve the lubricating effect.
- the workpiece can be driven in rotation, preferably at 50 to 150 revolutions per minute.
- the workpiece may also be driven slower or faster rotating, but the values mentioned have proven to be suitable in experiments proved to achieve a good surface quality with acceptable processing times.
- the workpiece and / or the finishing belt can also be driven in an oscillating manner additionally or optionally relative to one another.
- the surface quality can be further improved.
- oscillation frequencies of 50 to 400, in particular from 100 to 200 per minute have been found to be advantageous.
- the oscillation frequency may be lower or higher.
- the production aid and / or other auxiliaries can be applied to the finishing belt before the material removal process is carried out. This has the advantage that a defined entry of the production aid and / or other auxiliaries can take place.
- the production aid and / or further auxiliaries can additionally or optionally also be applied to the workpiece surfaces before the material removal process is carried out. This also makes it possible to achieve a good dosage of the auxiliaries used.
- the order on the finishing tape and / or the workpiece surfaces can be done with the help of a soaked pulley and / or by a bath and / or by spraying.
- the production aid and / or further auxiliaries may additionally or optionally also be introduced directly into a contact region formed between finishing belt and workpiece surface.
- the material removal process can be carried out at least twice, for example in order to achieve a high material removal with a first removal process and with a second removal process a particularly high surface quality.
- different production aids and / or other auxiliaries can be used for successive material removal operations, for example oil for a first material removal process and emulsion for a second material removal process.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Claims (11)
- Procédé d'usinage de la surface d'une pièce, dans lequel la pièce est soumise à une opération de finition par enlèvement de matière au moyen d'une bande de finition par l'intermédiaire de laquelle l'essentiel de la matière enlevée est évacué, caractérisé en ce que selon le principe de lubrification minimale, le processus d'enlèvement de matière met en oeuvre des quantités minimales d'un agent auxiliaire de fabrication réfrigérant et/ou lubrifiant.
- Procédé selon la revendication 1, caractérisé en ce que l'agent auxiliaire de fabrication utilisé est un mélange air-huile.
- Procédé selon la revendication 2, caractérisé en ce que des agents auxiliaires sont ajoutés au mélange air-huile.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la pièce est entraînée en rotation.
- Procédé selon la revendication 4, caractérisé en ce que la pièce à usiner est entraînée à une vitesse de 50 à 150 tours par minute.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la pièce à usiner et/ou le moyen de finition sont entraînés selon un mouvement relatif oscillatoire.
- Procédé selon la revendication 6, caractérisé en ce que la fréquence d'oscillation est réglée à une valeur comprise entre 50 et 400, notamment entre 100 et 200 par minute.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'agent auxiliaire de fabrication et/ou d'autres agents auxiliaires sont appliqués sur le moyen de finition avant le processus d'enlèvement de matière.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'agent auxiliaire de fabrication et/ou d'autres agents auxiliaires sont appliqués sur la surface de la pièce à usiner avant le processus d'enlèvement de matière.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'agent auxiliaire de fabrication et/ou d'autres agents auxiliaires sont appliqués par l'intermédiaire d'un rouleau de renvoi imprégné et/ou d'un bain et/ou par pulvérisation.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'agent auxiliaire de fabrication et/ou d'autres agents auxiliaires sont introduits dans une zone de contact formée entre le moyen de finition et la surface de la pièce à usiner.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10346254A DE10346254A1 (de) | 2003-09-25 | 2003-09-25 | Verfahren zur Bearbeitung von Werkstückoberflächen |
| DE10346254 | 2003-09-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1518644A1 EP1518644A1 (fr) | 2005-03-30 |
| EP1518644B1 true EP1518644B1 (fr) | 2006-11-29 |
Family
ID=34178040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04400051A Revoked EP1518644B1 (fr) | 2003-09-25 | 2004-09-20 | Procédé d'usinage de la surface d'une pièce |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1518644B1 (fr) |
| AT (1) | ATE346721T1 (fr) |
| DE (2) | DE10346254A1 (fr) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4318769A1 (de) * | 1992-06-16 | 1993-12-23 | Volkswagen Ag | Verfahren zum Kühlen der Bearbeitungsstelle bei der spanabhebenden Bearbeitung |
| US5371973A (en) * | 1992-09-30 | 1994-12-13 | Western Atlas Inc. | Grinding machine utilizing multiple, parallel, abrasive belts simultaneously grinding surfaces on a workpiece |
| DE4309134C2 (de) * | 1993-03-22 | 1999-03-04 | Wilfried Wahl | Verfahren zur Schmierung und Kühlung von Schneiden und/oder Werkstücken bei zerspanenden Arbeitsprozessen |
| US5586926A (en) * | 1994-09-06 | 1996-12-24 | Minnesota Mining And Manufacturing Company | Method for texturing a metallic thin film |
| US5695391A (en) * | 1995-12-28 | 1997-12-09 | Supfina Grieshaber Gmbh & Co. | Super finishing machine |
| US5664991A (en) * | 1996-01-11 | 1997-09-09 | Barton, Ii; Kenneth A. | Microfinishing and roller burnishing machine |
| DE19607778C2 (de) * | 1996-03-01 | 2001-10-11 | Nagel Masch Werkzeug | Vorrichtung zur Finish-Bearbeitung, insbesondere von Kurbel- oder Nockenwellen |
| US6312319B1 (en) * | 1997-04-04 | 2001-11-06 | Timothy J. Donohue | Polishing media magazine for improved polishing |
| DE19749940C5 (de) * | 1997-11-11 | 2010-05-20 | Boehringer Werkzeugmaschinen Gmbh | Verfahren zur verwendungsfähigen Fertigbearbeitung von Kurbelwellen |
| DE19800885A1 (de) * | 1998-01-13 | 1999-07-15 | Thielenhaus Ernst Gmbh & Co Kg | Vorrichtung zum Finishen von Umfangsflächen an rotierenden Werkstücken, insbesondere zum Finishen von Kurvenscheiben und Nocken einer Nockenwelle |
| US6220946B1 (en) * | 1998-02-13 | 2001-04-24 | Philip D. Arnold | Active polishing of rotatable article surfaces |
| JP3244072B2 (ja) * | 1998-09-09 | 2002-01-07 | 豊田工機株式会社 | 研削加工における冷却方法 |
| US20020072296A1 (en) * | 2000-11-29 | 2002-06-13 | Muilenburg Michael J. | Abrasive article having a window system for polishing wafers, and methods |
-
2003
- 2003-09-25 DE DE10346254A patent/DE10346254A1/de not_active Ceased
-
2004
- 2004-09-20 EP EP04400051A patent/EP1518644B1/fr not_active Revoked
- 2004-09-20 AT AT04400051T patent/ATE346721T1/de not_active IP Right Cessation
- 2004-09-20 DE DE502004002154T patent/DE502004002154D1/de not_active Revoked
Also Published As
| Publication number | Publication date |
|---|---|
| EP1518644A1 (fr) | 2005-03-30 |
| DE502004002154D1 (de) | 2007-01-11 |
| DE10346254A1 (de) | 2005-05-12 |
| ATE346721T1 (de) | 2006-12-15 |
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