EP1507048A1 - Method for tensioning a composite material - Google Patents
Method for tensioning a composite material Download PDFInfo
- Publication number
- EP1507048A1 EP1507048A1 EP03018427A EP03018427A EP1507048A1 EP 1507048 A1 EP1507048 A1 EP 1507048A1 EP 03018427 A EP03018427 A EP 03018427A EP 03018427 A EP03018427 A EP 03018427A EP 1507048 A1 EP1507048 A1 EP 1507048A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite material
- clamping
- tensioning
- force introduction
- introduction element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/085—Tensile members made of fiber reinforced plastics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/12—Anchoring devices
- E04C5/127—The tensile members being made of fiber reinforced plastics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
- E04G2023/0251—Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements
- E04G2023/0255—Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements whereby the fiber reinforced plastic elements are stressed
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
- E04G2023/0251—Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements
- E04G2023/0255—Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements whereby the fiber reinforced plastic elements are stressed
- E04G2023/0259—Devices specifically adapted to stress the fiber reinforced plastic elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0218—Increasing or restoring the load-bearing capacity of building construction elements
- E04G2023/0251—Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements
- E04G2023/0262—Devices specifically adapted for anchoring the fiber reinforced plastic elements, e.g. to avoid peeling off
Definitions
- the invention is based on a method for clamping a composite material, which is anchored to a support structure.
- the advantages of the invention include that no additional temporary Anchoring is needed because the forces already during the clamping process into the permanent anchorage, i. a Schubdorn be initiated. Further, there is no force transfer from a temporary to a permanent one Anchoring instead of the state of the art. Likewise, no tension elements, In particular threaded rods, used and thus can reduce the risk of Corrosion, in particular of stress corrosion cracking, excluded from de-icing become. The clamping process is simplified, and so is a much more economical Method provided.
- Another advantage is that the composite material in the area of the clamping anchorage is no longer deflected, but after clamping the composite material the force introduction element in the end position behind the thrust pin lowered and hooked in the thrust mandrel.
- FIGS. 1, 1a and 1b a tensioning method according to the invention is shown during the tensioning process.
- a support structure 3 is a permanent Anchoring, here a thrust pin 4, arranged.
- a temporarily inserted clamping device 6 for the clamping process arranged.
- the thrust mandrel 4, which in a borehole in the support structure. 3 is fixed, is preferably made of metal or plastic and is e.g. as a bolt or a thick-walled pipe is designed and is in the support structure 3, for. thick-walled tube designed and is in the support structure 3, for. screwed, embedded in concrete or glued.
- the tensioning device 6 comprises a clamp 11 molded holding device, a clamping press 9 and a plate 10 as formed Fastening device.
- the tensioning device 6 is by means of the clamp 11 held on the thrust pin 4.
- the force introduction element 1 comprises a transverse cross member 2 and a holder 13 comprising either at least one pressure plate, preferably two pressure plates or a clamping wedge or another Method for holding a composite material 5.
- the transverse cross member 2 is arranged at any point of the force introduction element 1, which cooperates via the holder 13 with the band-shaped composite material 5.
- the transverse cross member 2 and the plate 10 and the clamp 11 of the clamping device 6 are preferably made of metal with the required for the clamping operation Strength and dimension.
- the clamping press 9 of the tensioning device 6 presses to tension the composite material 5 in the pulling direction 8 on the plate 10, the temporary for the clamping operation with the force introduction element 1, preferably with the cross-traverse 2, is connected.
- the composite material 5 is tensioned, with the other end of the composite material also attached to the support structure or otherwise held is.
- the composite material 5 may be configured in the form of a lamella, the made of fibers and a synthetic resin.
- the fibers can be in one direction i.e. be formed unidirectionally or additionally fibers in other directions, in particular an angle plus 45 ° and minus 45 ° to the unidirectional main fiber direction be constructed.
- the fibers may preferably be aramid, carbon, Glass etc., which are embedded in a synthetic resin.
- the resin is either a duromer, such as e.g. Epoxy, acrylates or a thermoplastic material, such as. Polyamide, epoxy, acrylates or combinations thereof.
- the surface of the composite 5 must be specially embossed, e.g. by grinding roughened or pretreated with an adhesive or with a pretreatment system treated.
- the device is performed after the Tensioning of the composite material 5, a lowering and hooking the Anchoring behind the shear pin 4 shown.
- the force introduction element 1, comprising the cross-beam 2 is by means of the press 12 in the direction of the support structure 3 pressed behind the thrust mandrel 4, wherein the head of the thrust mandrel 4 the Lowering of the composite material 5 through a recess in the support structure. 3 is possible.
- the fitting part 7 can consist of several pieces and fits as accurately as possible in the space between the thrust pin 4 and the circular, kallotenförmig transverse crossbar 2.
- the circular cross-Traverse 2 prevents tilting of the composite 5. Such tilting could lead to failure lead by cracking of the composite material 5.
- the invention is not limited to the one shown and described Embodiment limited.
- the force introduction element can be executed arbitrarily.
Abstract
Description
Die Erfindung geht aus von einem Verfahren zum Spannen eines Verbundwerkstoffes, welcher an einer Tragstruktur verankert wird.The invention is based on a method for clamping a composite material, which is anchored to a support structure.
Zum nachträglichen Verstärken von Tragstrukturen werden seit einigen Jahren nebst Stahllamellen auch Lamellen aus Verbundwerkstoffen eingesetzt. Diese Verbundwerkstoffe werden entweder schlaff ohne Längsspannung oder über Endverankerungen vorgespannt mit der Tragstruktur verklebt. Derartige Endverankerungen sind bekannt und verschiedene Befestigungsmethoden zur Kraftübertragung von einem Krafteinleitungselement zum Verbundwerkstoff sind bereits im Markt eingeführt. Die heutigen Spannverfahren erfolgen dadurch, dass bei der permanenten Verankerung die Krafteinleitung über Zugelemente, insbesondere Gewindestangen, aufgenommen wird. Es hat sich gezeigt, dass die Zugelemente bezüglich Korrosions-, insbesondere Spannungsrisskorrosion unter Tausalzeinwirkung problematisch sein können. For the subsequent reinforcing of supporting structures are for some In addition to steel lamellas, laminates made of composite materials have also been used for years. These composites are either limp without longitudinal tension or Bonded via end anchors glued to the support structure. Such end anchors are known and various attachment methods for power transmission from a force introduction element to the composite material are already introduced in the market. Today's tensioning method is done by that at the permanent anchoring the introduction of force via tension elements, in particular Threaded rods, is added. It has been shown that the tension elements with regard to corrosion, in particular stress corrosion cracking with salt decomposition can be problematic.
Es ist daher Aufgabe der vorliegenden Erfindung, die Nachteile des bestehenden Standes der Technik zu überwinden und ein Spannverfahren ohne eine temporäre Verankerung und ohne Zugelemente zu realisieren.It is therefore an object of the present invention, the disadvantages of the existing Prior art overcome and a tensioning without a temporary anchoring and without pulling elements to realize.
Diese Aufgabe wird mit Hilfe eines erfindungsgemässen Spannverfahrens
gemäss Anspruch 1 gelöst.This object is achieved by means of a tensioning method according to the invention
solved according to
Dabei wird mit einer Spannvorrichtung, die an einer permanenten Verankerung temporär fixiert ist, ein bandförmiger Verbundwerkstoff gespannt, und in einem zweiten Schritt nach dem Spannvorgang wird der Verbundwerkstoff mittels eines Krafteinleitungselementes an der permanenten Verankerung befestigt und die Spannvorrichtung danach entfernt.This is done with a tensioning device attached to a permanent anchorage is temporarily fixed, a band-shaped composite material stretched, and in one second step after the clamping process, the composite material is a force introduction element attached to the permanent anchorage and then remove the tensioning device.
Die Vorteile der Erfindung sind unter anderem, dass keine zusätzliche temporäre Verankerung benötigt wird, da die Kräfte bereits während dem Spannprozess in die permanente Verankerung, d.h. einen Schubdorn eingeleitet werden. Weiter findet keine Kraftumlagerung von einer temporären auf eine permanente Verankerung statt wie beim Stand der Technik. Ebenfalls werden keine Zugelemente, insbesondere Gewindestangen, verwendet und somit kann die Gefahr von Korrosion, insbesondere von Spannungsrisskorrosion, unter Tausalzwirkung ausgeschlossen werden. Der Spannvorgang ist vereinfacht, und so wird ein viel wirtschaftlicheres Verfahren bereitgestellt.The advantages of the invention include that no additional temporary Anchoring is needed because the forces already during the clamping process into the permanent anchorage, i. a Schubdorn be initiated. Further, there is no force transfer from a temporary to a permanent one Anchoring instead of the state of the art. Likewise, no tension elements, In particular threaded rods, used and thus can reduce the risk of Corrosion, in particular of stress corrosion cracking, excluded from de-icing become. The clamping process is simplified, and so is a much more economical Method provided.
Ein weiterer Vorteil ist, dass der Verbundwerkstoff im Bereich der Spannverankerung nicht mehr umgelenkt wird, sondern nach dem Spannen des Verbundwerkstoffs das Krafteinleitungselement in die Endlage hinter dem Schubdorn abgesenkt und im Schubdorn eingehängt wird.Another advantage is that the composite material in the area of the clamping anchorage is no longer deflected, but after clamping the composite material the force introduction element in the end position behind the thrust pin lowered and hooked in the thrust mandrel.
Weitere vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen. Further advantageous embodiments of the invention will become apparent from the Dependent claims.
Im folgenden werden anhand der Zeichnungen Ausführungsbeispiele der Erfindung näher erläutert. Gleiche Elemente sind in den verschiedenen Figuren mit den gleichen Bezugszeichen versehen.In the following, with reference to the drawings, embodiments of Invention explained in more detail. Same elements are in the different figures provided with the same reference numerals.
Es zeigen:
- Fig. 1
- Schematische Seitenansicht während des Spannvorgangs eines Verbundwerkstoffs mit einer Spannvorrichtung an einem Schubdorn;
- Fig. 1a
- Schematische Draufsicht des Spannvorgangs mit der Spannvorrichtung nach Fig. 1;
- Fig. 1b
- Schematische Draufsicht des Spannvorgangs mit der Spannvorrichtung
nach Fig. 1, dargestellt ohne
Platte 10 zu besseren Sichtbarkeit der Quer-Traverse; - Fig. 2
- Schematische Seitenansicht nach dem Spannvorgang des Verbundwerkstoffs mit Spannvorrichtung;
- Fig. 2a
- Schematische Seitenansicht nach dem Spannvorgang, dem Absenken und Einhängen des Verbundwerkstoffs in den Schubdorn;
- Fig. 2b
- Schematische Draufsicht nach dem Spannvorgang, dem Absenken und Einhängen des Verbundwerkstoffs in den Schubdorn entsprechend Fig. 2a.
- Fig. 1
- Schematic side view during the clamping process of a composite material with a clamping device on a thrust pin;
- Fig. 1a
- Schematic plan view of the clamping operation with the clamping device of FIG. 1;
- Fig. 1b
- Schematic plan view of the clamping operation with the clamping device of Figure 1, shown without
plate 10 to better visibility of the cross-Traverse. - Fig. 2
- Schematic side view after the clamping process of the composite material with clamping device;
- Fig. 2a
- Schematic side view after the clamping process, the lowering and hanging of the composite material in the thrust pin;
- Fig. 2b
- Schematic plan view after the clamping process, the lowering and hanging of the composite material in the thrust mandrel according to Fig. 2a.
In den Figuren 1, 1a und 1b wird ein erfindungsgemässes Spannverfahren
während des Spannvorgangs dargestellt. In einer Tragstruktur 3 ist eine permanente
Verankerung, hier ein Schubdorn 4, angeordnet. Am Kopf des Schubdorns
4 ist für den Spannprozess eine temporär eingesetzte Spannvorrichtung 6
angeordnet. Der Schubdorn 4, der in einem Bohrloch in der Tragstruktur 3
befestigt ist, ist vorzugsweise aus Metall oder Kunststoff und ist z.B. als ein Bolzen
oder ein dickwandiges Rohr ausgestaltet und wird in die Tragstruktur 3 z.B.
dickwandiges Rohr ausgestaltet und wird in die Tragstruktur 3 z.B. eingeschraubt,
einbetoniert oder verklebt. Die Spannvorrichtung 6 umfasst eine als Klammer 11
ausgeformte Haltevorrichtung, eine Spannpresse 9 und eine als Platte 10 ausgeformte
Befestigungsvorrichtung. Die Spannvorrichtung 6 ist mittels der Klammer
11 am Schubdorn 4 gehalten. Das Krafteinleitungselement 1 umfasst eine Quer-Traverse
2 und eine Halterung 13 umfassend entweder mindestens eine Anpressplatte,
vorzugsweise zwei Anpressplatten oder ein Klemmkeil oder ein anderes
Verfahren zur Halterung eines Verbundwerkstoffs 5. Die Quer-Traverse 2 ist
an einer beliebigen Stelle des Krafteinleitungselements 1 angeordnet, welches
über die Halterung 13 mit dem bandförmigen Verbundwerkstoff 5 zusammenwirkt.
Die Quer-Traverse 2 und die Platte 10 sowie die Klammer 11 der Spannvorrichtung
6 sind vorzugsweise aus Metall mit der für den Spannvorgang geforderten
Festigkeit und Dimension.In FIGS. 1, 1a and 1b, a tensioning method according to the invention is shown
during the tensioning process. In a
Die Spannpresse 9 der Spannvorrichtung 6 drückt zum Spannen des Verbundwerkstoffes
5 in Zugrichtung 8 auf die Platte 10, die temporär für den Spannvorgang
mit dem Krafteinleitungselement 1, vorzugsweise mit der Quer-Traverse
2, verbunden ist. Durch den Spannvorgang mittels der hydraulischen Spannpresse
9 wird der Verbundwerkstoff 5 gespannt, wobei das andere Ende des Verbundwerkstoffes
ebenfalls an der Tragstruktur befestigt oder sonst wie gehalten
ist.The clamping
Der Verbundwerkstoff 5 kann in Form einer Lamelle ausgestaltet sein, die
aus Fasern und einem Kunstharz besteht. Die Fasern können in einer Richtung
d.h. unidirektional ausgebildet sein oder zusätzlich Fasern in anderen Richtung,
insbesondere eines Winkels plus 45° und minus 45° zur unidirektionalen Hauptfaserichtung
aufgebaut sein. Die Fasern können vorzugsweise Aramid, Carbon,
Glas etc. sein, die in einem Kunstharz eingebettet sind. Das Kunstharz ist entweder
ein Duromer, wie z.B. Epoxy, Acrylate oder ein thermoplastisches Material,
wie z.B. Polyamid, Epoxy, Acrylate oder Kombinationen davon. Für die Erreichung
einer optimalen Haftung zur Anpressplatte des Krafteinleitungselementes 1 kann
die Oberfläche des Verbundwerkstoffs 5 speziell geprägt sein, z.B. mittels Schleifen
aufgeraut oder mit einem Klebstoff vorbehandelt oder mit einem Vorbehandlungssystem
behandelt. The
In den Figuren 2, 2a und 2b ist die Vorrichtung nach dem durchgeführten
Spannvorgang des Verbundwerkstoffs 5, einem Absenken und Einhängen der
Verankerung hinter dem Schubdorn 4 dargestellt. Das Krafteinleitungselement 1,
umfassend die Quer-Traverse 2, wird mittels der Presse 12 in Richtung der Tragstruktur
3 hinter den Schubdorn 4 gedrückt, wobei am Kopf des Schubdorns 4 das
Absenken des Verbundwerkstoffes 5 durch eine Aussparung in der Tragstruktur 3
möglich ist. Vorzugsweise wird mindestens ein Passteil 7, eine Schiftung, zwischen
den Schubdorn 4 und die Quer-Traverse 2 geschoben. Das Passteil 7 kann
aus mehreren Stücken bestehen und passt möglichst genau in den Raum zwischen
dem Schubdorn 4 und der kreisförmig, kallotenförmig ausgebildeten Quer-Traverse
2. Die kreisförmig ausgebildete Quer-Traverse 2 verhindert ein Verkanten
des Verbundwerkstoffs 5. Ein solches Verkanten könnte zu einem Versagen
durch Rissbildung des Verbundwerkstoffs 5 führen.In Figures 2, 2a and 2b, the device is performed after the
Tensioning of the
Selbstverständlich ist die Erfindung nicht auf die gezeigte und beschriebene Ausführungsform beschränkt. Insbesondere das Krafteinleitungselement kann beliebig ausgeführt sein. Of course, the invention is not limited to the one shown and described Embodiment limited. In particular, the force introduction element can be executed arbitrarily.
- 11
- KrafteinleitungselementForce application element
- 22
- Quer-Traverse / KalotteCross-beam / dome
- 33
- Tragstruktursupporting structure
- 44
- permanente Verankerungpermanent anchorage
- 55
- VerbundwerkstoffComposite material
- 66
- Spannvorrichtungjig
- 77
- Passteilfitting part
- 88th
- Zugrichtungtensile direction
- 99
- Spannpressespan Press
- 1010
- Befestigungsvorrichtungfastening device
- 1111
- Haltevorrichtungholder
- 1212
- PressePress
- 1313
- Halterungbracket
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03018427A EP1507048A1 (en) | 2003-08-14 | 2003-08-14 | Method for tensioning a composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03018427A EP1507048A1 (en) | 2003-08-14 | 2003-08-14 | Method for tensioning a composite material |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1507048A1 true EP1507048A1 (en) | 2005-02-16 |
Family
ID=33560798
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03018427A Withdrawn EP1507048A1 (en) | 2003-08-14 | 2003-08-14 | Method for tensioning a composite material |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP1507048A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2088259A1 (en) * | 2008-02-08 | 2009-08-12 | S&P Clever Reinforcement Company AG | Method and device for pre-tensioning reinforcement elements on structures |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19753318A1 (en) * | 1997-12-02 | 1999-06-10 | Sika Ag | Reinforcing element for load-bearing or load-transmitting components and method for fastening it to a component surface |
GB2334743A (en) * | 1998-08-07 | 1999-09-01 | Mouchel Consulting Limited | System for prestressing structures |
DE19849605A1 (en) * | 1998-10-28 | 2000-05-04 | Goehler Andrae Und Partner Ber | Tensioning device for a band-shaped tension member |
US6464811B1 (en) * | 1998-02-26 | 2002-10-15 | Eidgenössiche Materialprüfungs-und Forschungsanstalt EMPA | Method and device for applying pretensed tension-proof reinforcing strips to a construction |
BE1013910A3 (en) * | 2001-01-10 | 2002-12-03 | Immo Emergo Nv | Pretensioned strengthening member for bridge span, is attached to underside of span to overcome sagging |
-
2003
- 2003-08-14 EP EP03018427A patent/EP1507048A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19753318A1 (en) * | 1997-12-02 | 1999-06-10 | Sika Ag | Reinforcing element for load-bearing or load-transmitting components and method for fastening it to a component surface |
US6464811B1 (en) * | 1998-02-26 | 2002-10-15 | Eidgenössiche Materialprüfungs-und Forschungsanstalt EMPA | Method and device for applying pretensed tension-proof reinforcing strips to a construction |
GB2334743A (en) * | 1998-08-07 | 1999-09-01 | Mouchel Consulting Limited | System for prestressing structures |
DE19849605A1 (en) * | 1998-10-28 | 2000-05-04 | Goehler Andrae Und Partner Ber | Tensioning device for a band-shaped tension member |
BE1013910A3 (en) * | 2001-01-10 | 2002-12-03 | Immo Emergo Nv | Pretensioned strengthening member for bridge span, is attached to underside of span to overcome sagging |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2088259A1 (en) * | 2008-02-08 | 2009-08-12 | S&P Clever Reinforcement Company AG | Method and device for pre-tensioning reinforcement elements on structures |
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