EP1502656B1 - Method and paint supply system for an electrostatic coating station and coupling system therefore - Google Patents

Method and paint supply system for an electrostatic coating station and coupling system therefore Download PDF

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Publication number
EP1502656B1
EP1502656B1 EP04017646A EP04017646A EP1502656B1 EP 1502656 B1 EP1502656 B1 EP 1502656B1 EP 04017646 A EP04017646 A EP 04017646A EP 04017646 A EP04017646 A EP 04017646A EP 1502656 B1 EP1502656 B1 EP 1502656B1
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EP
European Patent Office
Prior art keywords
valve
paint
coupling
receptacle
paint supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04017646A
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German (de)
French (fr)
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EP1502656A2 (en
EP1502656A3 (en
Inventor
Stefano Giuliano
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Duerr Systems AG
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Duerr Systems AG
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Publication date
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Priority to SI200431549T priority Critical patent/SI1502656T1/en
Priority to PL04017646T priority patent/PL1502656T3/en
Publication of EP1502656A2 publication Critical patent/EP1502656A2/en
Publication of EP1502656A3 publication Critical patent/EP1502656A3/en
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Publication of EP1502656B1 publication Critical patent/EP1502656B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0441Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber
    • B05B7/0458Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber the gas and liquid flows being perpendicular just upstream the mixing chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • B05B12/149Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet characterised by colour change manifolds or valves therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/26Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device
    • B05B7/262Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device a liquid and a gas being brought together before entering the discharge device

Definitions

  • the invention relates to a method for ink supply of an electrostatic coating device with coating material of alternating color according to the preamble of claim 1 and in particular according to EP 1 369 183 A2 ( DE 102 23 498 ). Furthermore, the invention relates to a suitable electrical isolation unit and a coupling device for this purpose.
  • the paint reservoirs are hereby docked in A / B operation on the one hand to the atomizer leading piggable connecting lines and on the other hand to the output channels of conventional color change valve assemblies (color changer) of the supply system.
  • This mechanical electrical isolation has the advantage of maximum safety because of the reliable adjustment of the required insulation distances by air gaps. Compared to the potential isolation by means of damaged line sections ( EP 1 270 083 . EP 1 314 483 ) It also has the advantage that the coating material does not have to be reprinted during a color change or refilling process.
  • a color change system for a coating system of the type considered here is known, which instead of the hitherto common color change valve blocks (see, eg EP 0 979 964 and DE 198 46 073 ) consists of an arrangement of ink supply valves to which a connected to the atomizer valve is directly coupled.
  • the ink supply valves and the atomizer-side valve are displaceable relative to each other linearly or in a circular motion.
  • the media couplings formed by the valves can be shut off on one or both sides and can be piggable, especially when designed as a ball valve.
  • the invention has for its object to provide a method or a potential separation unit and a coupling device for this, with little effort and especially within the coating machine space-saving supply line arrangement enable a secure electrical isolation between the coating device and its grounded ink supply device. This should be achieved with minimal ink and detergent losses, especially during a color change.
  • the invention is based on the finding that in meaningful combination of in the EP 1 369 183 proposed paint supply system with the from EP 1 245 295 known color change system to take advantage of their respective advantages and achieve significant additional benefits.
  • the present invention solves the potential separation problem in a simple manner without losses of coating material and detergent caused by the potential separation.
  • the system described here is characterized not only by low investment costs, but also by good maintenance properties. It is particularly advantageous that maintenance and repair of components hardly lead to interruptions of the coating operation when a large part of the application components not in the spray booth but easily accessible in an easily exchangeable isolation module outside the cab.
  • a potential isolation module can be accommodated expediently in a housing which is highly voltage-insulated, preferably readily accessible outside the painting booth and possibly ventilated in a manner known per se in an explosion-proof manner.
  • the module contains at least one, but preferably as an A / B system, two paint reservoirs connected to associated metering systems.
  • piston dispensers installed outside the booth may be provided, or the paint reservoirs themselves may be designed as piston dispensers, but in many cases conventional gear or other metering pumps are preferred, which, especially when installed close to or in the atomizer, have the advantage of high metering accuracy and short dispensing response times to have.
  • the module contains at least one paint supply system serving as a media coupling, which may be grounded.
  • these color supply valves can be arranged in one or two-dimensional groups, for coupling the ink reservoir these and / or the valve groups parallel to the plane of the valve assembly and slidably on reaching the Ankuppelposition for docking to each other can be moved.
  • the potential separation module may include means for potential separation for a diluting or flushing medium as well as for an associated return line, for example with their own valves can be coupled to associated valves or only with movable coupling parts.
  • the potential isolation module may further include a high voltage generator and / or other components that may be needed, such as optoelectronic transducers for speed measurement, interrogation of the main needle position in the atomizer, and other sensors.
  • a full color change system includes, in addition to the potential isolation module described above, at least one or preferably two high voltage isolated battered hoses for the coating material, and preferably one high voltage isolated dilution and recycle tubing for A / B operation. These four hoses make the connection from the potential separation module to the atomizer as a hose package.
  • the pig target stations are preferably located close to or in the atomizer.
  • a Zerstäuber hiervoriques for in a conventional manner changeable atomizer are.
  • the according to another aspect of the invention not only, but in particular suitable for the described electrical isolation system coupling device has the particular advantage that it is possible with their pig body scrap paint residues in the clutch leak-free and completely without residues of the coupling channels.
  • This in Fig. 1 shown color supply system includes a potential separation unit 1, to which a piggable conduit assembly 2 is connected to the ink supply of an atomizer 3, which can be mounted as a coating device, for example, on the wrist of a painting robot (not shown).
  • the potential separation unit 1 consists essentially of a paint supply unit 10, a container unit 12 and a color removal unit 14.
  • the paint supply unit 10 has two groups of color supply valves 10A and 10B.
  • the individual ink supply valves can be connected, for example, to a respective ring line for one of the selectable colors of the coating material, wherein the valve units 10A and 10B can be supplied with the same colors.
  • the tank unit 12 includes two paint tanks 12A and 12B each provided with a port valve 13 for docking the tank 12A to each of the corresponding ink supply valves 10A and the tank 12B to each of the paint supply valves 10B.
  • the containers 12A and 12B can dock with their connection valve 13 to a respective color removal valve 14 provided in the ink extraction valve 14A and 14B, which are connected within the unit 14 each with a pig station 15A and 15B.
  • a respective color removal valve 14 provided in the ink extraction valve 14A and 14B, which are connected within the unit 14 each with a pig station 15A and 15B.
  • From each of these pig stations leads one of the two pipe line 2 forming pig pipes 2A and 2B of the Potential separation unit 1, which may be arranged as a module outside a paint booth, into the cabin and, for example, by the robot arm to each one preferably located in the atomizer 3 pig target station 30A and 30B.
  • containers 12A and 12B may be reciprocated between valves 10A or 10B and 14A or 14B between stationary units 10 and 14, but embodiments are contemplated wherein the paint supply unit 10 may instead be docked and / or docked. or the color removal unit 14 and / or their clutch valves are moved. If the high voltage of the atomizer 3 is switched off when docking the container to the ink supply valves, a permanent connection between the containers 12A, 12B and the pig stations 15A, 15B is conceivable. For coupling the ink containers to the paint supply valves of the unit 10 and possibly other valves, only a relative movement between the containers and the valves is necessary per se.
  • valves 10A and 10B may each be arranged in a straight row or even in a matrix of several parallel straight rows or instead on one or more arcs and from the containers 12A and 12B, respectively, with corresponding one or two dimensional linear movements and / or be approached on circular paths.
  • the containers are initially moved parallel to the plane of the valve arrangement by drive devices (not shown) controlled automatically by a stored program of the coating installation. After reaching the respective desired color valve, the containers are then coupled to this by the movement perpendicular to the plane of the valve assembly and disconnected again after filling. Suitable servo drives are available for the movements of the containers and the couplings.
  • the containers may be coupled to and disconnected from the paint extraction valves 14A and 14B.
  • the entire ink supply unit 10 may be firmly earthed, whereby the ink containers are placed when connecting to ground potential. Since the containers 12A and 12B are separated from the paint extraction valves 14A and 14B by sufficiently large air gaps when coupled to the valves 10A and 10B, respectively, the required electrical isolation of the unit 10 from the high voltage potential connected to the valves 14A, 14B Atomizer 3 taken care of. When the containers 12A and 12B are again disconnected and removed from the valves 10A and 10B after filling and then coupled to the paint extraction valves 14A and 14B, respectively, to supply the atomizer 3 and consequently to the high voltage potential of the atomizer, the necessary electrical isolation occurs Air gap between the containers 12A, 12B and the ink supply unit 10.
  • a / B operation allows a continuous supply of the atomizer.
  • a / B / C operation could also be realized by a third system of ink supply valves, container and ink extraction valve.
  • the potential separation unit 1 can also (not shown) means for potential separation for a flushing medium (usually thinner of the coating material) as well as for recycling to dispose of the flushing medium.
  • a flushing medium usually thinner of the coating material
  • two further containers may be provided for this purpose, which, like the ink containers 12A and 12B, may be coupled on the one hand to corresponding valves of the paint supply unit 10 and on the other hand to the ink extraction unit 14. If the high voltage is switched off in the rinsing and recycling processes, which is possible in the series coating of workpieces such as vehicle bodies, in particular in the interval between two consecutive workpieces ("body gap"), in this case can also be dispensed with the electrical isolation.
  • the ink containers 12A and 12B may be, for example, as shown in FIG Fig. 2 is represented by a flushable cylinder 210 may be formed with a piston 211.
  • the piston 211 may be driven by a motor (not shown) for filling and emptying the container or, instead, may be moved by a pressure medium such as compressed air or possibly by a relaxing compression spring when filled by the pressure of the supplied medium and emptying.
  • the cylinder 210 is connected for filling and draining via a line 212 with an attached valve assembly 213 having a paint port F for coupling the container to one of the valves 10A, 10B, 14A or 14B, a connection V / PL for thinner and pulse air and a further connection RF for the feedback contains. These connections can consist of valves.
  • valves such as 10A and 14A in Fig. 1 illustrated, to which it can be coupled with its color port F.
  • the container With the connections V / PL and RF, the container can be docked to corresponding (not shown) coupling valves associated lines in the potential separation unit 1.
  • the ink containers 12A and 12B in a conventional manner ( DE 103 20 147 ) to operate as a metering cylinder for metering the atomizer 3 supplied coating material.
  • a conventional or other metering pump directly on or preferably in the atomizer 3 for metering the coating material.
  • ink containers 10A and 10B there are further possibilities for the realization of the ink containers 10A and 10B, such as the use of a molded hose spiral with a tube volume corresponding to the desired filling quantity.
  • Fig. 3 and 4 2 schematically shows two different embodiments of media couplings, not only, but in particular for the realization of the ink supply valves 10A and 10B, the connection valves 13 and the paint extraction valves 14A and 14B of the ink supply system Fig. 1 can be used and both have the advantage that they are virtually dead space and allow easy disconnection of the coupling parts, for example, without leakage of the possibly in operation passed under pressure paint or other medium. If no color change takes place, but, for example, the container 12A or 12B is only refilled with the same color, these couplings do not have to be purged, or at least not at every coupling operation, so that the otherwise occurring time and flushing losses are avoided.
  • the coupling device shown essentially consists of two separable and mergeable coupling parts 41 and 42.
  • the one coupling part 42 includes a first channel 43, which may be connected via a connecting channel 46, for example, to a ring line for the color in question when the coupling part 42 for the realization of one of the paint supply valves 10A, 10B in Fig. 1 serves.
  • the other coupling part 41 may be located in the considered case on the container 12A and includes a second channel 44 which is connected to a leading to the container 12A (and thus indirectly to the atomizer 3) leading channel 47.
  • the two channels 43 and 44 expediently consist of cylindrical chambers which are exactly aligned with one another in the case of merged coupling parts and are enclosed in the connecting plane of the coupling parts 41 and 42 as shown by a sealing ring 48.
  • a (not shown) centering device is present for the merger.
  • this can also be connected to a flushing channel 49 for thinner and possibly pulse air.
  • the channels 46, 47 and 49 are preferably provided with automatically controlled needle or other shut-off valves whose valve seat is disposed directly on the channels 43 and 44, respectively.
  • a peculiarity of in Fig. 3 represented dead space and flushable coupling according to the invention is that when merging coupling parts 41 and 42, a pig body 45 between the two channels 43 and 44 back and forth and here rests with its sealing edges or wiper lips close to the channel walls.
  • the pig body 45 moving in the manner of a piston, is fastened to a piston rod 50 driven by an automatically controlled motor (not shown) for this purpose.
  • a piston rod 50 driven by an automatically controlled motor (not shown) for this purpose.
  • it is as a chamber or Tandemmolch or double-lip piston in the EP 1 172 153 respectively.
  • EP 1 252 936 formed in the annular space 53 between the both end portions provided with sealing edges thinner, for example, is passed through a purge passage 54 which is provided with an associated valve.
  • the pig flushes its walls through the channels 43 and 44 as it moves.
  • a return channel 55 which can also be closed by a valve.
  • the piston rod 50 and its mechanical drive are preferably in the atomizer-side coupling part, here in the container unit 12, since in contrast to the ink supply unit 10 only a single pig with associated drive is required and not one pig per color.
  • a seal 51 is provided on the coupling part.
  • the paint valve is closed again and the pig 45 is driven by the piston rod 50 back into the other coupling part 41, wherein the interior of the coupling by the in the space 53 of the Molch located thinner and rinsed cleaned.
  • the channels 43 and 44 can be rinsed and dried from the channel 49 prior to separation of the coupling parts 41, 42 or after their later re-merging with thinner and pulse air, the pig body 45 can perform similar movements as when refueling.
  • two-stage operated dead space-free media coupling consists of two separable and centered merge coupling parts 61 and 62.
  • the coupling member 61 is also here, for example, on the container 12A, while the other coupling part 62 similar to the part 42 in Fig. 3 arranged in the ink supply unit 10 and connected via the connecting channel 63 to the relevant ring line.
  • a seal 64th is between the two coupling parts 61 and 62.
  • a hollow needle 70 along a central axis 66 of the clutch preferably slidably mounted (or possibly also fixed).
  • the interior of the hollow needle 70 is connected via a channel leading through the coupling part to the container 12A and by a coaxially arranged in the hollow needle, along the axis 66 displaceable valve needle 71 closed at the front end of the hollow needle 70 formed valve seat 72 when the coupling parts separately are.
  • the coupling part 62 is shown a coaxial with a coupling to the central axis 66 cylindrical channel 75, which initially conically narrows to the perpendicular or transverse to the axis 66 extending parting plane 68 of the coupling parts and then up to the parting plane 68 funnel-like again extended.
  • the funnel-like Extension 76 is based on the two coupling parts 61, 62 common parting plane 68 so deep that it receives over the parting plane projecting tip of the hollow needle 70 and forms a seat for the hollow needle tip.
  • a further seal 77 is provided, so that the interior of the hollow needle 70 is sealed to the channel 75 is connected.
  • a further valve needle 80 is coaxially arranged, the conical tip 81 rests with separate coupling to the adjacent to the extension 76 conical inner wall 82 of the channel 75 to close the channel to the outside.
  • the valve needle 80 is slidably mounted in the coupling part 62 and opens the channel 75 in the direction of the coupling part 61 when coating material from the connecting channel 63 is to flow into the hollow needle 70, the interior of which is opened for this purpose by coaxial displacement of the inner valve needle 71, while the hollow needle rests tightly in the extension 76 on the coupling part 62.
  • the coupling part 61 opens radially outside the hollow needle 70, but within the seal 64 provided with a further valve channel 85 for thinner and pulse air in the parting plane 68.
  • a further valve channel 85 for thinner and pulse air in the parting plane 68 For example, at a corresponding point on the radially opposite side of the hollow needle 70 opens a return channel 86th for the thinner.
  • the inner space of the coupling surrounding the hollow needle tip and, with the corresponding position of the hollow needle 70 and the valve needle 80 can thereby also be flushed and dried the interiors opened thereby.
  • the two coupling parts 61 and 62 are brought together for coupling the ink container 12A to one of the ink supply valves and sealed together by means of the seal 64.
  • the hollow needle 70 is operated in two stages, i. its tip is pressed against the inner wall of the extension 76 and opened by parallel displacement of the inner valve needle 71.
  • the valve needle 80 By displacement of the valve needle 80, the ink path is released from the connecting channel 63 into the interior of the hollow needle 70 and from there to the paint container.
  • the hollow needle 70 is moved back again, wherein a possibly remaining, due to the illustrated design but in any case very small color residue can remain in the coupling member 62.
  • an intermediate flushing of the coupling parts take place. In any case, the clutch is flushed in a color change in this way.
  • the invention is not limited to potential separation systems, but for example, suitable for non-electrostatic coating systems, for example with air atomizers.
  • the potential separation unit described is not limited to color change systems, but more generally advantageous wherever two lying at different potential parts of a material supply system to be connected and disconnected.

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Spray Control Apparatus (AREA)
  • Ink Jet (AREA)
  • Coating Apparatus (AREA)

Abstract

The method for the supply of colour to an electrostatic coating device (3) involves coating material flowing from a container (12A,12B) in a potential isolating unit (1) connected to a colour supply unit (10) lying on an earth potential to the coating device via a connecting line arrangement (2). The container is connected directly to the colour supply valve (10A,10B) of the colour in use. The container is movable back and forth by an automatic drive unit between the colour supply valves and a colour extraction valve (14A,14B) to which is connected the connecting line (2A,2B) leading to the coating device. Independent claims are also included for the following: (a) a unit for the supply of colour to an electrostatic coating device; and (b) a connecting device for the aforesaid colour supply unit.

Description

Die Erfindung betrifft ein Verfahren zur Farbversorgung einer elektrostatischen Beschichtungsvorrichtung mit Beschichtungsmaterial wechselnder Farbe gemäß dem Oberbegriff des Anspruchs 1 und insbesondere gemäß EP 1 369 183 A2 ( DE 102 23 498 ). Ferner betrifft die Erfindung eine hierfür geeignete Potenzialtrenneinheit und eine Kupplungseinrichtung hierfür.The invention relates to a method for ink supply of an electrostatic coating device with coating material of alternating color according to the preamble of claim 1 and in particular according to EP 1 369 183 A2 ( DE 102 23 498 ). Furthermore, the invention relates to a suitable electrical isolation unit and a coupling device for this purpose.

Insbesondere handelt es sich um die elektrostatische Serienbeschichtung von Werkstücken wie beispielsweise Fahrzeugkarossen mit Wasserlack häufig wechselnder Farbe oder anderem Beschichtungsmaterial ähnlich hoher elektrischer Leitfähigkeit, bei dem das Problem der Potenzialtrennung zwischen dem zur Direktaufladung des Materials auf Hochspannungspotenzial liegenden Sprühkopf des die Beschichtungsvorrichtung bildenden Zerstäubers und dem geerdeten Teil seines Versorgungssystems auftritt. In der EP 1 369 183 A2 wird zur Lösung dieses dort ausführlich beschriebenen Problems eine modulare Potenzialtrenneinheit vorgeschlagen, in der mindestens zwei Farbvorratsbehälter sowie je ein Behälter für ein Spülmittel bzw. für zu entsorgendes Material jeweils unter Bildung elektrischer Isolierstrecken zwischen Hochspannungs- und Erdpotenzialpositionen hin- und herbewegbar sind. Die Farbvorratsbehälter werden hierbei in A/B-Betrieb einerseits an zu dem Zerstäuber führende molchbare Verbindungsleitungen und andererseits an die Ausgangskanäle üblicher Farbwechselventilanordnungen (Farbwechsler) des Versorgungssystems angedockt. Diese mechanische Potenzialtrennung hat wegen der zuverlässigen Einstellung der erforderlichen Isolierabstände durch Luftstrecken den Vorteil größtmöglicher Sicherheit. Gegenüber der Potenzialtrennung durch gemolchte Leitungsstrecken ( EP 1 270 083 , EP 1 314 483 ) hat sie außerdem den Vorteil, dass bei einem Farbwechsel oder Nachfüllvorgang das Beschichtungsmaterial nicht neu angedrückt werden muss.In particular, it is the electrostatic serial coating of workpieces such as vehicle body with water paint frequently changing color or other coating material of similar high electrical conductivity, in which the problem of potential separation between the direct charging of the material to high voltage potential spray head of the coating device forming atomizer and grounded Part of his supply system occurs. In the EP 1 369 183 A2 In order to solve this problem described in detail there, a modular potential separation unit is proposed in which at least two paint reservoirs and one container each for a rinsing agent or for material to be disposed can be moved back and forth between high voltage and ground potential positions to form electrical insulating paths. The paint reservoirs are hereby docked in A / B operation on the one hand to the atomizer leading piggable connecting lines and on the other hand to the output channels of conventional color change valve assemblies (color changer) of the supply system. This mechanical electrical isolation has the advantage of maximum safety because of the reliable adjustment of the required insulation distances by air gaps. Compared to the potential isolation by means of damaged line sections ( EP 1 270 083 . EP 1 314 483 ) It also has the advantage that the coating material does not have to be reprinted during a color change or refilling process.

Aus der EP 1 245 295 ist ein Farbwechselsystem für eine Beschichtungsanlage der hier betrachteten Art bekannt, das anstelle der bisher allgemein üblichen Farbwechselventilblöcke (vgl. z.B. EP 0 979 964 und DE 198 46 073 ) aus einer Anordnung von Farbversorgungsventilen besteht, an die ein mit dem Zerstäuber verbundenes Ventil direkt ankuppelbar ist. Zur gegenseitigen Positionierung sind die Farbversorgungsventile und das zerstäuberseitige Ventil relativ zueinander linear oder in einer Kreisbewegung verschiebbar. Die durch die Ventile gebildeten Medienkupplungen können ein- oder beidseitig absperrbar und insbesondere bei Ausbildung als Kugelhahn molchbar sein. Die Realisierung eines Farbwechslers durch Andocken des zerstäuberseitigen Kupplungsteils an jeweils einer bestimmten Farbe zugeordnete Kupplungsventile des Farbversorgungssystems hat u.a. den Vorteil einer Verkürzung der allen Farben gemeinsamen Farbleitungsstrecke im Farbwechsler, deren Länge unabhängig von der Anzahl wählbarer Farben sein kann, und damit einer Reduzierung der Farb- und Spülmittelverluste im Farbwechsler. Das bekannte System hat aber den Nachteil, dass sich die in vielen Fällen erwünschte Befüllung des Systems mit einem vorbestimmten und beispielsweise für die Beschichtung eines Werkstücks oder Werkstückbereichs begrenzten Farbvolumen praktisch nur innerhalb der zu dem Zerstäuber führenden Schlauchleitung realisieren lässt, was nicht nur mit entsprechendem Steueraufwand verbunden ist, sondern auch ein entsprechend bemessenes Schlauchvolumen erfordert.From the EP 1 245 295 is a color change system for a coating system of the type considered here is known, which instead of the hitherto common color change valve blocks (see, eg EP 0 979 964 and DE 198 46 073 ) consists of an arrangement of ink supply valves to which a connected to the atomizer valve is directly coupled. For mutual positioning, the ink supply valves and the atomizer-side valve are displaceable relative to each other linearly or in a circular motion. The media couplings formed by the valves can be shut off on one or both sides and can be piggable, especially when designed as a ball valve. The realization of a color changer by docking of the atomizer-side coupling part to a respective color associated coupling valves of the paint supply system has inter alia the advantage of a shortening of all colors common color line in the color changer whose length can be independent of the number of selectable colors, and thus a reduction in color and detergent losses in the color changer. However, the known system has the disadvantage that in many cases desired filling of the system with a predetermined and limited, for example, for the coating of a workpiece or workpiece area ink volume can be realized only within the leading to the atomizer hose, which not only with appropriate tax expense is connected, but also requires a correspondingly sized tube volume.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren bzw. eine Potenzialtrenneinheit und eine Kupplungseinrichtung hierfür anzugeben, die mit geringem Aufwand und einer vor allem innerhalb der Beschichtungsmaschine platzsparenden Versorgungsleitungsanordnung eine sichere Potenzialtrennung zwischen der Beschichtungsvorrichtung und ihrer geerdeten Farbversorgungseinrichtung ermöglichen. Dies soll mit minimalen Farb- und Spülmittelverlusten insbesondere bei einem Farbwechsel erreicht werden.The invention has for its object to provide a method or a potential separation unit and a coupling device for this, with little effort and especially within the coating machine space-saving supply line arrangement enable a secure electrical isolation between the coating device and its grounded ink supply device. This should be achieved with minimal ink and detergent losses, especially during a color change.

Diese Aufgabe wird durch die Merkmale des Patentansprüche gelöst.This object is solved by the features of the claims.

Die Erfindung beruht auf der Erkenntnis, dass sich bei sinnvoller Kombination des in der EP 1 369 183 vorgeschlagenen Farbversorgungssystems mit dem aus der EP 1 245 295 bekannten Farbwechselsystem deren jeweilige Vorteile nutzen und wesentliche weitere Vorteile erreichen lassen.The invention is based on the finding that in meaningful combination of in the EP 1 369 183 proposed paint supply system with the from EP 1 245 295 known color change system to take advantage of their respective advantages and achieve significant additional benefits.

Einerseits gewährleistet die erfindungsgemäße mechanische Potenzialtrennung über Luftstrecken auf einfache Weise und mit maximaler Sicherheit die erforderliche Hochspannungsisolation von mit Direktaufladung des Beschichtungsmaterials arbeitenden Zerstäubern, wobei die gewünschte Befüllung des Systems mit beispielsweise entsprechend den zu beschichtenden Werkstücken bemessenen Lackmengen wie bei dem erwähnten vorgeschlagenen System in dem innerhalb der Potenzialtrenneinheit bewegbaren Farbvorratsbehälter realisiert werden kann. Auch ergibt sich ein ähnlich einfaches System mit einem vorzugsweise außerhalb der Lackierkabine zugänglich montierbaren Applikationsmodul als Potenzialtrenneinheit, die es ermöglicht, bei einem Farbwechsel hohe Farb- und Spülmittelverluste in zahlreichen zu den Zerstäubern führenden und entsprechend langen Farbleitungen zu vermeiden. Wenn nur ein Farbschlauch oder für den an sich bekannten und u.a. wegen kurzer Farbwechselzeiten und im Interesse eines kontinuierlichen Lackierbetriebs bevorzugten A/B-Betrieb nur zwei Farbschläuche durch beispielsweise einen Lackierroboter verlegt werden, vereinfacht dies die Hochspannungsisolierung, so dass die Roboterhandachse problemlos auf Erdpotenzial gelegt werden kann. Die genannten Farbschläuche können zweckmäßig gemolcht werden. Da das Schlauchvolumen nicht an zur Lackierung eines Werkstücks bemessene Materialmengen angepasst werden muss, können hochspannungsisolierte Schläuche und Molche mit kleinen Durchmessern installiert werden. Da keine 2-Molch-Technik zur Potenzialtrennung erforderlich ist, ergeben sich weniger aufwendige Molchstationen mit geringerem Totvolumen und entsprechend geringeren Farbwechselverlusten. Durch Vereinfachung der Schlauchführung im Roboter und durch Verlegung von sonst auf dem Roboterarm zu montierenden Bauteilen des Potenzialtrennsystems an eine Stelle außerhalb der Kabine und auch durch die Möglichkeit der Verwendung kleiner und leichter Zerstäuber wird die Bewegungsdynamik verbessert.On the one hand ensures the inventive mechanical separation of potential air gaps in a simple manner and with maximum certainty the required high voltage insulation of working with direct charging of the coating material atomizers, the desired filling of the system with, for example, according to the workpieces to be coated amounts of paint as in the mentioned proposed system in the inside the potential separation unit movable paint reservoir can be realized. Also results in a similar simple system with a preferably outside the paint booth mountable mountable application module as potential separation unit, which makes it possible to avoid high color and detergent losses in numerous leading to the atomizers and correspondingly long color lines in a color change. If only a paint hose or for the known and, inter alia, because of short color change times and in the interest of a continuous painting operation preferred A / B operation only two paint hoses For example, by laying a painting robot, this simplifies the high-voltage insulation, so that the robot's hand axis can be easily set to earth potential. The color hoses mentioned can be useful gemölcht. Since the tubing volume does not need to be adapted to the amount of material sized to coat a workpiece, high voltage insulated tubing and small diameter tubs can be installed. Since no 2-pig technology for potential separation is required, less complex pig stations with lower dead volume and correspondingly lower color change losses result. By simplifying the tube guidance in the robot and by relocating components of the potential separation system that are otherwise to be mounted on the robot arm to a position outside the cabin and also by using small and light atomizers, the dynamics of movement are improved.

Andererseits werden durch das System mit zum Farbwechsel bewegten Farbvorratsbehältern den Farben gemeinsame lange Verbindungskanäle im Farbwechsler vermieden und entsprechend geringe Farbwechselverluste an Beschichtungs- und Spülmedien ermöglicht. Ferner ist beim Nachfüllen des Farbvorratsbehälters weder eine Molchfahrt noch das Spülen von Schnittstellen erforderlich.On the other hand, by means of the system with color storage containers moved for color change, the colors of common long connecting channels in the color changer are avoided and correspondingly small color change losses of coating and rinsing media are made possible. Furthermore, when refilling the paint reservoir neither a pig ride nor the flushing of interfaces required.

Im Ergebnis wird durch die Erfindung das Potenzialtrennproblem auf einfache Weise ohne durch die Potenzialtrennung verursachte Verluste an Beschichtungsmaterial und Spülmittel gelöst. Im Übrigen zeichnet sich das hier beschriebene System nicht nur durch geringen Investitionsaufwand aus, sondern auch durch gute Wartungseigenschaften. Vorteilhaft ist insbesondere, dass Instandhaltung und Reparatur von Bauteilen kaum zu Unterbrechungen des Beschichtungsbetriebs führen, wenn sich ein Großteil der Applikationsbauteile nicht in der Lackierkabine befinden, sondern gut zugänglich in einem einfach auswechselbaren Potenzialtrennmodul außerhalb der Kabine.As a result, the present invention solves the potential separation problem in a simple manner without losses of coating material and detergent caused by the potential separation. Incidentally, the system described here is characterized not only by low investment costs, but also by good maintenance properties. It is particularly advantageous that maintenance and repair of components hardly lead to interruptions of the coating operation when a large part of the application components not in the spray booth but easily accessible in an easily exchangeable isolation module outside the cab.

Ein erfindungsgemäßes Potenzialtrennmodul kann zweckmäßig in einem hochspannungsisolierten, vorzugsweise gut zugänglich außerhalb der Lackierkabine angeordneten und eventuell in an sich bekannter Weise explosionssicher belüfteten Gehäuse untergebracht werden. Das Modul enthält mindestens einen, vorzugsweise aber als A/B-System zwei Farbvorratsbehälter, die mit zugehörigen Dosiersystemen verbunden sind. Zum Dosieren des Beschichtungsmaterials können außerhalb der Kabine installierte Kolbendosierer vorgesehen oder die Farbvorratsbehälter selbst als Kolbendosierer ausgebildet sein, doch sind in vielen Fällen konventionelle Zahnrad- oder sonstige Dosierpumpen zu bevorzugen, die insbesondere bei Einbau nahe am oder im Zerstäuber den Vorteil hoher Dosiergenauigkeit und kurzer Dosieransprechzeiten haben. Ferner enthält das Modul für jede wählbare Farbe mindestens je ein als Medienkupplung dienendes Farbversorgungssystem, das geerdet sein kann. In der aus der EP 1 245 295 an sich bekannten Weise können diese Farbversorgungsventile in ein- oder zweidimensionalen Gruppen angeordnet sein, wobei zum Ankuppeln der Farbvorratsbehälter diese und/oder die Ventilgruppen parallel zu der Ebene der Ventilanordnung verschiebbar und bei Erreichen der Ankuppelposition zum Andocken aufeinander zu bewegbar sein können. Weiterhin kann das Potenzialtrennmodul Mittel zur Potenzialtrennung für ein Verdünnungs- oder Spülmedium sowie für eine zugehörige Rückführungsleitung enthalten, beispielsweise mit eigenen an zugehörige Ventile ankuppelbaren Behältern oder lediglich mit bewegbaren Kupplungsteilen. Innerhalb des Moduls können sich Molchstrecken befinden, die den oder die Farbvorratsbehälter mit Anschlussstellen für die zum Zerstäuber führenden Schlauchleitungen verbinden und in der an sich bekannten Weise das Ausnutzen von in der Leitung befindlicher Restfarbe durch "Push-out" zum Zerstäuber und das Rückgewinnen nicht verbrauchter Farbe durch "Reflow" ermöglichen. Optional kann das Potenzialtrennmodul ferner einen Hochspannungserzeuger und/oder weitere ggf. benötigte Bauteile wie beispielsweise optischelektronische Wandler für Drehzahlmessung, Abfrage der Hauptnadelstellung im Zerstäuber und sonstige Sensoren enthalten.A potential isolation module according to the invention can be accommodated expediently in a housing which is highly voltage-insulated, preferably readily accessible outside the painting booth and possibly ventilated in a manner known per se in an explosion-proof manner. The module contains at least one, but preferably as an A / B system, two paint reservoirs connected to associated metering systems. For metering the coating material, piston dispensers installed outside the booth may be provided, or the paint reservoirs themselves may be designed as piston dispensers, but in many cases conventional gear or other metering pumps are preferred, which, especially when installed close to or in the atomizer, have the advantage of high metering accuracy and short dispensing response times to have. Further, for each selectable color, the module contains at least one paint supply system serving as a media coupling, which may be grounded. In the from the EP 1 245 295 known per se, these color supply valves can be arranged in one or two-dimensional groups, for coupling the ink reservoir these and / or the valve groups parallel to the plane of the valve assembly and slidably on reaching the Ankuppelposition for docking to each other can be moved. Furthermore, the potential separation module may include means for potential separation for a diluting or flushing medium as well as for an associated return line, for example with their own valves can be coupled to associated valves or only with movable coupling parts. Within the module there may be pig tracks which connect the paint reservoir (s) with connection points for the hose lines leading to the atomiser and in the manner known per se utilize the line located in the line Allow residual paint by "pushing out" to the atomizer and recovering unused paint by "reflow". Optionally, the potential isolation module may further include a high voltage generator and / or other components that may be needed, such as optoelectronic transducers for speed measurement, interrogation of the main needle position in the atomizer, and other sensors.

Ein erfindungsgemäßes vollständiges Farbwechselsystem enthält außer dem oben beschriebenen Potenzialtrennmodul mindestens einen oder vorzugsweise für A/B-Betrieb zwei hochspannungsisolierte gemolchte Schläuche für das Beschichtungsmaterial und vorzugsweise je einen hochspannungsisolierten Schlauch für Verdünnung und Rückführung. Diese insgesamt vier Schläuche stellen als Schlauchpaket die Verbindung vom Potenzialtrennmodul zum Zerstäuber her. Die Molchzielstationen befinden sich vorzugsweise nahe am oder im Zerstäuber. Optional kann sich in der Lackierkabine eine Zerstäuberwechselvorrichtung für in an sich bekannter Weise wechselbare Zerstäuber befinden.A full color change system according to the present invention includes, in addition to the potential isolation module described above, at least one or preferably two high voltage isolated battered hoses for the coating material, and preferably one high voltage isolated dilution and recycle tubing for A / B operation. These four hoses make the connection from the potential separation module to the atomizer as a hose package. The pig target stations are preferably located close to or in the atomizer. Optionally, in the spray booth a Zerstäuberwechselvorrichtung for in a conventional manner changeable atomizer are.

Die gemäß einem anderen Aspekt der Erfindung nicht nur, aber insbesondere für das beschriebene Potenzialtrennsystem geeignete Kupplungseinrichtung hat den besonderen Vorteil, dass es mit ihrem Molchkörper möglich ist, Farbreste in der Kupplung leckagefrei und restlos ohne Rückstände von den Kupplungskanälen abzustreifen.The according to another aspect of the invention not only, but in particular suitable for the described electrical isolation system coupling device has the particular advantage that it is possible with their pig body scrap paint residues in the clutch leak-free and completely without residues of the coupling channels.

An den in der Zeichnung dargestellten Ausführungsbeispielen wird die Erfindung näher erläutert. Es zeigen

Fig. 1
eine vereinfachte Darstellung eines Farbversorgungssystems mit einer Potenzialtrenneinheit;
Fig. 2
eine zweckmäßige Ausführungsform für einen Behälter des Systems nach Fig. 1;
Fig. 3
eine für die Potenzialtrenneinheit des Systems nach Anspruchs 1 geeignete Kupplungsanordnung; und
Fig. 4
eine andere mögliche Kupplungsanordnung.
In the embodiments illustrated in the drawings, the invention is explained in detail. Show it
Fig. 1
a simplified representation of a paint supply system with a potential separation unit;
Fig. 2
a suitable embodiment for a container of the system according to Fig. 1 ;
Fig. 3
a clutch assembly suitable for the potential isolation unit of the system of claim 1; and
Fig. 4
another possible coupling arrangement.

Das in Fig. 1 schematisch dargestellte Farbversorgungssystem enthält eine Potenzialtrenneinheit 1, an die eine molchbare Leitungsanordnung 2 zur Farbversorgung eines Zerstäubers 3 angeschlossen ist, der als Beschichtungsvorrichtung beispielsweise am Handgelenk eines Lackierroboters (nicht dargestellt) montiert sein kann.This in Fig. 1 shown color supply system includes a potential separation unit 1, to which a piggable conduit assembly 2 is connected to the ink supply of an atomizer 3, which can be mounted as a coating device, for example, on the wrist of a painting robot (not shown).

Die Potenzialtrenneinheit 1 besteht im Wesentlichen aus einer Farbversorgungseinheit 10, einer Behältereinheit 12 und einer Farbentnahmeeinheit 14. Die Farbversorgungseinheit 10 weist zwei Gruppen von Farbversorgungsventilen 10A und 10B auf. Die einzelnen Farbversorgungsventile können beispielsweise an je eine Ringleitung für eine der wählbaren Farben des Beschichtungsmaterials angeschlossen sein, wobei die Ventileinheiten 10A und 10B mit den selben Farben versorgt werden können. Die Behältereinheit 12 enthält zwei Farbbehälter 12A und 12B, die jeweils mit einem Anschlussventil 13 versehen sind, mit dem der Behälter 12A an jedes der entsprechend ausgebildeten Farbversorgungsventile 10A und der Behälter 12B an jedes der Farbversorgungsventile 10B angedockt werden kann. Ähnlich können die Behälter 12A und 12B mit ihrem Anschlussventil 13 an je ein in der Farbentnahmeeinheit 14 vorgesehene Farbentnahmeventil 14A bzw. 14B andocken, die innerhalb der Einheit 14 mit je einer Molchstation 15A bzw. 15B verbunden sind. Von jeder dieser Molchstationen führt eine der beiden die Leitungsanordnung 2 bildenden Molchschläuche 2A bzw. 2B von der Potenzialtrenneinheit 1, die als Modul außerhalb einer Lackierkabine angeordnet sein kann, in die Kabine hinein und beispielsweise durch den Roboterarm zu je einer vorzugsweise im Zerstäuber 3 befindlichen Molchzielstation 30A bzw. 30B.The potential separation unit 1 consists essentially of a paint supply unit 10, a container unit 12 and a color removal unit 14. The paint supply unit 10 has two groups of color supply valves 10A and 10B. The individual ink supply valves can be connected, for example, to a respective ring line for one of the selectable colors of the coating material, wherein the valve units 10A and 10B can be supplied with the same colors. The tank unit 12 includes two paint tanks 12A and 12B each provided with a port valve 13 for docking the tank 12A to each of the corresponding ink supply valves 10A and the tank 12B to each of the paint supply valves 10B. Similarly, the containers 12A and 12B can dock with their connection valve 13 to a respective color removal valve 14 provided in the ink extraction valve 14A and 14B, which are connected within the unit 14 each with a pig station 15A and 15B. From each of these pig stations leads one of the two pipe line 2 forming pig pipes 2A and 2B of the Potential separation unit 1, which may be arranged as a module outside a paint booth, into the cabin and, for example, by the robot arm to each one preferably located in the atomizer 3 pig target station 30A and 30B.

Bei dem dargestellten Beispiel können die Behälter 12A und 12B zum Andocken an die Ventile 10A oder 10B und 14A oder 14B zwischen ortsfesten Einheiten 10 und 14 hin- und herbewegt werden, doch sind auch Ausführungsformen denkbar, bei denen stattdessen zum Andocken die Farbversorgungseinheit 10 und/oder die Farbentnahmeeinheit 14 und/oder deren Kupplungsventile bewegt werden. Wenn beim Andocken der Behälter an die Farbversorgungsventile die Hochspannung des Zerstäubers 3 abgeschaltet wird, ist auch eine ständige Verbindung zwischen den Behältern 12A, 12B und den Molchstationen 15A, 15B denkbar. Zum Ankuppeln der Farbbehälter an die Farbversorgungsventile der Einheit 10 und ggf. sonstige Ventile ist an sich nur eine Relativbewegung zwischen den Behältern und den Ventilen notwendig.In the illustrated example, containers 12A and 12B may be reciprocated between valves 10A or 10B and 14A or 14B between stationary units 10 and 14, but embodiments are contemplated wherein the paint supply unit 10 may instead be docked and / or docked. or the color removal unit 14 and / or their clutch valves are moved. If the high voltage of the atomizer 3 is switched off when docking the container to the ink supply valves, a permanent connection between the containers 12A, 12B and the pig stations 15A, 15B is conceivable. For coupling the ink containers to the paint supply valves of the unit 10 and possibly other valves, only a relative movement between the containers and the valves is necessary per se.

Eine zweckmäßige Anordnung der Farbversorgungsventile 10A und 10B und ihre Ausbildung als oder mit absperrbaren Medienkupplungen ist an sich aus der EP 1 245 295 bekannt und bedarf daher hier keiner ausführlichen Beschreibung. Insbesondere können die Ventile 10A und 10B jeweils darstellungsgemäß in einer geraden Reihe oder auch in einer Matrix aus mehreren parallelen geraden Reihen oder stattdessen auf einem oder mehreren Kreisbögen angeordnet und von den Behältern 12A bzw. 12B mit entsprechenden ein- oder zweidimensional linearen Bewegungen und/oder auf Kreisbahnen angefahren werden. Die Behälter werden zu diesem Zweck zunächst von automatisch aufgrund eines gespeicherten Programms der Beschichtungsanlage gesteuerten (nicht dargestellten) Antriebseinrichtungen parallel zu der Ebene der Ventilanordnung bewegt. Nach Erreichen des jeweils gewünschten Farbventils werden die Behälter dann an dieses durch zu der Ebene der Ventilanordnung senkrechte Bewegung angekuppelt und nach Befüllung wieder abgekuppelt. Für die Bewegungen der Behälter und der Kupplungen stehen geeignete Servoantriebe zur Verfügung. In ähnlicher Weise können die Behälter an die Farbentnahmeventile 14A und 14B angekuppelt und von ihnen wieder abgekuppelt werden.An expedient arrangement of the paint supply valves 10A and 10B and their training as or with lockable media couplings is per se from the EP 1 245 295 known and therefore needs no detailed description here. In particular, the valves 10A and 10B may each be arranged in a straight row or even in a matrix of several parallel straight rows or instead on one or more arcs and from the containers 12A and 12B, respectively, with corresponding one or two dimensional linear movements and / or be approached on circular paths. For this purpose, the containers are initially moved parallel to the plane of the valve arrangement by drive devices (not shown) controlled automatically by a stored program of the coating installation. After reaching the respective desired color valve, the containers are then coupled to this by the movement perpendicular to the plane of the valve assembly and disconnected again after filling. Suitable servo drives are available for the movements of the containers and the couplings. Similarly, the containers may be coupled to and disconnected from the paint extraction valves 14A and 14B.

Die gesamte Farbversorgungseinheit 10 kann fest geerdet sein, wodurch auch die Farbbehälter beim Ankuppeln auf Erdpotenzial gelegt werden. Da die Behälter 12A und 12B beim Ankuppeln an die Ventile 10A bzw. 10B durch ausreichend große Luftstrecken von den Farbentnahmeventilen 14A und 14B getrennt sind, ist für die erforderliche elektrische Isolierung der Einheit 10 von dem an die Ventile 14A, 14B angeschlossenen, auf Hochspannungspotenzial liegenden Zerstäuber 3 gesorgt. Wenn die Behälter 12A und 12B nach dem Befüllen wieder von den Ventilen 10A und 10B abgekuppelt und entfernt und nun zum Versorgen des Zerstäubers 3 an die Farbentnahmeventile 14A bzw. 14B angekuppelt und infolgedessen auf das Hochspannungspotenzial des Zerstäubers gelegt werden, erfolgt die erforderliche Potenzialtrennung durch die Luftstrecke zwischen den Behältern 12A, 12B und der Farbversorgungseinheit 10. Da jeweils einer der beiden Behälter in der beschriebenen Weise nachgefüllt werden kann, während der jeweils andere Behälter mit dem Zerstäuber verbunden ist, erlaubt dieser A/B-Betrieb eine kontinuierliche Versorgung des Zerstäubers. Zur Verringerung der Taktzeiten bei der Serienbeschichtung von Werkstücken könnte zusätzlich durch ein drittes System aus Farbversorgungsventilen, Behälter und Farbentnahmeventil auch A/B/C-Betrieb realisiert werden.The entire ink supply unit 10 may be firmly earthed, whereby the ink containers are placed when connecting to ground potential. Since the containers 12A and 12B are separated from the paint extraction valves 14A and 14B by sufficiently large air gaps when coupled to the valves 10A and 10B, respectively, the required electrical isolation of the unit 10 from the high voltage potential connected to the valves 14A, 14B Atomizer 3 taken care of. When the containers 12A and 12B are again disconnected and removed from the valves 10A and 10B after filling and then coupled to the paint extraction valves 14A and 14B, respectively, to supply the atomizer 3 and consequently to the high voltage potential of the atomizer, the necessary electrical isolation occurs Air gap between the containers 12A, 12B and the ink supply unit 10. Since one of the two containers can be refilled in the manner described, while the other container is connected to the atomizer, this A / B operation allows a continuous supply of the atomizer. To reduce the cycle times in the series coating of workpieces, A / B / C operation could also be realized by a third system of ink supply valves, container and ink extraction valve.

Wie schon erwähnt wurde, kann die Potenzialtrenneinheit 1 auch (nicht dargestellte) Mittel zur Potenzialtrennung für ein Spülmedium (üblicherweise Verdünner des Beschichtungsmaterials) sowie für die Rückführung zum Entsorgen des Spülmediums enthalten. Zu diesem Zweck können z.B. zwei weitere Behälter vorgesehen sein, die ähnlich wie die Farbbehälter 12A und 12B einerseits an entsprechende Ventile der Farbversorgungseinheit 10 und andererseits an die Farbentnahmeeinheit 14 angekuppelt werden können. Wenn die Hochspannung bei den Spül- und Rückführungsvorgängen abgeschaltet wird, was bei der Serienbeschichtung von Werkstücken wie z.B. Fahrzeugkarossen insbesondere in dem Intervall zwischen zwei aufeinanderfolgenden Werkstücken ("Karossenlücke") möglich ist, kann in diesem Fall auch auf die Potenzialtrennung verzichtet werden.As already mentioned, the potential separation unit 1 can also (not shown) means for potential separation for a flushing medium (usually thinner of the coating material) as well as for recycling to dispose of the flushing medium. For example, two further containers may be provided for this purpose, which, like the ink containers 12A and 12B, may be coupled on the one hand to corresponding valves of the paint supply unit 10 and on the other hand to the ink extraction unit 14. If the high voltage is switched off in the rinsing and recycling processes, which is possible in the series coating of workpieces such as vehicle bodies, in particular in the interval between two consecutive workpieces ("body gap"), in this case can also be dispensed with the electrical isolation.

Die Farbbehälter 12A und 12B können beispielsweise, wie in Fig. 2 dargestellt ist, durch einen spülbaren Zylinder 210 mit einem Kolben 211 gebildet sein. Der Kolben 211 kann zum Füllen und Entleeren des Behälters von einem (nicht dargestellten) Motor angetrieben oder stattdessen beim Befüllen durch den Druck des zugeführten Mediums und beim Entleeren durch ein Druckmedium wie Druckluft oder eventuell auch durch eine sich entspannende Druckfeder bewegt werden. Der Zylinder 210 ist zum Befüllen und Entleeren über eine Leitung 212 mit einer angebauten Ventilanordnung 213 verbunden, die einen Farbanschluss F zum Ankuppeln des Behälters an eines der Ventile 10A, 10B, 14A oder 14B, einen Anschluss V/PL für Verdünner und Pulsluft sowie einen weiteren Anschluss RF für die Rückführung enthält. Diese Anschlüsse können aus Ventilen bestehen. Neben dem Behälter sind Ventile wie z.B. 10A und 14A in Fig. 1 veranschaulicht, an die er mit seinem Farbanschluss F angekuppelt werden kann. Mit den Anschlüssen V/PL und RF kann der Behälter an entsprechende (nicht dargestellte) Kupplungsventile zugehöriger Leitungen in der Potenzialtrenneinheit 1 angedockt werden.The ink containers 12A and 12B may be, for example, as shown in FIG Fig. 2 is represented by a flushable cylinder 210 may be formed with a piston 211. The piston 211 may be driven by a motor (not shown) for filling and emptying the container or, instead, may be moved by a pressure medium such as compressed air or possibly by a relaxing compression spring when filled by the pressure of the supplied medium and emptying. The cylinder 210 is connected for filling and draining via a line 212 with an attached valve assembly 213 having a paint port F for coupling the container to one of the valves 10A, 10B, 14A or 14B, a connection V / PL for thinner and pulse air and a further connection RF for the feedback contains. These connections can consist of valves. Next to the container are valves such as 10A and 14A in Fig. 1 illustrated, to which it can be coupled with its color port F. With the connections V / PL and RF, the container can be docked to corresponding (not shown) coupling valves associated lines in the potential separation unit 1.

Es ist auch denkbar, die Farbbehälter 12A und 12B in an sich bekannter Weise ( DE 103 20 147 ) als Dosierzylinder zum Dosieren des dem Zerstäuber 3 zugeführten Beschichtungsmaterials zu betreiben. Bei dem hier beschriebenen Farbversorgungssystem kann es aber zu bevorzugen sein, zum Dosieren des Beschichtungsmaterials eine konventionelle oder sonstige Dosierpumpe unmittelbar an oder vorzugsweise in dem Zerstäuber 3 anzuordnen.It is also conceivable, the ink containers 12A and 12B in a conventional manner ( DE 103 20 147 ) to operate as a metering cylinder for metering the atomizer 3 supplied coating material. In the paint supply system described here, however, it may be preferable to arrange a conventional or other metering pump directly on or preferably in the atomizer 3 for metering the coating material.

Im Rahmen der Erfindung gibt es weitere Möglichkeiten zur Realisierung der Farbbehälter 10A und 10B wie beispielsweise die Verwendung einer gemolchten Schlauchspirale mit einem der gewünschten Füllmenge entsprechenden Schlauchvolumen.In the context of the invention, there are further possibilities for the realization of the ink containers 10A and 10B, such as the use of a molded hose spiral with a tube volume corresponding to the desired filling quantity.

In Fig. 3 und 4 sind schematisch zwei verschiedene Ausführungsformen von Medienkupplungen dargestellt, die nicht nur, aber insbesondere zur Realisierung der Farbversorgungsventile 10A und 10B, der Anschlussventile 13 und der Farbentnahmeventile 14A und 14B des Farbversorgungssystems nach Fig. 1 verwendet werden können und beide den Vorteil haben, dass sie praktisch totraumfrei sind und ein problemloses Trennen der Kupplungsteile beispielsweise ohne Austritt des im Betrieb ggf. unter Druck hindurchgeleiteten Farb- oder sonstigen Mediums ermöglichen. Wenn kein Farbwechsel erfolgt, sondern beispielsweise der Behälter 12A oder 12B nur neu mit der gleichen Farbe befüllt wird, müssen diese Kupplungen nicht oder jedenfalls nicht bei jedem Kupplungsvorgang gespült werden, so dass die andernfalls auftretenden Zeit- und Spülverluste vermieden werden.In Fig. 3 and 4 2 schematically shows two different embodiments of media couplings, not only, but in particular for the realization of the ink supply valves 10A and 10B, the connection valves 13 and the paint extraction valves 14A and 14B of the ink supply system Fig. 1 can be used and both have the advantage that they are virtually dead space and allow easy disconnection of the coupling parts, for example, without leakage of the possibly in operation passed under pressure paint or other medium. If no color change takes place, but, for example, the container 12A or 12B is only refilled with the same color, these couplings do not have to be purged, or at least not at every coupling operation, so that the otherwise occurring time and flushing losses are avoided.

Die in Fig. 3 dargestellte Kupplungseinrichtung besteht im Wesentlichen aus zwei trennbaren und zusammenführbaren Kupplungsteilen 41 und 42. Das eine Kupplungsteil 42 enthält einen ersten Kanal 43, der über einen Verbindungskanal 46 beispielsweise an eine Ringleitung für die betreffende Farbe angeschlossen sein kann, wenn das Kupplungsteil 42 zur Realisierung eines der Farbversorgungsventile 10A, 10B in Fig. 1 dient. Das andere Kupplungsteil 41 kann sich in dem betrachteten Fall an dem Behälter 12A befinden und enthält einen zweiten Kanal 44, der an einen zu dem Behälter 12A (und damit mittelbar zu dem Zerstäuber 3) führenden Kanal 47 angeschlossen ist. Die beiden Kanäle 43 und 44 bestehen zweckmäßig aus zylindrischen Kammern, die bei zusammengeführten Kupplungsteilen genau miteinander fluchten und in der Verbindungsebene der Kupplungsteile 41 und 42 darstellungsgemäß von einem Dichtungsring 48 umschlossen sind. Für die Zusammenführung ist eine (nicht dargestellte) Zentrierungseinrichtung vorhanden. Beispielsweise auf der zu dem Kanal 47 entgegengesetzten Seite des Kanals 44 kann dieser ferner an einen Spülkanal 49 für Verdünner und ggf. Pulsluft angeschlossen sein. Die Kanäle 46, 47 und 49 sind vorzugsweise mit automatisch gesteuerten Nadel- oder sonstigen Absperrventilen versehen, deren Ventilsitz unmittelbar an den Kanälen 43 bzw. 44 angeordnet ist.In the Fig. 3 The coupling device shown essentially consists of two separable and mergeable coupling parts 41 and 42. The one coupling part 42 includes a first channel 43, which may be connected via a connecting channel 46, for example, to a ring line for the color in question when the coupling part 42 for the realization of one of the paint supply valves 10A, 10B in Fig. 1 serves. The other coupling part 41 may be located in the considered case on the container 12A and includes a second channel 44 which is connected to a leading to the container 12A (and thus indirectly to the atomizer 3) leading channel 47. The two channels 43 and 44 expediently consist of cylindrical chambers which are exactly aligned with one another in the case of merged coupling parts and are enclosed in the connecting plane of the coupling parts 41 and 42 as shown by a sealing ring 48. For the merger, a (not shown) centering device is present. For example, on the opposite side to the channel 47 of the channel 44, this can also be connected to a flushing channel 49 for thinner and possibly pulse air. The channels 46, 47 and 49 are preferably provided with automatically controlled needle or other shut-off valves whose valve seat is disposed directly on the channels 43 and 44, respectively.

Eine Besonderheit der in Fig. 3 dargestellten totraumfreien und spülbaren Kupplung besteht erfindungsgemäß darin, dass bei zusammengeführten Kupplungsteilen 41 und 42 ein Molchkörper 45 zwischen den beiden Kanälen 43 und 44 hin- und herbewegbar ist und hierbei mit seinen Dichtkanten oder Abstreiflippen dicht an den Kanalwänden anliegt. Der nach Art eines Kolbens bewegte Molchkörper 45 ist zu diesem Zweck an einer von einem automatisch gesteuerten Motor (nicht dargestellt) angetriebenen Kolbenstange 50 befestigt. Vorzugsweise ist er als Kammer- oder Tandemmolch oder Doppellippenkolben der in der EP 1 172 153 bzw. EP 1 252 936 beschriebenen Art ausgebildet, in dessen ringförmigen Zwischenraum 53 zwischen den beiden mit Dichtkanten versehenen Endteilen Verdünner beispielsweise durch einen Spülkanal 54 geleitet wird, der mit einem zugehörigen Ventil versehen ist. Mit diesem Verdünner spült der Molch bei seinen Bewegungen durch die Kanäle 43 und 44 deren Wände. An der Stelle des Spülkanals 54, an dem der Molchkörper 45 mit Verdünner gefüllt werden kann, befindet sich ferner ein ebenfalls mit einem Ventil verschließbarer Rückführungskanal 55.A peculiarity of in Fig. 3 represented dead space and flushable coupling according to the invention is that when merging coupling parts 41 and 42, a pig body 45 between the two channels 43 and 44 back and forth and here rests with its sealing edges or wiper lips close to the channel walls. The pig body 45, moving in the manner of a piston, is fastened to a piston rod 50 driven by an automatically controlled motor (not shown) for this purpose. Preferably, it is as a chamber or Tandemmolch or double-lip piston in the EP 1 172 153 respectively. EP 1 252 936 formed in the annular space 53 between the both end portions provided with sealing edges thinner, for example, is passed through a purge passage 54 which is provided with an associated valve. With this thinner, the pig flushes its walls through the channels 43 and 44 as it moves. At the location of the flushing channel 54, where the pig body 45 can be filled with diluent, there is also a return channel 55 which can also be closed by a valve.

Die Kolbenstange 50 und deren mechanischer Antrieb befinden sich vorzugsweise in dem zerstäuberseitigen Kupplungsteil, hier also in der Behältereinheit 12, da hier im Gegensatz zu der Farbversorgungseinheit 10 nur ein einziger Molch mit zugehörigem Antrieb erforderlich ist und nicht jeweils ein Molch pro Farbe. Zur Abdichtung der Kolbenstangenführung ist an dem Kupplungsteil eine Dichtung 51 vorgesehen.The piston rod 50 and its mechanical drive are preferably in the atomizer-side coupling part, here in the container unit 12, since in contrast to the ink supply unit 10 only a single pig with associated drive is required and not one pig per color. To seal the piston rod guide a seal 51 is provided on the coupling part.

Zur Erläuterung der Betriebsweise dieser Kupplung sei beispielsweise angenommen, dass der Farbbehälter 12A zum Nachtanken mit gleicher Farbe an eines der Farbversorgungsventile 10A angekuppelt werden soll, in Fig. 3 also an das Ventil des Verbindungskanals 46. Nach dem Zusammenführen der beiden Kupplungsteile 41 und 42 unter gegenseitiger Abdichtung wird zunächst der Molch 45 aus dem Kupplungsteil 41 in seine in Fig. 3 unterste Lage im Kupplungsteil 42 geschoben. Hinter dem Molch kann durch den Kanal 47 Farbe aus dem Behälter 12A nachgeschoben werden, damit die Kanäle 43 und 44 luftfrei gefüllt sind. Dann wird an dem an die Ringleitung angeschlossenen Kupplungsteil 42 das Farbventil des Verbindungskanals 46 geöffnet, so dass die betreffende Farbe in die Kupplung fließt. Nach Befüllung des Behälters 12A wird das Farbventil wieder geschlossen und der Molch 45 durch die Kolbenstange 50 wieder in das andere Kupplungsteil 41 gefahren, wobei die Innenräume der Kupplung durch den in dem Zwischenraum 53 des Molchs befindlichen Verdünner gespült und gereinigt werden. Im Fall eines Farbwechsels können die Kanäle 43 und 44 vor dem Trennen der Kupplungsteile 41, 42 oder nach ihrer späteren erneuten Zusammenführung mit Verdünner und Pulsluft aus dem Kanal 49 gespült und getrocknet werden, wobei der Molchkörper 45 ähnliche Bewegungen wie beim Nachtanken ausführen kann.For example, to explain the operation of this clutch, suppose that the paint container 12A is to be coupled to one of the ink supply valves 10A for refueling with the same color Fig. 3 After the merging of the two coupling parts 41 and 42 with mutual sealing of the pig 45 is first from the coupling part 41 in his in Fig. 3 pushed lowest position in the coupling part 42. Behind the pig can be nachgeschoben by the channel 47 color from the container 12 A, so that the channels 43 and 44 are filled without air. Then, the color valve of the connecting channel 46 is opened at the coupling part 42 connected to the ring line, so that the relevant color flows into the coupling. After filling the container 12A, the paint valve is closed again and the pig 45 is driven by the piston rod 50 back into the other coupling part 41, wherein the interior of the coupling by the in the space 53 of the Molch located thinner and rinsed cleaned. In the case of a color change, the channels 43 and 44 can be rinsed and dried from the channel 49 prior to separation of the coupling parts 41, 42 or after their later re-merging with thinner and pulse air, the pig body 45 can perform similar movements as when refueling.

Auch die in Fig. 4 dargestellte zweistufig betätigte totraumfreie Medienkupplung besteht aus zwei trennbaren und zentriert zusammenführbaren Kupplungsteilen 61 und 62. Das Kupplungsteil 61 befindet sich auch hier beispielsweise an dem Behälter 12A, während das andere Kupplungsteil 62 ähnlich dem Teil 42 in Fig. 3 in der Farbversorgungseinheit 10 angeordnet und über den Verbindungskanal 63 an die betreffende Ringleitung angeschlossen ist. Zwischen den beiden Kupplungsteilen 61 und 62 befindet sich eine Dichtung 64.Also in Fig. 4 shown two-stage operated dead space-free media coupling consists of two separable and centered merge coupling parts 61 and 62. The coupling member 61 is also here, for example, on the container 12A, while the other coupling part 62 similar to the part 42 in Fig. 3 arranged in the ink supply unit 10 and connected via the connecting channel 63 to the relevant ring line. Between the two coupling parts 61 and 62 is a seal 64th

In dem Kupplungsteil 61 ist nach außen bei 65 abgedichtet eine Hohlnadel 70 längs einer zentralen Achse 66 der Kupplung vorzugsweise verschiebbar (oder evtl. auch feststehend) gelagert. Der Innenraum der Hohlnadel 70 ist über einen durch das Kupplungsteil führenden Kanal an den Behälter 12A angeschlossen und durch eine achsgleich in der Hohlnadel angeordnete, längs der Achse 66 verschiebbare Ventilnadel 71 an dem am Stirnende der Hohlnadel 70 gebildeten Ventilsitz 72 verschlossen, wenn die Kupplungsteile getrennt sind.In the coupling part 61 is sealed to the outside at 65 a hollow needle 70 along a central axis 66 of the clutch preferably slidably mounted (or possibly also fixed). The interior of the hollow needle 70 is connected via a channel leading through the coupling part to the container 12A and by a coaxially arranged in the hollow needle, along the axis 66 displaceable valve needle 71 closed at the front end of the hollow needle 70 formed valve seat 72 when the coupling parts separately are.

In dem Kupplungsteil 62 befindet sich darstellungsgemäß ein bei zusammengeführter Kupplung zu der zentralen Achse 66 koaxialer zylindrischer Kanal 75, der sich zu der senkrecht oder quer zu der Achse 66 verlaufenden Trennebene 68 der Kupplungsteile hin zunächst konisch verengt und dann bis zu der Trennebene 68 wieder trichterartig erweitert. Die trichterartige Erweiterung 76 ist ausgehend von der den beiden Kupplungsteilen 61, 62 gemeinsamen Trennebene 68 so tief, dass sie die über die Trennebene vorspringende Spitze der Hohlnadel 70 aufnimmt und einen Sitz für die Hohlnadelspitze bildet. An der Hohlnadelspitze und/oder an ihrem Sitz an der Wand der Erweiterung 76 ist eine weitere Dichtung 77 vorgesehen, so dass der Innenraum der Hohlnadel 70 abgedichtet mit dem Kanal 75 verbunden wird.In the coupling part 62 is shown a coaxial with a coupling to the central axis 66 cylindrical channel 75, which initially conically narrows to the perpendicular or transverse to the axis 66 extending parting plane 68 of the coupling parts and then up to the parting plane 68 funnel-like again extended. The funnel-like Extension 76 is based on the two coupling parts 61, 62 common parting plane 68 so deep that it receives over the parting plane projecting tip of the hollow needle 70 and forms a seat for the hollow needle tip. At the hollow needle point and / or at its seat on the wall of the extension 76, a further seal 77 is provided, so that the interior of the hollow needle 70 is sealed to the channel 75 is connected.

In dem Kanal 75 ist koaxial eine weitere Ventilnadel 80 angeordnet, deren konische Spitze 81 bei getrennter Kupplung an der sich an die Erweiterung 76 anschließenden konischen Innenwand 82 des Kanals 75 anliegt, um den Kanal nach außen zu verschließen. Die Ventilnadel 80 ist in dem Kupplungsteil 62 verschiebbar gelagert und öffnet den Kanal 75 in Richtung zu dem Kupplungsteil 61, wenn Beschichtungsmaterial aus dem Verbindungskanal 63 in die Hohlnadel 70 fließen soll, deren Innenraum zu diesem Zweck durch koaxiale Verschiebung der inneren Ventilnadel 71 geöffnet wird, während die Hohlnadel dicht in der Erweiterung 76 an dem Kupplungsteil 62 anliegt.In the channel 75, a further valve needle 80 is coaxially arranged, the conical tip 81 rests with separate coupling to the adjacent to the extension 76 conical inner wall 82 of the channel 75 to close the channel to the outside. The valve needle 80 is slidably mounted in the coupling part 62 and opens the channel 75 in the direction of the coupling part 61 when coating material from the connecting channel 63 is to flow into the hollow needle 70, the interior of which is opened for this purpose by coaxial displacement of the inner valve needle 71, while the hollow needle rests tightly in the extension 76 on the coupling part 62.

In dem Kupplungsteil 61 mündet radial außerhalb der Hohlnadel 70, aber innerhalb der Dichtung 64 ein mit einem weiteren Ventil versehener Kanal 85 für Verdünner und Pulsluft in der Trennebene 68. Beispielsweise an einer entsprechenden Stelle auf der radial gegenüberliegenden Seite der Hohlnadel 70 mündet ein Rückführungskanal 86 für den Verdünner. Bei zusammengeführten Kupplungsteilen 61 und 62 können dadurch der die Hohlnadelspitze umgebende Innenraum der Kupplung und bei entsprechender Stellung der Hohlnadel 70 und der Ventilnadel 80 auch die dadurch geöffneten Innenräume gespült und getrocknet werden.In the coupling part 61 opens radially outside the hollow needle 70, but within the seal 64 provided with a further valve channel 85 for thinner and pulse air in the parting plane 68. For example, at a corresponding point on the radially opposite side of the hollow needle 70 opens a return channel 86th for the thinner. In the case of merged coupling parts 61 and 62, the inner space of the coupling surrounding the hollow needle tip and, with the corresponding position of the hollow needle 70 and the valve needle 80, can thereby also be flushed and dried the interiors opened thereby.

Wenn durch diese Medienkupplung beispielsweise Farbe nachgetankt werden soll, werden zum Ankuppeln des Farbbehälters wie 12A an eines der Farbversorgungsventile die beiden Kupplungsteile 61 und 62 zusammengeführt und mittels der Dichtung 64 dicht miteinander verbunden. Dann wird die Hohlnadel 70 zweistufig betätigt, d.h. ihre Spitze wird an die Innenwand der Erweiterung 76 angedrückt und durch parallele Verschiebung der inneren Ventilnadel 71 geöffnet. Durch Verschiebung der Ventilnadel 80 wird der Farbweg von dem Verbindungskanal 63 in den Innenraum der Hohlnadel 70 und von dort zu dem Farbbehälter freigegeben. Nach Befüllung des Behälters wird die Hohlnadel 70 wieder zurückgefahren, wobei ein eventuell zurückbleibender, aufgrund der dargestellten Gestaltung aber in jedem Fall sehr geringer Farbrest in dem Kupplungsteil 62 verbleiben kann. Soweit notwendig, kann nach bestimmten Zeitintervallen über die Ventile der Kanäle 85 und 86 eine Zwischenspülung der Kupplungsteile erfolgen. In jedem Fall wird die Kupplung bei einem Farbwechsel auf diese Weise gespült.For example, if paint is to be refilled by this media coupling, the two coupling parts 61 and 62 are brought together for coupling the ink container 12A to one of the ink supply valves and sealed together by means of the seal 64. Then, the hollow needle 70 is operated in two stages, i. its tip is pressed against the inner wall of the extension 76 and opened by parallel displacement of the inner valve needle 71. By displacement of the valve needle 80, the ink path is released from the connecting channel 63 into the interior of the hollow needle 70 and from there to the paint container. After filling the container, the hollow needle 70 is moved back again, wherein a possibly remaining, due to the illustrated design but in any case very small color residue can remain in the coupling member 62. If necessary, after certain time intervals via the valves of the channels 85 and 86, an intermediate flushing of the coupling parts take place. In any case, the clutch is flushed in a color change in this way.

Hinsichtlich des beschriebenen Farbwechselsystems und der Medienkupplungen ist die Erfindung nicht auf Potenzialtrennsysteme beschränkt, sondern beispielsweise auch für nicht elektrostatische Beschichtungsanlagen beispielsweise mit Luftzerstäubern geeignet. Andererseits ist die beschriebene Potenzialtrenneinheit nicht auf Farbwechselsysteme beschränkt, sondern allgemeiner überall dort vorteilhaft, wo zwei auf unterschiedlichen Potenzialen liegende Teile eines Materialversorgungssystems verbunden und getrennt werden sollen.With regard to the described color change system and the media couplings, the invention is not limited to potential separation systems, but for example, suitable for non-electrostatic coating systems, for example with air atomizers. On the other hand, the potential separation unit described is not limited to color change systems, but more generally advantageous wherever two lying at different potential parts of a material supply system to be connected and disconnected.

Claims (18)

  1. A method of supplying an electrostatic coating device (3) with coating material of varying colours,
    in which the coating material coming from a receptacle (12A, 12B) in an electrical isolation unit (1), which is connected to a paint supply unit (10) at earth potential, flows through an in particular piggable connecting line arrangement (2) to the coating device (3),
    and in which the coating material in the connecting line arrangement (2) is pushed in particular by a pig towards the coating device (3) and/or back towards the paint supply unit (10),
    a receptacle (12A, 12B) being coupled in the electrical isolation unit (1) to the paint supply unit (10) and filled, while it is uncoupled from a connection line (2A, 2B) leading to the coating device (3) and is separated therefrom, so forming electrical insulating clearance, and being coupled for emptying to the connection line (2A, 2B), while it is uncoupled from the paint supply unit (10) and separated therefrom, so forming electrical insulating clearance,
    wherein the paint supply unit (10) has a respective paint supply valve (10A, 10B) for each of the different selectable colours,
    characterized in that the receptacle (12A, 12B) is coupled directly to the paint supply valve (10A, 10B) for the colour used in each case.
  2. The method according to claim 1, characterized in that the receptacle (12A, 12B) is moved to-and-fro by an automatically controlled drive apparatus between the paint supply valves (10A, 10B) and a paint withdrawal valve (14A, 14B), to which the connection line (2A, 2B) leading to the coating device (3) is connected.
  3. The method according to claim 1 or claim 2, characterized in that the coating device (3) is supplied from a first receptacle (12A) coupled to the paint withdrawal valve (14A) of a first connection line (2A) while a second receptacle (12B) is coupled to one of the paint supply valves (10B) and filled, and in that the second receptacle (12B) is then coupled to the paint withdrawal valve (14B) of a second connection line (2B) leading to the coating device (3).
  4. The method according to any one of claims 1 to 3, characterized in that, for coupling to the paint supply valves (10A, 10B) arranged in a common plane, the receptacle (12A, 12B) is moved parallel to this plane in straight directions positioned transversely of one another or on at least one circular path.
  5. An apparatus for supplying an in particular electrostatic coating device (3) with coating material of different colours
    having a paint supply unit (10), which comprises at least one paint supply valve (10A, 10B) for each of the different selectable colours,
    having at least one connection line (2A, 2B) connected or connectable to the coating device (3),
    having at least one receptacle (12A, 12B), which is provided with a coupling means (13) for coupling to the paint supply unit (10) and/or to the connection line (2A, 2B),
    and having an automatically controlled drive apparatus for relative movement between the receptacle (12A, 12B) and the paint supply valves (10A, 10B) and/or the connection line (2A, 2B),
    characterized in that the receptacle (12A, 12B) is provided with a connecting valve (13), with which it can be coupled directly to each of the paint supply valves (10A, 10B) for the different colours and on the other hand to a paint withdrawal valve (14A).
  6. The apparatus according to claim 5, characterized in that the receptacle (12A, 12B) is connected to an automatically controlled drive apparatus, with which it can be moved parallel to a plane, in which the paint supply valves (10A, 10B) are arranged, in straight directions positioned transversely of one another or on at least one circular path.
  7. The apparatus according to claim 5 or claim 6, characterized in that the receptacle (12A, 12B) can be moved to-and-fro between the paint supply valves (10A, 10B) and a paint withdrawal valve (14A, 14B) of the connection line (2A, 2B).
  8. The apparatus according to any one of claims 5 to 7, characterized in that the connection line (2A, 2B) is piggable, and in that the paint withdrawal valve (14A, 14B) of the connection line is arranged at a pig station (15A, 15B).
  9. The apparatus according to any one of claims 5 to 8, characterized in that the paint supply valves (14A, 14B), the receptacle (12A, 12B) and the paint withdrawal valve (14A, 14B) of the connection line (2A, 2B) are accommodated in a housing of an electrical isolation module (1) mountable for example outside a spray booth.
  10. The apparatus according to claim 9, characterized in that the electrical isolation module (1) contains lines for a flushing medium and electrical isolation means for these lines.
  11. The apparatus according to any one of claims 5 to 10, characterized in that the coupling means of the receptacle (12A, 12B) preferably takes the form of an automatically controllable shut-off valve (13).
  12. A coupling means for the apparatus according to any one of claims 5 to 11 having two coupling parts (41, 42) capable of being separated and brought together,
    wherein the one coupling part (42) includes a first central duct (43) connected or connectable to a line (46) for coating material, whereas the other coupling part (41) includes a second central duct (44), which is connected or connectable to a line (47) leading to a coating device (3) or to a receptacle (12A, 12B) connected to the coupling part (41) and is aligned with or oriented on the same axis as the first duct (43) when the coupling parts (41, 42) have been brought together,
    characterized in that a pig body (45) is provided which, when the coupling parts (41, 42) have been brought together, can be moved to-and-fro between the two central ducts (43, 44) and here rests with its sealing edges or scraping lips tight against the duct walls.
  13. The coupling means according to claim 12, characterized in that the pig body (45) has an annular interspace (53) at its circumference between the sealing edges or scraping lips, which annular interspace can be filled with a flushing medium from a flushing duct (54) opening in the inner wall of one of the two central ducts (44).
  14. The coupling means according to claim 12 or claim 13, characterized in that one of the coupling parts (41) includes a flushing duct (49) for introducing a flushing medium into the central ducts (43, 44) outside the pig body (45).
  15. The coupling means according to any one of claims 12 to 14, characterized in that the pig body (45) is fastened to a mechanically driven piston rod (50).
  16. The coupling means according to the preamble of claim 12, characterized in that one or both of the coupling parts (61, 62) in each case include an automatically actuatable valve needle (71, 80) arranged displaceably in its central duct (70, 75), with which valve needle the duct (70, 75) can be closed towards the outside of the coupling part forming the separation plane (68) of the coupling parts (61, 62).
  17. The coupling means according to claim 16, characterized in that the valve needle (71) of the one coupling part (61) is arranged in a hollow needle (70) forming the central duct,
    in that the tip of the hollow needle (70) including the valve seat (72) for the valve needle (71) projects beyond the separation plane (68) of this coupling part (61),
    and in that the other coupling part (62) has a widened portion (76) of its central duct (75) forming a seat for the tip of the hollow needle (70).
  18. The coupling means according to claim 16 or claim 17, characterized in that a duct (85) provided with a valve opens in the separation plane (68) of one of the coupling parts (61), which duct (85) is connected or connectable to a source for a flushing medium.
EP04017646A 2003-07-28 2004-07-26 Method and paint supply system for an electrostatic coating station and coupling system therefore Expired - Lifetime EP1502656B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI200431549T SI1502656T1 (en) 2003-07-28 2004-07-26 Method and paint supply system for an electrostatic coating station and coupling system therefore
PL04017646T PL1502656T3 (en) 2003-07-28 2004-07-26 Method and paint supply system for an electrostatic coating station and coupling system therefore

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10334413 2003-07-28
DE10334413 2003-07-28

Publications (3)

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EP1502656A2 EP1502656A2 (en) 2005-02-02
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EP04017646A Expired - Lifetime EP1502656B1 (en) 2003-07-28 2004-07-26 Method and paint supply system for an electrostatic coating station and coupling system therefore

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EP (1) EP1502656B1 (en)
AT (1) ATE480336T1 (en)
DE (1) DE502004011630D1 (en)
ES (1) ES2352141T3 (en)
PL (1) PL1502656T3 (en)
SI (1) SI1502656T1 (en)

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EP1772194B1 (en) 2005-10-07 2019-01-09 Dürr Systems AG Supply device for a coating agent and appropriate operating method

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* Cited by examiner, † Cited by third party
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US3674207A (en) * 1970-11-06 1972-07-04 Emidio J Carbonetti Jr Automated paint spray system
DE19961271A1 (en) * 1999-12-18 2001-07-05 Duerr Systems Gmbh Painting device
DE19961270A1 (en) * 1999-12-18 2001-07-05 Inlac Ind Lackieranlagen Gmbh Paint shop
DE10059041C2 (en) * 2000-11-28 2002-11-14 Lactec Ges Fuer Moderne Lackte Method and device for conveying electrically conductive paints between different voltage potentials
DE10223498A1 (en) * 2002-05-27 2003-12-11 Duerr Systems Gmbh Process and system for supplying paint to an electrostatic coating system

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PL1502656T3 (en) 2011-03-31
SI1502656T1 (en) 2011-01-31
EP1502656A2 (en) 2005-02-02
EP1502656A3 (en) 2008-11-19
ATE480336T1 (en) 2010-09-15
DE502004011630D1 (en) 2010-10-21
ES2352141T3 (en) 2011-02-16

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