EP1478896A1 - Heat exchanger system - Google Patents
Heat exchanger systemInfo
- Publication number
- EP1478896A1 EP1478896A1 EP03742538A EP03742538A EP1478896A1 EP 1478896 A1 EP1478896 A1 EP 1478896A1 EP 03742538 A EP03742538 A EP 03742538A EP 03742538 A EP03742538 A EP 03742538A EP 1478896 A1 EP1478896 A1 EP 1478896A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- plates
- exchanger system
- channels
- inner part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/005—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0012—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the apparatus having an annular form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
Definitions
- the present invention is directed to a heat exchanger system with an inner part as a heat exchanger and an outer part for the up and downflow of the liquids.
- Heat exchangers are used in a wide variety of technical fields, for example for cooling or heating units such as motors, in the area of heat pumps and in cooling systems, for example refrigerators or system cooling. Heat exchangers are known, for example, from DE 691 11 218 T2 or JP 08178575 A.
- heat exchangers are often made from stacks of plates in which the liquids or other fluids flow through channels.
- the plates are arranged alternately, i.e. that the liquid to be cooled flows through every second plate and the cooling liquid through the other plates arranged between them.
- the channels can be drilled in the plates in the transverse direction, for example, or grooves can be milled into the plates, so that when the plates are stacked, the undersides of adjacent plates serve as lids on the grooves and the channels are thereby formed.
- the dimensions of the heat exchangers can be significantly reduced by using so-called microstructure technology.
- This technique uses, for example, the principles of chip manufacture and related techniques for manufacturing certain mechanical structures, such as corresponding etching processes or the like.
- the use of the finest milling tools or laser devices also belongs to the area of microstructure technology, if structures of comparable size can be achieved with it.
- Such an arrangement which is known in the prior art, is large and bulky in terms of its cooling capacity, since caps protrude on four sides, which are also connected to lines that have to be routed to the corresponding units.
- a major advantage of microstructure technology namely its small dimensions, is thereby nullified or at least reduced.
- cap arrangements of the prior art are susceptible to faults, particularly with regard to their tightness.
- the invention is directed to a heat exchanger system for energy exchange between two fluids, which comprises:
- an inner part as a heat exchanger with a stack of plates with exchanger channels for the passage of the fluids; and with breakthroughs, which form distribution and collection guides for both fluids due to the stacked arrangement of the plates, which are essentially perpendicular to the exchanger channels, the exchange channels opening into the distribution guide and collection guide for the first fluid and at a first portion of the plates a second portion of the plates open the exchanger channels into the distribution guide and collecting guide for the second fluid; and an outer part for receiving the inner part with lines for supplying and discharging both fluids, connections being made between the lines and the distribution and collecting guides when the inner part is received in the outer part in an operational position.
- a fluid is to be understood as a liquid or a gas.
- the exchanger channels are the areas in the plates that are used for the flow of the fluids. They lie in the plane of the plates (i.e. parallel to the largest areas of the plates). There are additional openings in the plates, which come to lie one above the other when the plates are stacked and form guides for the fluids.
- the arrangement of the exchanger channels in the plane of the plates creates these guides perpendicular to the channels.
- the guides are larger channels, which should be dimensioned so that they can receive the fluids in their flow. Since a heat exchanger uses two different fluids, namely one too Cooling and a fluid to be heated, a total of four of these guides are necessary for inflow and outflow.
- the distribution and collection guide of the first fluid are connected to the channel ends of the channels for the first fluid (usually by the channels simply ending at the edge of the openings), while the distribution and collection guide for the second fluid correspond to the channels for the second fluid are connected.
- the distribution guides serve to take the fluids from the supply lines and distribute them (as evenly as possible) over all channels, while the collection guides serve to collect the fluids flowing out of the channels again and to lead them to the discharge lines.
- the outer part has two functions. On the one hand, it serves to hold the inner part as compact and fluid-tight as possible, and on the other hand to connect the lines integrated in the outer part to the guides of the inner part. Ideally, the inner part can simply be pushed into the outer part like a cartridge and closed. The necessary connections are created immediately by the insertion.
- the outer part can also be designed as part of a unit to be cooled, so that hose lines can be completely avoided.
- an operational position is understood to mean a relative spatial positioning of the inner part and outer part, in which fluids can be passed through the heat exchanger and an energy exchange can take place.
- the opening (s) can be formed by recesses in the stacked plates.
- the recesses are realized in adjacent plates and can, for example, each have shapes that lead to an overall shape of the opening that is essentially hollow cylindrical. At the Such openings can be made most simply by drilling or milling a hole in the finished plate stack.
- At least one of the lines is connected to a free end of the distribution or collecting guides.
- guides are formed which have open ends. These ends can be closed with end pieces such as lids.
- the outer part can also be designed such that it can close the free ends when the inner part is inserted, for example by means of a base part and a cover.
- Both embodiments can be combined with one another.
- the outer part it is possible to implement the outer part only as a set of cover and bottom.
- the outer part is a housing which encloses the inner part on several or all sides. In this way, the outer part can be designed to be particularly fluid-tight, and it achieves better options for routing the cable compared to the simple solution with the lid and base part.
- the lines can be routed around the inner part as annular or partially annular circulation channels in the housing.
- Such circulation channels can have problems known from the prior art
- Hose lines etc. eliminate completely. They are simple to manufacture and allow a compact construction of the heat exchanger system, in which, for example, all lines can be led out on one side of the housing.
- the circulation channels are designed as grooves in an inner wall of the housing, the inner part being in an operational position so that it closes the grooves.
- the grooves only have to be milled or otherwise introduced into an inner wall of the outer part that comes into contact with the inner part (especially the outer wall). Standard tools can be used for this. This construction is particularly simple to manufacture.
- the plates can be arranged in a stack in such a way that the exchange channels of the plates alternately serve to pass the first and second liquids.
- Each second plate thus serves for the passage of the first liquid, the other plates arranged between them for the passage of the other liquid.
- the plates When viewed on the main surfaces, the plates can have different shapes, for example rectangular, square, trapezoidal or polygonal.
- the shape can be adapted to the spatial conditions in the units in which the heat exchanger system according to the invention is to be installed, provided that an integral installation is provided.
- the variability of the shape of the plates is only limited by the need to arrange the exchange channels in a sensible manner and to have enough space to realize the openings for the guides of the liquids.
- the plates are circular and consist of a square central area with the exchanger channels and a ring area connected at the corners of the central area, four openings being cut out between the ring and the central area to form the distribution and collecting guides.
- a quasi-square (with the exchanger channels) is inserted into a ring, the outside of which is somewhat larger than the square and the inside of which is somewhat smaller, so that the square overlaps with the ring.
- a total of four recesses are formed between the sides of the square and the inner sides of the ring opposite these, which are used as guides when stacked.
- the heat exchanger system according to the invention can further be characterized in that the exchanger channels and / or recesses in the plates are manufactured or can be produced using microstructure technology. Depending on the thickness or size of the plates, a microstructure technique can be used to manufacture the channels and / or recesses. It is also possible to produce the plates in mixed processes, in which, for example, the channels are produced as microchannels using microstructure technology, but the cutouts are simply punched out in order to reduce the costs of plate production.
- the channels are so small that a flow of oil, for example, cannot be guaranteed under all operating conditions. At low temperatures, such an oil may become so viscous that the forces acting in the channels are too great to still allow passage.
- a pressure relief valve is arranged on the heat exchanger system, which is connected in parallel with the distribution guide and the collector guide of one of the liquids (for example an oil which is viscous at low temperatures).
- the parallel connection is such that the pressure relief valve is either connected to the supply line or to the distribution guide and opens from a certain pressure in this area.
- a channel leads from the pressure relief valve to the discharge line or to the collecting line for this liquid.
- the channel is dimensioned so that it can in any case pass the liquid.
- a pressure relief valve can either be assigned to the inner part or to the outer part.
- the heat exchanger system according to the invention can be designed to be particularly compact due to the fact that there is no need for pipes or hoses.
- a functional block is to be understood here to mean any unit that is designed as a "monolithic" compact unit and, due to its mode of operation, requires a heat exchanger.
- the outer part can be embedded in such a block, so that any liquid lines inside the block open directly into the outer part and can thus be connected directly to the inner part. in the
- the outer part is nothing more than a cavity in the functional block to which the lines with the liquids lead.
- Such a functional block can be, for example, an engine block of an internal combustion engine.
- the connections for the engine oil to be cooled are located directly on the side wall of the inner part, while the connections for the coolant are provided at free ends of the other guides in order to lead the coolant via a pipe or hose system to the heat exchanger and from there to the radiator.
- a common field of application for heat exchangers is the cooling of lubricants. It is therefore preferred that the first fluid is an oil and the second fluid is a cooling medium, for example water or a water-based cooling medium. If the heat exchanger is used to heat lubricants, the second fluid is preferably a corresponding heating medium.
- heat exchanger systems can be used for the heat exchanger systems according to the invention, in particular the exchanger channel walls, such as plastics, metals or ceramics.
- materials with a high thermal conductivity such as metals, are preferred for a heat exchanger system.
- Metals can be, for example Aluminum, iron, copper, gold, or other sufficiently workable and thermally conductive metals.
- Fig. 1 shows the cross section of a heat exchanger system according to a first
- FIG. 2 shows the embodiment according to FIG. 1 in a perspective view, in which the outer part has been partially removed;
- Fig. 3 shows the inner part of the first embodiment, in which the openings to the
- Fig. 4 shows an example of two of the plates used for the inner part and their successive sequence
- Fig. 5 shows a heat exchanger system according to a second embodiment of the present invention, in which the lines to the free ends of the guides in
- Fig. 7 shows the inner part of this embodiment in which the free ends can be seen.
- FIG. 8 shows a heat exchanger system according to another embodiment of the present invention, which is a combination of the first and second
- the present invention provides cartridge-type heat exchangers as internal parts of the heat exchanger system according to the invention, in which the guides which serve to supply and discharge the fluids through the actual exchanger channels are already included as an integral part.
- Such one Heat exchanger system 10 is shown by way of example in FIG. 1.
- An inner part 11 is inserted into an outer part 12.
- the inner part 11, which represents the actual heat exchanger, consists of a stack of plates, as shown for example in FIG. 4. Shown in cross section is a distribution guide 21 formed in the plate stack and a collecting guide 22 for a first fluid.
- the outer part 12 has four lines 26, 27, 28, 29, which in the selected embodiment all begin on the same side of the outer part and serve to supply and discharge the two fluids.
- the lines are routed as circulation channels 33, 34, 35, 36 around the inner part 11, wherein these circulation channels are only designed as grooves in the inner wall 45 of the outer part 12 and theirs
- the supply line 27 is connected via the circulation channel 35 by means of a connection 31 (the spatial transition between line and opening) to an opening 39, which in turn establishes a connection to the distribution guide 21.
- the discharge line 28 for the same liquid is connected to the opening 40 and the collecting guide 22 via the circulation channel 36 and the connection 32.
- the circulation channel 32 is not absolutely necessary here, since the opening 40 lies directly on the line 28. However, it is also conceivable that all lines are at different locations than that
- the flow of fluid through the piping system is illustrated in Fig. 1 by the arrows.
- the fluid for example an oil, flows through line 27 which Circulation channel 35, and the opening 39 in the distribution guide 21, in which it is distributed before it flows through the exchanger channels (not shown) in the horizontal direction of FIG. 1 (from right to left).
- the fluid collects in the collecting guide 22, from where it leaves the heat exchanger system 10 according to the invention via the opening 40, possibly the circulation channel 36 and the line 28.
- sealing rings 53 are furthermore arranged between the circulation channels, which enable the channels to be sealed, even if the lid areas, which are formed by the outer wall 46 of the inner part 11, are not completely sealed.
- the heat exchanger system 10 also has a pressure relief valve 49 which is accessible to the liquid via the distribution guide 21 (dashed arrow in FIG. 1).
- the pressure relief valve consists of a housing, one
- Ball seal 50 which is pressed into the valve opening facing the fluid by means of the compression spring 51, and a valve channel 52, through which the fluid can flow directly into the collecting guide 22 when the ball seal 50 is opened and thereby bypasses the exchanger channels.
- the pressure relief valve 50 has the same diameter and the same cylindrical shape as the inner part 11, so that it can be inserted into the likewise cylindrical hollow form of the outer part.
- the connection to the inner part is made via two of the free ends of the guides 21, 22 of the inner part. Overpressure valve 50 and inner part 11 are held in position by means of a retaining ring 55.
- FIG. 1 The embodiment of a heat exchanger system according to the invention shown in FIG. 1 can be used excellently as an integral part in an assembly such as an engine block. So it is conceivable to design the entire outer part as part of a bog block, in which only a hole for receiving the inner part (with lines) is made.
- the inner part 11 has a cylindrically curved outer wall 46.
- the regions of the guides 21, 22 which reach the pressure relief valve 49 can be seen.
- the two other guides 23, 24 for the other fluid, which are not connected in parallel to the pressure relief valve 49, are not guided upwards, but are covered in the selected example by the lower region of the pressure relief valve 49.
- Fig. 3 shows the inner part 11 without outer part 12 and pressure relief valve 49.
- the cylindrical shape of the inner part 11 leads to crescent-shaped distribution and Collection guides 21, 22, 23, 24, the edges of which are formed by the inside of a ring which is guided around the outside of the exchanger channel stack and by the edges of the exchanger channel stack, each of which contains those exchanger channels which are connected to the respective guide.
- the inner part 11 consists of a stack of alternately arranged plates, in which the two liquids each flow through the exchanger channels in cross flow.
- 4 shows two such plates by way of example, which differ in the orientation of their channels.
- the upper plate 13 has an exchange channel field 15 and an annular region 20.
- the exchanger channels (which are not shown in detail due to their small dimensions), which are designed as furrows or grooves in exchanger channel field 15, are connected at their ends to openings 16 and 17, thus serving to pass the first liquid .
- the lower plate 14 is rotated by 90 ° with respect to the upper plate 13, the exchanger channels being connected to the openings 18 and 19, which have not been rotated as well.
- the exchanger channels of this exchanger channel field 15 thus serve to pass the second fluid.
- the individual plates can be positioned exactly in relation to one another when stacked by pins which are guided through small holes in the ring regions 20 in order to have smooth-walled walls in which the openings 16, 17 are stacked , 18, 19 result in guides 21, 22, 23, 24.
- the longitudinal edges of the exchanger channel fields 15 can be designed without exchanger channels in order to enable a better seal with respect to the guides located laterally from them.
- FIG. 5 A heat exchanger system according to a further embodiment of the present invention is shown in FIG. 5, in which the lines are connected to free ends of the guides.
- the same reference numerals designate identical elements 1 to 4.
- the inner part 11 is here, together with a pressure relief valve 49, inserted between the two connection covers 47 and 48 of the outer part.
- the connection cover 47 contains the supply line 27 and the discharge line 28 for the first fluid.
- the fluid is routed through lines in the pressure relief valve 49 to the free end 43 of the distribution guide 21, is distributed from the distribution guide 21 via the exchanger channels to flow through the heat exchanger, and is conducted into the collecting guide 22 at the other ends of the channels. From there, the first fluid leaves the collecting guide 22 via the free end 44 and in turn reaches the discharge line 28 via the pressure relief valve 49.
- the second fluid is directed to the other end of the inner part 11 by connecting a connection cover 48 to the other side, as best seen in FIG. 6.
- the second fluid is fed via line 25 to the free end 41, where it reaches the distribution guide 23, from where it distributes into the exchanger channels. After flowing through the exchanger channels provided for it, it arrives in the collecting guide 24, from where it flows via the free end 42 of the discharge line 26. 6 again explains the spatial relationship of the various guides in the inner part and their relationship to the connection covers 47, 48 by means of a representation of the internal structures.
- FIG. 7 Such a measure is shown in FIG. 7, where an end plate 54 is placed on the stack and connected to it in a fluid-tight manner.
- the end plate 54 contains only two openings which leave the guides 21 and 22 free, but which close off the other two guides 23 and 24.
- a corresponding, further end plate (not shown) is arranged on the underside of the plate stack, which closes the other ends of the guides 21 and 22, but instead has openings which leave the ends of the guides 23 and 24 free.
- FIG. 8 A combination of the two previously presented embodiments of the invention is shown in FIG. 8.
- the first fluid is fed to and removed from the heat exchanger via the free ends of the guides, while the second fluid is fed in and discharged via lateral openings.
- the supply line 27 of the first fluid is connected via connection 31 to the free end 43 of the distribution guide 21, while the collecting guide 22 is connected at its free end 44 via connection 32 to the discharge line for the first fluid.
- the second fluid reaches the distribution guide 23 via the feed line 25, the circulation channel 33 and the opening 38 (not shown, see FIG. 2), flows from there through the exchanger channels assigned to the second liquid and reaches the collecting guide 24, the opening 37, and the circulation channel 34 back into the discharge line 26.
- This embodiment is well suited, for example, if a fluid is supplied from outside an aggregate while the other fluid is circulating in the aggregate and the heat exchanger system can therefore be integrated directly into this aggregate. In the embodiment shown in FIG.
- a pressure relief valve 49 is also provided, which corresponds in function to that of FIG. 5 and which can divert cold engine oil, for example.
- the embodiment shown in FIG. 8 would be an inversion of the principle of integrating an engine oil cooler into the engine block.
- the grooves for the circulation channels 35 and the seals 53 are provided in the outer part 12. It goes without saying that these grooves can of course also be formed in the inner part 11.
- Fluid 39 Opening for connecting supply line with distribution guide 2. Fluid
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Separation By Low-Temperature Treatments (AREA)
- Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10207116A DE10207116B4 (en) | 2002-02-20 | 2002-02-20 | heat exchanger system |
DE10207116 | 2002-02-20 | ||
PCT/EP2003/001659 WO2003071214A1 (en) | 2002-02-20 | 2003-02-19 | Heat exchanger system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1478896A1 true EP1478896A1 (en) | 2004-11-24 |
EP1478896B1 EP1478896B1 (en) | 2007-12-12 |
Family
ID=27674775
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03742538A Expired - Lifetime EP1478896B1 (en) | 2002-02-20 | 2003-02-19 | Heat exchanger system |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1478896B1 (en) |
AT (1) | ATE380992T1 (en) |
AU (1) | AU2003215566A1 (en) |
DE (2) | DE10207116B4 (en) |
WO (1) | WO2003071214A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005004520A1 (en) * | 2005-01-31 | 2006-08-10 | Behr Gmbh & Co. Kg | The stacked-plate cooler |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5078209A (en) * | 1991-02-06 | 1992-01-07 | Modine Manufacturing Co. | Heat exchanger assembly |
DE4322979A1 (en) * | 1993-07-09 | 1995-01-12 | Laengerer & Reich Gmbh & Co | Oil cooler |
JP3427526B2 (en) * | 1994-12-21 | 2003-07-22 | 株式会社デンソー | Oil cooler |
DE19608824A1 (en) * | 1996-03-07 | 1997-09-18 | Inst Mikrotechnik Mainz Gmbh | Process for the production of micro heat exchangers |
DE19707648B4 (en) * | 1997-02-26 | 2007-11-22 | Behr Gmbh & Co. Kg | Parallel flow heat exchanger with plate stack construction |
JPH1113556A (en) * | 1997-06-25 | 1999-01-19 | Calsonic Corp | Egr gas cooling device |
FR2785378B1 (en) * | 1998-10-29 | 2001-01-12 | Valeo Thermique Moteur Sa | BLADE HEAT EXCHANGER, PARTICULARLY FOR A MOTOR VEHICLE |
-
2002
- 2002-02-20 DE DE10207116A patent/DE10207116B4/en not_active Expired - Fee Related
-
2003
- 2003-02-19 AU AU2003215566A patent/AU2003215566A1/en not_active Abandoned
- 2003-02-19 WO PCT/EP2003/001659 patent/WO2003071214A1/en active IP Right Grant
- 2003-02-19 EP EP03742538A patent/EP1478896B1/en not_active Expired - Lifetime
- 2003-02-19 DE DE50308790T patent/DE50308790D1/en not_active Expired - Fee Related
- 2003-02-19 AT AT03742538T patent/ATE380992T1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO03071214A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU2003215566A1 (en) | 2003-09-09 |
DE10207116A1 (en) | 2003-09-04 |
DE50308790D1 (en) | 2008-01-24 |
ATE380992T1 (en) | 2007-12-15 |
DE10207116B4 (en) | 2004-02-26 |
EP1478896B1 (en) | 2007-12-12 |
WO2003071214A1 (en) | 2003-08-28 |
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