EP1472395A1 - Sheathed yarn, textile and the method of producing one such yarn - Google Patents

Sheathed yarn, textile and the method of producing one such yarn

Info

Publication number
EP1472395A1
EP1472395A1 EP03737338A EP03737338A EP1472395A1 EP 1472395 A1 EP1472395 A1 EP 1472395A1 EP 03737338 A EP03737338 A EP 03737338A EP 03737338 A EP03737338 A EP 03737338A EP 1472395 A1 EP1472395 A1 EP 1472395A1
Authority
EP
European Patent Office
Prior art keywords
fibers
weight
sheathed
wire
sheathed wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03737338A
Other languages
German (de)
French (fr)
Other versions
EP1472395B1 (en
Inventor
Eric Bourbon
André RAVACHOL
Romain Ferrari
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tissage et Enduction Serge Ferrari SA
Original Assignee
Tissage et Enduction Serge Ferrari SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tissage et Enduction Serge Ferrari SA filed Critical Tissage et Enduction Serge Ferrari SA
Priority to SI200330367T priority Critical patent/SI1472395T1/en
Publication of EP1472395A1 publication Critical patent/EP1472395A1/en
Application granted granted Critical
Publication of EP1472395B1 publication Critical patent/EP1472395B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
    • D02G3/404—Yarns or threads coated with polymeric solutions

Definitions

  • the present invention relates to a sheathed wire of natural appearance.
  • the present invention also relates to a textile produced from a sheathed yarn of natural appearance.
  • the present invention also relates to a method of manufacturing a sheathed wire of natural appearance.
  • thermoplastic materials which combine both excellent mechanical performance and a natural appearance detectable by sight and by touch.
  • environmental requirements are rarely met with regard to the use of materials of natural origin and the ability to be recycled to obtain products based on threads intended for all uses, for example textiles. This is particularly the case for textiles with outdoor applications, subject to weather and sun, and for textiles that must resist fire.
  • thermoplastic material comprising fibers of plant origin, intended to improve the aspect of perception by the consumer, is corrected.
  • a first problem posed is to develop a new type of sheathed wire having excellent mechanical properties and excellent properties of use in fire resistance, weather resistance, sun resistance, etc.
  • a second problem posed is to obtain a wire having an external appearance generating particularly pleasant visual, tactile and olfactory sensations.
  • a third first problem posed is to produce a wire incorporating materials of natural origin.
  • a fourth problem posed is to develop an efficient process for manufacturing a wire based on thermoplastic materials.
  • a sheathed wire of natural appearance having a core wire and a sheath made of a thermoplastic material is characterized in that the thermoplastic material of the sheath comprises less than 20% by weight of staple fibers.
  • the yarn will have a particularly interesting external surface appearance.
  • the core thread can be a multifilament thread.
  • the core yarn can be a yarn of polyester, polyvinyl alcohol or polyamide.
  • the themioplastic material of the sheath can preferably be chosen, alone or as a mixture, from the group of polymers and copolymers comprising polyolefins, polyesters, polyamides, polyvinyl chlorides, polyvinyl alcohols, silicones as well as fluorinated polymers.
  • the quantity of fibers of the themioplastic material of the sheath can be between 1% and 15% by weight. Preferably, this amount can be between 4% and 12% by weight. Very preferably, this amount can be between 6% and 9% by weight.
  • the staple fibers can be chosen alone or as a mixture from the group comprising natural fibers and synthetic fibers.
  • the natural fibers can be hemp fibers.
  • the staple fibers can advantageously have an average length of between 10 ⁇ m and 500 ⁇ m. Preferably, this length can be substantially equal to 100 ⁇ m.
  • Staple fibers can have an average diameter between 3 ⁇ m and 100 ⁇ m. Preferably, this diameter can be substantially equal to 20 ⁇ m.
  • textiles are characterized in that they are made from the sheathed yarn as described above.
  • a method for producing a sheathed wire of natural appearance as described above comprises the step consisting in sheathing a core wire by extrusion by passing through a die, with a thermoplastic material comprising less than 20% by weight of staple fibers.
  • the themioplastic material comprising less than 20% by weight of fibers can advantageously be obtained by mixing one or more times of a themioplastic material not loaded with fibers with a masterbatch comprising from 5% to 80% by weight of fibers.
  • the masterbatch can preferably comprise between 20% and 70% by weight of fibers. And very preferably, the masterbatch can comprise between 40% and 60% by weight of fibers.
  • FIG. 1 shows an enlarged longitudinal view of a sheathed wire according to the prior art and a sheathed wire according to the invention
  • FIG. 2 shows a cross-sectional view taken with an optical microscope of the sheathed wire according to the invention.
  • FIG. 3 shows an enlarged top view of a textile made from sheathed son.
  • the core is covered by extrusion or coating with a layer of peripheral polymer material.
  • the photographs enlarged approximately 20 times in FIG. 1 show a comparison between a sheathed wire (1) according to the state of the art (placed on the left), represented by the document FR-2.617.205 and a sheathed wire (2) according to the current invention (placed on the right). Due to the presence of staple fibers, the outer surface of the wire (2) obtained by the method according to the invention has an irregular appearance and looks like twine. The average diameter can thus be less than 1 mm and vary between 0.6 mm and 0.9 mm. On the other hand, the external surface of the traditional sheathed wire (1) is smooth.
  • the core thread is a multifilament thread, high tenacity, that is to say having a tenacity of the order of at least 50 cN / tex.
  • the multiple filaments of the core are twisted or not, interlaced or not, assembled or not, textures or not, depending on the final sheathed yarn desired.
  • Figure 2 shows a cross section of the sheathed wire (2) taken under an optical microscope with an enlargement of approximately 150 times.
  • the sheathed wire (2) the multiple polyester filaments (3) of the core (4) appear in the center.
  • the sheath (6) based on PVC compound surrounds the core (4).
  • the sheath (6) incorporates the hemp fibers (7) embedded in the PVC.
  • the periphery of the sheath (6) is very irregular, giving the whole thread a natural feel.
  • the core and the sheath are produced directly by co-extrusion.
  • the sheath (6) is extruded around the core wire (4).
  • the sheath themioplastic polymer compositions also advantageously comprise additional adjuvants: at least one anti-UV agent, and / or at least one biocidal agent, and / or at least one mineral filler, and / or at least one pigment, and / or at least one flame retardant.
  • the flame retardant can be mineral flame retardants, such as, for example, antimony oxides, alumina trihydrate, zinc oxide or magnesium oxide.
  • the weight ratio between the core wire (4) and the sheath (6) depends both on the final applications envisaged and on the extusion or coating material available.
  • Such threads can be used in multiple applications, and in particular the manufacture of furniture, typically camping seats, car covers, floor and wall coverings, sun shades, luggage articles, protective fabrics and others.
  • Figure 3 shows an example of textile enlarged about 10 times, entirely made from yarns (2), with a 100% polyester core sheathed with a PVC and hemp fiber compound according to the invention, and heat-fixed. Textile includes yarn warp (8) horizontally and two weft threads vertically (9 and 11). Note that the wires have different colors.
  • a sheathed wire (2) according to the present invention is produced in the following manner.
  • a polyester yarn of 1100 dtex, sold by the company Rliodia under the name "Type 156”, is sheathed by extrusion by passing through a die.
  • the wire running speed is 300 m / min.
  • the extruded sheathing composition comprises: 7% hemp fibers;

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Multicomponent Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention relates to a sheathed yarn having a natural appearance and comprising a core yarn (4) and a sheath (6) which is made from a thermoplastic material. The thermoplastic material of the sheath (6) comprises less than 20 wt.- % of staple fibres.

Description

FIL GAINE, TEXTILE ET PROCEDE DE FABRICATION D'UN TEL FIL SHEATHED YARN, TEXTILE AND METHOD FOR MANUFACTURING SUCH A YARN
La présente invention concerne un fil gainé d'aspect naturel. La présente invention concerne encore un textile réalisé à partir d'un fil gainé d'aspect naturel. La présente invention se rapporte également un procédé de fabrication d'un fil gainé d'aspect naturel.The present invention relates to a sheathed wire of natural appearance. The present invention also relates to a textile produced from a sheathed yarn of natural appearance. The present invention also relates to a method of manufacturing a sheathed wire of natural appearance.
Malgré une demande commerciale de plus en plus recherchée, on ne sait pas encore fabriquer des fils à base de matériaux thermoplastiques, qui allient à la fois d'excellentes performances mécaniques et un aspect naturel décelable à la vue et au toucher. En outre, les exigences d'ordre environnementales sont rarement satisfaites en ce qui concerne l'emploi de matériaux d'origine naturelle et l'aptitude à être recyclé pour obtenir des produits à base de fils destinés à toutes utilisations, par exemple des textiles. C'est particulièrement le cas pour des textiles présentant des applications extérieures, soumis aux intempéries et au soleil, et pour les textiles devant résister au feu.Despite an increasingly sought after commercial demand, it is not yet known how to manufacture wires based on thermoplastic materials, which combine both excellent mechanical performance and a natural appearance detectable by sight and by touch. In addition, environmental requirements are rarely met with regard to the use of materials of natural origin and the ability to be recycled to obtain products based on threads intended for all uses, for example textiles. This is particularly the case for textiles with outdoor applications, subject to weather and sun, and for textiles that must resist fire.
État de la technique On corrnaît d'après le document FR- 2.781.492 un matériau thermoplastique comprenant des fibres d'origine végétale, destinées à améliorer l'aspect de perception par le consommateur.STATE OF THE ART According to document FR-2,781,492, a thermoplastic material comprising fibers of plant origin, intended to improve the aspect of perception by the consumer, is corrected.
Cependant, l'aspect extérieur des produits obtenus s'avère relativement décevant et très peu compatible avec ce qui est actuellement recherché par le consommateur. On connaît également d'après le document FR- 2.617.205 un fil gainé et un procédé de fabrication d'un fil par gainage d'une âme avec une composition ignifuge, pour obtenir un fil et ensuite un tissu avec des propriétés ignifuges.However, the external appearance of the products obtained turns out to be relatively disappointing and very incompatible with what is currently sought by the consumer. Also known from document FR-2,617,205 is a sheathed wire and a method of manufacturing a wire by sheathing a core with a flame retardant composition, to obtain a thread and then a fabric with flame retardant properties.
Cependant, le fil obtenu garde un toucher lisse, peu favorable à une gamme de produits classés comme étant « écologique » et ne pouvant s'inscrire que difficilement dans des considérations d'ordre écologique. Résumé de l'inventionHowever, the thread obtained retains a smooth feel, unfavorable for a range of products classified as being “ecological” and which can only be difficult to fit into ecological considerations. Summary of the invention
Un premier problème posé est de mettre au point un nouveau type de fil gainé présentant d'excellentes propriétés mécaniques et d'excellentes propriétés d'usage de résistance au feu, de tenue aux intempéries, de tenue au soleil, etc. Un deuxième problème posé est d'obtenir un fil présentant un aspect extérieur générant des sensations visuelles, tactiles et olfactives particulièrement agréables. Un troisième premier problème posé est de réaliser un fil incorporant des matériaux d'origine naturelle. Un quatrième problème posé est de mettre au point un procédé efficace de fabrication d'un fil à base de matériaux thermoplastiques.A first problem posed is to develop a new type of sheathed wire having excellent mechanical properties and excellent properties of use in fire resistance, weather resistance, sun resistance, etc. A second problem posed is to obtain a wire having an external appearance generating particularly pleasant visual, tactile and olfactory sensations. A third first problem posed is to produce a wire incorporating materials of natural origin. A fourth problem posed is to develop an efficient process for manufacturing a wire based on thermoplastic materials.
Conformément à un premier aspect de l'invention, un fil gainé d'aspect naturel, présentant un fil d'âme et une gaine réalisée en un matériau thermoplastique est caractérisé en ce que le matériau thermoplastique de la gaine comprend moins de 20 % en poids de fibres discontinues.According to a first aspect of the invention, a sheathed wire of natural appearance, having a core wire and a sheath made of a thermoplastic material is characterized in that the thermoplastic material of the sheath comprises less than 20% by weight of staple fibers.
Autrement dit, avec une quantité de fibres inférieure ou égale à 20 % présentes dans la gaine, le fil va présenter un aspect de surface extérieur particulièrement intéressant. Dans une première variante de réalisation, et afin d'accroître la résistance, le fil d'âme peut être un fil multifilaments. Le fil d'âme peut être un fil de polyester, d'alcool polyvinylique ou de polyamide. Le matériau themioplastique de la gaine peut être préférentiellement choisi, seul ou en mélange, dans le groupe des polymères et copolymères comprenant les polyoléfmes, polyesters, polyamides, polychlorures de vinyle, alcools polyvinyliques, silicones ainsi que les polymères fluorés.In other words, with an amount of fibers less than or equal to 20% present in the sheath, the yarn will have a particularly interesting external surface appearance. In a first alternative embodiment, and in order to increase the resistance, the core thread can be a multifilament thread. The core yarn can be a yarn of polyester, polyvinyl alcohol or polyamide. The themioplastic material of the sheath can preferably be chosen, alone or as a mixture, from the group of polymers and copolymers comprising polyolefins, polyesters, polyamides, polyvinyl chlorides, polyvinyl alcohols, silicones as well as fluorinated polymers.
De manière avantageuse, la quantité de fibres du matériau themioplastique de la gaine peut être comprise entre 1 % et 15 % en poids. De préférence, cette quantité peut être comprise entre 4 % et 12 % en poids. Très préférentiellement, cette quantité peut être comprise entre 6 % et 9 % en poids. De manière intéressante, les fibres discontinues peuvent être choisies seules ou en mélange dans le groupe comprenant les fibres naturelles et les fibres synthétiques. Les fibres naturelles peuvent être des fibres de chanvre. Les fibres discontinues peuvent avantageusement présenter une longueur moyenne comprise entre 10 μm et 500 μm. De préférence, cette longueur peut être sensiblement égale à 100 μm. Les fibres discontinues peuvent avoir un diamètre moyen compris entre 3 μm et 100 μm. De préférence, ce diamètre peut être sensiblement égal à 20 μm.Advantageously, the quantity of fibers of the themioplastic material of the sheath can be between 1% and 15% by weight. Preferably, this amount can be between 4% and 12% by weight. Very preferably, this amount can be between 6% and 9% by weight. Interestingly, the staple fibers can be chosen alone or as a mixture from the group comprising natural fibers and synthetic fibers. The natural fibers can be hemp fibers. The staple fibers can advantageously have an average length of between 10 μm and 500 μm. Preferably, this length can be substantially equal to 100 μm. Staple fibers can have an average diameter between 3 μm and 100 μm. Preferably, this diameter can be substantially equal to 20 μm.
Conformément à un deuxième aspect de la présente invention, des textiles sont caractérisés en ce qu'ils sont réalisés à partir du fil gainé tel que décrit ci-dessus.According to a second aspect of the present invention, textiles are characterized in that they are made from the sheathed yarn as described above.
Conformément à un troisième aspect de l'invention, un procédé de réalisation d'un fil gainé d'aspect naturel tel que décrit ci-dessus est caractérisé en ce qu'il comprend l'étape consistant à gainer un fil d'âme par extrusion par passage dans une filière, avec un matériau thermoplastique comprenant moins de 20 % en poids de fibres discontinues.According to a third aspect of the invention, a method for producing a sheathed wire of natural appearance as described above is characterized in that it comprises the step consisting in sheathing a core wire by extrusion by passing through a die, with a thermoplastic material comprising less than 20% by weight of staple fibers.
Le matériau themioplastique comprenant moins de 20 % en poids de fibres peut être avantageusement obtenu par mélange en une ou plusieurs fois d'un matériau themioplastique non chargé en fibres avec un mélange maître comprenant de 5 % à 80 % en poids de fibres. Le mélange maître peut de préférence comprendre entre 20 % et 70 % en poids de fibres. Et très préférentiellement, le mélange maître peut comprendre entre 40 % et 60 % en poids de fibres.The themioplastic material comprising less than 20% by weight of fibers can advantageously be obtained by mixing one or more times of a themioplastic material not loaded with fibers with a masterbatch comprising from 5% to 80% by weight of fibers. The masterbatch can preferably comprise between 20% and 70% by weight of fibers. And very preferably, the masterbatch can comprise between 40% and 60% by weight of fibers.
Description des dessinsDescription of the drawings
L'invention sera bien comprise et ses divers avantages et différentes caractéristiques ressortiront mieux lors de la description suivante, des exemples non limitatifs de réalisation, en se référant au dessin schématique annexé, dans lequel :The invention will be clearly understood and its various advantages and various characteristics will emerge more clearly from the following description, nonlimiting exemplary embodiments, with reference to the appended schematic drawing, in which:
- la Figure 1 représente une vue longitudinale agrandie d'un fil gainé selon l'état de la technique et d'un fil gainé selon l'invention ;- Figure 1 shows an enlarged longitudinal view of a sheathed wire according to the prior art and a sheathed wire according to the invention;
- la Figure 2 représente une vue en coupe transversale prise au microscope optique du fil gainé selon l'invention ; et- Figure 2 shows a cross-sectional view taken with an optical microscope of the sheathed wire according to the invention; and
- la Figure 3 représente une vue du dessus agrandie d'un textile réalisé à partir de fils gainés.- Figure 3 shows an enlarged top view of a textile made from sheathed son.
Description détaillée L'âme est recouverte par extrusion ou enduction d'une couche de matériau polymère périphérique. Les photographies agrandies environ 20 fois de la Figure 1 montrent une comparaison entre un fil gainé (1) selon l'état de la technique (placé à gauche), représenté par le document FR- 2.617.205 et un fil gainé (2) selon la présente invention (placé à droite). Du fait de la présence de fibres discontinues, la surface extérieure du fil (2) obtenu par le procédé selon l'invention présente un aspect irrégulier et ressemble à de la ficelle. Le diamètre moyen peut ainsi être inférieur à 1 mm et varier entre 0,6 mm et 0,9 mm. En revanche, la surface extérieure du fil gainé traditionnel (1) est lisse.Detailed description The core is covered by extrusion or coating with a layer of peripheral polymer material. The photographs enlarged approximately 20 times in FIG. 1 show a comparison between a sheathed wire (1) according to the state of the art (placed on the left), represented by the document FR-2.617.205 and a sheathed wire (2) according to the current invention (placed on the right). Due to the presence of staple fibers, the outer surface of the wire (2) obtained by the method according to the invention has an irregular appearance and looks like twine. The average diameter can thus be less than 1 mm and vary between 0.6 mm and 0.9 mm. On the other hand, the external surface of the traditional sheathed wire (1) is smooth.
Avantageusement, et en pratique, le fil d'âme est un fil à multifilaments, haute ténacité c'est-à-dire présentant une ténacité de l'ordre d'au moins 50 cN/tex. Les multiples filaments de l'âme sont tordus ou non, entrelacés ou non, assemblés ou non, textures ou non, en fonction du fil gainé final souhaité. La Figure 2 montre une coupe transversale du fil gainé (2) prise au microscope optique avec un agrandissement d'environ 150 fois. Dans cette réalisation du fil gainé (2), les multiples filaments (3) en polyester de l'âme (4) apparaissent au centre. La gaine (6) à base de compound PVC entoure l'âme (4). Comme le montre cette photographie, la gaine (6) intègre les fibres de chanvre (7) noyées dans le PVC. Le pourtour de la gaine (6) est très irrégulier, conférant à l'ensemble du fil un toucher naturel.Advantageously, and in practice, the core thread is a multifilament thread, high tenacity, that is to say having a tenacity of the order of at least 50 cN / tex. The multiple filaments of the core are twisted or not, interlaced or not, assembled or not, textures or not, depending on the final sheathed yarn desired. Figure 2 shows a cross section of the sheathed wire (2) taken under an optical microscope with an enlargement of approximately 150 times. In this embodiment of the sheathed wire (2), the multiple polyester filaments (3) of the core (4) appear in the center. The sheath (6) based on PVC compound surrounds the core (4). As this photograph shows, the sheath (6) incorporates the hemp fibers (7) embedded in the PVC. The periphery of the sheath (6) is very irregular, giving the whole thread a natural feel.
Dans une autre variante, on réalise directement par co-extrasion l'âme et la gaine.In another variant, the core and the sheath are produced directly by co-extrusion.
Avantageusement, et en pratique, la gaine (6) est extrudée autour du fil d'âme (4). Les compositions de polymère themioplastique de la gaine comprennent en outre avantageusement des adjuvants complémentaires : au moins un agent anti-U.V., et/ou au moins un agent biocide, et/ou au moins une charge minérale, et/ou au moins un pigment, et/ou au moins un agent d'ignifugation. L'agent d'ignifugation peut être des charges ignifugeantes minérales, tels que par exemple des oxydes d'antimoine, du trihydrate d'alumine, de l'oxyde de zinc ou de magnésium.Advantageously, and in practice, the sheath (6) is extruded around the core wire (4). The sheath themioplastic polymer compositions also advantageously comprise additional adjuvants: at least one anti-UV agent, and / or at least one biocidal agent, and / or at least one mineral filler, and / or at least one pigment, and / or at least one flame retardant. The flame retardant can be mineral flame retardants, such as, for example, antimony oxides, alumina trihydrate, zinc oxide or magnesium oxide.
Le rapport en poids entre le fil d'âme (4) et la gaine (6) dépend à la fois des applications finales envisagées et du matériel d'extmsion ou d'enduction dont on dispose.The weight ratio between the core wire (4) and the sheath (6) depends both on the final applications envisaged and on the extusion or coating material available.
De tels fils peuvent être employés dans de multiples applications, et notamment la fabrication de mobilier, typiquement des sièges de camping, habillages automobiles, revêtement de sols et murs, protections solaires, articles de bagagerie, toiles de protection et d'autres encore.Such threads can be used in multiple applications, and in particular the manufacture of furniture, typically camping seats, car covers, floor and wall coverings, sun shades, luggage articles, protective fabrics and others.
La Figure 3 montre un exemple de textile agrandi environ 10 fois, entièrement réalisé à partir de fils (2), avec une âme 100 % polyester gainée avec un compound PVC et fibres de chanvre selon l'invention, et thermofixés. Le textile comprend un fil de chaîne (8) à l'horizontale et deux fils de trame à la verticale (9 et 11). On notera que les fils présentent différentes colorations.Figure 3 shows an example of textile enlarged about 10 times, entirely made from yarns (2), with a 100% polyester core sheathed with a PVC and hemp fiber compound according to the invention, and heat-fixed. Textile includes yarn warp (8) horizontally and two weft threads vertically (9 and 11). Note that the wires have different colors.
Exemples de réalisation On réalise un fil gainé (2) selon la présente invention de la manière suivante. On gaine par extrusion par passage dans une filière un fil de polyester de 1100 dtex, commercialisé par la société Rliodia sous la dénomination « Type 156 ». La vitesse de défilement du fil est de 300 m/min.Examples of embodiments A sheathed wire (2) according to the present invention is produced in the following manner. A polyester yarn of 1100 dtex, sold by the company Rliodia under the name "Type 156", is sheathed by extrusion by passing through a die. The wire running speed is 300 m / min.
La composition de gainage extradé comprend : 7 % de fibres de chanvre ; etThe extruded sheathing composition comprises: 7% hemp fibers; and
93 % de PVC plastifié, formulé et pigmenté. On obtient ainsi un fil gainé de 4700 dtex ayant un diamètre moyen de 0,67 mm ; en d'autres tenues, en poids, le fil d'âme polyester représente 23,4 % et la gaine fibrée représente 76,6 %. De plus, le fil gainé obtenu présente les caractéristiques et les propriétés mécaniques qui suivent : résistance à la traction, 9,6 daN, et allongement à la rupture. 14,5 %. Ce fil convient donc parfaitement pour la fabrication de textiles pouvant être thermofixés.93% plasticized, formulated and pigmented PVC. One thus obtains a sheathed wire of 4700 dtex having an average diameter of 0.67 mm; in other outfits, by weight, the polyester core yarn represents 23.4% and the fiber sheath represents 76.6%. In addition, the sheathed wire obtained has the following characteristics and mechanical properties: tensile strength, 9.6 daN, and elongation at break. 14.5%. This yarn is therefore perfectly suited for the manufacture of textiles which can be heat-set.
La présente invention n'est pas limitée aux modes de réalisation décrits et illustrés. De nombreuses modifications peuvent être réalisées, sans pour autant sortir du cadre défini par la portée du jeu de revendications. Par exemple, on pourra concevoir une âme en différents matériaux, tels que des fibres de verre, des fibres optiques, un ou plusieurs fils métalliques. The present invention is not limited to the embodiments described and illustrated. Many modifications can be made without departing from the framework defined by the scope of the set of claims. For example, it is possible to design a core of different materials, such as glass fibers, optical fibers, one or more metallic wires.

Claims

REVENDICATIONS
1. Fil gainé d'aspect naturel, présentant un fil d'âme (4) et une gaine (6) réalisée en un matériau thermoplastique, caractérisé en ce que le matériau themioplastique de la gaine (6) comprend moins de 20 % en poids de fibres discontinues (7).1. Sheathed wire of natural appearance, having a core wire (4) and a sheath (6) made of a thermoplastic material, characterized in that the themioplastic material of the sheath (6) comprises less than 20% by weight of staple fibers (7).
2. Fil gainé selon la revendication 1, caractérisé en ce que le fil d'âme (4) est un fil multifilaments (3).2. Sheathed wire according to claim 1, characterized in that the core wire (4) is a multifilament wire (3).
3. Fil gainé selon la revendication 1 ou 2, caractérisé en ce que le fil d'âme (4) est un fil de polyester, d'alcool polyvinylique ou de polyamide.3. Sheathed wire according to claim 1 or 2, characterized in that the core wire (4) is a polyester wire, polyvinyl alcohol or polyamide.
4. Fil gainé selon l'une des revendications précédentes, caractérisé en ce que le matériau themioplastique de la gaine (6) est choisi, seul ou en mélange, dans le groupe des polymères et copolymères comprenant les polyoléfines, polyesters, polyamides, polychlorures de vinyle, alcools polyvinyliques, silicones et les polymères fluorés.4. Sheathed wire according to one of the preceding claims, characterized in that the themioplastic material of the sheath (6) is chosen, alone or as a mixture, from the group of polymers and copolymers comprising polyolefins, polyesters, polyamides, polychlorides of vinyl, polyvinyl alcohols, silicones and fluorinated polymers.
5. Fil gainé selon l'une des revendications précédentes, caractérisé en ce que la quantité de fibres (7) du matériau themioplastique de la gaine (6) est comprise entre 1 % et 15 % en poids, de préférence entre 4 % et 12 % en poids, et très préférentiellement entre 6 % et 9 % en poids.5. Sheathed wire according to one of the preceding claims, characterized in that the quantity of fibers (7) of the themioplastic material of the sheath (6) is between 1% and 15% by weight, preferably between 4% and 12 % by weight, and very preferably between 6% and 9% by weight.
6. Fil gainé selon l'une des revendications précédentes, caractérisé en ce que les fibres discontinues (7) sont choisies, seules ou en mélange, dans le groupe comprenant les fibres naturelles et les fibres synthétiques.6. Sheathed wire according to one of the preceding claims, characterized in that the staple fibers (7) are chosen, alone or as a mixture, from the group comprising natural fibers and synthetic fibers.
7. Fil gainé selon la revendication 6, caractérisé en ce que les fibres naturelles sont des fibres de chanvre. 7. Sheathed wire according to claim 6, characterized in that the natural fibers are hemp fibers.
8. Fil gainé selon l'une des revendications précédentes, caractérisé en ce que les fibres discontinues (7) présentent une longueur moyenne comprise entre 10 μm et 500 μm, de préférence sensiblement égale à 100 μm et un diamètre moyen compris entre 3 μm et 100 μm, de préférence sensiblement égal à 20 μm.8. Sheathed wire according to one of the preceding claims, characterized in that the staple fibers (7) have an average length of between 10 μm and 500 μm, preferably substantially equal to 100 μm and an average diameter of between 3 μm and 100 μm, preferably substantially equal to 20 μm.
9. Textiles, caractérisés en ce qu'ils sont réalisés à partir du fil gainé (2) selon l'une des revendications précédentes.9. Textiles, characterized in that they are produced from the sheathed wire (2) according to one of the preceding claims.
10. Procédé de réalisation d'un fil gainé (2) selon l'une des revendications 1 à 8, caractérisé en ce qu'il comprend l'étape consistant à gainer un fil d'âme (4) par extrusion par passage dans une filière, avec un matériau themioplastique comprenant moins de 20 % en poids de fibres discontinues (7).10. A method of producing a sheathed wire (2) according to one of claims 1 to 8, characterized in that it comprises the step of sheathing a core wire (4) by extrusion by passing through a die, with a thermoplastic material comprising less than 20% by weight of staple fibers (7).
11. Procédé selon la revendication 10, caractérisé en ce que le matériau themioplastique comprenant moins de 20 % en poids de fibres est obtenu par mélange en une ou plusieurs fois d'un matériau themioplastique non chargé en fibres avec un mélange maître comprenant de 5 % à 80 % en poids de fibres, de préférence entre 20 % et 70 % en poids et très préférentiellement entre 40 % et 60 % en poids. 11. Method according to claim 10, characterized in that the themioplastic material comprising less than 20% by weight of fibers is obtained by mixing one or more times of a themioplastic material not loaded with fibers with a masterbatch comprising of 5% at 80% by weight of fibers, preferably between 20% and 70% by weight and very preferably between 40% and 60% by weight.
EP03737338A 2002-02-08 2003-01-30 Sheathed yarn, textile and the method of producing one such yarn Expired - Lifetime EP1472395B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI200330367T SI1472395T1 (en) 2002-02-08 2003-01-30 Sheathed yarn, textile and the method of producing one such yarn

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0201577 2002-02-08
FR0201577A FR2835852B1 (en) 2002-02-08 2002-02-08 SHEATH YARN, TEXTILE AND METHOD FOR MANUFACTURING SUCH A YARN
PCT/FR2003/000283 WO2003066944A1 (en) 2002-02-08 2003-01-30 Sheathed yarn, textile and the method of producing one such yarn

Publications (2)

Publication Number Publication Date
EP1472395A1 true EP1472395A1 (en) 2004-11-03
EP1472395B1 EP1472395B1 (en) 2006-04-26

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US (1) US7134266B2 (en)
EP (1) EP1472395B1 (en)
CN (1) CN100519860C (en)
AT (1) ATE324478T1 (en)
AU (1) AU2003215710A1 (en)
CY (1) CY1105300T1 (en)
DE (1) DE60304829T2 (en)
DK (1) DK1472395T3 (en)
ES (1) ES2259765T3 (en)
FR (1) FR2835852B1 (en)
PT (1) PT1472395E (en)
WO (1) WO2003066944A1 (en)

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US7469526B2 (en) * 2007-02-21 2008-12-30 Gilbert Patrick Heat/fire resistant sewing thread and method for producing same
DE102011052477A1 (en) 2011-08-08 2013-02-14 Mayser Gmbh & Co. Kg core yarn
DE102014219213A1 (en) * 2014-09-23 2016-03-24 Bauerfeind Ag Haftgarn
FR3039566B1 (en) * 2015-07-28 2017-09-08 Faurecia Automotive Ind WIRE, VEHICLE EQUIPMENT PIECE, WIRE FORMATION METHOD, AND METHOD FOR MANUFACTURING A VEHICLE VEHICLE ASSEMBLY THEREOF
US10435822B2 (en) 2017-02-24 2019-10-08 Glen Raven, Inc. Resilient yarn and fabric having the same
CN115074885B (en) * 2022-08-11 2023-04-14 江苏恒力化纤股份有限公司 Preparation method of environment-friendly composite yarn

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Publication number Publication date
PT1472395E (en) 2006-06-30
AU2003215710A1 (en) 2003-09-02
DK1472395T3 (en) 2006-05-29
DE60304829T2 (en) 2006-09-28
DE60304829D1 (en) 2006-06-01
FR2835852A1 (en) 2003-08-15
CN100519860C (en) 2009-07-29
US7134266B2 (en) 2006-11-14
FR2835852B1 (en) 2004-04-30
ATE324478T1 (en) 2006-05-15
AU2003215710A8 (en) 2003-09-02
WO2003066944A1 (en) 2003-08-14
US20040226277A1 (en) 2004-11-18
CY1105300T1 (en) 2010-03-03
WO2003066944A9 (en) 2004-07-15
ES2259765T3 (en) 2006-10-16
CN1628188A (en) 2005-06-15
EP1472395B1 (en) 2006-04-26

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