EP1468185A1 - Nozzle clamping nut for injection valves and method for producing said nozzle clamping nut - Google Patents
Nozzle clamping nut for injection valves and method for producing said nozzle clamping nutInfo
- Publication number
- EP1468185A1 EP1468185A1 EP03704198A EP03704198A EP1468185A1 EP 1468185 A1 EP1468185 A1 EP 1468185A1 EP 03704198 A EP03704198 A EP 03704198A EP 03704198 A EP03704198 A EP 03704198A EP 1468185 A1 EP1468185 A1 EP 1468185A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- clamping nut
- nozzle clamping
- nozzle
- bearing surface
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
Definitions
- Nozzle clamping nut for injector and method for producing the nozzle clamping nut
- the present invention relates to a nozzle clamping nut for an injection valve according to the preamble of claim 1 and a method for producing the nozzle clamping nut.
- Such a nozzle clamping nut is known from DE 199 15 685 AI, an injection valve for a common rail injection system of a diesel engine being disclosed.
- the injection valve has a nozzle holder and an injection nozzle attached to it by the nozzle clamping nut.
- the injection nozzle is held together with the nozzle holder and the nozzle clamping nut in a receiving sleeve with which the injection valve is fastened in the diesel engine. It is problematic that a notch effect occurs on the annular shoulder in the transition area between the support surface and the side wall inside the nozzle clamping nut in the event of a load; this can lead to cracking in the nozzle clamping nut.
- the object of the present invention is to provide a nozzle clamping nut which realizes a large contact surface with a small notch effect.
- a nozzle clamping nut with the features of patent claim 1 and a nozzle clamping nut produced according to the method with the features of patent claim 7.
- the two-part design of the nozzle clamping nut with the fixed connection of a precision steel tube with a connecting part, in particular as a simple turned part, for use as a nozzle clamping nut opens up the possibility of reducing the notch effect with the applied axial force and applied torsional moment, as well as increasing the contact surface of the nozzle body in a technically simple manner.
- the resulting machining volume is significantly reduced due to the simple structure of the individual components.
- a high degree of dimensional accuracy with regard to shape and position tolerances is also ensured due to the use of a precision steel tube.
- the contact surface of the inner tube is flat in the area of contact with the inner wall of the outer tube.
- the contact surface of the nozzle clamping nut can be designed to the maximum.
- an adhesive or solder connection is provided in order to minimize possible notch effects, in contrast to the welded connection, due to the material connection formed in the process.
- the nozzle clamping nut consists of a precision steel tube 1 with a first free inside diameter D1 and from a tubular rotary part 3 with a smaller second free inside diameter D2.
- the rotating part 3 has on its outer wall an annular protruding bead 5, which serves as a stop for the steel tube 1.
- a circumferential groove 7 is provided for a solder ring on the outer wall of the rotating part 3.
- the solder is inserted into the annular groove 7 of the rotating part 3 as a ring.
- the two pipes 1, 3 are placed one on top of the other, the nozzle clamping nut is heated and the solder melts and creeps out of the groove 7 into the space between the rotating part 3 and the steel pipe 1.
- the two pipes are advantageously dimensioned according to a clearance fit.
- the bead 5 is arranged such that a sufficiently large support or shoulder area for the tube 1 is provided on the outer wall of the rotating part 3.
- the end face arranged in the interior of the steel tube 1 forms a support face 9 of the nozzle clamping nut.
- the support surface 9 extends perpendicular to the longitudinal direction of the tubes 1, 3. It is formed exactly flat and forms a right angle with the inner wall of the steel tube 1 without a transition radius in the border area.
- the contact surface is Spray valve (not shown) maximizes the given geometry and the resulting notch effect is kept low.
- a small chamfer is provided to facilitate the assembly of the injection nozzle.
- the nozzle clamping nut now clamps the injection nozzle against a body of the injection valve (not shown) in a manner known per se from the prior art.
- the injection nozzle rests on the annular support surface 9. Since both the first and the second inner diameter D1, D2 are defined for the respective installation situation of the injection nozzle, the remaining space for the design of the bearing surface is optimally used according to the invention.
- the two tubes 1, 3 are firmly connected to one another by a weld connection or a weld seam 11.
- the two tubes have an interference fit, which prevents liquid material from flowing into undesired areas of the nozzle clamping nut during the welding process.
- TIG Wide inert gas
- This is a known fusion welding process, in which a weld pool is created under inert protective gases.
- the two tubes 1, 3 are firmly connected to one another by an adhesive connection.
- An adhesive joint 13 is chosen to be as large as possible, the adhesive used being selected to be adapted to the materials used and the application requirements for the clamping nut.
- the two tubes 1, 3 are firmly connected to one another by at least one laser seam 15.
- the two laser seams 15 shown in FIG. 5 are spaced sufficiently far from the support surface 9 in order to be able to withstand the forces that occur during assembly and during operation.
- the surface pressure can be reduced, since the area available through the contact surface is increased, although the overall diameter of the nozzle clamping nut remains the same.
- the annular corner region in the transition from the support surface 9 and the inner wall of the steel tube 1 can also be used as the support surface, since a 90 ° angle is formed according to the invention.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10202722A DE10202722A1 (en) | 2002-01-24 | 2002-01-24 | Nozzle clamping nut for injector and method for manufacturing the nozzle clamping nut |
DE10202722 | 2002-01-24 | ||
PCT/DE2003/000057 WO2003062630A1 (en) | 2002-01-24 | 2003-01-09 | Nozzle clamping nut for injection valves and method for producing said nozzle clamping nut |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1468185A1 true EP1468185A1 (en) | 2004-10-20 |
EP1468185B1 EP1468185B1 (en) | 2012-05-02 |
Family
ID=27588031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03704198A Expired - Lifetime EP1468185B1 (en) | 2002-01-24 | 2003-01-09 | Nozzle clamping nut for injection valves and method for producing said nozzle clamping nut |
Country Status (5)
Country | Link |
---|---|
US (1) | US7475829B2 (en) |
EP (1) | EP1468185B1 (en) |
JP (1) | JP2005515361A (en) |
DE (1) | DE10202722A1 (en) |
WO (1) | WO2003062630A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10105368A1 (en) | 2001-02-06 | 2002-08-29 | Siemens Ag | Fuel injection nozzle for an internal combustion engine |
US20060181082A1 (en) * | 2001-10-04 | 2006-08-17 | Gray Franklin E | Bullthread |
DE10215980B4 (en) | 2002-04-11 | 2008-03-27 | Siemens Ag | Leakage connection for a fuel injector |
DE102005005690B3 (en) | 2005-02-08 | 2006-09-28 | Siemens Ag | Method for producing a nozzle body and nozzle body |
JP4859183B2 (en) * | 2005-10-14 | 2012-01-25 | 臼井国際産業株式会社 | Brazing method between pipe member and mating member |
CN102085599A (en) * | 2009-12-03 | 2011-06-08 | 鸿富锦精密工业(深圳)有限公司 | Rubbing and stirring joint method and rubbing and stirring joint product |
DE102012001926A1 (en) * | 2012-02-02 | 2013-08-08 | Benteler Automobiltechnik Gmbh | Fuel rail |
DK181102B1 (en) * | 2021-06-24 | 2022-12-15 | Man Energy Solutions Filial Af Man Energy Solutions Se Tyskland | Fuel valve assembly |
Family Cites Families (37)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US507974A (en) * | 1893-10-31 | Frank p | ||
DE567230C (en) * | 1928-11-13 | 1933-01-05 | Aage Eiler Winckler | Injection device for internal combustion engines |
US1903315A (en) * | 1929-07-15 | 1933-04-04 | Smith Corp A O | Pipe joint |
GB423126A (en) * | 1933-12-13 | 1935-01-25 | Gardner & Sons Ltd | Improvements relating to the fuel injectors of compression ignition oil engines |
US2389492A (en) * | 1944-02-12 | 1945-11-20 | Timken Roller Bearing Co | Fuel injector |
DE2235083A1 (en) * | 1972-07-18 | 1974-01-31 | Bosch Gmbh Robert | FUEL INJECTION NOZZLE FOR COMBUSTION MACHINES |
DE2308261A1 (en) * | 1973-02-20 | 1974-08-22 | Bosch Gmbh Robert | FUEL INJECTOR |
DE2710138A1 (en) * | 1977-03-09 | 1978-09-14 | Maschf Augsburg Nuernberg Ag | MULTI-HOLE INJECTION NOZZLE |
US4228960A (en) * | 1977-09-09 | 1980-10-21 | Lucas Industries Limited | Liquid fuel injectors |
DE2825982A1 (en) * | 1978-06-14 | 1980-01-03 | Bosch Gmbh Robert | FUEL INJECTION NOZZLE FOR INTERNAL COMBUSTION ENGINES |
US4341351A (en) * | 1980-06-02 | 1982-07-27 | Stanadyne, Inc. | Outwardly opening poppet pintle nozzle |
US4790055A (en) * | 1987-06-15 | 1988-12-13 | Stanadyne, Inc. | Method of assembling a fuel nozzle assembly |
DE3834447A1 (en) * | 1988-10-10 | 1990-04-12 | Mesenich Gerhard | ELECTROMAGNETIC INJECTION VALVE AND METHOD FOR THE PRODUCTION THEREOF |
DE3935148A1 (en) * | 1989-10-21 | 1991-05-02 | Bosch Gmbh Robert | ELECTROMAGNETICALLY ACTUABLE FUEL INJECTION VALVE |
JPH0458061A (en) * | 1990-06-27 | 1992-02-25 | Mazda Motor Corp | Fuel injection nozzle for diesel engine |
US5205492A (en) * | 1991-12-16 | 1993-04-27 | Gregory Khinchuk | Fuel injection valve |
DE9407079U1 (en) | 1993-08-03 | 1994-12-08 | Robert Bosch Gmbh, 70469 Stuttgart | Fuel injection nozzle for an internal combustion engine |
JPH07279796A (en) * | 1994-02-16 | 1995-10-27 | Nippondenso Co Ltd | Fluid injection nozzle and its manufacture |
DE19508636A1 (en) * | 1995-03-10 | 1996-09-12 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
GB9525369D0 (en) * | 1995-12-12 | 1996-02-14 | Lucas Ind Plc | Injector |
US5862995A (en) | 1996-04-01 | 1999-01-26 | Diesel Technology Company | High pressure fluid passage sealing for internal combustion engine fuel injectors and method of making same |
DE19736684A1 (en) | 1997-08-22 | 1999-02-25 | Bosch Gmbh Robert | Fuel injector for internal combustion engine |
US5897058A (en) * | 1997-09-25 | 1999-04-27 | Caterpillar Inc. | High pressure metal to metal sealing land in a control valve for a fuel injector |
GB9810208D0 (en) | 1998-05-13 | 1998-07-08 | Lucas Ind Plc | Fuel injector |
DE19827628A1 (en) * | 1998-06-20 | 1999-12-23 | Daimler Chrysler Ag | Fuel injection valve for internal combustion engines |
DE19900508C2 (en) | 1999-01-08 | 2000-12-07 | Siemens Ag | Leakage connection and fuel injector with such a leakage connection |
DE19914720B4 (en) | 1999-03-31 | 2005-10-13 | Siemens Ag | Fuel injection valve for an internal combustion engine |
DE19915685A1 (en) | 1999-04-07 | 2000-10-12 | Delphi Tech Inc | Injection valve for fuel injection in an internal combustion engine |
DE19940387C1 (en) | 1999-08-25 | 2001-02-22 | Siemens Ag | Leakage connection for connecting leakage line to fuel injector of internal combustion engine is cost-effective to produce and enables simple and reliable installation |
DE10017113B4 (en) | 2000-04-06 | 2006-02-09 | Ina-Schaeffler Kg | locknut |
DE10018663A1 (en) * | 2000-04-14 | 2001-10-25 | Siemens Ag | Injection valve with optimised surface geometry between nozzle body and clamp nut enabling optimised transfer of compression force to nozzle body |
JP4356268B2 (en) * | 2000-06-26 | 2009-11-04 | 株式会社デンソー | Fuel injection device |
DE10036137A1 (en) | 2000-07-25 | 2002-02-07 | Siemens Ag | Procedure for positional fixing of plug-in nipple of fuel overflow pipe in fuel injector entails fitting of nipple before attachment of HP pipe and positionally fixing it by fitting of holder element of HP pipe on HP connector |
DE10105368A1 (en) | 2001-02-06 | 2002-08-29 | Siemens Ag | Fuel injection nozzle for an internal combustion engine |
JP2002242796A (en) * | 2001-02-14 | 2002-08-28 | Denso Corp | Fuel injection nozzle |
DE10215980B4 (en) | 2002-04-11 | 2008-03-27 | Siemens Ag | Leakage connection for a fuel injector |
US6928984B1 (en) * | 2004-01-30 | 2005-08-16 | Caterpillar Inc. | High pressure line connection strategy and fuel system using same |
-
2002
- 2002-01-24 DE DE10202722A patent/DE10202722A1/en not_active Ceased
-
2003
- 2003-01-09 EP EP03704198A patent/EP1468185B1/en not_active Expired - Lifetime
- 2003-01-09 JP JP2003562472A patent/JP2005515361A/en not_active Withdrawn
- 2003-01-09 WO PCT/DE2003/000057 patent/WO2003062630A1/en active Application Filing
-
2004
- 2004-07-19 US US10/894,247 patent/US7475829B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO03062630A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20050006898A1 (en) | 2005-01-13 |
EP1468185B1 (en) | 2012-05-02 |
DE10202722A1 (en) | 2003-11-27 |
JP2005515361A (en) | 2005-05-26 |
US7475829B2 (en) | 2009-01-13 |
WO2003062630A1 (en) | 2003-07-31 |
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