EP1467089A1 - Aiguille creuse d'un injecteur de carburant - Google Patents
Aiguille creuse d'un injecteur de carburant Download PDFInfo
- Publication number
- EP1467089A1 EP1467089A1 EP04300185A EP04300185A EP1467089A1 EP 1467089 A1 EP1467089 A1 EP 1467089A1 EP 04300185 A EP04300185 A EP 04300185A EP 04300185 A EP04300185 A EP 04300185A EP 1467089 A1 EP1467089 A1 EP 1467089A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- needle
- closing device
- valve closing
- valve
- seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 8
- 238000002347 injection Methods 0.000 claims abstract description 11
- 239000007924 injection Substances 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 208000015181 infectious disease Diseases 0.000 claims 1
- 238000007789 sealing Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000031968 Cadaver Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/08—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series the valves opening in direction of fuel flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M69/00—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
- F02M69/04—Injectors peculiar thereto
- F02M69/041—Injectors peculiar thereto having vibrating means for atomizing the fuel, e.g. with sonic or ultrasonic vibrations
Definitions
- the present invention relates to a device for valve closure, used in particular in devices intended to ensure a spray of fluids.
- the present invention relates more particularly a type of geometry for a valve, intended for the metered delivery of fluids, for example in fuel injection systems of a vehicle automobile.
- a valve intended for the metered delivery of fluids, for example in fuel injection systems of a vehicle automobile.
- Such a device is described for example in the patent application FR2801346.
- This patent application describes a device fuel injection characterized in particular by the fact that the said injection system has a so-called outgoing needle or suspended that can deform under the action of waves ultrasound so as to define an annular slot ejection with respect to a valve seat.
- the needle must have sufficiently high mechanical characteristics in order to ability to withstand the risk of stress mechanics generated on the one hand by deformation waves but also by the high pressure of the fluid in which bathe the needle.
- the compromise between the pressure injection, flow and mechanical strength of the system is a major problem from the moment the section maximum of the needle is limited by the aforementioned problem and the minimum diameter of the needle head at the level of the sealing area on its seat is fixed by the minimum flow desired.
- the difference between the two aforementioned sections defines a section apparent to the fluid that will undergo efforts due to the pressure, which will have to be compensated by pulling the needle in order to guarantee the correct sealing of the valve at rest.
- the maximum usable pressure in the system will be limited by the maximum effort of acceptable traction on the needle at rest. For a given section of the needle shaft, the pressure maximum allowable figure will be lower when the apparent section to the fluid will be important.
- the opening of the valve is generated by the deformations of the needle under the effects of waves ultrasonic acoustics.
- the section of the needle shaft must all be sufficiently low to allow significant deformations, and the section of the valve at the sealing area when to it must be high enough to ensure the desired flow rate.
- the apparent section to the fluid under pressure as well defined does not allow to exceed a pressure maximum in operation greater than one hundred bars, so that the static stress at rest in the stem generated by the tensile force required for sealing does not cause breakage of the needle.
- the effort to traction should be readjusted in the case of variations of the operating pressure.
- the present invention aims to to perfect the implementation of the above-mentioned proposing a geometry of the adapted needle, so that its mechanical characteristics better meet the needs functionalities of a device for dosing of fluids, and in particular allow to increase substantially the supply pressure of said device, while allowing the reduction of the static effort to apply to the needle to seal the system at rest and a self adaptation of this effort compared to the operating pressure.
- a closing device valve of a fuel injection system comprising an outgoing or suspended needle able to deform under the action of ultrasonic waves so as to define a annular ejection slot with respect to a seat of valve characterized in that it comprises a first part forming the needle, the needle is formed of a non-emerging hollow cylindrical bar at a first end.
- the needle comprises two distinct parts, forming a solidarity unit.
- the section apparent to the fluid that corresponds according to the demand of FR2801346 patent unlike section between the wall outer of the needle and the shaped bore along the nozzle forming the body of said injector, can be adapted to minimize the static effort to apply to the needle to keep the valve closed without generating too many losses during the path of the fluid to the ejection nose for lead into the combustion chamber.
- the device according to the invention can be applied to an injection system fuel having a so-called outgoing needle or suspended which can deform under the action of waves ultrasound so as to define an annular slot ejection with respect to a valve seat.
- an injection system fuel having a so-called outgoing needle or suspended which can deform under the action of waves ultrasound so as to define an annular slot ejection with respect to a valve seat.
- the first part includes a rod or needle 101, consisting of a bar cylindrical hollow at the end of which are shaped the shutter means 102 whose specific geometry will be detailed later.
- the hollow cylindrical bar is characterized in that the bore 103 opens out according to a only its ends 105 only and cooperates according to this end with the second part 104 of the valve which constitutes the means of mechanical restraint of the needle.
- the mechanical retaining means of the needle 104 is thus constituted of a bar at least partially cylindrical whose first end 106 is intended for come cooperate without play with the inside of the bore 103 of the needle.
- This end 106 therefore has a part cylindrical adjusted with the diameter of the bore 103 which extends over a sufficient length to ensure centering and sufficient guidance of the first end 106 mechanical retaining means 104 within the bore 103, guaranteeing good coaxiality between the axes of revolution of the two parts constituting the valve, once it is assembled.
- connection between the end 106 and the rest of the cylindrical bar 104 forming the retaining means mechanical device defines a shoulder 107 intended to provide the locking in translation of the first end 106 of the bar 104 inside the bore 103.
- the shoulder 107 formed by the connection of cylindrical surfaces of the mechanical retaining means 104 and the first end 106 of the bar is adapted from way to support, during assembly, on the end 105 of the needle body 101.
- the second end 108 of the retaining means mechanical 104 of the needle 101 has a conical shape 109 terminated by a thread 110.
- the cone 109 is of type Morse taper, that is to say that it is intended to come to the inside of a counterpart having a bore conical substantially of the same angle as that of said cone 109.
- the angle of the cone 109 may be the order of 5 to 6 °.
- This geometry makes it possible to ensure a connection bi-directional elastic removable morse taper and counter nut between the valve and a mass ensuring a acoustic impedance break.
- a flat 111 intended to cooperate with a tool of mounting is shaped at the end of the thread 110.
- the sectional area of the needle may be, for example, between 0.7 and 10 mm 2 , preferably 0.78 mm 2, and the chosen material of titanium, for example of TA 6 V grade, so that its deformation in operation does not require too much amount of energy.
- the outer diameter of the cylindrical part hollow of the needle 101 meanwhile will be fixed according the desired maximum section for the stem and the expected supply pressure for the system.
- the outer diameter of the needle 101 in TA6V can be fixed at 3.1mm and the diameter inside at 2.7 mm.
- shutter means 102 shaped at the end of the needle body 101.
- the shutter means 102 is thus constituted of a partially spherical shape 112 intended to come cooperate with the seat of the valve. So, along the contact zone 112, an excellent surface state as well that a very small defect of shape, guaranteeing a tightness perfect for the valve, are necessary to ensure a fluid tightness.
- the defects of form of this part must be less than 5pm, preferably the order of the micron.
- the spherical shape 112 thus extends all along the contact area between the valve and its seat.
- the rest of the outer surface 113 means shutters located outside the contact area 112 is machined so as to have a small footprint and a lowest possible mass, especially in the case applications as described in the application FR2801346. This party must also ensure sufficient rigidity to the whole of the head of the needle 102 to reduce the deformations generated by the contact forces exerted by the valve seat along the surface 112.
- connection between the surface 112 which defines the seating area of the valve on its seat and the surface 113 has a relief angle a whose role is to avoid the phenomena of wetting the head Needle by the fuel during injection.
- a a whose role is to avoid the phenomena of wetting the head Needle by the fuel during injection.
- it will be better to polish the outer surface 113 after machining so as to obtain a low surface roughness, for example Ra ⁇ 0.5pm.
- the outer surface defines a obviously, for example in the form of a reentrant cone, to significantly reduce the weight of the head 102 needle 101 without however affecting its overall rigidity of Part 102.
- This form may be adapted for adjust the overall mass of the end of the head 102 and to give it, if necessary, a mass value specific. This parameter allows an adjustment of the mass of part 102 may prove interesting in the case of an acoustic operation of the needle such as described in patent application FR2801346.
- the bottom 116 of the bore 103 has a shape adapted to allow a relief of the needle head 102 while ensuring that the deformations of the outer part 115 under the pressurized fluid forces remain lower than a few microns, preferably less than 5 microns.
- the profile of the shape of the bottom 116 of the bore 103 of the needle 101 is a W.
- Upstream of the contact surface 112 is shaped a cylindrical portion 115 of outer diameter slightly greater than that of the rest of the body of the needle 101. This zone is intended to cooperate with a bore of the injection system (not shown) so as to ensure guiding the valve so as to prevent the translational movements during openings and valve closures are disturbed by a excessive beating of the needle body 101.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Lift Valve (AREA)
Abstract
Description
Claims (12)
- Dispositif de fermeture de soupape d'un système d'injection de carburant comprenant une aiguille (101) sortante ou suspendue apte à se déformer sous l'action d'ondes ultrasonores de manière à définir une fente annulaire d'éjection par rapport à un siège de soupape caractérisé en ce qu'il comprend une première partie formant l'aiguille (101), l'aiguille (101) est formée d'une barre cylindrique creuse non débouchante à une première extrémité (102).
- Dispositif de fermeture de soupape selon la revendication 1 caractérisé en ce que la première extrémité de la barre (101) se termine par une forme évasée de diamètre supérieur à celui de la barre cylindrique creuse (101) destinée coopérer avec un siège, formant ainsi les moyens obturateurs du système d'infection de fluide.
- Dispositif de fermeture de soupape selon la revendication 2 caractérisé en ce que les moyens obturateurs sont de forme au moins partiellement hémisphérique de manière à former lors des contacts avec le siège de soupape une zone de contact annulaire.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 3, caractérisé en ce que les moyens obturateurs (102) comprennent une zone de guidage (115) formée d'une partie cylindrique (115) de diamètre extérieur légèrement supérieur à celui du reste du corps de l'aiguille (101).
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 4, caractérisé en ce que la surface extérieure des moyens obturateurs (102) comprennent, dans l'axe de l'aiguille (101), un évidement (114) de volume déterminé pour assurer une réduction de la masse de l'aiguille (101) en conservant une résistance suffisante aux déformations générées par les efforts de contact entre la soupape et sont siège.
- Dispositif de fermeture de soupape selon la revendication 5, caractérisé en ce que l'évidement est un cône rentrant.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 6, caractérisé en ce que la surface (116) intérieure des moyens obturateurs (102) à un profil pour assurer une réduction de la masse de l'aiguille (101) en conservant une résistance suffisante aux déformations générées par les efforts de contact entre la soupape et sont siège.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 7 caractérisé en ce que le dispositif comprend une deuxième partie distincte, formant des moyens de retenue mécanique (104).
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 8 caractérisé en ce que la surface de section de l'aiguille (101) est comprise entre 0.7 et 10 mm2, préférentiellement 0.78 mm2, et le matériau choisi du titane, par exemple de nuance TA6V, de sorte que sa déformation en fonctionnement ne nécessite pas une trop grande quantité d'énergie.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 9 caractérisé en ce que le diamètre extérieur de la barre cylindrique creuse formant l'aiguille (101) est déterminé en fonction de la section maximale souhaitée pour l'aiguille et de la pression d'alimentation prévue pour le système, préférentiellement, dans le cas d'une pression d'alimentation de l'ordre de 600 bars, le diamètre extérieur de l'aiguille est de l'ordre de 3.lmm et le diamètre intérieur de l'ordre de 2.7 mm.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 10 caractérisé en ce qu'il comprend une deuxième partie formant des moyens de retenue mécanique (104) de l'aiguille (101) et solidarisés mécaniquement à la première partie.
- Dispositif de fermeture de soupape selon l'une des revendications 1 à 10 caractérisé en ce les moyens de retenue mécanique (104) comprenant une partie au moins partiellement cylindrique dont la première extrémité (106) coopère selon une liaison solidaire avec le reste de l'aiguille (101) et l'autre extrémité est destinée à venir coopérer avec une masse formant une rupture d'impédance acoustique entre l'aiguille (101) et le reste de la structure du système d'injection.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0304542A FR2853695B1 (fr) | 2003-04-11 | 2003-04-11 | Dispositif de fermeture de soupape d'un systeme d'injection de fluide sous pression |
FR0304542 | 2003-04-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1467089A1 true EP1467089A1 (fr) | 2004-10-13 |
EP1467089B1 EP1467089B1 (fr) | 2005-12-07 |
Family
ID=32865412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20040300185 Expired - Lifetime EP1467089B1 (fr) | 2003-04-11 | 2004-04-08 | Aiguille creuse d'un injecteur de carburant |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1467089B1 (fr) |
DE (1) | DE602004000217T2 (fr) |
ES (1) | ES2249753T3 (fr) |
FR (1) | FR2853695B1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4483485A (en) * | 1981-12-11 | 1984-11-20 | Aisan Kogyo kabuskiki Kaisha | Electromagnetic fuel injector |
US4619400A (en) * | 1983-06-13 | 1986-10-28 | Shell Oil Company | Self cleaning variable width annular slit atomizer |
US5833142A (en) * | 1993-08-18 | 1998-11-10 | Orbital Engine Company (Australia) Pty. Limited | Fuel injector nozzles |
FR2801346A1 (fr) * | 1999-11-19 | 2001-05-25 | Renault | Dispositif d'injection de carburant pour moteur a combustion interne |
-
2003
- 2003-04-11 FR FR0304542A patent/FR2853695B1/fr not_active Expired - Lifetime
-
2004
- 2004-04-08 ES ES04300185T patent/ES2249753T3/es not_active Expired - Lifetime
- 2004-04-08 EP EP20040300185 patent/EP1467089B1/fr not_active Expired - Lifetime
- 2004-04-08 DE DE200460000217 patent/DE602004000217T2/de not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4483485A (en) * | 1981-12-11 | 1984-11-20 | Aisan Kogyo kabuskiki Kaisha | Electromagnetic fuel injector |
US4619400A (en) * | 1983-06-13 | 1986-10-28 | Shell Oil Company | Self cleaning variable width annular slit atomizer |
US5833142A (en) * | 1993-08-18 | 1998-11-10 | Orbital Engine Company (Australia) Pty. Limited | Fuel injector nozzles |
FR2801346A1 (fr) * | 1999-11-19 | 2001-05-25 | Renault | Dispositif d'injection de carburant pour moteur a combustion interne |
Also Published As
Publication number | Publication date |
---|---|
EP1467089B1 (fr) | 2005-12-07 |
FR2853695B1 (fr) | 2006-06-16 |
DE602004000217T2 (de) | 2006-07-20 |
ES2249753T3 (es) | 2006-04-01 |
DE602004000217D1 (de) | 2006-01-12 |
FR2853695A1 (fr) | 2004-10-15 |
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