EP1461515A1 - Method for regenerating particulate filters by ammonium nitrate injection and device therefor - Google Patents

Method for regenerating particulate filters by ammonium nitrate injection and device therefor

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Publication number
EP1461515A1
EP1461515A1 EP02799087A EP02799087A EP1461515A1 EP 1461515 A1 EP1461515 A1 EP 1461515A1 EP 02799087 A EP02799087 A EP 02799087A EP 02799087 A EP02799087 A EP 02799087A EP 1461515 A1 EP1461515 A1 EP 1461515A1
Authority
EP
European Patent Office
Prior art keywords
ammonium nitrate
filtration
temperature
particles
filtration means
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02799087A
Other languages
German (de)
French (fr)
Other versions
EP1461515B1 (en
Inventor
Jean-Claude Fayard
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CRMT
Original Assignee
CRMT
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Publication date
Application filed by CRMT filed Critical CRMT
Publication of EP1461515A1 publication Critical patent/EP1461515A1/en
Application granted granted Critical
Publication of EP1461515B1 publication Critical patent/EP1461515B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0237Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/029Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/029Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust
    • F01N3/0293Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust injecting substances in exhaust stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/029Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust
    • F01N3/0293Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust injecting substances in exhaust stream
    • F01N3/0296Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust injecting substances in exhaust stream having means for preheating additional substances

Definitions

  • the present invention relates generally to the field of particle filters and more particularly to a method of regenerating particle filters. More particularly still, the present invention relates to a method for regenerating a particulate filter for a diesel engine, integrated in the exhaust line of a vehicle, based on the use of an aqueous solution of ammonium nitrate. In addition, the present invention also relates to a device allowing the implementation of the present method.
  • Document FR-A-2 549 135 describes a process for eliminating the soot produced by a diesel engine, contained in the exhaust gases and deposited on a filtration means.
  • This process mainly involves the use of copper chloride to remove carbonaceous particles.
  • This copper chloride is combined with ammonium nitrate, in order to reduce the ignition temperature of the soot particles and to slow down the deposition of copper oxide on the filtration means.
  • Copper chloride and ammonium nitrate, both in powder form, are brought to the level of the filtration means, in mixture or separately, distributed in the compressed air.
  • an oxidation catalysis means allowing the transformation of nitrogen monoxide NO, contained in the exhaust gases, into nitrogen dioxide NO 2 from 250 ° C.
  • This technique called “Continuous Regenerating Trap” (CRT)
  • CRT Continuous Regenerating Trap
  • This means consists of a catalytic support on which is fixed the catalyst, which is generally a precious metal such as platinum or rhodium.
  • the NO 2 produced by the action of the latter has the property of oxidizing the carbon particles from 250 ° C.
  • the proper functioning of the filter depends on the average temperature reached and the ratio of particles emitted relative to the NO 2 formed.
  • additives are alkalis, alkaline earths or metals which are often used in admixture.
  • a first drawback of these techniques is the prohibitive cost of the additives used.
  • Another major drawback lies in the fact that it is necessary to provide an additional additivation device.
  • organometallic additives Another drawback of these organometallic additives is that they entail an even greater risk of clogging of the filtration means and therefore of the reactions which result therefrom, if the temperatures reached in operation are not high enough to burn it.
  • the primary objective of the present invention is therefore to provide a simple, efficient and inexpensive process for regenerating the filtration means contained in the exhaust lines of motor vehicles.
  • Another objective is to provide a regeneration process avoiding any risk of accumulation of particles in the filtration means and therefore any risk of uncontrolled regeneration.
  • Yet another objective of the present invention is to provide a process which does not entail any significant additional cost for the user.
  • Yet another objective is to provide a method which can be implemented directly on the vehicle, but also by the use of a regeneration device independent of the vehicle.
  • a final objective of the invention is to provide a filtration device making it possible to implement the regeneration process according to the invention.
  • the Applicant has had the merit of demonstrating that an aqueous solution of pure or quasi-pure ammonium nitrate could be used to regenerate the means of filtration of exhaust gases.
  • the method according to the invention comprises the following steps: measuring a temperature ⁇ m in the filtration device, - comparing ⁇ m to a temperature ⁇ r corresponding to the temperature successively allowing the vaporization of the solvent and the crystallization of the nitrate of ammonium, the fusion of the crystals formed and the combustion of the carbon particles by decomposition of the ammonium nitrate, if ⁇ m is greater than or equal to ⁇ r , trigger an injection of the aqueous solution of ammonium nitrate, by through an appropriate injection means, into the filtration device, for a determined period, in order to cause the complete combustion of the particles retained on the filtration means.
  • the method according to the invention also consists in: measuring a pressure P m inside the filtration device, said pressure P m reflecting the degree of obstruction of the filtration means by the particles, measuring the temperature ⁇ m , - compare said pressure P m with a reference pressure P r corresponding to the maximum acceptable degree of obstruction,
  • the method according to the invention comprises a preliminary step, consisting in triggering an injection of ammonium nitrate into the filtration device, when the temperature ⁇ m is less than or equal to ⁇ r , so that the nitrate ammonium, in aqueous form, impregnates in a particularly homogeneous manner, the particles deposited on the filtration means.
  • the injection of ammonium nitrate is preferably triggered if
  • An alternative consists in a method implementing a device for regenerating ex-situ filtration means, consisting in: connecting the filtration means to said regeneration device, injecting against the current an aqueous solution of ammonium nitrate in said means filtration, so that it impregnates the particles retained on the filtration means, and - generate a stream of hot air counter-current in said filtration means so as to bring the temperature inside said filtration means at a temperature at least equal to the decomposition temperature of ammonium nitrate, in order to trigger the combustion of the particles retained on the filtration means and the separation of the latter.
  • this alternative process comprises an additional step consisting in carrying out one or more successive injections of the aqueous ammonium nitrate solution against the current, in the filtration means maintained at a temperature at least equal to the decomposition temperature of the nitrate. ammonium.
  • the aqueous ammonium nitrate solution used has an ammonium nitrate concentration, less than 128 g / 100 ml, and preferably between 10 and 100 g / 100ml. It can advantageously also contain soluble salts of alkali metals, alkaline earth metals, metals in the form of nitrates, acetates or other anions at concentrations of less than 10 grams per liter.
  • Another object of the invention relates to a filtration device allowing the implementation of the regeneration process according to the invention, which mainly comprises a means of filtering the exhaust gases contained in a reaction vessel, in the trajectory of the flow of exhaust gases produced by an engine and a means for injecting the ammonium nitrate solution connected to said reaction enclosure.
  • this device also comprises an electronic device controlling the means for injecting the solution of the ammonium nitrate solution.
  • the device also comprises at least one temperature probe placed inside the reaction enclosure, capable of measuring the temperature ⁇ m , within it and connected to the electronic control device.
  • it also includes at least one pressure probe, placed inside said enclosure, capable of measuring the pressure P m within it and connected to the electronic control device.
  • the means for injecting the ammonium nitrate solution mainly comprises a reservoir for said solution, connected to a nozzle for injecting said solution inside the reaction vessel, at the level of the filtration means.
  • Said injection nozzle is supplied on the one hand with ammonium nitrate solution via a first conduit connecting the reservoir to said nozzle, and on the other hand with compressed air via a second conduit connecting said nozzle to the engine.
  • the conduits connecting the injection nozzle to the tank of the ammonium nitrate solution and to the engine are each equipped with a solenoid valve controlled by the electronic control device.
  • the device also comprises a means for catalyzing the combustion of the particles retained on the filtration means.
  • this means of catalysis consists of a support on which is fixed an oxidation catalyst.
  • the filtration means of said device consists of at least one set of at least one filtering unit.
  • the catalyst means 20 is preferably a metal support, in the form of a cartridge, on which is fixed a metal catalyst of the oxidation catalyst type, such as platinum.
  • This filtration means 22 is constituted by a set of filter units. These filter units are preferably of rectangular parallelepiped shape. Their structure is of the honeycomb type. They are advantageously made of silicon carbide.
  • filter units made of other metals or ceramics, such as cordierite.
  • the filter units are separated by a seal, making the latter thermally independent from each other and also allowing their expansion. This seal can occupy only part of the interstitial space of the filter units, thus allowing the circulation of the exhaust gases therebetween.
  • a temperature probe 24 and a pressure probe 26 are arranged at the inlet of the enclosure. These probes have the function of measuring the temperature and the pressure at the inlet of the enclosure. The data relating to these measurements are transmitted to an electronic control device 28 and are analyzed by the latter. This device is also connected to two solenoid valves 30 and 32, arranged respectively on two conduits 34 and 36.
  • the function of the conduit 34 is to supply compressed air to an injection nozzle 38, fixed against the wall of the enclosure 18 and a part of which projects inside the said enclosure.
  • the conduit 36 connects said injection nozzle 38 to a reservoir 40 containing an aqueous solution of ammonium nitrate.
  • a pump 42 At the outlet from the reservoir 40 is arranged a pump 42, of any suitable design, intended to take the ammonium nitrate from the reservoir and to send it into the conduit 36.
  • the capacity of the tank 40 is chosen according to the type of vehicle on which the device according to the invention is installed. Indeed, it must not be too bulky to be able to be installed easily. However, it should not be too small to avoid overly regular refills.
  • the method according to the invention and the device making it possible to implement it are based on the injection of an aqueous ammonium nitrate solution into the enclosure, at the level of the filtration means, in order to optimally burn the carbon particles retained during the use of the vehicle.
  • the temperature at the inlet of the enclosure 18 is measured, using the probe 24.
  • the temperature value ⁇ m measured is collected by the electronic device 28. The latter will compare this value ⁇ m to a value of reference de r , corresponding to the temperature at which the ammonium nitrate contained in the aqueous solution causes the combustion of these particles.
  • the electronic device triggers the opening of the solenoid valves 30 and 32, in order to supply the injection nozzle 38 with ammonium nitrate solution and pressurized air.
  • the compressed air and the ammonium nitrate solution mix in the injection nozzle 38. This mixture is then sprayed on the filtration means 22.
  • the supply is cut off by closing the solenoid valve 32.
  • the ammonium nitrate solution is sprayed on the filter units as an aerosol. Given the temperature prevailing in the enclosure, the ammonium nitrate crystallizes by vaporization of the water used in the solution as solvent. The ammonium nitrate crystals formed then disperse over the entire surface of the filter units, then melt at a temperature of 173 ° C, optimally impregnating the carbon particles. They decompose abruptly above 210 ° C to cause the instant ignition of particles impregnated with ammonium nitrate. Finally, the combustion energy released propagates the combustion step by step to neighboring particles.
  • the filtration means is then found free of deposits and recovers its full filtration capacity.
  • a variant of this method consists in simultaneously measuring the temperature and the pressure at the inlet of the enclosure 18, using the temperature probe 24 and the pressure probe 26.
  • the pressure value P m measured reflects the degree d obstruction of the filtration means 22 by the particles. In fact, if the filtration means 22 is clogged, the exhaust gases pass more difficultly and then exert a back pressure. Thus, the measurement of the pressure P m corresponds to the best means of controlling the degree of clogging of the filtration means 22.
  • the electronic device 28 compares the value P m measured with a reference value P r , corresponding to the maximum degree of obstruction acceptable filtration means 22.
  • the electronic device 28 compares ⁇ m to ⁇ r . If ⁇ m is greater than or equal to ⁇ r , the device 28 then triggers the post-injection of diesel which leads to the regeneration of the filtration means 22.
  • This operational mode has the advantage of triggering post-injection only when the means of filtration has reached a specific degree of clogging, which limits the consumption of ammonium nitrate solution.
  • the electronic device 28 can be programmed in order to trigger an injection of cold ammonium nitrate solution at a determined time interval. For example, such an injection can occur every morning when the vehicle is started.
  • This embodiment is of particular interest insofar as the filtration means being at a temperature more or less equal to the outside temperature, the ammonium nitrate solution remains in liquid form. It then uniformly permeates the carbon particles.
  • the solution of ammonium nitrate can permeate particles deep down. Therefore, when the temperature ⁇ m is reached, the combustion of the particles is optimized.
  • the electronic device can be programmed to trigger this cold injection only on condition that a sufficient degree of clogging has been detected, at the end of the previous period of use.
  • An alternative regeneration process to that described above consists, in general, of using a device for regenerating ex-situ filtration means. More specifically, this alternative process consists of:
  • a regenerator (35) capable of causing combustion of the particles in suspension in the vein and of filtering the latter and which is interposed between the means for supplying the vein and those ensuring its recirculation.
  • the means for injecting the ammonium nitrate can be adapted on the device described above. Indeed, a reservoir, equivalent to the reservoir 40 according to the invention, can advantageously be connected to the injector referenced 49 in the single figure of document FR-A-2 787 343, via a conduit. At the outlet of this tank, a pump can be arranged, equivalent to the pump 42 according to the invention.
  • the ammonium nitrate propagates in the pipeline to the filtration device. It then impregnates the particles which detach from the filtration means under the action of the hot air stream.
  • a variant of this regeneration process consists in recovering the filtration means after deposition of the vehicle exhaust line and in mounting the filtration means directly on the regeneration device.
  • Such a variant has the advantage of not providing an exhaust line having a recirculation circuit of the hot air stream in the direction of the regeneration device, after passage through the filtration means.
  • Another interest is related to security. Indeed, the stream of hot air reaching relatively high temperatures (of the order of 500 ° C), by radiation, the vehicle being stopped, the whole of the particle filter can overheat the engine parts or surrounding bodywork.
  • the temperature of the filtration medium is raised to more than 210 ° C by placing the stream of hot air against the current, so as to cause the combustion of all the particles impregnated with ammonium nitrate. It may be wise to monitor the outlet temperature of the vein in particular, so as to be able to control the regeneration and, if necessary, be able to slow down the phenomenon by very significantly increasing the air flow. According to this latter variant, it may be judiciously provided for a prior step of injecting the ammonium nitrate solution into the filtration means, before that is mounted on the regeneration device. Such a step allows better impregnation of the carbon particles with the aqueous ammonium nitrate solution and therefore better combustion of the latter, once retained on the regenerator.
  • a final evolution of this variant may consist in carrying out final successive injections of aerosol at a temperature in the region of 200 ° C. to finish the regeneration of the filter until there is no combustion phenomenon.
  • the advantage of using the ammonium nitrate solution lies mainly in the fact that it makes it possible to greatly reduce the time necessary for the regeneration of the filtration means.
  • the aqueous ammonium nitrate solution used can be made from ammonium nitrate of ammonitrate quality, used as fertilizer and available at very attractive costs.
  • the ammonium nitrate is freed from the anti-flaking additives it contains such as calcium and magnesium carbonates.
  • the ammonium nitrate is dissolved in a solvent, which is preferably water.
  • the concentration of ammonium nitrate in the solution is less than the water saturation threshold at 0 ° C, or less than 128 g / 100 ml. Preferably, this concentration will be less than 100 g / 100 ml.
  • the solution may contain only ammonium nitrate. However, it may be judiciously added soluble salts of alkali metals, alkaline earth metals, metals in the form of nitrates or acetates or other anions without disadvantage in this aqueous solution.
  • a mixture of iron nitrate, calcium nitrate and cerium nitrate could judiciously be added to the ammonium nitrate solution, each of these constituents having a metal concentration of 1 gram per liter.
  • composition of the solution is chosen so as to have the best reactivity with respect to the oxidation temperature of carbonaceous materials.
  • Example Use of the method according to the invention on a bus equipped with a 10 liter cylinder diesel engine operating in urban use.
  • the reference pressure P r corresponding to the maximum degree of clogging of the filter, at which regeneration must take place, is fixed at 200 mbar.
  • the rise in temperature of the exhaust gases firstly causes the water contained in the solution to vaporize and crystallize the ammonium nitrate. This results in a dispersion of the ammonium nitrate crystals formed. These then melt at a temperature above 165 ° C and transform into a very fluid liquid which exhibits excellent wettability with the carbon particles retained on the filter. A homogeneous paste of carbon particles and ammonium nitrate is then formed.
  • This homogeneous paste ignites by itself above 210 ° C, which corresponds to the decomposition temperature of ammonium nitrate, causing the combustion, gradually, of approximately 90% of the carbon particles retained on the filter.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention essentially concerns a method for regenerating a device for filtering exhaust gases produced by an engine, said method being of the type whereby the particles, retained on a filtering means of said filtering device, are burnt by the action of a combustion catalyst. Said method is characterized in that it essentially consists in using an ammonium nitrate solution, so as to produce an intimate mixture between the nitrate and the carbon particles and cause said particles to be burnt. The invention also concerns a device for implementing said method, which mainly comprises means for filtering (22) exhaust gases contained in a reaction chamber (18), in the path of the exhaust gas streams produced by an engine (10) and means for injecting the ammonium nitrate solution connected to said reaction chamber (18).

Description

PROCÉDÉ DE RÉGÉNÉRATION DE FILTRES À PARTICULES PAR INJECTION DE NITRATE D'AMMONIUM ET DISPOSITIF DE MISE EN ŒUVRE METHOD FOR REGENERATING PARTICLE FILTERS BY INJECTION OF AMMONIUM NITRATE AND DEVICE FOR CARRYING OUT SAID METHOD
La présente invention concerne de façon générale le domaine des filtres à particules et de façon plus particulière, un procédé de régénération de filtres à particules. Plus particulièrement encore, la présente invention concerne un procédé de régénération d'un filtre à particules pour moteur diesel, intégré dans la ligne d'échappement d'un véhicule, basé sur l'utilisation d'une solution aqueuse de nitrate d'ammonium. En outre, la présente invention vise également un dispositif permettant la mise en œuvre du présent procédé.The present invention relates generally to the field of particle filters and more particularly to a method of regenerating particle filters. More particularly still, the present invention relates to a method for regenerating a particulate filter for a diesel engine, integrated in the exhaust line of a vehicle, based on the use of an aqueous solution of ammonium nitrate. In addition, the present invention also relates to a device allowing the implementation of the present method.
La réduction, des émissions polluantes liées au fonctionnement des moteurs diesel est l'objectif que tous les constructeurs se sont fixés.The reduction of polluting emissions linked to the operation of diesel engines is the objective that all manufacturers have set themselves.
Différents systèmes ont déjà été développés afin de réduire le niveau de ces émissions polluantes, en particulier en intégrant sur la ligne d'échappement un filtre à particules. Cependant, un enjeu majeur dans le développement de ces techniques consiste dans la mise au point de solutions pour que les particules de carbone piégées sur le filtre, puissent brûler ou s'oxyder au fur et à mesure qu'elles se déposent et ainsi éviter le colmatage de ce dernier. Les techniques actuellement utilisées faisant intervenir des filtres à particules sont toutes confrontées au problème majeur de la combustion incomplète des particules une fois retenues sur le filtre. En effet, dans les conditions d'utilisation urbaine, la température des gaz d'échappement atteinte n'est pas suffisamment élevée pour provoquer la combustion complète des particules de carbone et par la-même, limiter significativement le colmatage du filtre.Various systems have already been developed in order to reduce the level of these polluting emissions, in particular by integrating a particulate filter on the exhaust line. However, a major challenge in the development of these techniques consists in developing solutions so that the carbon particles trapped on the filter can burn or oxidize as they are deposited and thus avoid the clogging of the latter. The techniques currently used involving particle filters all face the major problem of incomplete combustion of the particles once retained on the filter. In fact, in urban use conditions, the temperature of the exhaust gases reached is not high enough to cause the complete combustion of the carbon particles and thereby significantly limit the clogging of the filter.
Sans une assistance chimique, les particules charbonneuses issues de la combustion du gazole dans les moteurs diesel ne commencent à s'oxyder significativement qu'au-dessus de 500°C. Or, ces températures n'étant pratiquement jamais atteintes dans les conditions de roulage urbain, il est nécessaire de faire appel à un procédé chimique pour les éliminer.Without chemical assistance, the carbonaceous particles from the combustion of diesel fuel in diesel engines do not start to oxidize significantly above 500 ° C. However, these temperatures are almost never reached in urban driving conditions, it is necessary to use a chemical process to eliminate them.
Le document FR-A-2 549 135 décrit un procédé pour éliminer la suie produite par un moteur diesel, contenue dans les gaz d'échappement et déposée sur un moyen de filtration. Ce procédé consiste principalement en l'utilisation de chlorure de cuivre pour éliminer les particules charbonneuses. Ce chlorure de cuivre est associé à du nitrate d'ammonium, afin de réduire la température d'allumage des particules de suie et de ralentir le dépôt de d'oxyde de cuivre sur le moyen de filtration. Le chlorure de cuivre et le nitrate d'ammonium, tous les deux sous forme de poudre, sont amenés au niveau du moyen de filtration, en mélange ou séparément, repartis dans l'air comprimé.Document FR-A-2 549 135 describes a process for eliminating the soot produced by a diesel engine, contained in the exhaust gases and deposited on a filtration means. This process mainly involves the use of copper chloride to remove carbonaceous particles. This copper chloride is combined with ammonium nitrate, in order to reduce the ignition temperature of the soot particles and to slow down the deposition of copper oxide on the filtration means. Copper chloride and ammonium nitrate, both in powder form, are brought to the level of the filtration means, in mixture or separately, distributed in the compressed air.
Un tel procédé est aujourd'hui obsolète dans la mesure où l'utilisation du chlorure de cuivre est désormais interdite, de par sa toxicité. De plus, l'utilisation de produit solide ne permet pas d'obtenir le mélange homogène nécessaire pour conduire majoritairement à la combustion des matières charbonneuses.Such a process is now obsolete since the use of copper chloride is now prohibited, due to its toxicity. In addition, the use of solid product does not make it possible to obtain the homogeneous mixture necessary to lead mainly to the combustion of carbonaceous materials.
Pour obtenir l'oxydation de ces particules, d'autres procédés sont actuellement utilisés. Ainsi, certains systèmes proposent de disposer en amont du filtre à particules, un moyen de catalyse d'oxydation permettant la transformation du monoxyde d'azote NO, contenu dans les gaz d'échappement, en dioxyde d'azote NO2 à partir de 250 °C. Cette technique, appelée "Continuous Regenerating Trap" (C.R.T.), allie les effets du filtre à particules et du catalyseur d'oxydation du NO. Ce moyen est constitué par un support catalytique sur lequel est fixé le catalyseur, qui est généralement un métal précieux tels que le platine ou le rhodium. Le NO2 produit par l'action de ce dernier possède la propriété d'oxyder les particules de carbone à partir de 250 °C. Toutefois le bon fonctionnement du filtre dépend de la température moyenne atteinte et du rapport de particules émises par rapport au NO2 formé.To obtain the oxidation of these particles, other methods are currently used. Thus, some systems propose to have upstream of the particulate filter, an oxidation catalysis means allowing the transformation of nitrogen monoxide NO, contained in the exhaust gases, into nitrogen dioxide NO 2 from 250 ° C. This technique, called "Continuous Regenerating Trap" (CRT), combines the effects of the particle filter and the NO oxidation catalyst. This means consists of a catalytic support on which is fixed the catalyst, which is generally a precious metal such as platinum or rhodium. The NO 2 produced by the action of the latter has the property of oxidizing the carbon particles from 250 ° C. However, the proper functioning of the filter depends on the average temperature reached and the ratio of particles emitted relative to the NO 2 formed.
Il existe un moyen similaire constituant une variante de ce dernier, dans lequel le catalyseur est fixé directement sur le filtre à particules. Toutefois, seuls certains matériaux constituant le filtre à particules sont aptes à fixer les catalyseurs métalliques. C'est le cas notamment de la cordierite. Or, des matériaux de ce type sont connus pour être particulièrement sensibles à l'augmentation de température. Il apparaît alors que des augmentations brutales de température qui peuvent se produire dans le filtre à particules lorsqu'il est colmaté, sont susceptibles d'entraîner une détérioration irréversible de ce dernier. Il est alors nécessaire de remplacer le filtre à particules et plus généralement le dispositif d'échappement, ce qui représente un coût tout à fait rédhibitoire. Sur le même principe que la catalyse par métaux précieux, il a été décrit l'utilisation d'additifs organométalliques, introduits dans le gazole, de manière à ce que la particule de carbone formée lors la combustion de carburant soit imprégnée par ce catalyseur.There is a similar means constituting a variant of the latter, in which the catalyst is fixed directly to the particle filter. However, only certain materials constituting the particle filter are capable of fixing the metal catalysts. This is particularly the case for cordierite. However, materials of this type are known to be particularly sensitive to an increase in temperature. It then appears that sudden increases in temperature which can occur in the particulate filter when it is clogged, are liable to cause irreversible deterioration of the latter. It is then necessary to replace the particulate filter and more generally the exhaust device, which represents an absolutely prohibitive cost. On the same principle as catalysis by precious metals, it has been described the use of organometallic additives, introduced into diesel, so that the carbon particle formed during the combustion of fuel is impregnated by this catalyst.
Ces additifs sont des alcalins, des alcalinoterreux ou des métaux qui souvent sont utilisés en mélange.These additives are alkalis, alkaline earths or metals which are often used in admixture.
Un premier inconvénient de ces techniques est le coût prohibitif des additifs utilisés. Un autre inconvénient majeur réside dans le fait qu'il est nécessaire de prévoir un dispositif d'additivation complémentaire.A first drawback of these techniques is the prohibitive cost of the additives used. Another major drawback lies in the fact that it is necessary to provide an additional additivation device.
Un autre inconvénient de ces additifs organométalliques est qu'ils entraînent un risque encore plus important de colmatage du moyen de filtration et donc aux réactions qui en découlent, si les températures atteintes en fonctionnement ne sont pas suffisamment importantes pour le brûler.Another drawback of these organometallic additives is that they entail an even greater risk of clogging of the filtration means and therefore of the reactions which result therefrom, if the temperatures reached in operation are not high enough to burn it.
Toutefois, aucun ne donne réellement satisfaction, eu égard aux résultats obtenus. De plus, la mise en oeuvre de ces procédés conduit à un surcoût de fonctionnement significatif de par les additifs qu'ils nécessitent ou par la teneur en métaux précieux requise au niveau du support.However, none is really satisfactory, given the results obtained. In addition, the implementation of these methods leads to a significant additional operating cost by the additives they require or by the precious metal content required at the level of the support.
Il s'est également avéré que la mise en œuvre de ces différents types de procédés en utilisation urbaine sévère, a été à l'origine d'incidents qui ont conduit à la destruction complète des moyens de filtration. L'expertise a montré qu'avant sa destruction, le moyen de filtration s'est progressivement colmaté modifiant ainsi les conditions motrices en augmentant progressivement les températures d'échappement jusqu'à obtenir la bonne température pour enflammer brutalement toutes les particules déposées, l'augmentation brutale de la température entraînant une destruction de celui-ci soit par choc thermique ou tout simplement à cause du niveau excessif de température atteint. Dans un tel contexte technique, l'objectif premier de la présente invention est donc de fournir un procédé simple, efficace et peu coûteux de régénération des moyens de filtration contenus dans les lignes d'échappement des véhicules automobiles.It also turned out that the implementation of these different types of procedures in severe urban use, was at the origin of incidents which led to the complete destruction of the filtration means. Expertise has shown that before its destruction, the filtration means gradually became clogged, thus modifying the driving conditions by gradually increasing the exhaust temperatures until the correct temperature was obtained to suddenly ignite all the particles deposited, the sudden increase in temperature causing destruction thereof either by thermal shock or simply because of the excessive temperature level reached. In such a technical context, the primary objective of the present invention is therefore to provide a simple, efficient and inexpensive process for regenerating the filtration means contained in the exhaust lines of motor vehicles.
Un autre objectif est de fournir un procédé de régénération évitant tout risque d'accumulation de particules dans le moyen de filtration et donc tout risque de régénération incontrôlée.Another objective is to provide a regeneration process avoiding any risk of accumulation of particles in the filtration means and therefore any risk of uncontrolled regeneration.
Encore un autre objectif de la présente invention est de fournir un procédé n'entraînant pas de surcoût important pour l'utilisateur.Yet another objective of the present invention is to provide a process which does not entail any significant additional cost for the user.
Encore un autre objectif est de fournir un procédé pouvant être mis en œuvre directement sur le véhicule, mais également par l'utilisation d'un dispositif de régénération indépendant du véhicule.Yet another objective is to provide a method which can be implemented directly on the vehicle, but also by the use of a regeneration device independent of the vehicle.
Enfin un dernier objectif de l'invention est de fournir un dispositif de filtration permettant de mettre en œuvre le procédé de régénération selon l'invention.Finally, a final objective of the invention is to provide a filtration device making it possible to implement the regeneration process according to the invention.
Pour atteindre ces objectifs, la demanderesse a eu le mérite de mettre en évidence qu'une solution aqueuse de nitrate d'ammonium pure ou quasi-pure pouvait être utilisée pour régénérer les moyens de filtration de gaz d'échappement.To achieve these objectives, the Applicant has had the merit of demonstrating that an aqueous solution of pure or quasi-pure ammonium nitrate could be used to regenerate the means of filtration of exhaust gases.
C'est ainsi que la présente invention satisfait aux susdits objectifs en proposant tout d'abord un procédé de régénération d'un dispositif de filtration des gaz d'échappement produits par un moteur, ce procédé étant du type de ceux dans lesquels des particules, retenues sur un moyen de filtration dudit dispositif de filtration, sont brûlées grâce à l'action d'un catalyseur de combustion. Ce procédé se caractérise en ce qu'il consiste essentiellement à utiliser une solution aqueuse de nitrate d'ammonium, afin de permettre un mélange intime entre le nitrate et les particules de carbone et provoquer la combustion desdites particules.This is how the present invention satisfies the above objectives by first proposing a method for regenerating a gas filtration device. exhaust produced by an engine, this method being of the type in which particles, retained on a filtration means of said filtration device, are burned by the action of a combustion catalyst. This process is characterized in that it consists essentially in using an aqueous solution of ammonium nitrate, in order to allow an intimate mixture between the nitrate and the carbon particles and to cause the combustion of said particles.
Selon une variante, le procédé selon l'invention comprend les étapes suivantes : mesurer une température θm dans le dispositif de filtration, - comparer θm à une température θr correspondant à la température permettant successivement la vaporisation du solvant et la cristallisation du nitrate d'ammonium,, la fusion des cristaux formés et la combustion des particules de carbone par décomposition du nitrate d'ammonium, si θm est supérieure ou égale à θr, déclencher une injection de la solution aqueuse de nitrate d'ammonium, par l'intermédiaire d'un moyen d'injection approprié, dans le dispositif de filtration, pendant une durée déterminée, afin d'entraîner la combustion complète des particules retenues sur le moyen de filtration.According to a variant, the method according to the invention comprises the following steps: measuring a temperature θ m in the filtration device, - comparing θ m to a temperature θ r corresponding to the temperature successively allowing the vaporization of the solvent and the crystallization of the nitrate of ammonium, the fusion of the crystals formed and the combustion of the carbon particles by decomposition of the ammonium nitrate, if θ m is greater than or equal to θ r , trigger an injection of the aqueous solution of ammonium nitrate, by through an appropriate injection means, into the filtration device, for a determined period, in order to cause the complete combustion of the particles retained on the filtration means.
Selon une autre variante, le procédé selon l'invention consiste en outre à : mesurer une pression Pm à l'intérieur du dispositif de filtration, ladite pression Pm reflétant le degré d'obstruction du moyen de filtration par les particules, mesurer la température θm, - comparer ladite pression Pm à une pression Pr de référence correspondant au degré d'obstruction maximal acceptable,According to another variant, the method according to the invention also consists in: measuring a pressure P m inside the filtration device, said pressure P m reflecting the degree of obstruction of the filtration means by the particles, measuring the temperature θ m , - compare said pressure P m with a reference pressure P r corresponding to the maximum acceptable degree of obstruction,
- si Pm est supérieure ou égale à la pression Pr, comparer θm à θr,- if P m is greater than or equal to the pressure P r , compare θ m to θ r ,
- si θm est supérieure ou égale à θr, déclencher l'injection de la solution aqueuse de nitrate d'ammonium. De façon avantageuse, le procédé selon l'invention comporte une étape préalable, consistant à déclencher une injection de nitrate d'ammonium dans le dispositif de filtration, lorsque la température θm est inférieure ou égale à θr, de telle sorte que le nitrate d'ammonium, sous forme aqueuse, vienne imprégner de façon particulièrement homogène, les particules déposées sur le moyen de filtration. Ainsi, l'injection de nitrate d'ammonium est préférentiellement déclenchée si- if θ m is greater than or equal to θ r , initiate the injection of the aqueous ammonium nitrate solution. Advantageously, the method according to the invention comprises a preliminary step, consisting in triggering an injection of ammonium nitrate into the filtration device, when the temperature θ m is less than or equal to θ r , so that the nitrate ammonium, in aqueous form, impregnates in a particularly homogeneous manner, the particles deposited on the filtration means. Thus, the injection of ammonium nitrate is preferably triggered if
Pm est supérieure ou égale à la pression Pr. Une alternative consiste dans un procédé mettant en œuvre un dispositif de régénération de moyens de filtration ex-situ, consistant à : relier le moyen de filtration audit dispositif de régénération, injecter à contre-courant une solution aqueuse de nitrate d'ammonium dans ledit moyen de filtration, de manière à ce que celui-ci vienne imprégner les particules retenues sur le moyen de filtration, et - générer une veine d'air chaud contre-courant dans ledit moyen de filtration de manière à porter la température à l'intérieur dudit moyen de filtration à une température au moins égale à la température de décomposition du nitrate d'ammonium, afin de déclencher la combustion des particules retenues sur le moyen de filtration et le décollement de ces dernières. Avantageusement, ce procédé alternatif comprend une étape supplémentaire consistant à réaliser une ou plusieurs injections successives de la solution aqueuse de nitrate d'ammonium à contre-courant, dans le moyen de filtration maintenu à une température au moins égale à la température de décomposition du nitrate d'ammonium.P m is greater than or equal to the pressure P r . An alternative consists in a method implementing a device for regenerating ex-situ filtration means, consisting in: connecting the filtration means to said regeneration device, injecting against the current an aqueous solution of ammonium nitrate in said means filtration, so that it impregnates the particles retained on the filtration means, and - generate a stream of hot air counter-current in said filtration means so as to bring the temperature inside said filtration means at a temperature at least equal to the decomposition temperature of ammonium nitrate, in order to trigger the combustion of the particles retained on the filtration means and the separation of the latter. Advantageously, this alternative process comprises an additional step consisting in carrying out one or more successive injections of the aqueous ammonium nitrate solution against the current, in the filtration means maintained at a temperature at least equal to the decomposition temperature of the nitrate. ammonium.
La solution aqueuse de nitrate d'ammonium utilisée présente une concentration en nitrate d'ammonium, inférieure à 128 g/100 ml, et préférentiellement comprise entre 10 et 100 g/100ml. Elle peut avantageusement comporter également des sels solubles d'alcalins, d'alcalinoterreux, de métaux sous forme de nitrates, d'acétates ou autres anions à des concentrations inférieures à 10 grammes par litre.The aqueous ammonium nitrate solution used has an ammonium nitrate concentration, less than 128 g / 100 ml, and preferably between 10 and 100 g / 100ml. It can advantageously also contain soluble salts of alkali metals, alkaline earth metals, metals in the form of nitrates, acetates or other anions at concentrations of less than 10 grams per liter.
Un autre objet de l'invention concerne un dispositif de filtration permettant la mise en œuvre du procédé de régénération selon l'invention, qui comporte principalement un moyen de filtration des gaz d'échappement contenu dans une enceinte réactionnelle, dans la trajectoire du flux des gaz d'échappement produits par un moteur et un moyen d'injection de la solution de nitrate d'ammonium relié à ladite enceinte réactionnelle. De façon avantageuse, ce dispositif comprend également un dispositif électronique commandant le moyen d'injection de la solution de la solution de nitrate d'ammonium.Another object of the invention relates to a filtration device allowing the implementation of the regeneration process according to the invention, which mainly comprises a means of filtering the exhaust gases contained in a reaction vessel, in the trajectory of the flow of exhaust gases produced by an engine and a means for injecting the ammonium nitrate solution connected to said reaction enclosure. Advantageously, this device also comprises an electronic device controlling the means for injecting the solution of the ammonium nitrate solution.
Préférentiellement, le dispositif comporte également au moins une sonde de température placée à l'intérieur de l'enceinte réactionnelle, apte à mesurer la température θm, en son sein et relié au dispositif électronique de commande. Selon une variante remarquable, il comporte également au moins une sonde de pression, placée à l'intérieur de ladite enceinte, apte à mesurer la pression Pm en son sein et relié au dispositif électronique de commande.Preferably, the device also comprises at least one temperature probe placed inside the reaction enclosure, capable of measuring the temperature θ m , within it and connected to the electronic control device. According to a remarkable variant, it also includes at least one pressure probe, placed inside said enclosure, capable of measuring the pressure P m within it and connected to the electronic control device.
Avantageusement, le moyen d'injection de la solution de nitrate d'ammonium comprend principalement un réservoir de ladite solution, relié à une buse d'injection de ladite solution à l'intérieur de l'enceinte réactionnelle, au niveau du moyen de filtration.Advantageously, the means for injecting the ammonium nitrate solution mainly comprises a reservoir for said solution, connected to a nozzle for injecting said solution inside the reaction vessel, at the level of the filtration means.
Ladite buse d'injection est alimentée d'une part en solution de nitrate d'ammonium par l'intermédiaire d'un premier conduit reliant le réservoir à ladite buse, et d'autre part en air comprimé par l'intermédiaire d'un second conduit reliant la dite buse au moteur.Said injection nozzle is supplied on the one hand with ammonium nitrate solution via a first conduit connecting the reservoir to said nozzle, and on the other hand with compressed air via a second conduit connecting said nozzle to the engine.
Selon une autre caractéristique remarquable, les conduits reliant la buse d'injection au réservoir de la solution de nitrate d'ammonium et au moteur sont équipés chacun d'une électrovanne commandée par le dispositif électronique de commande.According to another remarkable characteristic, the conduits connecting the injection nozzle to the tank of the ammonium nitrate solution and to the engine are each equipped with a solenoid valve controlled by the electronic control device.
Selon encore une autre caractéristique remarquable, le dispositif comporte également un moyen de catalyse de la combustion des particules retenues sur le moyen de filtration.According to yet another remarkable characteristic, the device also comprises a means for catalyzing the combustion of the particles retained on the filtration means.
Avantageusement, ce moyen de catalyse est constitué par un support sur lequel est fixé un catalyseur d'oxydation.Advantageously, this means of catalysis consists of a support on which is fixed an oxidation catalyst.
De façon préférentielle, le moyen de filtration dudit dispositif est constitué par au moins un ensemble d'au moins une unité filtrante.Preferably, the filtration means of said device consists of at least one set of at least one filtering unit.
La présente invention sera mieux comprise à la lecture de la description qui suit, faite en référence à la figure unique qui représente, de façon nullement limitative, un exemple de réalisation du dispositif de filtration selon l'invention selon une vue générale schématique, au sein d'un système comprenant un moteur 10 d'un véhicule automobile. Ce moteur 10 est alimenté en combustible à partir d'un réservoir 12, via un conduit d'alimentation 14. Le moteur 10 produit en fonctionnement des gaz d'échappement. Ces gaz sont récupérés par le biais d'un collecteur (non représenté) à la sortie du moteur et sont évacués par l'intermédiaire d'un conduit d'évacuation 16. Ce conduit rejoint une enceinte 18 du dispositif de filtration. Cette enceinte contient un moyen de catalyse 20 et un moyen de filtration 22.The present invention will be better understood on reading the description which follows, made with reference to the single figure which represents, in a non-limiting manner, an exemplary embodiment of the filtration device according to the invention according to a general schematic view, within of a system comprising an engine 10 of a motor vehicle. This engine 10 is supplied with fuel from a tank 12, via a supply duct 14. The engine 10 produces exhaust gases in operation. These gases are recovered by means of a manifold (not shown) at the outlet of the engine and are evacuated via an exhaust duct 16. This duct joins an enclosure 18 of the filtration device. This enclosure contains a means of catalysis 20 and a means of filtration 22.
Le moyen de catalyse 20 est préférentiellement un support métallique, se présentant sous forme d'une cartouche, sur lequel est fixé un catalyseur métallique du type catalyseur d'oxydation, tel que le platine.The catalyst means 20 is preferably a metal support, in the form of a cartridge, on which is fixed a metal catalyst of the oxidation catalyst type, such as platinum.
Ce moyen de filtration 22 est constitué par un ensemble d'unités filtrantes. Ces unités filtrantes sont préférentiellement de forme parallélépipédique rectangle. Leur structure est de type nid d'abeille. Elles sont avantageusement en carbure de silicium.This filtration means 22 is constituted by a set of filter units. These filter units are preferably of rectangular parallelepiped shape. Their structure is of the honeycomb type. They are advantageously made of silicon carbide.
Toutefois, il est possible d'utiliser des unités filtrantes constituées par d'autres métaux ou des céramiques, tel que la cordierite. Les unités filtrantes sont séparées par un joint, rendant ces dernières indépendantes thermiquement les unes des autres et permettant également leur dilatation. Ce joint peut n'occuper qu'une partie de l'espace interstitiel des unités filtrantes, permettant ainsi la circulation des gaz d'échappement entre elles. A l'entrée de l'enceinte 18, sont disposées une sonde de température 24 et une sonde de pression 26. Ces sondes ont pour fonction de mesurer la température et la pression à l'entrée de l'enceinte. Les données relatives à ces mesures sont transmises à un dispositif électronique de commande 28 et sont analysées par ce dernier. Ce dispositif est également relié à deux électrovannes 30 et 32, disposées respectivement sur deux conduits 34 et 36.However, it is possible to use filter units made of other metals or ceramics, such as cordierite. The filter units are separated by a seal, making the latter thermally independent from each other and also allowing their expansion. This seal can occupy only part of the interstitial space of the filter units, thus allowing the circulation of the exhaust gases therebetween. At the inlet of the enclosure 18, a temperature probe 24 and a pressure probe 26 are arranged. These probes have the function of measuring the temperature and the pressure at the inlet of the enclosure. The data relating to these measurements are transmitted to an electronic control device 28 and are analyzed by the latter. This device is also connected to two solenoid valves 30 and 32, arranged respectively on two conduits 34 and 36.
Le conduit 34 a pour fonction d'alimenter en air comprimé une buse d'injection 38, fixée contre la paroi de l'enceinte 18 et dont une partie fait saillie à l'intérieur de ladite enceinte.The function of the conduit 34 is to supply compressed air to an injection nozzle 38, fixed against the wall of the enclosure 18 and a part of which projects inside the said enclosure.
Le conduit 36 relie ladite buse d'injection 38 à un réservoir 40 contenant une solution aqueuse de nitrate d'ammonium. A la sortie du réservoir 40 est disposée une pompe 42, de toute conception convenable, destinée à prélever le nitrate d'ammonium dans le réservoir et de l'envoyer dans le conduit 36.The conduit 36 connects said injection nozzle 38 to a reservoir 40 containing an aqueous solution of ammonium nitrate. At the outlet from the reservoir 40 is arranged a pump 42, of any suitable design, intended to take the ammonium nitrate from the reservoir and to send it into the conduit 36.
La capacité du réservoir 40 est choisie en fonction du type de véhicule sur lequel le dispositif selon l'invention est installé. En effet, il ne doit pas être trop encombrant pour pouvoir être installé facilement. Toutefois, il ne doit pas être trop petit pour éviter des remplissages trop réguliers.The capacity of the tank 40 is chosen according to the type of vehicle on which the device according to the invention is installed. Indeed, it must not be too bulky to be able to be installed easily. However, it should not be too small to avoid overly regular refills.
Le procédé selon l'invention et le dispositif permettant de la mettre en œuvre sont basés sur l'injection d'une solution aqueuse de nitrate d'ammonium dans l'enceinte, au niveau du moyen de filtration, afin de brûler de façon optimale les particules de carbone retenues et ceci au cours de l'utilisation du véhicule.The method according to the invention and the device making it possible to implement it are based on the injection of an aqueous ammonium nitrate solution into the enclosure, at the level of the filtration means, in order to optimally burn the carbon particles retained during the use of the vehicle.
Pour ce faire, la température à l'entrée de l'enceinte 18 est mesurée, grâce à la sonde 24. La valeur de température θm mesurée est recueillie par le dispositif électronique 28. Ce dernier va comparer cette valeur θm à une valeur de référence θr, correspondant à la température à laquelle le nitrate d'ammonium contenu dans la solution aqueuse entraîne la combustion de ces particules.To do this, the temperature at the inlet of the enclosure 18 is measured, using the probe 24. The temperature value θ m measured is collected by the electronic device 28. The latter will compare this value θ m to a value of reference de r , corresponding to the temperature at which the ammonium nitrate contained in the aqueous solution causes the combustion of these particles.
Si la température θm mesurée est supérieure ou égale à la valeur de référence θr, le dispositif électronique déclenche l'ouverture des électrovannes 30 et 32, afin d'alimenter la buse d'injection 38 en solution de nitrate d'ammonium et en air comprimé. L'air comprimé et la solution de nitrate d'ammonium se mélangent dans la buse d'injection 38. Ce mélange est ensuite pulvérisé sur le moyen de filtration 22. Lorsque le volume de solution de nitrate d'ammonium, prédéterminé par le dispositif électronique, a été injecté, l'alimentation est coupée par fermeture de l'électrovanne 32.If the temperature θ m measured is greater than or equal to the reference value θ r , the electronic device triggers the opening of the solenoid valves 30 and 32, in order to supply the injection nozzle 38 with ammonium nitrate solution and pressurized air. The compressed air and the ammonium nitrate solution mix in the injection nozzle 38. This mixture is then sprayed on the filtration means 22. When the volume of ammonium nitrate solution, predetermined by the electronic device, has been injected, the supply is cut off by closing the solenoid valve 32.
La solution de nitrate d'ammonium est pulvérisée sous forme d'aérosol sur les unités filtrantes. Etant donnée la température régnant dans l'enceinte, le nitrate d'ammonium cristallise par vaporisation de l'eau utilisée dans la solution comme solvant. Les cristaux de nitrate d'ammonium formés viennent ensuite se disperser sur toute la surface des unités filtrantes, puis fondre à une température de 173 °C en imprégnant de façon optimale les particules de carbone. Ils se décomposent brutalement au-dessus de 210°C pour provoquer l'inflammation instantanée des particules imprégnées de nitrate d'ammonium. Enfin, l'énergie de combustion libérée propage la combustion de proche en proche aux particules voisines.The ammonium nitrate solution is sprayed on the filter units as an aerosol. Given the temperature prevailing in the enclosure, the ammonium nitrate crystallizes by vaporization of the water used in the solution as solvent. The ammonium nitrate crystals formed then disperse over the entire surface of the filter units, then melt at a temperature of 173 ° C, optimally impregnating the carbon particles. They decompose abruptly above 210 ° C to cause the instant ignition of particles impregnated with ammonium nitrate. Finally, the combustion energy released propagates the combustion step by step to neighboring particles.
Le moyen de filtration se retrouve alors dépourvu de dépôts et récupère sa pleine capacité de filtration. Une variante de ce procédé consiste à mesurer simultanément la température et la pression à l'entrée de l'enceinte 18, grâce à la sonde de température 24 et à la sonde de pression 26. La valeur de pression Pm mesurée reflète le degré d'obstruction du moyen de filtration 22 par les particules. En effet, si le moyen de filtration 22 est colmaté, les gaz d'échappement passent plus difficilement et exercent alors une contre-pression. Ainsi, la mesure de la pression Pm correspond au meilleur moyen de contrôler le degré de colmatage du moyen de filtration 22. Le dispositif électronique 28 compare la valeur Pm mesurée à une valeur de référence Pr, correspondant au degré d'obstruction maximal acceptable du moyen de filtration 22. Si Pm est supérieure ou égale à Pr, le dispositif électronique 28 compare θm à θr. Si θm est supérieure ou égale θr, le dispositif 28 déclenche alors la post-injection de gazole qui conduit à la régénération du moyen de filtration 22. Ce mode opérationnel a pour intérêt de ne déclencher de post-injection que lorsque le moyen de filtration a atteint un degré de colmatage déterminé, ce qui permet de limiter la consommation de solution de nitrate d'ammonium.The filtration means is then found free of deposits and recovers its full filtration capacity. A variant of this method consists in simultaneously measuring the temperature and the pressure at the inlet of the enclosure 18, using the temperature probe 24 and the pressure probe 26. The pressure value P m measured reflects the degree d obstruction of the filtration means 22 by the particles. In fact, if the filtration means 22 is clogged, the exhaust gases pass more difficultly and then exert a back pressure. Thus, the measurement of the pressure P m corresponds to the best means of controlling the degree of clogging of the filtration means 22. The electronic device 28 compares the value P m measured with a reference value P r , corresponding to the maximum degree of obstruction acceptable filtration means 22. If P m is greater than or equal to P r , the electronic device 28 compares θ m to θ r . If θ m is greater than or equal to θ r , the device 28 then triggers the post-injection of diesel which leads to the regeneration of the filtration means 22. This operational mode has the advantage of triggering post-injection only when the means of filtration has reached a specific degree of clogging, which limits the consumption of ammonium nitrate solution.
Selon un mode de réalisation particulier, le dispositif électronique 28 peut être programmé afin de déclencher une injection de solution de nitrate d'ammonium à froid à intervalle de temps déterminé. Par exemple, une telle injection peut se produire chaque matin au démarrage du véhicule. Cette réalisation présente un intérêt tout particulier dans la mesure où le moyen de filtration étant à une température plus ou moins égale à la température extérieure, la solution de nitrate de d'ammonium demeure sous forme liquide. Elle imprègne alors de façon uniforme les particules de carbone. De plus, étant donné le temps nécessaire à l'enceinte pour atteindre la température θm, la solution de nitrate d'ammonium peut imprégner les particules en profondeur. De ce fait, lorsque la température θm est atteinte, la combustion des particules s'en trouve optimisée.According to a particular embodiment, the electronic device 28 can be programmed in order to trigger an injection of cold ammonium nitrate solution at a determined time interval. For example, such an injection can occur every morning when the vehicle is started. This embodiment is of particular interest insofar as the filtration means being at a temperature more or less equal to the outside temperature, the ammonium nitrate solution remains in liquid form. It then uniformly permeates the carbon particles. In addition, given the time required for the enclosure to reach the temperature θ m , the solution of ammonium nitrate can permeate particles deep down. Therefore, when the temperature θ m is reached, the combustion of the particles is optimized.
De façon avantageuse, le dispositif électronique peut être programmé pour ne déclencher cette injection à froid qu'à la condition qu'un degré de colmatage suffisant ait été détecté, à la fin de la précédente période d'utilisation.Advantageously, the electronic device can be programmed to trigger this cold injection only on condition that a sufficient degree of clogging has been detected, at the end of the previous period of use.
Dans le cas de l'utilisation d'un moyen de filtration confectionné dans un matériau plus fragile que le carbure de silicium, par exemple la cordierite, Il peut être préférable de programmer le dispositif électronique de telle sorte que la fréquence de régénération soit plus grande. En effet, un degré de colmatage trop important du moyen de filtration risque de provoquer une régénération fortement exothermique, qui peut endommager le moyen de filtration.In the case of the use of a filtration means made of a more fragile material than silicon carbide, for example cordierite, It may be preferable to program the electronic device so that the regeneration frequency is greater . In fact, an excessively high degree of clogging of the filtration means risks provoking a strongly exothermic regeneration, which can damage the filtration means.
Un procédé de régénération alternatif à celui décrit ci-dessus consiste, de façon générale, à utiliser un dispositif de régénération de moyen de filtration ex-situ. De façon plus particulière, ce procédé alternatif consiste à :An alternative regeneration process to that described above consists, in general, of using a device for regenerating ex-situ filtration means. More specifically, this alternative process consists of:
- relier le moyen de filtration au dispositif de régénération,- connect the filtration means to the regeneration device,
- injecter à contre-courant la solution aqueuse de nitrate d'ammonium dans le moyen de filtration, de manière à ce que celui-ci vienne imprégner les particules retenues sur le moyen de filtration, et - générer une veine d'air chaud contre-courant dans ledit moyen de filtration de manière à porter la température à l'intérieur du moyen de filtration à une température au moins égale à la température de décomposition du nitrate d'ammonium, afin de déclencher la combustion des particules retenues sur le moyen de filtration et le décollement de ces dernières.- inject the aqueous ammonium nitrate solution against the current in the filtration means, so that it comes to impregnate the particles retained on the filtration means, and - generate a stream of hot air against- current in said filtration means so as to bring the temperature inside the filtration means to a temperature at least equal to the decomposition temperature of ammonium nitrate, in order to trigger the combustion of the particles retained on the filtration means and the detachment of the latter.
Un tel dispositif de régénération est décrit dans le document FR-A-2 787 343. En référence à la figure unique de ce document, ce dispositif comprend essentiellement :Such a regeneration device is described in document FR-A-2 787 343. With reference to the single figure of this document, this device essentially comprises:
- des moyens de fourniture d'une veine d'air chaud (27, 26, 22) raccordés à la ligne d'échappement afin de faire circuler la veine d'air à contre-courant à l'amener à traverser le filtre,- means for supplying a hot air stream (27, 26, 22) connected to the exhaust line in order to circulate the air stream against the current to bring it through the filter,
- des moyens (29) de recirculation de la veine d'air chaud,- means (29) for recirculating the stream of hot air,
- et un régénérateur (35) apte à provoquer la combustion des particules en suspension dans la veine et à filtrer cette dernière et qui est interposé entre les moyens de fourniture de la veine et ceux assurant sa recirculation. Le moyen d'injection du nitrate d'ammonium peut être adapté sur le dispositif décrit ci-dessus. En effet, un réservoir, équivalent au réservoir 40 selon l'invention, peut être avantageusement relié à l'injecteur référencé 49 sur la figure unique du document FR-A-2 787 343, par l'intermédiaire d'un conduit. A la sortie de ce réservoir, peut être disposée une pompe, équivalente à la pompe 42 selon l'invention. Le nitrate d'ammonium se propage dans la canalisation jusqu'au dispositif de filtration. Il vient alors imprégner les particules qui se détachent du moyen de filtration sous l'action de la veine d'air chaud. Ces particules rejoignent alors le régénérateur par les moyens de recirculation, dans lequel elles sont brûlées. Une variante de ce procédé de régénération consiste à récupérer le moyen de filtration après dépôt de la ligne d'échappement du véhicule et à monter le moyen de filtration directement sur le dispositif de régénération. Une telle variante présente comme intérêt de ne pas prévoir une ligne d'échappement présentant un circuit de recirculation de la veine d'air chaud en direction du dispositif de régénération, après passage dans le moyen de filtration. Un autre intérêt est lié à la sécurité. En effet, la veine d'air chaud atteignant des températures relativement importantes (de l'ordre de 500°C), par rayonnement, le véhicule étant à l'arrêt, l'ensemble du filtre à particules peut chauffer exagérément les pièces moteurs ou carrosserie environnantes.- And a regenerator (35) capable of causing combustion of the particles in suspension in the vein and of filtering the latter and which is interposed between the means for supplying the vein and those ensuring its recirculation. The means for injecting the ammonium nitrate can be adapted on the device described above. Indeed, a reservoir, equivalent to the reservoir 40 according to the invention, can advantageously be connected to the injector referenced 49 in the single figure of document FR-A-2 787 343, via a conduit. At the outlet of this tank, a pump can be arranged, equivalent to the pump 42 according to the invention. The ammonium nitrate propagates in the pipeline to the filtration device. It then impregnates the particles which detach from the filtration means under the action of the hot air stream. These particles then join the regenerator by the recirculation means, in which they are burned. A variant of this regeneration process consists in recovering the filtration means after deposition of the vehicle exhaust line and in mounting the filtration means directly on the regeneration device. Such a variant has the advantage of not providing an exhaust line having a recirculation circuit of the hot air stream in the direction of the regeneration device, after passage through the filtration means. Another interest is related to security. Indeed, the stream of hot air reaching relatively high temperatures (of the order of 500 ° C), by radiation, the vehicle being stopped, the whole of the particle filter can overheat the engine parts or surrounding bodywork.
Une fois le filtre monté sur la machine, la température du moyen de filtration est portée à plus de 210 °C par mise en place de la veine d'air chaud à contre courant, de manière à provoquer la combustion de toutes les particules imprégnées de nitrate d'ammonium. Il peut être judicieux de suivre particulièrement la température de sortie de la veine, de manière à pouvoir contrôler la régénération et, le cas échéant, pouvoir ralentir le phénomène en augmentant de façon très importante le débit d'air. Selon cette dernière variante, il peut être judicieusement prévu une étape préalable d'injection de la solution de nitrate d'ammonium dans le moyen de filtration, avant que celui ne soit monté sur le dispositif de régénération. Une telle étape permet une meilleure imprégnation des particules de carbone par la solution aqueuse de nitrate d'ammonium et donc une meilleure combustion de ces dernières, une fois retenues sur le régénérateur.Once the filter is mounted on the machine, the temperature of the filtration medium is raised to more than 210 ° C by placing the stream of hot air against the current, so as to cause the combustion of all the particles impregnated with ammonium nitrate. It may be wise to monitor the outlet temperature of the vein in particular, so as to be able to control the regeneration and, if necessary, be able to slow down the phenomenon by very significantly increasing the air flow. According to this latter variant, it may be judiciously provided for a prior step of injecting the ammonium nitrate solution into the filtration means, before that is mounted on the regeneration device. Such a step allows better impregnation of the carbon particles with the aqueous ammonium nitrate solution and therefore better combustion of the latter, once retained on the regenerator.
Enfin, une ultime évolution de cette variante peut consister à procéder à des ultimes injections successives d'aérosol à une température voisine de 200°C pour finir la régénération du filtre jusqu'à absence de phénomène de combustion.Finally, a final evolution of this variant may consist in carrying out final successive injections of aerosol at a temperature in the region of 200 ° C. to finish the regeneration of the filter until there is no combustion phenomenon.
Dans le cas de la régénération ex-situ, l'intérêt de l'utilisation de la solution de nitrate d'ammonium réside principalement dans le fait qu'elle permet de réduire fortement le temps nécessaire à la régénération du moyen de filtration. La solution aqueuse de nitrate d'ammonium utilisée peut être confectionnée à partir de nitrate d'ammonium de qualité ammonitrate, utilisé comme engrais et disponible à des coûts très intéressants.In the case of ex-situ regeneration, the advantage of using the ammonium nitrate solution lies mainly in the fact that it makes it possible to greatly reduce the time necessary for the regeneration of the filtration means. The aqueous ammonium nitrate solution used can be made from ammonium nitrate of ammonitrate quality, used as fertilizer and available at very attractive costs.
Par filtration ou séparation centrifuge, le nitrate d'ammonium est débarrassé des additifs anti-floconnage qu'il contient tel que les carbonates de calcium et de magnésium.By filtration or centrifugal separation, the ammonium nitrate is freed from the anti-flaking additives it contains such as calcium and magnesium carbonates.
Le nitrate d'ammonium est dissous dans un solvant, qui est préférentiellement de l'eau.The ammonium nitrate is dissolved in a solvent, which is preferably water.
Il est préférable que la concentration en nitrate d'ammonium dans la solution soit inférieure au seuil de saturation de l'eau à 0 °C, soit inférieure à 128 g/100 ml. Préférentiellement, cette concentration sera inférieure à 100 g/100 ml.It is preferable that the concentration of ammonium nitrate in the solution is less than the water saturation threshold at 0 ° C, or less than 128 g / 100 ml. Preferably, this concentration will be less than 100 g / 100 ml.
La solution peut ne contenir que du nitrate d'ammonium. Toutefois, il peut être judicieusement rajouté des sels solubles d'alcalins, d'alcalinoterreux, de métaux sous forme de nitrates ou d'acétates ou autres anions sans inconvénient dans cette solution aqueuse.The solution may contain only ammonium nitrate. However, it may be judiciously added soluble salts of alkali metals, alkaline earth metals, metals in the form of nitrates or acetates or other anions without disadvantage in this aqueous solution.
Par exemple un mélange de nitrate de fer, nitrate de calcium et de nitrate de cérium pourra judicieusement être ajouté à la solution de nitrate d'ammonium, chacun de ces constituants ayant une concentration en métal de 1 gramme par litre.For example, a mixture of iron nitrate, calcium nitrate and cerium nitrate could judiciously be added to the ammonium nitrate solution, each of these constituents having a metal concentration of 1 gram per liter.
Ces sels sont ajoutés en quantités très réduites de manière à ce que leur concentration total dans la solution de nitrate d'ammoniaque reste inférieure à 10 grammes/ litre.These salts are added in very small quantities so that their total concentration in the ammonium nitrate solution remains below 10 grams / liter.
La composition de la solution est choisie de façon à présenter la meilleure réactivité vis à vis de la température d'oxydation des matières charbonneuses.The composition of the solution is chosen so as to have the best reactivity with respect to the oxidation temperature of carbonaceous materials.
Exemple : Utilisation du procédé selon l'invention sur un bus équipé d'un moteur diesel de 10 litres de cylindre fonctionnant en utilisation urbaine.Example: Use of the method according to the invention on a bus equipped with a 10 liter cylinder diesel engine operating in urban use.
La pression de référence Pr, correspondant au degré maximal de colmatage du filtre, auquel la régénération doit s'effectuer, est fixée à 200 mbars. Pendant la phase démarrage, dès la mise en marche du moteur, une injection de la solution de nitrate d'ammonium a été programmée durant 3 minutes correspondant à une injection de 150 cm3 de la solution de nitrate d'ammonium, qui est une quantité suffisante pour mouiller et imprégner toutes les particules piégées sur le filtre.The reference pressure P r , corresponding to the maximum degree of clogging of the filter, at which regeneration must take place, is fixed at 200 mbar. During the start-up phase, as soon as the engine was started, an injection of the ammonium nitrate solution was programmed for 3 minutes corresponding to an injection of 150 cm 3 of the ammonium nitrate solution, which is a quantity sufficient to wet and permeate any trapped particles on the filter.
La monté en température des gaz d'échappement entraîne d'abord la vaporisation de l'eau contenue dans la solution et une cristallisation du nitrate d'ammonium. Il s'ensuit une dispersion des cristaux de nitrate d'ammonium formés. Ces derniers entrent ensuite en fusion à une température supérieure à 165 °C et se transforment en un liquide très fluide qui présente une excellente mouillabilité avec les particules de carbone retenues sur le filtre. Il se forme alors une pâte homogène de particules de carbone et de nitrate d'ammonium.The rise in temperature of the exhaust gases firstly causes the water contained in the solution to vaporize and crystallize the ammonium nitrate. This results in a dispersion of the ammonium nitrate crystals formed. These then melt at a temperature above 165 ° C and transform into a very fluid liquid which exhibits excellent wettability with the carbon particles retained on the filter. A homogeneous paste of carbon particles and ammonium nitrate is then formed.
Cette pâte homogène s'enflamme d'elle-même au-dessus de 210 °C, qui correspond à la température de décomposition du nitrate d'ammonium, provoquant la combustion, de proche en proche, d'environ 90 % des particules de carbone retenues sur le filtre. This homogeneous paste ignites by itself above 210 ° C, which corresponds to the decomposition temperature of ammonium nitrate, causing the combustion, gradually, of approximately 90% of the carbon particles retained on the filter.

Claims

REVENDICATIONS
1. Procédé de régénération d'un dispositif de filtration des gaz d'échappement produits par un moteur (10), ce procédé étant du type de ceux dans lesquels des particules, retenues sur un moyen de filtration (22) dudit dispositif de filtration, sont brûlées grâce à l'action d'un catalyseur de combustion, caractérisé en ce qu'il consiste essentiellement à utiliser une solution aqueuse de nitrate d'ammonium afin de provoquer la combustion desdites particules.1. Method for regenerating a device for filtering the exhaust gases produced by an engine (10), this method being of the type in which particles, retained on a filter means (22) of said filter device, are burned by the action of a combustion catalyst, characterized in that it consists essentially in using an aqueous solution of ammonium nitrate in order to cause the combustion of said particles.
2. Procédé selon la revendication précédente, caractérisé en ce qu'il comprend les étapes suivantes :2. Method according to the preceding claim, characterized in that it comprises the following steps:
- mesurer une température θra dans le dispositif de filtration,- measure a temperature θ ra in the filtration device,
- comparer θm à une température θr correspondant à la température permettant successivement la vaporisation du solvant et la cristallisation du nitrate d'ammonium, la fusion des cristaux formés et la combustion des particules de carbone par décomposition du nitrate d'ammonium,- compare θ m at a temperature θ r corresponding to the temperature allowing successively the vaporization of the solvent and the crystallization of ammonium nitrate, the melting of the crystals formed and the combustion of carbon particles by decomposition of ammonium nitrate,
- si θm est supérieure ou égale à θr, déclencher une injection de la solution aqueuse de nitrate d'ammonium, par l'intermédiaire d'un moyen d'injection approprié, dans le dispositif de filtration, pendant une durée déterminée, afin d'entraîner la combustion complète des particules retenues sur le moyen de filtration (22).- if θ m is greater than or equal to θ r , initiate an injection of the aqueous ammonium nitrate solution, by means of an appropriate injection means, into the filtration device, for a determined period, in order to to cause the complete combustion of the particles retained on the filtration means (22).
3. Procédé selon la revendication précédente, caractérisé en ce qu'il consiste également à :3. Method according to the preceding claim, characterized in that it also consists in:
- mesurer une pression Pm à l'intérieur du dispositif de filtration, ladite pression Pm reflétant le degré d'obstruction du moyen de filtration (22) par les particules,measuring a pressure P m inside the filtration device, said pressure P m reflecting the degree of obstruction of the filtration means (22) by the particles,
- mesurer la température θm, - comparer ladite pression Pm à une pression Pr de référence correspondant au degré d'obstruction maximal acceptable,- measure the temperature θ m , - compare said pressure P m with a reference pressure P r corresponding to the maximum acceptable degree of obstruction,
- si Pm est supérieure ou égale à la pression Pr, comparer θm à θr,- if P m is greater than or equal to the pressure P r , compare θ m to θ r ,
- si θm est supérieure ou égale à θr, déclencher l'injection de la solution aqueuse de nitrate d'ammonium. - if θ m is greater than or equal to θ r , initiate the injection of the aqueous ammonium nitrate solution.
4. Procédé selon l'une des revendications 2 ou 3, caractérisé en ce qu'il comporte une étape préalable, consistant à déclencher une injection de nitrate d'ammonium dans le dispositif de filtration, lorsque la température θm est inférieure ou égale à θr, de telle sorte que le nitrate d'ammonium, sous forme aqueuse, vienne imprégner de façon homogène les particules déposées sur le moyen de filtration.4. Method according to one of claims 2 or 3, characterized in that it comprises a prior step, consisting in triggering an injection of ammonium nitrate into the filtration device, when the temperature θ m is less than or equal to θ r , so that the ammonium nitrate, in aqueous form, uniformly impregnates the particles deposited on the filtration means.
5. Procédé selon la revendication précédente, caractérisé en ce que ladite injection de nitrate d'ammonium est déclenchée si Pm est supérieure ou égale à la pression Pr.5. Method according to the preceding claim, characterized in that said injection of ammonium nitrate is triggered if P m is greater than or equal to the pressure P r .
6. Procédé selon la revendication 1 , caractérisé en ce qu'il consiste à mettre en œuvre un dispositif de régénération de moyens de filtration ex-situ, et comprend les étapes suivantes : relier le moyen de filtration (22) à un dispositif de régénération de tels moyens, injecter à contre-courant une solution aqueuse de nitrate d'ammonium dans ledit moyen de filtration (22), de manière à ce que celui-ci vienne imprégner les particules retenues sur le moyen de filtration (22), et - générer une veine d'air chaud contre-courant dans ledit moyen de filtration (22) de manière à porter la température à l'intérieur dudit moyen de filtration à une température au moins égale à la température de décomposition du nitrate d'ammonium, afin de déclencher la combustion des particules retenues sur le moyen de filtration et le décollement de ces dernières.6. Method according to claim 1, characterized in that it consists in implementing a device for regenerating ex-situ filtration means, and comprises the following steps: connecting the filtration means (22) to a regeneration device such means, injecting against the current an aqueous solution of ammonium nitrate into said filtration means (22), so that it comes to impregnate the particles retained on the filtration means (22), and - generating a stream of countercurrent hot air in said filtration means (22) so as to bring the temperature inside said filtration means to a temperature at least equal to the decomposition temperature of ammonium nitrate, so to trigger the combustion of the particles retained on the filtration means and the detachment of the latter.
7. Procédé selon la revendication 6, caractérisé en ce qu'il comprend une étape supplémentaire consistant à réaliser une ou plusieurs injections successives de la solution aqueuse de nitrate d'ammonium à contre-courant, dans le moyen de filtration (22) maintenu à une température au moins égale à la température de décomposition du nitrate d'ammonium.7. Method according to claim 6, characterized in that it comprises an additional step consisting in carrying out one or more successive injections of the aqueous ammonium nitrate solution against the current, in the filtration means (22) maintained at a temperature at least equal to the decomposition temperature of ammonium nitrate.
8. Procédé selon l'une des revendications 1 à 7, caractérisé en ce que la solution aqueuse de nitrate d'ammonium présente une concentration en nitrate d'ammonium, inférieure à 128 g/100 ml, et préférentiellement comprise entre 10 et 100 g/100 ml. 8. Method according to one of claims 1 to 7, characterized in that the aqueous ammonium nitrate solution has an ammonium nitrate concentration, less than 128 g / 100 ml, and preferably between 10 and 100 g / 100 ml.
9. Procédé selon la revendication 8, caractérisé eh ce que la solution aqueuse de nitrate d'ammonium comporte également des sels solubles d'alcalins, d'alcalinoterreux, de métaux sous forme de nitrates, d'acétates ou autres anions à des concentrations inférieures à 10 grammes par litre.9. Method according to claim 8, characterized in that the aqueous solution of ammonium nitrate also comprises soluble salts of alkali metals, alkaline earth metals, of metals in the form of nitrates, acetates or other anions at lower concentrations. at 10 grams per liter.
10. Dispositif de filtration permettant la mise en œuvre du procédé de régénération selon l'une des revendications 1 à 5, caractérisé en ce qu'il comporte principalement un moyen de filtration (22) des gaz d'échappement contenu dans une enceinte réactionnelle (18), dans la trajectoire du flux des gaz d'échappement produits par un moteur (10) et un moyen d'injection de la solution de nitrate d'ammonium relié à ladite enceinte réactionnelle (18).10. Filtration device allowing the implementation of the regeneration process according to one of claims 1 to 5, characterized in that it mainly comprises a means of filtration (22) of the exhaust gases contained in a reaction vessel ( 18), in the path of the flow of the exhaust gases produced by an engine (10) and a means for injecting the ammonium nitrate solution connected to said reaction enclosure (18).
11. Dispositif selon la revendication précédente, caractérisé en ce qu'il comprend également un dispositif électronique (28) commandant le moyen d'injection de la solution de nitrate d'ammonium.11. Device according to the preceding claim, characterized in that it also comprises an electronic device (28) controlling the means for injecting the ammonium nitrate solution.
12. Dispositif selon la revendication 10 ou 11, caractérisé en ce qu'il comporte également au moins une sonde de température (24) placée à l'intérieur de l'enceinte réactionnelle (18), apte à mesurer la température θm, en son sein et relié au dispositif électronique de commande (28).12. Device according to claim 10 or 11, characterized in that it also comprises at least one temperature probe (24) placed inside the reaction chamber (18), capable of measuring the temperature θ m , in its breast and connected to the electronic control device (28).
13. Dispositif selon l'une des revendications 10 à 12, caractérisé en ce qu'il comporte également au moins une sonde de pression (26), placée à l'intérieur de ladite enceinte (18), apte à mesurer la pression Pm en son sein et relié au dispositif électronique de commande (28).13. Device according to one of claims 10 to 12, characterized in that it also comprises at least one pressure probe (26), placed inside said enclosure (18), capable of measuring the pressure P m therein and connected to the electronic control device (28).
14. Dispositif selon l'une des revendications 10 à 13, caractérisé en ce que le moyen d'injection de la solution de nitrate d'ammonium comprend principalement un réservoir de ladite solution (40), relié à une buse d'injection (38) de ladite solution, à l'intérieur de l'enceinte réactionnelle (18), au niveau du moyen de filtration (22).14. Device according to one of claims 10 to 13, characterized in that the means for injecting the ammonium nitrate solution mainly comprises a reservoir of said solution (40), connected to an injection nozzle (38 ) of said solution, inside the reaction enclosure (18), at the level of the filtration means (22).
15. Dispositif de filtration selon la revendication précédente, caractérisé en ce que ladite buse d'injection (38) est alimentée d'une part en solution de nitrate d'ammonium par l'intermédiaire d'un premier conduit (36) reliant le réservoir (40) à ladite buse (38), et d'autre part en air comprimé par l'intermédiaire d'un second conduit (34) reliant ladite buse (38) au moteur (10). 15. Filtration device according to the preceding claim, characterized in that said injection nozzle (38) is supplied on the one hand with ammonium nitrate solution via a first conduit (36) connecting the reservoir (40) to said nozzle (38), and on the other hand by compressed air via a second conduit (34) connecting said nozzle (38) to the motor (10).
16. Dispositif selon l'une des revendications 14 ou 15, caractérisé en ce que les conduits (36, 34) reliant la buse d'injection (38) respectivement au réservoir (40) de la solution de nitrate d'ammonium et au moteur (10) sont équipés chacun d'une électrovanne (32, 30) commandée par le dispositif électronique de commande (28).16. Device according to one of claims 14 or 15, characterized in that the conduits (36, 34) connecting the injection nozzle (38) respectively to the tank (40) of the ammonium nitrate solution and to the engine (10) are each equipped with a solenoid valve (32, 30) controlled by the electronic control device (28).
17. Dispositif selon l'une des revendications 10 à 16, caractérisé en ce qu'il comporte également un moyen de catalyse (20) de la combustion des particules retenues sur le moyen de filtration.17. Device according to one of claims 10 to 16, characterized in that it also comprises a means of catalysis (20) of the combustion of the particles retained on the filtration means.
18. Dispositif salon la revendication précédente, caractérisé en ce que le moyen de catalyse (20) est constitué par un support sur lequel est fixé un catalyseur d'oxydation.18. Device according to the preceding claim, characterized in that the catalysis means (20) consists of a support on which is fixed an oxidation catalyst.
19. Dispositif selon l'une des revendications 10 à 18, caractérisé en ce que le moyen de filtration (22) est constitué par au moins un ensemble d'au moins une unité filtrante. 19. Device according to one of claims 10 to 18, characterized in that the filtration means (22) consists of at least one set of at least one filter unit.
EP02799087A 2001-12-03 2002-12-03 Method for regenerating particulate filters by ammonium nitrate injection and device therefor Expired - Lifetime EP1461515B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0115598 2001-12-03
FR0115598A FR2833036B1 (en) 2001-12-03 2001-12-03 PROCESS FOR REGENERATING PARTICLE FILTERS BY INJECTION OF AMMONIUM NITRATE AND DEVICE FOR IMPLEMENTING SAME
PCT/FR2002/004145 WO2003048534A1 (en) 2001-12-03 2002-12-03 Method for regenerating particulate filters by ammonium nitrate injection and device therefor

Publications (2)

Publication Number Publication Date
EP1461515A1 true EP1461515A1 (en) 2004-09-29
EP1461515B1 EP1461515B1 (en) 2006-09-27

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EP02799087A Expired - Lifetime EP1461515B1 (en) 2001-12-03 2002-12-03 Method for regenerating particulate filters by ammonium nitrate injection and device therefor

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EP (1) EP1461515B1 (en)
AU (1) AU2002364313A1 (en)
DE (1) DE60215052T2 (en)
FR (1) FR2833036B1 (en)
WO (1) WO2003048534A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2873157B1 (en) * 2004-07-13 2008-04-25 Faurecia Sys Echappement METHOD AND DEVICE FOR REGENERATING A PARTICLE FILTER OF AN EXHAUST LINE OF A DIESEL ENGINE

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA990073A (en) * 1973-03-27 1976-06-01 Polar Chemicals Limited Method for the removal of soot and like deposits
DE3325391A1 (en) 1983-07-14 1985-01-24 Filterwerk Mann & Hummel Gmbh, 7140 Ludwigsburg METHOD FOR REMOVING SOOT FROM THE EXHAUST GASES OF AN INTERNAL COMBUSTION ENGINE
FR2787343A1 (en) 1998-12-18 2000-06-23 Finecor Regenerating particle filter from exhaust pipe of diesel engine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO03048534A1 *

Also Published As

Publication number Publication date
EP1461515B1 (en) 2006-09-27
WO2003048534A1 (en) 2003-06-12
FR2833036A1 (en) 2003-06-06
DE60215052T2 (en) 2007-04-19
AU2002364313A1 (en) 2003-06-17
DE60215052D1 (en) 2006-11-09
FR2833036B1 (en) 2004-02-13

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