EP1453614A2 - Beschichtungsverfahren - Google Patents
BeschichtungsverfahrenInfo
- Publication number
- EP1453614A2 EP1453614A2 EP02787793A EP02787793A EP1453614A2 EP 1453614 A2 EP1453614 A2 EP 1453614A2 EP 02787793 A EP02787793 A EP 02787793A EP 02787793 A EP02787793 A EP 02787793A EP 1453614 A2 EP1453614 A2 EP 1453614A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- substrate
- roller
- transport device
- lay
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/007—Processes for applying liquids or other fluent materials using an electrostatic field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
- B05D1/265—Extrusion coatings
Definitions
- the invention relates to a method for producing web-shaped, at least two-layer products, in particular adhesive tapes with a carrier material, to which an adhesive is applied.
- solvent-free adhesives based on acrylate have also been available, which can be further processed as hot-melt adhesives for adhesive tapes.
- An important reason for this is that the viscosity of the masses must not become too high during processing, since otherwise the melting and coating onto a carrier is too expensive from an economic point of view.
- the viscosity is largely determined by the molecular length.
- shorter chain molecules result in poorer shear strengths. Even with a crosslinking of the adhesive after coating, only a limited improvement is possible.
- melting can be avoided by removing the solvent or water inline with the coating in solvent or water-polymerized compositions.
- Solvents or water can be removed, for example, using vacuum zones in a suitable extruder.
- Wide slit nozzles are suitable for coating highly viscous materials. It turns out that they are also suitable for highly viscous adhesive compositions as described above. However, from a relatively low web speed, air bubbles are trapped between the adhesive and the substrate to be coated, which is typically coated on a platen roller.
- blowing nozzles, suction nozzles and so-called vacuum boxes are recommended and offered on the market. With their help, the pressure force of the mass against the substrate is to be increased.
- Wire, knife and needle electrodes which are arranged transversely to the web, are known from film production (for example EP 0 920 973 A2), by means of which electrical charges are applied to the mass to be applied. As a result, the mass is pressed against a metal roller by electrostatic forces. Combinations of electrostatic forces and forces caused by air movement are also used (EP 0 707 940 A2).
- DE 199 05 935 A1 discloses a method for producing a coating of solvent-free PSA systems, in particular on release-coated substrates, with
- the pressure-sensitive adhesive system is applied to a rotating roller in one or more layers by means of an adhesive applicator,
- the pressure-sensitive adhesive system located on the roller is cross-linked in an irradiation device by high-energy radiation, with the aid of electron beams (ES), UV or IR rays, and
- the substrate is brought up to the roller, so that the pressure-sensitive adhesive system is transferred from the roller to the substrate and is optionally rolled up.
- Typical radiation devices which are used in the embodiment of the method shown there are linear cathode systems, scanner systems or multi-longitudinal cathode systems, provided that the accelerator is an electron beam.
- the acceleration voltages are in the range between 40 kV and 350 kV, preferably 80 kV to 300 kV.
- the dose rates range between 5 to 150 kGy, in particular 20 to 90 kGy.
- two medium pressure mercury lamps each with a power of 120 W / cm or one medium pressure mercury lamp with a power of 240 W / cm can be used as UV crosslinking systems. 10 to 300 mJ / cm 2 are preferably set as doses.
- DE 199 05 935 A1 describes a method for producing a coating of solvent-free PSA systems on, in particular, release-coated substrates, wherein
- a fluid film is applied to a rotating roller by means of a fluid applicator
- the pressure-sensitive adhesive system is applied to the fluid film in one or more layers by means of an adhesive application unit, so that the fluid film is located between the roller and the pressure-sensitive adhesive system, and
- the substrate is brought up to the roller so that the pressure-sensitive adhesive system is transferred from the roller to the substrate (release-coated and non-release-coated).
- the substrate is brought in in particular via a second roller.
- Papers, foils, nonwovens and release-coated materials such as release papers, foils and the like are used as substrates.
- the second roller also referred to as the contact roller, can be provided with a rubber coating and is preferably pressed against the roller with a line pressure of 50 to 500 N / mm, in particular with 100 to 200 N / mm.
- the contact roller preferably has a Shore hardness (A) of 40 to 100, in particular a Shore hardness of 60 to 80 shore (A).
- the substrate is preferably fed to the roller in such a way that the speed of the roller surface matches that of the substrate.
- the substrate can also have a higher speed.
- the roller is a steel roller, a chrome-plated steel roller, a rubber roller or a silicone rubber roller and / or the roller is made of elastic material.
- the roller can be smooth or have a slightly structured surface.
- the smooth roller can preferably have a chrome layer.
- the chrome-plated steel roller can optionally have a highly polished surface with a roughness depth R z ⁇ 0.02 ⁇ m.
- the coating roller can also be rubberized, preferably with a rubber hardness of 40 to 100 shore (A), in particular with a hardness of 60 to 80 shore (A).
- roller cover can consist of EPDM, Viton or silicone rubber or other elastic materials.
- the roller can be tempered, preferably in a range from -10 ° C. to 200 ° C., in particular from 2 ° C. to 50 ° C.
- the object of the invention is to enable the coating of in particular highly viscous compositions, such as are used for the production of adhesive tapes or similar products, with the preferred use of a slot die at sufficiently high web speeds on a substrate. Thereby • no bubbles should be enclosed between the ground layer and the substrate,
- the invention relates to a process for the production of web-shaped, at least two-layer products, in which a mass emerging from an application device is applied as a layer with the application of electrostatic charges to a web-shaped substrate which is guided on a transport device, and in which the substrate coated with the mass is electrostatically neutralized before leaving the transport device, the transport device being provided with an electrically insulating coating to reduce damage.
- the application device is designed as a nozzle, in particular a wide slot nozzle, two- or multi-channel nozzle or adapter nozzle.
- the transport device is preferably coated without contact with the mass emerging from the nozzle.
- the distance from the nozzle to the transport device can preferably be 0.01 to 60 mm, in particular 1 to 30 mm.
- the transport device is designed as a lay-on roller, which is further designed, in particular, to be grounded and / or tempered, preferably in a range from -10 ° C. to 200 ° C., very particularly preferably in a range from 0 ° C. to 180 ° C. , in particular from 2 ° C to 50 ° C.
- the mass can be electrostatically charged by means of at least one charging electrode, hereinafter referred to as the lay-on electrode, which is located above the transport device, preferably the lay-on roller, in the region of the support line of the mass layer , The layer is pressed onto the substrate with the aid of the charges.
- the lay-on electrode which is located above the transport device, preferably the lay-on roller, in the region of the support line of the mass layer , The layer is pressed onto the substrate with the aid of the charges.
- the application electrode is used to apply charges, for example electrons, to the mass on one side. Counter-charges appear immediately on the surface of the transport device, preferably a lay-on roller. From the resulting field, a force acts on the mass plus substrate, which presses both layers onto the transport device, preferably a lay-on roller.
- the substrate coated with the composition is electrostatically neutralized by means of at least one counter charge electrode before leaving the transport device, preferably a lay-on roller, the counter-charge electrode being in particular above the transport device, preferably a lay-on roller, in the area between the support line of the ground layer and the peel line of the coated substrate.
- the counter-charge electrode being in particular above the transport device, preferably a lay-on roller, in the area between the support line of the ground layer and the peel line of the coated substrate.
- an active discharge device above the line of detachment of the coated substrate from the preferred lay-on roller in order to compensate for fluctuations in the process over time and the width of the web.
- the counter-charge electrode is preferably in the form of a “wire”, “knife” and / or “needle electrode” which is arranged transversely to the web.
- the corona discharge transports charges with the opposite polarity as on the coating side to the underside of the web. If one then neutralizes such a path with conventional active or passive discharge devices, the measurable electric field is eliminated, but there are always very strong, equally high charges with opposite polarity on both sides. If the electrical conductivity of the layers between the charges is low, uncontrollable discharges in wound bales can occur.
- the substrate should be placed on the transport device, preferably lay-on roll, with a pressure roller and / or removed from the transport device, preferably lay-on roll with a removal roll. It is also advantageous to choose a conductive elastic coating for the preferred pressure roller with which the substrate is placed on the preferably selected lay-on roller. If a conductive coating cannot be used for reasons of process technology, it is advantageous to electrostatically discharge the roll shell in an area in which it is not covered by the substrate. Otherwise, the roller surface can take up more electrical charges with each revolution until uncontrolled discharge phenomena occur.
- a screen made of electrically insulating material in the web running direction in front of the lay-on electrode, as a result of which the space enriched with ions in the area of the lay-on electrode is limited to the nozzle side. It is also advantageous to attach an earthed, electrically conductive sheet on the side of the screen facing away from the placement electrode. With the aperture, a corona discharge can be significantly reduced before the lay-up line through the mass layer on the substrate.
- the substrate is neutralized electrostatically before coating.
- the mass on the substrate is crosslinked or polymerized before leaving the transport device, preferably lay-on roller, in particular by means of electron beams, UV rays, visible light or thermally or also a combination of the methods mentioned.
- the thickness of the coating is thinner than 300 ⁇ m, in particular between 20 and 200 ⁇ m, very particularly between 20 and 120 ⁇ m, and / or preferably does not deviate from the entire substrate-contacting surface of the transport device by more than ⁇ 20% Mean value, especially not more than ⁇ 5%.
- the coating has a low roughness and / or anti-adhesive properties. It is particularly advantageous to electrostatically neutralize the coating in an area in which it is not covered by the substrate before it is covered by the substrate. Otherwise, it can take up more electrical charges with each revolution until uncontrolled discharge phenomena occur. Even small uncontrolled charges, especially if they are uneven, have a negative influence on the blistering between the coating and the substrate.
- the coating consists of polyester, Teflon, Kapton, silicone rubber, polypropylene, casting resin or other materials with sufficient high voltage strength with a low layer thickness.
- a shrink tube that is pulled and shrunk over the transport device in particular a lay-on roller, can be used as a covering.
- the coating is applied in excess, is hardened if necessary, furthermore it is removed in the following to a desired, very constant layer thickness and the surface is then polished for a low roughness.
- Examples of possible embodiments of the coating are PET films of different thicknesses, furthermore cast resin applications preferably with thicknesses between 20 ⁇ m and 300 ⁇ m and in particular with thicknesses between 20 ⁇ m and 120 ⁇ m.
- Another preferred variant is an electrically conductive conveyor belt coated with an electrical insulator, on which the substrate for coating is guided over a lay-on roller, the coating preferably having thicknesses between 20 ⁇ m and 300 ⁇ m and in particular thicknesses between 20 ⁇ m and 120 ⁇ m ,
- a thin conveyor belt made of an electrical insulator, preferably with thicknesses between 20 ⁇ m and 300 ⁇ m and in particular with thicknesses between 20 ⁇ m and The preferred variant is 120 ⁇ m, on which the substrate for coating is guided over a lay-on roller.
- Another preferred variant is a modification in which an auxiliary film, which is brought between the electrically conductive transport device and the substrate after the unwinding of a bale, is wound again into a bale after the coated substrate has been pulled off the auxiliary film.
- the method can be used excellently in applications in which the substrate is a release liner for an adhesive tape and / or the composition is an adhesive.
- acrylic, natural rubber, synthetic rubber or EVA adhesive compositions can also be used as the composition.
- the method can also be used excellently in applications when the substrate is a preliminary product, consisting of release liner, adhesive and carrier, for a double-sided adhesive tape and the compound is an adhesive
- discharge devices are always attached to the side on which charges arise as a result of separation processes.
- it can be advantageous in extreme cases to install suitable discharge devices behind each deflecting roller on the contact side and already in the winding nip during processing.
- it is advantageous to drive the delivered bale with the substrate in an electrostatically controlled manner in the pre-process, or to choose a sufficient storage time due to sufficient residual electrical conductivities to allow double charges to flow together. The time required can also be reduced by storing at elevated temperatures.
- the coating can also consist of one or more views and / or the substrate can consist of one or more layers, it being advantageous to produce multi-layer coatings with multi-channel or adapter nozzles
- a coating consisting of a first adhesive, a carrier and a second adhesive is applied with the aid of adapters in a single-channel nozzle or with a three-channel nozzle and the substrate is a release liner.
- the inventive method offers a solution for the tasks set. Coating with a slot die on a substrate at sufficiently high web speeds is made possible without the formation of bubbles between the mass layer and the substrate, without impairing the quality of the product to be manufactured, in particular the release properties of release linem, and without there are special dangers for the operating personnel.
- bubbles are formed between the mass layer and the substrate especially when there is air between the substrate and the lay-on roller.
- the substrate was placed on the lay-on roller free of bubbles, it was possible to coat at a higher web speed without the formation of bubbles.
- the coating pattern is much more uniform than with one Coating in which the substrate was not placed on the lay-on roller free of bubbles during the manufacturing process.
- the substrate located on the transport device can be crosslinked between the application electrode and the discharge electrode by means of irradiation device by means of high-energy radiation, with the aid of electron beams (ES), UV or IR rays.
- ES electron beams
- UV or IR rays This is particularly advantageous if the substrate is an adhesive.
- Typical radiation devices that are used in the embodiment of the method according to the invention are linear cathode systems, scanner systems or multi-longitudinal cathode systems, provided they are electron beam accelerators.
- the acceleration voltages are preferably in the range between 40 kV and 500 kV, in particular between 80 kV and 300 kV.
- the dose rates range between 5 to 150 kGy, in particular 15 to 90 kGy.
- one or more medium pressure mercury lamps with a power of up to 240 W / cm per lamp can be used as UV crosslinking systems. 10 to 300 mJ / cm 2 are preferably set as doses.
- Halogen lamps in particular, can be used for crosslinking or polymerization with visible light.
- Release liners with anti-adhesive coatings can also be used as substrates.
- the carrier materials of release liners typically consist of paper or plastics, such as PET, PP or PE.
- the plastics used generally have good electrical insulation properties and high electrical breakdown field strengths.
- the electrical properties are largely determined by the thin anti-adhesive coating, but also by the impregnation and the moisture content.
- the electrical properties of the applied mass are of greater importance.
- electrical insulators are mostly used as masses, they often have such a high residual conductivity at typical coating temperatures of 100 ° C and more that part of the applied charges flow through the mass and the paper used as a release liner into the lay-on roller before will leave the roller. Since practically all charges are still on the ground layer on the lay-on line when the electrical conductivity is not too high, sufficiently high pressure forces can still be achieved for a bubble-free coating.
- release liners that are as thin as possible are used for release liners. So-called “undercoating coatings” are often also used. This means that the carrier is not 100% covered by the release coating. It has been shown that with such release liners, the coated substrate must be neutralized much more precisely than for example with PET or PP films with completely covering silicone coatings of 1.5 g / m 2 and more.
- the open and the covered side of the release liner With double-sided adhesive tapes, a distinction is made between the open and the covered side of the release liner. After unwinding from the roll, the covered side of the release liner is covered with the composite of first adhesive layer, carrier and second adhesive layer.
- the separating forces from the adhesive on the open should be less than or equal to, or at least not significantly greater than, the separating forces be on the covered side, otherwise the release liner may be reoriented to the other side.
- Graded release liners are also available. They can be used to ensure that the covered side has significantly higher separating forces.
- the substrate can also consist of the preliminary product from the first operation, namely a release liner, an adhesive layer and the carrier.
- nonwoven is to be understood as meaning at least textile fabrics according to EN 29092 (1988), as well as stitchbonded fabrics and similar systems.
- Spacer fabrics and knitted fabrics with lamination can also be used. Spacer fabrics of this type are disclosed in EP 0 071 212 B1. Spacer fabrics are mat-shaped layered bodies with a cover layer made of a fiber or filament nonwoven, an underlay layer and individual or tufts of holding fibers present between these layers, which are needled over the surface of the layer body and are needled through the particle layer and connect the cover layer and the underlay layer to one another. According to EP 0 071 212 B1, particles of inert rock particles, such as sand, gravel or the like, are present in the holding fibers as an additional but not necessary feature.
- the holding fibers needled through the particle layer keep the cover layer and the underlay layer at a distance from one another and they are connected to the cover layer and the underlay layer.
- Spacer fabrics or knits are u. a. described in two articles, namely an article from the specialist journal "ketten Wirk-praxis 3/93", 1993, pages 59 to 63
- Knitted fabrics are textile fabrics made from one or more threads or thread systems by stitch formation (thread grinding), in contrast to woven goods (fabrics), in which the surface is made by crossing two thread systems (warp and weft threads) and the nonwovens (fiber composites), where a loose fibrous web is consolidated by heat, needling, sewing or by water jets.
- Knitwear can be divided into knitted fabrics, in which the threads run through the textile in the transverse direction, and into knitted fabrics, in which the threads run lengthwise through the textile. Because of their knitted structure, knitted fabrics are in principle compliant, supple textiles because the stitches can stretch in length and width and strive to return to their original position. They are very durable with high quality material.
- nonwovens are staple fiber nonwovens, but also filament, meltblown and spunbonded nonwovens, which usually have to be additionally consolidated.
- Mechanical, thermal and chemical bonding are known as possible bonding methods for nonwovens. If the fibers are mostly held together mechanically by mechanical entanglement by intermingling the individual fibers, by meshing fiber bundles or by sewing in additional threads, then adhesive (with binder) or cohesive (binder-free) fiber-fiber can be used by thermal as well as chemical processes. Achieve bonds. With suitable formulation and process control, these can be limited exclusively or at least predominantly to fiber nodes, so that a stable, three-dimensional network is nevertheless formed in the fleece while maintaining the loose, open structure.
- Nonwovens have proven to be particularly advantageous, in particular they are consolidated by sewing on with separate threads or by stitching.
- Such consolidated nonwovens are used, for example, on sewing machines of the type
- Malivlies manufactured by Karl Meyer, formerly Malimo, can be obtained from Naue Fasertechnik and Techtex GmbH, among others. This makes Malivlies characterized in that a cross-fiber fleece is consolidated by the formation of stitches from fibers of the fleece.
- a fleece of the type Kunitvlies or Multiknitvlies can also be used as a carrier.
- a synthetic fleece is characterized in that it results from the processing of a longitudinally oriented nonwoven fabric to form a flat structure which has loops on one side and mesh webs or poly fiber folds on the other, but has neither threads nor prefabricated flat structures.
- Such a fleece has also been produced for a long time, for example, on sewing-knitting machines of the "Kunit fleece” type from Karl Mayer.
- Another characteristic feature of this fleece is that it can absorb high tensile forces in the longitudinal direction as a longitudinal fiber fleece characterized by the fact that the fleece is strengthened on both the top and the bottom by piercing with needles on both sides.
- sewing fleeces are also suitable as a preliminary product for forming an adhesive tape.
- a sewing fleece is made of a fleece material with a large number of parallel layers Seams formed. These seams result from the sewing in or stitching of continuous textile threads. Sewing-knitting machines of the "Maliwatt" type from Karl Mayer, formerly Malimo, are known for this type of fleece.
- a staple fiber fleece that is pre-consolidated by mechanical processing in the first step or that is a wet fleece that has been laid hydrodynamically, wherein between 2% and 50% of the fibers of the fleece are melt fibers, in particular between 5% and 40% of the fibers of the fleece.
- a fleece is characterized in that the fibers are laid wet or, for example, a staple fiber fleece is pre-consolidated by forming stitches from fibers of the fleece or by needling, sewing or air and / or water jet processing.
- the heat setting takes place, the strength of the fleece being increased again by melting or melting on the melt fibers.
- the nonwoven backing can also be solidified without a binder, for example by hot stamping with structured rollers, properties such as strength, thickness, density, flexibility and the like being able to be controlled via pressure, temperature, residence time and the stamping geometry.
- the adhesive consolidation of mechanically pre-consolidated or wet-laid nonwovens is of particular interest, this being possible by adding binders in solid, liquid, foamed or pasty form.
- binders in solid, liquid, foamed or pasty form.
- There are many possible forms of administration for example solid binders as powder for trickling in, as a film or as a grid or in the form of binding fibers.
- Liquid binders can be applied dissolved in water or organic solvents or as a dispersion. Binding dispersions are predominantly chosen for adhesive bonding: thermosets in the form of phenol or melamine resin dispersions, elastomers as dispersions of natural or synthetic rubbers or mostly dispersions of thermoplastics such as acrylates, vinyl acetates, polyurethanes, styrene-butadiene systems, PVC and others and their copolymers. Normally these are anionic or non-ionically stabilized dispersions, but in special cases cationic dispersions can also be advantageous.
- binder application can be carried out according to the state of the art and can be found, for example, in standard coating or nonwoven technology works such as "nonwovens” (Georg Thieme Verlag, Stuttgart, 1982) or "textile technology nonwovens production” (employers' group aromatictextil, Eschborn, 1996).
- one-sided spray application of a binding agent is recommended in order to specifically change surface properties.
- the energy required for drying is also significantly reduced in this way. Since no squeeze rollers are required and the dispersions predominantly remain in the upper area of the nonwoven, undesirable hardening and stiffening of the nonwoven can be largely prevented.
- binders of the order of 1% to 50%, in particular 3% to 20%, based on the weight of the nonwoven, are generally to be added.
- the addition of the binder can already during the manufacture of the nonwoven, in the mechanical
- Pre-consolidation or in a separate process step which can be carried out in-line or off-line.
- a temporary state must be created for the binder in which it becomes sticky and adhesive connecting the fibers - this can be achieved during the drying of dispersions, for example, but also by heating, whereby further variations are possible via flat or partial application of pressure.
- the activation of the binder can be carried out in known drying tunnels, but with suitable binder selection also by means of infrared radiation, UV radiation, ultrasound, high-frequency radiation or the like.
- Another special form of adhesive bonding is that the binder is activated by dissolving or swelling.
- the fibers themselves or mixed special fibers can also take over the function of the binder.
- solvents are questionable or problematic in their handling for most polymeric fibers from an environmental point of view, this method is rarely used.
- polyester, polypropylene, viscose or cotton fibers are provided as starting materials for the textile backing.
- the selection is not limited to the materials mentioned; instead, a number of other fibers can be used to produce the nonwoven, which is recognizable to the person skilled in the art without having to be inventive.
- Laminates and nets, but also films are furthermore used as carrier materials (For example polypropylene homopolymers, polypropylene random copolymers or polypropylene block copolymers), mono- or biaxially oriented polypropylene, polyester, PVC, PET, polystyrene, polyamide or polyimide), foams, foams, for example made of polyethylene and Polyurethane, foamed foils and creped and uncreped papers.
- carrier materials for example polypropylene homopolymers, polypropylene random copolymers or polypropylene block copolymers), mono- or biaxially oriented polypropylene, polyester, PVC, PET, polystyrene, polyamide or polyimide), foams, foams, for example made of polyethylene and Polyurethane, foamed foils and creped and uncreped papers.
- Common pre-treatments gen are corona radiation, impregnation, coating, painting and waterproofing; Common post-treatments are calendering
- Flame retardancy of the backing material and of the entire adhesive tape can be achieved by adding flame retardants to the backing and / or the adhesive.
- flame retardants can be organic bromine compounds, if necessary with synergists such as antimony trioxide, but in view of the halogen-free nature of the adhesive tape red phosphorus, organophosphorus, mineral or intumescent compounds such as ammonium polyphosphate are used alone or in combination with synergists.
- the adhesive of the adhesive tape can consist of an adhesive based on solvent-containing natural rubber and acrylate adhesives. Adhesives based on acrylate dispersions are preferred; adhesives based on styrene-isoprene-styrene block copolymers are particularly preferred. These adhesive technologies are known and are used in the adhesive tape industry.
- the amount of adhesive applied to the backing material is preferably 15 to 60 g / m 2.
- the layer application is set from 20 to 30 g / m2.
- the adhesive tapes can be produced by known processes. An overview of conventional manufacturing processes can be found, for example, in "Coating Equipment”, Donatas Satas in the Handbook of Pressure Sensitive Adhesive Technology, second edition, edited by Donatas Satas, Van Nostrand Reinhold New York pp. 767-808. The known processes for drying and cutting the adhesive tapes can also be found in the Handbook of Pressure Sensitive Adhesive Technology, page 809-874.
- An adhesive based on an acrylate hotmelt is suitable which has a K value of at least 20, in particular greater than 30 (measured in each case in 1% by weight solution in toluene, 25 ° C.), obtainable by concentrating a solution of such Mass to a system that can be processed as a hot melt. Concentration can take place in suitably equipped kettles or extruders, particularly in the case of the associated degassing, a degassing extruder is preferred.
- the K value is determined in particular in analogy to DIN 53 726.
- the solution of the composition can contain 5 to 80% by weight, in particular 30 to 70% by weight, of solvent.
- solvents are preferably used, in particular low-boiling hydrocarbons, ketones, alcohols and / or esters.
- single-screw, twin-screw or multi-screw extruders with one or in particular two or more degassing units are used.
- Benzoin derivatives for example benzoin acrylate or benzoin methacrylate, acrylic acid or methacrylic acid esters, can be polymerized into the adhesive composition based on hot-melt acrylate.
- benzoin derivatives are described in EP 0 578 151 A.
- the acrylic hot melt adhesive can be UV crosslinked. However, other types of crosslinking are also possible, for example electron beam crosslinking.
- the residual solvent content should be less than 1% by weight.
- an adhesive which consists of the group of natural rubbers or synthetic rubbers or of any blend of natural rubbers and / or synthetic rubbers, the natural rubber or natural rubbers in principle being of all available qualities such as crepe, RSS, , ADS, TSR or CV types, depending on the required level of purity and viscosity, and the synthetic rubber or synthetic rubbers from the group of randomly copolymerized styrene-butadiene rubbers (SBR), butadiene rubbers (BR), synthetic Polyisoprene (IR), the butyl rubber (IIR), the halogenated butyl rubber (XIIR), the acrylate rubber (ACM), the ethylene-vinyl acetate copolymers (EVA) and the polyurethanes and / or their blends can be selected ,
- thermoplastic elastomers can preferably be added to the rubbers in a weight fraction of 10 to 50% by weight, based on the total elastomer fraction.
- SIS styrene-isoprene-styrene
- SBS styrene-butadiene-styrene
- Hydrocarbon resin is a collective name for thermoplastic, colorless to intensely brown colored polymers with a molecular weight of generally ⁇ 2000.
- coal tar resins are the coumarone indene resins.
- hydrocarbon resins are obtained by polymerizing the unsaturated compounds that can be isolated from the raw materials.
- the hydrocarbon resins also include polymers with a correspondingly low molar mass which are accessible by polymerizing monomers such as styrene or by polycondensation (certain formaldehyde resins).
- Hydrocarbon resins are products with a softening range that varies within a wide range from ⁇ 0 ° C (liquid hydrocarbon resins at 20 ° C) to> 200 ° C and a density of approx. 0.9 to 1.2 g / cm 3 .
- Rosin is a natural resin that is obtained from the raw resin of conifers. A distinction is made between three types of rosin: balsam resin as a distillation residue from turpentine oil, root resin as an extract from coniferous rhizomes and tall resin, the distillation residue from tall oil. Balsam resin is of greatest importance in terms of quantity.
- Rosin is a brittle, transparent product from red to brown in color. It is insoluble in water, but soluble in many organic solvents such as (chlorinated) aliphatic and aromatic hydrocarbons, esters, ethers and ketones as well as in vegetable and mineral oils.
- the softening point of rosin is in the range of approx. 70 to 80 ° C.
- Rosin is a mixture of approx. 90% resin acids and 10% neutral substances (fatty acid esters, terpene alcohols and hydrocarbons).
- the most important rosin resin acids are unsaturated carboxylic acids of the gross formula C20H30O2, abietin, neoabie tinic acid, levopimaric acid, pimaric acid, isopimaric acid and palustric acid, in addition to hydrogenated and dehydrated
- plasticizing substances known from adhesive tape technology can be used as plasticizers. These include paraffinic and naphthenic oils, (functionalized) oligomers such as oligobutadienes, isoprene, liquid nitrile rubbers, liquid terpene resins, vegetable and animal oils and fats, phthalates, functionalized acrylates.
- paraffinic and naphthenic oils such as oligobutadienes, isoprene, liquid nitrile rubbers, liquid terpene resins, vegetable and animal oils and fats, phthalates, functionalized acrylates.
- thermally activatable chemical crosslinkers such as accelerated sulfur or sulfur donor systems, isocyanate systems, reactive melamine, formaldehyde and (optionally halogenated) phenol-formaldehyde resins or reactive phenolic resin or diisocyanate crosslinking systems with the corresponding activators, epoxidized polyester and acrylate resins and their combinations can be used.
- the crosslinking agents are preferably activated at temperatures above 50 ° C., in particular at temperatures from 100 ° C. to 160 ° C., very particularly preferably at temperatures from 110 ° C. to 140 ° C.
- the crosslinkers can also be thermally excited by IR rays or other high-energy electromagnetic alternating fields.
- Figure 1 shows the inventive method in a particularly advantageous
- Figure 2 shows the inventive method in a second particularly advantageous embodiment.
- 1 shows a device in which an adhesive 8 is placed on a substrate 7. It therefore shows a process for the production of adhesive tapes.
- the device has a lay-on roller 6 with a thin electrically insulating coating 10.
- the substrate 7 is a release liner, consisting of a monoaxially stretched polypropylene film which has been equipped on both sides with anti-adhesive silicone layers.
- the coating 10 is intended to reduce damage to the anti-adhesive silicone layers caused by the electrostatic application.
- the substrate 7 is placed on the lay-on roll 6 with an electrically insulating coating 10 via a pressure roller 4, which removes the air between the substrate 7 and lay-on roll 6.
- the lay-on roller 6 is provided with an insulating coating 10, in this case a
- the discharge electrode 11 is intended to prevent charging of the insulator layer 10.
- FIG. 2 shows a device in which an adhesive 8 is placed on a substrate 7. It therefore shows a process for the production of adhesive tapes.
- the device has a lay-on roller 6, over which an electrically conductive conveyor belt 10 with a thin, electrically insulating coating runs. An earthed chill roll is used.
- the substrate 7 is a release liner consisting of a release paper that has been coated on both sides with anti-adhesive silicone layers.
- the conveyor belt 10 with an electrically insulating coating is intended to reduce damage to the anti-adhesive silicone layers caused by the electrostatic application.
- the substrate 7 is placed over a pressure roller 4 on the lay-on roller 6, with the conveyor belt 10 in between.
- the mass 8, here an adhesive, is finally applied via the coating nozzle 5 and is carried out under the placement electrode 1.
- Ions are applied to the mass 8 on one side with the application electrode 1. Counter-charges appear immediately under the electrically insulating coating of the conveyor belt 10, which is grounded via the lay-on roller. A force acts on the mass plus substrate from the resulting field, which presses both layers onto the conveyor belt 10.
- the substrate 7 coated with the mass 8 is removed from the lay-on roller 6.
- the counter-charge electrode 2 applies opposite charges to the mass 8, so that the charges largely neutralize themselves.
- the area enriched with ions is delimited with the aperture 9 in front of the placement electrode 1.
- the discharge electrode 11 is intended to prevent charging of the insulator layer of the conveyor belt 10.
- the discharge electrode 12 prevents damage to the silicone layers when the coated substrate is peeled off.
- An acrylate adhesive was polymerized in solvents and concentrated in an extruder.
- resins were used to protect against aging and other additives mixed.
- the mass was coated by means of a melt pump through a slot die (from Extrusion Dies Inc./USA), with a coating width of 35 cm, on a 70 ⁇ m thick polypropylene separating film, which was placed on a tempering lay-on roller with a pressure roller.
- a 50 ⁇ m thick BOPP film was laminated to the coated side of this film, which was coated on both sides with 0.5 g / m 2 strong anti-adhesive silicone layers. The laminate was then wound up.
- a needle electrode was used as the lay-on electrode (type: R130A from Eltex), which was supplied by a high-voltage generator (type KNH34 / N from Eltex).
- a high-voltage generator type KNH34 / N from Eltex
- an identical second needle electrode counter-charge electrode was attached in the area between the ground support line and the withdrawal line of the coated substrate from the lay-on roller and was supplied with high voltage of the opposite polarity by another high-voltage generator (type KNH34 / P from Eltex).
- the application electrode was subjected to a negative high voltage of -15.8 kV at a web speed of 75 m / min.
- the distance of the needle tips from the roller surface, the position of the electrode in the direction of web travel and the angle of inclination of the electrode to the tangent of the lay-on roller were optimized until no more bubbles could be observed between the mass and the substrate.
- the needle distance was approx. 5 mm from the roller surface, the position of the electrode was approx. 8 mm in the web running direction behind the lay-on point and the angle of inclination to the tangent of the lay-on roll was 90 °.
- the counter charge electrode was charged with an opposite, ie positive, high voltage of +13.7 kV, so that the absolute value of the electrode current was equal to that of the application electrode and the coated substrate was thus electrostatically neutralized before leaving the roller.
- the distance between the needle tips of the counter charge electrode and the roller surface was approximately 12 mm.
- an additional active discharge electrode (type R51A from Eltex) was fed over the line of the web from the lay-on roller, which was fed with 8 kV alternating current at a frequency of 50 Hz from a power supply unit (from Eltex type: ES52).
- the aim of the test was, at a coating speed of 85 m / min and a mass application of 85 g / m 2, to find a damage found in the above test setup. reduce the anti-adhesive properties of the release film without blowing bubbles between the material and the substrate.
- the bubble formation was determined on the one hand inline with a camcorder, a strong light source and a monitor with the help of still images at exposure times between 100 and 1000 microseconds and on the other hand by looking at patterns after the web had stopped.
- the lay-on roller was wrapped with a layer of polyester film of different thicknesses.
- the beginning and the end of the film overlap at the seam.
- the beginning was fixed with an adhesive film on the roller jacket and the end accordingly on the beginning of the film.
- bubbles formed between the mass and the substrate at significantly lower web speeds than in the rest of the area.
- An active discharge electrode (type R51A from Eltex) was therefore attached in the area not covered by the substrate between the withdrawal line of the coated substrate from the lay-on roller and the pressure roller.
- the following web speeds could be achieved with various thick film wraps without bubbles:
- the damage to the anti-adhesive properties of the release film was determined in the test setting with the 50 ⁇ m PET film and 85 m / min, and at the same speed without the film covering the lay-on roller. Care was taken to ensure that the seams were not included in the measurement results.
- the damage was determined using the following measurement method.
- a double-sided test tape is applied bubble-free on the side of the release liner to be measured and pressed with a 2 kg steel roller by rolling it over five times. This is followed by storage for one week in a heat chamber at 70 ° C.
- the pull-off force (separating force)
- the side of the test tape facing away from the release liner is fixed on a steel rail.
- the release liner stuck to the test tape is then peeled off at an angle of 180 ° at a speed of 300 mm / min.
- the required tensile force (in cN / cm) is measured on a tensile testing machine under standardized conditions (23 ° C, 50% humidity).
- Example 2 the same structure as in Example 1 was chosen. However, the substrate was guided over the lay-on roller on a conveyor belt. An additional active discharge electrode was placed over the withdrawal line of the coated substrate from the conveyor belt, and the discharge electrode for the roll wrapping was shifted so that it faced the side of the conveyor belt facing the substrate.
- test results with regard to the achievable bubble-free web speed and the damage to the separating film are identical within the measuring accuracy.
- Example 2 the same structure as in Example 1 was chosen. Instead of wrapping the lay-on roll with a film, the lay-on roll was coated with a PET casting resin so as to be bubble-free. The coating was done in excess. In the following operation, the coating was removed to a thickness of 100 ⁇ m with an accuracy of ⁇ 3 ⁇ m and polished. With this relatively high thickness of this roll coating (see Example 1), a web speed of 70 m / min was achieved without bubbles. The damage to the release film could be reduced as with the roll wraps.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Adhesive Tapes (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10157883 | 2001-11-26 | ||
DE10157883A DE10157883A1 (de) | 2001-11-26 | 2001-11-26 | Beschichtungsverfahren |
PCT/EP2002/013212 WO2003045579A2 (de) | 2001-11-26 | 2002-11-25 | Beschichtungsverfahren |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1453614A2 true EP1453614A2 (de) | 2004-09-08 |
EP1453614B1 EP1453614B1 (de) | 2006-11-29 |
Family
ID=7706976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02787793A Expired - Fee Related EP1453614B1 (de) | 2001-11-26 | 2002-11-25 | Beschichtungsverfahren |
Country Status (6)
Country | Link |
---|---|
US (1) | US7045173B2 (de) |
EP (1) | EP1453614B1 (de) |
AU (1) | AU2002352120A1 (de) |
DE (2) | DE10157883A1 (de) |
ES (1) | ES2275936T3 (de) |
WO (1) | WO2003045579A2 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10342313A1 (de) * | 2003-09-12 | 2005-04-07 | Voith Paper Patent Gmbh | Auftragsvorrichtung |
US7666766B2 (en) * | 2005-09-27 | 2010-02-23 | Semiconductor Energy Laboratory Co., Ltd. | Film formation apparatus, method for forming film, and method for manufacturing photoelectric conversion device |
CN109563662B (zh) | 2016-08-02 | 2020-08-28 | 博爱德国有限公司 | 用于制备聚乳酸非织造织物的系统和方法 |
US11441251B2 (en) | 2016-08-16 | 2022-09-13 | Fitesa Germany Gmbh | Nonwoven fabrics comprising polylactic acid having improved strength and toughness |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
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US3196063A (en) * | 1962-03-28 | 1965-07-20 | Int Paper Co | Coated paper and method of producing the same |
GB2039785B (en) * | 1978-11-09 | 1983-04-13 | Sanyo Kokusaku Pulp Co | Pressure sensitive adhesive products and the method for preparation of the same |
US4457256A (en) * | 1981-01-05 | 1984-07-03 | Polaroid Corporation | Precharged web coating apparatus |
US4513683A (en) * | 1981-01-05 | 1985-04-30 | Polaroid Corporation | Coating uniformity improvement apparatus |
IL66103A0 (en) * | 1981-07-27 | 1982-09-30 | Tesch G H | Mat shaped composite body and its preparation |
JPS62273081A (ja) * | 1986-05-22 | 1987-11-27 | Fuji Photo Film Co Ltd | 多層塗膜の形成方法 |
US4748043A (en) * | 1986-08-29 | 1988-05-31 | Minnesota Mining And Manufacturing Company | Electrospray coating process |
JPH0625854B2 (ja) | 1987-07-17 | 1994-04-06 | 富士写真フイルム株式会社 | 塗布方法 |
US4997600A (en) * | 1988-05-24 | 1991-03-05 | Mitsubishi Monsanto Chemical Company, Ltd. | Process for preparation of thermoplastic resin sheets |
US5032422A (en) * | 1989-12-26 | 1991-07-16 | Ball Corporation | Electrostatically depositing and electrostatically neutralizing |
DE4222334A1 (de) | 1992-07-08 | 1994-01-13 | Beiersdorf Ag | Schmelzhaftkleber für Medical-Produkte |
DE4313008C1 (de) | 1993-04-21 | 1994-11-10 | Beiersdorf Ag | Selbstklebemasse auf Acrylathotmelt-Basis, Verfahren zu deren Herstellung und deren Verwendung |
US5494619A (en) | 1994-10-18 | 1996-02-27 | Eastman Kodak Company | Improved electrostatic pinning method |
DE19534702A1 (de) | 1995-09-19 | 1997-03-20 | Reifenhaeuser Masch | Verfahren zur Herstellung einer Verbundbahn aus einer Nonwoven-Vliesbahn und einer einseitigen Beschichtung aus einer Kunststoff-Folie |
JP3837875B2 (ja) * | 1997-10-31 | 2006-10-25 | コニカミノルタホールディングス株式会社 | 塗布方法及び塗布装置 |
DE19749320A1 (de) | 1997-11-07 | 1999-05-12 | Hoechst Diafoil Gmbh | Vorrichtung zum Anlegen einer aus einer Breitschlitzdüse austretenden Folie an eine sich drehende Abzugswalze |
DE19905935A1 (de) | 1999-02-12 | 2000-08-17 | Beiersdorf Ag | Verfahren zur Herstellung einer Beschichtung von lösungsmittelfreien Haftklebesystemen auf insbesondere releasebeschichteten Substraten |
US6475572B2 (en) * | 2000-04-06 | 2002-11-05 | 3M Innovative Properties Company | Electrostatically assisted coating method with focused web-borne charges |
-
2001
- 2001-11-26 DE DE10157883A patent/DE10157883A1/de not_active Withdrawn
-
2002
- 2002-11-25 WO PCT/EP2002/013212 patent/WO2003045579A2/de active IP Right Grant
- 2002-11-25 US US10/495,883 patent/US7045173B2/en not_active Expired - Fee Related
- 2002-11-25 ES ES02787793T patent/ES2275936T3/es not_active Expired - Lifetime
- 2002-11-25 EP EP02787793A patent/EP1453614B1/de not_active Expired - Fee Related
- 2002-11-25 AU AU2002352120A patent/AU2002352120A1/en not_active Abandoned
- 2002-11-25 DE DE50208867T patent/DE50208867D1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO03045579A2 * |
Also Published As
Publication number | Publication date |
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US20050084618A1 (en) | 2005-04-21 |
US7045173B2 (en) | 2006-05-16 |
ES2275936T3 (es) | 2007-06-16 |
WO2003045579A2 (de) | 2003-06-05 |
DE50208867D1 (de) | 2007-01-11 |
AU2002352120A1 (en) | 2003-06-10 |
EP1453614B1 (de) | 2006-11-29 |
WO2003045579A3 (de) | 2003-11-20 |
AU2002352120A8 (en) | 2003-06-10 |
DE10157883A1 (de) | 2003-06-05 |
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