EP1451271A2 - Additives for low-sulphur mineral oil distillates, containing an ester of an alkoxylated polyol and a polar nitrogenous paraffin dispersant - Google Patents

Additives for low-sulphur mineral oil distillates, containing an ester of an alkoxylated polyol and a polar nitrogenous paraffin dispersant

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Publication number
EP1451271A2
EP1451271A2 EP02790323A EP02790323A EP1451271A2 EP 1451271 A2 EP1451271 A2 EP 1451271A2 EP 02790323 A EP02790323 A EP 02790323A EP 02790323 A EP02790323 A EP 02790323A EP 1451271 A2 EP1451271 A2 EP 1451271A2
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EP
European Patent Office
Prior art keywords
additives
carbon atoms
additives according
acid
alkyl
Prior art date
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Granted
Application number
EP02790323A
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German (de)
French (fr)
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EP1451271B1 (en
Inventor
Matthias Krull
Martina Hess
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Clariant Produkte Deutschland GmbH
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Clariant Produkte Deutschland GmbH
Clariant GmbH
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1616Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/191Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1966Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/197Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
    • C10L1/1973Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
    • CCHEMISTRY; METALLURGY
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1981Condensation polymers of aldehydes or ketones
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • C10L1/1986Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters complex polyesters
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/221Organic compounds containing nitrogen compounds of uncertain formula; reaction products where mixtures of compounds are obtained
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224Amides; Imides carboxylic acid amides, imides
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/236Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
    • C10L1/2364Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds

Definitions

  • Additives for low sulfur mineral oil distillates comprising an ester of an alkoxylated polyol and a polar nitrogen-containing paraffin dispersant
  • the invention relates to additives for low-sulfur mineral oil distillates with improved cold flowability and paraffin dispersion, comprising an ester of an alkoxylated polyol and a polar nitrogen-containing paraffin dispersant, additized fuel oils and the use of the additive.
  • Crude oils and middle distillates obtained by distilling crude oils such as gas oil, diesel oil or heating oil contain different amounts of n-paraffins depending on the origin of the crude oils, which crystallize out as platelet-shaped crystals when the temperature is lowered and partly agglomerate with the inclusion of oil.
  • This crystallization and agglomeration leads to a deterioration in the flow properties of the oils or distillates, as a result of which faults can occur during the extraction, transport, storage and / or use of the mineral oils and mineral oil distillates.
  • the crystallization phenomenon can lead to deposits on the pipe walls, especially in winter, in individual cases, for example when a pipeline is at a standstill, even causing it to become completely blocked.
  • Typical flow improvers for crude oils and middle distillates are copolymers and terpolymers of ethylene with carboxylic acid esters of vinyl alcohol.
  • Another task of flow improver additives is to disperse the wax crystals, i.e. the delay or prevention of sedimentation of the paraffin crystals and thus the formation of a paraffin-rich layer on the bottom of storage containers.
  • EP-A-0 061 895 discloses cold flow improvers for mineral oil distillates which contain esters, ethers or mixtures thereof.
  • the esters / ethers contain two linear saturated C-io to C 30 alkyl groups and a polyoxyalkylene group with 200 to 5000 g / mol.
  • EP-0 973 848 and EP-0 973 850 disclose mixtures of esters of alkoxylated alcohols with more than 10 C atoms and fatty acids with 10 - 40 C atoms in combination with ethylene copolymers as flow improvers.
  • EP-A-0 935 645 discloses alkylphenol aldehyde resins as a lubricant-improving additive in low-sulfur middle distillates.
  • EP-A-0857776 and EP-A-1 088 045 disclose methods for improving the flowability of mineral oils and mineral oil distillates containing paraffin by adding ethylene copolymers and alkylphenol-aldehyde resins and optionally further nitrogen-containing paraffin dispersants.
  • the object was therefore to improve the flowability, and in particular the paraffin dispersion, in the case of mineral oils or mineral oil distillates by adding suitable additives.
  • an additive which, in addition to polar nitrogen-containing paraffin dispersants, also contains certain esters of alkoxylated polyols contains a particularly good cold flow improver for low-sulfur fuel oils.
  • the invention thus relates to additives for middle distillates with a maximum sulfur content of 0.05% by weight, containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D).
  • the invention further relates to middle distillates with a maximum sulfur content of 0.05% by weight, which contain an additive which contains at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D).
  • Another object of the invention is the use of an additive containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D) to improve the cold flow properties and paraffin dispersion of middle distillates with a maximum of 0.05% by weight .-% sulfur content.
  • the invention further relates to a process for improving the cold flow properties of middle distillates with a maximum sulfur content of 0.05% by weight by adding an additive containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one to the middle distillates polar nitrogen-containing paraffin dispersant (D).
  • the esters (A) are derived from polyols with 3 or more OH groups, in particular from glycerol, trimethylolpropane, pentaerythritol and the oligomers with 2 to 10 monomer units, such as polyglycerol, which are accessible by condensation.
  • the polyols are generally reacted with 1 to 100 mol of alkylene oxide, preferably 3 to 70, in particular 5 to 50 mol, of alkylene oxide per mol of polyol.
  • Preferred alkylene oxides are ethylene oxide, propylene oxide and Butylene oxide.
  • the alkoxylation takes place according to known processes.
  • the fatty acids suitable for the esterification of the alkoxylated polyols preferably have 8 to 50, in particular 12 to 30, especially 16 to 26, carbon atoms.
  • Suitable fatty acids are, for example, lauric, tridecane, myristic,
  • Preferred fatty acid mixtures contain more than 50% of fatty acids with at least 20 carbon atoms.
  • Preferably less than 50% of the fatty acids used for the esterification contain double bonds, in particular less than 10%; in particular, they are largely saturated. Usually saturated means an iodine number of the fatty acid used of up to 5 g I per 100 g fatty acid.
  • the esterification can also be carried out using reactive derivatives of fatty acids such as esters with lower alcohols (e.g. methyl or ethyl esters) or anhydrides.
  • Alkenyl succinic acids and aromatic polycarboxylic acids and their derivatives such as anhydrides and C to Cs esters.
  • Alkenyl succinic acids and their derivatives with alkyl radicals having 8 to 200, in particular 10 to 50, carbon atoms are preferred. Examples are dodecenyl, octadecenyl and poly (isobutenyl) succinic anhydride. The polyvalent ones are preferred
  • Carboxylic acids are used in minor proportions of up to 30 mol%, preferably 1 to 20 mol%, in particular 2 to 10 mol%.
  • Esters and fatty acids are used for the esterification based on the content of hydroxyl groups on the one hand and carboxyl groups on the other hand in a ratio of 1.5: 1 to 1: 1.5, preferably 1.1: 1 to 1: 1.1, in particular equimolar.
  • the paraffin-dispersing effect is particularly pronounced when with an excess of acid of up to 20 mol%, especially up to 10 mol%, in particular up to 5 mol% is worked.
  • the esterification is carried out using customary methods.
  • the water of reaction can be separated off by direct condensation or preferably by azeotropic distillation in the presence of organic solvents, in particular aromatic solvents such as toluene, xylene or else higher-boiling mixtures such as ® Shellsol A, Shellsol B, Shellsol AB or Solvent Naphtha.
  • the esterification is preferably carried out completely, ie 1.0 to 1.5 mol of fatty acid per mol of hydroxyl groups are used for the esterification.
  • the acid number of the esters is generally below 15 mg KOH / g, preferably below 10 mg KOH / g, especially below 5 mg KOH / g.
  • the polar nitrogen-containing paraffin dispersants (D) contained in the additive according to the invention are low-molecular or polymeric, oil-soluble nitrogen compounds, e.g. Amine salts, amides and / or imides which are obtained by reacting aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides.
  • Particularly preferred paraffin dispersants contain reaction products of secondary fatty amines with 8 to 36 carbon atoms, in particular dicocos fatty amine, ditallow fatty amine and distearyl amine.
  • paraffin dispersants are copolymers of maleic anhydride and ⁇ , ⁇ -unsaturated compounds which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols, the reaction products of alkenylspirobislactones with amines and reaction products of terpolymers based on ⁇ , ⁇ -unsaturated dride, dicarboxylic acids Unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols.
  • D paraffin dispersants
  • paraffin dispersants (D) mentioned below are partly by Reaction of compounds containing an acyl group with an amine.
  • R 10 is a straight-chain or branched alkylene radical with 2 to 6
  • R 6 and R 7 are in particular alkyl radicals having 10 to 30, preferably 14 to 24, carbon atoms
  • the amide structures also partially or completely in the form of the ammonium salt structure of the formula
  • the amides or amide-ammonium salts or ammonium salts for example of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diamine tetraacetic acid, are reacted with 0.5 to 1.5 moles of amine, preferably 0.8 to 1.2 moles, by reaction of the acids Amine obtained per carboxyl group.
  • the reaction temperatures are about 80 to 200 ° C, with
  • Dialkylamines are particularly suitable in which R 6 , R 7 is a straight-chain alkyl radical having 10 to 30 carbon atoms, preferably 14 to 24 carbon atoms.
  • Dioleylamine, dipalmitinamine, dicoconut fatty amine and dibehenylamine and preferably ditallow fatty amine may be mentioned in particular.
  • quaternary ammonium salts are: dihexadecyldimethylammonium chloride,
  • Distearyldimethylammonium chloride quaternization products of esters of di- and triethanolamine with long-chain fatty acids (lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, oleic acid and
  • Fatty acid mixtures such as coconut fatty acid, tallow fatty acid, hydrogenated tallow fatty acid, tall oil fatty acid
  • N-Methyltriethanolammoniumdistearylester chloride such as N-Methyltriethanolammoniumdistearylestermethosulfat, N, N-dimethyl diethanolammoniumdistearylesterchlorid, N-dioleyl ester Methyltriethanolammonium- chloride, N-Methyltriethanolammoniumtrilaurylestermethosulfat, N-Methyltriethanolammoniumtristearylestermethosulfat and mixtures thereof ,
  • R 14 stands for CONR 6 R 7 or C0 2 "+ H 2 NR 6 R 7 ,
  • R 17 is alkyl, alkoxyalkyl or polyalkoxyalkyl and at least 10
  • Preferred carboxylic acids or acid derivatives are phthalic acid (anhydride), trimellite, pyromellitic acid (dianhydride), isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid (anhydride), maleic acid (anhydride), alkenyl succinic acid (anhydride).
  • the formulation (anhydride) means that the anhydrides of the acids mentioned are preferred acid derivatives.
  • the compounds of the above formula are amides or amine salts, they are preferably of a secondary amine which is a hydrogen and
  • R 17 contains 10 to 30, in particular 10 to 22, for example 14 to 20 carbon atoms and preferably straight-chain or at the 1- or
  • 2-position is branched.
  • the other hydrogen and carbon containing groups can be shorter, e.g. contain less than 6 carbon atoms or, if desired, can have at least 10 carbon atoms.
  • Suitable alkyl groups include methyl, ethyl, propyl, hexyl, decyl, dodecyl, tetradecyl, eicosyl and docosyl
  • Polymers are also suitable which contain at least one amide, imide or ammonium group bonded directly to the backbone of the polymer, the amide, imide or ammonium group having at least one
  • Alkyl group of at least 8 carbon atoms on the nitrogen atom can be produced in various ways.
  • One way is to use a polymer containing multiple carboxylic acid or anhydride groups and react that polymer with an amine of the formula NHR 6 R 7 to obtain the desired polymer.
  • Suitable polymers are generally to copolymers of unsaturated esters such as C ⁇ -C 4 -alkyl (meth) acrylates, fumarate (C ⁇ -C 4 o-alkyl esters), C 1 -C 4 alkyl vinyl ethers 0-, C ⁇ -C-4 0 - Alkyl vinyl esters or C 2 -C 4 o-olefins (linear, branched, aromatic) with unsaturated carboxylic acids or their reactive derivatives, such as carboxylic acid anhydrides (acrylic acid, methacrylic acid, maleic acid, fumaric acid, haconic acid, tetrahydrophthalic acid, citraconic acid, preferably maleic anhydride) suitable.
  • unsaturated esters such as C ⁇ -C 4 -alkyl (meth) acrylates, fumarate (C ⁇ -C 4 o-alkyl esters), C 1 -C 4 alkyl vinyl ethers 0-, C ⁇ -C-4 0 -
  • Carboxylic acids are preferably with 0.1 to 1.5 mol, in particular 0.5 to 1.2 mol, amine per acid group, carboxylic anhydrides preferably with 0.1 to 2.5, in particular 0.5 to 2.2 mol, amine per
  • Acid anhydride group implemented, depending on the reaction conditions, amides, ammonium salts, amide ammonium salts or imides.
  • copolymers containing unsaturated carboxylic anhydrides give half amide and half amine salts when reacted with a secondary amine due to the reaction with the anhydride group.
  • Heating can be split off to form the diamond, water.
  • polymers containing amide groups for use according to the invention are:
  • Dialkyl fumarate, maleate, citraconate or itaconate with maleic anhydride and vinyl acetate is provided.
  • Particularly suitable examples of these polymers are copolymers of didodecyl fumarate, vinyl acetate and maleic anhydride; Ditetradecyl fumarate, vinyl acetate and maleic anhydride; Di-hexadecyl fumarate, vinyl acetate and maleic anhydride; or the corresponding copolymers, in which the itaconate is used instead of the fumarate.
  • the desired amide is obtained by reacting the polymer containing anhydride groups with a secondary amine of the formula HNR 6 R 7 (optionally also with an alcohol if an ester amide is formed).
  • a secondary amine of the formula HNR 6 R 7 optionally also with an alcohol if an ester amide is formed.
  • the resulting amino groups will be ammonium salts and amides.
  • Such polymers can be used provided that they contain at least two amide groups.
  • the polymer containing at least two amide groups contain at least one alkyl group with at least 10 carbon atoms.
  • This long-chain group which can be a straight-chain or branched alkyl group, can be bound via the nitrogen atom of the amide group.
  • the suitable amines can be represented by the formula R 6 R 7 NH and the polyamines by R 6 NH [R 19 NH] X R 7 , where R 19 is a divalent hydrocarbon group, preferably an alkylene or hydrocarbon-substituted alkylene group, and x is a whole Number, preferably between 1 and 30.
  • R 19 is a divalent hydrocarbon group, preferably an alkylene or hydrocarbon-substituted alkylene group, and x is a whole Number, preferably between 1 and 30.
  • one of the two or both R 6 and R 7 contain at least 10 carbon atoms, for example 10 to 20 carbon atoms, for example dodecyl, tetradecyl, hexadecyl or octadecyl.
  • Suitable secondary amines are dioctylamine and those which
  • alkyl groups with at least 10 carbon atoms for example didecylamine, didodecylamine, dicocosamine (ie mixed Ci 2 -Ci 4 amines), dioctadecylamine, hexadecyloctadecylamine, di (hydrogenated tallow) amine (approximately 4% by weight nC 14 alkyl, 30 % By weight nC-io-alkyl, 60% by weight n-Ci ⁇ -alkyl, the rest is unsaturated).
  • didecylamine didodecylamine
  • dicocosamine ie mixed Ci 2 -Ci 4 amines
  • dioctadecylamine hexadecyloctadecylamine
  • di (hydrogenated tallow) amine approximately 4% by weight nC 14 alkyl, 30 % By weight nC-io-alkyl, 60% by weight n-C
  • polyamines examples include N-octadecyl propane diamine, N, N'-dioctadecyl propane diamine, N-tetradecyl butane diamine and N.N'-dihexadecyl hexane diamine.
  • N-Cocospropylenediamine C 12 C 14 - alkyl propylene diamine
  • N-tallow propylene diamine Ci 6 / Ci 8 alkyl propylene diamine
  • the amide-containing polymers usually have an average number-average molecular weight of 1000 to 500,000, for example 10,000 to 100,000.
  • the reaction can be carried out before or after the polymerization.
  • the structural units of the copolymers derive from e.g. Maleic acid, fumaric acid, haconic acid, tetrahydrophthalic acid, citraconic acid, preferably maleic anhydride. They can be used both in the form of their homopolymers and of the copolymers.
  • Suitable comonomers are: styrene and alkylstyrenes, straight-chain and branched olefins having 2 to 40 carbon atoms, and mixtures thereof with one another. Examples include: styrene, ⁇ -methylstyrene, dimethylstyrene, ⁇ -ethylstyrene, diethylstyrene, i-propylstyrene, tert-butylstyrene, ethylene, propylene, n-butylene, diisobutylene, decene,
  • polymers which may be mentioned in detail are: polymaleic acid, a molar, alternating styrene / maleic acid copolymer, randomly constructed styrene / maleic acid copolymers in a ratio of 10:90 and an alternating copolymer of maleic acid and i-butene.
  • the molar masses of the polymers are generally 500 g / mol to 20,000 g / mol, preferably 700 to 2000 g / mol.
  • the reaction of the polymers or copolymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours.
  • the amine is used in amounts of about one mole per mole of polymerized dicarboxylic anhydride, ie about 0.9 to 1.1 moles / mole.
  • the use of larger or smaller amounts is possible, but has no advantage. If larger amounts than one mole are used, ammonium salts are obtained in part, since the formation of a second amide group leads to higher temperatures, longer residence times and Circulation of water required. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.
  • Dicarboxylic anhydrides with amines to give the corresponding amides can sometimes be advantageous to prepare the monoamides of the monomers and then to copolymerize them directly during the polymerization. In most cases, however, this is technically much more complex because the amines can attach to the double bond of the monomeric mono- and dicarboxylic acid and then copolymerization is no longer possible.
  • Copolymers consisting of 10 to 95 mol% of one or more
  • the copolymers consist of 10 to 95 mol%, preferably 40 to
  • alkyl groups of the alkyl (meth) acrylates contain from 1 to 26, preferably 4 to 22 and particularly preferably 8 to 18 carbon atoms. They are preferably straight-chain and unbranched. However, up to 20% by weight of cyclic and / or branched portions can also be present.
  • alkyl (meth) acrylates examples include n-octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tetradecyl (meth) acrylate, n-hexadecyl (meth) acrylate and n-octadecyl (meth) acrylate and mixtures thereof.
  • ethylenically unsaturated dicarboxylic acids are maleic acid, tetrahydrophthalic acid, citraconic acid and itaconic acid or their anhydrides and fumaric acid. Maleic anhydride is preferred.
  • the dicarboxylic acids in the form of the anhydrides, if available, in the copolymerization, e.g. Maleic anhydride, itaconic anhydride, citraconic anhydride and tetrahydrophthalic anhydride, since the anhydrides generally copolymerize better with the (meth) acrylates.
  • the anhydride groups of the copolymers can then be reacted directly with the amines.
  • the reaction of the polymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours.
  • the amine is in amounts of about one to two moles per mole of polymerized dicarboxylic anhydride, i.e. about 0.9 to 2.1 mol / mol applied. The use of larger or smaller amounts is possible, but has no advantage. If more than two moles are used, free amine is present. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.
  • the amide / ammonium salt structure is built up from two different amines.
  • a copolymer of lauryl acrylate and maleic anhydride can first be reacted with a secondary amine, such as hydrogenated ditaig fatty amine, to the amide, after which the free carboxyl group originating from the anhydride is neutralized with another amine, for example 2-ethylhexylamine, to form the ammonium salt.
  • a secondary amine such as hydrogenated ditaig fatty amine
  • another amine for example 2-ethylhexylamine
  • the reverse procedure is also conceivable: first, with ethylhexylamine to form the monoamide, then with ditaigfatty amine to form the ammonium salt.
  • At least one amine is preferably used, which has at least one straight-chain, unbranched alkyl group with more than 16 carbon atoms. It is immaterial whether this amine is present in the structure of the amide structure or as the ammonium salt of dicarboxylic acid.
  • Terpolymers based on ⁇ , ⁇ -unsaturated dicarboxylic anhydrides, ⁇ , ⁇ -unsaturated compounds and polyoxyalkylene ethers of lower, unsaturated alcohols which are characterized in that they contain 20-80, preferably 40-60 mol% of bivalent structural units of the formulas 1 and / or 3, and optionally 2, the structural units 2 originating from unreacted anhydride residues,
  • R 22 and R 23 independently of one another are hydrogen or methyl, a, b is zero or one and a + b is one,
  • R 24 and R 25 are identical or different and for the groups -NHR 6 ,
  • R 27 stands for a cation of the formula H 2 N (R 6 ) 2 or H 3 NR 6 ,
  • R 29 mean Ce-Ceo alkyl or C 6 -C 8 aryl
  • R 30 is hydrogen or methyl
  • R 31 is hydrogen or C 1 -C 4 -alkyl
  • R 33 is CrC 4 -alkylene
  • m is a number from 1 to 100
  • R 32 is C 1 -C 24 alkyl, C 5 -C 2 o-cycloalkyl, C 6 -C 18 aryl or -C (0) -R 34 , where R 34 is CrC ⁇ alkyl, C 5 -C ⁇ 0 - Cycloalkyl or C 6 -C 18 aryl.
  • alkyl, cycloalkyl and aryl radicals can optionally be substituted.
  • Suitable substituents of the alkyl and aryl radicals are, for example, (CrC 6 ) alkyl, halogens such as fluorine, chlorine, bromine and iodine, preferably chlorine and (-C-Ce) alkoxy.
  • alkyl stands for a straight-chain or branched hydrocarbon radical.
  • alkyl stands for a straight-chain or branched hydrocarbon radical.
  • the following may be mentioned in detail: n-butyl, tert-butyl, n-hexyl, n-octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, dodecenyl, tetrapropenyl, tetradecenyl, pentapropenyl, hexadecenyl, octadecenyl and eicosanyl or mixtures, such as coconut alkyll , Taigfettalkyl and Behenyl.
  • Cycloalkyl here stands for a cyclic aliphatic radical with 5-20 carbon atoms. Preferred cycloalkyl radicals are cyclopentyl and cyclohexyl.
  • Aryl here stands for an optionally substituted aromatic
  • the terpolymers consist of the bivalent structural units of the formulas 1 and 3 and 4 and 5 and, if appropriate, 2. They only contain, in a manner known per se, the end groups formed in the polymerization by initiation, inhibition and chain termination.
  • Structural units of the formulas 1 to 3 are derived in particular from ⁇ , ⁇ -unsaturated dicarboxylic acid anhydrides of the formulas 6 and 7 R 22 R 23
  • maleic anhydride such as maleic anhydride, itaconic anhydride, citraconic anhydride, preferably maleic anhydride.
  • the structural units of the formula 4 are derived from the ⁇ , ⁇ -unsaturated compounds of the formula 8.
  • ⁇ , ⁇ -unsaturated olefins may be mentioned by way of example: styrene, ⁇ -methylstyrene, dimethylstyrene, ⁇ -ethylstyrene, diethylstyrene, i-propylstyrene, tert-butylstyrene, diisobutylene and ⁇ -olefins, such as decene, dodecene, tetradecene, pentadecene, Hexadecene, octadecene, C 2 o- ⁇ -olefin, C 2 4- ⁇ -olefin, C 30- ⁇ -olefin, tripropenyl, tetrapropenyl, pentapropenyl and mixtures thereof.
  • ⁇ -olefins with 10 to 24 C atoms and styrene, particularly preferred are ⁇ -olefins with 12 to 20 C atoms.
  • the structural units of the formula 5 are derived from polyoxyalkylene ethers of lower, unsaturated alcohols of the formula 9.
  • Such polymerizable lower unsaturated alcohols are e.g. Allyl alcohol, methallyl alcohol, butenols such as 3-buten-1-ol and 1-buten-3-ol or methyl butenols such as 2-methyl-3-buten-1-ol, 2-methyl-3-buten-2-ol and 3-methyl-3-buten-1-ol.
  • Addition products of ethylene oxide and / or propylene oxide onto allyl alcohol are preferred.
  • R 32 is C 1 -C 24 alkyl, C 5 -C 2 o-cycloalkyl or C 6 -Ci 8 aryl, by known processes and with polymerizable lower, unsaturated halides of the formula 12
  • esterification of the polyoxyalkylene ethers takes place by reaction with common esterification agents, such as carboxylic acids, carboxylic acid halides, carboxylic acid anhydrides or
  • Carboxylic acid esters with CrC- 4 alcohols are preferably used.
  • the halides and anhydrides of CrC 40 alkyl, C 5 -C 8 cycloalkyl or C 6 -C 8 aryl carboxylic acids are preferably used.
  • the esterification is generally carried out at temperatures from 0 to 200 ° C., preferably 10 to 100 ° C.
  • the index m indicates the degree of alkoxylation, i.e. the number of moles of ⁇ -olefin added per mole of formula 20 or 21.
  • Suitable primary amines suitable for the preparation of the terpolymers are the following: n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or also N, N-dimethylaminopropylenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof.
  • secondary amines suitable for the preparation of the terpolymers are: didecylamine, ditetradecylamine, distearylamine, dicocosfatty amine, ditaigfatty amine and mixtures thereof.
  • the terpolymers have K values (measured according to Ubbelohde in a 5% strength by weight solution in toluene at 25 ° C.) of 8 to 100, preferably 8 to 50, corresponding to average molecular weights (M w ) of between approximately 500 and 100,000. Suitable examples are listed in EP 606 055.
  • Reaction products of alkanolamines and / or polyetheramines with polymers containing dicarboxylic anhydride groups characterized in that they contain 20-80, preferably 40-60 mol% of bivalent structural units of the formulas 13 and 15 and optionally 14
  • R 22 and R 23 independently of one another are hydrogen or methyl, a, b is zero or 1 and a + b is 1,
  • E H, CC 3 o-alkyl, C 5 -C 2 cycloalkyl or C 6 -C 30 aryl, and 80 - 20 mol%, preferably 60 - 40 mol% of bivalent
  • Structural units of formula 4 contain.
  • the structural units of the formulas 13, 14 and 15 are derived from ⁇ , ⁇ -unsaturated dicarboxylic acid anhydrides of the formulas 6 and / or 7.
  • the structural units of the formula 4 are derived from the ⁇ , ⁇ -unsaturated olefins of the formula 8.
  • the aforementioned alkyl, cycloalkyl and aryl radicals have the same meanings as under 8.
  • radicals R37 and R38 in formula 13 and R39 in formula 15 are derived from polyetheramines or alkanolamines of the formulas 16 a) and b), amines of the formula NR6R7R8 and, if appropriate, from alcohols having 1 to 30 carbon atoms.
  • R 53 is hydrogen, C 6 -C 40 alkyl or
  • R 54 is hydrogen, -CC 4 alkyl
  • R 55 is hydrogen, CC alkyl, C 5 to C 12 cycloalkyl or C 6 to
  • n is a number between 1 and 1000.
  • Alkanolamines of the formulas 16 a) and b) are used.
  • polyetheramines used can be prepared, for example, by reductive amination of polyglycols. Furthermore, polyetheramines with a primary amino group can be produced
  • polyetheramines are produced by the reaction of Polyethers with phosgene or thionyl chloride and subsequent amination to polyetheramine accessible.
  • the polyetheramines used according to the invention are (for example) commercially available under the name ® Jeffamine (Texaco). Their molecular weight is up to 2000 g / mol and the ethylene oxide / propylene oxide ratio is from 1:10 to 6: 1.
  • a further possibility for derivatizing the structural units of the formulas 6 and 7 consists in using an alkanolamine of the formulas 16a) or 16b) instead of the polyetheramines and subsequently subjecting them to an oxyalkylation.
  • reaction temperature is between 50 and 100 ° C (amide formation). In the case of primary amines, the reaction takes place at temperatures above 100 ° C. (imide formation).
  • the oxyalkylation is usually carried out at temperatures between 70 and 170 ° C. with the catalysis of bases, such as NaOH or NaOCH3, by gassing up alkylene oxides, such as ethylene oxide (EO) and / or propylene oxide (PO).
  • bases such as NaOH or NaOCH3
  • alkylene oxides such as ethylene oxide (EO) and / or propylene oxide (PO).
  • EO ethylene oxide
  • PO propylene oxide
  • 1 to 500, preferably 1 to 100, moles of alkylene oxide are added per mole of hydroxyl groups.
  • alkanolamines examples include: monoethanolamine, diethanolamine, N-methylethanolamine, 3-aminopropanol, isopropanol, diglycolamine, 2-amino-2-methyl propanol and mixtures thereof.
  • primary amines for example: n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or else N, N-dimethylaminopropyenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof.
  • secondary amines examples include: didecylamine, ditetradecylamine, distearylamine, dicocosfettamine, Dietary fatty amine and mixtures thereof.
  • alcohols examples include:
  • Preferred dicarboxylic acid is maleic acid or maleic anhydride.
  • Copolymers of 10 to 10 are preferred
  • the additives and fuel oils according to the invention which contain the constituents (A) and (D) can also be added to ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers.
  • Preferred embodiments are therefore also fuel oils according to the invention which contain ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers, and the use according to the invention of additives which contain ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers , and the corresponding procedure.
  • Copolymer B) is preferably an ethylene copolymer with an ethylene content of 60 to 90 mol% and a comonomer content of 10 to 40 mol%, preferably 12 to 18 mol%.
  • Suitable comonomers are vinyl esters of aliphatic carboxylic acids with 2 to 15 carbon atoms.
  • Preferred vinyl esters for copolymer B) are vinyl acetate, vinyl propionate, vinyl hexanoate, vinyl octanoate, Vinyl 2-ethylhexanoate, vinyl laurate and vinyl ester of neocarboxylic acids, here in particular of neononanoic acid, neodecanoic acid and neoundecanoic acid.
  • an ethylene-vinyl acetate copolymer an ethylene-vinyl propionate copolymer, an ethylene-vinyl acetate-vinyl octanoate terpolymer, an ethylene-vinyl acetate-vinyl-2-ethylhexanoate terpolymer, an ethylene-vinyl acetate-neononanoic acid vinyl ester terpolymer or an ethylene Vinyl acetate neodecanoic acid vinyl ester terpolymer.
  • Preferred acrylic acid esters are acrylic acid esters with alcohol residues from 1 to 20, in particular from 2 to 12 and especially from 4 to 8 carbon atoms, such as, for example, methyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate.
  • the copolymers can contain up to 5% by weight of further comonomers.
  • Such comonomers can be, for example, vinyl esters, vinyl ethers, alkyl acrylates, alkyl methacrylates with C to C 2 o-alkyl radicals, isobutylene and olefins. Hexene, isobutylene, octene and / or diisobutylene are preferred as higher olefins.
  • Suitable comonomers are olefins such as propene, hexene, butene, isobutene, diisobutylene, 4-methylpentene-1 and norbornene.
  • Ethylene-vinyl acetate-diisobutylene and ethylene-vinyl acetate-4-methylpentene-1 terpolymers are particularly preferred.
  • the copolymers preferably have melt viscosities at 140 ° C. of 20 to 10,000 mPas, in particular 30 to 5000 mPas, especially 50 to 2000 mPas.
  • the copolymers (B) can be prepared by the customary copolymerization processes, such as, for example, suspension polymerization, solvent polymerization, gas phase polymerization or high-pressure bulk polymerization.
  • High-pressure bulk polymerization is preferred at pressures of preferably 50 to 400, in particular 100 to 300 MPa and temperatures of preferably 50 to 350, in particular 100 to 250 ° C.
  • the reaction of the monomers is initiated by radical initiators (radical chain initiators).
  • This class of substances includes, for example, oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxide carbonate, t-butyl perpivalate, t-butyl permaleinate, t-butyl peryl peryl peroxide, dicuryl peryl peryl peroxide, dicuryl peryl peroxide , Di (t-butyl) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile).
  • the initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 20% by weight, preferably 0.05 to 10% by weight, based on the monomer mixture.
  • High pressure bulk polymerization is carried out in known high pressure reactors, e.g. Autoclaves or tubular reactors, carried out batchwise or continuously, tubular reactors have proven particularly useful.
  • Solvents such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, benzene or toluene can be contained in the reaction mixture. The solvent-free mode of operation is preferred.
  • the mixture of the monomers, the initiator and, if used, the moderator is fed to a tubular reactor via the reactor inlet and via one or more side branches.
  • the monomer streams can have different compositions (EP-A-0 271 738).
  • Suitable copolymers or terpolymers are:
  • Ethylene-vinyl acetate copolymers with 10-40% by weight of vinyl acetate and 60-90% by weight of ethylene;
  • the ethylene copolymers can be used individually or as a mixture of different types of polymers.
  • Alkylphenol-aldehyde resins (C) are known in principle and are described, for example, in the Römpp Chemie Lexikon, 9th edition, Thieme Verlag 1988-92, Volume 4, pp. 3351 ff.
  • the alkyl radicals of the o- or p-alkylphenol have 1-50, preferably 4-20, in particular 6-12 carbon atoms; it is preferably n-, iso- and tert-butyl, n- and iso-pentyl, n- and iso-hexyl, n- and iso-octyl, n- and iso-nonyl, n- and iso-decyl , n- and iso-dodecyl as well as tetrapropenyl, pentapropenyl and polyisobutenyl.
  • the alkylphenol-aldehyde resin can also contain up to 50 mole percent phenol units.
  • the same or different alkylphenols can be used for the alkylphenol-aldehyde resin.
  • the aliphatic aldehyde in the alkylphenol-aldehyde resin has 1-10, preferably 1-4
  • the molecular weight of the alkylphenol-aldehyde resins is 400-10,000, preferably 400-5000 g / mol. The prerequisite here is that the resins are oil-soluble.
  • alkylphenol-aldehyde resins are prepared in a known manner by basic catalysis, in which case condensation products of the resol type are formed, or by acidic catalysis, in which condensation products of the novolak type are formed.
  • the condensates obtained in both ways are suitable for the compositions according to the invention.
  • the condensation in the presence of acidic catalysts is preferred.
  • a bifunctional o- or p-alkylphenol with 1 to 50 carbon atoms, preferably 4 to 20, in particular 6 to 12 carbon atoms per alkyl group, or mixtures thereof and an aliphatic aldehyde with 1 to 10 carbon atoms are reacted with one another, about 0.5-2 moles, preferably 0.7-1.3 moles and in particular equimolar amounts of aldehyde being used per mole of alkylphenol compound.
  • Suitable alkylphenols are in particular C 4 - to Cso-alkylphenols such as o- or p-cresol, n-, sec- and tert-butylphenol, n- and i-pentylphenol, n- and iso-hexylphenol, n- and iso -Octylphenol, n- and iso-nonylphenol, n- and iso-decylphenol, n- and iso-dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, eicosylphenol, tripropenylphenol, tetrapropenylphenol and polyi (isobutenyl) phenol.
  • the alkylphenols are preferably para-substituted. They are preferably substituted at most 7 mol%, in particular at most 3 mol%, with more than one alkyl group.
  • aldehydes are formaldehyde, acetaldehyde, butyraldehyde and glutaraldehyde, formaldehyde is preferred.
  • the formaldehyde can be used in the form of paraformaldehyde or in the form of a preferably 20-40% strength by weight aqueous formalin solution. Appropriate amounts of trioxane can also be used.
  • the reaction of alkylphenol and aldehyde is usually carried out in the presence of alkaline catalysts, for example alkali metal hydroxides or alkylamines, or of acidic catalysts, for example inorganic or organic acids, such as hydrochloric acid, sulfuric acid, phosphoric acid, sulfonic acid, sulfamido acids or haloacetic acids, and in the presence of water Azeotropic organic solvent, for example toluene, xylene, higher aromatics or mixtures thereof.
  • the reaction mixture is heated to a temperature of 90 to 200 ° C., preferably 100-160 ° C., the water of reaction formed being removed during the reaction by azeotropic distillation.
  • the resins can be used directly or after neutralization of the catalyst, if appropriate after further dilution of the solution with aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, for example gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or solvents such as ® Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOPAR and ® Shellsol D types.
  • aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures for example gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or solvents such as ® Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOP
  • the alkylphenol resins can then optionally be alkoxylated by reaction with 1 to 10, especially 1 to 5, mol of alkylene oxide such as ethylene oxide, propylene oxide or butylene oxide per phenolic OH group.
  • the additives and middle distillates according to the invention can contain comb polymers.
  • This is understood to mean polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. They are preferably homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30%, of the monomers have side chains (cf. Comb-like Polymers-Structure and Properties; NA Plate and VP Shibaev, J. Polym. Sei. Macromolecular Revs. 1974, 8, 117 ff).
  • Comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1), copolymers of a Ce to C 24 ⁇ -olefin and an N-C ⁇ to C22 alkylmaleimide (see EP 0 320 766), and further esterified olefin / maleic anhydride copolymers, polymers and copolymers of ⁇ -olefins and esterified copolymers of styrene and maleic anhydride.
  • fumarate / vinyl acetate copolymers cf. EP 0 153 176 A1
  • copolymers of a Ce to C 24 ⁇ -olefin and an N-C ⁇ to C22 alkylmaleimide see EP 0 320 766
  • esterified olefin / maleic anhydride copolymers polymers and copolymers of ⁇ -olefins and esterified copoly
  • Comb polymers can, for example, by the formula
  • R ' is a hydrocarbon chain of 8-150 carbon atoms
  • R is a hydrocarbon chain of 1 to 10 carbon atoms; m is a number between 0.4 and 1.0; and n is a number between 0 and 0.6.
  • the mixing ratio (in parts by weight) of the additives according to the invention with paraffin dispersants, resins or comb polymers is in each case 1:10 to 20: 1, preferably 1: 1 to 10: 1.
  • the additive components according to the invention can be added to mineral oils or mineral oil distillates separately or in a mixture.
  • the individual additive components or else the corresponding mixture are added in one before the addition to the middle distillates organic solvents or dispersants dissolved or dispersed.
  • the solution or dispersion generally contains 5-90, preferably 5-75,% by weight of the additive or additive mixture.
  • Suitable solvents or dispersants are aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, for example gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or commercial solvent mixtures such as solvent naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOPAR and ® Shellsol D types.
  • polar solubilizers such as 2-ethylhexanol, decanol, iso-decanol or iso-tridecanol can also be added.
  • Mineral oils or mineral oil distillates improved in their cold properties by the additives according to the invention contain 0.001 to 2, preferably 0.005 to 0.5% by weight of the additives, based on the mineral oil or mineral oil distillate.
  • the additives according to the invention are particularly suitable for improving the cold flow properties of animal, vegetable or mineral oils. At the same time, they improve the dispersion of the failed paraffins below the cloud point. They are particularly well suited for use in middle distillates. Middle distillates are mineral oils that are obtained by distilling crude oil and boil in the range of 120 to 450 ° C, such as kerosene, jet fuel, diesel and heating oil.
  • the additives according to the invention are preferably used in low-sulfur middle distillates which contain 350 ppm sulfur and less, particularly preferably less than 200 ppm sulfur and in particular less than 50 ppm sulfur.
  • the additives according to the invention are furthermore preferably used in middle distillates which have 95% distillation points below 365 ° C., in particular 350 ° C. and in special cases below 330 ° C. and in addition to high paraffin contents with 18 to
  • 24 carbon atoms contain only small amounts of paraffins with chain lengths of 24 and more carbon atoms. They can also be used as components in lubricating oils.
  • the mineral oils or mineral oil distillates can also contain other conventional additives such as dewaxing agents, corrosion inhibitors, antioxidants, lubricity additives, sludge inhibitors, cetane number improvers, detergent additives, dehazers, conductivity improvers or dyes.
  • esters A were used as a 50% solution in aromatic solvent (EO stands for ethylene oxide; PO stands for propylene oxide):
  • the viscosity is determined in accordance with ISO 3219 / B using a rotary viscometer (Haake RV20) with a plate and cone measuring system at 140 ° C.
  • the additives are used to improve handling as 50% solutions in solvent naphtha or kerosene.
  • reaction product of a dodecenyl spirobislactone with a mixture of primary and secondary tallow fatty amine D 2) reaction product of a terpolymer of C 4 / C 6 6 - ⁇ -olefin,
  • Table 4 describes the effectiveness of the additives according to the invention, together with ethylene copolymers for mineral oils and mineral oil distillates, which is superior to the prior art, using the CFPP test (Cold Filter Plugging Test according to EN 1 16).
  • the paraffin dispersion in middle distillates was determined as follows in the short sediment test:
  • the CFPP activity of the esters A according to the invention was measured in combination with equal amounts of C and D in test oil 1 as follows:
  • the additive components A were mixed with 5 parts B2) and tested for their CFPP activity in test oil 2.

Abstract

The invention relates to additives for middle distillates having a maximal sulphur content of 0.05 wt. %. Said additives contain at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogenous paraffin dispersant (D).

Description

Beschreibung description
Additive für schwefelarme Mineralöldestillate, umfassend einen Ester eines alkoxylierten Polyols und einen polaren stickstoffhaltigen ParaffindispergatorAdditives for low sulfur mineral oil distillates, comprising an ester of an alkoxylated polyol and a polar nitrogen-containing paraffin dispersant
Die Erfindung betrifft Additive für schwefelarme Mineralöldestillate mit verbesserter Kaltfließfähigkeit und Paraffindispergierung, umfassend einen Ester eines alkoxylierten Polyols und einen polaren stickstoffhaltigen Paraffindispergator, additivierte Brennstofföle und die Verwendung des Additivs.The invention relates to additives for low-sulfur mineral oil distillates with improved cold flowability and paraffin dispersion, comprising an ester of an alkoxylated polyol and a polar nitrogen-containing paraffin dispersant, additized fuel oils and the use of the additive.
Im Zuge der abnehmenden Erdölreserven werden bei ständig steigendem Energiebedarf immer problematischere Rohöle gefördert und verarbeitet. Darüber hinaus werden die Anforderungen an die daraus hergestellten Brennstofföle wie Diesel und Heizöl nicht zuletzt durch legislative Vorgaben immer anspruchsvoller. Beispiele dafür sind die Absenkung des Schwefelgehaltes, die Begrenzung des Siedeendes sowie des Aromatengehaltes von Mitteldestillaten, die die Raffinerien zu ständiger Anpassung der Verarbeitungstechnologie zwingen. Dies führt in Mitteldestillaten in vielen Fällen zu einem erhöhten Anteil an Paraffinen speziell im Kettenlängenbereich von C-iβ bis C24, was wiederum einen negativen Einfluß auf die Kaltfließeigenschaften dieser Brennstofföle hat.In the course of the declining oil reserves, crude oils, which are becoming more and more problematic, are extracted and processed as energy demand increases. In addition, the requirements for the fuel oils such as diesel and heating oil produced from them are becoming increasingly demanding, not least due to legislative requirements. Examples of this are the reduction in the sulfur content, the limitation of the boiling point and the aromatic content of middle distillates, which force the refineries to constantly adapt the processing technology. In many cases, this leads to an increased proportion of paraffins in middle distillates, especially in the chain length range from C-iβ to C 24 , which in turn has a negative influence on the cold flow properties of these fuel oils.
Rohöle und durch Destillation von Rohölen gewonnene Mitteldestillate wie Gasöl, Dieselöl oder Heizöl enthalten je nach Herkunft der Rohöle unterschiedliche Mengen an n-Paraffinen, die bei Erniedrigung der Temperatur als plättchenförmige Kristalle auskristallisieren und teilweise unter Einschluß von Öl agglomerieren. Durch diese Kristallisation und Agglomeration kommt es zu einer Verschlechterung der Fließeigenschaften der Öle bzw. Destillate, wodurch bei Gewinnung, Transport, Lagerung und/oder Einsatz der Mineralöle und Mineralöldestillate Störungen auftreten können. Beim Transport von Mineralölen durch Rohrleitungen kann das Kristallisationsphänomen vor allem im Winter zu Ablagerungen an den Rohrwänden, in Einzelfällen, z.B. bei Stillstand einer Pipeline, sogar zu deren völliger Verstopfung führen. Bei der Lagerung und Weiterverarbeitung der Mineralöle kann es ferner im Winter erforderlich sein, die Mineralöle in beheizten Tanks zu lagern. Bei Mineralöldestillaten kommt es als Folge der Kristallisation gegebenenfalls zu Verstopfungen der Filter in Dieselmotoren und Feuerungsanlagen, wodurch eine sichere Dosierung der Brennstoffe verhindert wird und unter Umständen eine völlige Unterbrechung der Kraftstoff- bzw. Heizmittelzufuhr eintritt.Crude oils and middle distillates obtained by distilling crude oils such as gas oil, diesel oil or heating oil contain different amounts of n-paraffins depending on the origin of the crude oils, which crystallize out as platelet-shaped crystals when the temperature is lowered and partly agglomerate with the inclusion of oil. This crystallization and agglomeration leads to a deterioration in the flow properties of the oils or distillates, as a result of which faults can occur during the extraction, transport, storage and / or use of the mineral oils and mineral oil distillates. When mineral oils are transported through pipelines, the crystallization phenomenon can lead to deposits on the pipe walls, especially in winter, in individual cases, for example when a pipeline is at a standstill, even causing it to become completely blocked. In the storage and processing of mineral oils, it may also be necessary in the winter Store mineral oils in heated tanks. In the case of mineral oil distillates, the filters in diesel engines and combustion plants may become clogged as a result of the crystallization, which prevents safe metering of the fuels and, under certain circumstances, completely stops the fuel or heating medium supply.
Neben den klassischen Methoden zur Beseitigung der auskristallisierten Paraffine (thermisch, mechanisch oder mit Lösungsmitteln), die sich lediglich auf die Entfernung der bereits gebildeten Ausfällungen beziehen, wurden in den letzten Jahren chemische Additive (sogenannte Fließverbesserer) entwickelt. Diese bewirken durch physikalisches Zusammenwirken mit den ausfallenden Paraffinkristallen, daß deren Form, Größe und Adhäsionseigenschaften modifiziert werden. Die Additive wirken dabei als zusätzliche Kristallkeime und kristallisieren teilweise mit den Paraffinen aus, wodurch eine größere Anzahl kleinerer Paraffinkristalle mit veränderter Kristallform entsteht. Die modifizierten Paraffinkristalle neigen weniger zur Agglomeration, so daß sich die mit diesen Additiven versetzten Öle noch bei Temperaturen pumpen bzw. verarbeiten lassen, die oft mehr als 20°C tiefer liegen als bei nicht additivierten Ölen.In addition to the classic methods of removing the crystallized paraffins (thermal, mechanical or with solvents), which only refer to the removal of the precipitates that have already formed, chemical additives (so-called flow improvers) have been developed in recent years. Through physical interaction with the precipitating paraffin crystals, these cause their shape, size and adhesion properties to be modified. The additives act as additional crystal nuclei and partially crystallize with the paraffins, which results in a larger number of smaller paraffin crystals with a changed crystal shape. The modified paraffin crystals are less prone to agglomeration, so that the oils mixed with these additives can still be pumped or processed at temperatures which are often more than 20 ° C. lower than with non-additive oils.
Typische Fließverbesserer für Rohöle und Mitteldestillate sind Co- und Terpolymere des Ethylens mit Carbonsäureestern des Vinylalkohols.Typical flow improvers for crude oils and middle distillates are copolymers and terpolymers of ethylene with carboxylic acid esters of vinyl alcohol.
Ein weitere Aufgabe von Fließverbessereradditiven ist die Dispergierung der Paraffinkristalle, d.h. die Verzögerung bzw. Verhinderung der Sedimentation der Paraffinkristalle und damit der Bildung einer paraffinreichen Schicht am Boden von Lagerbehältern.Another task of flow improver additives is to disperse the wax crystals, i.e. the delay or prevention of sedimentation of the paraffin crystals and thus the formation of a paraffin-rich layer on the bottom of storage containers.
Im Stand der Technik sind weiterhin bestimmte Poly(oxyalkylen)-Verbindungen sowie Alkylphenolharze bekannt, die Mitteldestillaten als Additive zugesetzt werden.Certain poly (oxyalkylene) compounds and alkylphenol resins are also known in the prior art, to which middle distillates are added as additives.
EP-A-0 061 895 offenbart Kaltfließverbesserer für Mineralöldestillate, welche Ester, Ether oder deren Mischungen enthalten. Die Ester/Ether enthalten zwei lineare gesättigte C-io- bis C30-Alkylgruppen und eine Polyoxyalkylengruppe mit 200 bis 5000 g/mol.EP-A-0 061 895 discloses cold flow improvers for mineral oil distillates which contain esters, ethers or mixtures thereof. The esters / ethers contain two linear saturated C-io to C 30 alkyl groups and a polyoxyalkylene group with 200 to 5000 g / mol.
EP-0 973 848 und EP-0 973 850 offenbaren Mischungen aus Estern alkoxilierter Alkohole mit mehr als 10 C-Atomen und Fettsäuren mit 10 - 40 C-Atomen in Kombination mit Ethylen-Copolymeren als Fließverbesserer.EP-0 973 848 and EP-0 973 850 disclose mixtures of esters of alkoxylated alcohols with more than 10 C atoms and fatty acids with 10 - 40 C atoms in combination with ethylene copolymers as flow improvers.
EP-A-0 935 645 offenbart Alkylphenol-Aldehydharze als schmierverbessernden Zusatz in schwefelarmen Mitteldestillaten.EP-A-0 935 645 discloses alkylphenol aldehyde resins as a lubricant-improving additive in low-sulfur middle distillates.
EP-A-0857776 und EP-A-1 088 045 offenbaren Verfahren zur Verbesserung der Fliessfähigkeit von paraffinhaltigen Mineralölen und Mineralöldestillaten durch Zugabe von Ethylen-Copolymeren und Alkylphenol-Aldehyd-Harzen sowie gegebenenfalls weiteren, stickstoffhaltigen Paraffindispergatoren.EP-A-0857776 and EP-A-1 088 045 disclose methods for improving the flowability of mineral oils and mineral oil distillates containing paraffin by adding ethylene copolymers and alkylphenol-aldehyde resins and optionally further nitrogen-containing paraffin dispersants.
Die oben beschriebene fließverbessernde und/oder paraffindispergierende Wirkung der bekannten Paraffin-Dispergatoren ist nicht immer ausreichend, so daß sich bei Abkühlung der Öle teilweise große Paraffinkristalle bilden, die zu Filterverstopfungen führen und auf Grund ihrer höheren Dichte im Laufe der Zeit sedimentieren und somit zur Bildung einer paraffinreichen Schicht am Boden von Lagerbehältern führen. Probleme treten vor allem bei der Additivierung von paraffinreichen und eng geschnittenen Destillationsschnitten mit Siedebereichen von 20 - 90 Vol-% kleiner 120°C, insbesondere kleiner 100°C auf. Besonders problematisch ist die Situation bei schwefelarmen Winterqualitäten mit Cloud Points unterhalb -5°C; hier läßt sich durch den Zusatz bekannter Additive oftmals keine ausreichende Paraffin-Dispergierung erzielen.The above-described flow-improving and / or paraffin-dispersing action of the known paraffin dispersants is not always sufficient, so that when the oils cool, large paraffin crystals form in part, which lead to filter blockages and, due to their higher density, sediment over time and thus to formation a layer rich in paraffin on the bottom of storage containers. Problems occur particularly when additives are added to paraffin-rich and narrow-cut distillation cuts with boiling ranges of 20-90% by volume less than 120 ° C, especially less than 100 ° C. The situation is particularly problematic with low sulfur winter qualities with cloud points below -5 ° C; here it is often not possible to achieve sufficient paraffin dispersion by adding known additives.
Es bestand daher die Aufgabe, die Fließfähigkeit, und insbesondere die Paraffindispergierung bei Mineralölen bzw. Mineralöldestillaten durch den Zusatz geeigneter Additive zu verbessern.The object was therefore to improve the flowability, and in particular the paraffin dispersion, in the case of mineral oils or mineral oil distillates by adding suitable additives.
Überraschend wurde nun gefunden, dass ein Additiv, das neben polaren stickstoffhaltigen Paraffindispergatoren auch bestimmte Ester alkoxilierter Polyole enthält, einen besonders guten Kaltfließverbesserer für schwefelarme Brennstofföle darstellt.Surprisingly, it has now been found that an additive which, in addition to polar nitrogen-containing paraffin dispersants, also contains certain esters of alkoxylated polyols contains a particularly good cold flow improver for low-sulfur fuel oils.
Gegenstand der Erfindung sind somit Additive für Mitteldestillate mit maximal 0,05 Gew.-% Schwefelgehalt, enthaltend mindestens einen Fettsaureester alkoxilierter Polyole mit mindestens 3 OH-Gruppen (A) und mindestens einen polaren stickstoffhaltigen Paraffindispergator (D).The invention thus relates to additives for middle distillates with a maximum sulfur content of 0.05% by weight, containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D).
Ein weiterer Gegenstand der Erfindung sind Mitteldestillate mit maximal 0,05 Gew.-% Schwefelgehalt, die ein Additiv enthalten, welches mindestens einen Fettsaureester alkoxilierter Polyole mit mindestens 3 OH-Gruppen (A) und mindestens einen polaren stickstoffhaltigen Paraffindispergator (D) enthält.The invention further relates to middle distillates with a maximum sulfur content of 0.05% by weight, which contain an additive which contains at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D).
Ein weiterer Gegenstand der Erfindung ist die Verwendung eines Additivs, enthaltend mindestens einen Fettsaureester alkoxilierter Polyole mit mindestens 3 OH-Gruppen (A) und mindestens einen polaren stickstoffhaltigen Paraffindispergator (D), zur Verbesserung der Kaltfließeigenschaften und Paraffindispergierung von Mitteldestillaten mit maximal 0,05 Gew.-% Schwefelgehalt.Another object of the invention is the use of an additive containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D) to improve the cold flow properties and paraffin dispersion of middle distillates with a maximum of 0.05% by weight .-% sulfur content.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Verbesserung der Kaltfließeigenschaften von Mitteldestillaten mit maximal 0,05 Gew.-% Schwefelgehalt, indem man den Mitteldestillaten ein Additiv, enthaltend mindestens einen Fettsaureester alkoxilierter Polyole mit mindestens 3 OH- Gruppen (A) und mindestens einen polaren stickstoffhaltigen Paraffindispergator (D), zusetzt.The invention further relates to a process for improving the cold flow properties of middle distillates with a maximum sulfur content of 0.05% by weight by adding an additive containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one to the middle distillates polar nitrogen-containing paraffin dispersant (D).
Die Ester (A) leiten sich von Polyolen mit 3 oder mehr OH-Gruppen ab, insbesondere von Glycerin, Trimethylolpropan, Pentaerythrit sowie die daraus durch Kondensation zugänglichen Oligomere mit 2 bis 10 Monomereinheiten wie z.B. Polyglycerin. Die Polyole sind im allgemeinen mit 1 bis 100 mol Alkylenoxid, bevorzugt 3 bis 70, insbesondere 5 bis 50 mol Alkylenoxid pro mol Polyol umgesetzt. Bevorzugte Alkylenoxide sind Ethylenoxid, Propylenoxid und Butylenoxid. Die Alkoxylierung erfolgt nach bekannten Verfahren.The esters (A) are derived from polyols with 3 or more OH groups, in particular from glycerol, trimethylolpropane, pentaerythritol and the oligomers with 2 to 10 monomer units, such as polyglycerol, which are accessible by condensation. The polyols are generally reacted with 1 to 100 mol of alkylene oxide, preferably 3 to 70, in particular 5 to 50 mol, of alkylene oxide per mol of polyol. Preferred alkylene oxides are ethylene oxide, propylene oxide and Butylene oxide. The alkoxylation takes place according to known processes.
Die für die Veresterung der alkoxylierten Polyole geeigneten Fettsäuren haben vorzugsweise 8 bis 50, insbesondere 12 bis 30, speziell 16 bis 26 C-Atome. Geeignete Fettsäuren sind beispielsweise Laurin-, Tridecan-, Myristin-,The fatty acids suitable for the esterification of the alkoxylated polyols preferably have 8 to 50, in particular 12 to 30, especially 16 to 26, carbon atoms. Suitable fatty acids are, for example, lauric, tridecane, myristic,
Pentadecan-, Palmitin-, Margarin-, Stearin-, Isostearin-, Arachin- und Behensäure, Öl- und Erucasäure, Palmitolein-, Myristolein, Ricinolsäure, sowie aus natürlichen Fetten und Ölen gewonnene Fettsäuremischungen. Bevorzugte Fettsäuremischungen enthalten mehr als 50% Fettsäuren mit mindestens 20 C-Atomen. Bevorzugt enthalten weniger als 50 % der zur Veresterung verwendeten Fettsäuren Doppelbindungen, insbesondere weniger als 10 %; speziell sind sie weitestgehend gesättigt. Unter weitestgehend gesättigt soll hier eine lodzahl der verwendeten Fettsäure von bis zu 5 g I pro 100 g Fettsäure verstanden werden. Die Veresterung kann auch ausgehend von reaktiven Derivaten der Fettsäuren wie Estern mit niederen Alkoholen (z.B. Methyl- oder Ethylester) oder Anhydriden erfolgen.Pentadecanoic, palmitic, margaric, stearic, isostearic, arachic and behenic acid, oleic and erucic acid, palmitoleic, myristoleic, ricinoleic acid as well as fatty acid mixtures obtained from natural fats and oils. Preferred fatty acid mixtures contain more than 50% of fatty acids with at least 20 carbon atoms. Preferably less than 50% of the fatty acids used for the esterification contain double bonds, in particular less than 10%; in particular, they are largely saturated. Mostly saturated means an iodine number of the fatty acid used of up to 5 g I per 100 g fatty acid. The esterification can also be carried out using reactive derivatives of fatty acids such as esters with lower alcohols (e.g. methyl or ethyl esters) or anhydrides.
Zur Veresterung der alkoxylierten Polyole können auch Gemische obiger Fettsäuren mit fettlöslichen, mehrwertigen Carbonsäuren eingesetzt werden. Beispiele für geeignete mehrwertige Carbonsäuren sind Dimerfettsäuren,Mixtures of the above fatty acids with fat-soluble, polyvalent carboxylic acids can also be used to esterify the alkoxylated polyols. Examples of suitable polyvalent carboxylic acids are dimer fatty acids,
Alkenylbemsteinsäuren und aromatische Polycarbonsäuren sowie deren Derivate wie Anhydride und C bis Cs-Ester. Bevorzugt sind Alkenylbemsteinsäuren und deren Derivate mit Alkylresten mit 8 bis 200, insbesondere 10 bis 50 C-Atomen. Beispiele sind Dodecenyl-, Octadecenyl- und Poly(isobutenyl)bemsteinsäureanhydrid. Bevorzugt werden die mehrwertigenAlkenyl succinic acids and aromatic polycarboxylic acids and their derivatives such as anhydrides and C to Cs esters. Alkenyl succinic acids and their derivatives with alkyl radicals having 8 to 200, in particular 10 to 50, carbon atoms are preferred. Examples are dodecenyl, octadecenyl and poly (isobutenyl) succinic anhydride. The polyvalent ones are preferred
Carbonsäuren dabei zu untergeordneten Anteilen von bis zu 30 Mol-%, bevorzugt 1 bis 20 Mol-%, insbesondere 2 bis 10 Mol-% eingesetzt.Carboxylic acids are used in minor proportions of up to 30 mol%, preferably 1 to 20 mol%, in particular 2 to 10 mol%.
Ester und Fettsäure werden für die Veresterung bezogen auf den Gehalt an Hydroxylgruppen einerseits und Carboxylgruppen andererseits im Verhältnis 1 ,5:1 bis 1 :1 ,5 eingesetzt, bevorzugt 1 ,1 :1 bis 1 :1 ,1 , insbesondere equimolar. Die paraffindispergierende Wirkung ist besonders ausgeprägt, wenn mit einem Säureüberschuß von bis zu 20 Mol-%, speziell bis zu 10 Mol-%, insbesondere bis zu 5 Mol-% gearbeitet wird.Esters and fatty acids are used for the esterification based on the content of hydroxyl groups on the one hand and carboxyl groups on the other hand in a ratio of 1.5: 1 to 1: 1.5, preferably 1.1: 1 to 1: 1.1, in particular equimolar. The paraffin-dispersing effect is particularly pronounced when with an excess of acid of up to 20 mol%, especially up to 10 mol%, in particular up to 5 mol% is worked.
Die Veresterung wird nach üblichen Verfahren durchgeführt. Besonders bewährt hat sich die Umsetzung von Polyolalkoxylat mit Fettsäure, gegebenenfalls in Gegenwart von Katalysatoren wie z.B. para-Toluolsulfonsäure, C2- bis C50- Alkylbenzol-sulfonsäuren, Methansulfonsäure oder sauren Ionenaustauschern. Die Abtrennung des Reaktionswassers kann destillativ durch Direktkondensation oder bevorzugt mittels azeotroper Destillation in Anwesenheit organischer Lösemittel, insbesondere aromatischer Lösemittel wie Toluol, Xylol oder auch höher siedender Gemische wie ®Shellsol A, Shellsol B, Shellsol AB oder Solvent Naphtha erfolgen. Die Veresterung erfolgt bevorzugt vollständig, d.h. für die Veresterung werden 1 ,0 bis 1 ,5 mol Fettsäure pro mol Hydroxylgruppen eingesetzt. Die Säurezahl der Ester liegt im allgemeinen unter 15 mg KOH/g, bevorzugt unter 10 mg KOH/g speziell unter 5 mg KOH/g.The esterification is carried out using customary methods. Has proven particularly the reaction of Polyolalkoxylat with fatty acid, optionally in the presence of catalysts such as para-toluene sulfonic acid, C 2 - to C 50 - alkyl benzene-sulphonic acids, methanesulphonic acid or acid ion exchangers. The water of reaction can be separated off by direct condensation or preferably by azeotropic distillation in the presence of organic solvents, in particular aromatic solvents such as toluene, xylene or else higher-boiling mixtures such as ® Shellsol A, Shellsol B, Shellsol AB or Solvent Naphtha. The esterification is preferably carried out completely, ie 1.0 to 1.5 mol of fatty acid per mol of hydroxyl groups are used for the esterification. The acid number of the esters is generally below 15 mg KOH / g, preferably below 10 mg KOH / g, especially below 5 mg KOH / g.
Bei den im erfindungsgemäßen Additiv enthaltenen polaren stickstoffhaltigen Paraffindispergatoren (D) handelt es sich um niedermolekulare oder polymere, öllösliche Stickstoffverbindungen, z.B. Aminsalze, Amide und/oder Imide, die durch Reaktion aliphatischer oder aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhalten werden. Besonders bevorzugte Paraffindispergatoren enthalten Umsetzungsprodukte sekundärer Fettamine mit 8 bis 36 C-Atomen, insbesondere Dicocosfettamin, Ditalgfettamin und Distearylamin. Andere Paraffindispergatoren sind Copolymere des Maleinsäureanhydrids und α,ß-ungesättigten Verbindungen, die gegebenenfalls mit primären Monoalkylaminen und/oder aliphatischen Alkoholen umgesetzt werden können, die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen und Umsetzungsprodukte von Terpolymerisaten auf Basis α,ß-ungesättigter Dicarbonsäureanhydride, α,ß-ungesättigter Verbindungen und Polyoxyalkylenether niederer ungesättigter Alkohole. Im folgenden werden einige geeignete Paraffindispergatoren (D) aufgeführt.The polar nitrogen-containing paraffin dispersants (D) contained in the additive according to the invention are low-molecular or polymeric, oil-soluble nitrogen compounds, e.g. Amine salts, amides and / or imides which are obtained by reacting aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides. Particularly preferred paraffin dispersants contain reaction products of secondary fatty amines with 8 to 36 carbon atoms, in particular dicocos fatty amine, ditallow fatty amine and distearyl amine. Other paraffin dispersants are copolymers of maleic anhydride and α, β-unsaturated compounds which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols, the reaction products of alkenylspirobislactones with amines and reaction products of terpolymers based on α, β-unsaturated dride, dicarboxylic acids Unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols. Some suitable paraffin dispersants (D) are listed below.
Die nachfolgend genannten Paraffindispergatoren (D) werden zum Teil durch Reaktion von Verbindungen, die eine Acylgruppe enthalten, mit einem Amin hergestellt. Bei diesem Amin handelt es sich um eine Verbindung der Formel NR6R7R8, worin R6, R7 und R8 gleich oder verschieden sein können, und wenigstens eine dieser Gruppen für C8-C36-Alkyl, C6-C36-Cycloalkyl, C8-C36- Alkenyl, insbesondere Cι2-C2 -Alkyl, Cι2-C24-Alkenyl oder Cyclohexyl steht, und die übrigen Gruppen entweder Wasserstoff, C-ι-C36-Alkyl, C2-C36-Alkenyl, Cyclohexyl, oder eine Gruppe der Formeln -(A-0)x-E oder -(CH2)n-NYZ bedeuten, worin A für eine Ethylen- oder Propylengruppe steht, x eine Zahl von 1 bis 50, E = H, Cι-C3o-Alkyl, C5-Cι2-Cycloalkyl oder C6-C3o-Aryl, und n 2, 3 oder 4 bedeuten, und Y und Z unabhängig voneinander H, Cι-C3o-Alkyl oder -(A-0)x bedeuten. Unter Acylgruppe wird hier eine funktionelle Gruppe folgender Formel verstanden:The paraffin dispersants (D) mentioned below are partly by Reaction of compounds containing an acyl group with an amine. This amine is a compound of the formula NR 6 R 7 R 8 , in which R 6 , R 7 and R 8 can be the same or different, and at least one of these groups for C 8 -C 36 alkyl, C 6 - C 36 cycloalkyl, C 8 -C 36 alkenyl, in particular C 2 -C 2 alkyl, C 2 -C 24 alkenyl or cyclohexyl, and the other groups are either hydrogen, C 1 -C 36 alkyl, C 2 -C 36 alkenyl, cyclohexyl, or a group of the formulas - (A-0) x -E or - (CH 2 ) n -NYZ, where A is an ethylene or propylene group, x is a number from 1 to 50, E = H, -CC 3 o-alkyl, C 5 -C 2 -cycloalkyl or C 6 -C 3 o-aryl, and n is 2, 3 or 4, and Y and Z independently of one another are H, Cι- C 3 is o-alkyl or - (A-0) x . Acyl group is understood here to mean a functional group of the following formula:
> C = 0> C = 0
1. Umsetzungsprodukte von Alkenyl-spirobislactonen der Formel1. Reaction products of alkenyl spirobislactones of the formula
wobei R jeweils C-8-C20o-Alkenyl bedeutet, mit Aminen der Formel NR6R7R8. Geeignete Umsetzungsprodukte sind in EP-A-0 413 279 aufgeführt. Je nach Reaktionsbedingung erhält man bei der Umsetzung von Verbindungen der Formel mit den Aminen Amide oder Amid- Ammoniumsalze.where R is in each case C 8 -C 20 o-alkenyl, with amines of the formula NR 6 R 7 R 8 . Suitable reaction products are listed in EP-A-0 413 279. Depending on the reaction condition, amides or amide ammonium salts are obtained in the reaction of compounds of the formula with the amines.
2. Amide bzw. Ammoniumsalze von Aminoalkylenpolycarbonsäuren mit sekundären Aminen der Formeln R6 .R6 2. Amides or ammonium salts of aminoalkylene polycarboxylic acids with secondary amines of the formulas R 6 .R 6
N-CO-CH2 CH2-CO-N^N-CO-CH 2 CH 2 -CO-N ^
R7^ \ ^ R7 R7 ^ \ ^ R 7
^N-CO-CH2 CH2-CO-N^^ N-CO-CH 2 CH 2 -CO-N ^
R7 R7R 7 R 7
in denenin which
R10 einen geradkettigen oder verzweigten Alkylenrest mit 2 bis 6R 10 is a straight-chain or branched alkylene radical with 2 to 6
Kohlenstoffatomen oder den Rest der FormelCarbon atoms or the rest of the formula
CH2-COONχ CH 2 -COON χ
R7 R 7
in der R6 und R7 insbesondere Alkylreste mit 10 bis 30, bevorzugt 14 bis 24 C-Atomen bedeuten, wobei die Amidstrukturen auch zum Teil oder vollständig in Form der Ammoniumsalzstruktur der Formelin which R 6 and R 7 are in particular alkyl radicals having 10 to 30, preferably 14 to 24, carbon atoms, the amide structures also partially or completely in the form of the ammonium salt structure of the formula
R7 R 7
vorliegen können. Die Amide bzw. Amid-Ammoniumsalze bzw. Ammoniumsalze z.B. der Nitrilotriessigsäure, der Ethylendiamintetraessigsäure oder der Propylen- 1 ,2-diamintetraessigsäure werden durch Umsetzung der Säuren mit 0,5 bis 1 ,5 Mol Amin, bevorzugt 0,8 bis 1 ,2 Mol Amin pro Carboxylgruppe erhalten. Die Umsetzungstemperaturen betragen etwa 80 bis 200°C, wobei zurcan be present. The amides or amide-ammonium salts or ammonium salts, for example of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diamine tetraacetic acid, are reacted with 0.5 to 1.5 moles of amine, preferably 0.8 to 1.2 moles, by reaction of the acids Amine obtained per carboxyl group. The reaction temperatures are about 80 to 200 ° C, with
Herstellung der Amide eine kontinuierliche Entfernung des entstandenen Reaktionswasser erfolgt. Die Umsetzung muß jedoch nicht vollständig zum Amid geführt werden, vielmehr können 0 bis 100 Mol-% des eingesetzten Amins in Form des Ammoniumsalzes vorliegen. Unter analogen Bedingungen können auch die unter B1) genannten Verbindungen hergestellt werden.Production of the amides, a continuous removal of the water of reaction formed. However, the reaction does not have to be carried out completely to give the amide; on the contrary, 0 to 100 mol% of the amine used can be present in the form of the ammonium salt. The compounds mentioned under B1) can also be prepared under analogous conditions.
Als Amine der FormelAs amines of the formula
R7 R 7
kommen insbesondere Dialkylamine in Betracht, in denen R6, R7 einen geradkettigen Alkylrest mit 10 bis 30 Kohlenstoffatomen, vorzugsweise 14 bis 24 Kohlenstoffatomen, bedeutet. Im einzelnen seien Dioleylamin, Dipalmitinamin, Dikokosfettamin und Dibehenylamin und vorzugsweise Ditalgfettamin genannt.Dialkylamines are particularly suitable in which R 6 , R 7 is a straight-chain alkyl radical having 10 to 30 carbon atoms, preferably 14 to 24 carbon atoms. Dioleylamine, dipalmitinamine, dicoconut fatty amine and dibehenylamine and preferably ditallow fatty amine may be mentioned in particular.
3. Quartäre Ammoniumsalze der Formel3. Quaternary ammonium salts of the formula
+NR6R7R8R11 X" + NR 6 R 7 R 8 R 11 X "
wobei R6, R7, R8 die oben gegebene Bedeutung haben und R11 für C1-C30- Alkyl, bevorzugt C1-C22-Alkyl, Cι-C30-Alkenyl, bevorzugt Cι-C-22-Alkenyl, Benzyl oder einen Rest der Formel -(CH2-CH2-0)n-R12 steht, wobei R12 Wasserstoff oder ein Fettsäurerest der Formel C(0)-R13 ist, mit R13 = C6- C o-Alkenyl, n eine Zahl von 1 bis 30 und X für Halogen, bevorzugt Chlor, oder ein Methosulfat steht. Beispielhaft für derartige quartäre Ammoniumsalze seien genannt: Dihexadecyl-dimethylammoniumchlorid,wherein R 6 , R 7 , R 8 have the meaning given above and R 11 for C1-C3 0 -alkyl, preferably C 1 -C 22 alkyl, -C-C 30 alkenyl, preferably Cι-C- 22 alkenyl, Benzyl or a radical of the formula - (CH 2 -CH 2 -0) nR 12 , where R 12 is hydrogen or a fatty acid radical of the formula C (0) -R 13 , where R 13 = C 6 - C o-alkenyl, n is a number from 1 to 30 and X is halogen, preferably chlorine, or a methosulfate. Examples of such quaternary ammonium salts are: dihexadecyldimethylammonium chloride,
Distearyldimethylammoniumchlorid, Quaternisierungsprodukte von Estern des Di- und Triethanolamins mit langkettigen Fettsäuren (Laurinsäure, Myristinsäure, Palmitinsäure, Stearinsäure, Behensäure, Ölsäure undDistearyldimethylammonium chloride, quaternization products of esters of di- and triethanolamine with long-chain fatty acids (lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, oleic acid and
Fettsäuremischungen, wie Cocosfettsäure, Taigfettsäure, hydrierte Taigfettsäure, Tallölfettsäure), wie N-Methyltriethanolammoniumdistearylester-chlorid, N-Methyltriethanolammoniumdistearylestermethosulfat, N,N-Dimethyl- diethanolammoniumdistearylesterchlorid, N-Methyltriethanolammonium- dioleylester-chlorid, N-Methyltriethanolammoniumtrilaurylestermethosulfat, N-Methyltriethanolammoniumtristearylestermethosulfat und deren Mischungen.Fatty acid mixtures, such as coconut fatty acid, tallow fatty acid, hydrogenated tallow fatty acid, tall oil fatty acid), such as N-Methyltriethanolammoniumdistearylester chloride, N-Methyltriethanolammoniumdistearylestermethosulfat, N, N-dimethyl diethanolammoniumdistearylesterchlorid, N-dioleyl ester Methyltriethanolammonium- chloride, N-Methyltriethanolammoniumtrilaurylestermethosulfat, N-Methyltriethanolammoniumtristearylestermethosulfat and mixtures thereof ,
Verbindungen der FormelCompounds of the formula
in denen R14 für CONR6R7 oder C02 " +H2NR6R7 steht,in which R 14 stands for CONR 6 R 7 or C0 2 "+ H 2 NR 6 R 7 ,
R15 und R16 für H, CONR17 2) C02R17 oder OCOR17, -OR17, -R17 oderR 15 and R 16 for H, CONR 17 2) C0 2 R 17 or OCOR 17 , -OR 17 , -R 17 or
-NCOR17 stehen, und-NCOR 17 stand, and
R17 Alkyl, Alkoxyalkyl oder Polyalkoxyalkyl ist und mindestens 10R 17 is alkyl, alkoxyalkyl or polyalkoxyalkyl and at least 10
Kohlenstoffatome aufweist.Has carbon atoms.
Bevorzugte Carbonsäuren bzw. Säurederivate sind Phthalsäure(anhydrid), Trimellit, Pyromellitsäure(dianhydrid), Isophthalsäure, Terephthalsäure, Cyclohexan-dicarbonsäure(anhydrid), Maleinsäure(anhydrid), Alkenylbemsteinsäure(anhydrid). Die Formulierung (anhydrid) bedeutet, dass auch die Anhydride der genannten Säuren bevorzugte Säurederivate sind.Preferred carboxylic acids or acid derivatives are phthalic acid (anhydride), trimellite, pyromellitic acid (dianhydride), isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid (anhydride), maleic acid (anhydride), alkenyl succinic acid (anhydride). The formulation (anhydride) means that the anhydrides of the acids mentioned are preferred acid derivatives.
Wenn die Verbindungen obiger Formel Amide oder Aminsalze sind, sind sie vorzugsweise von einem sekundären Amin, das eine Wasserstoff undWhen the compounds of the above formula are amides or amine salts, they are preferably of a secondary amine which is a hydrogen and
Kohlenstoff enthaltende Gruppe mit mindestens 10 Kohlenstoffatomen enthält, erhalten.Contains carbon-containing group containing at least 10 carbon atoms.
Es ist bevorzugt, dass R17 10 bis 30, insbesondere 10 bis 22, z.B. 14 bis 20 Kohlenstoffatome enthält und vorzugsweise geradkettig oder an der 1 - oderIt is preferred that R 17 contains 10 to 30, in particular 10 to 22, for example 14 to 20 carbon atoms and preferably straight-chain or at the 1- or
2-Position verzweigt ist. Die anderen Wasserstoff und Kohlenstoff enthaltenden Gruppen können kürzer sein, z.B. weniger als 6 Kohlenstoffatome enthalten, oder können, falls gewünscht, mindestens 10 Kohlenstoffatome aufweisen. Geeignete Alkylgruppen schließen Methyl, Ethyl, Propyl, Hexyl, Decyl, Dodecyl, Tetradecyl, Eicosyl und Docosyl2-position is branched. The other hydrogen and carbon containing groups can be shorter, e.g. contain less than 6 carbon atoms or, if desired, can have at least 10 carbon atoms. Suitable alkyl groups include methyl, ethyl, propyl, hexyl, decyl, dodecyl, tetradecyl, eicosyl and docosyl
(Behenyl) ein.(Behenyl) a.
Des weiteren sind Polymere geeignet, die mindestens eine Amid-, Imid- oder Ammoniumgruppe direkt an das Gerüst des Polymers gebunden enthalten, wobei die Amid-, Imid- oder Ammoniumgruppe mindestens einePolymers are also suitable which contain at least one amide, imide or ammonium group bonded directly to the backbone of the polymer, the amide, imide or ammonium group having at least one
Alkylgruppe von mindestens 8 C-Atomen am Stickstoffatom trägt. Derartige Polymere können auf verschiedene Arten hergestellt werden. Eine Art ist, ein Polymer zu verwenden, das mehrere Carbonsäure oder - Anhydridgruppen enthält, und dieses Polymer mit einem Amin der Formel NHR6R7 umzusetzen, um das gewünschte Polymer zu erhalten.Alkyl group of at least 8 carbon atoms on the nitrogen atom. Such polymers can be produced in various ways. One way is to use a polymer containing multiple carboxylic acid or anhydride groups and react that polymer with an amine of the formula NHR 6 R 7 to obtain the desired polymer.
Als Polymere sind dazu allgemein Copolymere aus ungesättigten Estern wie Cι-C-4o-Alkyl(meth)acrylaten, Fumarsäuredi(Cι-C4o-alkylestem), C1-C40- Alkylvinylethem, Cι-C-40-Alkylvinylestem oder C2-C4o-Olefinen (linear, verzweigt, aromatisch) mit ungesättigten Carbonsäuren bzw. deren reaktiven Derivaten, wie z.B. Carbonsäureanhydriden (Acrylsäure, Methacrylsäure, Maleinsäure, Fumarsäure, Haconsäure, Tetrahydrophthalsäure, Citraconsäure, bevorzugt Maleinsäureanhydrid) geeignet.Suitable polymers are generally to copolymers of unsaturated esters such as Cι-C 4 -alkyl (meth) acrylates, fumarate (Cι-C 4 o-alkyl esters), C 1 -C 4 alkyl vinyl ethers 0-, Cι-C-4 0 - Alkyl vinyl esters or C 2 -C 4 o-olefins (linear, branched, aromatic) with unsaturated carboxylic acids or their reactive derivatives, such as carboxylic acid anhydrides (acrylic acid, methacrylic acid, maleic acid, fumaric acid, haconic acid, tetrahydrophthalic acid, citraconic acid, preferably maleic anhydride) suitable.
Carbonsäuren werden vorzugsweise mit 0,1 bis 1 ,5 mol, insbesondere 0,5 bis 1,2 mol Amin pro Säuregruppe, Carbonsäureanhydride vorzugsweise mit 0,1 bis 2,5, insbesondere 0,5 bis 2,2 mol Amin proCarboxylic acids are preferably with 0.1 to 1.5 mol, in particular 0.5 to 1.2 mol, amine per acid group, carboxylic anhydrides preferably with 0.1 to 2.5, in particular 0.5 to 2.2 mol, amine per
Säureanhydridgruppe umgesetzt, wobei je nach Reaktionsbedingungen Amide, Ammoniumsalze, Amid-Ammoniumsalze oder Imide entstehen. So ergeben Copolymere, die ungesättigte Carbonsäureanhydride enthalten, bei der Umsetzung mit einem sekundären Amin auf Grund der Reaktion mit der Anhydridgruppe zur Hälfte Amid und zur Hälfte Aminsalze. DurchAcid anhydride group implemented, depending on the reaction conditions, amides, ammonium salts, amide ammonium salts or imides. Thus, copolymers containing unsaturated carboxylic anhydrides give half amide and half amine salts when reacted with a secondary amine due to the reaction with the anhydride group. By
Erhitzen kann unter Bildung des Diamids Wasser abgespalten werden.Heating can be split off to form the diamond, water.
Besonders geeignete Beispiele amidgruppenhaltiger Polymere zur erfindungsgemäßen Verwendung sind:Particularly suitable examples of polymers containing amide groups for use according to the invention are:
5. Copolymere (a) eines Dialkylfumarats, -maleats, -citraconats oder5. Copolymers (a) of a dialkyl fumarate, maleate, citraconate or
-itaconats mit Maleinsäureanhydrid, oder (b) von Vinylestern, z.B.itaconate with maleic anhydride, or (b) vinyl esters, e.g.
Vinylacetat oder Vinylstearat mit Maleinsäureanhydrid, oder (c) einesVinyl acetate or vinyl stearate with maleic anhydride, or (c) one
Dialkylfumarats, -maleats, -citraconats oder -itaconats mit Maleinsäureanhydrid und Vinylacetat.Dialkyl fumarate, maleate, citraconate or itaconate with maleic anhydride and vinyl acetate.
Besonders geeignete Beispiele für diese Polymere sind Copolymere von Didodecylfumarat, Vinylacetat und Maleinsäureanhydrid; Ditetradecylfumarat, Vinylacetat und Maleinsäureanhydrid; Di- hexadecylfumarat, Vinylacetat und Maleinsäureanhydrid; oder den entsprechenden Copolymeren, bei denen anstelle des Fumarats das Itaconat verwendet wird.Particularly suitable examples of these polymers are copolymers of didodecyl fumarate, vinyl acetate and maleic anhydride; Ditetradecyl fumarate, vinyl acetate and maleic anhydride; Di-hexadecyl fumarate, vinyl acetate and maleic anhydride; or the corresponding copolymers, in which the itaconate is used instead of the fumarate.
In den oben genannten Beispielen geeigneter Polymere wird das gewünschte Amid durch Umsetzung des Polymers, das Anhydridgruppen enthält, mit einem sekundären Amin der Formel HNR6R7 (gegebenenfalls außerdem mit einem Alkohol, wenn ein Esteramid gebildet wird) erhalten. Wenn Polymere, die eine Anhydridgruppe enthalten, umgesetzt werden, werden die resultierenden Aminogruppen Ammoniumsalze und Amide sein. Solche Polymere können verwendet werden, mit der Maßgabe, dass sie mindestens zwei Amidgruppen enthalten.In the above examples of suitable polymers, the desired amide is obtained by reacting the polymer containing anhydride groups with a secondary amine of the formula HNR 6 R 7 (optionally also with an alcohol if an ester amide is formed). When polymers containing an anhydride group are reacted, the resulting amino groups will be ammonium salts and amides. Such polymers can be used provided that they contain at least two amide groups.
Es ist wesentlich, dass das Polymer, das mindestens zwei Amidgruppen enthält, mindestens eine Alkylgruppe mit mindestens 10 Kohlenstoffatomen enthält. Diese langkettige Gruppe, die eine geradkettige oder verzweigte Alkylgruppe sein kann, kann über das Stickstoffatom der Amidgruppe gebunden vorliegen.It is essential that the polymer containing at least two amide groups contain at least one alkyl group with at least 10 carbon atoms. This long-chain group, which can be a straight-chain or branched alkyl group, can be bound via the nitrogen atom of the amide group.
Die dafür geeigneten Amine können durch die Formel R6R7NH und die Polyamine durch R6NH[R19NH]XR7 wiedergegeben werden, wobei R19 eine zweiwertige Kohlenwasserstoffgruppe, vorzugsweise eine Alkylen- oder kohlenwasserstoffsubstituierte Alkylengruppe, und x eine ganze Zahl, vorzugsweise zwischen 1 und 30 ist. Vorzugsweise enthalten einer der beiden oder beide Reste R6 und R7 mindestens 10 Kohlenstoffatome, beispielsweise 10 bis 20 Kohlenstoffatome, zum Beispiel Dodecyl, Tetradecyl, Hexadecyl oder Octadecyl.The suitable amines can be represented by the formula R 6 R 7 NH and the polyamines by R 6 NH [R 19 NH] X R 7 , where R 19 is a divalent hydrocarbon group, preferably an alkylene or hydrocarbon-substituted alkylene group, and x is a whole Number, preferably between 1 and 30. Preferably one of the two or both R 6 and R 7 contain at least 10 carbon atoms, for example 10 to 20 carbon atoms, for example dodecyl, tetradecyl, hexadecyl or octadecyl.
Beispiele geeigneter sekundärer Amine sind Dioctylamin und solche, dieExamples of suitable secondary amines are dioctylamine and those which
Alkylgruppen mit mindestens 10 Kohlenstoffatomen enthalten, beispielsweise Didecylamin, Didodecylamin, Dicocosamin (d.h. gemischte Ci2-Ci4-Amine), Dioctadecylamin, Hexadecyloctadecylamin, Di-(hydriertes Talg)-Amin (annähernd 4 Gew.-% n-C14-Alkyl, 30 Gew.-% n-C-io-Alkyl, 60 Gew.-% n-Ciβ-Alkyl, der Rest ist ungesättigt).Contain alkyl groups with at least 10 carbon atoms, for example didecylamine, didodecylamine, dicocosamine (ie mixed Ci 2 -Ci 4 amines), dioctadecylamine, hexadecyloctadecylamine, di (hydrogenated tallow) amine (approximately 4% by weight nC 14 alkyl, 30 % By weight nC-io-alkyl, 60% by weight n-Ciβ-alkyl, the rest is unsaturated).
Beispiele geeigneter Polyamine sind N-Octadecylpropandiamin, N,N'-Dioctadecylpropandiamin, N-Tetradecylbutandiamin und N.N'-Dihexadecylhexandiamin. N-Cocospropylendiamin (C12 C14- Alkylpropylen-diamin), N-Talgpropylendiamin (Ci6/Ci8-Alkylpropylendiamin).Examples of suitable polyamines are N-octadecyl propane diamine, N, N'-dioctadecyl propane diamine, N-tetradecyl butane diamine and N.N'-dihexadecyl hexane diamine. N-Cocospropylenediamine (C 12 C 14 - alkyl propylene diamine), N-tallow propylene diamine (Ci 6 / Ci 8 alkyl propylene diamine).
Die amidhaltigen Polymere haben üblicherweise ein durchschnittliches Molekulargewicht (Zahlenmittel) von 1000 bis 500 000, zum Beispiel 10 000 bis 100 000. Copolymere des Styrols, seiner Derivate oder aliphatischer Olefine mit 2 bis 40 C-Atomen, bevorzugt mit 6 bis 20 C-Atomen und olefinisch ungesättigten Carbonsäuren oder Carbonsäureanhydriden, die mit Aminen der Formel HNR6R7 umgesetzt sind. Die Umsetzung kann vor oder nach der Polymerisation vorgenommen werden.The amide-containing polymers usually have an average number-average molecular weight of 1000 to 500,000, for example 10,000 to 100,000. Copolymers of styrene, its derivatives or aliphatic olefins with 2 to 40 C atoms, preferably with 6 to 20 C atoms and olefinically unsaturated carboxylic acids or carboxylic anhydrides which are reacted with amines of the formula HNR 6 R 7 . The reaction can be carried out before or after the polymerization.
Im einzelnen leiten sich die Struktureinheiten der Copolymere von z.B. Maleinsäure, Fumarsäure, Haconsäure, Tetrahydrophthalsäure, Citraconsäure, bevorzugt Maleinsäureanhydrid ab. Sie können sowohl in Form ihrer Homopolymeren als auch der Copolymeren eingesetzt werden.In particular, the structural units of the copolymers derive from e.g. Maleic acid, fumaric acid, haconic acid, tetrahydrophthalic acid, citraconic acid, preferably maleic anhydride. They can be used both in the form of their homopolymers and of the copolymers.
Als Comonomere sind geeignet: Styrol und Alkylstyrole, geradkettige und verzweigte Olefine mit 2 bis 40 Kohlenstoffatomen, sowie deren Mischungen untereinander. Beispielsweise seien genannt: Styrol, α-Methylstyrol, Dimethylstyrol, α-Ethylstyrol, Diethylstyrol, i-Propylstyrol, tert.-Butylstyrol, Ethylen, Propylen, n-Butylen, Diisobutylen, Decen,Suitable comonomers are: styrene and alkylstyrenes, straight-chain and branched olefins having 2 to 40 carbon atoms, and mixtures thereof with one another. Examples include: styrene, α-methylstyrene, dimethylstyrene, α-ethylstyrene, diethylstyrene, i-propylstyrene, tert-butylstyrene, ethylene, propylene, n-butylene, diisobutylene, decene,
Dodecen, Tetradecen, Hexadecen, Octadecen. Bevorzugt sind Styrol und Isobuten, besonders bevorzugt ist Styrol.Dodecene, tetradecene, hexadecene, octadecene. Styrene and isobutene are preferred, styrene is particularly preferred.
Als Polymere seien beispielsweise im einzelnen genannt: Polymaleinsäure, ein molares, alternierend aufgebautes Styrol/Maleinsäure-Copolymer, statistisch aufgebaute Styrol/Maleinsäure-Copolymere im Verhältnis 10:90 und ein alternierendes Copolymer aus Maleinsäure und i-Buten. Die molaren Massen der Polymeren betragen im allgemeinen 500 g/mol bis 20 000 g/mol, bevorzugt 700 bis 2000 g/mol.Examples of polymers which may be mentioned in detail are: polymaleic acid, a molar, alternating styrene / maleic acid copolymer, randomly constructed styrene / maleic acid copolymers in a ratio of 10:90 and an alternating copolymer of maleic acid and i-butene. The molar masses of the polymers are generally 500 g / mol to 20,000 g / mol, preferably 700 to 2000 g / mol.
Die Umsetzung der Polymeren oder Copolymeren mit den Aminen erfolgt bei Temperaturen von 50 bis 200°C im Verlauf von 0,3 bis 30 Stunden. Das Amin wird dabei in Mengen von ungefähr einem Mol pro Mol einpolymerisiertem Dicarbonsäureanhydrid, d.i. ca.0,9 bis 1 ,1 Mol/Mol, angewandt. Die Verwendung größerer oder geringerer Mengen ist möglich, bringt aber keinen Vorteil. Werden größere Mengen als ein Mol angewandt, erhält man zum Teil Ammoniumsalze, da die Bildung einer zweiten Amidgruppierung höhere Temperaturen, längere Verweilzeiten und Wasserauskreisen erfordert. Werden geringere Mengen als ein Mol angewandt, findet keine vollständige Umsetzung zum Monoamid statt und man erhält eine dementsprechend verringerte Wirkung.The reaction of the polymers or copolymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours. The amine is used in amounts of about one mole per mole of polymerized dicarboxylic anhydride, ie about 0.9 to 1.1 moles / mole. The use of larger or smaller amounts is possible, but has no advantage. If larger amounts than one mole are used, ammonium salts are obtained in part, since the formation of a second amide group leads to higher temperatures, longer residence times and Circulation of water required. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.
Anstelle der nachträglichen Umsetzung der Carboxylgruppen in Form desInstead of the subsequent implementation of the carboxyl groups in the form of
Dicarbonsäureanhydrids mit Aminen zu den entsprechenden Amiden kann es manchmal von Vorteil sein, die Monoamide der Monomeren herzustellen und dann bei der Polymerisation direkt einzupolymerisieren. Meist ist das jedoch technisch viel aufwendiger, da sich die Amine an die Doppelbindung der monomeren Mono- und Dicarbonsäure anlagern können und dann keine Copolymerisation mehr möglich ist.Dicarboxylic anhydrides with amines to give the corresponding amides can sometimes be advantageous to prepare the monoamides of the monomers and then to copolymerize them directly during the polymerization. In most cases, however, this is technically much more complex because the amines can attach to the double bond of the monomeric mono- and dicarboxylic acid and then copolymerization is no longer possible.
7. Copolymere, bestehend aus 10 bis 95 Mol-% eines oder mehrerer7. Copolymers consisting of 10 to 95 mol% of one or more
Alkylacrylate oder Alkylmethacrylate mit Cι-C26-Alkylketten und aus 5 bis 90 Mol-% einer oder mehrerer ethylenisch ungesättigter Dicarbonsäuren oder deren Anhydriden, wobei das Copolymere weitgehend mit einem oder mehreren primären oder sekundären Aminen zum Monoamid oder Amid/Ammoniumsalz der Dicarbonsäure umgesetzt ist. .Alkyl acrylates or alkyl methacrylates with -CC 26 alkyl chains and from 5 to 90 mol% of one or more ethylenically unsaturated dicarboxylic acids or their anhydrides, the copolymer being largely reacted with one or more primary or secondary amines to form the monoamide or amide / ammonium salt of the dicarboxylic acid , ,
Die Copolymeren bestehen zu 10 bis 95 Mol-%, bevorzugt zu 40 bisThe copolymers consist of 10 to 95 mol%, preferably 40 to
95 Mol-% und besonders bevorzugt zu 60 bis 90 Mol-% aus Alkyl(meth)acrylaten und zu 5 bis 90 Mol-%, bevorzugt zu 5 bis 60 Mol-% und besonders bevorzugt zu 10 bis 40 Mol-% aus den olefinisch ungesättigten Dicarbonsäurederivaten. Die Alkylgruppen der Alkyl(meth)acrylate enthalten aus 1 bis 26, bevorzugt 4 bis 22 und besonders bevorzugt 8 bis 18 Kohlenstoffatome. Sie sind bevorzugt geradkettig und unverzweigt. Es können jedoch auch bis zu 20 Gew.-% cyclische und/oder verzweigte Anteile enthalten sein.95 mol% and particularly preferably 60 to 90 mol% of alkyl (meth) acrylates and 5 to 90 mol%, preferably 5 to 60 mol% and particularly preferably 10 to 40 mol% of the olefinic unsaturated dicarboxylic acid derivatives. The alkyl groups of the alkyl (meth) acrylates contain from 1 to 26, preferably 4 to 22 and particularly preferably 8 to 18 carbon atoms. They are preferably straight-chain and unbranched. However, up to 20% by weight of cyclic and / or branched portions can also be present.
Beispiele für besonders bevorzugte Alkyl(meth)acrylate sind n-Octyl(meth)acrylat, n-Decyl(meth)acrylat, n-Dodecyl(meth)acrylat, n-Tetradecyl(meth)acrylat, n-Hexadecyl(meth)acrylat und n-Octadecyl(meth)acrylat sowie Mischungen davon. Beispiele ethylenisch ungesättigter Dicarbonsäuren sind Maleinsäure, Tetrahydrophthalsäure, Citraconsäure und Itaconsäure bzw. deren Anhydride sowie Fumarsäure. Bevorzugt ist Maleinsäureanhydrid.Examples of particularly preferred alkyl (meth) acrylates are n-octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tetradecyl (meth) acrylate, n-hexadecyl (meth) acrylate and n-octadecyl (meth) acrylate and mixtures thereof. Examples of ethylenically unsaturated dicarboxylic acids are maleic acid, tetrahydrophthalic acid, citraconic acid and itaconic acid or their anhydrides and fumaric acid. Maleic anhydride is preferred.
Als Amine kommen Verbindungen der Formel HNR6R7 in Betracht.Compounds of the formula HNR 6 R 7 are suitable as amines.
In der Regel ist es von Vorteil, die Dicarbonsäuren in Form der Anhydride, soweit verfügbar, bei der Copolymerisation einzusetzen, z.B. Maleinsäureanhydrid, Itaconsäureanhydrid, Citraconsäureanhydrid und Tetrahydrophthalsäureanhydrid, da die Anhydride in der Regel besser mit den (Meth)acrylaten copolymerisieren. Die Anhydridgruppen der Copolymeren können dann direkt mit den Aminen umgesetzt werden.As a rule, it is advantageous to use the dicarboxylic acids in the form of the anhydrides, if available, in the copolymerization, e.g. Maleic anhydride, itaconic anhydride, citraconic anhydride and tetrahydrophthalic anhydride, since the anhydrides generally copolymerize better with the (meth) acrylates. The anhydride groups of the copolymers can then be reacted directly with the amines.
Die Umsetzung der Polymeren mit den Aminen erfolgt bei Temperaturen von 50 bis 200°C im Verlauf von 0,3 bis 30 Stunden. Das Amin wird dabei in Mengen von ungefähr einem bis zwei Mol pro Mol einpolymerisiertem Dicarbonsäureanhydrid, d.i. ca. 0,9 bis 2,1 Mol/Mol angewandt. Die Verwendung größerer oder geringerer Mengen ist möglich, bringt aber keinen Vorteil. Werden größere Mengen als zwei Mol angewandt, liegt freies Amin vor. Werden geringere Mengen als ein Mol angewandt, findet keine vollständige Umsetzung zum Monoamid statt und man erhält eine dementsprechend verringerte Wirkung.The reaction of the polymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours. The amine is in amounts of about one to two moles per mole of polymerized dicarboxylic anhydride, i.e. about 0.9 to 2.1 mol / mol applied. The use of larger or smaller amounts is possible, but has no advantage. If more than two moles are used, free amine is present. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.
In einigen Fällen kann es von Vorteil sein, wenn die Amid/Ammoniumsalzstruktur aus zwei unterschiedlichen Aminen aufgebaut wird. So kann beispielsweise ein Copolymer aus Laurylacrylat und Maleinsäureanhydrid zuerst mit einem sekundären Amin, wie hydriertem Ditaigfettamin zum Amid umgesetzt werden, wonach die aus dem Anhydrid stammende freie Carboxylgruppe mit einem anderen Amin, z.B. 2-Ethylhexylamin zum Ammoniumsalz neutralisiert wird. Genauso ist die umgekehrte Vorgehensweise denkbar: Zuerst wird mit Ethylhexylamin zum Monoamid, dann mit Ditaigfettamin zum Ammoniumsalz umgesetzt. OVorzugsweise wird dabei mindestens ein Amin verwendet, welches mindestens eine geradkettige, unverzweigte Alkylgruppe mit mehr als 16 Kohlenstoffatomen besitzt. Es ist dabei nicht erheblich, ob dieses Amin am Aufbau der Amidstruktur oder als Ammoniumsalz der Dicarbonsäure vorliegt.In some cases it may be advantageous if the amide / ammonium salt structure is built up from two different amines. For example, a copolymer of lauryl acrylate and maleic anhydride can first be reacted with a secondary amine, such as hydrogenated ditaig fatty amine, to the amide, after which the free carboxyl group originating from the anhydride is neutralized with another amine, for example 2-ethylhexylamine, to form the ammonium salt. The reverse procedure is also conceivable: first, with ethylhexylamine to form the monoamide, then with ditaigfatty amine to form the ammonium salt. O At least one amine is preferably used, which has at least one straight-chain, unbranched alkyl group with more than 16 carbon atoms. It is immaterial whether this amine is present in the structure of the amide structure or as the ammonium salt of dicarboxylic acid.
Anstelle der nachträglichen Umsetzung der Carboxylgruppen bzw. des Dicarbonsäureanhydrids mit Aminen zu den entsprechenden Amiden oder Amid/Ammoniumsalzen, kann es manchmal von Vorteil sein, die Monoamide bzw. Amid/Ammoniumsalze der Monomeren herzustellen und dann bei der Polymerisation direkt einzupolymerisieren. Meist ist das jedoch technisch viel aufwendiger, da sich die Amine an die Doppelbindung der monomeren Dicarbonsäure anlagern können und dann keine Copolymerisation mehr möglich ist.Instead of the subsequent reaction of the carboxyl groups or of the dicarboxylic anhydride with amines to give the corresponding amides or amide / ammonium salts, it can sometimes be advantageous to prepare the monoamides or amide / ammonium salts of the monomers and then to polymerize them directly in the polymerization. In most cases, however, this is technically much more complex, since the amines can attach to the double bond of the monomeric dicarboxylic acid and then copolymerization is no longer possible.
Terpolymere auf Basis von α,ß-ungesättigten Dicarbonsäureanhydriden, α,ß-ungesättigten Verbindungen und Polyoxyalkylenethem von niederen, ungesättigten Alkoholen, die dadurch gekennzeichnet sind, dass sie 20 - 80, bevorzugt 40 - 60 Mol-% an bivalenten Struktureinheiten der Formeln 1 und/oder 3, sowie gegebenenfalls 2 enthalten, wobei die Struktureinheiten 2 von nicht umgesetzten Anhydridresten stammen,Terpolymers based on α, β-unsaturated dicarboxylic anhydrides, α, β-unsaturated compounds and polyoxyalkylene ethers of lower, unsaturated alcohols, which are characterized in that they contain 20-80, preferably 40-60 mol% of bivalent structural units of the formulas 1 and / or 3, and optionally 2, the structural units 2 originating from unreacted anhydride residues,
R22 R 22
(R23),(R 23 ),
(R23)a(R 23 ) a
(D(D
0: :0 0: 0
R22 ι (R23)b R2 2 ι (R 23 ) b
R 22 I (F23) b R 22 I ( F 23) b
(R 23)£ (R 23) £
(3 )(3)
0 = C C O0 = C C O
NN
R 6 R 6
wobeiin which
R22 und R23 unabhängig voneinander Wasserstoff oder Methyl, a, b gleich Null oder Eins und a + b gleich Eins,R 22 and R 23 independently of one another are hydrogen or methyl, a, b is zero or one and a + b is one,
R24 und R25 gleich oder verschieden sind und für die Gruppen -NHR6,R 24 and R 25 are identical or different and for the groups -NHR 6 ,
N(R6)2 und/oder -OR27 stehen, und R27 für ein Kation der Formel H2N(R6)2 oder H3NR6 steht,N (R 6 ) 2 and / or -OR 27 , and R 27 stands for a cation of the formula H 2 N (R 6 ) 2 or H 3 NR 6 ,
19 - 80 Mol-%, bevorzugt 39-60 Mol-% an bivalenten Struktureinheiten der19-80 mol%, preferably 39-60 mol% of bivalent structural units of the
Formel 4Formula 4
CH, (4)CH, (4)
worin wherein
R ι28Ö Wasserstoff oder Cι-C4-Alkyl undR ι28 Ö hydrogen or Cι-C 4 alkyl and
R29 Ce-Ceo-Alkyl oder C6-Cι8-Aryl bedeuten undR 29 mean Ce-Ceo alkyl or C 6 -C 8 aryl and
1 - 30 Mol-%, bevorzugt 1 - 20 Mol-% an bivalenten Struktureinheiten der Formel 51 to 30 mol%, preferably 1 to 20 mol% of bivalent structural units of the formula 5
R30 R 30
(5)(5)
CH,CH,
R33 - 0 - (CH2-CH-0)m - R 32R 33 - 0 - (CH 2 -CH-0) m - R 32
R 31 worinR 31 wherein
R30 Wasserstoff oder Methyl, R31 Wasserstoff oder C-ι-C4-Alkyl, R33 CrC4-Alkylen, m eine Zahl von 1 bis 100,R 30 is hydrogen or methyl, R 31 is hydrogen or C 1 -C 4 -alkyl, R 33 is CrC 4 -alkylene, m is a number from 1 to 100,
R32 C1-C24-Alkyl, C5-C2o-Cycloalkyl, C6-C18-Aryl oder -C(0)-R34, wobei R34 CrC^-Alkyl, C5-Cι0-Cycloalkyl oder C6-C18-Aryl, enthalten.R 32 is C 1 -C 24 alkyl, C 5 -C 2 o-cycloalkyl, C 6 -C 18 aryl or -C (0) -R 34 , where R 34 is CrC ^ alkyl, C 5 -Cι 0 - Cycloalkyl or C 6 -C 18 aryl.
Die vorgenannten Alkyl-, Cycloalkyl- und Arylreste können gegebenenfalls substituiert sein. Geeignete Substituenten der Alkyl- und Arylreste sind beispielsweise (CrC6)-Alkyl, Halogene, wie Fluor, Chlor, Brom und Jod, bevorzugt Chlor und (Cι-Ce)-Alkoxy.The aforementioned alkyl, cycloalkyl and aryl radicals can optionally be substituted. Suitable substituents of the alkyl and aryl radicals are, for example, (CrC 6 ) alkyl, halogens such as fluorine, chlorine, bromine and iodine, preferably chlorine and (-C-Ce) alkoxy.
Alkyl steht hier für einen geradkettigen oder verzweigten Kohlenwasserstoffrest. Im einzelnen seien genannt: n-Butyl, tert.-Butyl, n-Hexyl, n-Octyl, Decyl, Dodecyl, Tetradecyl, Hexadecyl, Octadecyl, Dodecenyl, Tetrapropenyl, Tetradecenyl, Pentapropenyl, Hexadecenyl, Octadecenyl und Eicosanyl oder Mischungen, wie Cocosalkyl, Taigfettalkyl und Behenyl.Here, alkyl stands for a straight-chain or branched hydrocarbon radical. The following may be mentioned in detail: n-butyl, tert-butyl, n-hexyl, n-octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, dodecenyl, tetrapropenyl, tetradecenyl, pentapropenyl, hexadecenyl, octadecenyl and eicosanyl or mixtures, such as coconut alkyll , Taigfettalkyl and Behenyl.
Cycloalkyl steht hier für einen cyclischen aliphatischen Rest mit 5 - 20 Kohlenstoffatomen. Bevorzugte Cycloalkylreste sind Cyclopentyl und Cyclohexyl.Cycloalkyl here stands for a cyclic aliphatic radical with 5-20 carbon atoms. Preferred cycloalkyl radicals are cyclopentyl and cyclohexyl.
Aryl steht hier für einen gegebenenfalls substituiertes aromatischesAryl here stands for an optionally substituted aromatic
Ringsystem mit 6 bis 18 Kohlenstoffatomen. Die Terpolymere bestehen aus den bivalenten Struktureinheiten der Formeln 1 und 3 sowie 4 und 5 und ggf. 2. Sie enthalten lediglich noch in an sich bekannter Weise die bei der Polymerisation durch Initiierung, Inhibierung und Kettenabbruch entstandenen Endgruppen.Ring system with 6 to 18 carbon atoms. The terpolymers consist of the bivalent structural units of the formulas 1 and 3 and 4 and 5 and, if appropriate, 2. They only contain, in a manner known per se, the end groups formed in the polymerization by initiation, inhibition and chain termination.
Im einzelnen leiten sich Struktureinheiten der Formeln 1 bis 3 von α,ß-ungesättigten Dicarbonsäureanhydriden der Formeln 6 und 7 R22 R23Structural units of the formulas 1 to 3 are derived in particular from α, β-unsaturated dicarboxylic acid anhydrides of the formulas 6 and 7 R 22 R 23
R22 R 22
H2C - R23 H 2 C - R 23
(7)(7)
wie Maleinsäureanhydrid, Itaconsäureanhydrid, Citraconsäureanhydrid, bevorzugt Maleinsäureanhydrid, ab.such as maleic anhydride, itaconic anhydride, citraconic anhydride, preferably maleic anhydride.
Die Struktureinheiten der Formel 4 leiten sich von den α,ß-ungesättigten Verbindungen der Formel 8 ab.The structural units of the formula 4 are derived from the α, β-unsaturated compounds of the formula 8.
H2CH 2 C
Beispielhaft seien die folgenden α,ß-ungesättigten Olefine genannt: Styrol, α-Methylstyrol, Dimethylstyrol, α-Ethylstyrol, Diethylstyrol, i-Propylstyrol, tert.-Butylstyrol, Diisobutylen und α-Olefine, wie Decen, Dodecen, Tetradecen, Pentadecen, Hexadecen, Octadecen, C2o-α-Olefin, C24-α-Olefin, C30-α-Olefin, Tripropenyl, Tetrapropenyl, Pentapropenyl sowie deren Mischungen. Bevorzugt sind α-OIefine mit 10 bis 24 C-Atomen und Styrol, besonders bevorzugt sind α-OIefine mit 12 bis 20 C-Atomen. Die Struktureinheiten der Formel 5 leiten sich von Polyoxyalkylenethem niederer, ungesättigter Alkohole der Formel 9 ab.The following α, β-unsaturated olefins may be mentioned by way of example: styrene, α-methylstyrene, dimethylstyrene, α-ethylstyrene, diethylstyrene, i-propylstyrene, tert-butylstyrene, diisobutylene and α-olefins, such as decene, dodecene, tetradecene, pentadecene, Hexadecene, octadecene, C 2 o-α-olefin, C 2 4-α-olefin, C 30- α-olefin, tripropenyl, tetrapropenyl, pentapropenyl and mixtures thereof. Preferred are α-olefins with 10 to 24 C atoms and styrene, particularly preferred are α-olefins with 12 to 20 C atoms. The structural units of the formula 5 are derived from polyoxyalkylene ethers of lower, unsaturated alcohols of the formula 9.
R30 R 30
(9)(9)
H2C -H 2 C -
R33 - 0 - (CH2- CH - 0)m - R32 R 33 - 0 - (CH 2 - CH - 0) m - R 32
Bei den Monomeren der Formel 9 handelt es sich um Veretherungsprodukte (R32 = -C(0)R34) oder Veresterungsprodukte (R32 The monomers of formula 9 are etherification products (R 32 = -C (0) R 34 ) or esterification products (R 32
,34 32, 34 32
C(0)RM) von Polyoxyalkylenethem (R^ = H).C (0) R M ) of polyoxyalkylene ether (R ^ = H).
Die Polyoxyalkylenether (R32 = H) lassen sich nach bekannten Verfahren durch Anlagerung von α-Olefinoxiden, wie Ethylenoxid, Propylenoxid und/oder Butylenoxid an polymerisierbare niedere, ungesättigte Alkohole der Formel 10The polyoxyalkylene ethers (R 32 = H) can be prepared by known methods by adding α-olefin oxides, such as ethylene oxide, propylene oxide and / or butylene oxide, to polymerizable lower, unsaturated alcohols of the formula 10
R30 R 30
(10) (10)
herstellen. Solche polymerisierbaren niederen ungesättigten Alkohole sind z.B. Allylalkohol, Methallylalkohol, Butenole, wie 3-Buten-1-ol und 1-Buten- 3-ol oder Methylbutenole, wie 2-Methyl-3-buten-1-ol, 2-Methyl-3-buten-2-ol und 3-Methyl-3-buten-1-ol. Bevorzugt sind Anlagerungsprodukte von Ethylenoxid und/oder Propylenoxid an Allylalkohol.produce. Such polymerizable lower unsaturated alcohols are e.g. Allyl alcohol, methallyl alcohol, butenols such as 3-buten-1-ol and 1-buten-3-ol or methyl butenols such as 2-methyl-3-buten-1-ol, 2-methyl-3-buten-2-ol and 3-methyl-3-buten-1-ol. Addition products of ethylene oxide and / or propylene oxide onto allyl alcohol are preferred.
Eine nachfolgende Veretherung dieser Polyoxyalkylenether zu Verbindungen der Formel 9 mit R32 = CrC24-Alkyl, Cycloalkyl oder Aryl erfolgt nach an sich bekannten Verfahren. Geeignete Verfahren sind z.B. aus J. March, Advanced Organic Chemistry, 2. Auflage, S. 357f (1977) bekannt. Diese Veretherungsprodukte der Polyoxyalkylenether lassen sich auch herstellen, indem man α-Olefinoxide, bevorzugt Ethylenoxid, Propylenoxid und/oder Butylenoxid an Alkohole der Formel 11Subsequent etherification of these polyoxyalkylene ethers to give compounds of the formula 9 with R 32 = CrC 24 alkyl, cycloalkyl or aryl is carried out by processes known per se. Suitable methods are, for example, from J. March, Advanced Organic Chemistry, 2nd edition, pp. 357f (1977) known. These etherification products of the polyoxyalkylene ethers can also be prepared by adding α-olefin oxides, preferably ethylene oxide, propylene oxide and / or butylene oxide, to alcohols of the formula 11
R32 - OH (1 1 )R 32 - OH (1 1)
worin R32 gleich Cι-C24-Alkyl, C5-C2o-Cycloalkyl oder C6-Ci8-Aryl, nach bekannten Verfahren anlagert und mit polymerisierbaren niederen, ungesättigten Halogeniden der Formel 12wherein R 32 is C 1 -C 24 alkyl, C 5 -C 2 o-cycloalkyl or C 6 -Ci 8 aryl, by known processes and with polymerizable lower, unsaturated halides of the formula 12
R7 R 7
(12)(12)
H2C C Z WH 2 CCZW
umsetzt, wobei W für ein Halogenatom steht. Als Halogenide werden bevorzugt die Chloride und Bromide eingesetzt. Geeignete Herstellungsverfahren werden z.B. in J. March, Advanced Organicimplemented, where W stands for a halogen atom. The chlorides and bromides are preferably used as halides. Suitable manufacturing processes are e.g. in J. March, Advanced Organic
Chemistry, 2.Auflage, S.357f (1977) genannt.Chemistry, 2nd edition, p.357f (1977).
Die Veresterung der Polyoxyalkylenether (R32 = -C(0)-R34) erfolgt durch Umsetzung mit gängigen Veresterungsmitteln, wie Carbonsäuren, Carbonsäurehalogeniden, Carbonsäureanhydriden oderThe esterification of the polyoxyalkylene ethers (R 32 = -C (0) -R 34 ) takes place by reaction with common esterification agents, such as carboxylic acids, carboxylic acid halides, carboxylic acid anhydrides or
Carbonsäureestern mit CrC-4-Alkoholen. Bevorzugt werden die Halogenide und Anhydride von CrC40-Alkyl-, C5-Cιo-Cycloalkyl- oder C6-Cι8- Arylcarbonsäuren verwendet. Die Veresterung wird im allgemeinen bei Temperaturen von 0 bis 200°C, vorzugsweise 10 bis 100°C durchgeführt.Carboxylic acid esters with CrC- 4 alcohols. The halides and anhydrides of CrC 40 alkyl, C 5 -C 8 cycloalkyl or C 6 -C 8 aryl carboxylic acids are preferably used. The esterification is generally carried out at temperatures from 0 to 200 ° C., preferably 10 to 100 ° C.
Bei den Monomeren der Formel 9 gibt der Index m den Alkoxylierungsgrad, d.h. die Anzahl der Mole an α-Olefin an, die pro Mol der Formel 20 oder 21 angelagert werden.For the monomers of formula 9, the index m indicates the degree of alkoxylation, i.e. the number of moles of α-olefin added per mole of formula 20 or 21.
Als zur Herstellung der Terpolymere geeignete primäre Amine seien beispielsweise die folgenden genannt: n-Hexylamin, n-Octylamin, n-Tetradecylamin, n-Hexadecylamin, n-Stearylamin oder auch N,N-Dimethylaminopropylendiamin, Cyclohexylamin, Dehydroabietylamin sowie deren Mischungen.Examples of suitable primary amines suitable for the preparation of the terpolymers are the following: n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or also N, N-dimethylaminopropylenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof.
Als zur Herstellung der Terpolymere geeignete sekundäre Amine seien beispielsweise genannt: Didecylamin, Ditetradecylamin, Distearylamin, Dicocosfettamin, Ditaigfettamin und deren Mischungen.Examples of secondary amines suitable for the preparation of the terpolymers are: didecylamine, ditetradecylamine, distearylamine, dicocosfatty amine, ditaigfatty amine and mixtures thereof.
Die Terpolymeren besitzen K-Werte (gemessen nach Ubbelohde in 5 gew.-%iger Lösung in Toluol bei 25°C) von 8 bis 100, bevorzugt 8 bis 50, entsprechend mittleren Molekulargewichten (Mw) zwischen ca. 500 und 100.000. Geeignete Beispiele sind in EP 606 055 aufgeführt.The terpolymers have K values (measured according to Ubbelohde in a 5% strength by weight solution in toluene at 25 ° C.) of 8 to 100, preferably 8 to 50, corresponding to average molecular weights (M w ) of between approximately 500 and 100,000. Suitable examples are listed in EP 606 055.
Umsetzungsprodukte von Alkanolaminen und/oder Polyetheraminen mit Polymeren enthaltend Dicarbonsäureanhydridgruppen, dadurch gekennzeichnet, dass sie 20 - 80, bevorzugt 40 - 60 Mol-% an bivalenten Struktureinheiten der Formeln 13 und 15 und gegebenenfalls 14Reaction products of alkanolamines and / or polyetheramines with polymers containing dicarboxylic anhydride groups, characterized in that they contain 20-80, preferably 40-60 mol% of bivalent structural units of the formulas 13 and 15 and optionally 14
o=c o = c
(R23 (R 23
R39 wobei R 39 where
R22 und R23 unabhängig voneinander Wasserstoff oder Methyl, a, b gleich Null oder 1 und a + b gleich 1 ,R 22 and R 23 independently of one another are hydrogen or methyl, a, b is zero or 1 and a + b is 1,
37 -OH, -O-[Cι-C30-Alkyl], -NR6R7, -OsNrR6R7H2 38 = R37 oder NR6R39 mit37 -OH, -O- [-C-C 30 alkyl], -NR 6 R 7 , -O s N r R 6 R 7 H 2 38 = R 37 or NR 6 R 39 With
A = Ethylen- oder Propylengruppe x = 1 bis 50A = ethylene or propylene group x = 1 to 50
E = H, C C3o-Alkyl, C5-Cι2-Cycloalkyl oder C6-C30-Aryl bedeuten, und 80 - 20 Mol-%, bevorzugt 60 - 40 Mol-% an bivalentenE = H, CC 3 o-alkyl, C 5 -C 2 cycloalkyl or C 6 -C 30 aryl, and 80 - 20 mol%, preferably 60 - 40 mol% of bivalent
Struktureinheiten der Formel 4 enthalten.Structural units of formula 4 contain.
Im einzelnen leiten sich die Struktureinheiten der Formeln 13, 14 und 15 von α,ß-ungesättigten Dicarbonsäureanhydriden der Formeln 6 und/oder 7 ab.Specifically, the structural units of the formulas 13, 14 and 15 are derived from α, β-unsaturated dicarboxylic acid anhydrides of the formulas 6 and / or 7.
Die Struktureinheiten der Formel 4 leiten sich von den α,ß-ungesättigten Olefinen der Formel 8 ab. Die vorgenannte Alkyl-, Cycloalkyl- und Arylreste haben die gleichen Bedeutungen wie unter 8.The structural units of the formula 4 are derived from the α, β-unsaturated olefins of the formula 8. The aforementioned alkyl, cycloalkyl and aryl radicals have the same meanings as under 8.
Die Reste R37 und R38 in Formel 13 bzw. R39 in Formel 15 leiten sich von Polyetheraminen oder Alkanolaminen der Formeln 16 a) und b), Aminen der Formel NR6R7R8 sowie gegebenenfalls von Alkoholen mit 1 bis 30 Kohlenstoffatomen ab. H - N - Z - (O - CH - CH2)n - O - R55 The radicals R37 and R38 in formula 13 and R39 in formula 15 are derived from polyetheramines or alkanolamines of the formulas 16 a) and b), amines of the formula NR6R7R8 and, if appropriate, from alcohols having 1 to 30 carbon atoms. H - N - Z - (O - CH - CH 2 ) n - O - R 55
R53 R54 (16a) R 53 R 54 (16a)
Darin bedeutenMean in it
R53 Wasserstoff, C6-C40-Alkyl oderR 53 is hydrogen, C 6 -C 40 alkyl or
Z - (O - CH - CH2)n - O - R55 Z - (O - CH - CH 2 ) n - O - R 55
(16c)(16c)
^54^ 54
R54 Wasserstoff, Cι-C4-AlkylR 54 is hydrogen, -CC 4 alkyl
R55 Wasserstoff, C C -Alkyl, C5- bis C12-Cycloalkyl oder C6- bisR 55 is hydrogen, CC alkyl, C 5 to C 12 cycloalkyl or C 6 to
C30-Aryl R56, R57 unabhängig voneinander Wasserstoff, C-i- bis C22-Alkyl,C 30 aryl R 56 , R 57 independently of one another hydrogen, Ci to C 22 alkyl,
C2- bis C22-Alkenyl oder Z - OH Z C-2- bis C4-Alkylen n eine Zahl zwischen 1 und 1000.C 2 - to C 22 -alkenyl or Z - OH Z C - 2 - to C 4 -alkylene n is a number between 1 and 1000.
Zur Derivatisierung der Struktureinheiten der Formeln 6 und 7 werden vorzugsweise Gemische aus mindestens 50 Gew.-% Alkylaminen der Formel HNR6R7R8 und höchstens 50 Gew.-% Polyetheraminen,To derivatize the structural units of the formulas 6 and 7, preference is given to mixtures of at least 50% by weight alkylamines of the formula HNR 6 R 7 R 8 and at most 50% by weight polyetheramines,
Alkanolaminen der Formeln 16 a) und b) verwendet.Alkanolamines of the formulas 16 a) and b) are used.
Die Herstellung der eingesetzten Polyetheramine ist beispielsweise durch reduktive Aminierung von Polyglykolen möglich. Des weiteren gelingt die Herstellung von Polyetheraminen mit einer primären Aminogruppe durchThe polyetheramines used can be prepared, for example, by reductive amination of polyglycols. Furthermore, polyetheramines with a primary amino group can be produced
Addition von Polyglykolen an Acrylnitril und anschließende katalytische Hydrierung. Darüber hinaus sind Polyetheramine durch Umsetzung von Polyethern mit Phosgen bzw. Thionylchlorid und anschließende Aminierung zum Polyetheramin zugänglich. Die erfindungsgemäß eingesetzten Polyetheramine sind (z.B.) unter der Bezeichnung ®Jeffamine (Texaco) kommerziell erhältlich. Ihr Molekulargewicht beträgt bis zu 2000 g/mol und das Ethylenoxid-/Propylenoxid-Verhältnis beträgt von 1 :10 bis 6:1.Addition of polyglycols to acrylonitrile and subsequent catalytic hydrogenation. In addition, polyetheramines are produced by the reaction of Polyethers with phosgene or thionyl chloride and subsequent amination to polyetheramine accessible. The polyetheramines used according to the invention are (for example) commercially available under the name ® Jeffamine (Texaco). Their molecular weight is up to 2000 g / mol and the ethylene oxide / propylene oxide ratio is from 1:10 to 6: 1.
Eine weitere Möglichkeit zur Derivatisierung der Struktureinheiten der Formeln 6 und 7 besteht darin, dass anstelle der Polyetheramine ein Alkanolamin der Formeln 16a) oder 16b) eingesetzt und nachfolgend einer Oxalkylierung unterworfen wird.A further possibility for derivatizing the structural units of the formulas 6 and 7 consists in using an alkanolamine of the formulas 16a) or 16b) instead of the polyetheramines and subsequently subjecting them to an oxyalkylation.
Pro Mol Anhydrid werden 0,01 bis 2 Mol, bevorzugt 0,01 bis 1 Mol Alkanolamin eingesetzt. Die Reaktionstemperatur beträgt zwischen 50 und 100°C (Amidbildung). Im Falle von primären Aminen erfolgt die Umsetzung bei Temperaturen oberhalb 100°C (Imidbildung).0.01 to 2 mol, preferably 0.01 to 1 mol, of alkanolamine are used per mol of anhydride. The reaction temperature is between 50 and 100 ° C (amide formation). In the case of primary amines, the reaction takes place at temperatures above 100 ° C. (imide formation).
Die Oxalkylierung erfolgt üblicherweise bei Temperaturen zwischen 70 und 170°C unter Katalyse von Basen, wie NaOH oder NaOCH3, durch Aufgasen von Alkylenoxiden, wie Ethylenoxid (EO) und/oder Propylenoxid (PO). Üblicherweise werden pro Mol Hydroxylgruppen 1 bis 500, bevorzugt 1 bis 100 Mol Alkylenoxid zugegeben.The oxyalkylation is usually carried out at temperatures between 70 and 170 ° C. with the catalysis of bases, such as NaOH or NaOCH3, by gassing up alkylene oxides, such as ethylene oxide (EO) and / or propylene oxide (PO). Usually 1 to 500, preferably 1 to 100, moles of alkylene oxide are added per mole of hydroxyl groups.
Als geeignete Alkanolamine seien beispielsweise genannt: Monoethanolamin, Diethanolamin, N-Methylethanolamin, 3-Aminopropanol, Isopropanol, Diglykolamin, 2-Amino-2-methy!propanol und deren Mischungen.Examples of suitable alkanolamines are: monoethanolamine, diethanolamine, N-methylethanolamine, 3-aminopropanol, isopropanol, diglycolamine, 2-amino-2-methyl propanol and mixtures thereof.
Als primäre Amine seien beispielsweise die folgenden genannt: n-Hexylamin, n-Octylamin, n-Tetradecylamin, n-Hexadecylamin, n-Stearylamin oder auch N,N-DimethylaminopropyIendiamin, Cyclohexylamin, Dehydroabietylamin sowie deren Mischungen.The following may be mentioned as primary amines, for example: n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or else N, N-dimethylaminopropyenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof.
Als sekundäre Amine seien beispielsweise genannt: Didecylamin, Ditetradecylamin, Distearylamin, Dicocosfettamin, Ditaigfettamin und deren Mischungen.Examples of secondary amines are: didecylamine, ditetradecylamine, distearylamine, dicocosfettamine, Dietary fatty amine and mixtures thereof.
Als Alkohole seien beispielsweise genannt:Examples of alcohols include:
Methanol, Ethanol, Propanol, Isopropanol, n-, sek.-, tert.-Butanol, Octanol, Tetradecanol, Hexadecanol, Octadecanol, Taigfettalkohol, Behenylalkohol und deren Mischungen. Geeignete Beispiele sind in EP-A-688 796 aufgeführt.Methanol, ethanol, propanol, isopropanol, n-, sec-, tert-butanol, octanol, tetradecanol, hexadecanol, octadecanol, tallow fatty alcohol, behenyl alcohol and mixtures thereof. Suitable examples are listed in EP-A-688 796.
10. Co- und Terpolymere von N-C-6-C24-Alkylmaleinimid mit Cι-C3o-Vinylestem, Vinylethern und/oder Olefinen mit 1 bis 30 C-Atomen, wie z.B. Styrol oder α-Olefinen. Diese sind zum einen durch Umsetzung eines Anhydridgruppen enthaltenden Polymers mit Aminen der Formel H2NR6 oder durch Imidierung der Dicarbonsäure und anschließende Copolymerisation zugänglich. Bevorzugte Dicarbonsäure ist dabei Maleinsäure bzw. Maleinsäureanhydrid. Bevorzugt sind dabei Copolymere aus 10 bis10. copolymers and terpolymers of NC 6 -C 24 alkyl maleimide with C 3 -C 3 o-vinyl esters, vinyl ethers and / or olefins having 1 to 30 C atoms, such as styrene or α-olefins. These are accessible on the one hand by reacting a polymer containing anhydride groups with amines of the formula H2NR6 or by imidation of the dicarboxylic acid and subsequent copolymerization. Preferred dicarboxylic acid is maleic acid or maleic anhydride. Copolymers of 10 to 10 are preferred
90 Gew.-% C6-C24-α-Olefinen und 90 bis 10 Gew.-% N-C6-C22- Alkylmaleinsäureimid.90% by weight of C 6 -C 24 -α-olefins and 90 to 10% by weight of NC 6 -C 22 - alkyl maleimide.
In einer bevorzugten Ausführungsform der Erfindung können den erfindungsgemäßen Additiven und Brennstoffölen, die die Bestandteile (A) und (D) enthalten, noch Ethylencopolymere (B), Alkylphenol-Aldehydharze (C) und/oder Kammpolymere zugesetzt werden. Bevorzugte Ausführungsformen sind folglich auch erfindungsgemäße Brennstofföle, die Ethylencopolymere (B), Alkylphenol-Aldehydharze (C) und/oder Kammpolymere enthalten, sowie die erfindungsgemäße Verwendung von Additiven, welche Ethylencopolymere (B), Alkylphenol-Aldehydharze (C) und/oder Kammpolymere enthalten, und das entsprechende Verfahren.In a preferred embodiment of the invention, the additives and fuel oils according to the invention which contain the constituents (A) and (D) can also be added to ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers. Preferred embodiments are therefore also fuel oils according to the invention which contain ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers, and the use according to the invention of additives which contain ethylene copolymers (B), alkylphenol-aldehyde resins (C) and / or comb polymers , and the corresponding procedure.
Copolymer B) ist vorzugsweise ein Ethylen-Copolymerisat mit einem Ethylengehalt von 60 bis 90 Mol-% und einem Comonomergehalt von 10 bis 40 Mol-%, bevorzugt 12 bis 18 Mol-%. Geeignete Comonomere sind Vinylester aliphatischer Carbonsäuren mit 2 bis 15 C-Atomen. Bevorzugte Vinylester für Copolymer B) sind Vinylacetat, Vinylpropionat, Vinylhexanoat, Vinyloctanoat, Vinyl-2-ethylhexanoat, Vinyllaurat und Vinylester von Neocarbonsäuren, hier insbesondere von Neononan-, Neodecan- und Neoundecansäure. Insbesondere bevorzugt sind ein Ethylen-Vinylacetat-Copolymer, ein Ethylen-Vinylpropionat- Copolymer, ein Ethylen-Vinylacetat-Vinyloctanoat-Terpolymer, ein Ethylen- Vinylacetat-Vinyl-2-ethylhexanoat-Terpolymer, ein Ethylen-Vinylacetat- Neononansäurevinylester-Terpolymer oder ein Ethylen-Vinylacetat- Neodecansäurevinylester-Terpolymer. Bevorzugte Acrylsäureester sind Acrylsäureester mit Alkoholresten von 1 bis 20, insbesondere von 2 bis 12 und speziell von 4 bis 8 Kohlenstoffatomen, wie beispielsweise Methylacrylat, Ethylacrylat und 2-Ethylhexylacrylat. Die Copolymere können bis zu 5 Gew.-% weiterer Comonomere enthalten. Solche Comonomere können beispielsweise Vinylester, Vinylether, Acrylsäurealkylester, Methacrylsäurealkylester mit C bis C2o-Alkylresten, Isobutylen und Olefine sein. Bevorzugt als höhere Olefine sind Hexen, Isobutylen, Octen und/oder Diisobutylen. Weitere geeignete Comonomere sind Olefine wie Propen, Hexen, Buten, Isobuten, Diisobutylen, 4-Methylpenten-1 und Norbornen. Besonders bevorzugt sind Ethylen-Vinylacetat-Diisobutylen und Ethylen-Vinylacetat-4-Methylpenten-1-Terpolymerisate.Copolymer B) is preferably an ethylene copolymer with an ethylene content of 60 to 90 mol% and a comonomer content of 10 to 40 mol%, preferably 12 to 18 mol%. Suitable comonomers are vinyl esters of aliphatic carboxylic acids with 2 to 15 carbon atoms. Preferred vinyl esters for copolymer B) are vinyl acetate, vinyl propionate, vinyl hexanoate, vinyl octanoate, Vinyl 2-ethylhexanoate, vinyl laurate and vinyl ester of neocarboxylic acids, here in particular of neononanoic acid, neodecanoic acid and neoundecanoic acid. Particularly preferred are an ethylene-vinyl acetate copolymer, an ethylene-vinyl propionate copolymer, an ethylene-vinyl acetate-vinyl octanoate terpolymer, an ethylene-vinyl acetate-vinyl-2-ethylhexanoate terpolymer, an ethylene-vinyl acetate-neononanoic acid vinyl ester terpolymer or an ethylene Vinyl acetate neodecanoic acid vinyl ester terpolymer. Preferred acrylic acid esters are acrylic acid esters with alcohol residues from 1 to 20, in particular from 2 to 12 and especially from 4 to 8 carbon atoms, such as, for example, methyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate. The copolymers can contain up to 5% by weight of further comonomers. Such comonomers can be, for example, vinyl esters, vinyl ethers, alkyl acrylates, alkyl methacrylates with C to C 2 o-alkyl radicals, isobutylene and olefins. Hexene, isobutylene, octene and / or diisobutylene are preferred as higher olefins. Other suitable comonomers are olefins such as propene, hexene, butene, isobutene, diisobutylene, 4-methylpentene-1 and norbornene. Ethylene-vinyl acetate-diisobutylene and ethylene-vinyl acetate-4-methylpentene-1 terpolymers are particularly preferred.
Vorzugsweise haben die Copolymere Schmelzviskositäten bei 140°C von 20 bis 10.000 mPas, insbesondere von 30 bis 5000 mPas, speziell von 50 bis 2000 mPas.The copolymers preferably have melt viscosities at 140 ° C. of 20 to 10,000 mPas, in particular 30 to 5000 mPas, especially 50 to 2000 mPas.
Die Copolymere (B) sind durch die üblichen Copolymerisationsverfahren wie beispielsweise Suspensionspolymerisation, Lösungsmittelpolymerisation, Gasphasenpolymerisation oder Hochdruckmassepolymerisation herstellbar. Bevorzugt ist dabei die Hochdruckmassepolymerisation bei Drucken von vorzugsweise 50 bis 400, insbesondere 100 bis 300 MPa und Temperaturen von vorzugsweise 50 bis 350, insbesondere 100 bis 250°C. Die Reaktion der Monomeren wird durch Radikale bildende Initiatoren (Radikalkettenstarter) eingeleitet. Zu dieser Substanzklasse gehören z.B. Sauerstoff, Hydroperoxide, Peroxide und Azoverbindungen wie Cumolhydroperoxid, t-Butylhydroperoxid, Dilauroylperoxid, Dibenzoylperoxid, Bis(2-ethylhexyl)peroxid-carbonat, t-Butylperpivalat, t-Butylpermaleinat, t-Butylperbenzoat, Dicumylperoxid, t-Butylcumylperoxid, Di-(t-butyl)peroxid, 2,2'-Azo-bis(2-methylpropanonitril), 2,2'-Azo-bis(2-methylbutyronitril). Die Initiatoren werden einzeln oder als Gemisch aus zwei oder mehr Substanzen in Mengen von 0,01 bis 20 Gew.-%, vorzugsweise 0,05 bis 10 Gew.-%, bezogen auf das Monomerengemisch, eingesetzt.The copolymers (B) can be prepared by the customary copolymerization processes, such as, for example, suspension polymerization, solvent polymerization, gas phase polymerization or high-pressure bulk polymerization. High-pressure bulk polymerization is preferred at pressures of preferably 50 to 400, in particular 100 to 300 MPa and temperatures of preferably 50 to 350, in particular 100 to 250 ° C. The reaction of the monomers is initiated by radical initiators (radical chain initiators). This class of substances includes, for example, oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxide carbonate, t-butyl perpivalate, t-butyl permaleinate, t-butyl peryl peryl peroxide, dicuryl peryl peryl peroxide, dicuryl peryl peroxide , Di (t-butyl) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile). The initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 20% by weight, preferably 0.05 to 10% by weight, based on the monomer mixture.
Die Hochdruckmassepolymerisation wird in bekannten Hochdruckreaktoren, z.B. Autoklaven oder Rohrreaktoren, diskontinuierlich oder kontinuierlich durchgeführt, besonders bewährt haben sich Rohrreaktoren. Lösungsmittel wie aliphatische und/oder aromatische Kohlenwasserstoffe oder Kohlenwasserstoffgemische, Benzol oder Toluol, können im Reaktionsgemisch enthalten sein. Bevorzugt ist die lösungsmittelfreie Arbeitsweise. In einer bevorzugten Ausführungsform der Polymerisation wird das Gemisch aus den Monomeren, dem Initiator und, sofern eingesetzt, dem Moderator, einem Rohrreaktor über den Reaktoreingang sowie über einen oder mehrere Seitenäste zugeführt. Hierbei können die Monomerenströme unterschiedlich zusammengesetzt sein (EP-A-0 271 738).High pressure bulk polymerization is carried out in known high pressure reactors, e.g. Autoclaves or tubular reactors, carried out batchwise or continuously, tubular reactors have proven particularly useful. Solvents such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, benzene or toluene can be contained in the reaction mixture. The solvent-free mode of operation is preferred. In a preferred embodiment of the polymerization, the mixture of the monomers, the initiator and, if used, the moderator, is fed to a tubular reactor via the reactor inlet and via one or more side branches. The monomer streams can have different compositions (EP-A-0 271 738).
Als geeignete Co- bzw. Terpolymere sind beispielsweise zu nennen:Examples of suitable copolymers or terpolymers are:
Ethylen-Vinylacetat-Copolymere mit 10 - 40 Gew.-% Vinylacetat und 60 - 90 Gew.-% Ethylen;Ethylene-vinyl acetate copolymers with 10-40% by weight of vinyl acetate and 60-90% by weight of ethylene;
die aus DE-A-34 43 475 bekannten Ethylen-Vinylacetat-Hexen-Terpolymere;the ethylene-vinyl acetate-hexene terpolymers known from DE-A-34 43 475;
die in EP-B-0 203 554 beschriebenen Ethylen-Vinylacetat-Diisobutylen- Terpolymere;the ethylene-vinyl acetate-diisobutylene terpolymers described in EP-B-0 203 554;
die aus EP-B-0 254 284 bekannte Mischung aus einem Ethylen-Vinylacetat- Diisobutylen-Terpolymerisat und einem Ethylen/Vinylacetat-Copolymer;the mixture known from EP-B-0 254 284 of an ethylene-vinyl acetate-diisobutylene terpolymer and an ethylene / vinyl acetate copolymer;
die in EP-B-0 405 270 offenbarten Mischungen aus einem Ethylen-Vinylacetat- Copolymer und einem Ethylen-Vinylacetat-N-Vinylpyrrolidon-Terpolymerisat;the mixtures disclosed in EP-B-0 405 270 of an ethylene-vinyl acetate copolymer and an ethylene-vinyl acetate-N-vinylpyrrolidone terpolymer;
die in EP-B-0 463 518 beschriebenen Ethylen/Vinylacetat/iso-Butylvinylether- Terpolymere;the ethylene / vinyl acetate / isobutyl vinyl ether described in EP-B-0 463 518 terpolymers;
die in EP-B-0 491 225 offenbarten Mischpolymerisate des Ethylens mit Alkylcarbonsäurevinylestern;the copolymers of ethylene with alkylcarboxylic acid vinyl esters disclosed in EP-B-0 491 225;
die aus EP-B-0 493 769 bekannten Ethylen/Vinylacetat/ Neononansäurevinylester bzw. Neodecansäurevinylester-Terpolymere, die außer Ethylen 10 - 35 Gew.-% Vinylacetat und 1 - 25 Gew.-% der jeweiligen Neoverbindung enthalten;the ethylene / vinyl acetate / neononanoic acid vinyl ester or neodecanoic acid vinyl ester terpolymers known from EP-B-0 493 769 which, in addition to ethylene, contain 10-35% by weight of vinyl acetate and 1-25% by weight of the respective neo compound;
die in DE-A-196 20 118 beschriebenen Terpolymere aus Ethylen, dem Vinylester einer oder mehrerer aliphatischer C2- bis C2o-Monocarbonsäuren und 4-Methylpenten-1 ;the terpolymers described in DE-A-196 20 118 made of ethylene, the vinyl ester of one or more aliphatic C 2 - to C 2 o-monocarboxylic acids and 4-methylpentene-1;
die in DE-A-196 20 119 offenbarten Terpolymere aus Ethylen, dem Vinylester einer oder mehrerer aliphatischer C2- bis C2o-Monocarbonsäuren und Bicyclo[2.2.1]hept-2-en.the terpolymers disclosed in DE-A-196 20 119 made of ethylene, the vinyl ester of one or more aliphatic C 2 - to C 2 o-monocarboxylic acids and bicyclo [2.2.1] hept-2-ene.
Die Ethylen-Copolymere können einzeln oder als Mischung verschiedenartiger Polymere eingesetzt werde.The ethylene copolymers can be used individually or as a mixture of different types of polymers.
Alkylphenol-Aldehyd-Harze (C) sind prinzipiell bekannt und beispielsweise im Römpp Chemie Lexikon, 9. Auflage, Thieme Verlag 1988-92, Band 4, S. 3351 ff. beschrieben. Die Alkylreste des o- oder p-Alkylphenols besitzen 1 - 50, bevorzugt 4 - 20, insbesondere 6 - 12 Kohlenstoffatome; bevorzugt handelt es sich um n-, iso- und tert.-Butyl, n- und iso-Pentyl, n- und iso-Hexyl, n- und iso-Octyl, n- und iso-Nonyl, n- und iso-Decyl, n- und iso-Dodecyl sowie Tetrapropenyl, Pentapropenyl und Polyisobutenyl. Das Alkylphenol-Aldehyd-Harz kann auch bis zu 50 Mol-% Phenoleinheiten enthalten. Für das Alkylphenol-Aldehydharz können gleiche oder verschiedene Alkylphenole verwendet werden. Der aliphatische Aldehyd im Alkylphenol-Aldehyd-Harz besitzt 1 - 10, bevorzugt 1 - 4Alkylphenol-aldehyde resins (C) are known in principle and are described, for example, in the Römpp Chemie Lexikon, 9th edition, Thieme Verlag 1988-92, Volume 4, pp. 3351 ff. The alkyl radicals of the o- or p-alkylphenol have 1-50, preferably 4-20, in particular 6-12 carbon atoms; it is preferably n-, iso- and tert-butyl, n- and iso-pentyl, n- and iso-hexyl, n- and iso-octyl, n- and iso-nonyl, n- and iso-decyl , n- and iso-dodecyl as well as tetrapropenyl, pentapropenyl and polyisobutenyl. The alkylphenol-aldehyde resin can also contain up to 50 mole percent phenol units. The same or different alkylphenols can be used for the alkylphenol-aldehyde resin. The aliphatic aldehyde in the alkylphenol-aldehyde resin has 1-10, preferably 1-4
Kohlenstoffatome und kann weitere funktionelle Gruppen wie Aldehyd- oder Carboxylgruppen tragen. Bevorzugt ist er Formaldehyd. Das Molekulargewicht der Alkylphenol-Aldehyd-Harze beträgt 400 - 10.000, bevorzugt 400 - 5000 g/mol. Voraussetzung ist hierbei, dass die Harze öllöslich sind.Carbon atoms and can carry other functional groups such as aldehyde or carboxyl groups. It is preferably formaldehyde. The molecular weight of the alkylphenol-aldehyde resins is 400-10,000, preferably 400-5000 g / mol. The prerequisite here is that the resins are oil-soluble.
Die Herstellung der Alkylphenol-Aldehyd-Harze erfolgt in bekannter Weise durch basische Katalyse, wobei Kondensationsprodukte vom Resoltyp entstehen, oder durch saure Katalyse, wobei Kondensationsprodukte vom Novolaktyp entstehen.The alkylphenol-aldehyde resins are prepared in a known manner by basic catalysis, in which case condensation products of the resol type are formed, or by acidic catalysis, in which condensation products of the novolak type are formed.
Die nach beiden Arten gewonnenen Kondensate sind für die erfindungsgemäßen Zusammensetzungen geeignet. Bevorzugt ist die Kondensation in Gegenwart von sauren Katalysatoren.The condensates obtained in both ways are suitable for the compositions according to the invention. The condensation in the presence of acidic catalysts is preferred.
Zur Herstellung der Alkylphenol-Aldehyd-Harze werden ein bifunktionelles o- oder p-Alkylphenol mit 1 bis 50 C-Atomen, vorzugsweise 4 bis 20, insbesondere 6 bis 12 C-Atomen je Alkylgruppe, oder Gemische hiervon und ein aliphatischer Aldehyd mit 1 bis 10 C-Atomen miteinander umgesetzt, wobei pro Mol Alkylphenolverbindung etwa 0,5 - 2 Mol, vorzugsweise 0,7 - 1 ,3 Mol und insbesondere äquimolare Mengen Aldehyd eingesetzt werden.To produce the alkylphenol-aldehyde resins, a bifunctional o- or p-alkylphenol with 1 to 50 carbon atoms, preferably 4 to 20, in particular 6 to 12 carbon atoms per alkyl group, or mixtures thereof and an aliphatic aldehyde with 1 to 10 carbon atoms are reacted with one another, about 0.5-2 moles, preferably 0.7-1.3 moles and in particular equimolar amounts of aldehyde being used per mole of alkylphenol compound.
Geeignete Alkylphenole sind insbesondere C4- bis Cso-Alkylphenole wie beispielsweise o- oder p-Kresol, n-, sek.- und tert.-Butylphenol, n- und i-Pentylphenol, n- und iso-Hexylphenol, n- und iso-Octylphenol, n- und iso- Nonylphenol, n- und iso-Decylphenol, n- und iso-Dodecylphenol, Tetradecylphenol, Hexadecylphenol, Octadecylphenol, Eicosylphenol, Tripropenylphenol, Tetrapropenylphenol und Polyi(isobutenyl)phenol. Die Alkylphenole sind vorzugsweise para-substituiert. Sie sind vorzugsweise zu höchstens 7 Mol-%, insbesondere zu höchstens 3 Mol-% mit mehr als einer Alkylgruppe substituiert.Suitable alkylphenols are in particular C 4 - to Cso-alkylphenols such as o- or p-cresol, n-, sec- and tert-butylphenol, n- and i-pentylphenol, n- and iso-hexylphenol, n- and iso -Octylphenol, n- and iso-nonylphenol, n- and iso-decylphenol, n- and iso-dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, eicosylphenol, tripropenylphenol, tetrapropenylphenol and polyi (isobutenyl) phenol. The alkylphenols are preferably para-substituted. They are preferably substituted at most 7 mol%, in particular at most 3 mol%, with more than one alkyl group.
Besonders geeignete Aldehyde sind Formaldehyd, Acetaldehyd, Butyraldehyd und Glutaraldehyd, bevorzugt ist Formaldehyd.Particularly suitable aldehydes are formaldehyde, acetaldehyde, butyraldehyde and glutaraldehyde, formaldehyde is preferred.
Der Formaldehyd kann in Form von Paraformaldehyd oder in Form einer vorzugsweise 20 - 40 gew.-%igen wäßrigen Formalinlösung eingesetzt werden. Es können auch entsprechende Mengen an Trioxan verwendet werden. Die Umsetzung von Alkylphenol und Aldehyd erfolgt üblicherweise in Gegenwart von alkalischen Katalysatoren, beispielsweise Alkalihydroxiden oder Alkylaminen, oder von sauren Katalysatoren, beispielsweise anorganischen oder organischen Säuren, wie Salzsäure, Schwefelsäure, Phosphorsäure, Sulfonsäure, Sulfamidosäuren oder Halogenessigsäuren, und in Gegenwart eines mit Wasser ein Azeotrop bildenden organischen Lösungsmittels, beispielsweise Toluol, Xylol, höheren Aromaten oder Gemischen hiervon. Das Reaktionsgemisch wird auf eine Temperatur von 90 bis 200°C, bevorzugt 100 - 160°C erhitzt, wobei das entstehende Reaktionswasser während der Umsetzung durch azeotrope Destillation entfernt wird. Lösungsmittel, die unter den Bedingungen derThe formaldehyde can be used in the form of paraformaldehyde or in the form of a preferably 20-40% strength by weight aqueous formalin solution. Appropriate amounts of trioxane can also be used. The reaction of alkylphenol and aldehyde is usually carried out in the presence of alkaline catalysts, for example alkali metal hydroxides or alkylamines, or of acidic catalysts, for example inorganic or organic acids, such as hydrochloric acid, sulfuric acid, phosphoric acid, sulfonic acid, sulfamido acids or haloacetic acids, and in the presence of water Azeotropic organic solvent, for example toluene, xylene, higher aromatics or mixtures thereof. The reaction mixture is heated to a temperature of 90 to 200 ° C., preferably 100-160 ° C., the water of reaction formed being removed during the reaction by azeotropic distillation. Solvents that are under the conditions of
Kondensation keine Protonen abspalten, können nach der Kondensationsreaktion in den Produkten bleiben. Die Harze können direkt oder nach Neutralisation des Katalysators eingesetzt werden, gegebenenfalls nach weiterer Verdünnung der Lösung mit aliphatischen und/oder aromatischen Kohlenwasserstoffen oder Kohlenwasserstoffgemischen, z.B. Benzinfraktionen, Kerosin, Decan, Pentadecan, Toluol, Xylol, Ethylbenzol oder Lösungsmitteln wie ®Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®ISOPAR- und ®Shellsol D-Typen.Condensation no protons can remain in the products after the condensation reaction. The resins can be used directly or after neutralization of the catalyst, if appropriate after further dilution of the solution with aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, for example gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or solvents such as ® Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOPAR and ® Shellsol D types.
Die Alkylphenolharze können anschließend gegebenenfalls durch Umsetzung mit 1 bis 10, speziell 1 bis 5 Mol Alkylenoxid wie Ethylenoxid, Propylenoxid oder Butylenoxid pro phenolischer OH-Gruppe alkoxiliert werden.The alkylphenol resins can then optionally be alkoxylated by reaction with 1 to 10, especially 1 to 5, mol of alkylene oxide such as ethylene oxide, propylene oxide or butylene oxide per phenolic OH group.
Schließlich können in einer weiteren Ausführungsform der Erfindung die erfindungsgemäßen Additive und Mitteldestillate Kammpolymere enthalten. Hierunter versteht man Polymere, bei denen Kohlenwasserstoffreste mit mindestens 8, insbesondere mindestens 10 Kohlenstoffatomen an einem Polymerrückgrat gebunden sind. Vorzugsweise handelt es sich um Homopolymere, deren Alkylseitenketten mindestens 8 und insbesondere mindestens 10 Kohlenstoffatome enthalten. Bei Copolymeren weisen mindestens 20 %, bevorzugt mindestens 30 % der Monomeren Seitenketten auf (vgl. Comb- like Polymers-Structure and Properties; N.A. Plate and V.P. Shibaev, J. Polym. Sei. Macromolecular Revs. 1974, 8, 117 ff). Beispiele für geeignete Kammpolymere sind z.B. Fumarat/Vinylacetat-Copolymere (vgl. EP 0 153 176 A1 ), Copolymere aus einem Ce- bis C24-α-Olefin und einem N-Cβ- bis C22- Alkylmaleinsäureimid (vgl. EP 0 320 766), ferner veresterte Olefin/ Maleinsäureanhydrid-Copolymere, Polymere und Copolymere von α-Olefinen und veresterte Copolymere von Styrol und Maleinsäureanhydrid.Finally, in a further embodiment of the invention, the additives and middle distillates according to the invention can contain comb polymers. This is understood to mean polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. They are preferably homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30%, of the monomers have side chains (cf. Comb-like Polymers-Structure and Properties; NA Plate and VP Shibaev, J. Polym. Sei. Macromolecular Revs. 1974, 8, 117 ff). Examples of suitable ones Comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1), copolymers of a Ce to C 24 α-olefin and an N-Cβ to C22 alkylmaleimide (see EP 0 320 766), and further esterified olefin / maleic anhydride copolymers, polymers and copolymers of α-olefins and esterified copolymers of styrene and maleic anhydride.
Kammpolymere können beispielsweise durch die FormelComb polymers can, for example, by the formula
A H HA H H
c — c C C mc - c C C m
D M ND M N
beschrieben werden. Darin bedeutento be discribed. Mean in it
A R\ COOR', OCOR', R"-COOR' oder OR';A R \ COOR ', OCOR', R "-COOR 'or OR';
D H, CH3, A oder R;DH, CH 3 , A or R;
E H oder A;E H or A;
G H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;G H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
M H, COOR", OCOR", OR" oder COOH;M H, COOR ", OCOR", OR "or COOH;
N H, R", COOR", OCOR, COOH oder einen Arylrest;N H, R ", COOR", OCOR, COOH or an aryl radical;
R' eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;R 'is a hydrocarbon chain of 8-150 carbon atoms;
R" eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen; m eine Zahl zwischen 0,4 und 1 ,0; und n eine Zahl zwischen 0 und 0,6.R "is a hydrocarbon chain of 1 to 10 carbon atoms; m is a number between 0.4 and 1.0; and n is a number between 0 and 0.6.
Das Mischungsverhältnis (in Gewichtsteilen) der erfindungsgemäßen Additive mit Paraffindispergatoren, Harzen bzw. Kammpolymeren beträgt jeweils 1 :10 bis 20:1 , vorzugsweise 1 :1 bis 10:1.The mixing ratio (in parts by weight) of the additives according to the invention with paraffin dispersants, resins or comb polymers is in each case 1:10 to 20: 1, preferably 1: 1 to 10: 1.
Die erfindungsgemäßen Additivkomponenten können Mineralölen oder Mineralöldestillaten getrennt oder in Mischung zugesetzt werden. In einer bevorzugten Ausführungsform werden die einzelnen Additivbestandteile oder aber die entsprechende Mischung vor dem Zusatz zu den Mitteldestillaten in einem organischen Lösungs- oder Dispersionsmittel gelöst bzw. dispergiert. Die Lösung bzw. Dispersion enthält im allgemeinen 5 - 90, bevorzugt 5 - 75 Gew.-% des Additivs bzw. Additivgemischs.The additive components according to the invention can be added to mineral oils or mineral oil distillates separately or in a mixture. In a preferred embodiment, the individual additive components or else the corresponding mixture are added in one before the addition to the middle distillates organic solvents or dispersants dissolved or dispersed. The solution or dispersion generally contains 5-90, preferably 5-75,% by weight of the additive or additive mixture.
Geeignete Lösungs- oder Dispersionsmittel sind dabei aliphatische und/oder aromatische Kohlenwasserstoffe oder Kohlenwasserstoffgemische, z.B. Benzinfraktionen, Kerosin, Decan, Pentadecan, Toluol, Xylol, Ethylbenzol oder kommerzielle Lösungsmittelgemische wie Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®ISOPAR- und ®Shellsol D-Typen. Gegebenenfalls können auch polare Lösungsvermittler wie 2-Ethylhexanol, Decanol, iso-Decanol oder iso-Tridecanol zugesetzt werden.Suitable solvents or dispersants are aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, for example gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or commercial solvent mixtures such as solvent naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOPAR and ® Shellsol D types. If necessary, polar solubilizers such as 2-ethylhexanol, decanol, iso-decanol or iso-tridecanol can also be added.
Durch die erfindungsgemäßen Additive in ihren Kälteeigenschaften verbesserte Mineralöle oder Mineralöldestillate enthalten 0,001 bis 2, vorzugsweise 0,005 bis 0,5 Gew.-% der Additive, bezogen auf das Mineralöl bzw. Mineralöldestillat.Mineral oils or mineral oil distillates improved in their cold properties by the additives according to the invention contain 0.001 to 2, preferably 0.005 to 0.5% by weight of the additives, based on the mineral oil or mineral oil distillate.
Die erfindungsgemäßen Additive sind insbesondere geeignet, die Kaltfließeigenschaften von tierischen, pflanzlichen oder mineralischen Ölen zu verbessern. Gleichzeitig verbessern sie unterhalb des Cloud Points die Dispergierung der ausgefallenen Paraffine. Sie sind für die Verwendung in Mitteldestillaten besonders gut geeignet. Als Mitteldestillate bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet- Fuel, Diesel und Heizöl. Vorzugsweise werden die erfindungsgemäßen Additive in schwefelarmen Mitteldestillaten verwendet, die 350 ppm Schwefel und weniger, besonders bevorzugt weniger als 200 ppm Schwefel und insbesondere weniger als 50 ppm Schwefel enthalten. Die erfindungsgemäßen Additive werden weiterhin vorzugsweise in solchen Mitteldestillaten verwendet, die 95 %- Destillationspunkte unter 365°C, insbesondere 350°C und in Spezialfällen unter 330°C aufweisen und neben hohen Gehalten an Paraffinen mit 18 bisThe additives according to the invention are particularly suitable for improving the cold flow properties of animal, vegetable or mineral oils. At the same time, they improve the dispersion of the failed paraffins below the cloud point. They are particularly well suited for use in middle distillates. Middle distillates are mineral oils that are obtained by distilling crude oil and boil in the range of 120 to 450 ° C, such as kerosene, jet fuel, diesel and heating oil. The additives according to the invention are preferably used in low-sulfur middle distillates which contain 350 ppm sulfur and less, particularly preferably less than 200 ppm sulfur and in particular less than 50 ppm sulfur. The additives according to the invention are furthermore preferably used in middle distillates which have 95% distillation points below 365 ° C., in particular 350 ° C. and in special cases below 330 ° C. and in addition to high paraffin contents with 18 to
24 C-Atomen nur geringe Anteile an Paraffinen mit Kettenlängen von 24 und mehr C-Atomen enthalten. Sie können auch als Komponenten in Schmierölen eingesetzt werden. Die Mineralöle bzw. Mineralöldestillate können auch noch weitere übliche Zusatzstoffe wie beispielsweise Entwachsungshilfsmittel, Korrosionsinhibitoren, Antioxidantien, Lubricity-Additive, Schlamminhibitoren, Cetanzahlverbesserer, Detergenzadditive, Dehazer, Leitfähigkeitsverbesserer oder Farbstoffe enthalten.24 carbon atoms contain only small amounts of paraffins with chain lengths of 24 and more carbon atoms. They can also be used as components in lubricating oils. The mineral oils or mineral oil distillates can also contain other conventional additives such as dewaxing agents, corrosion inhibitors, antioxidants, lubricity additives, sludge inhibitors, cetane number improvers, detergent additives, dehazers, conductivity improvers or dyes.
BeispieleExamples
Es wurden folgende Ester A) als 50 % ige Lösung in aromatischem Lösemittel eingesetzt (EO steht für Ethylenoxid; PO steht für Propylenoxid):The following esters A) were used as a 50% solution in aromatic solvent (EO stands for ethylene oxide; PO stands for propylene oxide):
Tabelle 1 : Charakterisierung der verwendeten Ester (Bestandteil A)Table 1: Characterization of the esters used (component A)
Charakterisierung der als Fließverbesserer eingesetzten Ethylen-Copolymere (Bestandteil B)). Characterization of the ethylene copolymers used as flow improvers (component B)).
Die Bestimmung der Viskosität erfolgt gemäß ISO 3219/B mit einem Rotationsviskosimeter (Haake RV20) mit Platte-Kegel-Meßsystem bei 140°C.The viscosity is determined in accordance with ISO 3219 / B using a rotary viscometer (Haake RV20) with a plate and cone measuring system at 140 ° C.
Die Additive werden zur Verbesserung der Handhabbarkeit als 50 %ige Lösungen in Solvent Naphtha bzw. Kerosin eingesetzt.The additives are used to improve handling as 50% solutions in solvent naphtha or kerosene.
Charakterisierung der verwendeten Alkylphenol-Aldehydharze (Bestandteil C)) C 1 ) Nonylphenol-Formaldehydharz C 2) Dodecylphenol-Formaldehydharz C 3) C2o/24-Alkylphenol-FormaldehydharzCharacterization of the alkylphenol-aldehyde resins used (component C)) C 1) nonylphenol-formaldehyde resin C 2) dodecylphenol-formaldehyde resin C 3) C2o / 24-alkylphenol-formaldehyde resin
Charakterisierung der verwendeten Paraffindispergatoren (Bestandteil D))Characterization of the paraffin dispersants used (component D))
D 1 ) Umsetzungsprodukt eines Dodecenyl-Spirobislactons mit einer Mischung aus primärem und sekundärem Talgfettamin D 2) Umsetzungsprodukt eines Terpolymers aus Cι4/Cι6-α-Olefin,D 1) reaction product of a dodecenyl spirobislactone with a mixture of primary and secondary tallow fatty amine D 2) reaction product of a terpolymer of C 4 / C 6 6 -α-olefin,
Maleinsäureanhydrid und Allylpolyglykol mit 2 Equivalenten Ditaigfettamin.Maleic anhydride and allyl polyglycol with 2 equivalents of ditaig fatty amine.
Charakterisierung der Testöle:Characterization of the test oils:
Die Bestimmung der Siedekenndaten erfolgt gemäß ASTM D-86, die Bestimmung des CFPP-Werts gemäß EN 116 und die Bestimmung des Cloud Points gemäß ISO 3015. Tabelle 2: Kenndaten der TestöleThe boiling data are determined in accordance with ASTM D-86, the CFPP value in accordance with EN 116 and the cloud point in accordance with ISO 3015. Table 2: Characteristic data of the test oils
Wirksamkeit der AdditiveEffectiveness of the additives
In Tabelle 4 wird die im Vergleich zum Stand der Technik überlegene Wirksamkeit der erfindungsgemäßen Additive zusammen mit Ethylen-Copolymeren für Mineralöle und Mineralöldestillate an Hand des CFPP-Tests (Cold Filter Plugging Test nach EN 1 16) in beschrieben. Die Paraffindispergierung in Mitteldestillaten wurde wie folgt im Kurzsedimenttest bestimmt:Table 4 describes the effectiveness of the additives according to the invention, together with ethylene copolymers for mineral oils and mineral oil distillates, which is superior to the prior art, using the CFPP test (Cold Filter Plugging Test according to EN 1 16). The paraffin dispersion in middle distillates was determined as follows in the short sediment test:
150 ml der mit den in der Tabelle angegebenen Additivkomponenten versetzten Mitteldestillate wurden in 200 ml-Meßzylindem in einem Kälteschrank mit -2°C/Stunde auf -13°C abgekühlt und 16 Stunden bei dieser Temperatur gelagert. Anschließend wurden visuell Volumen und Aussehen sowohl der sedimentierten Paraffinphase wie auch der darüber stehenden Ölphase bestimmt und beurteilt. Eine geringe Sedimentmenge bei gleichzeitig homogen trüber Ölphase bzw. ein großes Sedimentvolumen bei klarer Ölphase zeigen eine gute Paraffindispergierung. Zusätzlich wurden die unteren 20 Vol.-% isoliert und der Cloud Point gemäß ISO 3015 bestimmt. Eine nur geringe Abweichung des Cloud Points der unteren Phase (CP«s) vom Blindwert des Öls zeigt eine gute Paraffindispergierung. Tabelle 3: CFPP-Wirksamkeit in Testöl 1150 ml of the middle distillates mixed with the additive components given in the table were cooled in 200 ml measuring cylinders in a refrigerator at -2 ° C./hour to -13 ° C. and stored at this temperature for 16 hours. The volume and appearance of both the sedimented paraffin phase and the oil phase above it were then determined and assessed visually. A small amount of sediment with a homogeneously cloudy oil phase or a large sediment volume with a clear oil phase show good paraffin dispersion. In addition, the lower 20% by volume were isolated and the cloud point determined in accordance with ISO 3015. A slight deviation of the cloud point of the lower phase (CP «s) from the blank value of the oil shows a good paraffin dispersion. Table 3: CFPP effectiveness in test oil 1
Die CFPP-Wirksamkeit der erfindungsgemäßen Ester A wurde in Kombination mit gleichen Mengen C und D in Testöl 1 wie folgt gemessen:The CFPP activity of the esters A according to the invention was measured in combination with equal amounts of C and D in test oil 1 as follows:
Tabelle 4: CFPP-Wirksamkeit in Testöl 2Table 4: CFPP effectiveness in test oil 2
Die Additivbestandteile A wurden mit 5 Teilen B2) gemischt und auf ihre CFPP- Wirksamkeit in Testöl 2 geprüft.The additive components A were mixed with 5 parts B2) and tested for their CFPP activity in test oil 2.
Tabelle 5: CFPP- und Dispergierwirkung in Testöl 3Table 5: CFPP and dispersing effect in test oil 3
Für die Dispergiertests in Testöl 3 wurden in allen Messungen zusätzlich 200 ppm des Additivs B1 ) zudosiert.For the dispersion tests in test oil 3, an additional 200 ppm of additive B1) was added in all measurements.
Tabelle 6: CFPP- und Dispergierwirkung in Testöl 4Table 6: CFPP and dispersing effect in test oil 4
Für die Dispergiertests in Testöl 4 wurden in allen Messungen zusätzlich 200 ppm des Additivs B1 zudosiert.For the dispersion tests in test oil 4, an additional 200 ppm of additive B1 was added in all measurements.
Tabelle 7: CFPP- und Dispergierwirkung in Testöl 1 Table 7: CFPP and dispersing effect in test oil 1
Für die Dispergiertests in Testöl 1 wurden in allen Messungen zusätzlich 75 ppm des Additivs B3 zudosiertFor the dispersion tests in test oil 1, an additional 75 ppm of additive B3 was added in all measurements

Claims

Patentansprüche claims
1. Additive für Mitteldestillate mit maximal 0,05 Gew.-% Schwefelgehalt, enthaltend mindestens einen Fettsaureester alkoxilierter Polyole mit mindestens 3 OH-Gruppen (A) und mindestens einen polaren stickstoffhaltigen Paraffindispergator (D).1. Additives for middle distillates with a maximum sulfur content of 0.05% by weight, containing at least one fatty acid ester of alkoxylated polyols with at least 3 OH groups (A) and at least one polar nitrogen-containing paraffin dispersant (D).
2. Additive gemäß Anspruch 1 , worin sich das alkoxilierte Polyol (A) von einem mit 1 bis 100 mol Alkylenoxid umgesetzten Polyol mit drei oder mehr OH-Gruppen ableitet.2. Additives according to claim 1, wherein the alkoxylated polyol (A) is derived from a polyol reacted with 1 to 100 mol of alkylene oxide and having three or more OH groups.
3. Additive gemäß Anspruch 1 und/oder 2, worin das alkoxilierte Polyol (A) mit einer Fettsäure mit 8 bis 50 C-Atomen verestert ist.3. Additives according to claim 1 and / or 2, wherein the alkoxylated polyol (A) is esterified with a fatty acid having 8 to 50 carbon atoms.
4. Additive gemäß einem oder mehreren der Ansprüche 1 bis 3, worin das alkoxilierte Polyol (A) mit einer Mischung aus mindestens einer Fettsäure mit 8 bis 50 C-Atomen und mindestens einer fettlöslichen, mehrwertigen Carbonsäure verestert ist.4. Additives according to one or more of claims 1 to 3, wherein the alkoxylated polyol (A) is esterified with a mixture of at least one fatty acid having 8 to 50 carbon atoms and at least one fat-soluble, polyvalent carboxylic acid.
5. Additive gemäß einem oder mehreren der Ansprüche 1 bis 4, worin sich das alkoxilierte Polyol (A) von Glycerin ableitet.5. Additives according to one or more of claims 1 to 4, wherein the alkoxylated polyol (A) is derived from glycerol.
6. Additive gemäß einem oder mehreren der Ansprüche 1 bis 5, worin der Fettsaureester (A) eine OH-Zahl von weniger als 15 mg KOH/g aufweist.6. Additives according to one or more of claims 1 to 5, wherein the fatty acid ester (A) has an OH number of less than 15 mg KOH / g.
7. Additive gemäß einem oder mehreren der Ansprüche 1 bis 6, worin als polarer stickstoffhaltiger Paraffindispergator eine niedermolekulare oder polymere, öllösliche Stickstoffverbindung, die durch Reaktion aliphatischer oder aromatischer Amine mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhältlich ist, enthalten ist. 7. Additives according to one or more of claims 1 to 6, wherein the polar nitrogen-containing paraffin dispersant is a low-molecular or polymeric, oil-soluble nitrogen compound which is obtained by reacting aliphatic or aromatic amines with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides is available is included.
8. Additive gemäß einem oder mehreren der Ansprüche 1 bis 7, worin als polarer stickstoffhaltiger Paraffindispergator ein Aminsalz und/oder Amid sekundärer Fettamine mit 8 bis 36 C-Atomen enthalten ist.8. Additives according to one or more of claims 1 to 7, wherein an amine salt and / or amide of secondary fatty amines having 8 to 36 carbon atoms is contained as the polar nitrogen-containing paraffin dispersant.
9. Additive gemäß einem oder mehreren der Ansprüche 1 bis 8, worin zusätzlich mindestens ein Ethylencopolymer (B) enthalten ist.9. Additives according to one or more of claims 1 to 8, wherein at least one ethylene copolymer (B) is additionally contained.
10. Additive gemäß Anspruch 9, worin das Ethylencopolymer (B) mindestens einen ungesättigten Vinylester einer aliphatischen Carbonsäure mit 2 bis 15 C-Atomen enthält.10. Additives according to claim 9, wherein the ethylene copolymer (B) contains at least one unsaturated vinyl ester of an aliphatic carboxylic acid having 2 to 15 carbon atoms.
11. Additive gemäß Anspruch 9 und/oder 10, worin das Ethylencopolymer (B) neben Ethylen 10 bis 40 mol-% Comonomere enthält.11. Additives according to claim 9 and / or 10, wherein the ethylene copolymer (B) contains 10 to 40 mol% of comonomers in addition to ethylene.
12. Additive gemäß einem oder mehreren der Ansprüche 1 bis 11 , worin zusätzlich mindestens ein Alkylphenol-Aldehydharz (C) enthalten ist.12. Additives according to one or more of claims 1 to 11, wherein at least one alkylphenol-aldehyde resin (C) is additionally contained.
13. Additive gemäß Anspruch 12, worin die Alkylreste des Alkylphenol- Aldehydharzes (C) 1 bis 50 C-Atome besitzen.13. Additives according to claim 12, wherein the alkyl radicals of the alkylphenol-aldehyde resin (C) have 1 to 50 carbon atoms.
14. Additive gemäß Anspruch 12 und/oder 13, worin sich das Alkylphenol- Aldehydharz (C) von mindestens einem Aldehyd mit 1 bis 10 C-Atomen ableitet.14. Additives according to claim 12 and / or 13, wherein the alkylphenol-aldehyde resin (C) is derived from at least one aldehyde having 1 to 10 carbon atoms.
15. Dispersion eines Additivs nach einem oder mehreren der Ansprüche 1 bis 14 in einem organischen Löse- oder Dispergiermittel, enthaltend 5 bis 90 Gew.-% des Additivs.15. Dispersion of an additive according to one or more of claims 1 to 14 in an organic solvent or dispersant, containing 5 to 90 wt .-% of the additive.
16. Mitteldestillate mit maximal 0,05 Gew.-% Schwefelgehalt, die ein Additiv nach einem oder mehreren der Ansprüche 1 bis 14 enthalten. 16. Middle distillates with a maximum of 0.05 wt .-% sulfur content, which contain an additive according to one or more of claims 1 to 14.
17. Verwendung eines Additivs nach einem oder mehreren der Ansprüche 1 bis 14 zur Verbesserung der Kaltfließeigenschaften und Paraffindispergierung von Mitteldestillaten mit maximal 0,05 Gew.-% Schwefelgehalt. 17. Use of an additive according to one or more of claims 1 to 14 to improve the cold flow properties and paraffin dispersion of middle distillates with a maximum of 0.05 wt .-% sulfur content.
EP02790323A 2001-11-14 2002-11-02 Additives for low-sulphur mineral oil distillates, containing an ester of an alkoxylated polyol and a polar nitrogenous paraffin dispersant Revoked EP1451271B1 (en)

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PCT/EP2002/012232 WO2003042336A2 (en) 2001-11-14 2002-11-02 Additives for low-sulphur mineral oil distillates, containing an ester of an alkoxylated polyol

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DE10155774B4 (en) 2020-07-02
DE10155774A1 (en) 2003-05-28
KR20100083859A (en) 2010-07-22
US7323019B2 (en) 2008-01-29
EP1451271B1 (en) 2006-09-13
KR101139711B1 (en) 2012-04-26
WO2003042336A2 (en) 2003-05-22
US20050005507A1 (en) 2005-01-13
JP2005509084A (en) 2005-04-07
KR20050042253A (en) 2005-05-06
DE50208165D1 (en) 2006-10-26
ES2272798T3 (en) 2007-05-01
WO2003042336A3 (en) 2003-12-31

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