EP1448423B1 - Device and method for detecting rail movement - Google Patents

Device and method for detecting rail movement Download PDF

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Publication number
EP1448423B1
EP1448423B1 EP02802295A EP02802295A EP1448423B1 EP 1448423 B1 EP1448423 B1 EP 1448423B1 EP 02802295 A EP02802295 A EP 02802295A EP 02802295 A EP02802295 A EP 02802295A EP 1448423 B1 EP1448423 B1 EP 1448423B1
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EP
European Patent Office
Prior art keywords
receiver
transmitter
assembly part
deformation
retainer
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Expired - Lifetime
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EP02802295A
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German (de)
French (fr)
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EP1448423A1 (en
Inventor
Siegfried Pieper
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Individual
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L1/00Devices along the route controlled by interaction with the vehicle or vehicle train, e.g. pedals
    • B61L1/02Electric devices associated with track, e.g. rail contacts
    • B61L1/06Electric devices associated with track, e.g. rail contacts actuated by deformation of rail; actuated by vibration in rail

Definitions

  • the invention relates to a device for a transmitter and a receiver for detecting various states of deformation of a component, which are arranged independently of one another at a distance from each other via a receptacle on the component.
  • European Patent Application EP 0 352 464 A discloses such a device.
  • a deformation transducer from international application WO 01/18487 A1 is already known, in which a transmitter and a receiver for measuring deformation states are jointly arranged on a plate.
  • the plate is in this case attached via at least one clamping element to a component, wherein the clamping element has two pointed or round bearing parts and at least one bore corresponding to the plate.
  • the invention has the object of providing a holding device for a transmitter-receiver unit in such a way and to arrange that a simple and accurate installation is guaranteed.
  • the object is achieved according to the invention in that the transmitter are arranged via a first receptacle on a first holding part and the receiver via a second receptacle on a second holding part, wherein the respective receptacle and the respective holding part one or more connecting elements or one or more clamping and form a positive connection or an adhesive connection or a welded connection with the component.
  • This ensures that transmitter and receiver are arranged independently of each other on the component, wherein the receptacle for the transmitter and the receiver serves as part of the clamp connection at the same time.
  • the recording and the Holding part have a corresponding fit, wherein the fit as a tongue and groove connection and / or as a dowel pin is trained.
  • the inclusion as a claw trained and by means of a pen and / or Screw connection is connected to the holding part, wherein the receptacle and / or the holding part as a bolt, Screw and / or cam trained clamping element has, which is in operative connection with the component.
  • an additional clamping element can the recording regardless of the clamp connection on the Holding part to be attached.
  • the recording together with the holding part be moved relative to the component, without the connection between receiving and holding part must be solved.
  • the receptacle is a holding element for the transmitter and / or having the receiver, wherein the retaining element as a bore is formed and trained as a cap nut Fixing element for the transmitter and / or the receiver having.
  • the training as precision drilling ensures optimal protection for the transmitter or the receiver, with sufficient length of the bore in this can be inserted and sunk there.
  • the first recording for the Transmitter and the second receiver for the receiver at least a corresponding, via a mounting aid in Having connectable adjustment surface, wherein the Adjustment surface as a groove, bore and / or chamfer is formed and the mounting aid with the adjustment surface corresponding adjusting elements such as a spring or a Pen.
  • the mounting aid can for Any recordings find use and need not be at the Device remain behind.
  • transmitters and receivers are on each opposite sides of the rail, so with respect to the longitudinal axis of the rail on the right and the left Side of the rail, provided and extend over a track section to be measured between 3 m and 30 m.
  • the deformation .DELTA.X of the Component is proportional to the detected angle change ⁇ and is detected as a function of the component length L, wherein the area of a so determined Deformation graph "X over L" by a Averaging ⁇ X 'of all one load cycle too Underlying deformation graphs is normalized and the Ratio of deformation ⁇ X to normalized Deformation ⁇ X 'is calculated.
  • ⁇ X normalized Deformation
  • the connecting element from the positionable under the rail foot holding part and one at this height arranged, from two Legs formed receiving part, wherein in the one leg at least two screws screwed are, with the one screw against the component or the Rail foot can be applied and the other screw part one firm connection between the holding part and the component or the rail makes, the second leg against the holding part can be pressed via at least one screw.
  • Figure 1a is a railroad rail 70 with a Rail head 71 and a rail foot 72 in the Side view shown.
  • the force F is here on Point P introduced into the rail.
  • Point P introduced into the rail.
  • the force F in the idealized illustrated substrate 76, 76 'and the Track bed derived in the form of a surface pressure.
  • the load F is a deformation of the rail 70 and of the elastic track bed, via a transmitter 2 and a receiver 3 is recorded.
  • the transmitter 2 or the receiver 3 is here in one first receptacle 20 and a second receptacle 30th provided, which via a first holding part 21 or via a second holding part 31 on the rail foot 72 of the rail 70th are arranged.
  • the first recording 20 and the second receptacle 30 of the load F generated deformation of the rail 70 and deformation of the Rail foot 72 follow and thus the deformation cycle take up.
  • To record the deformation cycle is between the transmitter 2 and the first recording 20 and the Receiver 3 and the second receptacle 30 no force transferred so that the deformation cycle lossless or is determined without influence.
  • a unitary transmitter-receiver unit is provided 32 arranged in the region of the rail foot 72.
  • the Transmitter-receiver unit 32 can be used as Strain gauge and / or be designed as a light guide, which is arranged in the longitudinal direction of the rail.
  • FIG. 1c shows two transceiver units 32, 32 '. with respect to the longitudinal direction of the rail 70 opposite arranged. The attachment is again at the respective Rail foot 72 and 72 '. The respective transmitter-receiver unit 32 is here over the entire length between the Threshold 75 and the threshold 75 'provided.
  • the first receptacle 20 for the transmitter 2 and the receiver 3 on the rail foot 72 of the rail 70th arranged.
  • the first receptacle 20 has this one Screw 22 with a first holding part 21.
  • a fit 40, the off a spring 42 of the first receptacle 20 and a groove 41 of the first holding part 21 consists.
  • the spring 42 in the groove 41st pressed so that at the junction between the first receptacle 20 and the first holding part 21 a positive connection is ensured.
  • the first receptacle 20 is substantially L-shaped formed and has a first leg 20.1 and a second leg 20.2. Between the second Leg 20.2 and the first holding part 21 is the Fit 40 provided with the spring 42 and the groove 41. The Spring 42 is on the second leg 20.2 of the first Receiving 20 and the groove 41 is on the first holding part 21st arranged. By the fit 40 is next to the Screw 22 a positive connection between the first receptacle 20 and the first holding part 21 guaranteed.
  • the connecting element may be from under the rail foot placeable holding part and one at this herebybeweglich arranged, formed from two legs receiving part exist, wherein in the one leg at least two Screws are screwed, with one screw against the component or the rail foot can be applied and that other screw part a firm connection between the Holding part and the component or the rail manufactures, wherein the second leg against the holding part over at least a screw is pressable.
  • the first leg 20.1 of the first receptacle 20 has a formed as a bore holding member 24, the Recording of the transmitter 2 and the receiver 3 is used.
  • Fixation of the transmitter 2 and the receiver 3 is not a illustrated trained as a cap nut fixing element provided, which on the front side of the transmitter or the Receiver is arranged.
  • the screw 22 is passed through the first leg 20.1 and engages in a Thread 21.1 of the first holding part 21 a.
  • a Clamping element 23 is provided, which via a thread 23.1 the rail foot 72 is guided. That as a screw trained clamping element 23 thus braces the first Recording 20 via the first holding part 21 against the Rail foot 72.
  • a screw trained clamping element 23 thus braces the first Recording 20 via the first holding part 21 against the Rail foot 72.
  • the fit 40 is a clear Position of the second leg 20.2 relative to the first Holding part 21 ensures.
  • the biasing force of the Clamping element 23 is a bending force in the second Leg 20.2 initiated, leading to deformation and thus to an adjustment of the retaining element 24 for the Transmitter 2 and the receiver 3 leads.
  • a second groove 41 ' On the opposite side of the rail 70 has the first holding part 21, a second groove 41 ', the Fixation of another recording, not shown serves.
  • the first receptacle 20 and the first Holding part 21 provided in the region of the rail foot 72.
  • a second holding part 31 shown for receiving the second receptacle 30 for the receiver 3 is used.
  • the mounting aid 51 has Adjusting elements 52, 52 ', which with an adjustment surface 50th the first holding part 21 and an adjusting surface 50 'of the second holding part 31 are connectable.
  • the Adjusting elements 52, 52 ' are in this case pin-shaped trained and engage in the trained as a bore Justier vom 50 and 50 'a.
  • the adjustment surface 50 and the Adjusting surface 50 'on the bottom of the first Holding part 21 and the second holding part 31 is provided. It is also possible, the Justier vom 50, 50 'on a other side surface of the receptacle 20 and / or the To provide holding part 21.
  • the schematic diagram according to FIG. 4a shows a rail 70 with the two thresholds 75, 75 'and a transmitter 2 and a receiver 3.
  • the transmitter 2 and the receiver 3 are via a first receptacle 20 and a second receptacle 30, respectively the rail 70 is arranged.
  • At the still unloaded Rail hits the emitted from the transmitter 2 measuring beam. 4 approximately in the middle of the receiver 3 or not shown receiver surface on.
  • According to Figure 4b meets the Measuring beam 4 at the point E1 of the receiver 3, the Represents zero point. No measurement signal is generated.
  • a load F1 results in a Deformation of the rail 70.
  • the transmitter 2 and the receiver 3 in their relative position accordingly the deflection of the rail 70 by an angle adl twisted each other.
  • the measuring beam 4 then hits at the Receiver 3 at a position E2, a distance ds1 to point E1. This will be a measurement signal generated, the distance between the point E1 and the Point E2 on the receiver 3 or a receiver surface 3.1 equivalent.
  • the distance which is denoted ds1 according to FIG. 4d is proportional to the angle change da1 and therefore proportional for force change df1 between a rest position according to FIG. 4a and the load state according to FIG. 4c.
  • the change in position of the measuring beam 4 on the receiver 3 or its receiver surface 3.1 is shown from E1 to E2.
  • This position change generates a measuring current I1 or I2, which is transformed by the evaluation unit 60 into a measuring voltage U1 or U2.
  • a traversing wheel 73 generates, on the one hand, a normal force F Q and, on the other hand, a transverse force F Y , where F Y extends both at right angles to F Q and at right angles to the longitudinal axis of the rail 70.
  • F Y ⁇ 1 - ⁇ 2 ⁇ 1 + ⁇ 2
  • the measurement signal of a double Loading cycle shown. Before reaching the measuring point the wheel load generates a relief of the rail 70 in the Area of the measuring point, as the adjacent Rail section is loaded.
  • the measuring signal has a Signal drop L1 on. With reaching the measuring point jumps the measuring signal is analogous to the load at the measuring point a first maximum M1, which after passing through the first Rades drops again. Subsequently, the measurement signal increases with passage of the second wheel back to a second Maximum value M2. After the passage of the second wheel In turn, there is a signal drop analogous to the approach.
  • FIG 8 is shown schematically from above Track bed with a threshold 75 and a pair Rails 70, 70 'shown.
  • a digital or analog detection switch 80 provided on each rail side six transmitter-receiver units 32 follow.
  • the transmitter-receiver units 32 are alternately on the inside and the outside of the rail 70. these can alternatively only on the inside or only on the Be arranged outside.
  • Detection switch 81 ' is provided. By means of Detection switch 81, 81 ', the speed of the Train, the number and the relative position of the wheels determined and the measuring section is activated or deactivated become.
  • the measuring graph G shown in FIG. 9a1, between two thresholds 75, 75 'or between the centers of the two Thresholds 75, 75 'was determined, is in accordance with Figure 9a2 in divided into five specific measuring points.
  • the specific ones Measuring points P3 to P7 serve for further signal processing or correlation with a correction graph according to FIG. 9b2.
  • FIG. 9b1 shows a measuring graph G with a first one relative maximum R1 and a second relative Maximum R2. These relative maxima are due to a Flat location of the wheel and the resulting Alternating load of the rail generated. The flat place leads to a brief drop in the load and thus to a relative minimum F of the graph G.
  • Correction graph K To achieve an independent comparison graph or Correction graph K will be a good bike for everyone graph showing a correction graph K, the is shown in Figure 9b2.
  • the correction graph K is the same an average load cycle of a perfect wheel per sensor and per train crossing and therefore has neither relative maxima nor relative minima on.
  • Figure 9c1 is the series of all correction graphs K1 to K6 represented by six consecutive measuring points.
  • the Measuring points cover a rail section of approx. 3,60 m from. This length corresponds to at least one Wheel circumference.
  • the measuring sections overlap each other each 100 mm to each side, leaving a gapless Recording the load over the entire rail section is guaranteed.
  • Figure 9c2 are by the Wheel load cycles generated standard load graph N1 to N6 for each measuring point 1 to 6 shown.
  • Per Standard load graph N is about 1/6 of the circumference of the wheel shown.
  • the first half of the measured wheel points Accordingly, a flat spot F on, according to FIG 9b1 a Order A follows.
  • FIG. 9d shows the ratio of standard load graph N to correction graph K for a wheel circumference as a load plateau, which ensures a percentage representation of the rail load with reference to the basic load.
  • the standard load graph N according to FIG. 9e here represents the mean value of all the measuring graphs G of a train crossing normalized to the mean surface area. Irregularities of the respective wheel or of the measurement graph G are thereby retained.
  • FIG. 9f specific wheel defects per Recognize wheel rotation based on the generated measurement graphs.
  • Figure 9e1 is a plot on the wheel, the initially generates an overload.
  • FIG. 9e2 are relatively high frequency, symmetric Stress changes that indicate polygons.
  • FIG. 9e3 shows a typical signal of out-of-roundness of the wheel, the leads to a symmetric graph of low frequency nature.
  • Figure 9e4 shows a typical flat of the wheel, the first a load drop and then a Overload generated.

Abstract

A device for holding a transmitter and a receiver for detecting a deformation state of a component. The device includes a first holding part and a first receptacle, the transmitter being disposed on the first holding part via the first receptacle, wherein the first receptacle and the first holding part, together with the component, form at least one of a first connecting element, a first clamp, a first positive fit joint, a first glued joint, and a first welded joint. The device also includes a second holding part and a second receptacle, the receiver being disposed on the second holding part using the via receptacle, wherein the second receptacle and the second holding part, together with the component, form at least one of a second connecting element, a second clamp, a second positive fit joint, a second glued joint, and a second welded joint.

Description

Die Erfindung bezieht sich auf eine Vorrichtung für einen Sender und einen Empfänger zum Erfassen verschiedener Verformungszustände eines Bauteils, die unabhängig voneinander, mit Abstand zueinander über eine Aufnahme auf dem Bauteil angeordnet sind. Die europaïsche Patentanmeldung EP 0 352 464 A offenbart eine derartige Einrichtung. The invention relates to a device for a transmitter and a receiver for detecting various states of deformation of a component, which are arranged independently of one another at a distance from each other via a receptacle on the component. European Patent Application EP 0 352 464 A discloses such a device.

Es ist bereits ein Verformungsaufnehmer aus der internationalen Anmeldung WO 01/18487 A1 bekannt, bei der ein Sender und ein Empfänger zur Messung von Verformungszuständen gemeinsam auf einer Platte angeordnet sind. Die Platte ist hierbei über mindestens ein Klemmelement an einem Bauteil befestigt, wobei das Klemmelement zwei spitze oder runde Anlageteile und mindestens eine mit der Platte korrespondierende Bohrung aufweist. A deformation transducer from international application WO 01/18487 A1 is already known, in which a transmitter and a receiver for measuring deformation states are jointly arranged on a plate. The plate is in this case attached via at least one clamping element to a component, wherein the clamping element has two pointed or round bearing parts and at least one bore corresponding to the plate.

Der Erfindung liegt die Aufgabe zugrunde, eine Haltevorrichtung für eine Sender-Empfänger-Einheit derart auszubilden und anzuordnen, dass eine einfache und präzise Montage gewährleistet ist. The invention has the object of providing a holding device for a transmitter-receiver unit in such a way and to arrange that a simple and accurate installation is guaranteed.

Gelöst wird die Aufgabe erfindungsgemäß dadurch, dass der Sender über eine erste Aufnahme auf einem ersten Halteteil und der Empfänger über eine zweite Aufnahme auf einem zweiten Halteteil angeordnet sind, wobei die jeweilige Aufnahme und das jeweilige Halteteil ein oder mehrere Verbindungselemente oder eine oder mehrere Klemm- und Formschlussverbindungen oder eine Klebeverbindung oder eine Schweißverbindung mit dem Bauteil bilden. Hierdurch wird erreicht, dass Sender und Empfänger unabhängig voneinander am Bauteil angeordnet sind, wobei die Aufnahme für den Sender und den Empfänger gleichzeitig als Teil der Klemmverbindung dient. Durch die Integration der Aufnahme in die Klemmvorrichtung wird beim Klemmvorgang eine Verformung der Aufnahme und damit eine Justierung des Senders bzw. des Empfängers generiert. Die Unabhängigkeit von Sender- und Empfängeraufnahme bzw. Halteteil gewährleistet eine einflussfreie Verformungsaufnahme des Bauteils. Weder Sender noch Empfänger nehmen eine durch die Verformung des Bauteils generierte Kraft auf. The object is achieved according to the invention in that the transmitter are arranged via a first receptacle on a first holding part and the receiver via a second receptacle on a second holding part, wherein the respective receptacle and the respective holding part one or more connecting elements or one or more clamping and form a positive connection or an adhesive connection or a welded connection with the component. This ensures that transmitter and receiver are arranged independently of each other on the component, wherein the receptacle for the transmitter and the receiver serves as part of the clamp connection at the same time. By integrating the recording in the clamping device, a deformation of the recording and thus an adjustment of the transmitter or the receiver is generated during the clamping process. The independence of transmitter and receiver receiver or holding part ensures an influence-free deformation absorption of the component. Neither transmitter nor receiver absorb a force generated by the deformation of the component.

Vorteilhaft ist es hierzu auch, dass die Aufnahme und das Halteteil eine korrespondierende Passung aufweisen, wobei die Passung als Nut-Feder-Verbindung und/oder als Passstift ausgebildet ist. Durch die Passung wird der Montageaufwand bzw. der Justieraufwand der Aufnahme auf dem Halteteil auf ein Minimum reduziert.It is also advantageous for this that the recording and the Holding part have a corresponding fit, wherein the fit as a tongue and groove connection and / or as a dowel pin is trained. By fitting the assembly effort or the Justieraufwand the recording on the holding part a minimum reduced.

Ferner ist es vorteilhaft, dass die Aufnahme als Pratze ausgebildet und mittels einer Stift- und/oder Schraubverbindung mit dem Halteteil verbunden ist, wobei die Aufnahme und/oder das Halteteil ein als Bolzen, Schraube und/oder Nocke ausgebildetes Klemmelement aufweist, das mit dem Bauteil in Wirkverbindung steht. Durch die Verwendung eines zusätzlichen Klemmelements kann die Aufnahme unabhängig von der Klemmverbindung auf dem Halteteil befestigt werden. Über das unabhängige Klemmelement kann die Aufnahme zusammen mit dem Halteteil relativ zum Bauteil bewegt werden, ohne dass die Verbindung zwischen Aufnahme und Halteteil gelöst werden muss.Furthermore, it is advantageous that the inclusion as a claw trained and by means of a pen and / or Screw connection is connected to the holding part, wherein the receptacle and / or the holding part as a bolt, Screw and / or cam trained clamping element has, which is in operative connection with the component. By using an additional clamping element can the recording regardless of the clamp connection on the Holding part to be attached. About the independent Clamping element, the recording together with the holding part be moved relative to the component, without the connection between receiving and holding part must be solved.

Von besonderer Bedeutung ist für die vorliegende Erfindung, dass die Aufnahme ein Halteelement für den Sender und/oder den Empfänger aufweist, wobei das Halteelement als Bohrung ausgebildet ist und ein als Hutmutter ausgebildetes Festsetzelement für den Sender und/oder den Empfänger aufweist. Die Ausbildung als Präzisionsbohrung gewährleistet einen optimalen Schutz für den Sender bzw. den Empfänger, der bei ausreichender Länge der Bohrung in diese eingeschoben und dort versenkt werden kann.Of particular importance for the present invention, that the receptacle is a holding element for the transmitter and / or having the receiver, wherein the retaining element as a bore is formed and trained as a cap nut Fixing element for the transmitter and / or the receiver having. The training as precision drilling ensures optimal protection for the transmitter or the receiver, with sufficient length of the bore in this can be inserted and sunk there.

Vorteilhaft ist es ferner, dass die erste Aufnahme für den Sender und die zweite Aufnahme für den Empfänger mindestens eine korrespondierende, über eine Montagehilfe in Verbindung bringbare Justierfläche aufweist, wobei die Justierfläche als Nut, Bohrung und/oder als Fase ausgebildet ist und die Montagehilfe mit der Justierfläche korrespondierende Justierelemente wie eine Feder oder einen Stift aufweist. Dadurch können eine Sender-Aufnahme und eine Empfänger-Aufnahme auf einfache Weise relativ zueinander ausgerichtet werden. Die Montagehilfe kann für beliebige Aufnahmen Verwendung finden und muss nicht an der Vorrichtung zurückbleiben.It is also advantageous that the first recording for the Transmitter and the second receiver for the receiver at least a corresponding, via a mounting aid in Having connectable adjustment surface, wherein the Adjustment surface as a groove, bore and / or chamfer is formed and the mounting aid with the adjustment surface corresponding adjusting elements such as a spring or a Pen. This allows a station recording and a receiver recording in a simple way relative aligned with each other. The mounting aid can for Any recordings find use and need not be at the Device remain behind.

Ferner ist es vorteilhaft, dass in einem Messbereich des Bauteils mehrere Aufnahmen vorgesehen sind, wobei die Empfänger über eine Auswerteeinheit in Wirkverbindung stehen.Furthermore, it is advantageous that in a measuring range of Component are provided several receptacles, wherein the Receiver via an evaluation unit in operative connection stand.

Eine zusätzliche Möglichkeit ist gemäß einer Weiterbildung, dass mehrere an gegenüberliegenden Seiten des Bauteils angeordnete Sender-Empfänger-Paare vorgesehen sind. Bei der Verwendung der Vorrichtung zur Messung bei Gleisanlagen sind die Sender und Empfänger jeweils auf gegenüberliegenden Seiten der Schiene, also mit Bezug auf die Längsachse der Schiene auf der rechten und der linken Seite der Schiene, vorgesehen und erstrecken sich über einen zu messenden Gleisabschnitt zwischen 3 m und 30 m.An additional possibility is according to a development, that several on opposite sides of the component arranged transmitter-receiver pairs are provided. In the Use of the device for measuring track systems the transmitters and receivers are on each opposite sides of the rail, so with respect to the longitudinal axis of the rail on the right and the left Side of the rail, provided and extend over a track section to be measured between 3 m and 30 m.

Schließlich ist es von Vorteil, dass ein vom Empfänger generierter Messstrom innerhalb der Auswerteeinheit in eine Messspannung transformiert wird und die der Spannungsänderung zu Grunde liegende Winkeländerung zwischen Sender und Empfänger nach folgender Formel ermittelt wird: U 1 - U 2 U 1 + U 2 = Δα1 Finally, it is advantageous that a measurement current generated by the receiver is transformed into a measurement voltage within the evaluation unit and the change in angle between transmitter and receiver on which the voltage change is based is determined according to the following formula: U 1 - U 2 U 1 + U 2 = Δα 1

In diesem Zusammenhang ist es von Vorteil, dass die der Verformung des Bauteils zu Grunde liegenden Belastungskräfte FQ, FY rechtwinklig zur Längsrichtung des Bauteils nach folgender Formel ermittelt werden: F Q = Δα1 + Δα2 2 F Y = Δα1 - Δα2 Δα1 + Δα2 wobei FQ die Kraft in Richtung der Lotrechten und FY die Kraft rechtwinklig dazu verläuft und α1, α2 die Winkeländerung von mindestens zwei verschiedenen Sender-Empfänger-Paaren ist, die mit Bezug zur Y-Richtung am Bauteil einseitig und/oder gegenüberliegend angeordnet sind. In this connection, it is advantageous that the loading forces F Q , F Y on which the component is deformed are determined at right angles to the longitudinal direction of the component according to the following formula: F Q = Δα 1 + Δα 2 2 F Y = Δα 1 - Δα 2 Δα 1 + Δα 2 where F Q is the force in the direction of the perpendicular and F Y is the force perpendicular thereto and α 1 , α 2 is the angular change of at least two different transceiver pairs, one-sided and / or opposite with respect to the Y-direction on the component are arranged.

Vorteilhaft ist es hierzu auch, dass die Verformung ΔX des Bauteils proportional zur erfassten Winkeländerung Δα ist und in Abhängigkeit der Bauteillänge L erfasst wird, wobei der Flächeninhalt eines so ermittelten Verformungsgraphen "X über L" durch eine Mittelwertbildung ΔX' aller einem Belastungszyklus zu Grunde liegenden Verformungsgraphen normiert wird und das Verhältnis von der Verformung ΔX zur normierten Verformung ΔX' errechnet wird. Für die Normierung werden alle einer normalen Belastung entsprechenden Verformungsgraphen gemittelt. Die von einer normalen Verformung abweichenden Graphen werden nicht berücksichtigt, da diese das Gesamtergebnis des mittleren Belastungsgraphen verfälschen. Somit werden alle Einflussgrößen wie Temperatur, Gleisbettbeschaffenheit, Materialbeschaffenheit und Grundbelastung des Bauteils eliminiert, so dass eine Darstellung einer im Verhältnis zur Grundbelastung stehenden Verformung des Bauteils gewährleistet ist.It is also advantageous for this purpose that the deformation .DELTA.X of the Component is proportional to the detected angle change Δα and is detected as a function of the component length L, wherein the area of a so determined Deformation graph "X over L" by a Averaging ΔX 'of all one load cycle too Underlying deformation graphs is normalized and the Ratio of deformation ΔX to normalized Deformation ΔX 'is calculated. For standardization will be all corresponding to a normal load Averaging deformation graphs. The one of a normal Deformation of deviant graphene will not considered, as these are the overall result of the middle Falsify load graphs. Thus, all Factors such as temperature, track bed condition, Material quality and basic load of the component eliminated, giving a representation of a relative to the basic load standing deformation of the component is guaranteed.

Vorteilhaft ist es schließlich, dass das Verbindungselement aus dem unter dem Schienenfuß platzierbaren Halteteil und einem an diesem höhenbeweglich angeordneten, aus zwei Schenkeln gebildeten Aufnahmeteil besteht, wobei in den einen Schenkel mindestens zwei Schrauben einschraubbar sind, wobei die eine Schraube gegen das Bauteil oder den Schienenfuß anlegbar ist und das andere Schraubenteil eine feste Verbindung zwischen dem Halteteil und dem Bauteil oder der Schiene herstellt, wobei der zweite Schenkel gegen das Halteteil über mindestens eine Schraube pressbar ist. Finally, it is advantageous that the connecting element from the positionable under the rail foot holding part and one at this height arranged, from two Legs formed receiving part, wherein in the one leg at least two screws screwed are, with the one screw against the component or the Rail foot can be applied and the other screw part one firm connection between the holding part and the component or the rail makes, the second leg against the holding part can be pressed via at least one screw.

Weitere Vorteile und Einzelheiten der Erfindung sind in den Patentansprüchen und in der Beschreibung erläutert und in den Figuren dargestellt. Es zeigt:

Figur 1a
eine schematische Darstellung einer Schiene mit einem Sender und einem Empfänger;
Figur 1b
eine schematische Darstellung der Schiene mit einer Sender-Empfänger-Einheit;
Figur 2
eine schematische Darstellung der Schiene im Querschnitt mit einer Aufnahme und einem Halteteil;
Figur 3
eine schematische Darstellung der Schiene mit der Aufnahme und einer Montagehilfe;
Figur 4a
eine schematische Darstellung der Schiene mit dem Sender, dem Empfänger und einem Messstrahl;
Figur 4b
eine schematische Darstellung des Senders und des Empfängers mit neutralem Messstrahl;
Figur 4c
eine schematische Darstellung des Senders und des Empfängers mit abgelenktem Messstrahl;
Figur 4d
eine schematische Darstellung des Senders und des Empfängers in der Seitenansicht mit abgelenktem Messstrahl;
Figur 5
den Empfänger mit Stromabgriff und Teil der Auswerteeinheit;
Figur 6
eine schematische Darstellung der Schiene im Querschnitt mit gegenüber angeordneten Empfängern und abgelenktem Messstrahl;
Figur 7
Messgraph zweier Räder mit An- und Abfahrt;
Figur 8
eine schematische Darstellung eines Gleisbetts mit mehreren Sender-Empfänger-Einheiten und zwei Detektionsschalter-Paare;
Figur 9a1
Messgraph einer Biegelinie zwischen zwei Schwellen über der Zeit t;
Figur 9a2
Messgraph einer Biegelinie zwischen zwei Schwellen über dem Weg s;
Figur 9b1
Messgraph einer Biegelinie zwischen zwei Schwellen über dem Weg s mit Flachstelle;
Figur 9b2
Korrekturgraph für eine Biegelinie zwischen zwei Schwellen über dem Weg s;
Figur 9c1
Korrekturgraph für mehrere Messstellen über dem Weg s;
Figur 9c2
Messgraph mehrerer Messstellen über dem Weg s;
Figur 9d
Darstellung des Verhältnisses von Messgraph zu Korrekturgraph über dem Weg s;
Figur 9e1
Darstellung einer Auftragung des Rades durch ein Belastungsplateau;
Figur 9e2
Darstellung einer Polygone des Rades durch ein Belastungsschaubild;
Figur 9e3
Darstellung einer Unrundheit des Rades durch ein Belastungsschaubild;
Figur 9e4
Darstellung einer Flachstelle des Rades durch ein Belastungsschaubild.
Further advantages and details of the invention are explained in the patent claims and in the description and illustrated in the figures. It shows:
FIG. 1a
a schematic representation of a rail with a transmitter and a receiver;
FIG. 1b
a schematic representation of the rail with a transmitter-receiver unit;
FIG. 2
a schematic representation of the rail in cross section with a receptacle and a holding part;
FIG. 3
a schematic representation of the rail with the recording and a mounting aid;
FIG. 4a
a schematic representation of the rail with the transmitter, the receiver and a measuring beam;
FIG. 4b
a schematic representation of the transmitter and the receiver with a neutral measuring beam;
Figure 4c
a schematic representation of the transmitter and the receiver with deflected measuring beam;
FIG. 4d
a schematic representation of the transmitter and the receiver in the side view with deflected measuring beam;
FIG. 5
the receiver with power tap and part of the evaluation unit;
FIG. 6
a schematic representation of the rail in cross-section with opposed receivers and deflected measuring beam;
FIG. 7
Measuring graph of two wheels with arrival and departure;
FIG. 8
a schematic representation of a track bed with multiple transceiver units and two detection switch pairs;
FIG. 9a1
Measuring graph of a bending line between two thresholds over time t;
FIG. 9a2
Measuring graph of a bending line between two sleepers over the path s;
FIG. 9b1
Measuring graph of a bending line between two sleepers over the path s with flat position;
FIG. 9b2
Correction graph for a bend line between two thresholds over the path s;
FIG. 9c1
Correction graph for several measuring points over the path s;
FIG. 9c2
Measuring graph of several measuring points over the path s;
FIG. 9d
Representation of the ratio of measurement graph to correction graph over the path s;
FIG. 9e1
Representation of a plot of the wheel through a loading plateau;
FIG. 9e2
Representation of a polygon of the wheel through a load diagram;
FIG. 9e3
Representation of an out-of-roundness of the wheel through a load diagram;
FIG. 9e4
Representation of a flat spot of the wheel through a load diagram.

In Figur 1a ist eine Eisenbahn-Schiene 70 mit einem Schienenkopf 71 und einem Schienenfuß 72 in der Seitenansicht dargestellt. Auf die Schiene 70 wirkt eine Belastungskraft F eines Rades 73 eines nicht dargestellten Personen- oder Güterzuges. Die Kraft F wird hierbei am Punkt P in die Schiene eingeleitet. Über die Punkte P1 und P2 bzw. die Schwellen 75, 75' wird die Kraft F in den idealisiert dargestellten Untergrund 76, 76' bzw. das Gleisbett in Form einer Flächenpressung abgeleitet. Durch die Belastung F erfolgt eine Verformung der Schiene 70 und des elastischen Gleisbetts, die über einen Sender 2 und einen Empfänger 3 aufgenommen wird.In Figure 1a is a railroad rail 70 with a Rail head 71 and a rail foot 72 in the Side view shown. On the rail 70 acts a Loading force F of a wheel 73 of a not shown Passenger or freight train. The force F is here on Point P introduced into the rail. About the points P1 and P2 or the thresholds 75, 75 ', the force F in the idealized illustrated substrate 76, 76 'and the Track bed derived in the form of a surface pressure. By the load F is a deformation of the rail 70 and of the elastic track bed, via a transmitter 2 and a receiver 3 is recorded.

Der Sender 2 bzw. der Empfänger 3 ist hierbei in einer ersten Aufnahme 20 bzw. einer zweiten Aufnahme 30 vorgesehen, die über ein erstes Halteteil 21 bzw. über ein zweites Halteteil 31 am Schienenfuß 72 der Schiene 70 angeordnet sind. Hierbei wird die erste Aufnahme 20 bzw. die zweite Aufnahme 30 der durch die Belastung F generierten Verformung der Schiene 70 bzw. Verformung des Schienenfußes 72 folgen und somit den Verformungszyklus aufnehmen. Zur Aufnahme des Verformungszyklus wird zwischen dem Sender 2 bzw. der ersten Aufnahme 20 und dem Empfänger 3 bzw. der zweiten Aufnahme 30 keine Kraft übertragen, so dass der Verformungszyklus verlustfrei bzw. einflussfrei ermittelt wird.The transmitter 2 or the receiver 3 is here in one first receptacle 20 and a second receptacle 30th provided, which via a first holding part 21 or via a second holding part 31 on the rail foot 72 of the rail 70th are arranged. Here, the first recording 20 and the second receptacle 30 of the load F generated deformation of the rail 70 and deformation of the Rail foot 72 follow and thus the deformation cycle take up. To record the deformation cycle is between the transmitter 2 and the first recording 20 and the Receiver 3 and the second receptacle 30 no force transferred so that the deformation cycle lossless or is determined without influence.

Gemäß Figur 1b ist eine einheitliche Sender-Empfänger-Einheit 32 im Bereich des Schienenfußes 72 angeordnet. Die Sender-Empfänger-Einheit 32 kann hierbei als Dehnmessstreifen und/oder als Lichtleiter ausgebildet sein, der in Längsrichtung der Schiene angeordnet ist.According to FIG. 1b, a unitary transmitter-receiver unit is provided 32 arranged in the region of the rail foot 72. The Transmitter-receiver unit 32 can be used as Strain gauge and / or be designed as a light guide, which is arranged in the longitudinal direction of the rail.

In Figur 1c sind zwei Sender-Empfänger-Einheiten 32, 32' mit Bezug zur Längsrichtung der Schiene 70 gegenüberliegend angeordnet. Die Befestigung erfolgt wiederum am jeweiligen Schienenfuß 72 bzw. 72'. Die jeweilige Sender-Empfänger-Einheit 32 ist hierbei über die gesamte Länge zwischen der Schwelle 75 und der Schwelle 75' vorgesehen.FIG. 1c shows two transceiver units 32, 32 '. with respect to the longitudinal direction of the rail 70 opposite arranged. The attachment is again at the respective Rail foot 72 and 72 '. The respective transmitter-receiver unit 32 is here over the entire length between the Threshold 75 and the threshold 75 'provided.

In Figur 2 ist die erste Aufnahme 20 für den Sender 2 bzw. den Empfänger 3 am Schienenfuß 72 der Schiene 70 angeordnet. Die erste Aufnahme 20 weist hierzu eine Schraubverbindung 22 mit einem ersten Halteteil 21 auf. Neben der Schraubverbindung 22 weist die erste Aufnahme 20 mit dem ersten Halteteil 21 eine Passung 40 auf, die aus einer Feder 42 der ersten Aufnahme 20 und einer Nut 41 des ersten Halteteils 21 besteht. Durch die Schraubverbindung 22 wird die Feder 42 in die Nut 41 gepresst, so dass an der Verbindungsstelle zwischen der ersten Aufnahme 20 und dem ersten Halteteil 21 eine formschlüssige Verbindung gewährleistet ist.In Figure 2, the first receptacle 20 for the transmitter 2 and the receiver 3 on the rail foot 72 of the rail 70th arranged. The first receptacle 20 has this one Screw 22 with a first holding part 21. In addition to the screw 22, the first receptacle 20th with the first holding part 21, a fit 40, the off a spring 42 of the first receptacle 20 and a groove 41 of the first holding part 21 consists. By the Screw 22, the spring 42 in the groove 41st pressed so that at the junction between the first receptacle 20 and the first holding part 21 a positive connection is ensured.

Die erste Aufnahme 20 ist im wesentlichen L-förmig ausgebildet und weist einen ersten Schenkel 20.1 und einen zweiten Schenkel 20.2 auf. Zwischen dem zweiten Schenkel 20.2 und dem ersten Halteteil 21 ist die Passung 40 mit der Feder 42 und der Nut 41 vorgesehen. Die Feder 42 ist am zweiten Schenkel 20.2 der ersten Aufnahme 20 und die Nut 41 ist am ersten Halteteil 21 angeordnet. Durch die Passung 40 wird neben der Schraubverbindung 22 eine formschlüssige Verbindung zwischen der ersten Aufnahme 20 und dem ersten Halteteil 21 gewährleistet.The first receptacle 20 is substantially L-shaped formed and has a first leg 20.1 and a second leg 20.2. Between the second Leg 20.2 and the first holding part 21 is the Fit 40 provided with the spring 42 and the groove 41. The Spring 42 is on the second leg 20.2 of the first Receiving 20 and the groove 41 is on the first holding part 21st arranged. By the fit 40 is next to the Screw 22 a positive connection between the first receptacle 20 and the first holding part 21 guaranteed.

Das Verbindungselement kann aus dem unter dem Schienenfuß platzierbaren Halteteil und einem an diesem höhenbeweglich angeordneten, aus zwei Schenkeln gebildeten Aufnahmeteil bestehen, wobei in den einen Schenkel mindestens zwei Schrauben einschraubbar sind, wobei die eine Schraube gegen das Bauteil oder den Schienenfuß anlegbar ist und das andere Schraubenteil eine feste Verbindung zwischen dem Halteteil und dem Bauteil oder der Schiene herstellt, wobei der zweite Schenkel gegen das Halteteil über mindestens eine Schraube pressbar ist.The connecting element may be from under the rail foot placeable holding part and one at this höhenbeweglich arranged, formed from two legs receiving part exist, wherein in the one leg at least two Screws are screwed, with one screw against the component or the rail foot can be applied and that other screw part a firm connection between the Holding part and the component or the rail manufactures, wherein the second leg against the holding part over at least a screw is pressable.

Der erste Schenkel 20.1 der ersten Aufnahme 20 weist ein als Bohrung ausgebildetes Halteelement 24 auf, das zur Aufnahme des Senders 2 bzw. des Empfängers 3 dient. Zur Fixierung des Senders 2 bzw. des Empfängers 3 ist ein nicht dargestelltes als Hutmutter ausgebildetes Festsetzelement vorgesehen, welches an der Stirnseite des Senders bzw. des Empfängers angeordnet ist. Die Schraubverbindung 22 ist durch den ersten Schenkel 20.1 geführt und greift in ein Gewinde 21.1 des ersten Halteteils 21 ein.The first leg 20.1 of the first receptacle 20 has a formed as a bore holding member 24, the Recording of the transmitter 2 and the receiver 3 is used. to Fixation of the transmitter 2 and the receiver 3 is not a illustrated trained as a cap nut fixing element provided, which on the front side of the transmitter or the Receiver is arranged. The screw 22 is passed through the first leg 20.1 and engages in a Thread 21.1 of the first holding part 21 a.

Neben der Schraubverbindung 22 und der Passung 40 ist ein Klemmelement 23 vorgesehen, das über ein Gewinde 23.1 auf den Schienenfuß 72 geführt wird. Das als Schraube ausgebildete Klemmelement 23 verspannt somit die erste Aufnahme 20 über das erste Halteteil 21 gegen den Schienenfuß 72. Durch die Passung 40 ist eine eindeutige Lage des zweiten Schenkels 20.2 gegenüber dem ersten Halteteil 21 gewährleistet. Durch die Vorspannkraft des Klemmelements 23 wird eine Biegekraft in den zweiten Schenkel 20.2 eingeleitet, die zu einer Verformung und damit zu einer Justierung des Halteelements 24 für den Sender 2 bzw. den Empfänger 3 führt.In addition to the screw 22 and the fitting 40 is a Clamping element 23 is provided, which via a thread 23.1 the rail foot 72 is guided. That as a screw trained clamping element 23 thus braces the first Recording 20 via the first holding part 21 against the Rail foot 72. By the fit 40 is a clear Position of the second leg 20.2 relative to the first Holding part 21 ensures. By the biasing force of the Clamping element 23 is a bending force in the second Leg 20.2 initiated, leading to deformation and thus to an adjustment of the retaining element 24 for the Transmitter 2 and the receiver 3 leads.

Auf der gegenüberliegenden Seite der Schiene 70 weist das erste Halteteil 21 eine zweite Nut 41' auf, die zur Fixierung einer weiteren nicht dargestellten Aufnahme dient.On the opposite side of the rail 70 has the first holding part 21, a second groove 41 ', the Fixation of another recording, not shown serves.

Gemäß Figur 3 sind die erste Aufnahme 20 und das erste Halteteil 21 im Bereich des Schienenfußes 72 vorgesehen. Neben dem ersten Halteteil 21 ist ein zweites Halteteil 31 dargestellt, das zur Aufnahme der zweiten Aufnahme 30 für den Empfänger 3 dient. Zur Montage der ersten Aufnahme 20 bzw. der zweiten Aufnahme 30 ist eine Montagehilfe 51 vorgesehen. Die Montagehilfe 51 weist Justierelemente 52, 52' auf, die mit einer Justierfläche 50 des ersten Halteteils 21 und einer Justierfläche 50' des zweiten Halteteils 31 verbindbar sind. Die Justierelemente 52, 52' sind hierbei stiftförmig ausgebildet und greifen in die als Bohrung ausgebildeten Justierflächen 50 und 50' ein.According to Figure 3, the first receptacle 20 and the first Holding part 21 provided in the region of the rail foot 72. In addition to the first holding part 21, a second holding part 31 shown for receiving the second receptacle 30 for the receiver 3 is used. For mounting the first receptacle 20 or the second receptacle 30 is an assembly aid 51 intended. The mounting aid 51 has Adjusting elements 52, 52 ', which with an adjustment surface 50th the first holding part 21 and an adjusting surface 50 'of the second holding part 31 are connectable. The Adjusting elements 52, 52 'are in this case pin-shaped trained and engage in the trained as a bore Justierflächen 50 and 50 'a.

Gemäß Figur 3 sind die Justierfläche 50 und die Justierfläche 50' auf der Unterseite des ersten Halteteils 21 bzw. des zweiten Halteteils 31 vorgesehen. Es ist auch möglich, die Justierflächen 50, 50' auf einer anderen Seitenfläche der Aufnahme 20 und/oder des Halteteils 21 vorzusehen. According to Figure 3, the adjustment surface 50 and the Adjusting surface 50 'on the bottom of the first Holding part 21 and the second holding part 31 is provided. It is also possible, the Justierflächen 50, 50 'on a other side surface of the receptacle 20 and / or the To provide holding part 21.

Das Prinzipschaubild gemäß Figur 4a zeigt eine Schiene 70 mit den beiden Schwellen 75, 75' sowie einem Sender 2 und einem Empfänger 3. Der Sender 2 und der Empfänger 3 sind über eine erste Aufnahme 20 bzw. eine zweite Aufnahme 30 an der Schiene 70 angeordnet. Bei der noch unbelasteten Schiene trifft der vom Sender 2 emittierte Messstrahl 4 etwa mittig auf den Empfänger 3 bzw. eine nicht dargestellte Empfängerfläche auf. Gemäß Figur 4b trifft der Messstrahl 4 an der Stelle E1 des Empfängers 3 auf, die den Nullpunkt darstellt. Es wird kein Messsignal generiert.The schematic diagram according to FIG. 4a shows a rail 70 with the two thresholds 75, 75 'and a transmitter 2 and a receiver 3. The transmitter 2 and the receiver 3 are via a first receptacle 20 and a second receptacle 30, respectively the rail 70 is arranged. At the still unloaded Rail hits the emitted from the transmitter 2 measuring beam. 4 approximately in the middle of the receiver 3 or not shown receiver surface on. According to Figure 4b meets the Measuring beam 4 at the point E1 of the receiver 3, the Represents zero point. No measurement signal is generated.

In Figur 4c kommt es aufgrund einer Belastung F1 zu einer Verformung der Schiene 70. Hierdurch werden der Sender 2 und der Empfänger 3 in ihrer relativen Lage entsprechend der Durchbiegung der Schiene 70 um einen Winkel adl zueinander verdreht. Der Messstrahl 4 trifft dann bei dem Empfänger 3 auf einer Stelle E2 auf, die einen Abstand ds1 zum Punkt E1 aufweist. Hierdurch wird ein Messsignal generiert, das der Entfernung zwischen dem Punkt E1 und dem Punkt E2 auf dem Empfänger 3 bzw. einer Empfängerfläche 3.1 entspricht.In FIG. 4c, a load F1 results in a Deformation of the rail 70. As a result, the transmitter 2 and the receiver 3 in their relative position accordingly the deflection of the rail 70 by an angle adl twisted each other. The measuring beam 4 then hits at the Receiver 3 at a position E2, a distance ds1 to point E1. This will be a measurement signal generated, the distance between the point E1 and the Point E2 on the receiver 3 or a receiver surface 3.1 equivalent.

Der Abstand, der gemäß Figur 4d mit ds1 bezeichnet ist, ist proportional zur Winkeländerung da1 und damit proportional zur Kraftänderung df1 zwischen einer Ruhelage gemäß Figur 4a und dem Belastungszustand gemäß Figur 4c.The distance which is denoted ds1 according to FIG. 4d is proportional to the angle change da1 and therefore proportional for force change df1 between a rest position according to FIG. 4a and the load state according to FIG. 4c.

Gemäß Figur 5 ist die Positionsänderung des Messstrahls 4 auf dem Empfänger 3 bzw. seiner Empfängerfläche 3.1 von E1 nach E2 dargestellt. Diese Positionsänderung generiert einen Messstrom I1 bzw. I2, der durch die Auswerteeinheit 60 in eine Messspannung U1 bzw. U2 transformiert wird. Die zur Verformung bzw. zum Krafteintrag proportionale Winkeländerung da1 berechnet sich nach folgender Formel: U 1 - U 2 U 1 + U 2 = Δα1 = ΔS 1 = ΔF 1 According to FIG. 5, the change in position of the measuring beam 4 on the receiver 3 or its receiver surface 3.1 is shown from E1 to E2. This position change generates a measuring current I1 or I2, which is transformed by the evaluation unit 60 into a measuring voltage U1 or U2. The angular change da1 proportional to the deformation or to the force input is calculated according to the following formula: U 1 - U 2 U 1 + U 2 = Δα 1 = Δ S 1 = Δ F 1

Gemäß Figur 6 wird durch ein überfahrendes Rad 73 zum einen eine Normalkraft FQ generiert und zum anderen eine Querkraft FY, wobei FY sowohl rechtwinklig zu FQ als auch rechtwinklig zur Längsachse der Schiene 70 verläuft. Zur Erfassung beider Querkräfte FQ und FY sind zwei Sender-Empfänger-Einheiten 32, 32' mit jeweils einem Empfänger 3, 3' notwendig, die mit Bezug zur Schiene 70 an gegenüberliegenden Seiten vorgesehen sind. Demnach berechnen sich FQ und FY nach folgenden Formeln: F Q = Δα1 + Δα2 2 F Y = Δα1 - Δα2 Δα1 + Δα2 According to FIG. 6, a traversing wheel 73 generates, on the one hand, a normal force F Q and, on the other hand, a transverse force F Y , where F Y extends both at right angles to F Q and at right angles to the longitudinal axis of the rail 70. To detect both transverse forces F Q and F Y two transmitter-receiver units 32, 32 'are required, each with a receiver 3, 3', which are provided with respect to the rail 70 on opposite sides. Accordingly, F Q and F Y are calculated according to the following formulas: F Q = Δα 1 + Δα 2 2 F Y = Δα 1 - Δα 2 Δα 1 + Δα 2

In Figur 7 ist das Messsignal eines doppelten Belastungszyklus dargestellt. Vor Erreichen der Messstelle generiert die Radlast eine Entlastung der Schiene 70 im Bereich der Messstelle, da der benachbarte Schienenabschnitt belastet wird. Das Messsignal weist einen Signalabfall L1 auf. Mit Erreichen der Messstelle springt das Messsignal analog zur Belastung an der Messstelle auf ein erstes Maximum M1 an, das nach Durchlauf des ersten Rades wieder abfällt. Anschließend steigt das Messsignal mit Durchlauf des zweiten Rades wieder auf einen zweiten Maximalwert M2 an. Nach dem Durchlauf des zweiten Rades kommt es wiederum zu einem Signalabfall analog zur Anfahrt. In Figure 7, the measurement signal of a double Loading cycle shown. Before reaching the measuring point the wheel load generates a relief of the rail 70 in the Area of the measuring point, as the adjacent Rail section is loaded. The measuring signal has a Signal drop L1 on. With reaching the measuring point jumps the measuring signal is analogous to the load at the measuring point a first maximum M1, which after passing through the first Rades drops again. Subsequently, the measurement signal increases with passage of the second wheel back to a second Maximum value M2. After the passage of the second wheel In turn, there is a signal drop analogous to the approach.

In Figur 8 ist das schematisch von oben dargestellte Gleisbett mit einer Schwelle 75 und einem Paar Schienen 70, 70' dargestellt. Mit Bezug zur Fahrtrichtung des Zuges ist links von der Sender-Empfänger-Einheit 32 bzw. 32' ein digitaler oder analoger Detektionsschalter 80 vorgesehen, dem auf jeder Schienenseite sechs Sender-Empfänger-Einheiten 32 folgen. Die Sender-Empfänger-Einheiten 32 sind hierbei wechselweise auf der Innenseite und der Außenseite der Schiene 70 angeordnet. Diese können wahlweise auch nur auf der Innenseite oder nur auf der Außenseite angeordnet sein. Anschließend ist ein weiterer Detektionsschalter 81' vorgesehen. Mittels der Detektionsschalter 81, 81' können die Geschwindigkeit des Zuges, die Anzahl und die relative Position der Räder bestimmt und die Messstrecke aktiviert bzw. deaktiviert werden.In Figure 8 is shown schematically from above Track bed with a threshold 75 and a pair Rails 70, 70 'shown. With reference to the direction of travel of the train is to the left of the transceiver unit 32 or 32 ', a digital or analog detection switch 80 provided on each rail side six transmitter-receiver units 32 follow. The transmitter-receiver units 32 are alternately on the inside and the outside of the rail 70. these can alternatively only on the inside or only on the Be arranged outside. Then another is Detection switch 81 'is provided. By means of Detection switch 81, 81 ', the speed of the Train, the number and the relative position of the wheels determined and the measuring section is activated or deactivated become.

Der in Figur 9a1 dargestellte Messgraph G, der zwischen zwei Schwellen 75, 75' bzw. zwischen den Mitten der beiden Schwellen 75, 75' ermittelt wurde, wird gemäß Figur 9a2 in fünf spezifische Messpunkte unterteilt. Die spezifischen Messpunkte P3 bis P7 dienen der weiteren Signalverarbeitung bzw. Korrelation mit einem Korrekturgraphen gemäß Figur 9b2.The measuring graph G shown in FIG. 9a1, between two thresholds 75, 75 'or between the centers of the two Thresholds 75, 75 'was determined, is in accordance with Figure 9a2 in divided into five specific measuring points. The specific ones Measuring points P3 to P7 serve for further signal processing or correlation with a correction graph according to FIG. 9b2.

Figur 9b1 zeigt einen Messgraphen G mit einem ersten relativen Maximum R1 und einem zweiten relativen Maximum R2. Diese relativen Maxima werden aufgrund einer Flachstelle des Rades und der damit erfolgenden Wechselbelastung der Schiene generiert. Die Flachstelle führt zu einem kurzzeitigen Abfall der Belastung und damit zu einem relativen Minimum F des Graphen G. FIG. 9b1 shows a measuring graph G with a first one relative maximum R1 and a second relative Maximum R2. These relative maxima are due to a Flat location of the wheel and the resulting Alternating load of the rail generated. The flat place leads to a brief drop in the load and thus to a relative minimum F of the graph G.

Zur Erreichung eines unabhängigen Vergleichsgraphen bzw. Korrekturgraphen K wird aus allen ein gutes Rad darstellenden Graphen ein Korrekturgraph K ermittelt, der in Figur 9b2 dargestellt ist. Der Korrekturgraph K gleicht einem durchschnittlichen Belastungszyklus eines einwandfreien Rades pro Sensor und pro Zugüberfahrt und weist demnach weder relative Maxima noch relative Minima auf.To achieve an independent comparison graph or Correction graph K will be a good bike for everyone graph showing a correction graph K, the is shown in Figure 9b2. The correction graph K is the same an average load cycle of a perfect wheel per sensor and per train crossing and therefore has neither relative maxima nor relative minima on.

In Figur 9c1 ist die Reihe aller Korrekturgraphen K1 bis K6 von sechs aufeinanderfolgenden Messstellen dargestellt. Die Messstellen decken hierbei ein Schienenteilstück von ca. 3,60 m ab. Diese Länge entspricht mindestens einem Radumfang. Die Messstrecken überlappen sich hierbei um jeweils 100 mm zu jeder Seite hin, so dass eine lückenlose Erfassung der Belastung über das gesamte Schienenstück gewährleistet ist. In Figur 9c2 sind die durch die Radbelastungszyklen generierten Normbelastungsgraphen N1 bis N6 für jede Messstelle 1 bis 6 dargestellt. Pro Normbelastungsgraph N ist hierbei etwa 1/6 des Radumfangs dargestellt. Die erste Hälfte des gemessenen Rades weist demnach eine Flachstelle F auf, der gemäß Figur 9b1 ein Auftrag A folgt.In Figure 9c1 is the series of all correction graphs K1 to K6 represented by six consecutive measuring points. The Measuring points cover a rail section of approx. 3,60 m from. This length corresponds to at least one Wheel circumference. The measuring sections overlap each other each 100 mm to each side, leaving a gapless Recording the load over the entire rail section is guaranteed. In Figure 9c2 are by the Wheel load cycles generated standard load graph N1 to N6 for each measuring point 1 to 6 shown. Per Standard load graph N is about 1/6 of the circumference of the wheel shown. The first half of the measured wheel points Accordingly, a flat spot F on, according to FIG 9b1 a Order A follows.

In Figur 9d ist das Verhältnis von Normbelastungsgraph N zu Korrekturgraph K für einen Radumfang als Belastungsplateau dargestellt, das eine prozentuale Darstellung der Schienenbelastung mit Bezug zur Grundbelastung gewährleistet. Der Normbelastungsgraph N gemäß Figur 9e stellt hierbei den auf den mittleren Flächeninhalt normierten Mittelwert aller Messgraphen G einer Zugüberfahrt dar. Unregelmäßigkeiten des jeweiligen Rades bzw. des Messgraphen G bleiben dabei erhalten. Der Normbelastungsgraph N und der Kehrwert des Korrekturgraphen K werden hierbei gemäß Figur 9e überlagert und weisen einen gemeinsamen Spiegelwert S auf, mit Hilfe dessen das Verhältnis gemäß Figur 9d nach folgender Formel ermittelt wird: Q = S - N 1 K - S FIG. 9d shows the ratio of standard load graph N to correction graph K for a wheel circumference as a load plateau, which ensures a percentage representation of the rail load with reference to the basic load. The standard load graph N according to FIG. 9e here represents the mean value of all the measuring graphs G of a train crossing normalized to the mean surface area. Irregularities of the respective wheel or of the measurement graph G are thereby retained. The standard load graph N and the reciprocal value of the correction graph K are superimposed here according to FIG. 9 e and have a common mirror value S, with the aid of which the ratio according to FIG. 9 d is determined according to the following formula: Q = S - N 1 K - S

Gemäß Figur 9f lassen sich spezifische Radmängel pro Radumlauf anhand der generierten Messgraphen erkennen. Nach Figur 9e1 handelt es sich um eine Auftragung am Rad, die zunächst eine Überbelastung generiert. Bei dem Graph gemäß 9e2 handelt es sich um relativ hochfrequente, symmetrische Belastungsänderungen, die auf Polygone hinweisen. Figur 9e3 zeigt ein typisches Signal einer Unrundheit des Rades, die zu einem symmetrischen Graphen niederfrequenter Art führt. Figur 9e4 zeigt eine typische Flachstelle des Rades, die zunächst einen Belastungsabfall und nachfolgend eine Überbelastung generiert. According to FIG. 9f, specific wheel defects per Recognize wheel rotation based on the generated measurement graphs. To Figure 9e1 is a plot on the wheel, the initially generates an overload. In the graph according to 9e2 are relatively high frequency, symmetric Stress changes that indicate polygons. FIG. 9e3 shows a typical signal of out-of-roundness of the wheel, the leads to a symmetric graph of low frequency nature. Figure 9e4 shows a typical flat of the wheel, the first a load drop and then a Overload generated.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Bauteilcomponent
22
Sendertransmitter
33
Empfängerreceiver
3'3 '
Empfängerreceiver
3.13.1
Empfängerflächereceiver surface
44
Messstrahlmeasuring beam
1111
gegenüberliegende Seiteopposite side
1212
gegenüberliegende Seiteopposite side
2020
erste Aufnahmefirst recording
20.120.1
erster Schenkelfirst leg
20.220.2
zweiter Schenkelsecond leg
2121
erstes Halteteilfirst holding part
21.121.1
Gewindethread
2222
Schraubverbindungscrew
2323
Klemmelementclamping element
23.123.1
Gewindethread
2424
Halteelementretaining element
3030
zweite Aufnahmesecond shot
3131
zweites Halteteilsecond holding part
3232
Sender-Empfänger-EinheitTransceiver unit
32'32 '
Sender-Empfänger-EinheitTransceiver unit
4040
Passungfit
4141
Nutgroove
41'41 '
Nutgroove
4242
Federfeather
5050
Justierflächeadjustment surface
50'50 '
Justierflächeadjustment surface
5151
Montagehilfemounting aid
5252
Justierelementadjusting
52'52 '
Justierelement adjusting
6060
Auswerteeinheitevaluation
7070
Schienerail
70'70 '
Schienerail
7171
Schienenkopfrailhead
7272
Schienenfußrail
72'72 '
Schienenfußrail
7373
Radwheel
7575
Schwelle, LagerThreshold, camp
75'75 '
Schwelle, LagerThreshold, camp
8080
Detektionsschalterdetection switch
80'80 '
Detektionsschalterdetection switch
8181
Detektionsschalterdetection switch
81'81 '
Detektionsschalterdetection switch

Claims (16)

  1. A device for a transmitter (2) and a receiver (3) to record different deformation states of an assembly part (1), which are arranged separately at a distance from each other using a retainer (20, 30) on the assembly part (1), characterized therein, that the transmitter (2) is arranged using a first retainer (20) on a first holding component (21), and the receiver (3) is arranged using a second retainer (30) on a second holding component (31), each retainer (20, 30) and each holding component (21, 31) forming one or more connecting elements or one or more clamping and form-fit connections, or one adhesive connection or one welded connection with the assembly part (1).
  2. A device according to claim 1, characterized therein, that the transmitter (2) and the receiver (3) form a deformation sensor, which is arranged directly on a track foot (72) of the assembly part (1) in the form of a railway track in the longitudinal direction of the railway track.
  3. A device according to claims 1 or 2, characterized therein, that the retainer (20, 30) and the holding component (21, 31) comprise a corresponding fit (40).
  4. A device according to one of claims 1 - 3, characterized therein, that the fit (40) takes the form of a groove and tongue connection and/or a fitting pin.
  5. A device according to one of claims 1 - 4, characterized therein, that the retainer (20, 30) takes the form of a claw and is connected via a pin and/or a screw connection (22) to the holding component (21, 31).
  6. A device according to one of claims 1 - 5, characterized therein, that the retainer (20, 30) and/or the holding component (21) comprises a clamping element (23), which is effectively connected to the holding component (1).
  7. A device according to one of claims 1 - 6, characterized therein, that the clamping element (23) takes the form of a bolt, screw and/or cam.
  8. A device according to one of claims 1 - 7, characterized therein, that the retainer (20, 30) comprises a holding component (24) for the transmitter (2) and/or the receiver (3).
  9. A device according to one of claims 1 - 8, characterized therein, that the holding component (24) takes the form of a bore hole, and comprises a fastening element in the form of a cap nut for the transmitter (2) and/or the receiver (3).
  10. A device according to one of claims 1 - 9, characterized therein, that the first retainer (20) for the transmitter (2) and the second retainer (30) for the receiver (3) comprise at least one corresponding adjusting surface (50) which can be connected using a mounting aid (51).
  11. A device according to one of claims 1 - 10, characterized therein, that the adjusting surface (50) takes the form of a groove, a bore hole and/or a chamfer, the mounting aid (51) comprising corresponding adjusting elements (52) with the adjusting surface (50).
  12. A device according to one of claims 1 - 11, characterized therein, that in a measuring range of the assembly part (1), several retainers (20, 30) are fitted, the receiver (3) being effectively connected via an evaluation unit (60).
  13. A device according to one of claims 1 - 12, characterized therein, that several transmitter (2) - receiver (3) pairs are fitted, which are arranged on opposite sides (11, 12) of the assembly part (1).
  14. A procedure for measuring the deformation of an assembly part using the device according to one of the aforementioned claims, characterized by the following procedural steps:
    a) a measuring current generated by the receiver (3) is transformed into a measuring voltage within the evaluation unit (60)
    b) the change of angle which causes the change in voltage between the transmitter (2) and the receiver (3) is determined according to the following formula: U 1 - U 2 U 1 + U 2 = Δα1
    c) the loads FQ, FY which cause the deformation of the assembly part at right angles to the longitudinal direction of the assembly part are determined according to the following formula: F Q = Δα1 + Δα2 2 F Y = Δα1 - Δα2 Δα1 + Δα2 wherein FQ the load is in a perpendicular direction and FY the load runs at right angles, and α1, α2 is the change in angle of at least two different transmitter (2) - receiver (3) pairs, which are arranged in reference to the Y-direction on one side of the assembly part (1) and/or opposite each other.
  15. A procedure according to claim 14, characterized by the following procedural steps:
    a) the deformation ΔX of the assembly part is proportional to the recorded change of angle Δα and is recorded in relation to the length of the assembly part L
    b) the surface area of a deformation graph "X over L" determined in this way is scaled by an average ΔX' of all the deformation graphs on which a load cycle is based
    c) the relationship between the deformation ΔX and the scaled deformation ΔX' is calculated
  16. A device according to claim 1, characterized therein, that the connecting element consists of the holding component (21) which can be positioned underneath the track foot (72) and a retainer component (20) which is attached to this in a height-adjustable manner and which is formed by two arms (20.1, 20.2), wherein at least two screws (22, 23) can be screwed into one arm, wherein one screw (23) can be positioned against the assembly part (1) or the track foot (72), and the other screw component (22) creates a fixed connection between the holding component (21) and the assembly part (1) or track (70), it being possible to press the second arm (20.2) against the holding component (21) via at least one screw (22).
EP02802295A 2001-10-28 2002-10-17 Device and method for detecting rail movement Expired - Lifetime EP1448423B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10152380A DE10152380A1 (en) 2001-10-28 2001-10-28 Device for detecting forces and changes on wheels of rail vehicles
DE10152380 2001-10-28
PCT/EP2002/011596 WO2003037695A1 (en) 2001-10-28 2002-10-17 Device for detecting rail movement

Publications (2)

Publication Number Publication Date
EP1448423A1 EP1448423A1 (en) 2004-08-25
EP1448423B1 true EP1448423B1 (en) 2005-06-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP02802295A Expired - Lifetime EP1448423B1 (en) 2001-10-28 2002-10-17 Device and method for detecting rail movement

Country Status (7)

Country Link
US (1) US7228747B2 (en)
EP (1) EP1448423B1 (en)
AT (1) ATE297337T1 (en)
DE (2) DE10152380A1 (en)
EA (1) EA005746B1 (en)
ES (1) ES2242903T3 (en)
WO (1) WO2003037695A1 (en)

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Also Published As

Publication number Publication date
ATE297337T1 (en) 2005-06-15
DE50203381D1 (en) 2005-07-14
DE10152380A1 (en) 2003-06-26
US7228747B2 (en) 2007-06-12
WO2003037695A1 (en) 2003-05-08
US20050066743A1 (en) 2005-03-31
EA005746B1 (en) 2005-06-30
ES2242903T3 (en) 2005-11-16
EP1448423A1 (en) 2004-08-25
EA200400602A1 (en) 2004-12-30

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