EP1409362A1 - Systeme verseur modulaire a capsule anti-contamination se montant sur le goulot d'un recipient - Google Patents

Systeme verseur modulaire a capsule anti-contamination se montant sur le goulot d'un recipient

Info

Publication number
EP1409362A1
EP1409362A1 EP01900578A EP01900578A EP1409362A1 EP 1409362 A1 EP1409362 A1 EP 1409362A1 EP 01900578 A EP01900578 A EP 01900578A EP 01900578 A EP01900578 A EP 01900578A EP 1409362 A1 EP1409362 A1 EP 1409362A1
Authority
EP
European Patent Office
Prior art keywords
seal
seat
container
cap
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01900578A
Other languages
German (de)
English (en)
Inventor
Bernard R. Gerber
Jyotirmay Deb
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Waterfall Company Inc
Waterfall Co Inc
Original Assignee
Waterfall Company Inc
Waterfall Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/241,178 external-priority patent/US6079449A/en
Application filed by Waterfall Company Inc, Waterfall Co Inc filed Critical Waterfall Company Inc
Publication of EP1409362A1 publication Critical patent/EP1409362A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D47/00—Closures with filling and discharging, or with discharging, devices
    • B65D47/04—Closures with discharging devices other than pumps
    • B65D47/20—Closures with discharging devices other than pumps comprising hand-operated members for controlling discharge
    • B65D47/2018—Closures with discharging devices other than pumps comprising hand-operated members for controlling discharge comprising a valve or like element which is opened or closed by deformation of the container or closure
    • B65D47/2056—Closures with discharging devices other than pumps comprising hand-operated members for controlling discharge comprising a valve or like element which is opened or closed by deformation of the container or closure lift valve type
    • B65D47/2081—Closures with discharging devices other than pumps comprising hand-operated members for controlling discharge comprising a valve or like element which is opened or closed by deformation of the container or closure lift valve type in which the deformation raises or lowers the valve port

Definitions

  • the field of the invention relates generally to devices for delivering fluids having a broad range of viscosities, such as solutions, dispersions, suspensions, gels, pastes, powders such as talc, or other like materials.
  • the field of the invention relates to a modular cap delivery
  • a modular cap protects the constituent parts while providing for controlled, unidirectional, laminar ilow to increase the rate of delivery over a wide range of applied pressures. At the same time, the modular cap system prevents backflow of matter into the flowable
  • the container thereby protecting the flowable material from contact contamination and from air and airborne contaminants.
  • the flowable material within the container is also protected from contamination if immersed in concentrated suspensions of viruses, bacteria, molds or yeast. The system thereby maintains the sterility and integrity of a flowable material without the need for
  • fluids including viscous solutions are delivered through a collapsible or volumetrically reducible container that has a discharge port, such as a hole, nozzle, spout, or other type of opening.
  • the contents of the container such as a viscous paste, liquid, or other solution are delivered through the discharge port b> internal pressure or by squeezing the container.
  • Such a conventional method of dispensing a viscous material is imprecise and fails to prevent the entry of external contaminants into the container due to a backflow or reflux effect. That is.
  • a conventional system for delivering a fluid typically allows air to replace the fluid that is expressed.
  • flow becomes inaccurate, uneven and difficult to control.
  • Such a conventional delivery system is highly undesirable when being used to administer a flowable material that needs to be closely controlled.
  • the discharge port is used in a contaminated environment, the entry of air, dust, filaments, airborne pathogens or microbes, quickly can damage the integrity of the contents of the fluid.
  • Such an improved delivery system also would effectively maintain the integrity of a fluid throughout its period of use and would extend the fluid ' s use life to that of its shelf life. It has been found that the addition of some antimicrobial agents to labile medications not only can shorten overall use life and effectiveness, but also may- produce deleterious side effects on a patient, such as delaying post-surgery healing rates.
  • Conventional approaches to dispensing a flowable medium while alleging to prevent air. airborne pathogens or microbial contaminants from degrading the integrity of the flowable medium have not demonstrated the ⁇ ' can do so. nor prevent viruses or bacteria from entering the dispensing container through contact or immersion. Therefore, it would be advantageous to develop a system for delivery of a flowable medication without contamination, even on direct contact with viruses or bacteria. Such a system would enable the medication to be delivered free of antimicrobial agents and therefore would achieve an enhanced therapeutic effect and a substantially prolonged use life.
  • FIGS. 1A-1D Gerber. U.S. Patent No. 4,846,810 and Pardes, U.S. Patent No. 5,092.855 disclose generally a valve or delivery system with central body core, delivery block or seat as shown. The arrows indicate the flow of a flowable material into and through the seat to its exit port.
  • an enclosing sleeve (not shown) surrounds the valve body and constrains the flow of material in the direction shown by the arrows.
  • the enclosing sleeve retains an elastomeric sheath or seal against the valve body, thereby providing a seal between the sheath and valve body. Note that this design produces general h a convoluted flow path having at least four changes of direction for the flowable material (please refer to FIG. 1A).
  • each delivery system or valve operates through two sets of ports within the valve body, thus rendering the flow path unnecessarily complex and unsuitable for viscous applications.
  • viscous material may become lodged or retained between the valve body and the enclosing sheath after use of the valve, thereby creating avenues for the entry of airborne pathogens.
  • the complex flow path constrains the optimized delivery of a viscous material.
  • what is needed is a contamination-free delivery system which not only prevents contamination or degradation of the flowable material, but which also accelerates the flow rate of a viscous substance at low applied pressures.
  • FIG. IB Another conventional delivery system is shown in FIG. IB.
  • Haviv U.S. Patent No. 5,080,138, discloses a valve assembly relying on a sleeve valve and consisting of multiple components. Backflow is prevented by a sheath which permits flowable material to flow out of the valve and attempts to prevent backflow into the container.
  • This device is not suitable for highly viscous solutions that can prevent the sheath valve from returning to its closed position to block backflow or reflux.
  • such a conventional delivery system creates a complicated flow path with four changes of direction as shown by the arrows in FIG. IB.
  • Such a device does not provide a high rate of flow or ease of flow of a viscous material. It also fails to protect against contamination through immersion in or direct contact with suspensions of viruses or bacteria.
  • U.S. Patent No. 5.305,786 attempts to prevent contamination by an expandable elastomeric sleeve tightly fitted about a valve body with entry and exit ports, as shown by the arrows.
  • this solution requires additional material to manufacture the valve and produces a complex flow path, characterized by at least three changes of direction, which is not suitable for delivering a viscous material. (See FIG. IC.)
  • FIG. ID U.S. Patent No. 5,836.484 shows a multiple-dose dispensing cartridge for contamination-safe delivery of flowable materials. While this design has been proven effective against airborne or microbial contamination, the design forces the fluid flow path to change direction at least four times between the entry and exit of the fluid, as shown by the arrows in FIG. ID. Each time the direction of the flow path changes, the velocity and flow rate of the flowable material are reduced. In addition, such a convoluted flow path is not suited to the delivery of large volumes of material. Additionally, a complex flow path with frequent changes of direction is not at all suited to the delivery of a viscous material.
  • the closure of the valve would be slowed by numerous pockets of viscous material which could be trapped in the complex flow path. This could lead to ineffective or uneven closing of the valve and may provide an avenue of entry for air, airborne pathogens, or other microbes.
  • any viscous material left in the complex flow path that is exposed to the air may provide a source of contamination for successive deliveries of that material.
  • None of the conventional dispensing devices shown generally in FIGS. 1A-1D are simple in construction and capable of delivering a flowable material ranging from low to high viscosity.
  • the conventional methods discussed above and as shown in FIGS. 1A-1C may not be capable of maintaining a stenle condition once the apparatus is used oi opened to the atmosphere This is particularly true of viscous solutions that may be trapped in the tortuous flow path when the flow is shut off
  • a ⁇ iscous solution often does not peimit an efficient sealing of the ⁇ ah e aftei use and piovides unconformities and pathways foi crooigamsms such as a MI us to entei and contaminate the contents of the containei
  • Another problem of conventional devices for delivering a flowable medium is the inability to maintain the integrity of a flowable medium and to extend its useful life to that of the shelf life.
  • conventional dispensing devices cannot maintain the carbonation of a multiple use carbonated flowable medium. There is a gradual release of carbonation each time the product is dispensed. Therefore, it also would be desirable to provide a method for dispensing a flowable medium that maintained its integrity, including carbonation or other inherent properties, and thereby extended the useful life of the product.
  • a modular cap delivery system which can be affixed to or integrated in the neck of a container such as a bottle, flexible bag. tube, or any container having a neck and holding a quantity of a flowable medium.
  • the modular cap includes a seal and seat in operative engagement for controlling the flow of fluid out of the container along a flow path.
  • the components integrated in the cap comprise a plastic seat and an elastomeric seal.
  • a closed state the seal is tightly fitted to said seat and flow is prevented through or across said delivery system.
  • said seal is separated from said seat and unidirectional flow of fluid from the upstream side of the delivery device can pass through or across said device whereas neither fluid nor airborne or contact surface contaminants on the downstream side of the device can pass through or across said device.
  • the integrity of the fluid on the upstream side of the device is maintained throughout numerous flow cycles over extended periods of time from days to a year or more. If the upstream fluid is initially sterile, the sterility of the remaining upstream fluid will be maintained sterile throughout said numerous flow cycles.
  • a positive pressure on the fluid in the upstream side of the device can be generated by (1) applying pressure to the walls of a flexible reservoir containing said fluid (e.g., a plastic tube or bag); (2) applying pressure directly on the fluid in a reducible container (e.g., a piston or syringe); (3) the hydrostatic head of the fluid in said reservoir; or (4) a fluid containing dissolved gas under pressure, such as a carbonated beverage, in said reservoir.
  • a flexible reservoir containing said fluid e.g., a plastic tube or bag
  • a reducible container e.g., a piston or syringe
  • a fluid containing dissolved gas under pressure such as a carbonated beverage
  • a negative pressure on the downstream side of the seal can be generated by a force field, either mechanical, electrical, magnetic, or a combination thereof, that results in a separation of said seal from its tight fit with said seat.
  • the preferred embodiments in systems (1), (2) and (3) above place said seat on the upstream side of the device and its seal on the downstream side.
  • the preferred embodiment of the cylindrical seat in systems (1 ) and (2) contains a central channel that leads into one or more lateral channels ending in one or more exit ports.
  • exit port or ports are blocked by a cylindrical seal when said device is in its closed state.
  • the device ' s open state occurs by applying positive pressure thereby producing a separation of the seal from the seat, allowing fluid to flow through the seat, between the seal and the seat, and through or across the device.
  • the preferred embodiment of the seal in system (3) contains a perforation or bore that is occluded by a coaxially aligned barrier surface in a mating engagement with an adjacent seat when said device is in its closed state.
  • the open state wherein the seal is separated from the seat, can be achieved b> pulling the perforated seal in the downstream direction away from its fit on the seat, thereby allowing said fluid to flow through the seat, through the bore in the seal, and through or across the delivery device.
  • the preferred embodiment in system (4) above places said seat on the downstream side of the device and its seal on the upstream side.
  • the seal contains a perforation or bore that is occluded by a barrier surface in the seat when said device is in its closed state.
  • an aspect of the invention provides a contamination-safe delivery system comprising an elastomeric seal and conformably engaging seat for providing direct, unidirectional flow of the material wherein the area of the contact surface of the delivery system to the volume of material passed is minimized to thereby minimize friction, loss of velocity, and to maximize the flow rate of product.
  • the configuration of the seal and seat also completely eliminate the influx of air, airborne pathogens, or any contaminant into the container of flowable medium to which the delivery device is attached.
  • the present delivery system also maintains the integrity and sterility of a flowable material, even when challenged by direct contact through immersion in suspensions of bacteria or viruses.
  • the direct, linear flow path minimizes internal resistance to flow and enables an optimal flow rate and cracking pressure to be provided for various highly viscous substances.
  • Another aspect of the invention achieves greater control over the internal pressure necessary to overcome the seal; that is, the cracking pressure, and enables the cracking pressure to be optimized to allow both ease of flow or to make flow more difficult when required, such as for safety applications.
  • the delivery device is highly scalable in size and can work even for viscous fluids that are difficult to flow.
  • the present invention effectively delivers materials such as syrups, hone ⁇ . lubricating greases, petrogels, or other materials, with viscosities ranging from one centipoise to thousands of centipoise.
  • Another aspect of the invention enables a flowable material to be reformulated without preservatives, antioxidants. and so forth. This provides the advantage of an enhanced therapeutic effect for many medications, especially those that are termed "labile.” Such an enhanced therapeutic effect is particularly valuable in eye care solutions.
  • Another aspect of the invention is the configuration of the delivery block or seat which comprises a plurality of vanes extending radially outward from the seat. The vanes provide a direct linear flow path for the delivery of the flowable material.
  • the seat can be configured to provide an optimized cracking pressure for a particular application.
  • the surfaces of the vanes of the seat which contact the elastomeric seal can be formed in a convex, arcuate shape, thereby imparting a predetermined degree of stress to the conformably fitting elastomeric seal in order to provide enhanced control of the flow rate and cracking pressure.
  • the sterility of a sterile product such as
  • Ultra High Temperature (UHT) milk, and other dairy products including cheese sauces, cream, and the like can be maintained without the need for refrigeration.
  • the delivery system can be used to maintain the carbonation of a carbonated flowable medium, such as carbonated soft drinks, beer, or the like, even over repeated usage.
  • a carbonated flowable medium such as carbonated soft drinks, beer, or the like
  • the delivery system of the present invention can be used as a cap for fitment over a bottle of wine, to substantial! ⁇ prevent oxidation and degradation of wine after the container is opened. Even upon repeated use, this aspect of the invention can protect the delivered product from contamination.
  • This has valuable application in enabling a beverage, such as a carbonated soft drink to be enclosed in a container and used repeatedly without loss of carbonation.
  • This aspect of the invention has the advantage of saving large amounts of material in packaging beverages, since the beverages now- 7 can be delivered in a single larger container safely without any contamination or loss in carbonation.
  • a molding process using an asymmetric mold design and positioning of the gate in the mold are employed which eliminates knit lines and parting lines from any sealing surface of the delivery system.
  • This process is described in copending U.S. Patent Application Serial No. 09/193,264 that is incorporated herein by this reference. All knit lines, parting lines, and flash at the gate of the mold are minimized to eliminate their occurrence at seal-seat contact surfaces. This substantially eliminates any imperfections, unconformities, or discontinuities in these contact surfaces. This has the effect oi ' providing a seal, which is substantially impervious to backflow even through direct contact by immersion in suspensions of viruses or bacteria, as will be explained. The present high degree of contamination-free delivery provided by the present invention was not heretofore possible.
  • FIGURES 1A-1D are cross-sectional diagrams of typical fluid flow paths through the seats in conventional systems for contamination-free delivery of a flowable material
  • FIGURE 2 is a perspective view of a seat for a contamination-free delivery system in accordance with an aspect of the present invention
  • FIGURE 3 is an exploded view and cross-section of a device for contamination-free delivery in accordance with an aspect of the present invention:
  • FIGURE 4 shows a cross section of a delivery system in a closed position in accordance with an aspect of the present invention:
  • FIGURE 5 shows a cross-sectional diagram of a fluid delivery system:
  • FIGURE 6 shows a cross-sectional diagram of a seal comprising a shape memory material in a closed position in accordance with an aspect of the invention
  • FIGURE 7 shows an exploded perspective diagram of a delivery system incorporated in a tube for delivering a fluid, including a flowable viscous material in accordance with an aspect of the invention:
  • FIGURE 8 is a perspective view of a seal, seat and actuator in accordance with an aspect of the present invention:
  • FIGURE 9 is a cross-sectional view of the embodiment of FIGURE 8:
  • FIGURE 10 is an exploded perspective view of an embodiment of an actuator, seat and seal for carbonated beverages in accordance with an aspect of the present invention
  • FIGURE 11 is a diagram showing a modular cap delivery system affixed to the neck of a container or tube containing flowable material.
  • FIGURE 12 is a diagram showing an alternate embodiment of a modular cap delivery system in accordance with an aspect of the invention:
  • FIGURE 13 is a diagram showing an alternate embodiment of a modular cap delivery system in accordance with an aspect of the invention.
  • FIGURE 14 is a diagram showing an alternate embodiment of a modular cap delivery system in accordance with an aspect of the invention.
  • FIGS. 1A-1D The seats or delivery blocks of conventional systems for dispensing flowable material are shown in FIGS. 1A-1D. For ease of description, their elastomeric seals have been omitted. In particular, these figures show the complex flow path that a fluid takes through the seat in order to exit the dispensing system for use.
  • a valve 10 depending upon the type of valve or delivery system used, a valve 10 includes an entrance port 12 for receiving a flowable material. The arrows indicate the flow path of the flowable material into the entrance port 12 and through the valve 10. Each delivery system also includes an exit port 14. As is well understood by those skilled in the art.
  • a seat is provided with an aperture for receiving the flow path of flowable material and for transferring the material to the exit port 14 in the direction of the arrows shown in FIGS. 1A-1D, respectively.
  • An elastomeric or other deformable seal (not shown) provides a means for closing or opening the flow path for the flowable material to go through the seat, pass between the seat and seal, and exit the outlet port. Note that in FIGS. 1A-1D details of valve operation are omitted in order to show the complex flow paths.
  • the flow path of a conventional delivery device typically makes three or four changes in direction, each change slowing the delivery of the flowable material. Increases in the applied pressure are required. To maintain satisfactory flow rates, several pounds of pressure are required.
  • the delivery devices as shown in FIGS.
  • Another disadvantage relates to the inability to precisely cut off the flow of a flowable material once the elastomeric member is placed in the closed position.
  • Some of the fluid is retained in the relatively long, tortuous flow path, even after the elastomeric member has been closed. The retained fluid would be subject to contamination, and would in turn contaminate successive doses of fluid.
  • fluid left in the convoluted flow path would tend to prevent the elastomeric member from seating and closing properly, resulting in leakage as well as providing avenues for the entrance of bacteria, viruses, or other contaminants. This would be detrimental to labile medications, and would allow the entrance of air, causing contamination, oxidation and decreased efficacy of the medication.
  • FIG. 2 shows an improved dispensing assembly seat 100 which is capable of producing direct laminar or linear flow of a flowable material in the direction of the arrows shown.
  • This is a simplified dispensing device that also provides substantially complete and instantaneous truncation of the flow of flowable material once the closure of the device is activated.
  • a dispensing assembly 200 comprises a seat 100. a seal 110 and a housing 120.
  • the seat 100 comprises a plurality of vanes 104.
  • the vanes are axially arranged around a central blocking portion 106.
  • a peripheral surface 102 of seat 100 defines a direct, linear flow path for the flowable material. That is. the peripheral surface of the seat constrains the flowable material to assume a tube of flow.
  • the vanes 104 each have a major surface for defining the flow path.
  • Each vane 104 extends radially outward from a center blocking portion of the seat.
  • the flowable material is directed by the vanes 104 in substantially direct fashion through the seal 110 and out of the exit port 122 in the housing 120 (see FIG. 3).
  • the vanes 104 help to ensure that the flowable material retains a non-turbulent or substantially linear tube of flow through the entire dispensing assembly.
  • the vanes 104 could also be viewed as sectors that impart unidirectional laminar flow to the flowable material.
  • An equivalent structure for the seat would comprise a series of parallel channels for constraining a tube of flow through the seat.
  • the blocking portion would comprise the space between the channels.
  • the seat can comprise but a single vane.
  • the seat 100 may be described as a tube having a peripheral surface 102.
  • the blocking portion 106 need not be centrally located as shown. What is important is that the peripheral surface 102 of the seat 100 must constrain the flowable material to assure a tube of flow through the seat.
  • a tube of flow may be defined as a flow- path comprising a series of flow vectors or streamlines. Turbulent flo is eliminated.
  • the peripheral surface 102 of the seat 100 and bore 112 of the adjacent seal 110 constrain the flow path so that flow can be effected substantially without separation of a boundary layer sufficiently downstream of the seal 110 and exit port 122 such that no reverse flow or reflux occurs and no air or external contaminants can return tluough the exit port 122.
  • the tube of flow reduces the volume of a boundary layer in the seat and bore of the seal to a point, which is insufficient for the motility of microorganisms.
  • the entrance to the seat is connected to a container of flowable material.
  • the seat also may be integrally formed in the neck or outlet end of a container of flowable material .
  • the vanes 104 of the seat each have a major surface that is parallel to the flow path of the flowable material
  • the vanes extend outward radially to the peripheral surface of the seat and impart strength to the seat
  • the vanes minimize resistance to flow and direct the flow path of the flowable material m a substantially constant uniform direction tluough the seal and tluough the outlet port 122.
  • the flow path of the flowable material remains direct and linear between an inlet or entrance port 107 of the seat 100 and the outlet port 122 of the housing 120
  • the vanes ensure the linear flow of the fluid, such that internal resistance to flow is minimized
  • the volume of a boundary layer is reduced or substantially eliminated so as to be insufficient for the motihty of microorganisms
  • the geometry ot the vanes 104 also can be designed to provide an optimized cracking pressure for the release of fluid. That is, the top surface or seal-contacting edges 108 of the vanes also define the shape of the surface of the seat which contacts the elastomeric seal The locus of all seal contacting surfaces of the seat imparts a predetermined shape to the seal when the seal and seat are locked together in a seal-tight engagement This shape can be varied in order to impart a piedetermined stress oi piessure on the elastomeric seal. The shape of the vanes and surface of the seat contact with the seal can be changed to provide an optimized cracking pressure foi the lelease of flowable material.
  • Cracking pressure is the activation threshold pressure at which point the fluid flows tluough the entrance port and central boie of the seal
  • the flow remains, at all times, direct and laminar and once the seal is closed, flow is instantaneously and completely cut off and there are no spaces where excess flowable material could be concentrated to contaminate successive leleases of fluid or provide avenues for air or for microorganisms to enter the dispensing assembly.
  • a seal 110 is provided for conformably contacting the seat 100 at a sealing surface 114.
  • the seal has a bore 112 for admitting flowable material from the seat.
  • the bore 112 is coextensive with or smaller than the blocking portion 106 of seat 100.
  • the bore 112 is coaxially aligned with the blocking portion of the seat for enabling unidirectional flow through the bore and out to exit orifice or outlet 116 which is disposed in exit port 122 of housing 120 when the seal 110 and seat 100 are in an open state.
  • the seal 110 comprises a reversibly deformable elastomeric material that contains a bore 112 to admit a tube of flow from the seat.
  • the seal 110 is designed such that the bore 112 conformably contacts the blocking portion of the seat 106 in a first or closed position ( sho n in FIG. 4).
  • the arcuate shape of the top of the seat (produced by the locus or seal contacting surfaces of the seat 108) imparts a pressure to the elastomeric material of the sheath and ensures a seal-tight, closed position in which pressure from the elastomeric sheath is constantly exerted against the seat.
  • the pressure exerted by the elastomeric sheath prevents the flow of any material from the seat.
  • the seal and seat cooperate to provide two states for the dispensing assembly.
  • a first or closed state (shown in FIG. 4).
  • the exit orifice 1 16 of the seal 110 is blocked by a solid portion 106 of the seat 100. wherein the seal 110 is held strongly against the seat 100, either by pressure produced by the elastomeric material against the arcuate shape imparted by the top edge of seal-contacting surface 108 of the vanes 104, or by an internal pressure from the flowable material (when the seat is disposed downstream in the flow path from the seal).
  • a second state (shown in FIG. 5)
  • the seal 110 is separated from the seat 100. either by a negative pressure such as by pulling or pushing the seal or b ⁇ increasing the internal pressure of the fluid or by applying pressure to the fluid reservoir
  • a further aspect of the invention is that the durometer of the elastomeric seal is variable and can be selected to directly increase the pressure exerted by the combination of the seal and seat against the flowable material
  • the durometer in accordance with this aspect of the present invention can be much higher than is disclosed in conventional systems.
  • the seal 110 further comprises a reinfoiced annular portion 116 disposed about the exit port 122 of the bore 112.
  • the reinforced annular portion 116 fits over the complementary annular recess 124 of the housing 120 as shown in FIGS. 4 and 5.
  • the periphery or rim 118 of the seal 110 is also reinforced and widened along the longitudinal axis to provide a nm to conformably engage and fit into a complimentary annular recess 124 in housing 120
  • the periphery or nm of the seal 110 also conformably fits over the peripheral surface 102 of the seat 100 to completely constrain the flow path of flowable material from the seat 100 and to direct the flowable material tluough the bore 112 and out the outlet 122
  • the outer periphery of the seat 100 also includes a reinforced portion 130 for mating against the reinforced periphery or nm 118 of the seal 110.
  • This geometry provides a strong engagement for anchoring of the seal and enables a repeatable transient-free response of the seal 110 to transition between an open and closed position with respect to the seat 100. This also enables the durometer of the seal 110 to be greatly increased in comparison with conventional devices and to eliminate jitter and uneven closure.
  • U.S. Patent No. 5,305,786 sets a maximum upper limit of durometer as 70A.
  • a preferred range of durometer in this conventional dispensing system is in a range of 25-55A (column 3. lines 24-27).
  • the limited range of durometers disclosed in conventional dispensing devices precludes their use in high-pressure applications such as for carbonated beverages, safety devices and the like.
  • the limited durometer of conventional devices is a factor in limiting the response and effectiveness of their seals. This contributes to the entrapment of fluid between the elastomeric seal and deliver ⁇ ' block, thereby serving as a contamination source. Referring to FIGS.
  • the dispensing apparatus according to an aspect of the present invention, is shown in a closed state and an open state, respectively.
  • This particular embodiment is suitable for attachment to or integration into the neck of a volumetrically reducible container holding a of flowable material. Initiation from an open state creates a phased activation between seal 110 and seat 100 which forces out flowable material in a phcised compression wave to clear out any residual matter leaving only one or a few molecular layers behind.
  • the seal 110 is held tightly and conformably against the solid portions 106 and upper surface 108 of vanes 104 of the seat 100.
  • the sealing surfaces 114 between the seal 110 and the upper surface 108 of seat 100 contain imperfections less than 5 ⁇ m (microns) in height and depth.
  • the molds used to fabricate the seal 110 and seat 100 are highly polished, particularly where the molds form functional or sealing surfaces of the seal 110 and seat 100 and. when used, the housing 120. This has the advantage of eliminating an ⁇ - unconformities. surface defects, or air pockets, which either could trap or provide an entry for microorganisms or leakage of the device. All parting lines and knit lines are carefully kept out of the flow path
  • the seal 110 and seat 100 aie pressed conformabh against one another in a seal-tight arrangement at sealing suiface 1 14 and 108 thereby substantially eliminating the occu ⁇ ence of surface defects, unconformities or air pockets
  • the upper edge 108 of the vanes 104 which contact the seal 110 at sealing surface 114 can be shaped to exert a specified pressure against the elastomeric seal order to provide an optimized cracking piessuie foi discharging a viscous material.
  • the optimized cracking pressure can be selected to provide ease of flow
  • the locus of all the seal- contactmg edges 108 of the vanes 104 at sealing suiface 114 and blocking portion 106 of the seat may be configured to exert a specific piessuie against the elastomeric seal 110, thereby ensuring that a minimum application of external pressure would be sufficient to activate the cracking pressure of the viscous material, and remove the seal 110 from the seat 100
  • the vanes 104 provide for a unidirectional laminar flow of the material tluough the seat 100 and bore 112 for the seal 110.
  • vanes 104 and blocking portion 106 which toi m an arcuate sealing surface 108, could be varied so as to impart a piedetermined pressure against the seal 110 In so doing, the flow of a viscous material can be reduced, i.e , made more difficult to provide safety factors, as required for childproof tubes and so forth.
  • a seat 100 comprises a solid or blocking portion 106 and a peripheral surface 200 for constraining a flow path to assume a tube of flow Peripheral surface 200 can be coextensive with bore 107
  • a leversibly defoimable seal 110 is provided with a thickly reinfoiced. extended nm 118 The nm 118 is strongly anchored between housing 120 and a lemforced outei portion 130 of the seat 100
  • the reversibly deformable seal is characterized by a memory effect and is responsive to an applied positive or negative piessure foi transitiomng between a closed position with respect to the seat (FIG. 4) and an open position with respect to the seat (FIG. 5).
  • the seal comprises a bore 112 including an outlet orifice or exit port 122
  • the bore is coaxially aligned with the blocking portion of the seat for enabling the tube of flow path from seat in the open position and ioi blocking the tube of flow in the closed position.
  • the seal bore 112 and sealing surface 114 are disposed for airtight engagement against the blocking port 106 of the seat 100 along sealing surface 114 which completely blocks flow in the closed position.
  • the transition from the open to closed position is characterized by a contraction of the seal 110 from the periphery in rim 118 toward the center of bore 112 along the sealing surface 114.
  • an aspect of this invention provides a mechanism that expels all the film trapped in the valve during transition from an open to closed state. Any remaining fluid material is arrested at the sealing surface 114 between the seal and seat and provides a barrier to any transport mechanism for contamination of the reservoir material. Any remaining matter is then flushed out upon the next use.
  • residual flowable material which is arrested or entrapped at the sealing surface 114 between the seal and seat apparently is limited to one or a few molecular layers which form a barrier to the entry of air and are insufficient to support the motility of microorganisms upstream of the sealing surface.
  • repeatable non-contaminated doses can be administered without adding contaminated residue.
  • the reversibly deformable seal 110 comprises a shape memory material such as a Titanium Nickel alloy (TiNi) or the like, characterized by a memory effect.
  • a shape memory material such as a Titanium Nickel alloy (TiNi) or the like, characterized by a memory effect.
  • TiNi Titanium Nickel alloy
  • a means for effecting the phase transformation of the shape memory material commonly comprises applying an electric current to a resistive heating means for heating the shape memory material to a phase activation threshold.
  • the means for effecting a phase transformation need not be limited to an electric current, but rather can be any energy field sufficient to induce a phase transition of the shape memory material.
  • Resistive heating means 214 are provided adjacent to the sealing surface 114.
  • a microprocessor/ controller 218 is connected for providing a threshold activation current to resistive heating means 214 over lead 220 in accordance with techniques which are well known.
  • Resistive heating means also could be provided in the seat, at any convenient surface portion of the seat, which contacts the seal 110 at sealing surface 114.
  • the microprocessor controller would provide a threshold activation current to the seat in accordance with techniques which are well known.
  • the seal contacting portion of the seat is resistively heated to its activation threshold and moves the seal to an open position.
  • the temperature of the flowable material moving tluough seat 100 or bore 112 of the seal 110 would determine the speed of the transformation back to the closed state. This process could be used for providing a precisely controlled, metered delivery of flowable material.
  • the durometer of the seal 110 in combination with the geometry of the seal-contacting surfaces 108 of the vanes 104 and blocking portion 106 of the seat 100, can be configured so as to provide a strong restorative force to the seal 110 sufficient to clear the flow path of product, even viscous material. This provides a strong locking seal-tight engagement that is stronger than is possible in conventional devices. This restorative force automatically truncates the flow of a flowable material. The application rate of a flowable medium, such as a viscous medication or the like, is enhanced while the entry of external contaminants is prevented. It will be appreciated that the geometry and cooperation of the seal 110 and seat 100.
  • This aspect of the present invention is effective in preventing contamination, even upon direct immersion of the exit or outlet port 122 of a system in concentrated viral or bacterial solutions, as will be explained.
  • an aspect of the present invention reduces or eliminates dead volume in applying viscous substances from a conventional squeeze tube.
  • more than 98% of the viscous material can be delivered from a tube in a substantially constant and uniform manner, due to the complete elimination of reflux, backflow, or entry of air.
  • the contents of the tube can be used substantially indefinitely without their degradation. Accordingly, the contents of the tube can be reformulated without preservatives or other additives. This is especially valuable for pharmaceutical and personal care products, such as salves, ointments, creams and lotions.
  • the apparatus can be scaled up or down in size to accommodate extremely large or extremely small volumes of flowable material.
  • the geometry of the seat, including the vane or vanes ensures that the flow path remains linear and that internal resistance to flow is minimized. This also enables flow to be truncated cleanly, providing a sanitary feature. No excess material remains to provide avenues for entry of any contaminants.
  • FIG 7 is an exploded view that shows an application of the dispensing device within a volumetric-ally reducible container for dispensing a fluid material. This application would work for materials having viscosities extended up to man ⁇ ' thousands of centipoise, such as honey, grease, caulking agents, paint, varnish, or the like.
  • seal 110 displaces the seal from engagement with the seat 100 and allows flow of material between the seat and the seal and out the outlet port 122.
  • the seal and seat cooperate to provide two states. In a first state, the exit orifice 116 in the seal 110 is completely blocked by a solid central blocking portion 106 of the seat 100 (shown in FIG. 4). In a second state, the application of pressure on the seal opens the seal and allows fluid to flow (see FIG. 5).
  • the seal also can be placed upstream in the flow path, between the seat and the container of flowable materials shown in FIG. 10.
  • a carbonated beverage such as soda or beer
  • the internal pressure of the flowable material would provide the restorative force for sealing the seal strongly against the seat.
  • the carbonation of a flowable material could be maintained for a period substantially equivalent to the shelf life of that material.
  • the internal pressure on the fluid is increased compression on the walls of a flexible container 130 by reducing the volume of the container or by other well known means. This pressure forces the elastomeric seal 110 from its conformable position on the seat 100. As previously explained. the durometer of the seal 110 is adjusted to optimize the cracking pressure or activation threshold at which fluid flow occurs. Alternatively, the optimized cracking pressure can be increased for safety considerations.
  • the seat 100 is in direct contact with the fluid and is disposed upstream in the flow path relative to the seal 1 10.
  • a housing for holding the seat 100 and seal 110 in conformable locking engagement is provided by the interior surface of the neck 124 of the volumetrically reducible container or tube 130.
  • Either the seal or seat ma ⁇ ' be integrally fabricated with the neck of the container. It will be appreciated that this provides a volumetrically reducible container of substantially two components which is simple and cost effective to manufacture, while at the same time. providing a substantially complete protection against airborne contamination or contamination by direct contact with viruses, molds or bacteria.
  • thermostable flowable materials can be extended to their shelf life without requiring refrigeration. It should be worth noting that nearly 70% of the world's population presently has no access to refrigeration.
  • FIG. 8 shows an exploded view of an embodiment including a housing 120 and integral lever 134 for effecting the transition between closed and open states of the seal 110 and seat 100.
  • a housing 120 is provided for holding the seal 110 and seat 100 in operational engagement.
  • the seal 110 also may be tethered in operational engagement with the seat 100 or maintained in operational engagement by other well known means for allowing a transition between a closed and open state of the seal 110 and seat 100.
  • the seal 110 is shown downstream from the housing 120 with respect to the flow path of the material.
  • the central bore 112 of seal 1 10 is disposed for locking engagement with the central blocking portion 106 of seat 100, when in a closed position.
  • the seal 110 is provided with a reinforced portion 210 located at its periphery for assisting the seal 110 in returning to the closed state.
  • Another reversibly deformable reinforced portion 116 is disposed around the outlet bore 112 of the seal 110 for engagement with the housing 120 and actuator 134.
  • Actuator 134 contains lever 140 and includes delivery spout 144 or other means for directing the flow once it exits the bore 112.
  • Lever 140 pulls the seal 110 off the blocking portion 106 of the seat 100. thereby enabling fluid to flow directly through the vanes 104 in the seat 100 and out the central bore 112 of the seal 110.
  • a housing 120 is provided for protecting the seal 110.
  • an actuator 134 integral with a housing 120 provides a means for moving the seal 110 and seat 100 between a first closed state and a second open state.
  • the housing 120 also provides an enclosure for maintaining the seal 110 and seat 100 in operational engagement.
  • Actuator 134 is attached to lever 140 and housing 120 such that the mounting tabs 124 shown on the housing 120 penetrate chamiels 136 on actuator 134 and snap in place to attach the housing 120 to the actuator 134.
  • the lever 140 includes projections 150 on its under surface for pulling the seal 110 away from the seat 100 to effect fluid flow. (FIG. 9).
  • the lever 140 also can include tamper evident tabs 146 molded to the lever 140. Upon the first use. the tabs 146 break away from lever 140 producing an audible sound. When the tabs are affixed, this clearly indicates to a user that the dispensing system has not been tampered with or used.
  • FIG. 10 shows an alternate embodiment for maintaining the carbonation of a flowable medium without degradation over time.
  • the seat 100 is located downstream of the seal 110, and would lie adjacent to an actuator 134.
  • a typical actuator contains a pushbutton 142 disposed for reversibly moving the seal-seat engagement from a closed to open position.
  • a typical actuator is fitted w ith projections 144 on an end thereof. On depression of the pushbutton 142, the projections 144 move through the apertures or spaces between vanes or periphery of the seat 100 and deflect the seal 110 for transition between closed and open states.
  • seats. 1100, 1200. 1300 and 1400 and conesponding seals 1110, 1210, 1310 and 1410 are operatively connected as explained with reference to seat 100 and seal 110 in FIGS. 2 through 10.
  • the seal and seat thus provide a contamination free flow path for the deliver ⁇ of flow able material from the exit port of the modular cap.
  • FIG. 11 shows an embodiment of a modular cap delivery system 1142 for attachment to the neck of a container.
  • This embodiment comprises integration of a closure 1144. sealing surfaces 1110, 1130, 1134. seat 1100, housing 1120. hinge 1118 and accompanying parts to enable the module to be integrated into or attached to a container neck 1160 and to be fully functional.
  • the seat 1 100 is rigidh constrained to the housing 1120 through a compression seal 1 134.
  • a taper seal 1130 is engaged in the housing of the module in an annular groove and anchored to the container neck 1160.
  • Seat rim produces a compression seal 1134 between taper seal 1130, housing 1120 and container 1132.
  • the taper seal 1130 forms a hermetic seal between the container neck 1160 and the modular cap delivery system 1140.
  • Attached to the housing 1120 via a living hinge 1118 is the closure cap 1144, which forms a snap fit engagement 1138 with the housing opposite the hinge.
  • the hinge 1118 can be a butterfly type "living hinge” designed to provide effectively a number of opening/closing cycles that far exceed the use life of the flowable material
  • Attached to the closure cap 1144 is a tapered protubei ance 1146 designed to reduce the "dead volume " foi letention of fluid
  • the tapeied piotuberance 1146 sweeps and cleans out residual fluid the exit flow path, additionally reducing the potential for backflow and facilitating ease of "lift off " by reducing the amount of fluid that could evaporate and form an encrustation on the cap
  • the outei surface of neck 1160 of the container 1132 has a ratchet 1136 around the circumference to provide irreversible closure once engaged
  • This embodiment has the advantage of ease of assembl ⁇ Foi example a top down assembly method can be used with a final snap to hold the cap assembh together.
  • the seat is ngidly constrained to load the seal against the seat to pi ovide a seal-tight engagement, which is effective against entry of any contaminating matter
  • FIG. 12 shows another embodiment of a modulai cap including a MicroBarrier seal for attachment to the neck of a container.
  • This embodiment differs from the embodiment described in FIG. 11 in several wavs Instead of a tapei seal 1130 as m the foregoing embodiment, this embodiment has a compression seal provided on flange 1219 that goes down into the neck 1260 of the container 1232 The seal on flange 1219 of the elastomer holds the seat 1200 to the elastomer seal 1210 and also provides a hermetic seal between the housing cap 1220.
  • the nm 1230 of seat 1200 fits into the seal 1210 and the fitments strongly constrain seat 1200 and seal 1210 within the container neck 1260
  • the radial friction fit 1234 provides lateral stability to the seat 1200 while the compression seal on flange 1219 piovides a longitudinal anchor to the seat and provides piotection of a non-moving sealing barrier.
  • the closure cap 1244 with protuberance 1242 is attached to the housing 1220 via a living hinge 1218, is designed for conformable engagement with the
  • the advantages of the FIG. 12 modular cap are ease of assembly, the provision of an elastomeric seal between neck and cap at 1234 and a lower profile design with the seat 1200 within the container neck 1260.
  • FIG. 13 shows an embodiment of a modular cap delivery system attached to the neck 1360 of a container 1332.
  • the cap housing 1320 is threaded to the container neck 1360 and longitudinally constrains the elastomeric seal 1310 via a compression sealing effect from above and below at the container neck 1360.
  • the seal 1310 is radially constrained at 1319 by the cap housing 1320 with an additional radial sealing effect between the elastomeric seal 1310 and the seat 1300.
  • the foregoing constraints provide a wraparound radial seal that holds the seat 1300 in place against the top of the container neck 1360.
  • FIG. 1340 Another wraparound seal at the opposite end 1338 directly abuts a radial fitment 1342, which is part of closure cap 1340.
  • the closure cap 1340 is attached to the cap housing 1320 via a living hinge 1318.
  • This embodiment provides the advantages of improved sealing surfaces radially and longitudinally.
  • An inlet orifice 1350 provides a large cross- sectional fluid flow area through the seat 1300.
  • the seat 1300 is rigidly constrained which adds integrity to the design.
  • the molds for fabricating the combined closure cap 1340 and cap housing 1320 are relatively simple and provide greater ease of manufacturing and reduction of costs.
  • FIG. 14 shows another embodiment of the modular cap delivery system attached to the neck 1460 of a container 1432.
  • This embodiment is designed to accommodate integration or attachment of the cap housing 1420 containing the seal 1410 and seat 1400 onto a container neck 1460 which may be ircegular.
  • the cap housing 1420 longitudinally constrains the seal 1410 to the seat 1400 through a compression seal 1436 to the container neck 1460 which may be blow or injection molded.
  • the seat 1400 sits on the edges of the neck of the container 1460. which adds the advantage of simplicity over the previous embodiments.
  • the closure cap 1440 is attached to the cap housing 1432 via a living hinge 1418 and a snap fit 1438 for closure of the outlet port 1470.
  • the molding process parameters will vary depending on the materials, size of the parts, and specific features of the molding machine. However, in all cases these processing parameters should be chosen to minimize flaws, such as of flow- and knit lines.
  • the mold should be designed so that parting lines and flash at the gate do not occur on functional sealing surfaces of the molded parts. The specific process and mold design parameters are well known to one skilled in the art, and can be readily duplicated without undue experimentation.
  • the seal, seat, housing and actuator component parts are made preferably of moldable materials.
  • the seal can be made from various thermoplastic elastomeric materials, such as silicones, styrene-butadiene-styrene block copolymers, polyurethanes. rubber, and the like. It also can be made from a shape memory material such as TiNi.
  • the seat, housing, and actuator can be made of thermoplastic or thermosetting resins. Exemplary materials include high and low density polyethylene, polyvinyl chloride, Barex®. polypropylene, polystyrene, polycarbonate, polyesters, poly(methylmethacrylate). carbon composites, and the like.
  • the dispensing and delivery system provided by the present invention advantageously protect flowable materials from the adverse effects of evaporation, oxidation, and hydrolysis.
  • the present dispensing and deliver ⁇ system advantageously prohibits the entry of the following contaminants into a flowable medium contained within the dispensing and deliver ⁇ ' system: (1 ) microorganisms, such as protozoa, yeast, molds, bacteria, and viruses; (2) air and any of its constituent parts, such as nitrogen, oxygen, carbon dioxide, and water; and (3) dust, smoke, pollen, filaments, fibers or other particulates; (4) airborne or bloodborne pathogens such as. for example, the HIV or Hepatitis-B virus; or (5) the evaporation or breakdown of the flowable medium by one or more of its constituents.
  • the dispensing and delivery system advantageously eliminates the need for filters, antimicrobial preservatives, antioxidants, hygroscopic agents and, in some cases, the need for refrigeration.
  • This has the advantage of providing for substantial benefits in increased purity of the flowable material, the ability to maintain sterility of the material over its entire useful life, ease of formulation of the flowable material without the need foi preseivatives. antimiciobial agents, and so forth. 1 eduction in shipping and stoiage costs and a 1 eduction m damaging oi haimful side reactions
  • the present dispensing and dehveiy system also has the advantage of maintaining the stenlits and integnU of a flow able medium contained within the system This effectiveh pi olongs the useful life oi the flowable medium to that of the shelf life This also peimits the distnbution of a flowable medium in larger sized containers without the need foi lef ⁇ geiation theieby permitting a 1 eduction in cost pei unit volume of the fluid and an economy of scale and decreased shipping and storage costs
  • the invention and operating principles as shown and described herein with l espect to FIGS. 2-10 weie proved m laborato ⁇ testing Since FIGS.
  • MicioBaterrorismTM technology when used in a multidose svstem foi the dispensing and delivery of aqueous or moderately viscous flow able mateiials
  • the svstem is designed to allow dehveiy of multiple doses of uscous fluids ovei piolonged penods of time, while preventing the influx of external contaminants
  • Microbiological evaluation was conducted by attaching each of the following to one of the three ports of a three-way stopcock with luer lock fittings a 60 mL synnge (the media leservon ).
  • a MicioBaterrorism I C aitndge Model #WFLE2aVIS 97-60A).
  • the leseivon synnge was filled with stenle soybean casein digest bi oth containing coinstarch (SCDBC) Coinstarch was added to mciease the viscosity of the growth media To simulate use. an aliquot of stenle SCDBC was dispensed each day tluough the test cartridge Additionally the tip of the cartridge was contaminated by dipping it into a concentrated suspension of viruses The test unit was allowed to incubate at room temperature between daily contaminations. The challenge virus used in this study was bacteriophage ⁇ X174. prepared at a concentration of approximately 10 plaque forming units per mL (PFU/mL).
  • Ethylene oxide sterilization was performed according to the following parameters:
  • the ratio of bacteriophage to bacterial cells was between 0.1 to 2.0.
  • the suspension was incubated with rapid shaking for approximately 1 to 5 hours at 37 ⁇ 2*C. Complete lysis of the host bacteria was noted when the broth cleared.
  • the virus suspension was centrifuged at 10,000 x G for at least 20 minutes. The supernatant fluid was filtered through a sterile 0.22 ⁇ m filter to remove the host cell debris.
  • the bacteriophage challenge suspension was prepared by diluting the phage stock in sterile nutrient broth. The titer of the culture was determined for each day of testing.
  • the following medium was prepared to represent a moderately viscous solution.
  • Cornstarch was added to SCDB (SCDBC) to achieve a viscosity of 1.600 to 2,400 cP at 21 ⁇ 2*C.
  • the viscosity of water at this temperature is approximately lcP.
  • the mixture was heated with constant stirring to boiling.
  • the medium was sterilized according to normal laboratory procedures. The viscosity of the medium was measured at room temperature (21 ⁇ 2 ⁇ 0 to ensure that it was within the acceptable range.
  • HEP A particulate air
  • the 60 mL reservoir syringe was aseptically attached to one port of a sterile 3-way stopcock having luer-lock fittings. A 3 mL syringe for sample collection was then attached to another port of the 3 -way- stopcock. Finally, a test cartridge was attached to the third port of the 3-way stopcock. Approximately 1 mL of the SCDBC was dispensed from the reservoir syringe through the test cartridge. The fluid dispensed was not collected for assay- but was used simply to simulate use of the test cartridge. The tip of the cartridge was then contaminated by immersing it approximately 0.5 cm into the culture suspension.
  • the contaminated culture completely covered the opening of the cartridge without wetting the luer lock area.
  • the entire unit (syringes, stopcock and cartridge) was placed on a flat surface and allowed to sit at room temperature (21 ⁇ 2 ⁇ C) for 24 ⁇ 4 hours. Following the 24-hour incubation period, a sample was col lected from the reservoir syringe. The port to the cartridge was closed and approximately 1 mL of media was drawn out of the reservoir syringe into the sampling syringe. The syringe containing the 1 mL sample was removed and set aside. It was replaced by a sterile 3 mL syringe which was used for the next day ' s sample collection. The samples then underwent the dispensing and contamination steps. The testing was conducted for 21 days unless the plaque assay detected virus in the samples collected from the syringe for four days in a row . at w hich point further testing of the positive sample was terminated.
  • the negative controls consisted of sterile test units (reservoir syringe, sampling syringe. 3-way stopcock and cartridge) prepared in the same manner as the test units, except that the exit port of these cartridge units w as sealed with a clear sealant to prevent entry of virus into the system.
  • the positive controls consisted of sterile test units prepared in the same way as the test units, except that the elastomeric sheath was slit, facilitating entry of the challenging virus.
  • a growth promotion test was performed on the media in the syringes of the test units that were negative at the end of the test period. The test involved inoculating 1 mL of media from the reservoir syringe with 0.
  • #15 can be attributed to environmental contamination.
  • the test virus is very stable and survives drying well.
  • Approximately 3.3 - 4.2 x 10 " ' ⁇ X174 bacteriophage particles can be contained within a 0.1 ⁇ m particle. This is well above the number of spurious plaques seen.
  • the sedimentation rate of a 0.1 ⁇ m airborne particle is approximately 0.1 15 inches per hour according to the U.S. Department of Health.
  • the test samples were maintained in an open laboratory and handled daily. It should be noted that the challenge organism, ⁇ X174. will not grow in the test systems and is non-motile. Consequently, it can gain entry to the test al iquots i n only two ways: through airborne contact during assay, i.e..
  • a growth promotion test was done on a 1 mL aliquot of media taken from the reservoir syringe of the 30 test samples and ten negative controls that did not have consistent growth by day 21.
  • the aliquots were inoculated with 0.5 L of challenge culture containing approximately 16 PFU. Growth was seen in all of the inoculated aliquots.
  • Dispensing and Delivery Systems for viscous flowable materials is designed to prevent the influx of external contaminants during and between deliveries over prolonged periods of time.
  • the potential for viral contamination is a concern for many flowable products, especially when dispensing and delivering systems are used for discharging multi-use products and for products which are used over prolonged periods of time.
  • HBV Hepatitis-B virus
  • HCV Hepatitis-C virus
  • the ideal properties of a surrogate would include small size, spherical or polyhedral [almost round] morphology, environmental stability, low or non-human infectivity, high assay sensitivity, rapid growth, and an attainable high titer.
  • the ⁇ X174 bacteriophage was selected as the most appropriate surrogate for the bloodborne pathogens mentioned because it satisfies all of these criteria.
  • the ⁇ X174 bacteriophage has no envelope and is 25-27 nm in size [similar to HCV.
  • Animal virus surrogates are not used as they require specialized cell culture and enzyme assay techniques. In addition, the stability of most of the animal viruses is less than desirable and plating efficiency is low or unknown.
  • the variety of viral coats or surfaces i.e., lipophilic, hydrophilic. etc.. they generally perform similarly in barrier or penetration tests. This is because viruses adopt the charge of the liquid in which they are suspended and are more affected by the liquid vehicle than by their own physical or chemical properties.
  • cornstarch was added to the growth media at a concentration of 4 g/100 mL (4% w/v) which results in an absolute viscosity of approximately 2.000 cP at 21 + 2°C.
  • barriers as surgical gloves and condoms may vary from lot to lot and range from less than 50% up to 100%) barrier performance, when tested with the same virus over only 60 minutes.
  • the following example provides details for the bacterial challenge testing of Waterfall's MicroBarrierTM Cartridge in Multidose Dispensing and Deliver ⁇ Systems for viscous materials. Model #WFLE2aVIS 97-60A.
  • the system design is intended to allow delivery of multiple doses of viscous fluids and prevent the influx of external contaminants over prolonged periods of time.
  • Microbiological evaluation was conducted by attaching each of the following: a 60 mL syringe (the media reservoir), a MicroBarrierTM Cartridge, and a 3 mL syringe (for sampling the reservoir) to one of the three ports of a three-way stopcock with luer lock fittings.
  • the reservoir syringe was filled with sterile soybean casein digest broth containing cornstarch (SCDBC). Cornstarch was added to increase the viscosity of the growth media.
  • SCDBC sterile soybean casein digest broth containing cornstarch
  • Cornstarch was added to increase the viscosity of the growth media.
  • an aliquot of sterile SCDBC was dispensed each day tluough the test cartridge. Additionally, the tip of the cartridge was contaminated by dipping it into a concentrated suspension of bacteria.
  • the bacteria used in this study were Brevundimonas diminuta at an average concentration greater than 1 x 10 colony forming units per mL (C
  • test cartridges were sterilized by ethylene oxide gas prior to testing.
  • Ethylene Oxide Sterilization was performed according to the following parameters: Preconditioning: 60 minutes minimum.
  • Relative Humidity 55 - - 10%.
  • Gas Concentration 600 mg/liter ⁇ 30 mg/liter.
  • Exposure Time 4-5 hours.
  • SCDB soybean casein digest broth
  • a sterile 60 mL syringe was aseptically filled with SCDBC.
  • HEP A high- efficiency particulate air
  • SCDBA soybean casein digest broth
  • the 60 mL reservoir syringe was aseptically attached to one port of a sterile 3-way stopcock having luer-lock fittings. A 3 mL syringe for sample removal was then attached to another port of the 3-way stopcock Finally, a test cartndge was attached to the thud port of the stopcock Approximately 1 mL of the SCDBC was dispensed from the leservoir synnge tluough the test cartridge The fluid dispensed was not collected foi assay but was used to simulate use of the test cartridge The tip of the cartridge was then contaminated by immersing it approximately 0 5 cm into the cultuie suspension The contaminated culture completely coveied the opemng of the cartndge without wetting the luer lock aiea The entne unit (sy ringes stopcock and cartndge) w as placed on a flat surface and allowed to sit at loom tempeiatuie (21 ⁇ 2 C)
  • the negative contiols consisted of stenle test units (l eseivon su inge sampling syringe. 3-way stopcock and cartndge) piepaied in the same mannei as the sample test units, except that the exit ports of these cartndge units weie sealed with a cleai sealant to prevent entry of bacteiia into the svstem
  • the positive contiols consisted of sterile test units prepared m the same way as the sample test units, except that the elastomeric sheath was slit, facilitating entiy of the challenging bacteria
  • a giowth piomotion test was perfoimed on the media in the SM inges of the test units that weie negative at the end of the 21 -day test
  • the test involved inoculating 1 mL of media from the reseivoir synnge with 0 1 mL of a 5 diminuta culture containing ⁇ 100 CFU oi ⁇ 10 CFU when possible
  • the media was incubated for 24-48 hours at 37 ⁇ 2°C. An aliquot of the media was then assayed to determine if the challenge organism was present.
  • the potential for bacterial contamination is a concern for many flowable products, especially when dispensing and delivering systems are used for discharging multi-use products and for products which are used over prolonged periods of time.
  • the selection of Brevundimonas diminuta as the challenge organism was based on its small size when grown under carefully controlled conditions. When properly cultured, many Brevundimonas will pass tluough a 0.45 ⁇ m membrane filter. The small size of the organism represented a severe bacterial challenge to the test cartridges.
  • B. diminuta is also the organism of choice for conducting membrane filter validation testing for pharmaceutical processes. The rapid motility of this challenge organism, as well as its possession of a sensory apparatus that drives the organism to nutrients, enhanced the severity- of the test challenge.
  • corn starch was added to the growth media at a concentration of 4 g/100 mL (4%) w/v) which resulted in an absolute viscosity of approximately 2.000 cP at 21 ⁇ 2°C.
  • the selection of daily dispensing of the nutritive media represented a severe challenge.
  • the daily contamination with a new culture and the 24 hours to permit growth through the mechanism were more severe than a test that involves only frequent dispensing steps.
  • the protocol required the challenge level to be >10 the average titer of the challenge used was actually >10 8 .
  • the Waterfall Company's MicroBarrierTM Cartridges were challenged daily with Brevundimonas diminuta, a small, highly motile bacterium.
  • the challenge test procedure consisted of (1 ) dispensing of nutritive media through the cartridge, (2) contamination of the cartridge tips by immersing them into a concentrated bacterial suspension (10 CFU/mL). and (3) placing each cartridge and syringe on a horizontal surface for 24 hours incubation at 21 ⁇ 2°C.
  • the cartridges provided complete sterility for 21 days. This corresponds to a 100% effective barrier against a daily challenge with 10 CFU/mL of B. diminuta for tluee weeks.
  • the unique design of the device makes comparison to other conventional microbial barriers difficult. However, the device performed comparable or superior to that seen in our laboratory for 0.45 ⁇ m microporous membranes.
  • the present invention has application as a dispensing and delivery system for fluids used in any industry as well as to control flow direction and rate in various medical devices such as urine and wound drainage bags, intravenous sets, organ perfusion systems and the like. Accordingly, the MicroBarrierTM technology has widespread applications and is properly designated a Platform Technology.
  • one or more vanes may extend across the diameter of the seat.
  • the seat may comprise one or more sectors, or one or more channels may be disposed through the seat such that each sector or channel defines a unidirectional laminar tube of flow through the seat.
  • a blocking portion could be provided at any convenient location in the seat to occlude the bore of an adjacent seal when the seal and seat are in a closed position.
  • the blocking portion need only be aligned in the flow path and shaped so as not to induce turbulent flow when the seal and seat are in an open position.
  • the seat also can comprise a tube having an inlet and an outlet with a blocking portion on an edge of the outlet.
  • An adjacent seal has a bore having an inlet coextensive with the blocking portion and an outlet orifice. The bore prevents flow when conformably engaged against the seal in a closed state and enables flow in an open state, respectively.
  • the bore does not need to be centrally located, but rather is aligned with the blocking portion of the seat.
  • the peripheral surface of the tube constrains the fluid flow through the tube, and the bore of the seal similarly constrains the flow path.
  • the seal Upon transition to the closed state, the seal still contacts at a sealing surface with the seat to generate an impulse wave so that the flow is effected without separation of a boundary layer sufficiently downstream of the seal outlet orifice such that no reflux or reverse flow can occur. Any excess flow-able material is entrapped at the sealing surface and prevents air or any other external contaminant from migrating back through the flow path.
  • the seat still provides unidirectional laminar flow of a flowable medium along a flow path.

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  • Check Valves (AREA)

Abstract

La présente invention concerne un système verseur modulaire à capsule (200) comprenant une capsule élastomère (110) et un siège s'emboîtant de façon conformable (100) peut se fixer ou s'intégrer au goulot d'un récipient tel qu'une bouteille, un sac couple, un tube, ou tout récipient à goulot, contenant une certaine quantité d'un milieu fluide. La configuration de la capsule et du siège élimine l'entrée d'air, d'agents pathogènes en suspension dans l'air, ou d'autres contaminants dans le récipient de milieu fluide auquel est fixé le dispositif verseur, ce qui permet de maintenir l'intégrité et la stérilité du matériau fluide, même en cas de risque de contact direct par immersion dans des suspensions de bactéries ou de virus. La taille du dispositif verseur est hautement adaptable. Ce dernier convient pour des fluides visqueux ne coulant que difficilement. Il permet la reformulation des matériaux fluides sans conservateurs ni antioxydants. Cela procure un avantage d'efficacité thérapeutique renforcée pour de nombreux médicaments, notamment les collyres. La stérilité d'un produit tel que le lait UHT ou d'autres produits de laiterie peut être maintenue sans réfrigération. Lorsqu'il est utilisé sur une bouteille de vin, il peut sensiblement empêcher l'oxydation et la dégradation du vin après ouverture du récipient. Ce système verseur peut également s'utiliser pour maintenir la gazéification des boissons gazeuses, des bières ou analogue, même en cas d'ouvertures répétées, ce qui permet de prolonger la durée de vie utile d'une boisson gazeuse au-delà de la durée de stockage de la boisson.
EP01900578A 1999-02-01 2001-01-17 Systeme verseur modulaire a capsule anti-contamination se montant sur le goulot d'un recipient Withdrawn EP1409362A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US09/241,178 US6079449A (en) 1999-02-01 1999-02-01 System for delivering and maintaining the sterility and integrity of flowable materials
US511694 2000-02-23
US09/511,694 US6202901B1 (en) 1999-02-01 2000-02-23 Modular microbarrier™ cap delivery system for attachment to the neck of a container
PCT/IB2001/000038 WO2001062618A1 (fr) 1999-02-01 2001-01-17 Systeme verseur modulaire a capsule anti-contamination se montant sur le goulot d'un recipient

Publications (1)

Publication Number Publication Date
EP1409362A1 true EP1409362A1 (fr) 2004-04-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP01900578A Withdrawn EP1409362A1 (fr) 1999-02-01 2001-01-17 Systeme verseur modulaire a capsule anti-contamination se montant sur le goulot d'un recipient

Country Status (5)

Country Link
EP (1) EP1409362A1 (fr)
AR (1) AR027953A1 (fr)
AU (1) AU2001225412A1 (fr)
TW (1) TW557280B (fr)
WO (1) WO2001062618A1 (fr)

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GB2405683A (en) * 2003-09-05 2005-03-09 Comm Corp Ltd I Valve for a cartridge
FR2937018B1 (fr) * 2008-10-15 2012-06-01 Rexam Pharma La Verpilliere Dispositif de distribution de liquide muni d'un organe d'etancheite deplacable sous l'effet de la pression d'un utilisateur
CN108715278B (zh) * 2018-06-22 2024-06-11 中山市住丽科技有限公司 自适应液体控制阀及采用该液体控制阀的瓶盖加热装置
US11104496B2 (en) * 2019-08-16 2021-08-31 Gudeng Precision Industrial Co., Ltd. Non-sealed reticle storage device
CN115107247B (zh) * 2022-06-24 2024-01-30 惠州市合泰智能科技有限公司 一种注塑送料设备的外清洗回流装置及控制方法

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See references of WO0162618A1 *

Also Published As

Publication number Publication date
WO2001062618A1 (fr) 2001-08-30
AU2001225412A1 (en) 2001-09-03
AR027953A1 (es) 2003-04-16
TW557280B (en) 2003-10-11

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