EP1406369B1 - Device for inductive coupling of electric signals to a voltage supply line and method for making a wound web - Google Patents

Device for inductive coupling of electric signals to a voltage supply line and method for making a wound web Download PDF

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Publication number
EP1406369B1
EP1406369B1 EP03021440A EP03021440A EP1406369B1 EP 1406369 B1 EP1406369 B1 EP 1406369B1 EP 03021440 A EP03021440 A EP 03021440A EP 03021440 A EP03021440 A EP 03021440A EP 1406369 B1 EP1406369 B1 EP 1406369B1
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EP
European Patent Office
Prior art keywords
wound web
parts
supply line
casting compound
tape roll
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Expired - Lifetime
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EP03021440A
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German (de)
French (fr)
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EP1406369A3 (en
EP1406369A2 (en
Inventor
Martin Rick
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Eichhoff GmbH
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Eichhoff GmbH
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Application filed by Eichhoff GmbH filed Critical Eichhoff GmbH
Priority to DE50310431.0T priority Critical patent/DE50310431C5/en
Publication of EP1406369A2 publication Critical patent/EP1406369A2/en
Publication of EP1406369A3 publication Critical patent/EP1406369A3/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00
    • H01F30/06Fixed transformers not covered by group H01F19/00 characterised by the structure
    • H01F30/16Toroidal transformers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/25Magnetic cores made from strips or ribbons
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/14Inductive couplings

Definitions

  • the invention initially relates to a device for the inductive coupling of electrical signals (PLC signals) to a particular current-carrying, possibly provided with a Isolierumhüllung voltage supply line according to the preamble of claim 1.
  • PLC signals electrical signals
  • a special aspect relates to the coupling of the PLC (Powerline Communication) signals on high-voltage lines, medium-voltage lines and low-voltage lines.
  • the term signal coupling is intended to allow bi-directional data transmission in the context of the invention, ie both the Aufgru of signals on the power supply line as well as the decoupling or decoupling existing on the power supply line to be transmitted signals.
  • the aim of the invention is to further develop the Ankoppelstelle, the type of signal coupling is inductive.
  • Inductive signal coupling means that the coupling is effected indirectly by magnetic excitation of a magnetic element and does not take place in a capacitive manner or by direct electrical contacting of the voltage supply line.
  • the coupling of signals to a power supply line prepares i.a. problems when the power supply lines have large cross sections, as is the case with high, medium and low voltage lines. If signal coupling is to take place, for example, in the area of a transformer station, the available installation space for such a device is also limited.
  • the power supply line which is provided with an insulating sheath and in some cases flows through very high currents of up to a few 100 amperes, must be processed by highly specialized experts who carry out stripping.
  • the object of the invention is to develop a device according to the preamble of claim 1 such that it enables an improved inductive coupling of electrical signals to a power supply line.
  • the invention solves this problem with the features of claim 1, in particular with those of the characterizing part, and is accordingly characterized by a substantially annular clamp of nanocrystalline or amorphous ferromagnetic material which can be assembled from at least two parts.
  • the principle of the invention is therefore first to use a clamp made of a special material.
  • a clamp made of a special material.
  • ferrites which do not fulfill the desired magnetic properties for an optimized coupling of signals to a voltage supply line
  • nanocrystalline or amorphous ferromagnetic materials are particularly suitable for this purpose.
  • Such materials which are produced in a very complex manner, in particular by means of rapid solidification technology by casting a melt with extremely rapid cooling, directly into a thin strip, are available, for example, from the company Vacuumschmelze under the trade names Vitrovac and Vitroperm. Further information is available at www.vacuumschmelze.de, for example.
  • soft magnetic materials ie those materials in which the hysteresis loop is designed to be particularly narrow.
  • Nanocrystalline or amorphous ferromagnetic materials offer, for example, a particularly high initial permeability, which may be, for example, in the range of 20,000 or 40,000, but also higher.
  • a high initial permeability ie a maximum ⁇ r at initial, initial magnetic excitation by a current (ie the slope of a new curve in a BH diagram), is of particular importance.
  • amorphous expresses a particular ordering property of the ferromagnetic material, and describes the fact that in this material no long-range order or crystal structure is present.
  • This amorphous state corresponds to the material state immediately after shock freezing. By a subsequent heat treatment or annealing process, a change in state from the amorphous to a nanocrystalline state takes place.
  • Nanocrystalline in this context means that the grain sizes of the magnetic districts are in the nanometer range (average diameter 10 to 20 nm).
  • nanocrystalline materials are usually characterized by a two-phase structure in which a fine-crystalline grain having the above-mentioned grain diameter is embedded in an amorphous residual phase.
  • the initial permeability plays a special role as the physical size and measurable feature of these materials.
  • an inductance L of the device of 4 ⁇ H can still be achieved.
  • a second aspect of the invention provides that the clamp made of nanocrystalline or amorphous, ferromagnetic material composed of at least two parts and is annular.
  • a device which surrounds the power supply line on its outer circumferential surface, and due to the Zertrenn- or decomposability or assemblability readily mountable, namely, can be placed on the power supply line.
  • the possibly existing Isolierumhüllung the power supply line must not be injured for this purpose become.
  • the assembly as well as the dismantling of the device according to the invention can thus be carried out by specialized personnel, which does not have to have the necessary knowledge for a stripping.
  • fasteners such as screw
  • fasteners may be provided. It can alternatively be used but also tape, since the clamp is not exposed to any special mechanical forces.
  • a medium voltage line in the context of this invention, for example, a medium voltage line is understood, which has an inner, electrically conductive core and an outer, electrically insulated shield, for example, a mesh of metallic threads.
  • the signals can be coupled directly to the shielding, and a digital transmission can pass through the shielding.
  • it can also be provided to first carry out a signal coupling onto the shield and to transmit the signal for forwarding to the inner core, that is to say the core of the coaxial cable, by means of a special circuit.
  • a measuring apparatus for measuring leakage currents which contains an inner core of amorphous ferromagnetic material. From this document, it is not known to assemble a clamp of a nano-crystalline or amorphous, ferromagnetic material of two parts.
  • From the US-A-5,341,280 is a device for transmitting electrical power from a power source to an electrical load known.
  • the known device has a magnetic core, which consists in a forceps-like arrangement of two hinged together with hinged parts.
  • the clamp due to its geometric structure, the clamp furthermore offers the possibility of signal coupling to a voltage supply line even at locations where the voltage supply line is strongly curved. Due to a clamp-like design with only a small thickness of the radius of curvature plays a minor role.
  • the clamp is composed of two substantially semicircular parts. This allows on the one hand an arrangement with a small number of components, so that the handling is easier. On the other hand, in this embodiment, only two separating cuts, for example, along a common diameter plane of a substantially annular belt coil required, so that the tape roll is minimally damaged in its structure.
  • the clamp is formed from a continuous annular band wound, which is divided into at least two parts.
  • This embodiment of the invention makes it possible, inter alia, to use conventional, commercially available annular belt coils of nanocrystalline or amorphous, ferromagnetic material.
  • the tape roll is cut at least along a plane.
  • a cut along a plane, in particular along a common diameter plane, offers the possibility of minimizing the risk of damage to the inner structure of the band roll.
  • the tape roll on a particular prior to cutting attached impregnation in the manner of a potting compound offers the possibility to reinforce the tape wrap in its structure before cutting, in particular to stiffen.
  • a cutting of such a reinforced tape winding creates ever a condition of the tape roll by this can be divided into two parts.
  • the potting compound can, depending on the state of delivery of the tape roll, penetrate into free spaces, in particular in pores of the tape roll and in spaces between the layers.
  • the potting compound is disposed substantially on the outer surfaces, so for example on the outer circumferential surface and on the annular end faces of the tape roll and surrounds the tape roll in this way corset-like.
  • the potting compound is a resin, in particular a thermosetting epoxy resin or a temperature-resistant polyester resin.
  • a resin in particular a thermosetting epoxy resin or a temperature-resistant polyester resin.
  • the tape roll has been subjected to vacuum before impregnation and the potting compound in open spaces, eg. B. penetrated into pores of the tape roll.
  • the provision of vacuum before impregnation offers the possibility of a particularly good and safe corset formation by the potting compound.
  • the clamp in the assembled state in the mating region of each two adjacent parts on a thin gap is provided according to this advantageous embodiment with a thin, in particular defined gap.
  • the gap may for example have a width of the order of 10 microns and be filled with air or paper, possibly also with an adhesive strip. It is important that the gap is filled with a non-magnetic and non-conductive material.
  • the cut surfaces of the tape roll in the mounted state of the clamp are not directly adjacent to each other. It is also advantageous in this context that the cut surfaces are particularly smooth or flat and show no fringe formation, which would be disadvantageous for magnetic reasons.
  • the invention further relates to a method for processing a substantially annular band wound of nanocrystalline or amorphous ferromagnetic material according to the preamble of claim 16.
  • Such a processing method is not known.
  • the commercially available tapes listed above are usually very brittle, and even more brittle after heat treatment, ie after their transfer from the amorphous to the nanocrystalline state.
  • the tape roll produced in this way usually represents the final shape, ie the finished processed state of the tape roll.
  • the known tape wraps are usually transported in toroidal containers and find use as storage chokes.
  • a sintered material can be additionally attached here.
  • the object of this invention is to provide a machining method according to the preamble of claim 16, which allows the use of the processed tape roll in a device for inductive coupling of electrical signals to a particular current-carrying, possibly provided with Isolierumhüllung power supply line.
  • the principle of the invention thus consists essentially of a conventional, finished, substantially annular band wound, the a plurality of winding layers nanocrystalline or amorphous, ferromagnetic material is first to introduce into a container. Subsequently, a potting compound can be introduced into the container with which the tape roll is impregnated or impregnated.
  • the potting compound is in particular, if according to an advantageous embodiment of the invention, the container is evacuated and is applied after the introduction of the tape roll in the container and before impregnating the tape roll of the tape roll with a vacuum, due to the existing vacuum in the free spaces, so if necessary The column or pores of the ribbon wrap are sucked in. Even if no vacuum is applied, in principle it is possible to provide by attaching the potting compound for a stiffening, which occupies at least the surfaces, so the outer sides of the tape roll with potting compound. However, the application of a vacuum is much more advantageous.
  • the tape roll After impregnation, the tape roll can be cut into at least two parts, for example cut. It is sufficient in principle if the tape roll is impregnated at least in the region of those points at which a separation takes place subsequently.
  • the processing method according to the invention provides a possibility to initially provide the tape roll with a corset in the form of the potting compound, which ensures a stiffening of the tape roll, so that it can be subsequently severed.
  • the application of a vacuum to the tape roll before the process step of impregnation ensures a particularly close concern of the corset-like potting compound or for a certain penetration, if necessary.
  • the nanocrystalline or amorphous, ferromagnetic material which was originally very brittle and can not readily be processed, which is unsuitable for subsequent processing, is thus even brought into a form in which the ribbon wound can be severed.
  • a merely schematically indicated signal generator / signal receiver module 11 transmits or receives electrical signals, in particular high-frequency signals. Usually they are signals of a frequency range approximately between 2 and 20 MHz, in which data is transmitted.
  • the electrical signals should be loaded onto a power supply line 12 or tapped from this line 12, so that a data transmission via the power supply network can be performed.
  • the power supply line 12 is, for example, a high voltage power line, a medium voltage line or a low voltage line on which typically AC voltage in the kilovolt range with a low frequency, for example 50 to 60 Hz is applied. Since the signals are high frequency signals, signal transmission and provision of electrical power through the power grid, which is primarily the target of the power grid, does not interfere.
  • the power supply line 12 is provided with an insulating sheath 15. This does not necessarily have to be the case, but is common with the voltage supply lines concerned here.
  • conduit 12 is encompassed on its outer circumferential surface by a clamp 13, which consists of two substantially semicircular elements 16a and 16b.
  • the clamp 13 is a substantially annular body. Between the inner peripheral surface 36 of the clamp 13 and the outer circumferential surface 37 of the power supply line 12 (FIG. Fig. 1 ) is an annular space 38, whose arrangement and size is not relevant. However, it is crucial that a signal line 14, which is connected to the signal generator / signal receiver module 11, surrounds the clamp 13 in the manner of half a winding and for this purpose passes through the annular clearance 38.
  • High-frequency signals which are on the signal line 14, cause a magnetic excitation of the clamp 13, since this consists of ferromagnetic material, wherein the material itself will be discussed later in detail.
  • the magnetic excitation gives the clamp 13th then to the power supply line 12 on, again in the form of electrical pulses (voltages).
  • the clamp thus acts in the manner of a transformer, wherein the signal line 14 and the power supply line 12 represent a primary winding and corresponding to a secondary winding of a transformer with the winding number 1.
  • the signal line 14 surrounds the clamp 13, although only with half a winding and the power line 12 due to their large, approximately infinite length, the clamp 13 also only in the manner of half a winding.
  • consideration such that power line 12 and signal line 14 are actually one full turn is acceptable in this geometry.
  • the clamp 13 remaining permanently on the voltage supply line 12 does not hinder the basic function of the voltage supply network. It should be noted in particular that currents of up to a few 100 A, typically about 300 or 400 A, flow through the voltage supply line 12, so that with regard to the magnetic properties of the clamp 13 special requirements must be met, and in particular saturation is prevented.
  • the clamp 13 consists of nanocrystalline or amorphous, ferromagnetic material.
  • a material is an alloy called soft magnetic material.
  • Soft magnetic in this context means that the hysteresis curve, ie the curve in a BH diagram, represents a particularly narrow hysteresis loop. The narrower the hysteresis loop, that is, the smaller the area between the two branches, which or Abmony (eg, an alternating current through the power supply line 12 therethrough), the lower are electrical losses, which means a conversion into heat energy.
  • the alloy composition of these materials is usually formed from the basic elements iron, cobalt and nickel and additional elements such as silicon, boron, manganese, copper, niobium, molybdenum or chromium.
  • additional elements such as silicon, boron, manganese, copper, niobium, molybdenum or chromium.
  • nanocrystalline or amorphous ferromagnetic materials are commercially available, for example, from the company Vakuumschmelze.
  • the preparation of such materials is extremely complicated, and instead of conventional subsequent process melting, as is the case with crystalline materials, by rapid solidification technology, by casting a melt with extremely rapid cooling, the material is made into a thin strip.
  • the tapes are usually wound at very low temperatures, for example nitrogen-cooled coils on a tape winding (ring band core).
  • a tape roll is initially schematically in the Fig. 4 represented and designated by the reference numeral 23.
  • a band winding 23 consists of a plurality of winding layers 19, which are wound from a radially innermost winding layer 20 having a radial inner end, not shown, to a radially outer winding layer 21 with an outer radial end, also not shown.
  • the commercially available tape wraps usually have tape thicknesses in the micron range, that is, a winding layer 19 of such a tape roll 23 has approximately a tape thickness of for example 23 microns (about 20 to 25 microns).
  • a tape roll 23, as it is commercially available, is extremely brittle and easily unworkable.
  • the material of the tape roll that is nanocrystalline or amorphous, ferromagnetic material is used according to the invention for producing a clamp 13.
  • the processing method for processing a Bandwickels 23 are explained from nanocrystalline or amorphous, ferromagnetic material.
  • the tape roll 23 is a circular trained body, the first in one in the right half of the Fig. 4 only schematically indicated cup body 22 is arranged.
  • the cup body 22 has a substantially U-shaped cross section with a bottom wall 39 and two side walls formed by the U-legs 40a, 40b, so that an annular groove-like receptacle for the tape roll 23 is provided.
  • silicone pad members 24a and 24b provided that store the vulnerable tape roll 23 soft.
  • the tape winding 23 is introduced for processing together with the cup 22 in an evacuable container 25, which in Fig. 4 is shown in dashed lines.
  • the evacuable container 25 has a bottom element 27, a centrally located centrally disposed mandrel 26 and side walls 28, so that a ringnutartiger receiving space for the cup 22 and the tape roll 23 is provided.
  • the container 25 is now closed by a cover member 29.
  • a schematically indicated air outlet 30 serves to connect a pump so that the interior of the container 25 can be evacuated.
  • An inlet indicated only schematically by the reference numeral 31 is used to introduce a potting compound 32.
  • the potting compound 32 is in particular a resin, for example a thermosetting one Two component epoxy resin.
  • the potting compound 32 penetrates into the evacuated interior of the container 25 and can now fill all existing in the area of the tape roll 23 free spaces.
  • the potting compound 32 can penetrate into free spaces between two individual, adjacent winding layers 19 and possibly also into the smallest pores.
  • the arrangement of the inlets and outlets 31, 30 is of course only to be understood schematically.
  • the cast tape roll 23 can now by means of a diamond-tipped saw, alternatively, for example, by means of a water jet cutting machine, optionally with laser or plasma jet, along a cutting plane E, ie approximately along the plane of the paper Fig. 4 , are cut into two semicircular halves 16a and 16b.
  • a cutting plane E ie approximately along the plane of the paper Fig. 4 .
  • material areas of the potting compound 32 in the region of the annular end faces 34a and 34b of the tape roll 23 abut and prevent in this way a breaking of the winding layers 19 during cutting safe.
  • a material is chosen for the potting compound, which has a high glass transition temperature, advantageously above 100 ° C. In this way occurs even at such high, during the Processing generated temperatures no change in the stiffness of the potting compound.
  • the cut surfaces 33a, 33b (FIG. Fig. 3 ) advantageously provided with a cover, such as an adhesive strip or a paint.
  • a cover such as an adhesive strip or a paint.
  • the two now finished halves 16a, 16b of the substantially annular clamp 13 can now be mounted around a power supply line 12 around.
  • a power supply line 12 around.
  • usually separate fasteners in the simplest case, an in Fig. 2 indicated adhesive strip 25 which provide a cohesion of the two parts 16 a, 16 b.
  • screw connection elements od.
  • Like. Provided, and optionally also cohesively-integrally formed as part of the potting compound 32 with.
  • a nearly continuously continuous body is formed, which in each case has a gap 18 in the region of two joining regions 17 due to the divided, two-part arrangement.
  • the gap 18 is not necessarily present due to the composite arrangement of the clamp 13 and is tolerated, but is essential in its meaning and affects the magnetic properties of the clamp 13 positively.
  • a change of the characteristic of the device 10 becomes possible, in particular a flatter increase in the BH characteristic, whereby the danger of a saturation induction at very high currents is further reduced.
  • the gap 18 has a width d in the range of about 10 microns and is filled with a non-conductive and non-magnetic medium, for example with paper.
  • the gap 18 may also be formed as an air gap.

Abstract

Device for inductively coupling electrical signals (power line communications signals) with a voltage supply line (12) having an insulating sleeve (15) comprises a loop (13) made from a nanocrystalline or amorphous ferromagnetic material and consisting of two annular parts (16a, 16b). An Independent claim is also included for a process for processing a band coil made from a nanocrystalline or amorphous ferromagnetic material comprising feeding the band coil into a pot-like container, impregnating the coil with a casting composition and separating the coil into at least two parts.

Description

Die Erfindung betrifft zunächst eine Vorrichtung zur induktiven Ankopplung von elektrischen Signalen (PLC-Signalen) an eine insbesondere stromdurchflossene, gegebenenfalls mit einer Isolierumhüllung versehene Spannungsversorgungsleitung gemäß dem Oberbegriff des Anspruches 1.The invention initially relates to a device for the inductive coupling of electrical signals (PLC signals) to a particular current-carrying, possibly provided with a Isolierumhüllung voltage supply line according to the preamble of claim 1.

Um eine Daten- oder Signalübertragung über ein vorhandenes Spannungsversorgungsnetz zu realisieren, sind bereits eine Vielzahl von Anstrengungen unternommen worden. Ein besonderer Aspekt bezieht sich dabei auf die Ankopplung der PLC-(= Powerline Communication) Signale auf Hochspannungsleitungen, Mittelspannungsleitungen und Niederspannungsleitungen. Der Begriff Signalankopplung soll dabei im Sinne der Erfindung eine bi-direktionale Datenübertragung ermöglichen, also sowohl das Aufspielen von Signalen auf die Spannungsversorgungsleitung als auch das Abkoppeln oder Entkoppeln der auf der Spannungsversorgungsleitung vorhandenen, zu übertragenden Signale.To realize a data or signal transmission over an existing power supply network, a great deal of effort has already been made. A special aspect relates to the coupling of the PLC (Powerline Communication) signals on high-voltage lines, medium-voltage lines and low-voltage lines. The term signal coupling is intended to allow bi-directional data transmission in the context of the invention, ie both the Aufspielen of signals on the power supply line as well as the decoupling or decoupling existing on the power supply line to be transmitted signals.

Ziel der Erfindung ist es, die Ankoppelstelle weiterzuentwickeln, wobei die Art der Signalankopplung induktiv ist. Induktive Signalankopplung bedeutet, dass die Ankopplung mittelbar durch magnetische Erregung eines magnetischen Elementes erfolgt und nicht auf kapazitive Art oder durch unmittelbare elektrische Kontaktierung der Spannungsversorgungsleitung stattfindet.The aim of the invention is to further develop the Ankoppelstelle, the type of signal coupling is inductive. Inductive signal coupling means that the coupling is effected indirectly by magnetic excitation of a magnetic element and does not take place in a capacitive manner or by direct electrical contacting of the voltage supply line.

Die Ankopplung von Signalen an eine Spannungsversorgungsleitung bereitet u.a. dann Probleme, wenn die Spannungsversorgungsleitungen große Querschnitte aufweisen, wie dies bei Hoch-, Mittel- und Niederspannungsleitungen der Fall ist. Soll eine Signalankopplung beispielsweise im Bereich eines Transformatorstation erfolgen, ist darüber hinaus der zur Verfügung stehende Einbauraum für eine derartige Vorrichtung eng begrenzt.The coupling of signals to a power supply line prepares i.a. problems when the power supply lines have large cross sections, as is the case with high, medium and low voltage lines. If signal coupling is to take place, for example, in the area of a transformer station, the available installation space for such a device is also limited.

Es ist schließlich bekannt, eine Signalankopplung unmittelbar durch eine elektrische Kontaktierung der Spannungsversorgungsleitung vorzunehmen. Hierbei muss jedoch die mit einer Isolierumhüllung versehene und teilweise von sehr hohen Strömen bis zu einigen 100 Ampère durchflossene Spannungsversorgungsleitung von hochspezialisierten Fachleuten bearbeitet werden, die eine Abisolierung vornehmen.It is finally known to carry out a signal coupling directly by an electrical contacting of the power supply line. In this case, however, the power supply line, which is provided with an insulating sheath and in some cases flows through very high currents of up to a few 100 amperes, must be processed by highly specialized experts who carry out stripping.

Darüber hinaus ist bereits angedacht worden, Spannungsversorgungsleitungen mit sogenannten Klapp-Ferriten zu umgreifen. Auf diese Weise ist zwar bereits eine induktive Signalankopplung möglich. Problematisch ist jedoch eine Sättigung dieser Anordnung, die bei den hohen, durch die Spannungsversorgungsleitung fließenden Strömen von vielleicht 300 oder 400 Ampère zu einer nicht praktikablen, nur sehr eingeschränkten Nutzung der Vorrichtung aufgrund eines nur sehr schmalen, einsetzbaren Frequenzbandes führt. Außerdem sind bei derartigen Klapp-Ferriten regelmäßig zusätzliche kapazitive Bauelemente vorgesehen, so dass bei diesen angedachten Ankoppelstellen nur in einem sehr schmalbandigen Resonanzbereich, der durch die Induktivität des Klapp-Ferrites gemeinsam mit dem kapazitiven Bauelement bestimmt wird, eine Signalübertragung möglich ist. Schließlich können die Klapp-Ferrite auch nicht zu voluminös ausgelegt werden.In addition, it has already been considered to encompass power supply lines with so-called folding ferrites. Although an inductive signal coupling is already possible in this way. The problem, however, is a saturation of this arrangement which, with the high currents of perhaps 300 or 400 amperes flowing through the power supply line, leads to an impractical, very limited use of the device due to a very narrow usable frequency band. In addition, additional capacitive components are regularly provided in such folding ferrites, so that in these contemplated coupling points only in a very narrow band resonance range, which is determined by the inductance of the folding ferrite together with the capacitive element, a signal transmission is possible. Finally, the folding ferrite can not be designed too voluminous.

Die Aufgabe der Erfindung besteht darin, eine Vorrichtung gemäß dem Oberbegriff des Anspruches 1 derart weiterzubilden, dass sie eine verbesserte induktive Ankopplung von elektrischen Signalen auf eine Spannungsversorgungsleitung ermöglicht.The object of the invention is to develop a device according to the preamble of claim 1 such that it enables an improved inductive coupling of electrical signals to a power supply line.

Die Erfindung löst diese Aufgabe mit den Merkmalen des Anspruches 1, insbesondere mit denen des Kennzeichenteils, und ist demgemäß gekennzeichnet durch eine im wesentlichen ringförmige, aus mindestens zwei Teilen zusammensetzbare Schelle aus nanokristallinem oder amorphem, ferromagnetischem Material.The invention solves this problem with the features of claim 1, in particular with those of the characterizing part, and is accordingly characterized by a substantially annular clamp of nanocrystalline or amorphous ferromagnetic material which can be assembled from at least two parts.

Das Prinzip der Erfindung besteht somit zunächst darin, eine Schelle aus einem besonderen Material zu verwenden. Im Gegensatz zu Ferriten, die die gewünschten magnetischen Eigenschaften für eine optimierte Ankopplung von Signalen an eine Spannungsversorgungsleitung nicht erfüllen, sind nanokristalline oder amorphe, ferromagnetische Materialien hierfür in besonderer Weise geeignet.The principle of the invention is therefore first to use a clamp made of a special material. In contrast to ferrites, which do not fulfill the desired magnetic properties for an optimized coupling of signals to a voltage supply line, nanocrystalline or amorphous ferromagnetic materials are particularly suitable for this purpose.

Derartige Materialien, die in sehr aufwendiger Weise, insbesondere mittels Rasch-Erstarrungstechnologie durch Gießen einer Schmelze mit extrem rascher Abkühlung, direkt zu einem dünnen Band hergestellt werden, sind beispielsweise bei der Firma Vakuumschmelze unter den Handelsnamen Vitrovac und Vitroperm erhältlich. Weitere Informationen sind beispielsweise unter www.vacuumschmelze.de erhältlich.Such materials, which are produced in a very complex manner, in particular by means of rapid solidification technology by casting a melt with extremely rapid cooling, directly into a thin strip, are available, for example, from the company Vacuumschmelze under the trade names Vitrovac and Vitroperm. Further information is available at www.vacuumschmelze.de, for example.

Es handelt sich dabei um weichmagnetische Materialien, das heißt solche Materialien, bei denen die Hysterese-Schleife besonders schmal ausgebildet ist.These are soft magnetic materials, ie those materials in which the hysteresis loop is designed to be particularly narrow.

Nanokristalline oder amorphe, ferromagnetische Materialien bieten beispielsweise eine besonders hohe Anfangspermeabilität, die beispielsweise im Bereich von 20000 oder 40000, aber auch darüber liegen kann. Eine hohe Anfangspermeabilität, also ein maximales µr bei initialer, erstmaliger magnetischer Erregung durch einen Strom (also die Steigung einer Neukurve in einem B-H-Diagramm), ist dabei von besonderer Wichtigkeit.Nanocrystalline or amorphous ferromagnetic materials offer, for example, a particularly high initial permeability, which may be, for example, in the range of 20,000 or 40,000, but also higher. A high initial permeability, ie a maximum μ r at initial, initial magnetic excitation by a current (ie the slope of a new curve in a BH diagram), is of particular importance.

Der Begriff amorph drückt dabei eine besondere Ordnungseigenschaft des ferromagnetischen Materials aus, und beschreibt die Tatsache, dass in diesem Material keinerlei Fernordnung oder Kristallstruktur vorhanden ist. Dieser amorphe Zustand entspricht dem Materialzustand unmittelbar nach dem Schockfrieren. Durch einen nachfolgenden Wärmebehandlungs- oder Temper-Prozess findet eine Zustandsänderung aus dem amorphen in einen nanokristallinen Zustand statt. Nanokristallin bedeutet in diesem Zusammenhang, dass die Korngrößen der magnetischen Bezirke im Nanometerbereich (mittlerer Durchmesser 10 bis 20 nm) liegen. Nanokristalline Werkstoffe sind darüber hinaus üblicherweise durch eine Zwei-Phasen-Struktur gekennzeichnet, in der ein feinkristallines Korn mit dem oben genannten Korndurchmesser in eine amorphe Restphase eingebettet ist.The term amorphous expresses a particular ordering property of the ferromagnetic material, and describes the fact that in this material no long-range order or crystal structure is present. This amorphous state corresponds to the material state immediately after shock freezing. By a subsequent heat treatment or annealing process, a change in state from the amorphous to a nanocrystalline state takes place. Nanocrystalline in this context means that the grain sizes of the magnetic districts are in the nanometer range (average diameter 10 to 20 nm). In addition, nanocrystalline materials are usually characterized by a two-phase structure in which a fine-crystalline grain having the above-mentioned grain diameter is embedded in an amorphous residual phase.

Neben sehr hohen Sättigungsinduktionen spielt die Anfangspermeabilität als physikalische Größe und messbares Merkmal dieser Materialien eine besondere Rolle. Beispielsweise kann durch Verwendung derartiger Materialien mit derartig hohen Anfangspermeabilitäten, wie oben angeführt, bei einem angenommenen, minimalen Kopplungsfaktor von - 3 dB und einer unteren Übertragungsfrequenz von 2 MHz noch eine Induktivität L der Vorrichtung von 4 µH erreicht werden.In addition to very high saturation inductions, the initial permeability plays a special role as the physical size and measurable feature of these materials. For example, by using such materials with such high initial permeabilities as stated above, with an assumed minimum coupling factor of -3 dB and a lower transmission frequency of 2 MHz, an inductance L of the device of 4 μH can still be achieved.

Weitere Einzelheiten zu der Art des für die Vorrichtung verwendeten Materials sind weiter unten beschrieben.Further details of the type of material used for the device are described below.

Ein zweiter Aspekt der Erfindung sieht vor, dass sich die Schelle aus nanokristallinem oder amorphem, ferromagnetischen Material aus mindestens zwei Teilen zusammensetzt und ringförmig ausgebildet ist. Auf diese Weise wird eine Vorrichtung möglich, die die Spannungsversorgungsleitung auf ihre Außenmantelfläche umgreift, und aufgrund der Zertrenn- oder Zerlegbarkeit bzw. Zusammensetzbarkeit ohne weiteres montierbar, nämlich auf die Spannungsversorgungsleitung aufsetzbar ist. Die gegebenenfalls vorhandene Isolierumhüllung der Spannungsversorgungsleitung muss hierfür nicht verletzt werden. Die Montage wie auch die Demontage der erfindungsgemäßen Vorrichtung kann somit von Fachpersonal durchgeführt werden, welches nicht die für eine Abisolierung erforderlichen Kenntnisse besitzen muss.A second aspect of the invention provides that the clamp made of nanocrystalline or amorphous, ferromagnetic material composed of at least two parts and is annular. In this way, a device is possible, which surrounds the power supply line on its outer circumferential surface, and due to the Zertrenn- or decomposability or assemblability readily mountable, namely, can be placed on the power supply line. The possibly existing Isolierumhüllung the power supply line must not be injured for this purpose become. The assembly as well as the dismantling of the device according to the invention can thus be carried out by specialized personnel, which does not have to have the necessary knowledge for a stripping.

Gegebenenfalls können, um den Zusammenhalt der wenigstens zwei Teile im Gebrauchszustand zu gewährleisten, Befestigungselemente wie beispielsweise Schraubverbindungen, vorgesehen sein. Es können alternativ aber auch Klebestreifen verwendet werden, da die Schelle keinen besonderen mechanischen Kräften ausgesetzt ist.Optionally, to ensure the cohesion of the at least two parts in use, fasteners such as screw, may be provided. It can alternatively be used but also tape, since the clamp is not exposed to any special mechanical forces.

Als Spannungsversorgungsleitung im Sinne dieser Erfindung wird beispielsweise auch eine Mittelspannungsleitung verstanden, die eine innere, stromleitende Seele und eine äußere, elektrisch isolierte Abschirmung beispielsweise aus einem Geflecht metallischer Fäden aufweist. Bei diesen sogenannten Koax-Kabeln kann mit der erfindungsgemäßen Vorrichtung eine Ankopplung der Signale unmittelbar auf die Abschirmung erfolgen, und eine Weiterleitung digital durch die Abschirmung hindurch. Es kann aber auch vorgesehen sein, eine Signalankopplung zunächst auf die Abschirmung vorzunehmen und durch eine besondere Schaltung das Signal zur Weiterleitung auf die innere Seele, also den Kern des Koax-Kabels, zu übertragen.As a power supply line in the context of this invention, for example, a medium voltage line is understood, which has an inner, electrically conductive core and an outer, electrically insulated shield, for example, a mesh of metallic threads. In the case of these so-called coaxial cables, with the device according to the invention, the signals can be coupled directly to the shielding, and a digital transmission can pass through the shielding. However, it can also be provided to first carry out a signal coupling onto the shield and to transmit the signal for forwarding to the inner core, that is to say the core of the coaxial cable, by means of a special circuit.

Aus der WO 02/46777 ist eine Messapparatur zur Messung von Leckage-Strömen bekannt, die einen inneren Kern aus amorphem ferromagnetischem Material enthält. Aus dieser Druckschrift ist es nicht bekannt, eine Schelle aus einem nano-kristallinen oder amorphen, ferromagnetischem Material aus zwei Teilen zusammenzusetzen.From the WO 02/46777 For example, a measuring apparatus for measuring leakage currents is known, which contains an inner core of amorphous ferromagnetic material. From this document, it is not known to assemble a clamp of a nano-crystalline or amorphous, ferromagnetic material of two parts.

Aus der US-A-5,341,280 ist eine Vorrichtung zur Übertragung elektrischer Leistung von einer Spannungsversorgungsquelle an einen elektrischen Verbraucher bekannt. Die bekannte Vorrichtung weist einen magnetischen Kern auf, der bei einer zangenartigen Anordnung aus zwei mit einem Scharnier zusammengehaltenen klappbaren Teilen besteht.From the US-A-5,341,280 is a device for transmitting electrical power from a power source to an electrical load known. The known device has a magnetic core, which consists in a forceps-like arrangement of two hinged together with hinged parts.

Aus der US 3,924,223 geht eine Vorrichtung zur induktiven Ankopplung von elektrischen PLC-Signalen an eine insbesondere stromdurchflossene Spannungsversorgungsleitung hervor, mit einer im Wesentlichen ringförmigen, aus zwei Teilen zusammengesetzten Schelle aus einem magnetischen Material. Diese Druckschrift zeigt so genannte "Klapp-Ferrite", die eingangs bereits erläutert worden sind. Eine Schelle aus nanokristallinem oder amorphem, ferromagnetischem Material geht aus dieser Druckschrift nicht hervor.From the US 3,924,223 is a device for inductive coupling of PLC electrical signals to a particular current-carrying power supply line, with a substantially annular, composed of two parts clamp made of a magnetic material. This document shows so-called "folding ferrite", which have already been explained at the outset. A clamp made of nanocrystalline or amorphous, ferromagnetic material is not apparent from this document.

Aus der EP 0 302 746 A2 geht ein Verfahren zur Herstellung eines Bandwickels aus dem Material VATROVAC-6025F hervor (s. dort Spalte 7, Zeilen 37 bis 63). Diese Druckschrift zeigt aber kein Verfahren, das einen derartigen Bandwickel in wenigstens zwei Teile zertrennt.From the EP 0 302 746 A2 is a process for producing a tape roll of the material VATROVAC-6025F out (see column 7, lines 37 to 63). However, this document does not show a method that divides such a tape roll into at least two parts.

Gemäß einem weiteren Aspekt der Erfindung bietet die Schelle aufgrund ihrer geometrischen Struktur darüber hinaus die Möglichkeit, eine Signalankopplung an eine Spannungsversorgungsleitung auch an solchen Stellen vorzunehmen, an denen die Spannungsversorgungsleitung stark gekrümmt ist. Aufgrund einer schellenartigen Ausbildung mit einer nur geringen Dicke spielt der Krümmungsradius eine untergeordnete Rolle.In accordance with a further aspect of the invention, due to its geometric structure, the clamp furthermore offers the possibility of signal coupling to a voltage supply line even at locations where the voltage supply line is strongly curved. Due to a clamp-like design with only a small thickness of the radius of curvature plays a minor role.

Gemäß einer Ausgestaltung der Erfindung ist die Schelle aus zwei im wesentlichen halbkreisförmigen Teilen zusammengesetzt. Dies ermöglicht einerseits eine Anordnung mit einer geringen Anzahl von Bauteilen, so dass die Handhabbarkeit erleichtert ist. Andererseits sind bei dieser Ausgestaltung lediglich zwei Trennschnitte, beispielsweise entlang einer gemeinsamen Durchmesserebene eines im wesentlichen kreisringförmigen Bandwickels erforderlich, so dass der Bandwickel nur minimal in seiner Struktur geschädigt wird.According to one embodiment of the invention, the clamp is composed of two substantially semicircular parts. This allows on the one hand an arrangement with a small number of components, so that the handling is easier. On the other hand, in this embodiment, only two separating cuts, for example, along a common diameter plane of a substantially annular belt coil required, so that the tape roll is minimally damaged in its structure.

Gemäß einer besonders vorteilhaften Ausgestaltung der Erfindung ist die Schelle aus einem durchgehenden ringförmigen Bandwickel gebildet, der in wenigstens zwei Teile unterteilt ist. Diese Ausgestaltung der Erfindung ermöglicht unter anderem die Verwendung herkömmlicher, kommerziell erhältlicher kreisringförmiger Bandwickel aus nanokristallinem oder amorphem, ferromagnetischem Material.According to a particularly advantageous embodiment of the invention, the clamp is formed from a continuous annular band wound, which is divided into at least two parts. This embodiment of the invention makes it possible, inter alia, to use conventional, commercially available annular belt coils of nanocrystalline or amorphous, ferromagnetic material.

Gemäß einer weiteren vorteilhaften Ausgestaltung der Erfindung ist der Bandwickel wenigstens entlang einer Ebene geschnitten. Ein Schnitt entlang einer Ebene, insbesondere entlang einer gemeinsamen Durchmesserebene, bietet die Möglichkeit, die Gefahr einer Beschädigung der inneren Struktur des Bandwickels gering zu halten.According to a further advantageous embodiment of the invention, the tape roll is cut at least along a plane. A cut along a plane, in particular along a common diameter plane, offers the possibility of minimizing the risk of damage to the inner structure of the band roll.

Gemäß einer weiteren vorteilhaften Ausgestaltung der Erfindung weist der Bandwickel eine insbesondere vor dem Schneiden angebrachte Imprägnierung nach Art einer Vergussmasse auf. Das Vorsehen einer Vergussmasse bietet die Möglichkeit, den Bandwickel in seiner Struktur vor dem Schneiden zu verstärken, insbesondere zu versteifen. Ein Schneiden eines derartig verstärkten Bandwickels schafft dabei überhaupt erst einen Zustand des Bandwickels, indem dieser in zwei Teile zertrennt werden kann. Die Vergussmasse kann dabei, je nach Anlieferungszustand des Bandwickels, in Freiräume, insbesondere in Poren des Bandwickels und in Zwischenräume zwischen den Lagen eindringen. Es ist jedoch auch vorstellbar, dass die Vergussmasse im wesentlichen an den Außenflächen, also beispielsweise an der Außenmantelfläche und an den Ringstirnflächen des Bandwickels angeordnet wird und den Bandwickel auf diese Weise korsettartig einfasst.According to a further advantageous embodiment of the invention, the tape roll on a particular prior to cutting attached impregnation in the manner of a potting compound. The provision of a potting compound offers the possibility to reinforce the tape wrap in its structure before cutting, in particular to stiffen. A cutting of such a reinforced tape winding creates ever a condition of the tape roll by this can be divided into two parts. The potting compound can, depending on the state of delivery of the tape roll, penetrate into free spaces, in particular in pores of the tape roll and in spaces between the layers. However, it is also conceivable that the potting compound is disposed substantially on the outer surfaces, so for example on the outer circumferential surface and on the annular end faces of the tape roll and surrounds the tape roll in this way corset-like.

Gemäß einer weiteren vorteilhaften Ausgestaltung der Erfindung ist die Vergussmasse ein Harz, insbesondere ein heißhärtendes Epoxydharz oder ein temperaturbeständiges Polyesterharz. Diese Ausgestaltung der Erfindung ermöglicht die Verwendung preiswerter und kommerziell erhältlicher Vergussmassen bei besonders guter Verarbeitbarkeit und Handhabbarkeit.According to a further advantageous embodiment of the invention, the potting compound is a resin, in particular a thermosetting epoxy resin or a temperature-resistant polyester resin. This embodiment of the invention enables the use of inexpensive and commercially available potting compounds with particularly good processability and handling.

Gemäß einer weiteren vorteilhaften Ausgestaltung der Erfindung ist der Bandwickel vor der Imprägnierung mit Vakuum beaufschlagt worden und die Vergussmasse in Freiräume, z. B. in Poren des Bandwickels eingedrungen. Das Vorsehen von Vakuum vor der Imprägnierung bietet die Möglichkeit einer besonders guten und sicheren Korsettbildung durch die Vergussmasse.According to a further advantageous embodiment of the invention, the tape roll has been subjected to vacuum before impregnation and the potting compound in open spaces, eg. B. penetrated into pores of the tape roll. The provision of vacuum before impregnation offers the possibility of a particularly good and safe corset formation by the potting compound.

Gemäß einer weiteren vorteilhaften Ausgestaltung der Erfindung weist die Schelle im zusammengesetzten Zustand im Fügungsbereich jeweils zweier benachbarter Teile einen dünnen Spalt auf. Der Zusammenfügungsbereich, also der Bereich, in dem jeweils zwei benachbarte Teile nahezu aneinander stoßen, ist gemäß dieser vorteilhaften Ausgestaltung mit einem dünnen, insbesondere definierten Spalt versehen. Der Spalt kann beispielsweise eine Breite in der Größenordnung von 10 µm besitzen und mit Luft oder mit Papier, gegebenenfalls auch mit einem Klebestreifen gefüllt sein. Wichtig ist, dass der Spalt mit einem unmagnetischen und nichtleitenden Material gefüllt ist. Insbesondere ist in diesem Zusammenhang von Wichtigkeit, dass die Schnittflächen des Bandwickels im montierten Zustand der Schelle nicht unmittelbar aneinander liegen. Vorteilhaft ist in diesem Zusammenhang auch, dass die Schnittflächen besonders glatt oder eben ausgebildet sind und keine Fransenbildung zeigen, die aus magnetischen Gründen nachteilig wäre.According to a further advantageous embodiment of the invention, the clamp in the assembled state in the mating region of each two adjacent parts on a thin gap. The joining region, that is to say the region in which two neighboring parts abut each other almost, is provided according to this advantageous embodiment with a thin, in particular defined gap. The gap may for example have a width of the order of 10 microns and be filled with air or paper, possibly also with an adhesive strip. It is important that the gap is filled with a non-magnetic and non-conductive material. In particular, in this context of importance that the cut surfaces of the tape roll in the mounted state of the clamp are not directly adjacent to each other. It is also advantageous in this context that the cut surfaces are particularly smooth or flat and show no fringe formation, which would be disadvantageous for magnetic reasons.

Die Erfindung betrifft darüber hinaus ein Verfahren zur Bearbeitung eines im wesentlichen ringförmigen Bandwickels aus nanokristallinem oder amorphem, ferromagnetischem Material gemäß dem Oberbegriff des Anspruches 16.The invention further relates to a method for processing a substantially annular band wound of nanocrystalline or amorphous ferromagnetic material according to the preamble of claim 16.

Ein derartiges Bearbeitungsverfahren ist nicht bekannt. Die kommerziell erhältlichen, oben angeführten Bandwickel sind üblicherweise sehr spröde, und nach einer Wärmebehandlung, also nach ihrer Überführung aus dem amorphen in den nanokristallinen Zustand noch stärker versprödet. Der hergestellte Bandwickel stellt auf diese Weise üblicherweise die Endform, also den fertigen bearbeiteten Zustand des Bandwickels dar. Die bekannten Bandwickel werden üblicherweise in toroidalen Behältnissen transportiert und finden Verwendung als Speicherdrosseln. Gegebenenfalls kann hier noch ein Sintermaterial zusätzlich angebracht werden.Such a processing method is not known. The commercially available tapes listed above are usually very brittle, and even more brittle after heat treatment, ie after their transfer from the amorphous to the nanocrystalline state. The tape roll produced in this way usually represents the final shape, ie the finished processed state of the tape roll. The known tape wraps are usually transported in toroidal containers and find use as storage chokes. Optionally, a sintered material can be additionally attached here.

Die Aufgabe dieser Erfindung besteht darin, ein Bearbeitungsverfahren gemäß dem Oberbegriff des Anspruches 16 bereitzustellen, welches die Verwendung des bearbeiteten Bandwickels in einer Vorrichtung zur induktiven Ankopplung von elektrischen Signalen an eine insbesondere stromdurchflossene, gegebenenfalls mit Isolierumhüllung versehene Spannungsversorgungsleitung ermöglicht.The object of this invention is to provide a machining method according to the preamble of claim 16, which allows the use of the processed tape roll in a device for inductive coupling of electrical signals to a particular current-carrying, possibly provided with Isolierumhüllung power supply line.

Die Erfindung löst diese Aufgabe mit den Merkmalen des Anspruches 16, insbesondere mit den Merkmalen des Kennzeichenteils, und ist demgemäß gekennzeichnet durch die Schritte

  1. a) Einbringen des Bandwickels in ein topfartiges, evakuierbares Behältnis,
  2. b) Imprägnieren des Bandwickels mit einer Vergussmasse,
  3. c) Zertrennen des Bandwickels in wenigstens zwei Teile,
wobei der Bandwickel wenigstens im Bereich der Trennstellen imprägniert wird.The invention solves this problem with the features of claim 16, in particular with the characteristics of the characterizing part, and is accordingly characterized by the steps
  1. a) introducing the tape roll into a cup-like, evacuable container,
  2. b) impregnating the tape roll with a potting compound,
  3. c) severing the tape roll into at least two parts,
wherein the tape roll is impregnated at least in the region of the separation points.

Das Prinzip der Erfindung besteht somit im wesentlichen darin, einen herkömmlichen, fertigen, im wesentlichen ringförmigen Bandwickel, der aus einer Vielzahl von Wickellagen nanokristallinen oder amorphen, ferromagnetischen Materials besteht, zunächst in ein Behältnis einzubringen. Anschließend kann eine Vergussmasse in das Behältnis eingebracht werden, mit der der Bandwickel imprägniert oder getränkt wird. Die Vergussmasse wird insbesondere, wenn gemäß einer vorteilhaften Ausgestaltung der Erfindung das Behältnis evakuierbar ist und nach dem Einbringen des Bandwickels in das Behältnis und vor dem Imprägnieren des Bandwickels der Bandwickel mit einem Vakuum beaufschlagt wird, aufgrund des vorhandenen Vakuums in die Freiräume, also gegebenenfalls in Spalte oder Poren des Bandwickels hineingesogen. Auch wenn kein Vakuum angebracht wird, besteht grundsätzlich die Möglichkeit, durch die Anbringung der Vergussmasse für eine Versteifung zu sorgen, die zumindest die Oberflächen, also die Außenseiten des Bandwickels mit Vergussmasse belegt. Die Anbringung eines Vakuums ist jedoch deutlich vorteilhafter.The principle of the invention thus consists essentially of a conventional, finished, substantially annular band wound, the a plurality of winding layers nanocrystalline or amorphous, ferromagnetic material is first to introduce into a container. Subsequently, a potting compound can be introduced into the container with which the tape roll is impregnated or impregnated. The potting compound is in particular, if according to an advantageous embodiment of the invention, the container is evacuated and is applied after the introduction of the tape roll in the container and before impregnating the tape roll of the tape roll with a vacuum, due to the existing vacuum in the free spaces, so if necessary The column or pores of the ribbon wrap are sucked in. Even if no vacuum is applied, in principle it is possible to provide by attaching the potting compound for a stiffening, which occupies at least the surfaces, so the outer sides of the tape roll with potting compound. However, the application of a vacuum is much more advantageous.

Nach dem Imprägnieren kann der Bandwickel in wenigstens zwei Teile zertrennt, beispielsweise geschnitten werden. Es genügt dabei prinzipiell, wenn der Bandwickel wenigstens im Bereich derjenigen Stellen imprägniert wird, an denen nachfolgend eine Trennung stattfindet.After impregnation, the tape roll can be cut into at least two parts, for example cut. It is sufficient in principle if the tape roll is impregnated at least in the region of those points at which a separation takes place subsequently.

Das erfindungsgemäße Bearbeitungsverfahren stellt eine Möglichkeit bereit, den Bandwickel zunächst mit einem Korsett in Form der Vergussmasse zu versehen, die für eine Versteifung des Bandwickels sorgt, so dass dieser nachfolgend zertrennt werden kann. Das Anlegen eines Vakuums an den Bandwickel vor dem Verfahrensschritt des Imprägnierens sorgt dabei für ein besonders enges Anliegen der korsettartigen Vergussmasse bzw. für ein gewisses Eindringen, soweit erforderlich. Das ursprünglich sehr spröde und nicht ohne weiteres zu bearbeitende, für eine nachfolgende Bearbeitung nicht geeignete und nicht vorgesehene nanokristalline oder amorphe, ferromagnetische Material wird auf diese Weise überhaupt in eine Form gebracht, in der der Bandwickel zertrennbar ist.The processing method according to the invention provides a possibility to initially provide the tape roll with a corset in the form of the potting compound, which ensures a stiffening of the tape roll, so that it can be subsequently severed. The application of a vacuum to the tape roll before the process step of impregnation ensures a particularly close concern of the corset-like potting compound or for a certain penetration, if necessary. The nanocrystalline or amorphous, ferromagnetic material which was originally very brittle and can not readily be processed, which is unsuitable for subsequent processing, is thus even brought into a form in which the ribbon wound can be severed.

Weitere Vorteile der Erfindung ergeben sich aus den nichtzitierten Unteransprüchen sowie anhand der nun folgenden Beschreibung eines in den Figuren dargestellten Ausführungsbeispiels. In den Zeichnungen zeigen:

Fig. 1
schematisch in teilgeschnittener Ansicht einen Querschnitt durch eine erfindungsgemäße Vorrichtung zur induktiven Ankopplung von elektrischen Signalen mit einer Schelle sowie eine mit einer Isolierumhüllung versehene Spannungsversorgungsleitung,
Fig. 2
die Anordnung gemäß Fig. 1 etwa gemäß Ansichtspfeil 11 in einer perspektivischen, schematischen Ansicht,
Fig. 3
in vergrößerter Darstellung, einen Fügungsbereich zwischen zwei eine Schelle bildenden Teilen etwa gemäß Teilkreis III in Fig. 1, und
Fig. 4
schematisch, in teilgeschnittener Ansicht etwa gemäß Schnittlinie IV-IV in Fig. 1, unter Weglassung der Spannungsversorgungsleitung, und nicht maßstabsgetreu, einen bearbeiteten Bandwickel, wobei gestrichelt zusätzlich ein evakuierbares Behältnis dargestellt ist.
Further advantages of the invention will become apparent from the non-cited subclaims and with reference to the following description of an embodiment shown in FIGS. In the drawings show:
Fig. 1
1 is a schematic partial cross-sectional view of a device according to the invention for the inductive coupling of electrical signals to a clamp and a voltage supply line provided with an insulating sheath, FIG.
Fig. 2
the arrangement according to Fig. 1 approximately in accordance with arrow 11 in a perspective, schematic view,
Fig. 3
in an enlarged view, a mating area between two parts forming a clamp approximately according to pitch III in Fig. 1 , and
Fig. 4
schematically, in a partially sectioned view approximately according to section line IV-IV in Fig. 1 , omitting the power supply line, and not to scale, a processed tape roll, with an additional evacuated container is shown in dashed lines.

Die in ihrer Gesamtheit in den Figuren mit 10 bezeichnete Vorrichtung zur induktiven Ankopplung von elektrischen Signalen wird zunächst anhand der Fig. 1 wie folgt erläutert:The apparatus designated in its entirety in the figures with 10 for the inductive coupling of electrical signals is first based on the Fig. 1 explained as follows:

Ein lediglich schematisch angedeuteter Signalgeber/Signalempfänger-Baustein 11 sendet bzw. empfängt elektrische Signale, insbesondere hochfrequente Signale. Üblicherweise handelt es sich um Signale eines Frequenzbereiches etwa zwischen 2 und 20 MHz, in dem Daten übertragen werden. Die elektrischen Signale sollen auf eine Spannungsversorgungsleitung 12 aufgespielt werden bzw. von dieser Leitung 12 abgegriffen werden, so dass eine Datenübertragung über das Spannungsversorgungsnetz durchgeführt werden kann. Die Spannungsversorgungsleitung 12 ist beispielsweise eine Hochspannungsleitung, eine Mittelspannungsleitung oder eine Niederspannungsleitung, auf der typischerweise Wechselspannung im Kilovoltbereich mit einer niedrigen Frequenz, beispielsweise 50 bis 60 Hz anliegt. Da die Signale Hochfrequenzsignale sind, beeinträchtigen sich Signalübermittlung und Bereitstellung von elektrischer Leistung durch das Spannungsversorgungsnetz, welches primär das Ziel des Spannungsversorgungsnetzes ist, nicht.A merely schematically indicated signal generator / signal receiver module 11 transmits or receives electrical signals, in particular high-frequency signals. Usually they are signals of a frequency range approximately between 2 and 20 MHz, in which data is transmitted. The electrical signals should be loaded onto a power supply line 12 or tapped from this line 12, so that a data transmission via the power supply network can be performed. The power supply line 12 is, for example, a high voltage power line, a medium voltage line or a low voltage line on which typically AC voltage in the kilovolt range with a low frequency, for example 50 to 60 Hz is applied. Since the signals are high frequency signals, signal transmission and provision of electrical power through the power grid, which is primarily the target of the power grid, does not interfere.

Gemäß Fig. 1 ist die Spannungsversorgungsleitung 12 mit einer Isolierumhüllung 15 versehen. Dies muss nicht zwingend der Fall sein, ist aber bei den hier betreffenden Spannungsversorgungsleitungen üblich.According to Fig. 1 the power supply line 12 is provided with an insulating sheath 15. This does not necessarily have to be the case, but is common with the voltage supply lines concerned here.

Gemäß Fig. 1 ist die Leitung 12 auf ihrer Außenmantelfläche von einer Schelle 13 umgriffen, die aus zwei im wesentlichen halbkreisförmigen Elementen 16a und 16b besteht.According to Fig. 1 the conduit 12 is encompassed on its outer circumferential surface by a clamp 13, which consists of two substantially semicircular elements 16a and 16b.

Aus der schematischen, perspektivischen Ansicht gemäß Fig. 2 wird deutlich, dass die Schelle 13 ein im wesentlichen kreisringförmiger Körper ist. Zwischen der Innenumfangsfläche 36 der Schelle 13 und der Außenmantelfläche 37 der Spannungsversorgungsleitung 12 (Fig. 1) befindet sich ein ringförmiger Freiraum 38, dessen Anordnung und Größe nicht maßgeblich ist. Entscheidend ist jedoch, dass eine Signalleitung 14, die mit dem Signalgeber/Signalempfänger-Baustein 11 verbunden ist, nach Art einer halben Wicklung die Schelle 13 umgreift und hierfür durch den Ringfreiraum 38 hindurchtritt.From the schematic, perspective view according to Fig. 2 it is clear that the clamp 13 is a substantially annular body. Between the inner peripheral surface 36 of the clamp 13 and the outer circumferential surface 37 of the power supply line 12 (FIG. Fig. 1 ) is an annular space 38, whose arrangement and size is not relevant. However, it is crucial that a signal line 14, which is connected to the signal generator / signal receiver module 11, surrounds the clamp 13 in the manner of half a winding and for this purpose passes through the annular clearance 38.

Das physikalische Grundprinzip einer derartigen induktiven Ankopplung von Signalen auf eine Spannungsversorgungsleitung 12 ist dabei wie folgt:The basic physical principle of such an inductive coupling of signals to a voltage supply line 12 is as follows:

Hochfrequente Signale, die sich auf der Signalleitung 14 befinden, rufen eine magnetische Erregung der Schelle 13 hervor, da diese aus ferromagnetischem Material besteht, wobei auf das Material selbst später noch detailliert eingegangen wird. Die magnetische Erregung gibt die Schelle 13 anschließend an die Spannungsversorgungsleitung 12 weiter, und zwar in Form wiederum von elektrischen Impulsen (Spannungen). Die Schelle fungiert somit nach Art eines Transformators, wobei die Signalleitung 14 und die Spannungsversorgungsleitung 12 eine Primärwicklung und entsprechend eine Sekundärwicklung eines Transformators mit der Wicklungszahl 1 darstellen. Genaugenommen umgreift die Signalleitung 14 die Schelle 13 zwar nur mit einer halben Wicklung und die Stromleitung 12 aufgrund ihrer großen, angenähert unendlichen Länge die Schelle 13 ebenfalls nur nach Art einer halben Wicklung. Eine Betrachtung derart, dass Stromleitung 12 und Signalleitung 14 tatsächlich eine ganze Wicklung darstellen, ist bei dieser Geometrie jedoch zulässig.High-frequency signals, which are on the signal line 14, cause a magnetic excitation of the clamp 13, since this consists of ferromagnetic material, wherein the material itself will be discussed later in detail. The magnetic excitation gives the clamp 13th then to the power supply line 12 on, again in the form of electrical pulses (voltages). The clamp thus acts in the manner of a transformer, wherein the signal line 14 and the power supply line 12 represent a primary winding and corresponding to a secondary winding of a transformer with the winding number 1. Strictly speaking, the signal line 14 surrounds the clamp 13, although only with half a winding and the power line 12 due to their large, approximately infinite length, the clamp 13 also only in the manner of half a winding. However, consideration such that power line 12 and signal line 14 are actually one full turn is acceptable in this geometry.

Gewünscht wird bei dieser Anordnung einerseits ein möglichst breitbandiger Übertragungsbereich, das heißt nur eine sehr geringe Dämpfung von Signalen in einem großen Frequenzbereich. Mit anderen Worten ist ein gleichmäßiger Kopplungsfaktor über einen großen Frequenzbereich vorteilhaft.What is desired in this arrangement, on the one hand, is a very broadband transmission range, that is, only a very low attenuation of signals in a large frequency range. In other words, a uniform coupling factor over a wide frequency range is advantageous.

Andererseits ist es von besonderer Wichtigkeit, dass die ständig an der Spannungsversorgungsleitung 12 verbleibende Schelle 13 die Grundfunktion des Spannungsversorgungsnetzes nicht behindert. Hier ist insbesondere anzumerken, dass durch die Spannungsversorgungsleitung 12 Ströme von bis zu einigen 100 A, typischerweise etwa bis 300 oder 400 A, fließen, so dass hinsichtlich der magnetischen Eigenschaften der Schelle 13 besondere Anforderungen zu stellen sind, und insbesondere eine Sättigung verhindert wird.On the other hand, it is of particular importance that the clamp 13 remaining permanently on the voltage supply line 12 does not hinder the basic function of the voltage supply network. It should be noted in particular that currents of up to a few 100 A, typically about 300 or 400 A, flow through the voltage supply line 12, so that with regard to the magnetic properties of the clamp 13 special requirements must be met, and in particular saturation is prevented.

Die erfindungsgemäße Lösung sieht vor, dass die Schelle 13 aus nanokristallinem oder amorphem, ferromagnetischem Material besteht. Ein derartiges Material ist eine Legierung, die als weichmagnetischer Werkstoff bezeichnet wird. Weichmagnetisch bedeutet in diesem Zusammenhang, dass die Hysterese-Kurve, also die Kurve in einem B-H-Diagramm, eine besonders schmale Hysterese-Schleife darstellt. Je schmaler die Hysterese-Schleife ist, also je geringer die Fläche zwischen den beiden Zweigen ist, die einer Auf- bzw. Abbewegung (z.B. eines Wechselstroms durch die Spannungsversorgungsleitung 12 hindurch) entsprechen, desto geringer sind elektrische Verluste, die eine Umwandlung in Wärmeenergie bedeuten.The solution according to the invention provides that the clamp 13 consists of nanocrystalline or amorphous, ferromagnetic material. Such a material is an alloy called soft magnetic material. Soft magnetic in this context means that the hysteresis curve, ie the curve in a BH diagram, represents a particularly narrow hysteresis loop. The narrower the hysteresis loop, that is, the smaller the area between the two branches, which or Abbewegung (eg, an alternating current through the power supply line 12 therethrough), the lower are electrical losses, which means a conversion into heat energy.

Die Legierungszusammensetzung dieser Materialien bildet sich üblicherweise aus den Basiselementen Eisen, Kobalt und Nickel sowie zusätzlichen Elementen, wie Silizium, Bor, Mangan, Kupfer, Niobium, Molybdän oder Chrom. Die genaue Art der Zusammensetzung, sowohl hinsichtlich der Art der Bestandteile und deren Anteile soll hier nicht weiter besprochen werden. Nanokristalline oder amorphe, ferromagnetische Materialien sind jedoch kommerziell, beispielsweise von der Firma Vakuumschmelze erhältlich. Die Herstellung derartiger Materialien ist äußerst kompliziert, wobei anstelle eines konventionellen Schmelzens mit anschließendem Walzprozess, wie dies bei kristallinen Werkstoffen der Fall ist, mittels Rascherstarrungstechnologie durch Gießen einer Schmelze mit extrem rascher Abkühlung das Material direkt zu einem dünnen Band hergestellt wird. Die Bänder werden üblicherweise bei sehr tiefen Temperaturen, beispielsweise stickstoffgekühlt, auf Spulen zu einem Bandwickel (Ringbandkern) gewickelt.The alloy composition of these materials is usually formed from the basic elements iron, cobalt and nickel and additional elements such as silicon, boron, manganese, copper, niobium, molybdenum or chromium. The exact nature of the composition, both in terms of the nature of the ingredients and their proportions will not be discussed here. However, nanocrystalline or amorphous ferromagnetic materials are commercially available, for example, from the company Vakuumschmelze. The preparation of such materials is extremely complicated, and instead of conventional subsequent process melting, as is the case with crystalline materials, by rapid solidification technology, by casting a melt with extremely rapid cooling, the material is made into a thin strip. The tapes are usually wound at very low temperatures, for example nitrogen-cooled coils on a tape winding (ring band core).

Ein solcher Bandwickel ist zunächst schematisch in der Fig. 4 dargestellt und mit dem Bezugszeichen 23 bezeichnet. Ein Bandwickel 23 besteht aus einer Vielzahl von Wickellagen 19, die ausgehend von einer radial innersten Wickellage 20 mit einem nicht dargestellten radialen inneren Ende bis zu einer radial äußeren Wickellage 21 mit einem ebenfalls nicht dargestellten äußeren radialen Ende gewickelt sind. Die kommerziell erhältlichen Bandwickel weisen üblicherweise Banddicken im µm-Bereich auf, das heißt eine Wickellage 19 eines derartigen Bandwickels 23 hat etwa eine Banddicke von beispielsweise 23 µm (etwa 20 bis 25 µm). Ein Bandwickel 23, wie er kommerziell erhältlich ist, ist extrem spröde und ohne weiteres nicht bearbeitbar. Das Material des Bandwickels, also nanokristallines oder amorphes, ferromagnetisches Material wird erfindungsgemäß zur Herstellung einer Schelle 13 verwendet. Zunächst soll daher das Bearbeitungsverfahren zur Bearbeitung eines Bandwickels 23 aus nanokristallinem oder amorphem, ferromagnetischem Material erläutert werden.Such a tape roll is initially schematically in the Fig. 4 represented and designated by the reference numeral 23. A band winding 23 consists of a plurality of winding layers 19, which are wound from a radially innermost winding layer 20 having a radial inner end, not shown, to a radially outer winding layer 21 with an outer radial end, also not shown. The commercially available tape wraps usually have tape thicknesses in the micron range, that is, a winding layer 19 of such a tape roll 23 has approximately a tape thickness of for example 23 microns (about 20 to 25 microns). A tape roll 23, as it is commercially available, is extremely brittle and easily unworkable. The material of the tape roll, that is nanocrystalline or amorphous, ferromagnetic material is used according to the invention for producing a clamp 13. First, therefore, the processing method for processing a Bandwickels 23 are explained from nanocrystalline or amorphous, ferromagnetic material.

Gemäß Fig. 4 ist der Bandwickel 23 ein kreisringartig ausgebildeter Körper, der zunächst in einem in der rechten Hälfte der Fig. 4 lediglich schematisch angedeuteten Becherkörper 22 angeordnet ist. Der Becherkörper 22 hat einen im wesentlichen U-förmigen Querschnitt mit einer Bodenwand 39 und zwei von den U-Schenkeln 40a, 40b gebildeten Seitenwänden, so dass eine ringnutartige Aufnahme für den Bandwickel 23 bereitgestellt ist. Im Bereich der Seitenwände sind darüber hinaus, wie dies die linke Hälfte der Fig. 4 deutlich macht, Silikonpolsterelemente 24a und 24b vorgesehen, die den verletzlichen Bandwickel 23 weich lagern. Der Übersichtlichkeit halber ist die bezüglich einer Mittellängsachse M rechte Hälfte der Fig. 4 lediglich schematisch angedeutet und die linke Hälfte der Fig. 4 detaillierter dargestellt.According to Fig. 4 the tape roll 23 is a circular trained body, the first in one in the right half of the Fig. 4 only schematically indicated cup body 22 is arranged. The cup body 22 has a substantially U-shaped cross section with a bottom wall 39 and two side walls formed by the U-legs 40a, 40b, so that an annular groove-like receptacle for the tape roll 23 is provided. In the area of the side walls are in addition, like that the left half of the Fig. 4 makes clear, silicone pad members 24a and 24b provided that store the vulnerable tape roll 23 soft. For the sake of clarity, with respect to a central longitudinal axis M right half of Fig. 4 indicated only schematically and the left half of Fig. 4 shown in more detail.

An eine in das Material des Bandwickels 23 eingreifende Bearbeitung des Bandwickels 23 ist aufgrund des spröden, höchst zerbrechlichen Zustandes des Bandwickels nicht zu denken.At an engaging in the material of the tape roll 23 processing the tape roll 23 is unthinkable due to the brittle, highly fragile state of the tape roll.

Erfindungsgemäß wird der Bandwickel 23 zur Bearbeitung gemeinsam mit dem Becher 22 in ein evakuierbares Behältnis 25 eingebracht, welches in Fig. 4 gestrichelt dargestellt ist. Das evakuierbare Behältnis 25 weist ein Bodenelement 27, einen mittig, zentral angeordneten Dorn 26 und Seitenwände 28 auf, so dass ein ringnutartiger Aufnahmeraum für den Becher 22 und den Bandwickel 23 bereitgestellt wird. Das Behältnis 25 wird nunmehr durch ein Deckelelement 29 verschlossen.According to the tape winding 23 is introduced for processing together with the cup 22 in an evacuable container 25, which in Fig. 4 is shown in dashed lines. The evacuable container 25 has a bottom element 27, a centrally located centrally disposed mandrel 26 and side walls 28, so that a ringnutartiger receiving space for the cup 22 and the tape roll 23 is provided. The container 25 is now closed by a cover member 29.

Ein schematisch angedeuteter Luftauslass 30 dient dem Anschluss einer Pumpe, so dass der Innenraum des Behältnisses 25 evakuiert werden kann. Ein lediglich schematisch angedeuteter, mit dem Bezugszeichen 31 bezeichneter Einlass dient dem Einbringen einer Vergussmasse 32. Die Vergussmasse 32 ist insbesondere ein Harz, beispielsweise ein heißhärtendes Zweikomponenten-Epoxydharz. Die Vergussmasse 32 dringt in den evakuierten Innenraum des Behältnisses 25 ein und kann nun sämtliche im Bereich des Bandwickels 23 vorhandenen Freiräume ausfüllen. Beispielsweise kann die Vergussmasse 32 in Freiräume zwischen zwei einzelnen, benachbarten Wickellagen 19 eindringen und gegebenenfalls auch in kleinste Poren. Die Anordnung der Ein- und Auslässe 31, 30 ist selbstverständlich lediglich schematisch zu verstehen.A schematically indicated air outlet 30 serves to connect a pump so that the interior of the container 25 can be evacuated. An inlet indicated only schematically by the reference numeral 31 is used to introduce a potting compound 32. The potting compound 32 is in particular a resin, for example a thermosetting one Two component epoxy resin. The potting compound 32 penetrates into the evacuated interior of the container 25 and can now fill all existing in the area of the tape roll 23 free spaces. For example, the potting compound 32 can penetrate into free spaces between two individual, adjacent winding layers 19 and possibly also into the smallest pores. The arrangement of the inlets and outlets 31, 30 is of course only to be understood schematically.

Nach dem Aushärten der Vergussmasse 32 stellt diese einen den Bandwickel 23 umhüllenden Körper nach Art eines Versteifungsgerüstes bereit. Nunmehr kann das Deckelelement 29 des Behältnisses geöffnet und der vergossene Bandwickel 23 entnommen werden. Aufgrund des entlang der Mittellängsachse M ausgerichteten Dorns 26 weist der vergossene Bandwickel 23 entsprechend eine zentrale Innenausnehmung auf, die im Gebrauchszustand der Vorrichtung 10 von der Spannungsversorgungsleitung 12 gemäß den Figuren 1 und 2 durchgriffen wird. In diesem Zusammenhang ist darauf hinzuweisen, dass die Darstellung der Figuren 1 bis 4 nicht maßstäblich zu verstehen sind sondern hinsichtlich ihrer geometrischen Verhältnisse lediglich in illustrierender Weise die Erfindung schildern soll.After curing of the potting compound 32, this provides the band wrap 23 enveloping body in the manner of a stiffening framework ready. Now, the lid member 29 of the container can be opened and the molded tape roll 23 are removed. Due to the aligned along the central longitudinal axis M mandrel 26, the molded tape roll 23 corresponding to a central inner recess which in the use state of the device 10 from the power supply line 12 according to the Figures 1 and 2 is penetrated. In this context, it should be noted that the presentation of the FIGS. 1 to 4 are not to scale to understand but in terms of their geometric relationships to illustrate the invention only in an illustrative manner.

Der vergossene Bandwickel 23 kann nunmehr mittels einer diamantbestückten Säge, alternativ beispielsweise auch mittels einer Wasserstrahl-Schneidanlage, gegebenenfalls mit Laser- oder Plasmastrahl, entlang einer Schneidebene E, also etwa entlang der Papierebene der Fig. 4, in zwei halbkreisförmige Hälften 16a und 16b geschnitten werden. Von besonderer Bedeutung ist dabei, dass Werkstoffbereiche der Vergussmasse 32 im Bereich der Ringstirnflächen 34a und 34b des Bandwickels 23 anliegen und auf diese Weise ein Ausbrechen der Wickellagen 19 beim Schneiden sicher verhindern.The cast tape roll 23 can now by means of a diamond-tipped saw, alternatively, for example, by means of a water jet cutting machine, optionally with laser or plasma jet, along a cutting plane E, ie approximately along the plane of the paper Fig. 4 , are cut into two semicircular halves 16a and 16b. Of particular importance is that material areas of the potting compound 32 in the region of the annular end faces 34a and 34b of the tape roll 23 abut and prevent in this way a breaking of the winding layers 19 during cutting safe.

Üblicherweise wird darüber hinaus für die Vergussmasse ein Werkstoff gewählt, der eine hohe Glasübergangstemperatur, vorteilhafterweise über 100° C aufweist. Auf diese Weise tritt auch bei derartig hohen, während der Bearbeitung erzeugten Temperaturen keine Änderung der Steifigkeit der Vergussmasse auf.Usually, moreover, a material is chosen for the potting compound, which has a high glass transition temperature, advantageously above 100 ° C. In this way occurs even at such high, during the Processing generated temperatures no change in the stiffness of the potting compound.

Nach Durchführung des Zertrenn-Vorgangs werden die Schnittflächen 33a, 33b (Fig. 3) vorteilhafterweise mit einer Abdeckung, beispielsweise einem Klebestreifen oder einem Lack versehen. Die sehr planen, glatten Schnittflächen 33a, 33b sind im wesentlichen frei von Ausfransungen und durch die angebrachte, nicht dargestellte Abdeckung vor weiterer Beschädigung geschützt.After performing the dicing operation, the cut surfaces 33a, 33b (FIG. Fig. 3 ) advantageously provided with a cover, such as an adhesive strip or a paint. The very flat, smooth cut surfaces 33a, 33b are substantially free of fraying and protected by the attached, not shown cover from further damage.

Die beiden nunmehr fertig bearbeiteten Hälften 16a, 16b der im wesentlichen kreisringförmigen Schelle 13 können nun um eine Spannungsversorgungsleitung 12 herum angebracht werden. Hierzu sind üblicherweise gesonderte Befestigungselemente, im einfachsten Fall ein in Fig. 2 angedeuteter Klebestreifen 25 vorgesehen, die für einen Zusammenhalt der beiden Teile 16a, 16b sorgen. Selbstverständlich können Schraubverbindungselemente od. dgl. vorgesehen, und gegebenenfalls auch stoffschlüssig-einstückig als Bestandteil der Vergussmasse 32 mit angeformt sein.The two now finished halves 16a, 16b of the substantially annular clamp 13 can now be mounted around a power supply line 12 around. For this purpose, usually separate fasteners, in the simplest case, an in Fig. 2 indicated adhesive strip 25 which provide a cohesion of the two parts 16 a, 16 b. Of course, screw connection elements od. Like. Provided, and optionally also cohesively-integrally formed as part of the potting compound 32 with.

In Umfangsrichtung u der Schelle 13, also dem Verlauf der Wickellagen 19 folgend, ist ein nahezu kontinuierlich durchgehender Körper gebildet, der aufgrund der zerteilten, zweiteiligen Anordnung im Bereich zweier Zusammenfügungsbereiche 17 jeweils einen Spalt 18 aufweist. Der Spalt 18 ist dabei nicht etwa zwangsläufig aufgrund der zusammengesetzten Anordnung der Schelle 13 vorhanden und wird hingenommen, sondern ist in seiner Bedeutung wesentlich und beeinflusst die magnetischen Eigenschaften der Schelle 13 positiv. Insbesondere wird durch das Anordnen eines Spaltes 18 eine Veränderung der Kennlinie der Vorrichtung 10 möglich, insbesondere ein flacherer Anstieg der B-H-Kennlinie, wodurch die Gefahr einer Sättigungsinduktion bei sehr hohen Strömen weiter verringert wird.In the circumferential direction u of the clamp 13, thus following the course of the winding layers 19, a nearly continuously continuous body is formed, which in each case has a gap 18 in the region of two joining regions 17 due to the divided, two-part arrangement. The gap 18 is not necessarily present due to the composite arrangement of the clamp 13 and is tolerated, but is essential in its meaning and affects the magnetic properties of the clamp 13 positively. In particular, by arranging a gap 18, a change of the characteristic of the device 10 becomes possible, in particular a flatter increase in the BH characteristic, whereby the danger of a saturation induction at very high currents is further reduced.

Der Spalt 18 weist erfindungsgemäß eine Breite d im Bereich von etwa 10 µm auf und wird mit einem nichtleitenden und nichtmagnetischen Medium, beispielsweise mit Papier gefüllt. Der Spalt 18 kann aber auch als Luftspalt ausgebildet sein.The gap 18 according to the invention has a width d in the range of about 10 microns and is filled with a non-conductive and non-magnetic medium, for example with paper. The gap 18 may also be formed as an air gap.

Claims (22)

  1. Device (10) for the inductive coupling of electrical signals (PLC signals) to a voltage supply line (12) which is in particular current-carrying and is optionally provided with an insulating sheath (15), characterised by a substantially annular clip (13), which can be composed of at least two parts (16a, 16b), of nanocrystalline or amorphous, ferromagnetic material,
  2. Device according to Claim 1, characterised in that the parts (16a, 16b) essentially extend along a circular arc.
  3. Device according to Claim 1 or 2, characterised in that the clip (13) is composed of two substantially semicircular parts (16a, 16b).
  4. Device according to any one of Claims 1 to 3, characterised in that the clip (13) is formed from a continuously annular wound web (23) which is divided into at least two parts (16a, 16b).
  5. Device according to Claim 4, characterised in that the wound web (23) consists of a plurality of material layers (19, 20, 21) which are each of a thickness of several µm, for example 20 µm.
  6. Device according to Claim 4 or 5, characterised in that the wound web (23) is cut along at least one plane (E).
  7. Device according to Claim 6, characterised in that the wound web (23) comprises an impregnation like a casting compound (32) which is in particular applied prior to cutting.
  8. Device according to Claim 7, characterised in that the casting compound (32) is a resin, in particular a thermosetting epoxy resin or a thermally stable polyester resin.
  9. Device according to Claim 7 or 8, characterised in that the wound web (23) has been subjected to a vacuum prior to impregnation, and the casting compound has penetrated into free spaces, e.g. into pores, of the wound web.
  10. Device according to any one of the preceding Claims, characterised in that the clip comprises a narrow gap (18) in the joining area (17) of each two adjacent parts in the assembled state.
  11. Device according to Claim 10, characterised in that the gap (18) is filled with a filler, e.g. with air or with paper.
  12. Device according to Claim 10 or 11, characterised in that the gap (18) is between 3 µm and 30 µm wide, in particular approximately 10 µm wide (thickness d).
  13. Device according to any one of the preceding Claims, characterised in that the material has an initial permeability of at least 20000, in particular an initial permeability of approximately 40000.
  14. Device according to any one of the preceding Claims, characterised in that the clip (13) comprises at least one fastening element (35) for connecting the parts (16a, 16b) together.
  15. Device according to Claim 14, characterised in that at least one adhesive tape is provided as the fastening element (35).
  16. Method for processing a substantially annular wound web (23) of nanocrystalline or amorphous, ferromagnetic material, characterised by the steps:
    a) introducing the wound web into a pot-like container (25),
    b) impregnating the wound web (23) with a casting compound (32),
    c) dividing the wound web (23) into at least two parts (16a, 16b),
    wherein the wound web (23) is impregnated at least in the area of the separation points.
  17. Method according to Claim 16, characterised in that the container (25) can be evacuated, and the following step takes place between step a) and step b):
    d) subjecting the wound web (23) to a vacuum.
  18. Method according to Claim 16 or 17, characterised in that the casting compound (32) consists of a resin, in particular of a thermosetting epoxy resin, e.g. a two-component epoxy resin, or of a thermally stable polyester resin.
  19. Method according to any one of Claims 16 to 18, characterised in that the casting compound (32) has a glass transition temperature of above 100°C.
  20. Method according to any one of Claims 16 to 19, characterised in that the following step takes place between step b) and step c):
    e) curing the casting compound (32), in particular at high temperatures.
  21. Method according to any one of Claims 16 to 20, characterised in that step c) is carried out by means of a cutting device, in particular by means of a diamond saw or a water jet cutting device.
  22. Method according to any one of Claims 16 to 21, characterised in that the following step is also carried out after step c):
    f) covering the cut faces (33a, 33b) of the wound web (23), for example by means of an adhesive tape or by means of lacquer.
EP03021440A 2002-10-02 2003-09-23 Device for inductive coupling of electric signals to a voltage supply line and method for making a wound web Expired - Lifetime EP1406369B1 (en)

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DE10246261A DE10246261A1 (en) 2002-10-02 2002-10-02 Device for the inductive coupling of electrical signals to a power supply line and processing method for a tape winding

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Publication number Priority date Publication date Assignee Title
WO2014072063A1 (en) 2012-11-12 2014-05-15 Premo, Sl Device for the two-way inductive coupling of data signals to a power line

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* Cited by examiner, † Cited by third party
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DE102005006613A1 (en) * 2005-02-11 2006-08-24 Eichhoff Gmbh Device for coupling a signal transmission and / or signal receiving unit to a power supply line
ES2233218B1 (en) 2005-02-16 2006-08-01 Distribuidora Industrial De Automatismos Y Teletransmision S.A. (Dimat S.A.) INDUCTIVE COUPLING DEVICE OF A DATA TRANSMISSION EQUIPMENT TO A PHASE OF A POWER LINE, AND CORRESPONDING MANUFACTURING PROCEDURE.
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ATE407436T1 (en) 2008-09-15
EP1406369A3 (en) 2004-06-16
PT1406369E (en) 2008-10-21
ES2214174T3 (en) 2009-03-01
ES2214174T1 (en) 2004-09-16
EP1406369A2 (en) 2004-04-07
DE50310431D1 (en) 2008-10-16
DE50310431C5 (en) 2016-06-16
DE10246261A1 (en) 2004-04-22

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