EP1401694A1 - Head structure for the body shell of rail vehicles - Google Patents
Head structure for the body shell of rail vehiclesInfo
- Publication number
- EP1401694A1 EP1401694A1 EP02780769A EP02780769A EP1401694A1 EP 1401694 A1 EP1401694 A1 EP 1401694A1 EP 02780769 A EP02780769 A EP 02780769A EP 02780769 A EP02780769 A EP 02780769A EP 1401694 A1 EP1401694 A1 EP 1401694A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- head structure
- base plate
- wagon body
- body shell
- rail vehicles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001234 light alloy Inorganic materials 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 238000005266 casting Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012805 post-processing Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/06—End walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F1/00—Underframes
- B61F1/08—Details
- B61F1/10—End constructions
Definitions
- the invention relates to a head structure for the body shell of rail vehicles.
- head structures for rail vehicles are embodied as a welded part. Structures have also been implemented in which plates or profile structures which are screwed underneath form the main transverse beam - sometimes even one or two central longitudinal beams - or form the coupling plate. They are prefabricated as one large assembly comprising sectional structures and are then connected to the base plate by means of screwed attachment lines.
- Such welded structures are highly complex welded assemblies because there is a multiplicity of force application points in the region of the head structure and to pass on the forces induced there in an optimized structural fashion requires supporting structures to be formed in a multiplicity of different directions of action and within different planes of action. This requires an extremely high fabrication expenditure as each discrete element of the supporting structure has to be welded on individually.
- these elements are additionally composed of normal semi-finished products or individually formed extrusion profiles, there is a significant disadvantage that, owing to their prismatic structure, they have the same cross section over their entire length, which cross section has to be configured in accordance with the maximum stress occurring - which is possibly very limited locally.
- greatly reduced residual strength properties have to be allowed for in the region of the weld seams.
- the object of the invention is thus to provide a structure which is easy to manufacture, optimized in terms of weight and comparatively easy to mount for the body shell structure of the base group of a rail vehicle. This object is achieved according to the invention if the head structure of the base group is fabricated as a large light alloy cast part.
- the inventors have surprisingly not only detected that, counter to the previous assumption and practice, such a complex construction of a respective head structure for the body shell of the base group of a rail vehicle can advantageously be manufactured as a light alloy cast part, but according to the invention they also propose doing this using conventional light alloy casting methods.
- the light alloy cast part which is produced and mechanically finished in an optimum way in terms of propagating technology in the regions of mechanical interfaces in order to connect the draw and buffer equipment and the interfaces with the bogey, including the support points of the wagon body in an optimized way in terms of fabrication technology, is integrated into the rest of the wagon body shell according to the invention optionally by means of welding, screwing, riveting, connection by bolts, bonding or compatible combinations of these methods.
- the essential advantages of the invention over the prior art are the comparatively low fabrication expenditure, even with complex cast parts.
- the manufacture and processing can be automated to a much greater extent than the manufacture and processing of welded structures.
- the head structure which is manufactured according to the invention hardly has any thermal warping and requires only a small amount of post-processing.
- the wall thicknesses can be adapted to the local variable necessary cross-sectional requirements with relatively little expenditure by simply changing the cast shape. It is particularly advantageous here that the invention provides the possibility of connecting the part to the rest of the wagon body structure by bonding owing to the large surfaces of the interfaces, despite the very high forces which are applied to the large cast part.
- the head structure according to the invention is designated in its entirety by 1. It has essentially a base plate 2, a head plate 3, a longitudinal support 4 and one or more local reinforcing elements 5.
- a main transverse beam 6 is provided adjoining the base plate 2, the head structure according to the invention being connected by means of said main transverse beam 6 to the base plate 7 of a wagon body of a rail vehicle. This connection can be made, as mentioned at the beginning, for example by means of welding, screwing, riveting, connection by bolts, bonding or the like.
- the head structure according to the invention is defined in that it is fabricated in its entirety of a large cast part made of light alloy, for example an aluminium alloy.
- the base plate 2 of the head structure 1 can be bonded here over a large area, possibly the entire area, to a wagon body-mounted base plate in a thick bed method by means of an adhesive with defined oscillation-damping properties.
- it acts on the wagon body as a novel tertiary spring stage.
- each individual screw connection or retaining ring bolt connection being configured such that it also clamps a cushion which is composed of a metal mesh and which has defined oscillation-damping properties and thus acts on the wagon body as a tertiary spring stage.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Body Structure For Vehicles (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10129420A DE10129420A1 (en) | 2001-06-19 | 2001-06-19 | Head structure for the shell of rail vehicles |
| DE10129420 | 2001-06-19 | ||
| PCT/EP2002/006811 WO2002102638A1 (en) | 2001-06-19 | 2002-06-19 | Head structure for the body shell of rail vehicles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1401694A1 true EP1401694A1 (en) | 2004-03-31 |
| EP1401694B1 EP1401694B1 (en) | 2008-08-06 |
Family
ID=7688614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02780769A Expired - Lifetime EP1401694B1 (en) | 2001-06-19 | 2002-06-19 | Head structure for the body shell of rail vehicles |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1401694B1 (en) |
| AT (1) | ATE403584T1 (en) |
| DE (2) | DE10129420A1 (en) |
| WO (1) | WO2002102638A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103221290B (en) * | 2010-09-20 | 2016-04-06 | 庞巴迪运输有限公司 | For guideway vehicle there is compartment and the manufacture method thereof of unitor anchor fitting |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1659361A (en) * | 1927-01-12 | 1928-02-14 | Ohio Steel Foundry Co | Cast-steel tender frame |
| US1765465A (en) * | 1928-07-25 | 1930-06-24 | American Steel Foundries | Combined body-bolster and draft-sill casting |
| US1762375A (en) * | 1929-05-03 | 1930-06-10 | Albert W Albrecht | Cast-metal car body |
| BE462064A (en) * | 1944-05-24 | |||
| DE4343800A1 (en) * | 1993-12-22 | 1995-06-29 | Transtec Gmbh | Head module for locomotive |
| DE19512629A1 (en) * | 1995-04-05 | 1996-10-10 | Abb Henschell Ag | Rail vehicle |
| DE19642833C2 (en) * | 1996-10-17 | 2002-04-11 | Daimler Chrysler Ag | Front wall frame for a self-supporting body of a passenger car and method for its production |
| FR2765543B1 (en) * | 1997-07-02 | 2005-01-07 | Alstom Ddf | RAILWAY VEHICLE COMPRISING AT LEAST ONE INTERCHANGEABLE END MODULE |
| DE10019097A1 (en) * | 2000-04-18 | 2001-10-25 | Dwa Deutsche Waggonbau Gmbh | Body construction for vehicles, in particular rail vehicles, in aluminum integral construction |
-
2001
- 2001-06-19 DE DE10129420A patent/DE10129420A1/en not_active Withdrawn
-
2002
- 2002-06-19 EP EP02780769A patent/EP1401694B1/en not_active Expired - Lifetime
- 2002-06-19 AT AT02780769T patent/ATE403584T1/en not_active IP Right Cessation
- 2002-06-19 DE DE60228086T patent/DE60228086D1/en not_active Expired - Lifetime
- 2002-06-19 WO PCT/EP2002/006811 patent/WO2002102638A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO02102638A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2002102638A1 (en) | 2002-12-27 |
| DE10129420A1 (en) | 2003-01-02 |
| EP1401694B1 (en) | 2008-08-06 |
| DE60228086D1 (en) | 2008-09-18 |
| ATE403584T1 (en) | 2008-08-15 |
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