EP1396024A2 - Semiconductor device and a method therefor - Google Patents
Semiconductor device and a method thereforInfo
- Publication number
- EP1396024A2 EP1396024A2 EP02723969A EP02723969A EP1396024A2 EP 1396024 A2 EP1396024 A2 EP 1396024A2 EP 02723969 A EP02723969 A EP 02723969A EP 02723969 A EP02723969 A EP 02723969A EP 1396024 A2 EP1396024 A2 EP 1396024A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- silicon
- over
- doped region
- gate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P10/00—Bonding of wafers, substrates or parts of devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D84/00—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
- H10D84/01—Manufacture or treatment
- H10D84/0123—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
- H10D84/0126—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
- H10D84/0165—Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs the components including complementary IGFETs, e.g. CMOS devices
- H10D84/0172—Manufacturing their gate conductors
- H10D84/0177—Manufacturing their gate conductors the gate conductors having different materials or different implants
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D84/00—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
- H10D84/01—Manufacture or treatment
- H10D84/02—Manufacture or treatment characterised by using material-based technologies
- H10D84/03—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
- H10D84/038—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe
Definitions
- This invention relates, in general, to semiconductor devices and a method for forming thereof, and, more particularly, to semiconductor devices with dual gates and a method for forming thereof.
- Polysilicon has traditionally been used as the gate electrode for MOS transistors.
- the polysilicon electrode is typically doped either P+ or N+ to match the doping of the source and drain regions in CMOS technology.
- problems exist with using polysilicon as a gate electrode For example, as the dimensions of the P+ doped polysilicon gate electrode decrease, boron, can penetrate from the polysilicon gate electrodes through the gate dielectric and decrease the reliability of the device.
- doping concentrations increase. High temperature processes are performed in order to drive the dopants into the gate electrode. Due to scaling, the source and drain are shallower. Disadvantageously, the high temperature process can cause the source and drain to become deeper.
- the dopants are more likely to reside away from the gate dielectric. Hence, there will be an area of the gate electrode that is not doped. This polydepletion effect will act as an additional capacitance in series with the gate dielectric capacitance. In other words, it will undesirably increase the effective oxide thickness of the transistor.
- the polydepletion effect was not a significant effect in older technology, because the thickness of the polydepletion area was small compared to the gate dielectric effective thickness.
- P doped silicon has a work function of approximately 4.1 eV whereas N doped silicon has a work function of approximately 5.2 eV.
- the difficulty is to choose a material which is suitable to both these values.
- Another option is to use two different materials where one would be approximately equal to the work function of N doped silicon and the other approximately equal to the work function of P doped silicon. It is difficult to find two different materials with different work functions that have the chemical and thermo-stability necessary to be incorporated into a CMOS process flow. Therefore a need exists to find gate materials that are suitable for scaled devices.
- FIG. 1 includes an illustration of a cross-sectional view of a portion of a semiconductor device substrate after forming gate dielectric and metal gate electrode layers.
- FIG. 2 includes an illustration of a cross-sectional view of a portion of a semiconductor device substrate after patterning the metal gate layer.
- FIG. 3 includes an illustration of a cross-sectional view of the substrate of FIG. 2 after forming a polysilicon layer.
- FIG. 4 includes an illustration of a cross-sectional view of the substrate of FIG. 3 after patterning the polysilicon metal gate and gate dielectric layers.
- FIG. 5 includes an illustration of a cross-sectional view of the substrate of FIG. 4 after forming a substantially completed device.
- the conduction band for silicon lies at 4.1 eV below the vacuum level.
- the valence band lies approximately 1.1eV below the conduction band for silicon or at 5.2 eV below the vacuum level.
- the approximate 1.1 eV difference between the valence and conduction bands of silicon is referred to as the band-gap.
- the mid-gap is approximately half of the band-gap and is approximately halfway between the conduction and valance bands of the material.
- a desirable work function for gate electrodes of N channel transistors is one which falls between the conduction band and mid-gap of the semiconductor substrate.
- a more desirable work function for N channel transistors is additionally at least 0.2 eV from the mid-gap.
- the more desirable work function for N channel transistor is between approximately 4.1 and 4.5 eV below vacuum level.
- a desirable work function for gate electrodes of P channel transistors is one which falls between the valence band and the mid-gap of the semiconductor substrate.
- a more desirable work function for P channel transistors is additionally at least 0.2 eV from the mid-gap or between approximately 4.9 and 5.2 eV below vacuum level.
- FIG. 1 illustrates trench 20 within semiconductor substrate 10 to isolate the subsequently formed transistors.
- ⁇ trench 20 is a shallow trench isolation region. Traditional etch and deposition processes for forming trench 20, as known to one skilled in the art are used.
- Semiconductor substrate 10 can be monocrystalline silicon, silicon germanium, gallium arsenic, silicon on insulator (SOI), or the like.
- semiconductor substrate 10 is P doped silicon. Silicon can be doped P type by doping the silicon with boron.
- well 30 is an N doped well.
- Well 30 can be doped N type by implanting arsenic, phosphorous or the like.
- Gate dielectric 40 is formed over semiconductor substrate 10.
- gate dielectric 40 is Si0 2 .
- the gate dielectric 40 is thermally grown to a thickness of approximately 15 to 50 Angstroms.
- One of ordinary skill in the art realizes as devices shrink the Si0 2 thickness may decrease below 15 Angstroms.
- gate dielectric 40 can be an oxide, especially a metal oxide, such as Hf0 2 , Zr0 2 , Al 2 0 3 , La 2 0 3 , combinations thereof, or the like. If gate dielectric 40 is a metal oxide, it will typically be in the thickness of approximately 5-100 Angstroms, or more preferably less than 25 Angstroms. If gate dielectric 40 is a metal oxide, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), combinations thereof, or the like can be used for deposition.
- ALD atomic layer deposition
- CVD chemical vapor deposition
- PVD physical vapor deposition
- metal gate layer 50 is deposited using ALD, CVD, PVD, combinations thereof, or the like.
- Metal gate layer 50 can be tantalum silicon nitride (TaSiN), platinum, ruthenium oxide, molybdenum nitride, tungsten silicon nitride, tantalum nitride, molybdenum silicon nitride, titanium silicon nitride, and tungsten nitride. Tantalum silicon nitride has been shown to be a suitable material for NMOS devices, and platinum and tungsten nitride for PMOS devices.
- the silicon or nitrogen concentration can be adjusted to change the work function of this material. For example increasing the concentration of silicon will decrease the work function of this material to approximately 4.4 eV. Increasing the concentration of nitrogen is directly proportional to the work function. Thus increasing the nitrogen concentration can result in a work function of approximately 4.8 eV.
- metal gate layer 50 remains over the portion of semiconductor substrate that contains well 30. Metal gate layer 50 may also remain over a significant portion of trench 20. Etching chemistry similar to those used for etching polysilicon can be used for forming metal gate layer 50. Halogen-based chemistries such as carbon tetrafluoride (CF 4 ), hexafluoroethane (C 2 F 6 ), hydrogen bromide (HBr), sulfur hexafluoride (SF 6 ), hydrogen chloride (HCI), molecular chlorine (Cl 2 ), or the like can be used during plasma etching, reactive ion etching, electron cyclotron resonance etching or microwave etching.
- second gate electrode 60 is formed.
- second gate electrode 60 is a doped silicon layer.
- Silicon gate 60 includes deposited amorphous silicon or polysilicon and is doped either in situ or during a separate doping step. In this particular embodiment the thickness of second gate electrode 60 is approximately 1000 - 2000 Angstroms thick.
- an anti reflective coating (ARC) can be formed over doped silicon layer 60.
- a photoresist layer is deposited over doped silicon layer 60.
- the same etched chemistries and processes used to previously etch metal gate layer 50 can be used to etch second gate electrode 60 and metal gate layer 50.
- gate dielectric 40 is Si02, a wet etch of dilute HF can be used. Typically the concentration of water to HF is 100:1.
- gate dielectric 40 is a metal oxide, HF or phosphoric acid is used.
- the resulting structure is shown in FIG. 4 with metal gate layer and second gate electrode 60 forming a metal/gate or gate stack.
- second gate electrode 60 is silicon then the stack is a metal/silicon gate stack.
- the metal/silicon gate stack is a tantalum silicon nitride gate portion over a silicon gate portion.
- Source and drain 80 are formed during ion implantation. In this first embodiment, source and drain 80 will be N doped, whereas source and drain 81 will be P doped. Spacers 70 are formed surrounding the gate electrodes and gate dielectric. Typically the spacers are formed of nitride. CMOS processing, known to one of ordinary skill in the art, is continued from this point.
- semiconductor substrate 10 can be N doped and well 30 can be P doped.
- the silicon electrode will be over the P doped well and the metal/silicon stack electrode will be over the N doped region.
- a stack consisting of a semiconductor material and a metal will be formed over the P type substrate or a P well, and a semiconductor gate will be formed over an N well. This can be performed by making semiconductor substrate 10 N doped and well 30 P doped.
- the semiconductor substrate 10 is P type, the metal/silicon stack will be formed over semiconductor substrate 10 and the gate electrode alone will be formed over well 30.
- the semiconductor electrode is P doped silicon germanium. All etch and formation processing that has been discussed in regards to the first embodiment can be used in the second embodiment.
- a metal electrode for either an N channel or P channel transistors and a silicon electrode for the other. This allows the reuse of silicon processes and tools that are already established in the semiconductor field. In addition, it eliminates the necessity to find two different materials with good chemical and thermo- stability with desirable work functions for N channel and P channel transistors. Furthermore, one material with the two different work functions is not needed.
- the terms "comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Landscapes
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
- Insulated Gate Type Field-Effect Transistor (AREA)
- Electrodes Of Semiconductors (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US865855 | 2001-05-26 | ||
| US09/865,855 US6518106B2 (en) | 2001-05-26 | 2001-05-26 | Semiconductor device and a method therefor |
| PCT/US2002/013116 WO2002097889A2 (en) | 2001-05-26 | 2002-04-24 | Semiconductor device and a method therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1396024A2 true EP1396024A2 (en) | 2004-03-10 |
Family
ID=25346391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02723969A Withdrawn EP1396024A2 (en) | 2001-05-26 | 2002-04-24 | Semiconductor device and a method therefor |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US6518106B2 (en) |
| EP (1) | EP1396024A2 (en) |
| JP (1) | JP2006523008A (en) |
| KR (1) | KR100867565B1 (en) |
| CN (1) | CN1288755C (en) |
| AU (1) | AU2002254726A1 (en) |
| TW (1) | TW557475B (en) |
| WO (1) | WO2002097889A2 (en) |
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-
2001
- 2001-05-26 US US09/865,855 patent/US6518106B2/en not_active Expired - Lifetime
-
2002
- 2002-04-24 JP JP2003500973A patent/JP2006523008A/en active Pending
- 2002-04-24 EP EP02723969A patent/EP1396024A2/en not_active Withdrawn
- 2002-04-24 AU AU2002254726A patent/AU2002254726A1/en not_active Abandoned
- 2002-04-24 CN CNB028091264A patent/CN1288755C/en not_active Expired - Fee Related
- 2002-04-24 KR KR1020037015438A patent/KR100867565B1/en not_active Expired - Fee Related
- 2002-04-24 WO PCT/US2002/013116 patent/WO2002097889A2/en not_active Ceased
- 2002-05-06 TW TW091109336A patent/TW557475B/en not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO02097889A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1520613A (en) | 2004-08-11 |
| US6518106B2 (en) | 2003-02-11 |
| WO2002097889B1 (en) | 2003-07-03 |
| CN1288755C (en) | 2006-12-06 |
| KR20040004657A (en) | 2004-01-13 |
| TW557475B (en) | 2003-10-11 |
| WO2002097889A3 (en) | 2003-05-01 |
| WO2002097889A2 (en) | 2002-12-05 |
| JP2006523008A (en) | 2006-10-05 |
| US20020175384A1 (en) | 2002-11-28 |
| KR100867565B1 (en) | 2008-11-10 |
| AU2002254726A1 (en) | 2002-12-09 |
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