EP1383144B1 - Plunger device - Google Patents

Plunger device Download PDF

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Publication number
EP1383144B1
EP1383144B1 EP03015303A EP03015303A EP1383144B1 EP 1383144 B1 EP1383144 B1 EP 1383144B1 EP 03015303 A EP03015303 A EP 03015303A EP 03015303 A EP03015303 A EP 03015303A EP 1383144 B1 EP1383144 B1 EP 1383144B1
Authority
EP
European Patent Office
Prior art keywords
armature
plunger
plunger apparatus
arm
previous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03015303A
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German (de)
French (fr)
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EP1383144A1 (en
Inventor
Richard Göttler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
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Siemens AG
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Publication date
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Publication of EP1383144A1 publication Critical patent/EP1383144A1/en
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Publication of EP1383144B1 publication Critical patent/EP1383144B1/en
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F7/1607Armatures entering the winding
    • H01F7/1623Armatures having T-form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/24Electromagnetic mechanisms
    • H01H71/2463Electromagnetic mechanisms with plunger type armatures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/08Cores, Yokes, or armatures made from powder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F7/1607Armatures entering the winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/18Movable parts of magnetic circuits, e.g. armature
    • H01H50/20Movable parts of magnetic circuits, e.g. armature movable inside coil and substantially lengthwise with respect to axis thereof; movable coaxially with respect to coil
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/44Magnetic coils or windings
    • H01H50/46Short-circuited conducting sleeves, bands, or discs

Definitions

  • the invention relates to a solenoid plunger device for an electromagnetic device according to claim 1.
  • Such a plunger armature device is used, for example, in the control, switching and command technology.
  • the plunger-type armature device can be used in a current impulse switching device, in particular in a surge relay or in a protective switching device, in particular in a line or motor protection switching device or in a switching device, in particular in a circuit breaker, contactor or relay.
  • the technique of the plunger armature device can be used in a DIN rail mounted device with switching function.
  • An electromagnetic switching device in which a two-part armature is provided in an electromagnetic block at one end of a cylindrical plunger part with an anchor plate.
  • the inventive plunger armature device for an electromagnetic device in which a first armature core part with a second armature core part has a double wall to the armature core and a first armature plate part with a second armature plate part single-walled to the anchor plate, the material strength of the armature core relevant to the tightening force can be increased while the material thickness of the anchor plate remains the same, so that using simple means and a low manufacturing and assembly costs and a small size, a high tightening force of the armature when used in the electromagnetic device can be achieved.
  • FIG. 1 is a Tauchanker device 1 for an electromagnetic device 2 according to FIG. 3 ,
  • switching device in particular power surge switching device, protective switching device or electromagnetic tripping device shown.
  • the plunger-armature device 1 has an armature with an armature core 3 and an armature plate 4 angled to it.
  • the armature in turn has a one-piece first armature element 5 with a first armature core part 3a and an associated first armature plate part 4a.
  • the armature is provided with a second armature element 6 with a two-piece second armature core part 3b and an associated second armature plate part 4b.
  • the first armature core part 3 a is combined with the second armature core part 3 b in a double-walled manner to the armature core 3, wherein the armature plate 4 consists of the first armature plate part 4 a and the second anchor plate part 4b is joined together in a single plane.
  • the first anchor member 5 and the second anchor member 6 are each advantageously designed in one piece as a stamped and bent part and thus manufactured low, wherein the respective anchor plate part 4a and 4b is bent at a right angle to the corresponding armature core part 3a and 3b.
  • Both the first armature core part 3a of the first armature element 5 and the second armature core part 3b of the second armature element 6 have individually or in their entirety a rectangular cross section deviating from a circular cross section.
  • the composite by the mutual concern of the two armature core parts 3a, 3b composite and double-walled armature core 3 is replaced by a cuboid.
  • the thus assembled cuboid and provided with a large cross-section armature core 3 advantageously allows against a cylindrical armature core, especially in DIN rail mounted devices - u.a. Switching devices - with a given device width of, for example, 18 mm, that a high device-oriented space utilization at a magnetic field-induced large tightening force of the armature when used in the electromagnetic device 2 can be achieved.
  • the cuboid shape of the armature can also be achieved by a further embodiment of the two armature core parts 3a, 3b, for example in the form of intermeshing regions of the armature core parts 3a, 3b.
  • Each angled from the two armature core parts 3a and 3b and associated anchor plate parts 4a and 4b have in a plan view in each case for themselves an L-shape, wherein in each case a short L-leg of the first anchor plate part 4a is arranged on a long L-leg of the second anchor plate part 4a and vice versa, so that advantageously the anchor plate 4 is configured single-walled in a common plane.
  • the anchor plate 4 is in addition to the advantageous double-L arrangement, which is given by the two same and each one-piece anchor elements 5.6, also designed by further geometric shapes.
  • the first and the second anchor plate part 4a and 4b each have a U- or E-shape and moreover, a U-shaped configuration of the first anchor plate part 4a and an I-shaped configuration of the second anchor plate part 4b is possible such that a square or rectangular anchor plate shape arises.
  • the anchor plate 4 may consist of a self-contained or unilaterally open and round or oval frame, for example, with the angled first armature core part 3a is integrally connected and this results in an allocation of the bare second armature core part 3b the armature core 3.
  • the first anchor element 5 is according to FIG. 1 configured identical to the second anchor member 6, wherein each of the two easy-to-use anchor elements 5,6 may be symmetrical or asymmetrical, but in their assembled totality give the anchor a symmetrical geometry.
  • the structurally identical design of the anchor elements 5.6 advantageously allows a favorable under production engineering and economic aspects of the armature structure with only a tool, the symmetrical design of the anchor elements 5.6 allows a reduced-slotted utilization of the underlying sheet material and the asymmetrical design of the anchor elements 5, 6 - for example, L-shaped anchor plate parts 4a, 4b - ensures a mix-free combination thereof.
  • the first and the second anchor element 5 and 6 are connectable to a structural unit by a welding point or by a weld or by a package-like punching or with a fastening means.
  • Fastening means may in this case be a rivet, in particular a rivet or integrated rivet hole integrated in the respective anchor element 5 or 6, a screw, a clamp or the like.
  • the first anchor element 5 and the second anchor element 6 each have a first and a second recess 7a and 7b, which correspond to the formation of a plunger 8 according to FIG. 3 corresponds and in particular in each case as half plunger negative, advantageously as a stamped part, is formed.
  • the plunger 8 according to FIG. 3 is non-positively and / or positively arranged between the first anchor member 5 and the second anchor member 6, in particular between the first armature core part 3a and the second armature core part 3b.
  • This simple and advantageous modular construction is given by the truncated pyramid, conical or conical design of the plunger 8.
  • FIG. 3 is the plunger anchor device 1 with other components, such as with a yoke 9 and with a to this assignable coil, in which the anchor is inserted, shown in a perspective view with a quarter section.
  • the yoke 9 is U-shaped and has a first and a second leg 9a and 9b and a connecting leg 9c.
  • first short-circuit ring 11 At the free end of the first leg 9a, a first short-circuit ring 11 and at the free end of the second leg 9b, a second short-circuit ring 12 is arranged.
  • the respective end-side end faces 13a and 13b of the first leg 9a and the second leg 9b in each case one narrow and divided into a wide unequal section, wherein the end faces 13a, 13b are provided as a flat support for the anchor plate 4.
  • the first short-circuit ring 11 comprises the wide section of the first leg 9a and the second short-circuit ring 12 the wide section of the second leg 9b, one of the two shorting rings 11,12 one of the two armature plate parts 4a, 4b, in particular the respective short leg L , is assigned as part of the edition.
  • the anchor plate 4 is designed here in the sense of a large tightening and holding force.
  • the end faces 13a, 13b, in particular the respective narrow and wide section, have an area ratio of about 40%: 60% or 1/3: 2/3, so that advantageously the anchor plate 4 is not prone to "sticking".
  • the first and the second short-circuit ring 11 and 12 are formed as a closed metal ring which in the so-called pole faces - here in the end faces 13a and 13b of the first and the second leg 9a and 9b inserted - is.
  • a current flow in a magnetic system having the aforementioned components requires a first magnetic field.
  • the holding force in the armature decreases, so that it tends to lift off the pole faces 13a, 13b.
  • a voltage that has a current in the first and in the second short-circuit ring 11 and 12 result.
  • a second magnetic field is generated, which lags the first magnetic field of the coil 10 in time, wherein the respective magnetic flux in the coil 10 and in the two short-circuit rings 11,12 does not become zero at the same time.
  • a remaining pulsating holding force is greater than a contact and spring restoring force and thus ensures an approximately "humming" operation of the electromagnetic device. 2
  • the plunger-armature device 1 is provided with a bobbin 10 carrying and insulating against the armature core 3 bobbin 4, which is arranged between the insertable in this armature core 3 on the one hand and the coil 10 on the other.
  • the advantage here is an arrangement of the first and second shorting ring 11 and 12 on the first and on the second leg 9a and 9b, so that the bobbin 14 rests on the connecting leg 9c and of the two shorting rings 11,12 within the Yoke 9 is fixed.
  • a first air gap 15 is given, which comes when energizing the coil 10 due to an armature movement to zero and in an end position of the armature is virtually zero; In this case, a defined tightening position is achieved, which prevents a "humming" of the magnet system.
  • a transition region between the armature on the one hand and the yoke 9 on the other hand is taken into account over a large area in the sense of a trouble-free course of the magnetic field lines.
  • an armature the first Anchor element 5 having a first armature core part 3a and with an associated first armature plate part 4a and a second armature element 6 with a second armature core part 3b and with an associated second armature plate part 4b is given, wherein the first armature core 3a with the second armature core 3b at least double-walled the armature core 3 and the first anchor plate portion 4 a with the second anchor plate portion 4 b is single-walled to the anchor plate 4.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electromagnets (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Linear Motors (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)

Abstract

The device has an armature with a core (3) and an angled armature plate (4). The armature has a first element (5) with a first core part (3a) and first plate part (4a) and a second element (6) with a second core part (3b) and second plate part (4b). The first and second armature core parts are assembled to form the core in at least double-walled form and the first and second plate parts are assembled to form the armature plate in single wall form.

Description

Die Erfindung betrifft eine Tauchanker-Vorrichtung für ein elektromagnetisches Gerät gemäß Patentanspruch 1.The invention relates to a solenoid plunger device for an electromagnetic device according to claim 1.

Eine derartige Tauchanker-Vorrichtung kommt beispielsweise in der Steuer-, Schalt- und Befehlstechnik zum Einsatz. Hierbei kann die Tauchanker-Vorrichtung in einem Stromstoßschaltgerät, insbesondere in einem Stromstoßrelais bzw. in einem Schutzschaltgerät, insbesondere in einem Leitungs- oder Motorschutzschaltgerät bzw. in einem Schaltgerät, insbesondere in einem Leistungsschalter, Schütz oder Relais, eingesetzt werden. Darüber hinaus kann die Technik der Tauchanker-Vorrichtung in einem Reiheneinbaugerät mit Schaltfunktion Anwendung finden.Such a plunger armature device is used, for example, in the control, switching and command technology. In this case, the plunger-type armature device can be used in a current impulse switching device, in particular in a surge relay or in a protective switching device, in particular in a line or motor protection switching device or in a switching device, in particular in a circuit breaker, contactor or relay. In addition, the technique of the plunger armature device can be used in a DIN rail mounted device with switching function.

Aus der EP 0 885 450 B1 ist ein elektromagnetisches Schaltgerät bekannt, in welchem ein zweiteiliger Anker in einem elektromagnetischen Block an einem Ende eines zylinderförmigen Tauchkernteils mit einer Ankerplatte versehen ist.From the EP 0 885 450 B1 An electromagnetic switching device is known in which a two-part armature is provided in an electromagnetic block at one end of a cylindrical plunger part with an anchor plate.

Es ist die Aufgabe der vorliegenden Erfindung, eine Tauchanker-Vorrichtung anzugeben, mit der eine große Anzugskraft bei einer kleinen Baugröße eines zugehörigen Ankers unter Verwendung einfacher Mittel mit einem geringen Fertigungs- und Montageaufwand erzielt werden soll.It is the object of the present invention to provide a Tauchanker device with which a large tightening force is to be achieved with a small size of an associated anchor using simple means with a low manufacturing and assembly costs.

Diese Aufgabe wird erfindungsgemäß gelöst durch die Merkmale des Patentanspruchs 1; vorteilhafte Ausgestaltungen der Erfindung sind jeweils Gegenstand der Unteransprüche.This object is achieved by the features of claim 1; advantageous embodiments of the invention are the subject of the dependent claims.

Durch die erfindungsgemäße Tauchanker-Vorrichtung für ein elektromagnetisches Gerät, bei der ein erstes Ankerkernteil mit einem zweiten Ankerkernteil doppelwandig zu dem Ankerkern und ein erstes Ankerplattenteil mit einem zweiten Ankerplattenteil einwandig zu der Ankerplatte zusammengesetzt ist, kann die für die Anzugskraft relevante Materialstärke des Ankerkerns bei gleichbleibender Materialstärke der Ankerplatte erhöht werden, so dass unter Verwendung einfacher Mittel und einem geringen Fertigungs- und Montageaufwand sowie einer geringen Baugröße eine hohe Anzugskraft des Ankers bei einem Einsatz in dem elektromagnetischen Gerät erzielt werden kann.The inventive plunger armature device for an electromagnetic device, in which a first armature core part with a second armature core part has a double wall to the armature core and a first armature plate part with a second armature plate part single-walled to the anchor plate, the material strength of the armature core relevant to the tightening force can be increased while the material thickness of the anchor plate remains the same, so that using simple means and a low manufacturing and assembly costs and a small size, a high tightening force of the armature when used in the electromagnetic device can be achieved.

Die Erfindung sowie vorteilhafte Ausgestaltungen gemäß Merkmalen der Unteransprüche werden im Folgenden anhand in der Zeichnung dargestellter Ausführungsbeispiele näher erläutert; darin zeigen:

FIG 1
eine Tauchanker-Vorrichtung mit einem ersten Ankerelement und mit einem zweiten Ankerelement in einer perspektivischen Darstellung,
FIG 2, 2A
ein erstes Ankerelement und ein zu dem ersten Ankerelement gleiches zweites Ankerelement gemäß FIG 1 in einer perspektivischen Darstellung und
FIG 3
eine Tauchanker-Vorrichtung gemäß FIG 1 mit weiteren Bauteilen in einer perspektivischen Darstellung mit einem Viertelschnitt.
The invention and advantageous embodiments according to features of the subclaims are explained in more detail below with reference to embodiments shown in the drawing; show in it:
FIG. 1
a plunger anchor device with a first anchor element and with a second anchor element in a perspective view,
2, 2A
a first anchor element and a first anchor element to the same second anchor element according to FIG. 1 in a perspective view and
FIG. 3
a Tauchanker device according to FIG. 1 with further components in a perspective view with a quarter section.

In FIG 1 ist eine Tauchanker-Vorrichtung 1 für ein elektromagnetisches Gerät 2 gemäß FIG 3, beispielsweise Schaltgerät, insbesondere Stromstoßschaltgerät, Schutzschaltgerät bzw. elektromagnetisches Auslösegerät, gezeigt. Die Tauchanker-Vorrichtung 1 weist einen Anker mit einem Ankerkern 3 und eine dazu abgewinkelte Ankerplatte 4 auf. Der Anker weist seinerseits ein einstückiges erstes Ankerelement 5 mit einem ersten Ankerkernteil 3a und einem zugehörigen ersten Ankerplattenteil 4a auf. Ferner ist der Anker mit einem zweiten Ankerelement 6 mit einem zweistückigen zweiten Ankerkernteil 3b und einem zugehörigen zweiten Ankerplattenteil 4b versehen. Das erste Ankerkernteil 3a setzt sich mit dem zweiten Ankerkernteil 3b doppelwandig zu dem Ankerkern 3 zusammen, wobei die Ankerplatte 4 aus dem ersten Ankerplattenteil 4a und dem zweiten Ankerplattenteil 4b einwandig in einer gemeinsamen Ebene zusammengefügt ist.In FIG. 1 is a Tauchanker device 1 for an electromagnetic device 2 according to FIG. 3 , For example, switching device, in particular power surge switching device, protective switching device or electromagnetic tripping device shown. The plunger-armature device 1 has an armature with an armature core 3 and an armature plate 4 angled to it. The armature in turn has a one-piece first armature element 5 with a first armature core part 3a and an associated first armature plate part 4a. Furthermore, the armature is provided with a second armature element 6 with a two-piece second armature core part 3b and an associated second armature plate part 4b. The first armature core part 3 a is combined with the second armature core part 3 b in a double-walled manner to the armature core 3, wherein the armature plate 4 consists of the first armature plate part 4 a and the second anchor plate part 4b is joined together in a single plane.

Das erste Ankerelement 5 und das zweite Ankerelement 6 sind jeweils für sich vorteilhafterweise einstückig als StanzBiegeteil und demnach günstig herstellbar ausgestaltet, wobei das jeweilige Ankerplattenteil 4a und 4b in einem rechten Winkel zu dem korrespondierenden Ankerkernteil 3a bzw. 3b abgebogen ist. Sowohl das erste Ankerkernteil 3a des ersten Ankerelementes 5 als auch das zweite Ankerkernteil 3b des zweiten Ankerelementes 6 weisen einzeln bzw. in ihrer Gesamtheit einen von einem kreisförmigen Querschnitt abweichenden rechteckigen Querschnitt auf. Hierbei erhält der durch das gegenseitige Anliegen der beiden Ankerkernteile 3a,3b zusammengesetzte und doppelwandige Ankerkern 3 eine Quaderform.The first anchor member 5 and the second anchor member 6 are each advantageously designed in one piece as a stamped and bent part and thus manufactured low, wherein the respective anchor plate part 4a and 4b is bent at a right angle to the corresponding armature core part 3a and 3b. Both the first armature core part 3a of the first armature element 5 and the second armature core part 3b of the second armature element 6 have individually or in their entirety a rectangular cross section deviating from a circular cross section. Here, the composite by the mutual concern of the two armature core parts 3a, 3b composite and double-walled armature core 3 is replaced by a cuboid.

Der so zusammengesetzte quaderförmige und mit einem großen Querschnitt versehene Ankerkern 3 erlaubt vorteilhafterweise gegenüber einem zylinderförmigen Ankerkern, insbesondere bei Reiheneinbaugeräten - u.a. Schaltgeräten - mit einer vorgegebenen Gerätebreite von beispielsweise 18 mm, dass eine hohe geräteorientierte Raumausnutzung bei einer magnetfeldbedingten großen Anzugskraft des Ankers bei einem Einsatz in dem elektromagnetischen Gerät 2 erzielt werden kann. Vorzugsweise wird die Baueinheit aus dem ersten und dem zweiten Ankerelement 5,6 mit Dynamoblechen - ferromagnetische Eisenwerkstoffe u.a. ST37K - ausgebildet, wobei die schichtweise Blechung des zusammengesetzten Ankerkerns 3 eine Verringerung von Wirbelstromverlusten und dadurch eine geringe Erwärmung der Tauchanker-Vorrichtung bewirkt.The thus assembled cuboid and provided with a large cross-section armature core 3 advantageously allows against a cylindrical armature core, especially in DIN rail mounted devices - u.a. Switching devices - with a given device width of, for example, 18 mm, that a high device-oriented space utilization at a magnetic field-induced large tightening force of the armature when used in the electromagnetic device 2 can be achieved. Preferably, the assembly of the first and second anchor members 5,6 with dynamo sheets - ferromagnetic ferrous materials u.a. ST37K - formed, wherein the layered lamination of the composite armature core 3 causes a reduction of eddy current losses and thereby a low heating of the plunger armature device.

Die Quaderform des Ankers kann auch durch eine weitere Ausgestaltung der beiden Ankerkernteile 3a,3b, beispielsweise in Form von ineinandergreifenden Bereichen der Ankerkernteile 3a,3b erzielt werden. Die jeweils von den beiden Ankerkernteilen 3a und 3b abgewinkelten und zugehörigen Ankerplattenteile 4a bzw. 4b weisen in einer Draufsicht jeweils für sich eine L-Form auf, wobei jeweils ein kurzer L-Schenkel des ersten Ankerplattenteiles 4a an einem langen L-Schenkel des zweiten Ankerplattenteiles 4a und umgekehrt angeordnet ist, so dass mit Vorteil die Ankerplatte 4 einwandig in einer gemeinsamen Ebene ausgestaltet ist.The cuboid shape of the armature can also be achieved by a further embodiment of the two armature core parts 3a, 3b, for example in the form of intermeshing regions of the armature core parts 3a, 3b. Each angled from the two armature core parts 3a and 3b and associated anchor plate parts 4a and 4b have in a plan view in each case for themselves an L-shape, wherein in each case a short L-leg of the first anchor plate part 4a is arranged on a long L-leg of the second anchor plate part 4a and vice versa, so that advantageously the anchor plate 4 is configured single-walled in a common plane.

Die Ankerplatte 4 ist neben der vorteilhaften Doppel-L-Anordnung, welche durch die beiden gleichen und jeweils einstückigen Ankerelemente 5,6 gegeben ist, auch durch weitere geometrische Formen ausgestaltbar. Hierbei kann das erste und das zweite Ankerplattenteil 4a bzw. 4b jeweils eine U- oder E-Form aufweisen und darüber hinaus ist eine U-förmige Ausgestaltung des ersten Ankerplattenteiles 4a und eine I-förmige Ausgestaltung des zweiten Ankerplattenteiles 4b derart möglich, dass eine quadratische oder rechteckige Ankerplattenform entsteht. Weiterhin kann die Ankerplatte 4 aus einem in sich geschlossenen bzw. einseitig offenen auch runden bzw. ovalen Rahmen bestehen, der beispielsweise mit dem abgewinkelten ersten Ankerkernteil 3a einstückig verbunden ist und dieses durch ein Zuordnen des bloßen zweiten Ankerkernteiles 3b den Ankerkern 3 ergibt.The anchor plate 4 is in addition to the advantageous double-L arrangement, which is given by the two same and each one-piece anchor elements 5.6, also designed by further geometric shapes. Here, the first and the second anchor plate part 4a and 4b each have a U- or E-shape and moreover, a U-shaped configuration of the first anchor plate part 4a and an I-shaped configuration of the second anchor plate part 4b is possible such that a square or rectangular anchor plate shape arises. Furthermore, the anchor plate 4 may consist of a self-contained or unilaterally open and round or oval frame, for example, with the angled first armature core part 3a is integrally connected and this results in an allocation of the bare second armature core part 3b the armature core 3.

Das erste Ankerelemente 5 ist gemäß FIG 1 baugleich zu dem zweiten Ankerelement 6 ausgestaltet, wobei jedes der beiden einfach zu handhabenden Ankerelemente 5,6 symmetrisch bzw. unsymmetrisch ausgebildet sein kann, jedoch in ihrer zusammengefügten Gesamtheit dem Anker eine symmetrische Geometrie verleihen. Die baugleiche Ausgestaltung der Ankerelemente 5,6 erlaubt vorteilhafterweise einen unter fertigungstechnischen und wirtschaftlichen Aspekten günstigen Aufbau des Ankers mit lediglich einem Werkzeug, wobei die symmetrische Ausgestaltung der Ankerelemente 5,6 eine verschnittreduzierte Ausnutzung des zugrunde liegenden Blechmaterials ermöglicht und die unsymmetrische Ausbildung der Ankerelemente 5,6 - z.B. L-förmige Ankerplattenteile 4a,4b - eine verwechslungsfreie Kombination derselben gewährleistet.The first anchor element 5 is according to FIG. 1 configured identical to the second anchor member 6, wherein each of the two easy-to-use anchor elements 5,6 may be symmetrical or asymmetrical, but in their assembled totality give the anchor a symmetrical geometry. The structurally identical design of the anchor elements 5.6 advantageously allows a favorable under production engineering and economic aspects of the armature structure with only a tool, the symmetrical design of the anchor elements 5.6 allows a reduced-slotted utilization of the underlying sheet material and the asymmetrical design of the anchor elements 5, 6 - for example, L-shaped anchor plate parts 4a, 4b - ensures a mix-free combination thereof.

Das erste und das zweite Ankerelement 5 bzw. 6 sind durch einen Schweißpunkt bzw. durch eine Schweißnaht oder durch ein paketartiges Stanzen bzw. mit einem Befestigungsmittel zu einer Baueinheit verbindbar. Befestigungsmittel können hierbei ein Niet, insbesondere ein im jeweiligen Ankerelement 5 oder 6 integrierter Niet bzw. integriertes Nietloch, eine Schraube, eine Klemme od. dgl. sein.The first and the second anchor element 5 and 6 are connectable to a structural unit by a welding point or by a weld or by a package-like punching or with a fastening means. Fastening means may in this case be a rivet, in particular a rivet or integrated rivet hole integrated in the respective anchor element 5 or 6, a screw, a clamp or the like.

In FIG 2 und 2A ist das erste Ankerelement 5 und das zu dem ersten Ankerelement 5 gleich ausgestaltete und weggeklappte zweite Ankerelement 6 gemäß FIG 1 jeweils in einer perspektivischen Darstellung gezeigt. Das erste Ankerelement 5 und das zweite Ankerelement 6 weisen jeweils für sich eine erste und eine zweite Ausnehmung 7a bzw. 7b auf, die mit der Ausbildung eines Stößels 8 gemäß FIG 3 korrespondiert und insbesondere jeweils als hälftiges Stößelnegativ, vorteilhafterweise als Stanzteil, ausgebildet ist. Der Stößel 8 gemäß FIG 3 ist kraft- und/oder formschlüssig zwischen dem ersten Ankerelement 5 und dem zweiten Ankerelement 6, insbesondere zwischen dem ersten Ankerkernteil 3a und dem zweiten Ankerkernteil 3b angeordnet. Diese einfache und vorteilhafte modulartige Aufbauweise ist durch die pyramidenstumpfähnliche, konus- bzw. kegelförmige Ausbildung des Stößels 8 gegeben.In 2 and 2A is the first anchor member 5 and the same to the first anchor member 5 configured and folded away second anchor member 6 according to FIG. 1 each shown in a perspective view. The first anchor element 5 and the second anchor element 6 each have a first and a second recess 7a and 7b, which correspond to the formation of a plunger 8 according to FIG FIG. 3 corresponds and in particular in each case as half plunger negative, advantageously as a stamped part, is formed. The plunger 8 according to FIG. 3 is non-positively and / or positively arranged between the first anchor member 5 and the second anchor member 6, in particular between the first armature core part 3a and the second armature core part 3b. This simple and advantageous modular construction is given by the truncated pyramid, conical or conical design of the plunger 8.

In FIG 3 ist die Tauchanker-Vorrichtung 1 mit weiteren Bauteilen, wie mit einem Joch 9 und mit einer zu diesem zuordbaren Spule, in die der Anker einführbar ist, in einer perspektivischen Darstellung mit einem Viertelschnitt gezeigt. Das Joch 9 ist U-förmig ausgestaltet und weist einen ersten und einen zweiten Schenkel 9a bzw. 9b sowie einen Verbindungsschenkel 9c auf.In FIG. 3 is the plunger anchor device 1 with other components, such as with a yoke 9 and with a to this assignable coil, in which the anchor is inserted, shown in a perspective view with a quarter section. The yoke 9 is U-shaped and has a first and a second leg 9a and 9b and a connecting leg 9c.

An dem Freiende des ersten Schenkels 9a ist ein erster Kurzschlussring 11 und an dem Freiende des zweiten Schenkels 9b ein zweiter Kurzschlussring 12 angeordnet. Hierbei sind die jeweiligen endseitigen Stirnflächen 13a und 13b des ersten Schenkels 9a bzw. des zweiten Schenkels 9b in jeweils einen schmalen und in einen breiten ungleichen Abschnitt unterteilt, wobei die Stirnflächen 13a,13b als flächige Auflage für die Ankerplatte 4 vorgesehen sind. Der erste Kurzschlussring 11 umfasst hierbei den breiten Abschnitt des ersten Schenkels 9a und der zweite Kurzschlussring 12 den breiten Abschnitt des zweiten Schenkels 9b, wobei jeweils einer der beiden Kurzschlussringe 11,12 einen der beiden Ankerplattenteile 4a,4b, insbesondere dem jeweiligen kurzen L-Schenkel, als Teil der Auflage zugeordnet ist. Die Ankerplatte 4 ist hierbei im Sinne einer großen Anzugs- und Haltekraft ausgelegt. Die Stirnflächen 13a,13b, insbesondere der jeweilige schmale und breite Abschnitt weisen hierbei ein Flächenverhältnis von etwa 40 % : 60 % bzw. 1/3 : 2/3 auf, so dass vorteilhafterweise die Ankerplatte 4 nicht zum "Kleben" neigt.At the free end of the first leg 9a, a first short-circuit ring 11 and at the free end of the second leg 9b, a second short-circuit ring 12 is arranged. Here, the respective end-side end faces 13a and 13b of the first leg 9a and the second leg 9b in each case one narrow and divided into a wide unequal section, wherein the end faces 13a, 13b are provided as a flat support for the anchor plate 4. In this case, the first short-circuit ring 11 comprises the wide section of the first leg 9a and the second short-circuit ring 12 the wide section of the second leg 9b, one of the two shorting rings 11,12 one of the two armature plate parts 4a, 4b, in particular the respective short leg L , is assigned as part of the edition. The anchor plate 4 is designed here in the sense of a large tightening and holding force. The end faces 13a, 13b, in particular the respective narrow and wide section, have an area ratio of about 40%: 60% or 1/3: 2/3, so that advantageously the anchor plate 4 is not prone to "sticking".

Der erste und der zweite Kurzschlussring 11 bzw. 12 sind als geschlossener Metallring ausgebildet, der in die sogenannten Polflächen - hier in die Stirnflächen 13a und 13b des ersten bzw. des zweiten Schenkels 9a bzw. 9b eingelegt - ist. Ein Stromfluss in einem die vorgenannten Bauteile aufweisenden Magnetsystem bedingt ein erstes Magnetfeld. Wird ein durch das erste Magnetfeld in dem Magnetsystem erzeugter magnetischer Fluss im Stromnulldurchgang zu Null, lässt die Haltekraft im Anker nach, so dass dieser dazu neigt, von den Pol- bzw. Stirnflächen 13a,13b abzuheben. In dem jeweiligen Kurzschlussring 11,12 wird durch eine Änderung des magnetischen Flusses eine Spannung induziert, die einen Strom in dem ersten und in dem zweiten Kurzschlussring 11 bzw. 12 zur Folge hat. Hierbei wird ein zweites Magnetfeld erzeugt, das dem ersten Magnetfeld der Spule 10 zeitlich nacheilt, wobei der jeweilige magnetische Fluss in der Spule 10 und in den beiden Kurzschlussringen 11,12 nicht gleichzeitig zu Null wird. Eine verbleibende pulsierende Haltekraft ist größer als eine Kontakt- und Federrückstellkraft und gewährleistet somit einen annähernd "brummfreien" Betrieb des elektromagnetischen Gerätes 2.The first and the second short-circuit ring 11 and 12 are formed as a closed metal ring which in the so-called pole faces - here in the end faces 13a and 13b of the first and the second leg 9a and 9b inserted - is. A current flow in a magnetic system having the aforementioned components requires a first magnetic field. When a zero-crossing magnetic flux generated by the first magnetic field in the magnet system becomes zero, the holding force in the armature decreases, so that it tends to lift off the pole faces 13a, 13b. In the respective short-circuit ring 11,12 is induced by a change in the magnetic flux, a voltage that has a current in the first and in the second short-circuit ring 11 and 12 result. In this case, a second magnetic field is generated, which lags the first magnetic field of the coil 10 in time, wherein the respective magnetic flux in the coil 10 and in the two short-circuit rings 11,12 does not become zero at the same time. A remaining pulsating holding force is greater than a contact and spring restoring force and thus ensures an approximately "humming" operation of the electromagnetic device. 2

Die Tauchanker-Vorrichtung 1 ist mit einem die Spule 10 tragenden und gegen den Ankerkern 3 isolierenden Spulenkörper 4 versehen, der zwischen dem in diesen einführbaren Ankerkern 3 einerseits und der Spule 10 andererseits angeordnet ist. Von Vorteil ist hierbei eine Anordnung des ersten und des zweiten Kurzschlussringes 11 bzw. 12 an dem ersten bzw. an dem zweiten Schenkel 9a bzw. 9b, so dass der Spulenkörper 14 auf dem Verbindungsschenkel 9c aufliegt und von den beiden Kurzschlussringen 11,12 innerhalb des Jochs 9 fixiert ist.The plunger-armature device 1 is provided with a bobbin 10 carrying and insulating against the armature core 3 bobbin 4, which is arranged between the insertable in this armature core 3 on the one hand and the coil 10 on the other. The advantage here is an arrangement of the first and second shorting ring 11 and 12 on the first and on the second leg 9a and 9b, so that the bobbin 14 rests on the connecting leg 9c and of the two shorting rings 11,12 within the Yoke 9 is fixed.

Zwischen der Ankerplatte 4 und den Stirnflächen 13a,13b ist ein erster Luftspalt 15 gegeben, der bei Bestromung der Spule 10 aufgrund einer Ankerbewegung gegen Null geht und in einer Endstellung des Ankers quasi zu Null wird; hierbei wird eine definierte Anzugsstellung erreicht, die ein "Brummen" des Magnetsystems verhindert. Ein zweiter Luftspalt 16, der zwischen dem Freiende 17 des Ankerkerns 3 und dem Verbindungsschenkel 9c gegeben ist, geht gleichermaßen bei Bestromung der Spule 10 aufgrund der Ankerbewegung gegen Null, bleibt jedoch in einer Größenordnung von beispielsweise 0,1 bis 0,3 mm erhalten, um ein Öffnen bzw. Rückstellen des Ankers zu ermöglichen. Ein Übergangsbereich zwischen dem Anker einerseits und dem Joch 9 andererseits ist hierbei großflächig im Sinne eines störungsfreien Verlaufes der magnetischen Feldlinien berücksichtigt.Between the armature plate 4 and the end faces 13a, 13b, a first air gap 15 is given, which comes when energizing the coil 10 due to an armature movement to zero and in an end position of the armature is virtually zero; In this case, a defined tightening position is achieved, which prevents a "humming" of the magnet system. A second air gap 16, which is given between the free end 17 of the armature core 3 and the connecting leg 9c, equally when energizing the coil 10 due to the armature movement approaches zero, but remains in the order of, for example, 0.1 to 0.3 mm, to allow an opening or resetting of the anchor. A transition region between the armature on the one hand and the yoke 9 on the other hand is taken into account over a large area in the sense of a trouble-free course of the magnetic field lines.

Sowohl durch das Planieren der Kontaktfläche zwischen der Unterseite der Ankerplatte 4 als auch der als Auflage dienenden Stirnflächen 13a,13b der beiden Schenkel 9a,9b im Sinne einer Kalibrierung, kann einerseits die Ebenheit der Kontaktflächen und andererseits ein minimaler erster Luftspalt gewährleistet werden. Die Einbringung eines Durchzuges im Bereich des Verbindungsschenkels 9c kann als Kalibrierungsmöglichkeit für den zweiten Luftspalt 16 vorgesehen werden. Grundsätzlich dienen zur Kalibrierung die Länge des Ankerkerns 3 und die Planheit der Kontaktfläche.Both by the leveling of the contact surface between the underside of the armature plate 4 and the serving as a support end surfaces 13a, 13b of the two legs 9a, 9b in terms of calibration, on the one hand the flatness of the contact surfaces and on the other hand, a minimum first air gap can be ensured. The introduction of a passage in the region of the connecting leg 9c can be provided as a calibration option for the second air gap 16. Basically, the length of the armature core 3 and the flatness of the contact surface are used for calibration.

Die zuvor erläuterte Erfindung kann wie folgt zusammengefasst werden:The invention explained above can be summarized as follows:

Um eine Tauchanker-Vorrichtung 1 für ein elektromagnetisches Gerät 2 anzugeben, mit der eine große Anzugskraft bei einer kleinen Baugröße eines zugehörigen Ankers unter Verwendung einfacher Mittel mit einem geringen Fertigungs- und Montageaufwand erzielt werden soll, ist vorgesehen, dass ein Anker, der ein erstes Ankerelement 5 mit einem ersten Ankerkernteil 3a und mit einem zugehörigen erster Ankerplattenteil 4a aufweist sowie ein zweites Ankerelement 6 mit einem zweiten Ankerkernteil 3b und mit einem zugehörigen zweiten Ankerplattenteil 4b aufweist, gegeben ist, wobei das erste Ankerkernteil 3a mit dem zweiten Ankerkernteil 3b zumindest doppelwandig zu dem Ankerkern 3 und das erste Ankerplattenteil 4a mit dem zweiten Ankerplattenteil 4b einwandig zu der Ankerplatte 4 zusammengesetzt ist.In order to provide a plunger-type anchor device 1 for an electromagnetic device 2, with which a large tightening force is to be achieved with a small size of an associated anchor using simple means with a low manufacturing and assembly costs, it is provided that an armature, the first Anchor element 5 having a first armature core part 3a and with an associated first armature plate part 4a and a second armature element 6 with a second armature core part 3b and with an associated second armature plate part 4b is given, wherein the first armature core 3a with the second armature core 3b at least double-walled the armature core 3 and the first anchor plate portion 4 a with the second anchor plate portion 4 b is single-walled to the anchor plate 4.

Claims (21)

  1. Plunger apparatus (1) for an electromagnetic device (2),
    - with an armature, featuring an armature core (3) and an armature plate (4) angled away from it,
    - with the armature featuring a first armature element (5) with a first armature core part (3a) with an associated armature plate part (4a) as well as a second armature element (6) with a second armature part (3b) with an associated second armature plate part (4b),
    - with the first armature part (3a) being combined with the second armature part (3b) at least double walled to form the armature core (3) and the armature plate part (4a) being combined single walled with the second armature plate part (4b) to form the armature plate (4).
  2. Plunger apparatus according to claim 1,
    - with a one-piece embodiment of the first armature element (5) and/or of the second armature element (6) in each case.
  3. Plunger apparatus according to one of the previous claims,
    - with an embodiment of the first armature element (5) and/or the second armature element (6) as a punched and bent part.
  4. Plunger apparatus according to one of the previous claims,
    - with a cross section of the armature core (3) deviating from a circular cross section, especially having an almost rectangular cross section.
  5. Plunger apparatus according to one of the previous claims,
    - with an identically constructed embodiment of the first armature element (5) and the second armature element (6).
  6. Plunger apparatus according to one of the previous claims,
    - with a symmetrical embodiment of the first armature element (5) and the second armature element (6) in each case.
  7. Plunger apparatus according to one of the previous claims,
    - with an asymmetrical embodiment of the first armature element (5) and the second armature element (6) in each case.
  8. Plunger apparatus according to one of claims 1 to 5 or 7,
    - with an L-shaped embodiment of the first armature plate part (4a) and of the second armature plate part (4b) in each case.
  9. Plunger apparatus according to one of the previous claims,
    - with a welded, punch-laminated or attachment means connection of the first armature element (5) to the second armature element (6).
  10. Plunger apparatus according to one of the previous claims,
    - with a yoke (9) and with a coil (10) able to be allocated to said yoke into which the armature is able to be introduced.
  11. Plunger apparatus according to one of the previous claims,
    - with a U-shaped embodiment of the yoke (9) with a first and a second arm (9a or 9b) as well as with a connecting arm (9c), with the first and a second arm (9a or 9b) being provided as a flat support for the armature plate (4).
  12. Plunger apparatus according to claim 11,
    - with a first short circuit ring (11) on the first arm (9a) and with a second short circuit ring (12) on the second arm (9b).
  13. Plunger apparatus according to claim 11 and/or 12,
    - with an unequal division of the end face surfaces (13a or 13b) of the first arm (9a) and of the second arm (9b) into a narrow section and a wide section respectively, with the end faces (13a, 13b) being provided as a support for the armature plate (4).
  14. Plunger apparatus according to claim 11 to 13,
    - with an arrangement of the first short circuit ring (11) on the first arm (9a) and the second short circuit ring (12) on the second arm (9b), with one of the two short circuit rings (9a,9b) being assigned to one of the two armature plate parts (4a,4b) as part of the support in each case.
  15. Plunger apparatus according to claim 11 to 14,
    - with a surrounding part of the first short circuit ring (11) on the wide section of the first arm (9a) and of the second short circuit ring (12) on the wide section of the second arm (9b).
  16. Plunger apparatus according to one of the previous claims,
    - with a coil body (14) carrying the coil (10) and insulating it from the armature core (3), which is arranged between the armature core (3) able to be introduced into said body on one side and the coil (10) on the other side.
  17. Plunger apparatus according to claim 11 to 16,
    - with an arrangement of the first and the second short circuit ring (11 or 12) on the first or on the second arm (9a or 9b), so that the coil body (14) lies on the connecting arm (9c) and is fixed by the two short circuit rings (11, 12) within the yoke (9).
  18. Plunger apparatus according to one of the previous claims,
    - with a non-positive and/or positive arrangement of a plunger (8) between the first and the second armature element (5 or 6), especially between the first armature part (3a) and the second armature part (3b).
  19. Plunger apparatus according to claim 18,
    - with pyramid base-like, conical or spherical embodiment of the plunger (8).
  20. Plunger apparatus according to claim 18 and/or 19,
    - with a cutout of the first armature core part (3a) and of the second armature core part (3b), corresponding to the embodiment of the plunger (8) especially as a half plunger negative in each case.
  21. Use of a plunger apparatus according to one of the previous claims,
    - in a switching device, especially an impulse relay or protective switching device or in an electromagnetic tripping device.
EP03015303A 2002-07-18 2003-07-07 Plunger device Expired - Lifetime EP1383144B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10232661 2002-07-18
DE10232661A DE10232661B4 (en) 2002-07-18 2002-07-18 Plunger device

Publications (2)

Publication Number Publication Date
EP1383144A1 EP1383144A1 (en) 2004-01-21
EP1383144B1 true EP1383144B1 (en) 2009-12-02

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EP03015303A Expired - Lifetime EP1383144B1 (en) 2002-07-18 2003-07-07 Plunger device

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EP (1) EP1383144B1 (en)
AT (1) ATE450872T1 (en)
DE (2) DE10232661B4 (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN109841461A (en) * 2017-11-29 2019-06-04 施耐德电气美国股份有限公司 With movable framework and the magnetic-coupled non-contact solenoid of microcircuit breaker

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Publication number Priority date Publication date Assignee Title
FR2883098B1 (en) * 2005-03-09 2008-05-09 Hager Electro FLAT MAGNETIC SUBASSEMBLY
FI20070798A0 (en) * 2007-10-24 2007-10-24 Jarkko Salomaeki A method for manufacturing a magnetic core
EP2426690B1 (en) * 2010-09-04 2016-11-02 ABB Schweiz AG Magnetic actuator for a circuit breaker arrangement
WO2013075726A1 (en) * 2011-11-22 2013-05-30 Ellenberger & Poensgen Gmbh Electric switching device

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US2360750A (en) * 1942-09-12 1944-10-17 Allen Bradley Co Magnetic actuator
US2546740A (en) * 1949-07-26 1951-03-27 Gen Electric Alternating-current electromagnet with armature
DE1489806B2 (en) * 1965-10-06 1976-01-29 Danfoss A/S, Nordborg (Dänemark) ARRANGEMENT FOR FASTENING A SHORT CIRCUIT RING IN THE POLE FRONT SURFACE OF A LAMINATED MAGNETIC CORE
FR2406885A1 (en) * 1977-10-18 1979-05-18 Telemecanique Electrique ELECTRO-MAGNET FOR CONTACTOR SUPPLIED WITH DIRECT CURRENT
DE19608729C1 (en) * 1996-03-06 1997-07-03 Siemens Ag Electromagnetic type switching device
FR2792109B1 (en) * 1999-04-12 2001-06-01 Schneider Electric Sa ELECTROMAGNET WITH SIMPLIFIED MAGNETIC CIRCUIT

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109841461A (en) * 2017-11-29 2019-06-04 施耐德电气美国股份有限公司 With movable framework and the magnetic-coupled non-contact solenoid of microcircuit breaker
CN109841461B (en) * 2017-11-29 2021-10-08 施耐德电气美国股份有限公司 Contactless solenoid for miniature circuit breaker with movable frame and magnetic coupling

Also Published As

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DE10232661B4 (en) 2005-09-08
DE50312177D1 (en) 2010-01-14
DE10232661A1 (en) 2004-02-12
ATE450872T1 (en) 2009-12-15
EP1383144A1 (en) 2004-01-21

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