EP1360228A1 - Rubber composition used as a safety support for a tyre and said support - Google Patents

Rubber composition used as a safety support for a tyre and said support

Info

Publication number
EP1360228A1
EP1360228A1 EP01994828A EP01994828A EP1360228A1 EP 1360228 A1 EP1360228 A1 EP 1360228A1 EP 01994828 A EP01994828 A EP 01994828A EP 01994828 A EP01994828 A EP 01994828A EP 1360228 A1 EP1360228 A1 EP 1360228A1
Authority
EP
European Patent Office
Prior art keywords
support
partitions
rubber composition
phr
junction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01994828A
Other languages
German (de)
French (fr)
Inventor
François Bataille
Serge Teisseyre
François Masson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Michelin Recherche et Technique SA Switzerland
Michelin Recherche et Technique SA France
Societe de Technologie Michelin SAS
Original Assignee
Michelin Recherche et Technique SA Switzerland
Michelin Recherche et Technique SA France
Societe de Technologie Michelin SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Michelin Recherche et Technique SA Switzerland, Michelin Recherche et Technique SA France, Societe de Technologie Michelin SAS filed Critical Michelin Recherche et Technique SA Switzerland
Publication of EP1360228A1 publication Critical patent/EP1360228A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • C08K7/18Solid spheres inorganic
    • C08K7/20Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C17/00Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor
    • B60C17/04Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor utilising additional non-inflatable supports which become load-supporting in emergency
    • B60C17/06Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor utilising additional non-inflatable supports which become load-supporting in emergency resilient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C17/00Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor
    • B60C17/04Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor utilising additional non-inflatable supports which become load-supporting in emergency
    • B60C17/06Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor utilising additional non-inflatable supports which become load-supporting in emergency resilient
    • B60C17/061Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor utilising additional non-inflatable supports which become load-supporting in emergency resilient comprising lateral openings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/28Glass

Definitions

  • Rubber composition usable as a safety support for tires and this support.
  • the present invention relates to a rubber composition which can be used in the vulcanized state as a safety support intended to be mounted on a wheel rim inside a tire, such support being able to support a tread of said tire. envelope in the event of a drop in inflation pressure, a process for preparing said composition, and a mounted assembly comprising this support.
  • the safety supports for vehicle tires are intended to be mounted on a rim inside the tire, in order to be able to support the tread of this tire in the event of loss of inflation pressure.
  • These supports include in particular a base which is intended to be mounted on the rim, and a top which is intended to come into contact with the tread in the aforementioned case and which leaves a guard with respect to the latter at nominal pressure .
  • the Japanese patent document JP-A-3/82601 has such a support, the base and the top of which are substantially cylindrical, and which further comprises an annular body connecting said base and said top.
  • This annular body comprises a support element which is circumferentially continuous, and which comprises:
  • a plurality of partitions extending axially on either side of said circumferential median plane and distributed over the circumference of said support, and
  • junction elements extending substantially circumferentially, each junction element connecting together the two respective ends of two adjacent partitions which are arranged on the same side of the support, said junction elements being arranged successively alternately with on either side of said partitions; in which the partitions and junction elements are substantially rectilinear and the difference between the maximum and minimum values of the area of an axial section of the support element as a function of the azimuth, relative to the sum of these same areas is preferably less than 0.3. Consequently, depending on the azimuth, the area of an axial section of the support element varies by a maximum of a factor of two in order to provide good uniformity in load capacity and limit vibrations during rolling. in support.
  • This support is produced essentially with a hard polymeric material and the whole of the support element is designed to be able to support the load in compression.
  • EP-A-1 116 606 in the name of the applicant discloses a rubber composition for safety support comprising (pce: parts by weight per 100 parts of diene elastomer (s)):
  • safety supports based on a plastic material or an elastomeric material, such as hard rubber, or else based on a mixture of this elastomeric material and glass fibers , carbon, or the like.
  • diene elastomer solid or hollow glass microbeads, in an amount ranging from 5 to 50 phr,
  • the invention presents in the unvulcanized state an improved processability compared to that of the known compositions for safety supports and, in the vulcanized state, also improved physical and hysteretic properties making it particularly suitable for constituting 'vulcanized state a safety support intended to be mounted on a wheel rim inside a tire casing. It will be noted that the invention relates both to rubber compositions in the unvulcanized state and in the vulcanized state.
  • diene elastomer is understood in known manner to mean an elastomer derived at least in part (i.e. a homopolymer or a copolymer) from diene monomers (monomers carrying two carbon-carbon double bonds, conjugated or not).
  • said elastomer (s) consist of at least one essentially unsaturated diene elastomer.
  • essentially unsaturated diene elastomer means a diene elastomer which is derived at least in part from conjugated diene monomers having a proportion of units or units of diene origin (conjugated dienes) which is greater than 15% (% by moles), and by example: a) any homopolymer obtained by polymerization of a conjugated diene monomer, such as 1, 3-butadiene, 2-methyl 1, 3-butadiene (or isoprene), 2, 3-di (C1-alkyl) C5) 1, 3-butadiene such as for example 2, 3 dimethyl-1, 3-butadiene, 2, 3-diethyl-1, 3-butadiene, 2-methyl 3-ethyl 1, 3 -butadiene, 2-methyl 3-isopropyl 1, 3 -butadiene, phenyl 1, 3
  • said composition comprises a single diene elastomer which is entirely made of natural rubber or synthetic polyisoprene.
  • the composition comprises a blend:
  • Said composition can then comprise, for example, a blend of approximately 60 phr of natural rubber and of approximately 40 phr of polybutadiene.
  • the reinforcing filler of a rubber composition according to the invention comprises . preferentially, a reinforcing white filler on a majority basis, that is to say according to a mass fraction greater than 50%.
  • White reinforcing filler means a white filler capable of reinforcing on its own, without any other intermediate means than a white filler / elastomer (s) bonding agent, a rubber composition intended for the manufacture of tires, in other words capable to replace in its reinforcement function a conventional load of pneumatic grade carbon black.
  • Such a reinforcing white filler can for example consist of silica, and it is advantageously present in said composition in an amount ranging from 40 to 80 phr and, even more advantageously, in an amount ranging from 55 to 70 phr.
  • silica capable of being used all precipitated or pyrogenic silicas known to those skilled in the art are suitable, which have a BET or CTAB surface of a value greater than 100 m 2 / g, even if the highly precipitated silicas dispersible are preferred.
  • highly dispersible silica is understood to mean any silica having a very high ability to disaggregate and to disperse in an elastomer matrix, observable in known manner by electron or optical microscopy, on fine sections.
  • silicas BN 3370 and BN 3380 from the company Degussa
  • silicas Zeosil 1165 MP and 1115 MP from the company Rhodia
  • silica BXR 160 from the company PPG
  • Zeopol 8745 M silica from the company Huber.
  • a silica is used whose BET or CTAB surface value is between 110 and 200 m 2 / g and, even more preferably, between 140 and 195 m 2 / g.
  • BET or CTAB surface value is between 110 and 200 m 2 / g and, even more preferably, between 140 and 195 m 2 / g.
  • silica is also meant blends of different silicas.
  • Silica can be used alone or in the presence of other white fillers.
  • the value of the CTAB specific surface is determined according to the method of standard NFT 45007 of November 1987.
  • the value of the BET specific surface is determined according to the method of BRUNAUER, EMMETT and TELLER which is described in "The Journal of the American Chemical Society, vol. 80, p. 309 (1938) ", corresponding to standard NFT 45007 of November 1987.
  • - aluminas (of formula Al 2 O 3 ), such as aluminas with high dispersibility which are described in the European patent document EP-A-810258, or also
  • the reinforcing filler used for the composition of the invention can comprise grade 6 or grade 7 carbon black on a minority basis, that is to say according to a mass fraction of less than 50%.
  • grade 6 or grade 7 carbon black on a minority basis, that is to say according to a mass fraction of less than 50%.
  • carbon blacks partially or entirely covered with silica.
  • the rubber composition according to the invention also comprises, in a conventional manner, when said reinforcing filler comprises a white reinforcing filler, a white reinforcing filler / elastomer (s) bonding agent (also called coupling agent), which has the function to ensure a sufficient bond (or coupling), of chemical and / or physical nature, between said white charge and said elastomer (s), while facilitating the dispersion of this white charge within this or these latter.
  • a white reinforcing filler / elastomer (s) bonding agent also called coupling agent
  • Such a liaison agent has for example as simplified general formula "YTX", in which: Y represents a functional group (“Y” function) which is capable of physically and / or chemically binding to the white charge, such a bond being able to be established, for example, between a silicon atom of the coupling agent and surface hydroxyl (OH) groups of the filler (for example surface silanols when it is silica); - X represents a functional group (“function X”) which is capable of physically and / or chemically bonding to the elastomer, for example via a sulfur atom;
  • - T represents a hydrocarbon group making it possible to link Y and X.
  • Such liaison agents have been described in a very large number of documents and are well known to those skilled in the art. It is possible in fact to use any binding agent known for or capable of ensuring effectively, in the diene rubber compositions which can be used for the manufacture of tires, the bond between silica and diene elastomer, such as for example organosilanes, in particular polysulphurized alkoxysilanes or mercaptosilanes.
  • Polysulphurized alkoxysilanes are used in particular, as described for example in patents US-A-3,842,111, US-A-3,873,489, US-A-3 978 103, US-A-3 997 581, US-A-4 002 594, US- A-4 072 701, US-A-4 129 585, or in more recent patents US-A-5 580 919, US -A-5 583 245, US-A-5 650 457, US-A-5 663 358, US-A-5 663 395, US-A-5 663 396, US-A-5 674 932, US-A -5,675,014, US-A-5,684,171, US-A-5,684,172, US-A-5,696,197, US-A-5,708,053, US- A-5,892,085, EP-A-1 043 357 which detail such known compounds.
  • - A is a divalent hydrocarbon radical (preferably C r C 18 alkylene groups or C 6 -C 12 arylene groups, more particularly C r C 10 , in particular C 2 -C 4 alkylene groups, in particular the propylene);
  • - Z meets one of the formulas below:
  • radicals R 1 substituted or unsubstituted, identical or different from each other, represent a C r C 18 alkyl, C 5 -C 18 cycloalkyl or C 6 -C 18 aryl group (preferably alkyl groups - , cyclohexyl or phenyl, in particular C 4 -C 4 alkyl groups, more particularly methyl and / or ethyl);
  • radicals R 2 substituted or unsubstituted, identical or different from each other, represent a C r C 18 alkoxyl or C 5 -C lc cycloalkoxyl group (preferably 0, -Cg alkoxyl or C 5 cycloalkoxyl groups -C 8 , more particularly methoxyl and / or ethoxyl.
  • polysulphurized alkoxysilanes in particular the usual mixtures commercially available, it will be understood that the average value of "n" is a fractional number, preferably which may vary from 2 to 5.
  • polysulphurized alkoxysilanes mention will be made more particularly of polysulphides (in particular tetrasulphides) of bis (alkoxyl (C 5 -C 4 ) -silylpropyl), in particular of bis (trialkoxyl (C r C 4 ) -silylpropyl), in particular bis (3-trimethoxysilylpropyl) or bis (3-triethoxysilylpropyl) polysulphides.
  • TESPT bis (3-triethoxysilylpropyl) tetrasulfide
  • Si69 or X50S when supported at 50% by weight on carbon black
  • Silquest Al 289 a compound that has a high degree of silica
  • TESPT bis (3-triethoxysilylpropyl) tetrasulfide
  • the content by weight of coupling agent may be in a range of 2 to 15% relative to the mass of reinforcing white filler and, preferably, in a range of 5 to 12% .
  • sulfur content in the composition according to the invention may vary from 3.5 to 5.5 phr.
  • the glass microbeads which are used in the composition according to the invention whether they are solid or hollow (in the latter case, they are sometimes called "glass bubbles" in English) have, by definition, a spherical shape.
  • microbeads not having exactly a perfectly spherical, but spheroidal geometry, can also be used in the safety support composition according to the invention.
  • the solid or hollow microbeads which can be used in the composition according to the invention can be based on various constituents.
  • microbeads are used which are mainly based on borosilicate of lime and soda, preferably according to a mass fraction of at least 97%. These microbeads also comprise silicon dioxide, according to a mass fraction less than or equal to 3%.
  • the hollow microbeads can be used in a composition in accordance with the invention in an amount ranging from 5 phr to 50 phr, preferably from 10 phr to 30 phr and, even more preferably, from 15 phr to 25 phr.
  • These hollow microbeads have a volume average size (diameter) which is between 10 ⁇ m and 400 ⁇ m. Preferably, this volume average size is between 10 ⁇ m and 100 ⁇ m and, even more preferably, between 15 ⁇ m and 65 ⁇ . Preferably, the hollow microbeads have before mixing a density equal to or greater than 0.55 g / cm 3 and, even more preferably, equal to or greater than 0.60 g / cm 3 .
  • the solid microbeads can also be used in a composition in accordance with the invention in an amount ranging from 5 phr to 50 phr, preferably from 10 phr to 30 phr and, even more preferably, from 15 phr to 25 phr.
  • These solid microbeads also have a volume average size (diameter) which is between 3 and 400 ⁇ m, preferably between 10 and 400 ⁇ m and, even more preferably, between 10 and 40 ⁇ m.
  • a process according to the present invention for preparing said vulcanized rubber composition is such that it essentially consists,
  • thermomechanical working step by kneading said elastomer (s), said reinforcing filler and solid or hollow glass microbeads, the falling temperature being approximately 155 ° C., then
  • a third vulcanization step by baking the mixture obtained at the end of said second step, so that said microbeads are dispersed in said elastomer (s).
  • this preparation process consists, - in said first step, in carrying out said mixing for a period of time, for example close to 4 min., Then
  • the rubber compositions according to the invention contain, in addition to said elastomer (s), said reinforcing filler, said glass microbeads and one or more white reinforcing filler / elastomer (s) binding agents, all or part of the other constituents and additives usually used in rubber mixtures, such as plasticizers, pigments, antioxidants, vulcanization accelerators, extension oils, one or more agents for covering the reinforcing white charge, such as alkoxysilanes, polyols, amines, etc. ..
  • the rubber composition has a modulus of elasticity M10 at 10% deformation which is greater than 10 MPa and which is preferably greater than 15 MPa, for example equal to 16 MPa, which gives the safety support consisting of this composition a satisfactory rigidity.
  • a safety support according to the invention is such that it consists of said rubber composition of the invention.
  • This support according to the invention is for example of the type comprising:
  • said annular body connecting said base and said vertex to each other, said body comprising a circumferentially continuous support element with a circumferential median plane, said support element comprising a plurality of partitions extending axially on either side of said median plane circumferential and distributed over the circumference of said support.
  • said annular body also comprises, on one of said sides of the support, junction elements extending substantially circumferentially, each junction element connecting the respective ends of two adjacent partitions which are arranged on said side of the support, said junction elements being arranged successively alternately on either side of said partitions. . ' ,
  • said junction elements are mutually supported, between two adjacent partitions, by a rib extending from said apex to said base of the support, so that said junction elements form a continuous junction wall in the form bellows all over said side of said support.
  • said junction wall comprises a plurality of cells which are each delimited by two adjacent ribs, the bottom of each cell having a substantially dihedral shape whose edge is formed by one of said partitions and whose faces are respectively formed by said alternating junction elements.
  • said annular body also comprises, on both sides of the support, junction elements extending substantially circumferentially, each junction element connecting the two respective ends of two adjacent partitions which are arranged on the same side of the support, said junction elements being arranged successively alternately on either side of said partitions.
  • said partitions are adapted in their central part relative to their lateral ends to reinforce the resistance to buckling under a radial load of the annular body.
  • the central part of the partitions of the support element is distant from the junction elements and can be destroyed during rolling in support by the appearance of a repeated buckling deformation.
  • a repeated buckling deformation can cause, on rolling, first an initiation and then a propagation of cracks on the side of the walls in extension.
  • a buckling deformation results in the appearance of plastic deformations.
  • the ratio between the thickness of the partitions in their central part and their lateral ends is greater than 1.1 and preferably greater than 1.5. This variation in thickness very significantly increases the buckling resistance of the central part of the partitions and thus makes it possible, at a given radial load, to limit the thickness of the junction elements and to reduce the total weight of the support.
  • partitions have, from one lateral end to the other, at least one inversion and, preferably, three inversions of the direction of their curvature.
  • These partitions have, for example, a central part extending substantially axially between two lateral parts, these lateral parts joining the junction elements making an angle ⁇ ranging from 20 to 40 degrees with the circumferential direction.
  • the partitions have, in their central zone, two parts extending substantially axially and offset circumferentially with respect to each other, as well as a third junction part.
  • the variation ⁇ of average orientation between this third junction part and the two parts of substantially axial orientation is preferably greater than 20 degrees.
  • Each junction element may be supported, on one side or on both sides of the support element, by at least one wall extending substantially axially towards the outside of the annular body.
  • each junction element forms with an axial wall which shoulder and the lateral ends of the two adjacent partitions a star-shaped assembly with three branches, and the axial width of an axial wall is less or equal to half the axial width of the two adjacent partitions of the support element.
  • the support elements according to the invention may also comprise a substantially cylindrical veil and coaxial with the support, which for example is arranged radially halfway up the support element.
  • This veil is made of the same material as the rest of the annular body. When it is placed halfway up, it allows the height of the partitions to be halved and thus to increase the buckling limit load by a factor of about four.
  • the different geometries of the support elements are adapted so as to include no undercut part opposing an axial release of the support.
  • a mounted assembly for a motor vehicle is of the type comprising a wheel rim, a tire casing mounted on said rim and said support according to the invention, said rim comprising in each of its two peripheral edges a rim seat intended to receive a bead of said casing, said rim comprising between its two seats, on the one hand, a bearing surface and, on the other hand, a mounting groove connecting said bearing surface to an axially internal rim of one of said seats, or first seat.
  • the flat structure which is imparted to said rim by said bearing is such that, when running flat, the entire width of the support supports the load, unlike so-called “hollow” rims.
  • FIG. 1 is a side view of a safety support according to an exemplary embodiment of the invention
  • FIG. 2 is an axial section view of an assembly mounted according to the invention, in which the support of FIG. 1 is mounted on a wheel rim and is in the support position against a tire casing
  • FIG. 3 is a sectional view, along the line AA in FIG. 1, of a support element according to a first embodiment of the invention
  • FIG. 4 is a sectional view, along the line AA in FIG. 1, of a support element according to a second embodiment of the invention which comprises partitions connected by alternating circumferential junction elements, FIG. 5, similar to FIG.
  • FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose partitions have a variable thickness
  • FIG. 6, similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element, the partitions of which comprise a central connection part which is oriented circumferentially
  • FIG. 1 similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose circumferential junction elements have a variable length
  • FIG. 8 similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose partitions have three curvature inversions in their width
  • FIG. 9, similar to FIG. 4, is a sectional view along the line AA in FIG.
  • FIGS. 10 and 11 are respectively sectional views, along the line AA of FIG. 1, of annular bodies according to the invention including support elements whose partitions have variable thicknesses, and with axial shoulder walls
  • FIG. 12 is a side view of a support according to said second embodiment of the invention, the annular body of which comprises a central veil
  • FIG. 13 is a perspective view illustrating a known support architecture.
  • fluidity measured at the temperature of 90 ° C. in a fluidimeter, by a volume value of the composition having been preheated and premolded
  • the die consists of a conical upper part of 1 mm in height and a maximum diameter equal to 4.2 mm, which converges at an angle of 45 ° to a cylindrical lower part of 3 mm in height and diameter equal to 2.2 mm.
  • This die is characterized by a roughness parameter Ra equal to 0.1 (Ra, arithmetic mean deviation of the profile to be characterized from the internal face of the wall, being defined in standard NF / E05-015);
  • - elasticity module M10 (usual abbreviation which designates a secant extension module obtained at a deformation of the order of 10%, at room temperature and in the third stress cycle, according to standard ASTM D 412 of 1998).
  • the corresponding tensile measurements are carried out under normal conditions of temperature and hygrometry, according to standard ASTM D 1349 of 1999.
  • - PH hysteretic losses (60 ° C): measured by rebound at 60 ° C on the sixth shock and expressed as a percentage, according to the following relationship:
  • PH (%) 100. (W 0 -W 1 ) / W ⁇ , with 0 : energy supplied and W,: energy restored.
  • tan ⁇ max - hysteretic loss factor
  • each of the supports 1 tested (“control” and according to the invention) essentially comprises three parts: - a base 2, of generally annular shape;
  • vertex 3 substantially annular, with on its radially outer wall (optionally) longitudinal grooves 5, and
  • annular body 4 for connection between the base 2 and the top 3.
  • Fig. 2 illustrates in particular the function of a support 1 which is to support the tread of the tire in the event of a large loss of inflation pressure thereof.
  • control supports according to the invention have in common a width of 110 mm, an internal diameter of 460 mm and a height of 60 mm.
  • a first “witness” safety support consists of a vulcanized rubber composition as defined below:
  • silica "ZEOSIL 1165 MP" 70 pce silica sold by the company Rhodia and having surface values
  • CBS 3 pce
  • 6PPD is N- (1,3-dimethyl butyl) -N'-phenyl-p-phenylenediamine
  • CBS is N-cyclohexyl-benzothiazyl-sulfenamide.
  • This first "witness" support is produced as follows:
  • thermomechanical working step implemented in an industrial mixer of 200 liters, one proceeds to a kneading of all the constituents of the necessary composition including the coupling system and the various additives, with the exception of vulcanization system.
  • the elastomer and the reinforcing filler are thus mixed in particular, the dropping temperature being approximately 155 ° C .;
  • a second mechanical working step we proceed, at a temperature below 100 ° C, to an addition of the sulfur vulcanization system to the mixture obtained at the end of said first step;
  • a third vulcanization step implemented in an injection mold at a temperature of 150 ° C, the composition obtained is baked at the end of said second step.
  • composition also presents, in the vulcanized state:
  • a modulus of elasticity M10 substantially equal to 17.5 MPa
  • the first "witness” support presents an architecture which is illustrated in FIG. 9, in relation to Figs. 1 and 2 (reference is made to the part of the description entitled “support architectures according to the invention” for a detailed description of this architecture).
  • the section of FIG. 2 shows, for this “witness” support, a first massive part
  • annular body 4 As well as a second part 4b consisting of recesses (see also Fig. 1) extending axially over substantially more than half of the annular body
  • this geometry has the advantage of stressing in bending and not in compression these partitions 62 when they are crushed.
  • the recesses 4b and therefore the partitions 62 are numerous enough to provide regular support during rolling under pressure. More precisely, this first “witness” support 1 comprises, on its circumference, 40 partitions 62 which each have a thickness of 15.7 mm, and which are two by two spaced 41.4 mm apart.
  • the base 2 and the top 3 have thicknesses which are respectively equal to 7 mm and 8 mm.
  • the mass of this first "witness" support is 7.3 kg.
  • a second “control” safety support was made, the composition of which differs only from that of the first “control” safety support, in that it comprises a blend of natural rubber (60 pce) and polybutadiene (40 pce), the architecture, the dimensions and the mass of this support being identical to that of said first "witness” support.
  • This second “control” support composition is substantially characterized by the same properties in the unvulcanized state (MS (l + 4) and fluidity) and in the vulcanized state (elasticity module M10, hysteretic losses PH (60 ° C) and tan ⁇ max (40 ° C, return cycle)) that said first support composition "witness".
  • a first safety support according to the invention was manufactured, which consists of a vulcanized rubber composition having the same architecture as that of the abovementioned "control" supports (see FIG. 9).
  • This first support according to the invention is characterized by the following formulation for the vulcanized rubber composition which constitutes it:
  • Si69 / carbon black N330 10.1 pce; (including 5.5 phr of Si69 and 5.5 phr of carbon black N330);
  • hollow glass microbeads which are used are sold by the company 3M under the generic name “3M Scotchlite® Glass Bubbles General Purpose Series”, the particular name of these microbeads being “S60 / 10,000”.
  • These hollow microbeads have a nominal density (also called absolute or true density) of 0.60 g / cm3, and they are mainly based on borosilicate of lime and soda, present according to a mass fraction ranging from 97% to 100 %.
  • microbeads also comprise silicon dioxide, according to a mass fraction less than or equal to 3%.
  • This vulcanized rubber composition is prepared in the following manner:
  • thermomechanical working step implemented in an industrial mixer of 200 liters, one proceeds to a kneading of all the constituents of the necessary composition including the coupling system and the various additives, with the exception of vulcanization system.
  • the elastomer, said reinforcing filler and said hollow microbeads are thus mixed in particular for approximately 4 min. at ambient temperature (temperature of introduction of the elastomer), the dropping temperature being approximately 155 ° C .;
  • a second mechanical working step we proceed at a temperature below 100 ° C and for a period of between 2 min. and 2.5 min., to an addition of the sulfur vulcanization system to the mixture obtained at the end of said first step;
  • a third vulcanization step implemented in an injection mold at a temperature of 150 ° C and for about 8 min., the mixture obtained is cooked at the end of said second step.
  • microbeads introduced into the internal mixer are as follows (percentages representing cumulative volume fractions; measurements carried out according to standard ASTM D 1214):
  • This first support composition according to the invention has the following properties:
  • this first support composition according to the invention has:
  • a second safety support according to the invention was made, which is made of a vulcanized rubber composition having the same architecture as above.
  • composition comprises, as an elastomeric matrix, a blend of natural rubber (60 pce) and polybutadiene (40 pce).
  • This second composition according to the invention therefore has substantially the same properties in the unvulcanized state (improved processability) and in the vulcanized state (reduced hysteretic losses) as said first composition according to the invention.
  • a third safety support according to the invention was made, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said first support according to the invention in that its composition comprises said microbeads. hollow in an amount of 25 pce (instead of 15 pce), and said silica "ZEOSIL-1165 MP" in an amount of 61 pce (instead of 63 pce).
  • this third support composition according to the invention has substantially the same properties in the unvulcanized state (MS (l + 4)) and in the vulcanized state (M10, PH (60 ° C) and tan ⁇ max (at 40 ° C., return cycle)) than the preceding compositions according to the invention.
  • Fourth safety support according to the invention :
  • a fourth safety support according to the invention was made, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said second support according to the invention in that its composition comprises said microbeads. hollow in an amount of 25 pce (instead of 15 pce), and said silica "ZEOSIL 1165 MP" in an amount of 61 pce (instead of 63 pce).
  • this third support composition according to the invention has substantially the same properties in the unvulcanized state (MS (l + 4)) and in the vulcanized state (MIO, PH (60 ° C) and tan ⁇ max (at 40 ° C., return cycle)) than the preceding compositions according to the invention.
  • a fifth safety support according to the invention was manufactured, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said first support according to the invention in that:
  • composition comprises, according to an amount of 20 phr, microbeads full of glass instead of the 15 phr of hollow microbeads,
  • the quantity of silica used is 65 phr instead of 63 phr.
  • solid microbeads are sold by the company POTTERS BALLOTINI under the name "4-45", and they have a size distribution which is such that their minimum diameter is 4 ⁇ m and their maximum diameter is 45 ⁇ m.
  • the average density of these solid microbeads is 2.48.
  • This fifth composition according to the invention therefore also has an improved processability, as well as hysteretic and physical properties also improved in the vulcanized state, thus making it capable of constituting a safety support having improved endurance.
  • a sixth safety support according to the invention was produced, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said fifth support according to the invention in that the size distribution of the filled microbeads are such that their minimum diameter is 75 ⁇ m and their maximum diameter is 150 ⁇ m.
  • This sixth composition according to the invention therefore also has an improved processability, as well as hysteretic and physical properties also improved in the vulcanized state, thus making it capable of constituting a safety support having improved endurance.
  • Examples of architectures usable for said supports according to the invention :
  • FIG. 3 A first preferred mode of support architecture according to the invention is illustrated in FIG. 3.
  • a safety support 1 is of the type comprising said base 2, said apex 3 and said annular body 4.
  • a support element 7 of this preferential support 1 which is circumferentially continuous, said support element comprising a plurality of partitions 6 extending axially on either side of the circumferential median plane P of the support 1 and being distributed over the circumference of said support 1.
  • this support element 7 comprises, on one of said sides of the support 1, junction elements 8 extending substantially circumferentially.
  • Each junction element 8 connects the respective ends 6a of two adjacent partitions 6 which are arranged on said side of the support 1, and said junction elements 8 are arranged successively alternately on either side of said partitions 6.
  • junction elements 8 are mutually supported, between two adjacent partitions 6, by a rib 8a extending from said apex 3 to said base 2 of the support 1, so that said junction elements 8 form a wall continuous junction 9 in the form of a bellows over all of said side of said support 1.
  • junction wall 9 comprises a plurality of cells 9a which are each delimited by two adjacent ribs 8a.
  • the bottom of each cell 9a has substantially a dihedral shape, the edge of which is formed by one end 6a of partition 6, and the faces of which are respectively formed by said alternating junction elements 8.
  • the partitions 6 of the support 1 are 40 in number on the circumference of said support 1, they each have a thickness of 8 mm, and they are spaced from one another by 40 mm. And as has been said above for each support 1 tested, it has a width of 135 mm, a diameter of 440 mm and a height of 50 mm.
  • the base 2 and the top 3 of said support 1 have thicknesses respectively equal to 6 mm and 7 mm. Furthermore, the distance in the axial direction between a plane P ', axially median for said junction elements 8, and the respective free ends of said ribs 8a, is equal to 20 mm in this preferred example.
  • FIG. 4 A second mode of support architecture 1 according to the invention is illustrated in FIG. 4, the
  • FIG. 5 Figs. 5 to 12, for their part, illustrating variants of this second mode (the structural elements similar to those of FIG. 4 are identified below by numerical references which are increased by 10 in each Fig., This from Fig. 5).
  • the supports 1 relating to these FIGS. 4 to 12 are all of the type comprising said base 2, said apex 3 and an annular body 10.
  • FIG. 4 such an annular body 10.
  • This consists of a support element 11 which is circumferentially continuous, which comprises a set of partitions 12 connected in pairs by junction elements 13.
  • the partitions 12 extend laterally on either side of the circumferential median plane P of the support 1, and they are regularly distributed over the circumference of said support 1. They have an inclination ⁇ , relative to the circumferential direction, which is close to 90 degrees. Their thickness H is constant.
  • two adjacent partitions 12 have an opposite inclination relative to the axial direction.
  • These junction elements 13 have a thickness e, they are oriented circumferentially and each connect the respective ends of two adjacent partitions 12 which are arranged on the same side of the support 1 (these two ends are the closest one another). The junction elements 13 are thus successively arranged alternately on either side of the partitions 12.
  • the support element 11 has no undercut element, to facilitate the manufacture of the support 1 with an axial release.
  • the partitions 22 of this support element 21 have a thickness H, in their central part, which is greater than their thickness h, at the location of their lateral ends.
  • H is about twice as large as h. This variation in thickness gives the central parts of the partitions 22 a very good buckling resistance.
  • the lateral ends they are connected to the junction elements 23 continuously, which gives them good buckling resistance.
  • FIG. 6 shows another alternative embodiment of a support element 31.
  • the partitions 32 comprise two lateral parts 34 of the same inclination ⁇ relative to the circumferential direction, which are offset circumferentially and which are connected in the central part of said support element 31 by a third part 35 of substantially circumferential orientation.
  • the variation ⁇ of average orientation between the lateral parts 34 and the central part 35 is here of the order of 80 degrees. As the parts 35 are of circumferential orientation, the angles ⁇ and ⁇ are equal. The presence of this third central part 35, of average orientation very different from that of the two lateral parts, reinforces the buckling resistance of the central part of the partitions 22.
  • this variation ⁇ must, to be effective, be greater than 20 degrees.
  • the partitions 32 comprise, from one lateral end to the other, an inversion of the direction of their curvature.
  • FIG. 7 shows another alternative embodiment of a support element 41.
  • the junction elements 43 which are arranged on one side of the support element 41 here have a circumferential length which is less than that of the junction elements 44 , which are arranged on the other side of the support element 41.
  • junction elements 44 increases the compression stiffness of the support element 41, on this side of the support 1. This same side is to be placed on the interior side of the vehicle, where the forces undergone by the support 1 in operation are the most important.
  • FIG. 8 shows another alternative embodiment of a support element 51.
  • the junction elements 53 are here practically reduced to the contact surface between the two lateral ends 54 in the form of an arc of a circle of the partitions 52.
  • partitions 52 also include a central connecting part 55. It will be noted that the variation ⁇ of average orientation between the two lateral parts 56 and the central part 55 is greater than 90 degrees and is of the order of 110 degrees, which increases the average support density of the support element 51 in its central part.
  • FIG. 9 shows another alternative embodiment of a support element 61, a variant close to that of FIG. 8 with the following modifications.
  • the partitions 62 have rectilinear segments and have three inversions of their direction of curvature. They comprise two lateral parts of axial orientation 64, which are connected, on the one hand, to each other by a central part 65 and, on the other hand, to the junction elements 63 by lateral ends 66 of medium orientation ⁇ close 30 degrees from the circumferential direction.
  • the variation ⁇ of average orientation which exists between the two parts of axial orientation 64 of the partitions 62 and the central junction part 65 is of the order of 60 degrees.
  • the junction elements 63 can be defined here as elements of substantially triangular section, which are arranged between two adjacent lateral ends 66.
  • the annular body 60 On both sides of the support element 61, the annular body 60 comprises a set of walls of substantially axial orientation 67 which extends each junction element 63 towards the outside of the support 1. As can be seen in this FIG. . 9, the union of each junction element 63, said adjacent lateral ends 66 and said axial wall 67 thus forms a three-pointed star, which is very resistant to buckling.
  • FIG. 10 shows another alternative embodiment of an annular body 70 and, consequently, of a support element 71.
  • the latter comprises partitions 72 with central portions 74 of axial orientation which are extended on either side by a lateral end 75, which has an orientation ⁇ close to 30 degrees relative to the circumferential direction.
  • the joining elements 73 are, on one side of the annular body 70, reduced to the contact surface between the two adjacent lateral ends 75.
  • the annular body 70 has side walls 76 which on this side shoulder the joining elements 77, which have a substantially triangular shape.
  • the length of the side walls 76 is notably less than half the length of the central parts 74 of the partitions 72, so that they are not liable to buckle.
  • the side of the support element 71 whose stiffness in radial compression is the highest is to be placed on the interior side of the vehicle. In fact, it has been found that the forces are highest on this interior side of the vehicle.
  • the partitions 72 have a thickness H in their central part 74 which is greater than the thickness h of their lateral parts 75, so as to reinforce the buckling resistance of this central part 74.
  • FIG. 11 is shown another alternative embodiment of an annular body 80, a variant very close to said annular body 70 of FIG. 10.
  • This annular body 80 has axial lateral walls 86 and 87 which shoulder on both sides the support element 81, which is also structurally very close to said support element 71.
  • these side walls 86 and 87 have the advantage of reducing the axial width of the partitions 82 of the continuous support element 81, and thus of improving the buckling resistance of the assembly of the structure.
  • the axial lengths of said walls 86 and 87 may be different, as illustrated in FIG. 11.
  • Fig. 12 is shown an axial view of a support 1 including a support element 91 as described in FIG. 11, but further comprising a continuous circumferential veil 94 which is disposed at mid-height of the annular body 90.
  • This circumferential veil 94 of cylindrical shape, has the advantage of providing a very significant increase, of the order of one factor four, of the buckling limit load of the support structure 1.
  • Each of the supports 1 described with reference to Figs. 4 to 12 has the following dimensional characteristics.
  • the partitions 12, ..., 92 are 40 in number on the circumference of each support 1, they each have a thickness of 8 mm, and they are spaced from each other by 40 mm. And as has been said above for each support 1 tested, it has a width of 135 mm, a diameter of 440 mm and a height of 50 mm.
  • the base 2 and the top 3 of said support 1 have thicknesses respectively equal to 6 mm and 7 mm.
  • All the support elements 7, 11, ..., 91 and the annular bodies 4, 10, ..., 90 presented above can be produced by molding techniques. Preferably, they have no undercut part to facilitate axial demoulding.
  • a support a first ring of substantially rectangular axial section, and one or more annular elements having a plurality of recesses and extending substantially axially over their widths and substantially regularly distributed over their circumferences.
  • Such a ring support is easier to introduce into a tire, because of the lower bending stiffness of its various annular elements.

Abstract

The invention relates to a rubber composition which can be used in a vulcanised state as a safety support (1) designed to be mounted on a wheel rim inside a tyre cover, one such support (1) which can support a tyre tread on said cover in the event of a drop in tyre pressure, a method of preparing said composition, and a mounted assembly comprising the support (1). The inventive composition, which comprises at least one diene elastomer, is such that it also comprises (pce: parts in weight per 100 parts of diene elastomer(s)): solid or hollow glass microspheres, having a quantity varying between 5 and 50 pce, more than 40 pce of reinforcing filler, and between 3 and 8 pce of sulphur.

Description

Composition de caoutchouc utilisable comme appui de sécurité pour pneu et cet appui. Rubber composition usable as a safety support for tires and this support.
La présente invention concerne une composition de caoutchouc, utilisable à l'état vulcanisé comme appui de sécurité destiné à être monté sur une jante de roue à l'intérieur d'une enveloppe de pneumatique, un tel appui pouvant supporter une bande de roulement de ladite enveloppe en cas de chute de pression de gonflage, un procédé de préparation de ladite composition, et un ensemble monté comportant cet appui.The present invention relates to a rubber composition which can be used in the vulcanized state as a safety support intended to be mounted on a wheel rim inside a tire, such support being able to support a tread of said tire. envelope in the event of a drop in inflation pressure, a process for preparing said composition, and a mounted assembly comprising this support.
De manière connue, les appuis de sécurité pour pneumatique de véhicule sont destinés à être montés sur une jante à l'intérieur du pneumatique, en vue de pouvoir supporter la bande de roulement de ce pneumatique en cas de perte de pression de gonflage. Ces appuis comportent notamment une base qui est destinée à être montée sur la jante, et un sommet qui est destiné à entrer en contact avec la bande de roulement dans le cas précité et qui laisse une garde par rapport à celle-ci à la pression nominale.In known manner, the safety supports for vehicle tires are intended to be mounted on a rim inside the tire, in order to be able to support the tread of this tire in the event of loss of inflation pressure. These supports include in particular a base which is intended to be mounted on the rim, and a top which is intended to come into contact with the tread in the aforementioned case and which leaves a guard with respect to the latter at nominal pressure .
Le document de brevet japonais JP-A-3/82601 présente un tel appui, dont la base et le sommet sont sensiblement cylindriques, et qui comporte en outre un corps annulaire reliant ladite base et ledit sommet.The Japanese patent document JP-A-3/82601 has such a support, the base and the top of which are substantially cylindrical, and which further comprises an annular body connecting said base and said top.
Ce corps annulaire comporte un élément de support qui est continu circonférentiellement, et qui comprend:This annular body comprises a support element which is circumferentially continuous, and which comprises:
• une pluralité de cloisons s'étendant axialement de part et d'autre dudit plan médian circonférentiel et réparties sur la circonférence dudit appui, etA plurality of partitions extending axially on either side of said circumferential median plane and distributed over the circumference of said support, and
• des éléments de jonction s'étendant sensiblement circonférentiellement, chaque élément de jonction reliant entre elles les deux extrémités respectives de deux cloisons adjacentes qui sont disposées d'un même côté de l'appui, lesdits éléments de jonction étant disposés successivement de façon alternée de part et d'autre desdites cloisons; dans lequel les cloisons et éléments de jonction sont sensiblement rectilignes et la différence entre les valeurs maximale et minimale de l'aire d'une section axiale de l'élément de support en fonction de l'azimut, rapportée à la somme de ces mêmes aires est de préférence inférieure à 0,3. En conséquence, en fonction de l'azimut, l'aire d'une section axiale de l'élément de support varie au maximum d'un facteur deux pour procurer une bonne uniformité de capacité de charge et limiter les vibrations lors d'un roulage en appui. Cet appui est réalisé essentiellement avec un matériau polymérique dur et l'ensemble de l'élément de support est conçu pour pouvoir supporter la charge en compression.• junction elements extending substantially circumferentially, each junction element connecting together the two respective ends of two adjacent partitions which are arranged on the same side of the support, said junction elements being arranged successively alternately with on either side of said partitions; in which the partitions and junction elements are substantially rectilinear and the difference between the maximum and minimum values of the area of an axial section of the support element as a function of the azimuth, relative to the sum of these same areas is preferably less than 0.3. Consequently, depending on the azimuth, the area of an axial section of the support element varies by a maximum of a factor of two in order to provide good uniformity in load capacity and limit vibrations during rolling. in support. This support is produced essentially with a hard polymeric material and the whole of the support element is designed to be able to support the load in compression.
De tels appuis peuvent être réalisés de façon usuelle par injection dans un moule, par exemple. Le document de brevet européen EP-A-1 116 606 au nom de la demanderesse divulgue une composition de caoutchouc pour appui de sécurité comportant (pce: parties en poids pour 100 parties d'élastomère(s) diénique(s)):Such supports can be produced in the usual way by injection into a mold, for example. European patent document EP-A-1 116 606 in the name of the applicant discloses a rubber composition for safety support comprising (pce: parts by weight per 100 parts of diene elastomer (s)):
- du caoutchouc naturel ou du polyisoprène synthétique, selon une quantité égale ou supérieure à 60 pce, - plus de 60 pce d'une charge blanche renforçante, et- natural rubber or synthetic polyisoprene, in an amount equal to or greater than 60 phr, - more than 60 phr of a reinforcing white filler, and
- de 3 à 8 pce de soufre.- from 3 to 8 pce of sulfur.
On connaît par ailleurs, par le document de brevet américain US-A-5 141 039 (colonneWe also know, from the US patent document US-A-5 141 039 (column
4, lignes 18-22), des appuis de sécurité à base d'une matière plastique ou d'une matière élastomère, telle qu'un caoutchouc durci, ou encore à base d'un mélange de cette matière élastomère et de fibres de verre, de carbone, ou autres.4, lines 18-22), safety supports based on a plastic material or an elastomeric material, such as hard rubber, or else based on a mixture of this elastomeric material and glass fibers , carbon, or the like.
La demanderesse a découvert d'une manière surprenante qu'une composition de caoutchouc à base d'au moins : (pce: parties en poids pour 100 parties d'élastomère(s) diénique(s)):The Applicant has surprisingly discovered that a rubber composition based on at least: (phr: parts by weight per 100 parts of diene elastomer (s)):
- un élastomère diénique, des microbilles de verre pleines ou creuses, selon une quantité allant de 5 à 50 pce,- a diene elastomer, solid or hollow glass microbeads, in an amount ranging from 5 to 50 phr,
- plus de 40 pce de charge renforçante, et- more than 40 pce of reinforcing filler, and
- de 3 pce à 8 pce de soufre,- from 3 phr to 8 phr of sulfur,
présente à l'état non vulcanisé une aptitude à la mise en œuvre améliorée par rapport à celle des compositions connues pour appuis de sécurité et, à l'état vulcanisé, des propriétés physiques et hystérétiques également améliorées la rendant particulièrement bien adaptée pour constituer à l'état vulcanisé un appui de sécurité destiné à être monté sur une jante de roue à l'intérieur d'une enveloppe de pneumatique. On notera que l'invention concerne aussi bien les compositions de caoutchouc à l'état non vulcanisé qu'à l'état vulcanisé.presents in the unvulcanized state an improved processability compared to that of the known compositions for safety supports and, in the vulcanized state, also improved physical and hysteretic properties making it particularly suitable for constituting 'vulcanized state a safety support intended to be mounted on a wheel rim inside a tire casing. It will be noted that the invention relates both to rubber compositions in the unvulcanized state and in the vulcanized state.
α Concernant ledit ou lesdits élastomères, on entend de manière connue par élastomère diénique un élastomère issu au moins en partie (i.e. un homopolymère ou un copolymère) de monomères diènes (monomères porteurs de deux doubles liaisons carbone- carbone, conjuguées ou non).α Concerning said elastomer (s), diene elastomer is understood in known manner to mean an elastomer derived at least in part (i.e. a homopolymer or a copolymer) from diene monomers (monomers carrying two carbon-carbon double bonds, conjugated or not).
A titre préférentiel, on notera que ledit ou lesdits élastomères sont constitués d'au moins un élastomère diénique essentiellement insaturé. On entend par élastomère diénique essentiellement insaturé un élastomère diénique qui est issu au moins en partie de monomères diènes conjugués ayant un taux de motifs ou unités d'origine diénique (diènes conjugués) qui est supérieur à 15 % (% en moles), et par exemple: a) tout homopolymère obtenu par polymérisation d'un monomère diène conjugué, tel que le 1, 3-butadiène, le 2-méthyl 1, 3-butadiène (ou isoprène), les 2, 3-di (alcoyle en Cl à C5) 1, 3-butadiène tels que par exemple le 2, 3 diméthyl-1, 3-butadiène, le 2, 3-diéthyl-l, 3- butadiène, le 2-méthyl 3-éthyl 1, 3 -butadiène, le 2-méthyl 3-isopropyl 1, 3 -butadiène, le phényl 1, 3 -butadiène. b) tout copolymère obtenu par copolymérisation d'un ou plusieurs diènes conjugués entre eux ou avec un ou plusieurs composés vinylaromatiques, tels que le styrène, l'ortho-, para-, ou le meta-méthylstyrène. On peut par exemple citer les copolymères de butadiène- styrène, ou les copolymères de butadiène-isoprène.Preferably, it will be noted that said elastomer (s) consist of at least one essentially unsaturated diene elastomer. The term “essentially unsaturated diene elastomer” means a diene elastomer which is derived at least in part from conjugated diene monomers having a proportion of units or units of diene origin (conjugated dienes) which is greater than 15% (% by moles), and by example: a) any homopolymer obtained by polymerization of a conjugated diene monomer, such as 1, 3-butadiene, 2-methyl 1, 3-butadiene (or isoprene), 2, 3-di (C1-alkyl) C5) 1, 3-butadiene such as for example 2, 3 dimethyl-1, 3-butadiene, 2, 3-diethyl-1, 3-butadiene, 2-methyl 3-ethyl 1, 3 -butadiene, 2-methyl 3-isopropyl 1, 3 -butadiene, phenyl 1, 3 -butadiene. b) any copolymer obtained by copolymerization of one or more dienes conjugated together or with one or more vinylaromatic compounds, such as styrene, ortho-, para-, or meta-methylstyrene. Mention may, for example, be made of butadiene-styrene copolymers, or butadiene-isoprene copolymers.
Selon un exemple de réalisation de l'invention, ladite composition comprend un seul élastomère diénique qui est entièrement constitué de caoutchouc naturel ou de polyisoprène synthétique. Selon une variante de réalisation de l'invention, la composition comprend un coupage:According to an exemplary embodiment of the invention, said composition comprises a single diene elastomer which is entirely made of natural rubber or synthetic polyisoprene. According to an alternative embodiment of the invention, the composition comprises a blend:
- selon une quantité égale ou supérieure à 60 pce, de caoutchouc naturel ou de polyisoprène synthétique, et- in an amount equal to or greater than 60 phr, of natural rubber or synthetic polyisoprene, and
- selon une quantité inférieure ou égale à 40 pce, d'un homopolymère obtenu par polymérisation d'un monomère diène conjugué ayant de 4 à 12 atomes de carbone, ou d'un copolymère obtenu par copolymérisation d'un ou plusieurs diènes conjugués entre eux ou avec un ou plusieurs composés vinylaromatiques ayant de 8 à 20 atomes de carbone.- in an amount less than or equal to 40 phr, of a homopolymer obtained by polymerization of a conjugated diene monomer having from 4 to 12 carbon atoms, or from a copolymer obtained by copolymerization of one or more dienes conjugated together or with one or more vinyl aromatic compounds having from 8 to 20 carbon atoms.
Ladite composition peut alors comprendre, par exemple, un coupage d'environ 60 pce de caoutchouc naturel et d'environ 40 pce de polybutadiène.Said composition can then comprise, for example, a blend of approximately 60 phr of natural rubber and of approximately 40 phr of polybutadiene.
α La charge renforçante d'une composition de caoutchouc selon l'invention comprend à . titre préférentiel une charge blanche renforçante à titre majoritaire, c'est-à-dire selon une fraction massique supérieure à 50 %.α The reinforcing filler of a rubber composition according to the invention comprises . preferentially, a reinforcing white filler on a majority basis, that is to say according to a mass fraction greater than 50%.
On entend par charge blanche renforçante une charge blanche capable de renforcer à elle seule, sans autre moyen intermédiaire qu'un agent de liaison charge blanche / élastomère(s) une composition de caoutchouc destinée à la fabrication de pneumatiques, en d'autres termes capable de remplacer dans sa fonction de renforcement une charge conventionnelle de noir de carbone de grade pneumatique.White reinforcing filler means a white filler capable of reinforcing on its own, without any other intermediate means than a white filler / elastomer (s) bonding agent, a rubber composition intended for the manufacture of tires, in other words capable to replace in its reinforcement function a conventional load of pneumatic grade carbon black.
Une telle charge blanche renforçante peut par exemple être constituée de silice, et elle est avantageusement présente dans ladite composition selon une quantité allant de 40 à 80 pce et, à titre encore plus avantageux, selon une quantité allant de 55 à 70 pce.Such a reinforcing white filler can for example consist of silica, and it is advantageously present in said composition in an amount ranging from 40 to 80 phr and, even more advantageously, in an amount ranging from 55 to 70 phr.
A titre de silice susceptible d'être utilisée, conviennent toutes les silices précipitées ou pyrogénées connues de l'homme de l'art, qui présentent une surface BET ou CTAB de valeur supérieure à 100 m2/g, même si les silices précipitées hautement dispersibles sont préférées. Par silice hautement dispersible, on entend toute silice ayant une aptitude très importante à la désagglomération et à la dispersion dans une matrice élastomère, observable de manière connue par microscopie électronique ou optique, sur coupes fines. Comme exemples non limitatifs de telles silices hautement dispersibles utilisables pour l'invention, on peut citer les silices BN 3370 et BN 3380 de la société Degussa, les silices Zeosil 1165 MP et 1115 MP de la société Rhodia, la silice BXR 160 de la société PPG, ou la silice Zeopol 8745 M de la Société Huber.As silica capable of being used, all precipitated or pyrogenic silicas known to those skilled in the art are suitable, which have a BET or CTAB surface of a value greater than 100 m 2 / g, even if the highly precipitated silicas dispersible are preferred. The term “highly dispersible silica” is understood to mean any silica having a very high ability to disaggregate and to disperse in an elastomer matrix, observable in known manner by electron or optical microscopy, on fine sections. As nonlimiting examples of such highly dispersible silicas which can be used for the invention, mention may be made of silicas BN 3370 and BN 3380 from the company Degussa, silicas Zeosil 1165 MP and 1115 MP from the company Rhodia, silica BXR 160 from the company PPG, or Zeopol 8745 M silica from the company Huber.
De préférence, on utilise une silice dont la valeur de surface BET ou CTAB est comprise entre 110 et 200 m2/g et, à titre encore plus préférentiel, entre 140 et 195 m2/g. Bien entendu, par silice, on entend également des coupages de différentes silices. La silice peut être utilisée seule ou en présence d'autres charges blanches. La valeur de la surface spécifique CTAB est déterminée selon la méthode de la norme NFT 45007 de novembre 1987. La valeur de la surface spécifique BET est déterminée selon la méthode de BRUNAUER, EMMETT et TELLER qui est décrite dans "The Journal of the American Chemical Society, vol. 80, p. 309 (1938)", correspondant à la norme NFT 45007 de novembre 1987.Preferably, a silica is used whose BET or CTAB surface value is between 110 and 200 m 2 / g and, even more preferably, between 140 and 195 m 2 / g. Of course, by silica is also meant blends of different silicas. Silica can be used alone or in the presence of other white fillers. The value of the CTAB specific surface is determined according to the method of standard NFT 45007 of November 1987. The value of the BET specific surface is determined according to the method of BRUNAUER, EMMETT and TELLER which is described in "The Journal of the American Chemical Society, vol. 80, p. 309 (1938) ", corresponding to standard NFT 45007 of November 1987.
A titre de charge blanche renforçante, on peut également utiliser, à titre non limitatif,As reinforcing white filler, it is also possible to use, without limitation,
- des alumines (de formule Al2O3), telles que les alumines à dispersibilité élevée qui sont décrites dans le document de brevet européen EP-A-810258, ou encore- aluminas (of formula Al 2 O 3 ), such as aluminas with high dispersibility which are described in the European patent document EP-A-810258, or also
- des hydroxydes d'aluminium, tels que ceux décrits dans le document de brevet international WO-A-99/28376.- aluminum hydroxides, such as those described in the international patent document WO-A-99/28376.
La charge renforçante utilisée pour la composition de l'invention peut comprendre du noir de carbone de grade 6 ou de grade 7 à titre minoritaire, c'est-à-dire selon une fraction massique inférieure à 50 %. On peut par exemple utiliser à ce titre les noirs N683 et N772.The reinforcing filler used for the composition of the invention can comprise grade 6 or grade 7 carbon black on a minority basis, that is to say according to a mass fraction of less than 50%. One can for example use for this title the blacks N683 and N772.
Conviennent également, à titre de charge renforçante selon l'invention, des noirs de carbone partiellement ou intégralement recouverts de silice.Also suitable, as reinforcing filler according to the invention, carbon blacks partially or entirely covered with silica.
α La composition de caoutchouc selon l'invention comprend eh outre de manière classique, lorsque ladite charge renforçante comprend une charge blanche renforçante, un agent de liaison charge blanche renforçante / élastomère(s) (encore appelé agent de couplage), qui a pour fonction d'assurer une liaison (ou couplage) suffisante, de nature chimique et/ou physique, entre ladite charge blanche et ledit ou lesdits élastomères, tout en facilitant la dispersion de cette charge blanche au sein de ce ou ces derniers.α The rubber composition according to the invention also comprises, in a conventional manner, when said reinforcing filler comprises a white reinforcing filler, a white reinforcing filler / elastomer (s) bonding agent (also called coupling agent), which has the function to ensure a sufficient bond (or coupling), of chemical and / or physical nature, between said white charge and said elastomer (s), while facilitating the dispersion of this white charge within this or these latter.
Un tel agent de liaison, au moins bifonctionnel, a par exemple comme formule générale simplifiée « Y-T-X », dans laquelle: - Y représente un groupe fonctionnel (fonction « Y ») qui est capable de se lier physiquement et/ou chimiquement à la charge blanche, une telle liaison pouvant être établie, par exemple, entre un atome de silicium de l'agent de couplage et les groupes hydroxyle (OH) de surface de la charge (par exemple les silanols de surface lorsqu'il s'agit de silice); - X représente un groupe fonctionnel (« fonction X ») qui est capable de se lier physiquement et/ou chimiquement à l' élastomère, par exemple par l'intermédiaire d'un atome de soufre;Such a liaison agent, at least bifunctional, has for example as simplified general formula "YTX", in which: Y represents a functional group (“Y” function) which is capable of physically and / or chemically binding to the white charge, such a bond being able to be established, for example, between a silicon atom of the coupling agent and surface hydroxyl (OH) groups of the filler (for example surface silanols when it is silica); - X represents a functional group (“function X”) which is capable of physically and / or chemically bonding to the elastomer, for example via a sulfur atom;
- T représente un groupe hydrocarboné permettant de relier Y et X.- T represents a hydrocarbon group making it possible to link Y and X.
Ces agents de liaison ne doivent en particulier pas être confondus avec de simples agents de recouvrement de la charge considérée lesquels, de manière connue, peuvent comporter la fonction Y active vis-à-vis de la charge, mais sont dépourvus de la fonction X active vis-à-vis de F élastomère.These liaison agents should in particular not be confused with simple agents for recovering the charge in question which, in known manner, may include the active Y function with respect to the charge, but are devoid of the active X function vis-à-vis the elastomer.
De tels agents de liaison, d'efficacité variable, ont été décrits dans un très grand nombre de documents et sont bien connus de l'homme du métier. On peut utiliser en fait tout agent de liaison connu pour ou susceptible d'assurer efficacement, dans les compositions de caoutchouc diénique utilisables pour la fabrication de pneumatiques, la liaison entre silice et élastomère diénique, tels que par exemple des organosilanes, notamment des alkoxysilanes polysulfurés ou des mercaptosilanes.Such liaison agents, of variable effectiveness, have been described in a very large number of documents and are well known to those skilled in the art. It is possible in fact to use any binding agent known for or capable of ensuring effectively, in the diene rubber compositions which can be used for the manufacture of tires, the bond between silica and diene elastomer, such as for example organosilanes, in particular polysulphurized alkoxysilanes or mercaptosilanes.
On utilise en particulier des alkoxysilanes polysulfurés, dits "symétriques" ou "asymétriques" selon leur structure particulière, tels que décrits par exemple dans les brevets US-A-3 842 111, US-A-3 873 489, US-A-3 978 103, US-A-3 997 581, US-A-4 002 594, US- A-4 072 701, US-A-4 129 585, ou dans les brevets plus récents US-A-5 580 919, US-A-5 583 245, US-A-5 650 457, US-A-5 663 358, US-A-5 663 395, US-A-5 663 396, US-A-5 674 932, US-A-5 675 014, US-A-5 684 171, US-A-5 684 172, US-A-5 696 197, US-A-5 708 053, US- A-5 892 085, EP-A-1 043 357 qui énoncent en détail de tels composés connus.Polysulphurized alkoxysilanes, called "symmetrical" or "asymmetrical" according to their particular structure, are used in particular, as described for example in patents US-A-3,842,111, US-A-3,873,489, US-A-3 978 103, US-A-3 997 581, US-A-4 002 594, US- A-4 072 701, US-A-4 129 585, or in more recent patents US-A-5 580 919, US -A-5 583 245, US-A-5 650 457, US-A-5 663 358, US-A-5 663 395, US-A-5 663 396, US-A-5 674 932, US-A -5,675,014, US-A-5,684,171, US-A-5,684,172, US-A-5,696,197, US-A-5,708,053, US- A-5,892,085, EP-A-1 043 357 which detail such known compounds.
Conviennent en particulier pour la composition de l'invention, sans que la définition ci-après soit limitative, des alkoxysilanes polysulfurés dits « symétriques » répondant à la formule générale (I) suivante:Particularly suitable for the composition of the invention, without the following definition being limiting, so-called "symmetrical" polysulphurized alkoxysilanes corresponding to the following general formula (I):
(I) Z - A - S„ - A - Z, dans laquelle: - n est un entier de 2 à 8 (de préférence de 2 à 5);(I) Z - A - S „- A - Z, in which: - n is an integer from 2 to 8 (preferably from 2 to 5);
- A est un radical hydrocarboné divalent (de préférence des groupements alkylène en CrC18 ou des groupements arylène en C6-C12, plus particulièrement des alkylènes en CrC10, notamment en C2-C4, en particulier le propylène); - Z répond à l'une des formules ci-après:- A is a divalent hydrocarbon radical (preferably C r C 18 alkylene groups or C 6 -C 12 arylene groups, more particularly C r C 10 , in particular C 2 -C 4 alkylene groups, in particular the propylene); - Z meets one of the formulas below:
R1 R1 R2 R 1 R 1 R 2
! I I! I I
— Si— R1 ; — Si— R2 ; — Si— R2 - Si— R 1 ; - Si— R 2 ; - If— R 2
I I I R2 R2 R2 IIIR 2 R 2 R 2
dans lesquelles:in which:
- les radicaux R1, substitués ou non substitués, identiques ou différents entre eux, représentent un groupe alkyle en CrC18, cycloalkyle en C5-C18 ou aryle en C6-C18 (de préférence des groupes alkyle en - , cyclohexyle ou phényle, notamment des groupes alkyle en -C4, plus particulièrement le méthyle et/ou l'éthyle);- the radicals R 1 , substituted or unsubstituted, identical or different from each other, represent a C r C 18 alkyl, C 5 -C 18 cycloalkyl or C 6 -C 18 aryl group (preferably alkyl groups - , cyclohexyl or phenyl, in particular C 4 -C 4 alkyl groups, more particularly methyl and / or ethyl);
- les radicaux R2, substitués ou non substitués, identiques ou différents entre eux, représentent un groupe alkoxyle en CrC18 ou cycloalkoxyle en C5-Clg (de préférence des groupes alkoxyle en 0,-Cg ou cycloalkoxyle en C5-C8, plus particulièrement le méthoxyle et/ou l'éthoxyle.- the radicals R 2 , substituted or unsubstituted, identical or different from each other, represent a C r C 18 alkoxyl or C 5 -C lc cycloalkoxyl group (preferably 0, -Cg alkoxyl or C 5 cycloalkoxyl groups -C 8 , more particularly methoxyl and / or ethoxyl.
Dans le cas d'un mélange d' alkoxysilanes polysulfurés répondant à la formule (I) ci- dessus, notamment des mélanges usuels disponibles commercialement, on comprendra que la valeur moyenne des « n » est un nombre fractionnaire, de préférence pouvant varier de 2 à 5. Comme alkoxysilanes polysulfurés, on citera plus particulièrement les polysulfurés (notamment les tétrasulfures) de bis(alkoxyl(C5-C4)-silylpropyl), notamment de bis(trialkoxyl(CrC4)-silylpropyl), en particulier les polysulfurés de bis(3- triméthoxysilylpropyl) ou de bis(3-triéthoxysilylpropyl). Parmi ces composés, on utilise de préférence le tétrasulfure de bis(3-triéthoxysilylpropyl), en abrégé TESPT, de formule [(C2H5O)3Si(CH2)3S2]2, commercialisé par exemple par la société Degussa sous la dénomination Si69 (ou X50S lorsqu'il est supporté à 50 % en poids sur du noir de carbone), ou encore par la société Witco sous la dénomination Silquest Al 289. L'homme du métier saura ajuster la teneur, en agent de couplage dans les compositions de l'invention, en fonction de l'application visée, dû ou des élastomères utilisés et de la quantité de charge blanche renforçante utilisée.In the case of a mixture of polysulphurized alkoxysilanes corresponding to formula (I) above, in particular the usual mixtures commercially available, it will be understood that the average value of "n" is a fractional number, preferably which may vary from 2 to 5. As polysulphurized alkoxysilanes, mention will be made more particularly of polysulphides (in particular tetrasulphides) of bis (alkoxyl (C 5 -C 4 ) -silylpropyl), in particular of bis (trialkoxyl (C r C 4 ) -silylpropyl), in particular bis (3-trimethoxysilylpropyl) or bis (3-triethoxysilylpropyl) polysulphides. Among these compounds, use is preferably made of bis (3-triethoxysilylpropyl) tetrasulfide, abbreviated as TESPT, of formula [(C 2 H 5 O) 3 Si (CH 2 ) 3 S 2 ] 2 , marketed for example by the company Degussa under the name Si69 (or X50S when supported at 50% by weight on carbon black), or by the company Witco under the name Silquest Al 289. Those skilled in the art will be able to adjust the content of coupling agent in the compositions of the invention, depending on the intended application, due or the elastomers used and the amount of white reinforcing filler used.
Dans les compositions de caoutchouc conformes à l'invention, la teneur pondérale en agent de couplage peut être comprise dans un domaine de 2 à 15 % par rapport à la masse de charge blanche renforçante et, préférentiellement, dans un domaine de 5 à 12 %.In the rubber compositions in accordance with the invention, the content by weight of coupling agent may be in a range of 2 to 15% relative to the mass of reinforcing white filler and, preferably, in a range of 5 to 12% .
Concernant le taux de soufre dans la composition selon l'invention, on notera à titre préférentiel qu'il peut varier de 3,5à 5,5 pce.Regarding the sulfur content in the composition according to the invention, it should be noted that it may vary from 3.5 to 5.5 phr.
α Les microbilles de verre qui sont utilisées dans la composition selon l'invention, qu'elles soient pleines ou creuses (dans ce dernier cas, on les appelle parfois « glass bubbles » en Anglais) présentent, par définition, une forme sphérique. Bien entendu, des microbilles ne présentant pas exactement une géométrie parfaitement sphérique, mais sphéroïdale, sont également utilisables dans la composition d'appui de sécurité selon l'invention.α The glass microbeads which are used in the composition according to the invention, whether they are solid or hollow (in the latter case, they are sometimes called "glass bubbles" in English) have, by definition, a spherical shape. Of course, microbeads not having exactly a perfectly spherical, but spheroidal geometry, can also be used in the safety support composition according to the invention.
Les microbilles pleines ou creuses utilisables dans la composition selon l'invention peuvent être à base de constituants variés.The solid or hollow microbeads which can be used in the composition according to the invention can be based on various constituents.
Selon un exemple de réalisation de l'invention, on utilise des microbilles qui sont majoritairement à base de borosilicate de chaux et de soude, de préférence selon une fraction massique d'au moins 97 %. Ces microbilles comprennent également du dioxyde de silicium, selon une fraction massique inférieure ou égale à 3 %.According to an exemplary embodiment of the invention, microbeads are used which are mainly based on borosilicate of lime and soda, preferably according to a mass fraction of at least 97%. These microbeads also comprise silicon dioxide, according to a mass fraction less than or equal to 3%.
- Les microbilles creuses sont utilisables dans une composition conforme à l'invention selon une quantité allant de 5 pce à 50 pce, préférentiellement de 10 pce à 30 pce et, à titre encore plus préférentiel, de 15 pce à 25 pce.- The hollow microbeads can be used in a composition in accordance with the invention in an amount ranging from 5 phr to 50 phr, preferably from 10 phr to 30 phr and, even more preferably, from 15 phr to 25 phr.
Ces microbilles creuses présentent une taille moyenne volumique (diamètre) qui est comprise entre 10 μm et 400 μm. De préférence, cette taille moyenne volumique est comprise entre 10 μm et 100 μm et, à titre encore plus préférentiel, entre 15 μm et 65 μ . De préférence, les microbilles creuses présentent avant mélangeage une masse volumique égale ou supérieure à 0,55 g/cm3 et, à titre encore plus préférentiel, égale ou supérieure à 0,60 g/cm3.These hollow microbeads have a volume average size (diameter) which is between 10 μm and 400 μm. Preferably, this volume average size is between 10 μm and 100 μm and, even more preferably, between 15 μm and 65 μ. Preferably, the hollow microbeads have before mixing a density equal to or greater than 0.55 g / cm 3 and, even more preferably, equal to or greater than 0.60 g / cm 3 .
- Les microbilles pleines sont également utilisables dans une composition conforme à l'invention selon une quantité allant de 5 pce à 50 pce, préférentiellement de 10 pce à 30 pce et, à titre encore plus préférentiel, de 15 pce à 25 pce.- The solid microbeads can also be used in a composition in accordance with the invention in an amount ranging from 5 phr to 50 phr, preferably from 10 phr to 30 phr and, even more preferably, from 15 phr to 25 phr.
Ces microbilles pleines présentent également une taille moyenne volumique (diamètre) qui est comprise entre 3 et 400 μm, de préférence entre 10 et 400 μm et, à titre encore plus préférentiel, entre 10 et 40 μm.These solid microbeads also have a volume average size (diameter) which is between 3 and 400 μm, preferably between 10 and 400 μm and, even more preferably, between 10 and 40 μm.
D Un procédé de préparation selon la présente invention de ladite composition de caoutchouc vulcanisée est tel qu'il consiste essentiellement,D A process according to the present invention for preparing said vulcanized rubber composition is such that it essentially consists,
- dans une première étape de travail thermo-mécanique, en un malaxage dudit ou desdits élastomères, de ladite charge renforçante et des microbilles de verre pleines ou creuses, la température de tombée étant d'environ 155° C, puis- In a first thermomechanical working step, by kneading said elastomer (s), said reinforcing filler and solid or hollow glass microbeads, the falling temperature being approximately 155 ° C., then
- dans une seconde étape de travail mécanique, en une addition d'un système de vulcanisation par le soufre au mélange obtenu au terme de ladite première étape, puisin a second mechanical working step, by adding a sulfur vulcanization system to the mixture obtained at the end of said first step, then
- dans une troisième étape de vulcanisation, en une cuisson du mélange obtenu au terme de ladite seconde étape, de telle manière que lesdites microbilles soient dispersées dans ledit ou lesdits élastomères.- In a third vulcanization step, by baking the mixture obtained at the end of said second step, so that said microbeads are dispersed in said elastomer (s).
Selon un exemple de mise en oeuvre de l'invention, ce procédé de préparation consiste, - dans ladite première étape, à procéder audit malaxage pendant une durée par exemple proche de 4 min., puisAccording to an exemplary implementation of the invention, this preparation process consists, - in said first step, in carrying out said mixing for a period of time, for example close to 4 min., Then
- dans ladite seconde étape, à procéder à ladite addition à une température inférieure à 100° C et pendant une durée par exemple comprise entre 2 min. et 2,5 min., puis - dans ladite troisième étape, à procéder à ladite cuisson à une température comprise entre 140° C et 170° C, par exemple sensiblement égale à 150° C, et pendant une durée par exemple proche de 8 min.- In said second step, to carry out said addition at a temperature below 100 ° C and for a period for example between 2 min. and 2.5 min., then - In said third step, to carry out said cooking at a temperature between 140 ° C and 170 ° C, for example substantially equal to 150 ° C, and for a period for example close to 8 min.
α Les compositions de caoutchouc conformes à l'invention contiennent, outre ledit ou lesdits élastomères, ladite charge renforçante, lesdites microbilles de verre et un ou des agents de liaison charge blanche renforçante/ élastomère(s), tout ou partie des autres ι constituants et additifs habituellement utilisés dans les mélanges de caoutchouc, comme des plastifiants, pigments, antioxydants, des accélérateurs de vulcanisation, des huiles d'extension, un ou des agents de recouvrement de la charge blanche renforçante, tels que des alcoxysilanes, polyols, aminés, etc..α The rubber compositions according to the invention contain, in addition to said elastomer (s), said reinforcing filler, said glass microbeads and one or more white reinforcing filler / elastomer (s) binding agents, all or part of the other constituents and additives usually used in rubber mixtures, such as plasticizers, pigments, antioxidants, vulcanization accelerators, extension oils, one or more agents for covering the reinforcing white charge, such as alkoxysilanes, polyols, amines, etc. ..
α Selon une autre caractéristique de l'invention, la composition de caoutchouc présente un module d'élasticité M10 à 10 % de déformation qui est supérieur à 10 MPa et qui est préférentiellement supérieur à 15 MPa, par exemple égal à 16 MPa, ce qui confère à l'appui de sécurité constitué de cette composition une rigidité satisfaisante.α According to another characteristic of the invention, the rubber composition has a modulus of elasticity M10 at 10% deformation which is greater than 10 MPa and which is preferably greater than 15 MPa, for example equal to 16 MPa, which gives the safety support consisting of this composition a satisfactory rigidity.
α Un appui de sécurité selon l'invention est tel qu'il est constitué par ladite composition de caoutchouc de l'invention.α A safety support according to the invention is such that it consists of said rubber composition of the invention.
Cet appui selon l'invention est par exemple du type comportant:This support according to the invention is for example of the type comprising:
- une base sensiblement cylindrique destinée à être montée sur la jante,- a substantially cylindrical base intended to be mounted on the rim,
- un sommet sensiblement cylindrique destiné à entrer en contact avec la bande de roulement de l'enveloppe en cas de chute de pression, et laissant une garde par rapport à ladite bande à la pression nominale, eta substantially cylindrical top intended to come into contact with the tread of the casing in the event of a pressure drop, and leaving a clearance with respect to said strip at nominal pressure, and
- un corps annulaire reliant ladite base et ledit sommet entre eux, ledit corps comportant un élément de support continu circonférentiellement avec un plan médian circonférentiel, ledit élément de support comprenant une pluralité de cloisons s'étendant axialement de part et d'autre dudit plan médian circonférentiel et réparties sur la circonférence dudit appui. Selon un premier mode de réalisation de cet exemple d'appui selon l'invention, ledit corps annulaire comprend également en l'un desdits côtés de l'appui des éléments de jonction s'étendant sensiblement circonférentiellement, chaque élément de jonction reliant entre elles les extrémités respectives de deux cloisons adjacentes qui sont disposées dudit côté de l'appui, lesdits éléments de jonction étant disposés successivement de façon alternée de part et d'autre desdites cloisons. . ' ,an annular body connecting said base and said vertex to each other, said body comprising a circumferentially continuous support element with a circumferential median plane, said support element comprising a plurality of partitions extending axially on either side of said median plane circumferential and distributed over the circumference of said support. According to a first embodiment of this example of support according to the invention, said annular body also comprises, on one of said sides of the support, junction elements extending substantially circumferentially, each junction element connecting the respective ends of two adjacent partitions which are arranged on said side of the support, said junction elements being arranged successively alternately on either side of said partitions. . ' ,
Dans ce premier mode, lesdits éléments de jonction sont mutuellement épaulés, entre deux cloisons adjacentes, par une nervure s'étendant dudit sommet à ladite base de l'appui, de telle manière que lesdits éléments de jonction forment une paroi de jonction continue en forme de soufflet sur tout ledit côté dudit appui.In this first embodiment, said junction elements are mutually supported, between two adjacent partitions, by a rib extending from said apex to said base of the support, so that said junction elements form a continuous junction wall in the form bellows all over said side of said support.
Plus précisément, ladite paroi de jonction comporte une pluralité d'alvéoles qui sont chacune délimitées par deux nervures adjacentes, le fond de chaque alvéole présentant sensiblement une forme de dièdre dont l'arête est formée par l'une desdites cloisons et dont les faces sont respectivement formées par lesdits éléments de jonction alternés.More specifically, said junction wall comprises a plurality of cells which are each delimited by two adjacent ribs, the bottom of each cell having a substantially dihedral shape whose edge is formed by one of said partitions and whose faces are respectively formed by said alternating junction elements.
/ Selon un second mode de réalisation de cet exemple d'appui selon l'invention, ledit corps annulaire comprend également, des deux côtés de l'appui, des éléments de jonction s'étendant sensiblement circonférentiellement, chaque élément de jonction reliant entre elles les deux extrémités respectives de deux cloisons adjacentes qui sont disposées d'un même côté de l'appui, lesdits éléments de jonction étant disposés successivement de façon alternée de part et d'autre desdites cloisons./ According to a second embodiment of this example of support according to the invention, said annular body also comprises, on both sides of the support, junction elements extending substantially circumferentially, each junction element connecting the two respective ends of two adjacent partitions which are arranged on the same side of the support, said junction elements being arranged successively alternately on either side of said partitions.
Dans ce second mode, lesdites cloisons sont adaptées dans leur partie centrale relativement à leurs extrémités latérales pour renforcer la résistance à un flambement sous un chargement radial du corps annulaire.In this second mode, said partitions are adapted in their central part relative to their lateral ends to reinforce the resistance to buckling under a radial load of the annular body.
En effet, la partie centrale des cloisons de l'élément de support est éloignée des éléments de jonction et peut être détruite en cours de roulage en appui par apparition d'une déformation répétée de flambement. Dans le cas d'appuis réalisés essentiellement avec un matériau élastomère, une telle déformation répétée de flambement peut entraîner en roulage d'abord une initiation puis une propagation de fissures du côté des parois en extension. E revanche, dans le cas des appuis réalisés essentiellement avec des matériaux plastiques, une déformation de flambement entraîne l'apparition de déformations plastiques. Ces déformations irréversibles réduisent de façon importante la raideur de la structure, sa capacité de charge et la rendent progressivement inapte à remplir sa fonction.Indeed, the central part of the partitions of the support element is distant from the junction elements and can be destroyed during rolling in support by the appearance of a repeated buckling deformation. In the case of supports produced essentially with an elastomeric material, such a repeated buckling deformation can cause, on rolling, first an initiation and then a propagation of cracks on the side of the walls in extension. E on the other hand, in the case of supports produced essentially with plastic materials, a buckling deformation results in the appearance of plastic deformations. These irreversible deformations significantly reduce the stiffness of the structure, its load capacity and make it progressively incapable of fulfilling its function.
Le rapport entre l'épaisseur des cloisons dans leur partie centrale et leurs extrémités latérales est supérieur à 1,1 et de préférence supérieur à 1,5. Cette variation d'épaisseur renforce très sensiblement la résistance au flambement de la partie centrale des cloisons et permet ainsi, à charge radiale donnée, de limiter l'épaisseur des éléments de jonction et d'alléger le poids total de l'appui.The ratio between the thickness of the partitions in their central part and their lateral ends is greater than 1.1 and preferably greater than 1.5. This variation in thickness very significantly increases the buckling resistance of the central part of the partitions and thus makes it possible, at a given radial load, to limit the thickness of the junction elements and to reduce the total weight of the support.
Ces cloisons présentent, d'une extrémité latérale à l'autre, au moins une inversion et, de préférence, trois inversions du sens de leur courbure.These partitions have, from one lateral end to the other, at least one inversion and, preferably, three inversions of the direction of their curvature.
Ces cloisons présentent par exemple une partie centrale s'étendant sensiblement axialement entre deux parties latérales, ces parties latérales rejoignant les éléments de jonction en faisant avec la direction circonférentielle un angle γ allant de 20 à 40 degrés.These partitions have, for example, a central part extending substantially axially between two lateral parts, these lateral parts joining the junction elements making an angle γ ranging from 20 to 40 degrees with the circumferential direction.
Selon un autre exemple de réalisation, les cloisons présentent, dans leur zone centrale, deux parties s'étendant sensiblement axialement et décalées circonférentiellement l'une par rapport à l'autre, ainsi qu'une troisième partie de jonction. La variation α d'orientation moyenne entre cette troisième partie de jonction et les deux parties d'orientation sensiblement axiale est de préférence supérieure à 20 degrés.According to another embodiment, the partitions have, in their central zone, two parts extending substantially axially and offset circumferentially with respect to each other, as well as a third junction part. The variation α of average orientation between this third junction part and the two parts of substantially axial orientation is preferably greater than 20 degrees.
Chaque élément de jonction peut être épaulé, d'un seul côté ou des deux côtés de l'élément de support, par au moins une paroi s'étendant sensiblement axialement vers l'extérieur du corps annulaire.Each junction element may be supported, on one side or on both sides of the support element, by at least one wall extending substantially axially towards the outside of the annular body.
Ces parois axiales sont peu sensibles au flambement car elles sont solidaires de l'élément de support et relativement courtes. Ces parois axiales permettent, à iso-largeur d'appui, de réduire la largeur de l'élément de support et donc d'augmenter sa résistance au flambement. Dans un mode de réalisation préférentiel, chaque élément de jonction forme avec une paroi axiale qui l'épaule et les extrémités latérales des deux cloisons adjacentes un ensemble en forme d'étoile à trois branches, et la largeur axiale d'une paroi axiale est inférieure ou égale à la moitié de la largeur axiale des deux cloisons adjacentes de l'élément de support. Les éléments de support selon l'invention peuvent aussi comporter un voile sensiblement cylindrique et coaxial avec l'appui, qui par exemple est disposé radialement à mi-hauteur de l'élément de support.These axial walls are not very sensitive to buckling because they are integral with the support element and relatively short. These axial walls allow, at iso-width of support, to reduce the width of the support element and therefore to increase its buckling resistance. In a preferred embodiment, each junction element forms with an axial wall which shoulder and the lateral ends of the two adjacent partitions a star-shaped assembly with three branches, and the axial width of an axial wall is less or equal to half the axial width of the two adjacent partitions of the support element. The support elements according to the invention may also comprise a substantially cylindrical veil and coaxial with the support, which for example is arranged radially halfway up the support element.
Ce voile est réalisé dans le même matériau que le reste du corps annulaire. Il permet, lorsqu'il est disposé à mi-hauteur, de diviser par deux la hauteur des cloisons et ainsi d'augmenter d'un facteur quatre, environ, la charge limite de flambement.This veil is made of the same material as the rest of the annular body. When it is placed halfway up, it allows the height of the partitions to be halved and thus to increase the buckling limit load by a factor of about four.
Pour faciliter la réalisation des appuis selon l'invention, les différentes géométries des éléments de support sont adaptées pour ne comprendre aucune partie en contre-dépouille s'opposant à un démoulage axial de l'appui.To facilitate the production of the supports according to the invention, the different geometries of the support elements are adapted so as to include no undercut part opposing an axial release of the support.
α A titre préférentiel, un ensemble monté pour véhicule automobile est du type comportant une jante de roue, une enveloppe de pneumatique montée sur ladite jante et ledit appui selon l'invention, ladite jante comportant en chacun de ses deux bords périphériques un siège de jante destiné à recevoir un bourrelet de ladite enveloppe, ladite jante comportant entre ses deux sièges, d'une part, une portée et, d'autre part, une gorge de montage reliant ladite portée à un rebord axialement interne de l'un desdits sièges, ou premier siège.α Preferably, a mounted assembly for a motor vehicle is of the type comprising a wheel rim, a tire casing mounted on said rim and said support according to the invention, said rim comprising in each of its two peripheral edges a rim seat intended to receive a bead of said casing, said rim comprising between its two seats, on the one hand, a bearing surface and, on the other hand, a mounting groove connecting said bearing surface to an axially internal rim of one of said seats, or first seat.
On notera que la structure plate qui est conférée à ladite jante par ladite portée est telle que, en roulage à plat, toute la largeur de l'appui supporte la charge, contrairement à des jantes dites « creuses ».It will be noted that the flat structure which is imparted to said rim by said bearing is such that, when running flat, the entire width of the support supports the load, unlike so-called “hollow” rims.
' Les caractéristiques précitées de la présente invention, ainsi que d'autres, seront mieux comprises à la lecture de la description suivante de plusieurs exemples de réalisation de l'invention, donnés à titre illustratif et non limitatif, en comparaison d'autres exemples non conformes "à l'invention.'The above characteristics of the present invention, as well as others, will be better understood on reading the following description of several embodiments of the invention, given by way of illustration and not limitation, in comparison with other examples not in accordance with " the invention.
Des exemples d'architecture d'appui selon l'invention seront décrits à la fm de la présente description au moyen des dessins annexés, dans lesquels: la Fig. 1 est une vue de côté d'un appui de sécurité selon un exemple de réalisation de l'invention, la Fig. 2 est une vue en coupe axiale d'un ensemble monté selon l'invention, dans lequel l'appui de la Fig. 1 est monté sur une jante de roue et se trouve en position d'appui contre une enveloppe de pneumatique, la Fig. 3 est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support selon un premier mode de réalisation de l'invention, la Fig. 4 est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support selon un second mode de réalisation de l'invention qui comporte des cloisons reliées par des éléments de j onction circonférentiels alternés, la Fig. 5, similaire à la Fig. 4, est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support dont les cloisons ont une épaisseur variable, la Fig. 6, similaire à la Fig. 4, est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support dont les cloisons comportent une partie centrale de liaison qui est orientée circonférentiellement, la Fig. 1, similaire à la Fig. 4, est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support dont les éléments de jonction circonférentiels ont une longueur variable, la Fig. 8, similaire à la Fig. 4, est une vue en coupe, selon la ligne AA de la Fig. 1, d'un élément de support dont les cloisons présentent trois inversions de courbure dans leur largeur, la Fig. 9, similaire à la Fig.4, est une vue en coupe, selon la ligne AA de la Fig. 1, d'un corps annulaire incluant un autre mode de réalisation d'un élément de support dont les cloisons présentent trois inversions de courbure dans leur largeur, les Figs. 10 et 11, similaires à la Fig. 4, sont respectivement des vues en coupe, selon la ligne AA de la Fig. 1, de corps annulaires selon l'invention incluant des éléments de support dont les cloisons ont des épaisseurs variables, et avec des parois axiales d'épaulement, la Fig. 12 est une vue de côté d'un appui selon ledit second mode de réalisation de l'invention dont le corps annulaire comprend un voile central, et la Fig. 13 est une vue en perspective illustrant une architecture d'appui connue. α Dans les exemples suivants, on a fabriqué des appuis de sécurité « témoin » et des appuis de sécurité selon l'invention qui diffèrent les uns des autres par les compositions de caoutchouc les constituant. Les propriétés des compositions ont été mesurées comme suit :Examples of support architecture according to the invention will be described at the end of this description by means of the appended drawings, in which: Fig. 1 is a side view of a safety support according to an exemplary embodiment of the invention, FIG. 2 is an axial section view of an assembly mounted according to the invention, in which the support of FIG. 1 is mounted on a wheel rim and is in the support position against a tire casing, FIG. 3 is a sectional view, along the line AA in FIG. 1, of a support element according to a first embodiment of the invention, FIG. 4 is a sectional view, along the line AA in FIG. 1, of a support element according to a second embodiment of the invention which comprises partitions connected by alternating circumferential junction elements, FIG. 5, similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose partitions have a variable thickness, FIG. 6, similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element, the partitions of which comprise a central connection part which is oriented circumferentially, FIG. 1, similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose circumferential junction elements have a variable length, FIG. 8, similar to FIG. 4 is a sectional view along the line AA in FIG. 1, of a support element whose partitions have three curvature inversions in their width, FIG. 9, similar to FIG. 4, is a sectional view along the line AA in FIG. 1, of an annular body including another embodiment of a support element, the partitions of which have three inversions of curvature in their width, FIGS. 10 and 11, similar to FIG. 4, are respectively sectional views, along the line AA of FIG. 1, of annular bodies according to the invention including support elements whose partitions have variable thicknesses, and with axial shoulder walls, FIG. 12 is a side view of a support according to said second embodiment of the invention, the annular body of which comprises a central veil, and FIG. 13 is a perspective view illustrating a known support architecture. α In the following examples, “control” safety supports and safety supports according to the invention were manufactured which differ from each other by the rubber compositions constituting them. The properties of the compositions were measured as follows:
- viscosité Mooney MS (1+4) à 100° C : mesurée selon la norme ASTM D 1646 de 1999 au moyen d'un petit rotor ;- Mooney MS viscosity (1 + 4) at 100 ° C: measured according to standard ASTM D 1646 of 1999 using a small rotor;
- fluidité : mesurée à la température de 90° C dans un fluidimètre, par une valeur de volume de la composition ayant été préalablement préchauffée et prémoulée,fluidity: measured at the temperature of 90 ° C. in a fluidimeter, by a volume value of the composition having been preheated and premolded,
, laquelle composition s'écoule pendant une durée de 11 secondes dans une filière de géométrie déterminée et sous une charge de 300 kg. Cette valeur de volume est exprimée en unités ou points correspondant à des graduations de 1/100 mm sur la chambre du fluidimètre. Plus précisément, la filière est constituée d'une partie supérieure conique de 1 mm de hauteur et de diamètre maximal égal à 4,2 mm, qui converge selon un angle de 45° vers une partie inférieure cylindrique de 3 mm de hauteur et de diamètre égal à 2,2 mm. Cette filière est caractérisée par un paramètre de rugosité Ra égal à 0,1 (Ra, écart moyen arithmétique du profil à caractériser de la face interne de la paroi, étant défini dans la norme NF/E05-015);, which composition flows for a period of 11 seconds in a die of determined geometry and under a load of 300 kg. This volume value is expressed in units or points corresponding to graduations of 1/100 mm on the chamber of the fluidimeter. More specifically, the die consists of a conical upper part of 1 mm in height and a maximum diameter equal to 4.2 mm, which converges at an angle of 45 ° to a cylindrical lower part of 3 mm in height and diameter equal to 2.2 mm. This die is characterized by a roughness parameter Ra equal to 0.1 (Ra, arithmetic mean deviation of the profile to be characterized from the internal face of the wall, being defined in standard NF / E05-015);
- module d'élasticité M10 (abréviation usuelle qui désigne un module d'extension sécant obtenu à une déformation de l'ordre de 10 %, à température ambiante et au troisième cycle de sollicitation, selon la norme ASTM D 412 de 1998). Les mesures de traction correspondantes sont effectuées dans les conditions normales de température et d'hygrométrie, selon la norme ASTM D 1349 de 1999. - Pertes hystérétiques PH (60° C) : mesurées par rebond à 60° C au sixième choc et exprimées en pourcentage, selon la relation suivante :- elasticity module M10 (usual abbreviation which designates a secant extension module obtained at a deformation of the order of 10%, at room temperature and in the third stress cycle, according to standard ASTM D 412 of 1998). The corresponding tensile measurements are carried out under normal conditions of temperature and hygrometry, according to standard ASTM D 1349 of 1999. - PH hysteretic losses (60 ° C): measured by rebound at 60 ° C on the sixth shock and expressed as a percentage, according to the following relationship:
PH (%) = 100. (W0-W1) / Wι, avec 0 : énergie fournie et W, : énergie restituée.PH (%) = 100. (W 0 -W 1 ) / Wι, with 0 : energy supplied and W,: energy restored.
- facteur de pertes hystérétiques (tanδmax) : mesuré sur un échantillon de matériau vulcanisé au moyen d'une machine Schenck, selon la norme ASTM D 5992 de 1996. On enregistre la réponse de cet échantillon (éprouvette cylindrique de 4 mm d'épaisseur et de 400 mm2 de section), soumis à une sollicitation sinusoïdale en cisaillement simple alterné, à la fréquence de 10 Hz, dans les conditions normales de température (23° C) selon la norme ASTM D 1349 de 1999. On effectue un balayage en amplitude de déformation de 0,1 à 50 % (cycle aller), puis de 50 à 1 % (cycle retour). Pour le cycle retour, on indique la valeur maximale de tanδ observée (tanδιnax).- hysteretic loss factor (tanδ max ): measured on a sample of vulcanized material using a Schenck machine, according to standard ASTM D 5992 of 1996. The response of this sample is recorded (cylindrical test piece 4 mm thick and 400 mm 2 section), subjected to a sinusoidal stress in alternating single shear, at the frequency of 10 Hz, under normal temperature conditions (23 ° C) according to standard ASTM D 1349 of 1999. A sweep is carried out in amplitude of deformation from 0.1 to 50% (outward cycle), then from 50 to 1% (return cycle). For the return cycle, the maximum value of tanδ observed (tanδ ιnax ) is indicated.
α En référence aux Figs. 1 et 2, chacun des appuis 1 testés (« témoin » et selon l'invention) comprend essentiellement trois parties: - une base 2, de forme généralement annulaire;α With reference to Figs. 1 and 2, each of the supports 1 tested (“control” and according to the invention) essentially comprises three parts: - a base 2, of generally annular shape;
- un sommet 3, sensiblement annulaire, avec sur sa paroi radialement extérieure (de façon optionnelle) des rainures longitudinales 5, eta vertex 3, substantially annular, with on its radially outer wall (optionally) longitudinal grooves 5, and
- un corps annulaire 4 de liaison entre la base 2 et le sommet 3.an annular body 4 for connection between the base 2 and the top 3.
La Fig. 2 illustre notamment la fonction d'un appui 1 qui est de supporter la bande de roulement du pneumatique en cas de forte perte de pression de gonflage de celui-ci.Fig. 2 illustrates in particular the function of a support 1 which is to support the tread of the tire in the event of a large loss of inflation pressure thereof.
Ces appuis « témoin » et selon l'invention ont en commun une largeur de 110 mm, un diamètre intérieur de 460 mm et une hauteur de 60 mm. EXEMPLES « TEMOIN »:These “control” supports according to the invention have in common a width of 110 mm, an internal diameter of 460 mm and a height of 60 mm. "WITNESS" EXAMPLES:
I. Exemple « témoin » 1:I. Example "witness" 1:
α Un premier appui de sécurité « témoin » est constitué d'une composition de caoutchouc vulcanisée telle que définie ci-dessous:α A first “witness” safety support consists of a vulcanized rubber composition as defined below:
- élastomère: caoutchouc naturel 100 pce;- elastomer: natural rubber 100 pce;
- charge renforçante: silice « ZEOSIL 1165 MP » 70 pce (silice commercialisée par la société Rhodia et présentant des valeurs de surfaces- reinforcing filler: silica "ZEOSIL 1165 MP" 70 pce (silica sold by the company Rhodia and having surface values
BET et CTAB d'au moins 150 à 160 m7g);BET and CTAB of at least 150 to 160 m7g);
- agent de couplage: « Si69/noir de carbone N330 11 pce;- coupling agent: “Si69 / carbon black N330 11 pce;
(dont 5,5 pce de Si69 et 5,5 pce de noir de carbone N330);(including 5.5 phr of Si69 and 5.5 phr of carbon black N330);
- « 6PPD »: 2 pce; - ZnO: 4 pce;- "6PPD": 2 pce; - ZnO: 4 pce;
- acide stéarique: 1 pce;- stearic acid: 1 pce;
- accélérateur de vulcanisation: « CBS »: 3 pce;- vulcanization accelerator: "CBS": 3 pce;
- soufre: 4,5 pce;- sulfur: 4.5 pce;
où la « 6PPD » est la N-(l,3-diméthyl butyl)-N'-phényl-p-phénylènediamine, et où lawhere "6PPD" is N- (1,3-dimethyl butyl) -N'-phenyl-p-phenylenediamine, and where
« CBS » est la N-cyclohexyl-benzothiazyl-sulfénamide."CBS" is N-cyclohexyl-benzothiazyl-sulfenamide.
Ce premier appui « témoin » est fabriqué de la manière suivante:This first "witness" support is produced as follows:
- dans une première étape de travail thermo-mécanique mise en oeuvre dans un mélangeur industriel de 200 litres, on procède à un malaxage de tous les constituants de la composition nécessaires y compris le système de couplage et les additifs divers, à l'exception du système de vulcanisation. On mélange ainsi notamment l' élastomère et la charge renforçante, la température de tombée étant d'environ 155° C; - dans une seconde étape de travail mécanique, on procède, à une température inférieure à 100° C, à une addition du système de vulcanisation par le soufre au mélange obtenu au terme de ladite première étape;- In a first thermomechanical working step implemented in an industrial mixer of 200 liters, one proceeds to a kneading of all the constituents of the necessary composition including the coupling system and the various additives, with the exception of vulcanization system. The elastomer and the reinforcing filler are thus mixed in particular, the dropping temperature being approximately 155 ° C .; - In a second mechanical working step, we proceed, at a temperature below 100 ° C, to an addition of the sulfur vulcanization system to the mixture obtained at the end of said first step;
- dans une troisième étape de vulcanisation mise en œuvre dans un moule à injection à une température de 150° C, on procède à une cuisson de la composition obtenue au terme de ladite seconde étape.- In a third vulcanization step implemented in an injection mold at a temperature of 150 ° C, the composition obtained is baked at the end of said second step.
α Cette première composition d'appui « témoin » présente, à l'état non vulcanisé :α This first “control” support composition presents, in the unvulcanized state:
- une viscosité Mooney MS (1+4) à 100° C qui est égale à 60, et - une fluidité qui est égale à 200.- a Mooney MS viscosity (1 + 4) at 100 ° C which is equal to 60, and - a fluidity which is equal to 200.
Cette composition présente par ailleurs, à l'état vulcanisé :This composition also presents, in the vulcanized state:
- un module d'élasticité M10 sensiblement égal à 17,5 MPa, eta modulus of elasticity M10 substantially equal to 17.5 MPa, and
- des pertes hystérétiques PH (60° C) égales à 23,5, et- PH hysteretic losses (60 ° C) equal to 23.5, and
- un facteur de pertes tanδmax (à 40° C, cycle retour) = 0,25.- a loss factor tanδ max (at 40 ° C, return cycle) = 0.25.
α Le premier appui « témoin » présente une architecture qui est illustrée à la Fig. 9, en relation avec les Figs. 1 et 2 (on se reportera à la partie de la description intitulée « architectures d'appuis selon l'invention » pour une description détaillée ce cette architecture). La coupe de la Fig. 2 montre, pour cet appui « témoin », une première partie massiveα The first "witness" support presents an architecture which is illustrated in FIG. 9, in relation to Figs. 1 and 2 (reference is made to the part of the description entitled "support architectures according to the invention" for a detailed description of this architecture). The section of FIG. 2 shows, for this “witness” support, a first massive part
4a du corps annulaire 4 ainsi qu'une seconde partie 4b constituée d'évidements (voir également Fig. 1) s'étendant axialement sur sensiblement plus de la moitié du corps annulaire4a of the annular body 4 as well as a second part 4b consisting of recesses (see also Fig. 1) extending axially over substantially more than half of the annular body
4, en débouchant du côté extérieur dans une direction sensiblement axiale. Ces évidements 4b sont régulièrement répartis sur toute la circonférence du corps annulaire 4 et ils définissent des cloisons 62 (voir Fig. 9), lesquelles assurent une liaison radiale directe entre le sommet 2 et la base 3 de l'appui 1.4, opening on the outside in a substantially axial direction. These recesses 4b are regularly distributed over the entire circumference of the annular body 4 and they define partitions 62 (see FIG. 9), which provide a direct radial connection between the apex 2 and the base 3 of the support 1.
Cette géométrie a l'avantage de solliciter en flexion et non en compression ces cloisons 62 lorsqu'elles sont écrasées. Les évidements 4b et donc les cloisons 62 sont suffisamment nombreuses pour procurer un support régulier lors du roulage sous appui. Plus précisément, ce premier appui « témoin » 1 comporte, sur sa circonférence, 40 cloisons 62 qui présentent chacune une épaisseur de 15,7 mm, et qui sont deux à deux distantes de 41 ,4 mm.This geometry has the advantage of stressing in bending and not in compression these partitions 62 when they are crushed. The recesses 4b and therefore the partitions 62 are numerous enough to provide regular support during rolling under pressure. More precisely, this first “witness” support 1 comprises, on its circumference, 40 partitions 62 which each have a thickness of 15.7 mm, and which are two by two spaced 41.4 mm apart.
De plus, la base 2 et le sommet 3 présentent des épaisseurs qui sont respectivement égales à 7 mm et à 8 mm.In addition, the base 2 and the top 3 have thicknesses which are respectively equal to 7 mm and 8 mm.
La masse de ce premier appui « témoin » est de 7,3 kg.The mass of this first "witness" support is 7.3 kg.
IL Exemple « témoin » 2:IL Example "witness" 2:
On a fabriqué un second appui de sécurité « témoin », dont la composition se différencie uniquement de celle du premier appui « témoin », en ce qu'elle comprend un coupage de caoutchouc naturel (60 pce) et de polybutadiène (40 pce), l' architecture, les dimensions et la masse de cet appui étant identiques à celle dudit premier appui « témoin ».A second “control” safety support was made, the composition of which differs only from that of the first “control” safety support, in that it comprises a blend of natural rubber (60 pce) and polybutadiene (40 pce), the architecture, the dimensions and the mass of this support being identical to that of said first "witness" support.
Cette seconde composition d'appui « témoin » est sensiblement caractérisée par les mêmes propriétés à l'état non vulcanisé (MS(l+4) et fluidité) et à l'état vulcanisé (module d'élasticité M10, pertes hystérétiques PH (60° C) et tanδmax (40° C, cycle retour)) que ladite première composition d'appui « témoin ». This second “control” support composition is substantially characterized by the same properties in the unvulcanized state (MS (l + 4) and fluidity) and in the vulcanized state (elasticity module M10, hysteretic losses PH (60 ° C) and tanδ max (40 ° C, return cycle)) that said first support composition "witness".
EXEMPLES D'APPUIS DE SECURITE SELON L'INVENTION:EXAMPLES OF SAFETY SUPPORTS ACCORDING TO THE INVENTION:
I. Compositions et propriétés respectives de ces appuis de sécurité :I. Compositions and respective properties of these safety supports:
1) Premier appui de sécurité selon l'invention :1) First safety support according to the invention:
α On a fabriqué un premier appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que celle des appuis « témoin » précités (voir Fig. 9). Ce premier appui selon l'invention est caractérisé par la formulation suivante pour la composition de caoutchouc vulcanisée qui le constitue:α A first safety support according to the invention was manufactured, which consists of a vulcanized rubber composition having the same architecture as that of the abovementioned "control" supports (see FIG. 9). This first support according to the invention is characterized by the following formulation for the vulcanized rubber composition which constitutes it:
- élastomère: caoutchouc naturel 100 pce;- elastomer: natural rubber 100 pce;
- charge renforçante: silice « ZEOSIL 1165 MP » 63 pce;- reinforcing filler: silica "ZEOSIL 1165 MP" 63 pce;
- agent de couplage: « Si69/noir de carbone N330 » 10,1 pce; (dont 5,5 pce de Si69 et 5,5 pce de noir de carbone N330);- coupling agent: “Si69 / carbon black N330” 10.1 pce; (including 5.5 phr of Si69 and 5.5 phr of carbon black N330);
- microbilles creuses de verre: 15 pce; - « 6PPD »: 2 pce;- hollow glass microbeads: 15 pce; - "6PPD": 2 pce;
- ZnO: 4 pce;- ZnO: 4 pce;
- acide stéarique: 1 pce; - accélérateur de vulcanisation: « CBS »: 3 pce;- stearic acid: 1 pce; - vulcanization accelerator: "CBS": 3 pce;
- soufre: 4,5 pce;- sulfur: 4.5 pce;
où les microbilles creuses de verre qui sont utilisées sont commercialisées par la société 3M sous la dénomination générique « 3M Scotchlite® Glass Bubbles General Purpose Séries », la dénomination particulière de ces microbilles étant « S60/10,000 ».where the hollow glass microbeads which are used are sold by the company 3M under the generic name “3M Scotchlite® Glass Bubbles General Purpose Series”, the particular name of these microbeads being “S60 / 10,000”.
Ces microbilles creuses présentent une masse volumique nominale (encore appelée masse volumique absolue ou vraie) de 0,60 g/cm3, et elles sont majoritairement à base de borosilicate de chaux et de soude, présent selon une fraction massique allant de 97 % à 100 %.These hollow microbeads have a nominal density (also called absolute or true density) of 0.60 g / cm3, and they are mainly based on borosilicate of lime and soda, present according to a mass fraction ranging from 97% to 100 %.
Ces microbilles comprennent également du dioxyde de silicium, selon une fraction massique inférieure ou égale à 3 %. Cette composition de caoutchouc vulcanisée est préparée de la manière suivante:These microbeads also comprise silicon dioxide, according to a mass fraction less than or equal to 3%. This vulcanized rubber composition is prepared in the following manner:
- dans une première étape de travail thermo-mécanique mise en oeuvre dans un mélangeur industriel de 200 litres, on procède à un malaxage de tous les constituants de la composition nécessaires y compris le système de couplage et les additifs divers, à l'exception du système de vulcanisation. On mélange ainsi notamment l' élastomère, ladite charge renforçante et lesdites microbilles creuses, cela pendant environ 4 min. à la température ambiante (température d'introduction de l' élastomère), la température de tombée étant d'environ 155° C; - dans une seconde étape de travail mécanique, on procède, à une température inférieure à 100° C et pendant une durée comprise entre 2 min. et 2,5 min., à une addition du système de vulcanisation par le soufre au mélange obtenu au terme de ladite première étape;- In a first thermomechanical working step implemented in an industrial mixer of 200 liters, one proceeds to a kneading of all the constituents of the necessary composition including the coupling system and the various additives, with the exception of vulcanization system. The elastomer, said reinforcing filler and said hollow microbeads are thus mixed in particular for approximately 4 min. at ambient temperature (temperature of introduction of the elastomer), the dropping temperature being approximately 155 ° C .; - In a second mechanical working step, we proceed at a temperature below 100 ° C and for a period of between 2 min. and 2.5 min., to an addition of the sulfur vulcanization system to the mixture obtained at the end of said first step;
- dans une troisième étape de vulcanisation mise en œuvre dans un moule à injection à une température de 150° C et pendant environ 8 min., on procède à une cuisson du mélange obtenu au terme de ladite seconde étape.- In a third vulcanization step implemented in an injection mold at a temperature of 150 ° C and for about 8 min., the mixture obtained is cooked at the end of said second step.
On notera que la répartition des tailles des microbilles introduites dans le mélangeur interne est la suivante (pourcentages représentant des fractions volumiques cumulées ; mesures réalisées selon la norme ASTM D 1214):It will be noted that the size distribution of the microbeads introduced into the internal mixer is as follows (percentages representing cumulative volume fractions; measurements carried out according to standard ASTM D 1214):
- taille < 15 μm : 10 %- size <15 μm: 10%
- taille < 30 μm : 50 %- size <30 μm: 50%
- taille < 55 μm : 90 %- size <55 μm: 90%
- taille < 65 μm : 95 % α Cette première composition d'appui selon l'invention présente les propriétés suivantes :- size <65 μm: 95% α This first support composition according to the invention has the following properties:
- viscosité Mooney MS(l+4) = 51 ; - fluidité = 220 ;- Mooney MS viscosity (l + 4) = 51; - fluidity = 220;
- module d'élasticité Ml 0 = 16 MPa- modulus of elasticity Ml 0 = 16 MPa
- pertes hystérétiques PH (60° C) = 19, et- hysteretic losses PH (60 ° C) = 19, and
- tanδmax (à 40° C, cycle retour) = 0,17- tanδ max (at 40 ° C, return cycle) = 0.17
II est à noter que cette première composition d'appui selon l'invention présente :It should be noted that this first support composition according to the invention has:
une aptitude à la mise en œuvre améliorée en vue de l'opération de moulage par injection par rapport à celle des compositions précitées d'appuis « témoin », du fait de sa viscosité Mooney qui est nettement inférieure à celle desdites compositions « témoin » et de sa fluidité accrue par rapport à celle de ces dernières, des pertes hystérétiques réduites par rapport à celles desdites compositions « témoin ». Il en résulte un échauffement potentiel moindre en roulage en plat de l'appui constitué de cette première composition selon l'invention et, par conséquent, une possibilité d'endurance accrue en roulage à plat de ce premier appui selon l'invention, et une rigidité élevée à l'état vulcanisé.improved processability for the injection molding operation compared to that of the abovementioned “control” support compositions, because of its Mooney viscosity which is much lower than that of said “control” compositions and of its increased fluidity compared to that of the latter, reduced hysteretic losses compared to those of said “control” compositions. This results in a lower potential heating during rolling on the support consisting of this first composition according to the invention and, consequently, a possibility of increased endurance in running on the flat of this first support according to the invention, and a high rigidity in the vulcanized state.
On notera également que la charge blanche renforçante, telle que la silice, qui est préférentiellement utilisée dans la composition de caoutchouc selon l'invention, contribue à procurer à cette composition des propriétés à cuit améliorées, telles que la cohésion. 2) Second appui de sécurité selon l'invention :It will also be noted that the reinforcing white filler, such as silica, which is preferably used in the rubber composition according to the invention, contributes to providing this composition with improved cooked properties, such as cohesion. 2) Second safety support according to the invention:
On a fabriqué un second appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que précédemmentA second safety support according to the invention was made, which is made of a vulcanized rubber composition having the same architecture as above.
(voir Fig. 9), et qui se différencie uniquement dudit premier appui selon l'invention en ce que sa composition comprend, à titre de matrice élastomère, un coupage de caoutchouc naturel (60 pce) et de polybutadiène (40 pce).(see Fig. 9), which differs only from said first support according to the invention in that its composition comprises, as an elastomeric matrix, a blend of natural rubber (60 pce) and polybutadiene (40 pce).
La seconde composition d'appui selon l'invention présente les propriétés suivantes : - viscosité Mooney MS(l+4) = 48 ;The second support composition according to the invention has the following properties: - Mooney MS viscosity (l + 4) = 48;
- module d'élasticité Ml 0 = 16 MPa ; et- modulus of elasticity Ml 0 = 16 MPa; and
- tanδmax (à 40° C, cycle retour) = 0, 16.- tanδ max (at 40 ° C, return cycle) = 0.16.
Cette seconde composition selon l'invention présente donc sensiblement les mêmes propriétés à l'état non vulcanisé (aptitude à la mise en œuvre améliorée) et à l'état vulcanisé (pertes hystérétiques réduites) que ladite première composition selon l'invention.This second composition according to the invention therefore has substantially the same properties in the unvulcanized state (improved processability) and in the vulcanized state (reduced hysteretic losses) as said first composition according to the invention.
3) Troisième appui de sécurité selon l'invention :3) Third safety support according to the invention:
On a fabriqué un troisième appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que précédemment, et qui se différencie uniquement dudit premier appui selon l'invention en ce que sa composition comprend lesdites microbilles creuses selon une quantité de 25 pce (à la place de 15 pce), et ladite silice « ZEOSIL-1165 MP » selon une quantité de 61 pce (à la place de 63 pce).A third safety support according to the invention was made, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said first support according to the invention in that its composition comprises said microbeads. hollow in an amount of 25 pce (instead of 15 pce), and said silica "ZEOSIL-1165 MP" in an amount of 61 pce (instead of 63 pce).
Comme précédemment, cette troisième composition d'appui selon l'invention présente sensiblement les mêmes propriétés à l'état non vulcanisé (MS(l+4)) et à l'état vulcanisé (M10, PH (60° C) et tanδmax (à 40° C, cycle retour)) que les compositions précédentes selon l'invention. 4) Quatrième appui de sécurité selon l'invention :As before, this third support composition according to the invention has substantially the same properties in the unvulcanized state (MS (l + 4)) and in the vulcanized state (M10, PH (60 ° C) and tanδ max (at 40 ° C., return cycle)) than the preceding compositions according to the invention. 4) Fourth safety support according to the invention:
On a fabriqué un quatrième appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que précédemment, et qui se différencie uniquement dudit second appui selon l'invention en ce que sa composition comprend lesdites microbilles creuses selon une quantité de 25 pce (à la place de 15 pce), et ladite silice « ZEOSIL 1165 MP » selon une quantité de 61 pce (à la place de 63 pce).A fourth safety support according to the invention was made, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said second support according to the invention in that its composition comprises said microbeads. hollow in an amount of 25 pce (instead of 15 pce), and said silica "ZEOSIL 1165 MP" in an amount of 61 pce (instead of 63 pce).
Comme précédemment, cette troisième composition d'appui selon l'invention présente sensiblement les mêmes propriétés à l'état non vulcanisé (MS(l+4)) et à l'état vulcanisé (MIO, PH (60° C) et tanδmax (à 40° C, cycle retour)) que les compositions précédentes selon l'invention.As before, this third support composition according to the invention has substantially the same properties in the unvulcanized state (MS (l + 4)) and in the vulcanized state (MIO, PH (60 ° C) and tanδ max (at 40 ° C., return cycle)) than the preceding compositions according to the invention.
5) Cinquième appui de sécurité selon l'invention5) Fifth safety support according to the invention
On a fabriqué un cinquième appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que précédemment, et qui se différencie uniquement dudit premier appui selon l'invention en ce que :A fifth safety support according to the invention was manufactured, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said first support according to the invention in that:
- sa composition comprend, selon une quantité de 20 pce, des microbilles pleines de verre à la place des 15 pce de microbilles creuses,- its composition comprises, according to an amount of 20 phr, microbeads full of glass instead of the 15 phr of hollow microbeads,
- la quantité d'agent de couplage « Si69/noir N330 » est de 10,4 pce au lieu de 10,1 pce, et en ce que- the quantity of coupling agent “Si69 / black N330” is 10.4 phr instead of 10.1 phr, and in that
- la quantité de silice utilisée est de 65 pce au lieu de 63 pce.- the quantity of silica used is 65 phr instead of 63 phr.
Ces microbilles pleines sont commercialisées par la société POTTERS BALLOTINI sous la dénomination « 4-45 », et elles présentent une répartition de tailles qui est telle que leur diamètre minimal est de 4 μm et que leur diamètre maximal est de 45 μm. La densité moyenne de ces microbilles pleines est de 2,48.These solid microbeads are sold by the company POTTERS BALLOTINI under the name "4-45", and they have a size distribution which is such that their minimum diameter is 4 μm and their maximum diameter is 45 μm. The average density of these solid microbeads is 2.48.
Le procédé de fabrication de ce cinquième appui est analogue à celui précité en relation avec les microbilles creuses. Les propriétés de cette cinquième composition d'appui sont les suivantes :The manufacturing process for this fifth support is similar to that mentioned above in relation to the hollow microbeads. The properties of this fifth support composition are as follows:
- viscosité Mooney MS(l+4) = 47 ;- Mooney MS viscosity (l + 4) = 47;
- module d' élasticité M 10 = 16 MPa ;- modulus of elasticity M 10 = 16 MPa;
- Pertes hystérétiques PH (60° C) ≈ 20,5 ; - tanδmax (à 40° C, cycle retour) = 0,19.- PH hysteretic losses (60 ° C) ≈ 20.5; - tanδ max (at 40 ° C, return cycle) = 0.19.
Cette cinquième composition selon l'invention présente donc également une aptitude à la mise en œuvre améliorée, ainsi que des propriétés hystérétiques et physiques également améliorées à l'état vulcanisé, la rendant ainsi apte à constituer un appui de sécurité présentant une endurance améliorée.This fifth composition according to the invention therefore also has an improved processability, as well as hysteretic and physical properties also improved in the vulcanized state, thus making it capable of constituting a safety support having improved endurance.
6) Sixième appui de sécurité selon l'invention :6) Sixth safety support according to the invention:
On a fabriqué un sixième appui de sécurité selon l'invention, qui est constitué d'une composition de caoutchouc vulcanisée présentant la même architecture que précédemment, et qui se différencie uniquement dudit cinquième appui selon l'invention en ce que la répartition de tailles des microbilles pleines est telle que leur diamètre minimal est de 75 μm et que leur diamètre maximal est de 150 μm.A sixth safety support according to the invention was produced, which consists of a vulcanized rubber composition having the same architecture as above, and which differs only from said fifth support according to the invention in that the size distribution of the filled microbeads are such that their minimum diameter is 75 μm and their maximum diameter is 150 μm.
Les propriétés de cette sixième composition d'appui sont les suivantes : - viscosité Mooney MS(î+4) = 47 ;The properties of this sixth support composition are as follows: - Mooney MS viscosity (î + 4) = 47;
- module d' élasticité M 10 = 16 MPa ;- modulus of elasticity M 10 = 16 MPa;
- tanδmax (à 40° C, cycle retour) = 0,20.- tanδ max (at 40 ° C, return cycle) = 0.20.
Cette sixième composition selon l'invention présente donc également une aptitude à la mise en œuvre améliorée, ainsi que des propriétés hystérétiques et physiques également améliorées à l'état vulcanisé, la rendant ainsi apte à constituer un appui de sécurité présentant une endurance améliorée. II. Exemples d'architectures utilisables pour lesdits appuis selon l'invention:This sixth composition according to the invention therefore also has an improved processability, as well as hysteretic and physical properties also improved in the vulcanized state, thus making it capable of constituting a safety support having improved endurance. II. Examples of architectures usable for said supports according to the invention:
Outre l'architecture préférentielle, illustrée à la Fig. 9, qui a été mentionnée au paragraphe I. et qui sera décrite dans le présent paragraphe II, sont présentées ci-après d'autres exemples avantageux d'architectures d'appuis pouvant être retenus pour la présente invention.In addition to the preferred architecture, illustrated in FIG. 9, which was mentioned in paragraph I. and which will be described in this paragraph II, are presented below other advantageous examples of support architectures which can be used for the present invention.
- Un premier mode d'architecture préférentielle d'appui selon l'invention est illustré à la Fig. 3.- A first preferred mode of support architecture according to the invention is illustrated in FIG. 3.
Comme cela a été indiqué précédemment d'une manière générale, en référence aux Figs. 1 et 2, un appui de sécurité 1 selon la Fig. 3 est du type comportant ladite base 2, ledit sommet 3 et ledit corps annulaire 4.As previously indicated in general, with reference to Figs. 1 and 2, a safety support 1 according to FIG. 3 is of the type comprising said base 2, said apex 3 and said annular body 4.
Est représenté à la Fig. 3 un élément de support 7 de cet appui 1 préférentiel qui est continu circonférentiellement, ledit élément de support comprenant une pluralité de cloisons 6 s'étendant axialement de part et d'autre du plan médian circonférentiel P de l'appui 1 et étant réparties sur la circonférence dudit appui 1.Is shown in Fig. 3 a support element 7 of this preferential support 1 which is circumferentially continuous, said support element comprising a plurality of partitions 6 extending axially on either side of the circumferential median plane P of the support 1 and being distributed over the circumference of said support 1.
On voit à la Fig. 3 que cet élément de support 7 comprend, en l'un desdits côtés de l'appui 1, des éléments de jonction 8 s'étendant sensiblement circonférentiellement. Chaque élément de jonction 8 relie entre elles les extrémités respectives 6a de deux cloisons 6 adjacentes qui sont disposées dudit côté de l'appui 1, et lesdits éléments de jonction 8 sont disposés successivement de façon alternée de part et d'autre desdites cloisons 6.We see in Fig. 3 that this support element 7 comprises, on one of said sides of the support 1, junction elements 8 extending substantially circumferentially. Each junction element 8 connects the respective ends 6a of two adjacent partitions 6 which are arranged on said side of the support 1, and said junction elements 8 are arranged successively alternately on either side of said partitions 6.
Plus précisément, les éléments de jonction 8 sont mutuellement épaulés, entre deux cloisons 6 adjacentes, par une nervure 8a s'étendant dudit sommet 3 à ladite base 2 de l'appui 1, de telle manière que lesdits éléments de jonction 8 forment une paroi de jonction continue 9 en forme de soufflet sur tout ledit côté dudit appui 1.More specifically, the junction elements 8 are mutually supported, between two adjacent partitions 6, by a rib 8a extending from said apex 3 to said base 2 of the support 1, so that said junction elements 8 form a wall continuous junction 9 in the form of a bellows over all of said side of said support 1.
Plus précisément, ladite paroi de jonction 9 comporte une pluralité d'alvéoles 9a qui sont chacune délimitées par deux nervures 8a adjacentes. Le fond de chaque alvéole 9a présente sensiblement une forme de dièdre dont l'arête est formée par une extrémité 6a de cloison 6, et dont les faces sont respectivement formées par lesdits éléments de jonction 8 alternés.More specifically, said junction wall 9 comprises a plurality of cells 9a which are each delimited by two adjacent ribs 8a. The bottom of each cell 9a has substantially a dihedral shape, the edge of which is formed by one end 6a of partition 6, and the faces of which are respectively formed by said alternating junction elements 8.
Dans cet exemple préférentiel d'architecture testée, les cloisons 6 de l'appui 1 sont au nombre de 40 sur la circonférence dudit appui 1, elles présentent chacune une épaisseur de 8 mm, et elles sont distantes l'une de l'autre de 40 mm. Et comme cela a été dit ci-dessus pour chaque appui 1 testé, celui-ci présente une largeur de 135 mm, un diamètre de 440 mm et une hauteur de 50 mm.In this preferred example of architecture tested, the partitions 6 of the support 1 are 40 in number on the circumference of said support 1, they each have a thickness of 8 mm, and they are spaced from one another by 40 mm. And as has been said above for each support 1 tested, it has a width of 135 mm, a diameter of 440 mm and a height of 50 mm.
De plus, la base 2 et le sommet 3 dudit appui 1 présentent des épaisseurs respectivement égales à 6 mm et 7 mm. Par ailleurs, la distance dans la direction axiale entre un plan P', axialement médian pour lesdits éléments de jonction 8, et les extrémités libres respectives desdites nervures 8a, est égale à 20 mm dans cet exemple préférentiel.In addition, the base 2 and the top 3 of said support 1 have thicknesses respectively equal to 6 mm and 7 mm. Furthermore, the distance in the axial direction between a plane P ', axially median for said junction elements 8, and the respective free ends of said ribs 8a, is equal to 20 mm in this preferred example.
- Un second mode d'architecture d'appui 1 selon l'invention est illustré à la Fig. 4, les- A second mode of support architecture 1 according to the invention is illustrated in FIG. 4, the
Figs. 5 à 12 illustrant quant à elles des variantes de ce second mode (les éléments structurels analogues à ceux de la Fig. 4 sont identifiés ci-après par des références numériques qui sont augmentées de 10 à chaque Fig., cela à partir de la Fig. 5).Figs. 5 to 12, for their part, illustrating variants of this second mode (the structural elements similar to those of FIG. 4 are identified below by numerical references which are increased by 10 in each Fig., This from Fig. 5).
Comme dans ledit premier mode, les appuis 1 relatifs à ces Figs. 4 à 12 sont tous du type comportant ladite base 2, ledit sommet 3 et un corps annulaire 10.As in said first mode, the supports 1 relating to these FIGS. 4 to 12 are all of the type comprising said base 2, said apex 3 and an annular body 10.
* A la Fig. 4 est représenté un tel corps annulaire 10. Celui-ci est constitué d'un élément de support 11 continu circonférentiellement, qui comporte un ensemble de cloisons 12 reliées deux à deux par des éléments de jonction 13. Les cloisons 12 s'étendent latéralement de part et d'autre du plan médian circonférentiel P de l'appui 1, et elles sont régulièrement réparties sur la circonférence dudit appui 1. Elles ont une inclinaison Δ, relativement à la direction circonférentielle, qui est proche de 90 degrés. Leur épaisseur H est constante. De plus, deux cloisons 12 adjacentes ont une inclinaison opposée relativement à la direction axiale. Ces éléments de jonction 13 ont une épaisseur e, ils sont orientés circonférentiellement et relient chacun entre elles les extrémités respectives de deux cloisons 12 adjacentes qui sont disposées d'un même côté de l'appui 1 (ces deux extrémités sont les plus proches l'une de l'autre). Les éléments de jonction 13 sont ainsi disposés successivement de façon alternée de part et d'autre des cloisons 12.* In Fig. 4 is shown such an annular body 10. This consists of a support element 11 which is circumferentially continuous, which comprises a set of partitions 12 connected in pairs by junction elements 13. The partitions 12 extend laterally on either side of the circumferential median plane P of the support 1, and they are regularly distributed over the circumference of said support 1. They have an inclination Δ, relative to the circumferential direction, which is close to 90 degrees. Their thickness H is constant. In addition, two adjacent partitions 12 have an opposite inclination relative to the axial direction. These junction elements 13 have a thickness e, they are oriented circumferentially and each connect the respective ends of two adjacent partitions 12 which are arranged on the same side of the support 1 (these two ends are the closest one another). The junction elements 13 are thus successively arranged alternately on either side of the partitions 12.
On notera que l'élément de support 11 ne comporte aucun élément en contre-dépouille, pour faciliter la fabrication de l'appui 1 avec un démoulage axial.Note that the support element 11 has no undercut element, to facilitate the manufacture of the support 1 with an axial release.
* A la Fig. 5 est représentée une variante de réalisation d'un élément de support* In Fig. 5 is shown an alternative embodiment of a support element
21, en référence à l'élément de support 11 de la Fig. 4.21, with reference to the support element 11 of FIG. 4.
Les cloisons 22 de cet élément de support 21 ont une épaisseur H, dans leur partie centrale, qui est supérieure à leur épaisseur h, à l'emplacement de leurs extrémités latérales. Dans cet exemple, H est environ deux fois plus grand que h. Cette variation d'épaisseur donne aux parties centrales des cloisons 22 une très bonne résistance au flambement. Quant aux extrémités latérales, elles sont reliées aux éléments de jonction 23 de façon continue, ce qui leur confère une bonne résistance au flambement.The partitions 22 of this support element 21 have a thickness H, in their central part, which is greater than their thickness h, at the location of their lateral ends. In this example, H is about twice as large as h. This variation in thickness gives the central parts of the partitions 22 a very good buckling resistance. As for the lateral ends, they are connected to the junction elements 23 continuously, which gives them good buckling resistance.
On notera qu'une variation d'épaisseur de 10 % peut déjà avoir des effets sensibles, en vue de repousser l'apparition de flambement en surcharge.It should be noted that a variation in thickness of 10% can already have appreciable effects, with a view to delaying the appearance of buckling on overload.
* A la Fig. 6 est représentée une autre variante de réalisation d'un élément de support 31.* In Fig. 6 shows another alternative embodiment of a support element 31.
Celui-ci comporte, comme précédemment, un ensemble de cloisons 32 qui sont reliées par des éléments de jonction 33. Les cloisons 32 comportent deux parties latérales 34 de même inclinaison Δ relativement à la direction circonférentielle, qui sont décalées circonférentiellement et qui sont reliées dans la partie centrale dudit élément de support 31 par une troisième partie 35 d'orientation sensiblement circonférentielle.This comprises, as before, a set of partitions 32 which are connected by junction elements 33. The partitions 32 comprise two lateral parts 34 of the same inclination Δ relative to the circumferential direction, which are offset circumferentially and which are connected in the central part of said support element 31 by a third part 35 of substantially circumferential orientation.
La variation α d'orientation moyenne entre les parties latérales 34 et la partie centrale 35 est ici de l'ordre de 80 degrés. Comme les parties 35 sont d'orientation circonférentielle, les angles α et Δ sont égaux. La présence de cette troisième partie centrale 35, d'orientation moyenne très différente de celle des deux parties latérales, renforce la résistance au flambement de la partie centrale des cloisons 22.The variation α of average orientation between the lateral parts 34 and the central part 35 is here of the order of 80 degrees. As the parts 35 are of circumferential orientation, the angles α and Δ are equal. The presence of this third central part 35, of average orientation very different from that of the two lateral parts, reinforces the buckling resistance of the central part of the partitions 22.
On notera que cette variation α doit, pour être efficace, être supérieure à 20 degrés. Dans cet exemple de réalisation, les cloisons 32 comportent, d'une extrémité latérale à l'autre, une inversion du sens de leur courbure.It will be noted that this variation α must, to be effective, be greater than 20 degrees. In this exemplary embodiment, the partitions 32 comprise, from one lateral end to the other, an inversion of the direction of their curvature.
* A la Fig. 7 est représentée une autre variante de réalisation d'un élément de support 41. Les éléments de jonction 43 qui sont disposés d'un côté de l'élément de support 41 ont ici une longueur circonférentielle qui est inférieure à celle des éléments de jonction 44, lesquels sont disposés de l'autre côté de l'élément de support 41.* In Fig. 7 shows another alternative embodiment of a support element 41. The junction elements 43 which are arranged on one side of the support element 41 here have a circumferential length which is less than that of the junction elements 44 , which are arranged on the other side of the support element 41.
On notera que la longueur sensiblement doublée des éléments de jonction 44 augmente la raideur en compression de l'élément de support 41, de ce côté de l'appui 1. Ce même côté est à disposer du côté intérieur du véhicule, là où les efforts subis par l'appui 1 en fonctionnement sont les plus importants.It will be noted that the substantially doubled length of the junction elements 44 increases the compression stiffness of the support element 41, on this side of the support 1. This same side is to be placed on the interior side of the vehicle, where the forces undergone by the support 1 in operation are the most important.
* A la Fig. 8 est représentée une autre variante de réalisation d'un élément de support 51. Les éléments de jonction 53 sont ici pratiquement réduits à la surface de contact entre les deux extrémités latérales 54 en forme d'arc de cercle des cloisons 52.* In Fig. 8 shows another alternative embodiment of a support element 51. The junction elements 53 are here practically reduced to the contact surface between the two lateral ends 54 in the form of an arc of a circle of the partitions 52.
Ces cloisons 52 comportent également une partie centrale de liaison 55. On notera que la variation α d'orientation moyenne entre les deux parties latérales 56 et la partie centrale 55 est supérieure à 90 degrés et est de l'ordre de 110 degrés, ce qui augmente la densité moyenne d'appui de l'élément de support 51 dans sa partie centrale.These partitions 52 also include a central connecting part 55. It will be noted that the variation α of average orientation between the two lateral parts 56 and the central part 55 is greater than 90 degrees and is of the order of 110 degrees, which increases the average support density of the support element 51 in its central part.
Ces cloisons 52 comportent, d'une extrémité latérale à l'autre, trois inversions de leur sens de courbure. * A la Fig. 9 est représentée une autre variante de réalisation d'un élément de support 61, variante proche de celle de la Fig. 8 avec les modifications suivantes.These partitions 52 have, from one lateral end to the other, three inversions of their direction of curvature. * In Fig. 9 shows another alternative embodiment of a support element 61, a variant close to that of FIG. 8 with the following modifications.
Les cloisons 62 comportent des segments rectilignes et présentent trois inversions de leur sens de courbure. Elles comprennent deux parties latérales d'orientation axiale 64, qui sont reliées, d'une part, entre elles par une partie centrale 65 et, d'autre part, aux éléments de jonction 63 par des extrémités latérales 66 d'orientation moyenne γ proche de 30 degrés, par rapport à la direction circonférentielle.The partitions 62 have rectilinear segments and have three inversions of their direction of curvature. They comprise two lateral parts of axial orientation 64, which are connected, on the one hand, to each other by a central part 65 and, on the other hand, to the junction elements 63 by lateral ends 66 of medium orientation γ close 30 degrees from the circumferential direction.
La variation α d'orientation moyenne qui existe entre les deux parties d'orientation axiale 64 des cloisons 62 et la partie centrale de jonction 65 est de l'ordre de 60 degrés. Les éléments de jonction 63 peuvent être ici définis comme étant des éléments de section sensiblement triangulaire, qui sont disposés entre deux extrémités latérales 66 adjacentes.The variation α of average orientation which exists between the two parts of axial orientation 64 of the partitions 62 and the central junction part 65 is of the order of 60 degrees. The junction elements 63 can be defined here as elements of substantially triangular section, which are arranged between two adjacent lateral ends 66.
Des deux côtés de l'élément de support 61, le corps annulaire 60 comprend un ensemble de parois d'orientation sensiblement axiale 67 qui prolonge chaque élément de jonction 63 vers l'extérieur de l'appui 1. Comme cela est visible sur cette Fig. 9, la réunion de chaque élément de jonction 63, desdites extrémités latérales adjacentes 66 et de ladite paroi axiale 67 forme ainsi une étoile à trois branches, laquelle est très résistante au flambement.On both sides of the support element 61, the annular body 60 comprises a set of walls of substantially axial orientation 67 which extends each junction element 63 towards the outside of the support 1. As can be seen in this FIG. . 9, the union of each junction element 63, said adjacent lateral ends 66 and said axial wall 67 thus forms a three-pointed star, which is very resistant to buckling.
* A la Fig. 10 est représentée une autre variante de réalisation d'un corps annulaire 70 et, par conséquent, d'un élément de support 71.* In Fig. 10 shows another alternative embodiment of an annular body 70 and, consequently, of a support element 71.
Ce dernier comprend des cloisons 72 avec des parties centrales 74 d'orientation axiale qui sont prolongées de part et d'autre par une extrémité latérale 75, laquelle présente une orientation γ proche de 30 degrés par rapport à la direction circonférentielle.The latter comprises partitions 72 with central portions 74 of axial orientation which are extended on either side by a lateral end 75, which has an orientation γ close to 30 degrees relative to the circumferential direction.
Les éléments de jonction 73 sont, d'un côté du corps annulaire 70, réduits à la surface de contact entre les deux extrémités latérales 75 adjacentes. De l'autre côté, le corps annulaire 70 comporte des parois latérales 76 qui épaulent de ce côté les éléments de jonction 77, lesquels présentent une forme sensiblement triangulaire.The joining elements 73 are, on one side of the annular body 70, reduced to the contact surface between the two adjacent lateral ends 75. On the other side, the annular body 70 has side walls 76 which on this side shoulder the joining elements 77, which have a substantially triangular shape.
On notera qu'en ce dernier côté, la raideur en compression de l'élément de support est supérieure. La longueur des parois latérales 76 est notablement inférieure à la moitié de la longueur des parties centrales 74 des cloisons 72, pour qu'elles ne soient pas susceptibles de flamber.It will be noted that on this last side, the stiffness in compression of the support element is greater. The length of the side walls 76 is notably less than half the length of the central parts 74 of the partitions 72, so that they are not liable to buckle.
De préférence, le côté de l'élément de support 71 dont la raideur en compression radiale est la plus élevée est à disposer du côté intérieur du véhicule. En effet, on a constaté que les efforts sont les plus élevés de ce côté intérieur du véhicule.Preferably, the side of the support element 71 whose stiffness in radial compression is the highest is to be placed on the interior side of the vehicle. In fact, it has been found that the forces are highest on this interior side of the vehicle.
Les cloisons 72 ont une épaisseur H dans leur partie centrale 74 qui est supérieure à l'épaisseur h de leurs parties latérales 75, de manière à renforcer la résistance au flambement de cette partie centrale 74.The partitions 72 have a thickness H in their central part 74 which is greater than the thickness h of their lateral parts 75, so as to reinforce the buckling resistance of this central part 74.
* A la Fig. 11 est, représentée une autre variante de réalisation d'un corps annulaire 80, variante très proche dudit corps annulaire 70 de la Fig. 10.* In Fig. 11 is shown another alternative embodiment of an annular body 80, a variant very close to said annular body 70 of FIG. 10.
Ce corps annulaire 80 comporte des parois latérales axiales 86 et 87 qui épaulent des deux côtés l'élément de support 81, lequel est également structurellement très proche dudit élément de support 71.This annular body 80 has axial lateral walls 86 and 87 which shoulder on both sides the support element 81, which is also structurally very close to said support element 71.
Pour une largeur donnée de corps annulaire 80, ces parois latérales 86 et 87 présentent l'avantage de réduire la largeur axiale des cloisons 82 de l'élément de support continu 81, et ainsi d'améliorer la résistance au flambement de l'ensemble de la structure. Les longueurs axiales desdites parois 86 et 87 peuvent être différentes, comme illustré à la Fig. 11.For a given width of annular body 80, these side walls 86 and 87 have the advantage of reducing the axial width of the partitions 82 of the continuous support element 81, and thus of improving the buckling resistance of the assembly of the structure. The axial lengths of said walls 86 and 87 may be different, as illustrated in FIG. 11.
* A la Fig. 12 est représentée une vue axiale d'un appui 1 incluant un élément de support 91 tel que décrit à la Fig. 11, mais comportant en plus un voile circonférentiel 94 continu qui est disposé à mi-hauteur du corps annulaire 90. Ce voile circonférentiel 94, de forme cylindrique, présente l'avantage de procurer une augmentation très sensible, de l'ordre d'un facteur quatre, de la charge limite de flambement de la structure de l'appui 1.* In Fig. 12 is shown an axial view of a support 1 including a support element 91 as described in FIG. 11, but further comprising a continuous circumferential veil 94 which is disposed at mid-height of the annular body 90. This circumferential veil 94, of cylindrical shape, has the advantage of providing a very significant increase, of the order of one factor four, of the buckling limit load of the support structure 1.
Chacun des appuis 1 décrits en référence aux Figs. 4 à 12 présente les caractéristiques dimensionnelles suivantes.Each of the supports 1 described with reference to Figs. 4 to 12 has the following dimensional characteristics.
Les cloisons 12, ..., 92 sont au nombre de 40 sur la circonférence de chaque appui 1, elles présentent chacune une épaisseur de 8 mm, et elles sont distantes l'une de l'autre de 40 mm. Et comme cela a été dit ci-dessus pour chaque appui 1 testé, celui-ci présente une largeur de 135 mm, un diamètre de 440 mm et une hauteur de 50 mm.The partitions 12, ..., 92 are 40 in number on the circumference of each support 1, they each have a thickness of 8 mm, and they are spaced from each other by 40 mm. And as has been said above for each support 1 tested, it has a width of 135 mm, a diameter of 440 mm and a height of 50 mm.
De plus, la base 2 et le sommet 3 dudit appui 1 présentent des épaisseurs respectivement égales à 6 mm et 7 mm.In addition, the base 2 and the top 3 of said support 1 have thicknesses respectively equal to 6 mm and 7 mm.
Tous les éléments de support 7, 11, ..., 91 et les corps annulaires 4, 10, ..., 90 présentés ci-dessus sont réalisables par des techniques de moulage. De préférence, ils ne comportent aucune partie en contre dépouille pour faciliter un démoulage axial.All the support elements 7, 11, ..., 91 and the annular bodies 4, 10, ..., 90 presented above can be produced by molding techniques. Preferably, they have no undercut part to facilitate axial demoulding.
On notera que l'on pourrait également utiliser, à titre d'architecture d'appuis selon l'invention, un appui constitué de plusieurs anneaux reliés entre eux dans la direction axiale dudit appui, sa structure globale étant inchangée.It will be noted that one could also use, as architecture of supports according to the invention, a support consisting of several rings connected together in the axial direction of said support, its overall structure being unchanged.
On pourrait par exemple prévoir pour un tel appui un premier anneau de section axiale sensiblement rectangulaire, et un ou plusieurs éléments annulaires présentant une pluralité d'évidements et s'étendant sensiblement axialement sur toutes leurs largeurs et sensiblement régulièrement répartis sur leurs circonférences.One could for example provide for such a support a first ring of substantially rectangular axial section, and one or more annular elements having a plurality of recesses and extending substantially axially over their widths and substantially regularly distributed over their circumferences.
Un tel appui à anneaux est plus aisé à introduire dans un pneumatique, en raison de la rigidité en flexion inférieure de ses différents éléments annulaires. Such a ring support is easier to introduce into a tire, because of the lower bending stiffness of its various annular elements.

Claims

REVENDICATIONS
1) Composition de caoutchouc, utilisable à l'état vulcanisé comme appui de sécurité (1) destiné à être monté sur une jante de roue à l'intérieur d'une enveloppe de pneumatique, ladite composition comportant au moins un élastomère diénique, caractérisée en ce qu'elle comporte également (pce: parties en poids pour 100 parties d'élastomère(s) diénique(s)):1) Rubber composition, usable in the vulcanized state as a safety support (1) intended to be mounted on a wheel rim inside a tire, said composition comprising at least one diene elastomer, characterized in what it also includes (pce: parts by weight per 100 parts of diene elastomer (s)):
- des microbilles de verre pleines ou creuses, selon une quantité allant de 5 à 50 pce,- solid or hollow glass microbeads, in an amount ranging from 5 to 50 phr,
- plus de 40 pce de charge renforçante, et- more than 40 pce of reinforcing filler, and
- de 3 à 8 pce de soufre.- from 3 to 8 pce of sulfur.
2) Composition de caoutchouc selon la revendication 1, caractérisée en ce que ladite charge renforçante comprend à titre majoritaire une charge blanche renforçante.2) Rubber composition according to claim 1, characterized in that said reinforcing filler mainly comprises a white reinforcing filler.
3) Composition de caoutchouc selon la revendication 2, caractérisée en ce que ladite charge blanche renforçante est constituée de silice, selon une quantité allant de 40 à 80 pce.3) Rubber composition according to claim 2, characterized in that said reinforcing white filler consists of silica, in an amount ranging from 40 to 80 phr.
4) Composition de caoutchouc selon la revendication 2 ou 3, caractérisée en ce qu'elle comprend un agent de liaison charge blanche renforçante / élastomère(s) qui est de type alkoxysilane poly sulfuré.4) A rubber composition according to claim 2 or 3, characterized in that it comprises a reinforcing white filler / elastomer (s) binding agent which is of the poly-sulfurized alkoxysilane type.
5) Composition de caoutchouc selon une des revendications 1 à 4, caractérisée en ce que lesdites microbilles sont des microbilles pleines qui sont présentes dans ladite composition selon une quantité allant de 5 pce à 50 pce.5) Rubber composition according to one of claims 1 to 4, characterized in that said microbeads are solid microbeads which are present in said composition in an amount ranging from 5 phr to 50 phr.
6) Composition de caoutchouc selon une des revendications 1 à 4, caractérisée en ce que lesdites microbilles sont des microbilles creuses qui sont présentes dans ladite composition selon une quantité allant de 5 pce à 50 pce.6) Rubber composition according to one of claims 1 to 4, characterized in that said microbeads are hollow microbeads which are present in said composition in an amount ranging from 5 phr to 50 phr.
7) Composition de caoutchouc selon la revendication 6, caractérisée en ce que la masse volumique desdites microbilles creuses est égale ou supérieure à 0,55 g/cm3. 8) Composition de caoutchouc selon une des revendications précédentes, caractérisée en ce que la taille moyenne volumique desdites microbilles pleines ou creuses est comprise entre 10 μm et 400 μm.7) Rubber composition according to claim 6, characterized in that the density of said hollow microbeads is equal to or greater than 0.55 g / cm 3 . 8) Rubber composition according to one of the preceding claims, characterized in that the volume average size of said solid or hollow microbeads is between 10 μm and 400 μm.
9) Composition de caoutchouc selon une des revendications précédentes, caractérisée en ce qu'elle comprend un seul élastomère diénique qui est constitué de caoutchouc naturel ou de polyisoprène synthétique.9) Rubber composition according to one of the preceding claims, characterized in that it comprises a single diene elastomer which is made of natural rubber or synthetic polyisoprene.
10) Composition de caoutchouc selon une des revendications 1 à 8, caractérisée en ce qu'elle comprend un coupage:10) Rubber composition according to one of claims 1 to 8, characterized in that it comprises a cutting:
- selon une quantité égale ou supérieure à 60 pce, de caoutchouc naturel ou de polyisoprène synthétique, et- in an amount equal to or greater than 60 phr, of natural rubber or synthetic polyisoprene, and
- selon une quantité inférieure ou égale à 40 pce, d'un homopolymère obtenu par polymérisation d'un monomère diène conjugué ayant de 4 à 12 atomes de carbone, ou d'un copolymère obtenu par copolymérisation d'un ou plusieurs diènes conjugués entre eux ou avec un ou plusieurs composés vinylaromatiques ayant de 8 à 20 atomes de carbone.- in an amount less than or equal to 40 phr, of a homopolymer obtained by polymerization of a conjugated diene monomer having 4 to 12 carbon atoms, or of a copolymer obtained by copolymerization of one or more dienes conjugated together or with one or more vinyl aromatic compounds having 8 to 20 carbon atoms.
11) Composition de caoutchouc selon la revendication 10, caractérisée en ce que ledit coupage est constitué d'environ 60 pce de caoutchouc naturel et d'environ 40 pce de polybutadiène.11) Rubber composition according to claim 10, characterized in that said cut consists of about 60 phr of natural rubber and about 40 phr of polybutadiene.
12) Composition de caoutchouc selon une des revendications précédentes, caractérisée en ce qu'elle présente un module d'élasticité M10 à 10 % de déformation qui est supérieur à 10 MPa.12) Rubber composition according to one of the preceding claims, characterized in that it has a modulus of elasticity M10 at 10% deformation which is greater than 10 MPa.
13) Procédé de préparation d'une composition de caoutchouc à l'état vulcanisé selon une des revendications précédentes, caractérisé en ce qu'il consiste essentiellement, - dans une première étape de travail thermo-mécanique, en un malaxage dudit ou desdits élastomères, de ladite charge renforçante et desdites microbilles de verre pleines ou creuses, la température de tombée étant d'environ 155° C, puis13) Process for preparing a rubber composition in the vulcanized state according to one of the preceding claims, characterized in that it essentially consists, - In a first thermomechanical working step, by kneading said elastomer (s), said reinforcing filler and said solid or hollow glass microbeads, the falling temperature being approximately 155 ° C., then
- dans une seconde étape de travail mécanique, en une addition d'un système de vulcanisation par le soufre au mélange obtenu au terme de ladite première étape, puisin a second mechanical working step, by adding a sulfur vulcanization system to the mixture obtained at the end of said first step, then
- dans une troisième étape de vulcanisation, en une cuisson du mélange obtenu au terme de ladite seconde étape, de telle manière que lesdites microbilles soient dispersées dans ledit ou lesdits élastomères.- In a third vulcanization step, by baking the mixture obtained at the end of said second step, so that said microbeads are dispersed in said elastomer (s).
14) Procédé de préparation selon la revendication 13, caractérisé en ce qu'il consiste,14) Preparation process according to claim 13, characterized in that it consists,
- dans ladite seconde étape, à procéder à ladite addition, à une température inférieure à 100° C, puis- in said second step, to carry out said addition, at a temperature below 100 ° C., then
- dans ladite troisième étape, à procéder à ladite cuisson à une température comprise entre 140° C et 170° C.- In said third step, to carry out said cooking at a temperature between 140 ° C and 170 ° C.
15) Appui de sécurité (1) destiné à être monté sur une jante de roue à l'intérieur d'une enveloppe de pneumatique pour véhicule, de manière à pouvoir supporter une bande de roulement de ladite enveloppe en cas de chute de pression de gonflage, caractérisé en ce que ledit appui (1) est constitué d'une composition de caoutchouc vulcanisée selon une des revendications 1 à 12. '15) Safety support (1) intended to be mounted on a wheel rim inside a tire casing for a vehicle, so as to be able to support a tread of said tire in the event of a drop in inflation pressure , characterized in that said support (1) consists of a vulcanized rubber composition according to one of claims 1 to 12. '
16) Appui de sécurité (1) selon la revendication 15, du type comportant:16) Safety support (1) according to claim 15, of the type comprising:
- une base (2) destinée à être montée sur ladite jante, - un sommet (3) sensiblement cylindrique destiné à entrer en contact avec ladite bande de roulement en cas de chute de pression, et laissant une garde par rapport à ladite bande à la pression nominale, et- a base (2) intended to be mounted on said rim, - a substantially cylindrical crown (3) intended to come into contact with said tread in the event of a pressure drop, and leaving a guard relative to said strip at the nominal pressure, and
- un corps annulaire (4) reliant ladite base (2) et ledit sommet (3) entre eux, ledit corps (4) comportant un élément de support (7) continu circonférentiellement avec un plan médian circonférentiel (P), ledit élément de support (7) comprenant: • une pluralité de cloisons (6) s'étendant axialement de part et d'autre dudit plan médian circonférentiel (P) et réparties sur la circonférence dudit appui (1),- an annular body (4) connecting said base (2) and said vertex (3) to each other, said body (4) comprising a support element (7) continuous circumferentially with a circumferential median plane (P), said support element (7) comprising: A plurality of partitions (6) extending axially on either side of said circumferential median plane (P) and distributed over the circumference of said support (1),
• des éléments de jonction (8) s'étendant sensiblement circonférentiellement en l'un desdits côtés de l'appui (1), chaque élément de jonction reliant entre elles les extrémités respectives (6a) de deux cloisons (6) adjacentes qui sont disposées dudit côté de l'appui (1), lesdits éléments de jonction (8) étant disposés successivement de façon alternée de part et d'autre desdites cloisons (6), caractérisé en ce que, entre deux cloisons (6) adjacentes, lesdits éléments de jonction (8) sont mutuellement épaulés par une nervure (8a) s'étendant dudit sommet (3) à ladite base (2) de l'appui (1), de telle manière que lesdits éléments de jonction (8) forment une paroi de jonction continue (9) en forme de soufflet sur tout ledit côté dudit appui (1).• junction elements (8) extending substantially circumferentially in one of said sides of the support (1), each junction element connecting together the respective ends (6a) of two adjacent partitions (6) which are arranged on said side of the support (1), said junction elements (8) being successively arranged alternately on either side of said partitions (6), characterized in that, between two adjacent partitions (6), said elements junction (8) are mutually supported by a rib (8a) extending from said top (3) to said base (2) of the support (1), so that said junction elements (8) form a wall of continuous junction (9) in the form of a bellows on all of said side of said support (1).
17) Appui de sécurité (1) selon la revendication 16, caractérisé en ce que ladite paroi continue (9) comporte une pluralité d'alvéoles (9a) qui sont chacune délimitées par deux nervures (8a) adjacentes, le fond de chaque alvéole (9a) présentant sensiblement une forme de dièdre dont l'arête est formée par l'une desdites cloisons (6) et dont les faces sont respectivement formées par lesdits éléments de jonction (8) alternés.17) Safety support (1) according to claim 16, characterized in that said continuous wall (9) comprises a plurality of cells (9a) which are each delimited by two adjacent ribs (8a), the bottom of each cell ( 9a) having substantially a dihedral shape, the edge of which is formed by one of said partitions (6) and the faces of which are respectively formed by said alternating junction elements (8).
18) Appui de sécurité (1) selon la revendication 15, du type comportant:18) Safety support (1) according to claim 15, of the type comprising:
- une base (2) destinée à être montée sur ladite jante,- a base (2) intended to be mounted on said rim,
- un sommet (3) sensiblement cylindrique destiné à entrer en contact avec ladite bande de roulement en cas de chute de pression, et laissant une garde par rapport à ladite bande à la pression nominale, et - un corps annulaire (10) reliant ladite base (2) et ledit sommet (3) entre eux, ledit corps (10) comportant un élément de support (11,..., 91) continu circonférentiellement avec un plan médian circonférentiel (P), ledit élément de support (11,..., 91) comprenant:- a substantially cylindrical top (3) intended to come into contact with said tread in the event of a pressure drop, and leaving a clearance with respect to said strip at nominal pressure, and - an annular body (10) connecting said base (2) and said top (3) therebetween, said body (10) comprising a support element (11, ..., 91) continuous circumferentially with a circumferential median plane (P), said support element (11 ,. .., 91) including:
• une pluralité de cloisons (12,..., 92) s'étendant axialement de part et d'autre dudit plan médian circonférentiel (P) et réparties sur la circonférence dudit appui (1), et • des éléments de jonction (13,..., 93) s'étendant sensiblement circonférentiellement, chaque élément de jonction (13,..., 93) reliant entre elles les extrémités respectives de deux cloisons (12,..., 92) adjacentes qui sont disposées d'un même côté de l'appui (1), lesdits éléments de jonction (13,..., 93) étant disposés successivement de façon alternée de part et d'autre desdites cloisons (12,..., 92), caractérisé en ce que lesdites cloisons (12,..., 92) sont adaptées dans leur partie centrale relativement à leurs extrémités latérales pour renforcer la résistance à un flambement sous un chargement radial dudit corps annulaire (10).A plurality of partitions (12, ..., 92) extending axially on either side of said circumferential median plane (P) and distributed over the circumference of said support (1), and • junction elements (13, ..., 93) extending substantially circumferentially, each junction element (13, ..., 93) connecting together the respective ends of two partitions (12, ..., 92 ) adjacent which are arranged on the same side of the support (1), said junction elements (13, ..., 93) being successively arranged alternately on either side of said partitions (12, .. ., 92), characterized in that said partitions (12, ..., 92) are adapted in their central part relative to their lateral ends to reinforce the resistance to buckling under a radial load of said annular body (10).
19) Appui de sécurité (1) selon la revendication 18, caractérisé en ce que le rapport entre l'épaisseur desdites cloisons (22, 72) dans leur partie centrale et leurs extrémités latérales est supérieur à 1,1.19) Safety support (1) according to claim 18, characterized in that the ratio between the thickness of said partitions (22, 72) in their central part and their lateral ends is greater than 1.1.
20) Appui de sécurité (1) selon la revendication 18 ou 19, caractérisé en ce que lesdites cloisons (32) présentent, d'une extrémité latérale à l'autre, au moins une inversion du sens de leur courbure.20) Safety support (1) according to claim 18 or 19, characterized in that said partitions (32) have, from one side end to the other, at least one reversal of the direction of their curvature.
21) Appui de sécurité (1) selon la revendication 20, caractérisé en ce que lesdites cloisons (62) présentent une partie centrale (65) s'étendant sensiblement axialement entre deux parties latérales (64), lesdites parties latérales rejoignant les éléments de jonction (63) en faisant avec la direction circonférentielle un angle γ allant de 20 à 40 degrés.21) Safety support (1) according to claim 20, characterized in that said partitions (62) have a central part (65) extending substantially axially between two side parts (64), said side parts joining the junction elements (63) by making with the circumferential direction an angle γ ranging from 20 to 40 degrees.
22) Appui de sécurité (1) selon l'une des revendications 18 à 21, caractérisé en ce que lesdites cloisons (52) présentent, d'une extrémité latérale à l'autre, au moins trois inversions du sens de leur courbure.22) Safety support (1) according to one of claims 18 to 21, characterized in that said partitions (52) have, from one side end to the other, at least three reversals of the direction of their curvature.
23) Appui de sécurité (1) selon l'une des revendications 20 à 22, caractérisé en ce que lesdites cloisons (32) présentent, dans leur zone centrale, deux parties (34) s'étendant sensiblement axialement et décalées circonférentiellement l'une par rapport à l'autre, ainsi qu'une troisième partie (35) de jonction. 24) Appui de sécurité (1) selon l'une des revendications 18 à 23, caractérisé en ce que, d'un côté au moins dudit élément de support (61, 81, 91), chaque élément de jonction est épaulé par au moins une paroi (67, 87) s'étendant sensiblement axialement vers l'extérieur dudit corps annulaire.23) Safety support (1) according to one of claims 20 to 22, characterized in that said partitions (32) have, in their central area, two parts (34) extending substantially axially and circumferentially offset one relative to the other, as well as a third part (35) of junction. 24) Safety support (1) according to one of claims 18 to 23, characterized in that, on at least one side of said support element (61, 81, 91), each junction element is supported by at least a wall (67, 87) extending substantially axially towards the outside of said annular body.
25) Appui de sécurité (1) selon la revendication 24, caractérisé en ce que chaque élément de jonction (63) forme avec une paroi axiale (67) qui l'épaule et les extrémités latérales (66) des deux cloisons (62) adjacentes un ensemble en forme d'étoile à trois branches.25) Safety support (1) according to claim 24, characterized in that each junction element (63) forms with an axial wall (67) which supports the shoulder and the lateral ends (66) of the two adjacent partitions (62) a star-shaped set with three branches.
26) Appui de sécurité (1) selon l'une des revendications 18 à 25, caractérisé en ce que l'élément de support (91) comporte en plus, un voile (94) sensiblement cylindrique coaxial avec l'appui (1) qui est disposé radialement à mi-hauteur dudit élément de support (91).26) Safety support (1) according to one of claims 18 to 25, characterized in that the support element (91) further comprises a substantially cylindrical web (94) coaxial with the support (1) which is arranged radially at mid-height of said support element (91).
27) Appui de sécurité (1) selon l'une des revendications 18 à 26, caractérisé en ce que l'élément de support (11) est adapté pour ne comprendre aucune partie en contre-dépouille s'opposant à un démoulage axial de l'appui (1). I27) Safety support (1) according to one of claims 18 to 26, characterized in that the support element (11) is adapted to include no undercut part opposing an axial release of the '' support (1). I
28) Ensemble monté pour véhicule automobile comportant une jante de roue, une enveloppe de pneumatique montée sur ladite jante et un appui de sécurité (1) monté sur ladite jante à l'intérieur de ladite enveloppe de manière à pouvoir supporter une bande de roulement de ladite enveloppe en cas de chute de pression de gonflage, ladite jante comportant en chacun de ses deux bords périphériques un siège de jante destiné à recevoir un bourrelet de ladite enveloppe, ladite jante comportant entre ses deux sièges, d'une part, une portée et, d'autre part, une gorge de montage reliant ladite portée à un rebord axialement interne de l'un desdits sièges, ou premier siège, caractérisé en ce que ledit appui (1) est tel que défini à l'une des revendications 15 à 27. 28) Mounted assembly for a motor vehicle comprising a wheel rim, a tire casing mounted on said rim and a safety support (1) mounted on said rim inside said casing so as to be able to support a tread of said casing in the event of a drop in inflation pressure, said rim comprising in each of its two peripheral edges a rim seat intended to receive a bead of said casing, said rim comprising between its two seats, on the one hand, a seat and , on the other hand, a mounting groove connecting said bearing to an axially internal rim of one of said seats, or first seat, characterized in that said support (1) is as defined in one of claims 15 to 27.
EP01994828A 2001-01-02 2001-12-21 Rubber composition used as a safety support for a tyre and said support Withdrawn EP1360228A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0100050 2001-01-02
FR0100050 2001-01-02
PCT/EP2001/015251 WO2002053637A1 (en) 2001-01-02 2001-12-21 Rubber composition used as a safety support for a tyre and said support

Publications (1)

Publication Number Publication Date
EP1360228A1 true EP1360228A1 (en) 2003-11-12

Family

ID=8858498

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01994828A Withdrawn EP1360228A1 (en) 2001-01-02 2001-12-21 Rubber composition used as a safety support for a tyre and said support

Country Status (4)

Country Link
US (1) US20040220321A1 (en)
EP (1) EP1360228A1 (en)
JP (1) JP4001552B2 (en)
WO (1) WO2002053637A1 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9105382B2 (en) 2003-11-14 2015-08-11 Tundra Composites, LLC Magnetic composite
US8841358B2 (en) * 2009-04-29 2014-09-23 Tundra Composites, LLC Ceramic composite
US7406990B2 (en) * 2005-08-10 2008-08-05 The Goodyear Tire & Rubber Company Runflat tire with sidewall component containing high strength glass bubbles
US20070051447A1 (en) * 2005-09-08 2007-03-08 Carlo Kanz Pneumatic tire containing zinc phthalocyanine compound
MX2010007764A (en) 2008-01-18 2010-11-10 Wild River Consulting Group Llc Melt molding polymer composite and method of making and using the same.
DE102008004951A1 (en) * 2008-01-18 2009-07-23 Continental Aktiengesellschaft Rubber compound with improved stiffness
CN101602320B (en) * 2008-06-11 2014-04-30 马鞍山市土豪鑫轮胎技术研发有限公司 Rubber ring safety inner tube
JP5571921B2 (en) * 2009-08-25 2014-08-13 株式会社ブリヂストン Rubber composition for snow tire tread and pneumatic snow tire
US9382407B2 (en) 2012-06-25 2016-07-05 3M Innovative Properties Company Masterbatch composition, method of using, and rubber composition
KR101424586B1 (en) 2012-11-02 2014-08-01 경상대학교산학협력단 Lightweight rubber composition and method for manufacturing thereof
CN105037954B (en) * 2015-07-02 2018-05-18 金发科技股份有限公司 A kind of pressure-resistant polypropylene thermal insulation material and its preparation method and application
JP2023130532A (en) * 2020-07-28 2023-09-21 一誠 中北 Rubber composition for low fuel consumption tires, and tire using the same
CN111925566A (en) * 2020-08-18 2020-11-13 际华易北河高分子材料科技(岳阳)有限公司 Low-Mooney-viscosity natural rubber and preparation method thereof, low-Mooney-viscosity foamed natural rubber compound and preparation method thereof

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2220759A (en) * 1938-04-19 1940-11-05 Norbert S Garbisch Compounding material for rubber
GB650178A (en) * 1947-04-01 1951-02-14 Bataafsche Petroleum Improvements in or relating to rubber compositions
DE3786797T2 (en) * 1986-04-10 1993-11-18 Gulf Rubber Pty Ltd PRESSURE-RESISTANT RUBBER COMPOSITION OF LOW DENSITY.
NZ274610A (en) * 1993-09-08 1996-10-28 Pq Corp Hollow borosilicate microspheres and method of making
JP3055622B2 (en) * 1998-11-27 2000-06-26 横浜ゴム株式会社 Rubber composition for tire tread with improved performance on ice and pneumatic tire using the same
FR2794686B1 (en) * 1999-06-10 2001-08-10 Michelin Soc Tech LIGHT SAFETY SUPPORT FOR TIRES
FR2803595A1 (en) * 2000-01-12 2001-07-13 Michelin Soc Tech RUBBER COMPOSITION FOR USE IN A VULCANIZED CONDITION AS A SAFETY SUPPORT FOR TIRES AND SUCH A SUPPORT

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
FALBE J. ET AL: "Römpp Chemie Lexikon, 9.Ed., Vol. 2", 1990, THIEME VERLAG, STUTTGART *

Also Published As

Publication number Publication date
JP2004517186A (en) 2004-06-10
JP4001552B2 (en) 2007-10-31
WO2002053637A1 (en) 2002-07-11
US20040220321A1 (en) 2004-11-04

Similar Documents

Publication Publication Date Title
EP1116606B1 (en) Rubber composition suitable in vulcanised state as safety support for tyre and such a support
EP3099742B1 (en) Tyre provided with a tread comprising a thermoplastic elastomer
EP2791238B1 (en) Tyre provided with an outer sidewall comprising a mixture of a diene elastomer and a thermoplastic elastomer
EP2791236B1 (en) Tyre provided with an inner layer comprising a mixture of a diene elastomer and a thermoplastic elastomer
WO2002053637A1 (en) Rubber composition used as a safety support for a tyre and said support
EP3359398B1 (en) Tire for agricultural vehicle
WO2002072688A1 (en) Rubber composition for tyre treads and tyres
EP3541634B1 (en) Tire comprising a tread comprising a thermoplastic elastomer and a crosslinking system based on sulfur
WO2002072689A1 (en) Rubber composition for tyre treads and tyres
FR2984339A1 (en) PNEUMATIC HAVING A TREAD LINE BASED ON A MIXTURE OF DIENE ELASTOMER AND THERMOPLASTIC ELASTOMER
EP3541633B1 (en) Tire comprising a tread comprising a thermoplastic elastomer and a crosslinking system based on one or more peroxides
EP1116607B1 (en) Rubber composition suitable in vulcanised state as safety support for tyre and such a support
FR2978154A1 (en) PNEUMATIC BANDAGE COMPRISING A TREAD BAND BASED ON A THERMOPLASTIC ELASTOMER
EP1539878A1 (en) Rubber composition for tyre treads
WO2015091190A1 (en) Tyre provided with a tread comprising an aromatic polyester block copolymer thermoplastic elastomer
EP1404758A1 (en) Elastomeric suspension spring for motor vehicle and articulation incorporating same
WO2018234693A1 (en) Non-pneumatic tyre having a composition comprising a thermoplastic polymer and a thermoplastic elastomer
EP3380341B1 (en) Tyre provided with a tread comprising a thermoplastic elastomer and a diene elastomer
EP3902693B1 (en) Elastomeric composition with coarse carbon black
EP3083272B1 (en) Tyre the crown region of which is provided with a sub-layer comprising a copolymer thermoplastic elastomer comprising an aromatic polyester block
EP3880490B1 (en) Tyre provided with a tread
FR3101353A1 (en) RUBBER COMPOSITION FOR LARGE TIRES

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20030804

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR

AX Request for extension of the european patent

Extension state: AL LT LV MK RO SI

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN

18W Application withdrawn

Effective date: 20100621