EP1340834A2 - Coated running surfaces of combustion-engine cylinders and process of its manufacture - Google Patents
Coated running surfaces of combustion-engine cylinders and process of its manufacture Download PDFInfo
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- EP1340834A2 EP1340834A2 EP03405004A EP03405004A EP1340834A2 EP 1340834 A2 EP1340834 A2 EP 1340834A2 EP 03405004 A EP03405004 A EP 03405004A EP 03405004 A EP03405004 A EP 03405004A EP 1340834 A2 EP1340834 A2 EP 1340834A2
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- tread layer
- cylinder
- cylinder tread
- plasma
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
Definitions
- the invention relates to a cylinder tread layer for reciprocating engines according to Claim 1 and a method for producing the same according to claim 11.
- the objective can be, for example, that the Oil change intervals can be extended to 100,000 km without oil in between needs to be refilled.
- the surface quality (topography) the cylinder tread layer has a decisive influence on oil consumption Has.
- a plasma coating method is known from publication US Pat. No. 5,766,693 known in which mixed layers of metals and metal oxides in their lowest oxidation levels are generated in which the metal and the metal oxide regions are separated from each other.
- the proposed measures can neither reduce oil consumption the tribological properties are significantly reduced.
- the object of the invention is to overcome the disadvantages of the prior art the technology to overcome and an improved cylinder tread layer for Reciprocating engines to create what favorable conditions for a low Oil consumption offers and at the same time has good tribological properties.
- a Another object of the invention is a method for producing such Specify cylinder tread layers.
- the arithmetic mean roughness R a mentioned in the claims is also referred to briefly as the mean roughness value or as the CLA (Center Line Average). It is defined as the height of a rectangle, the length of which corresponds to the length of a given measurement section and whose area is equal to the area between the profile center line and the surface profile, while the average roughness depth R z is defined as the mean value of the individual roughness depths of five successive individual measurement sections (see : Encyclopedia of Natural Sciences and Technology, Volume 3, Verlag Moderne Industrie, Landsberg a.Lech, Germany 1980, ISBN 3-478-41820-X, pages 3063 to 3065).
- CLA Center Line Average
- Preferred embodiments of the tread layer according to the invention are circumscribed in the dependent claims 2 to 10.
- individual parameters are specified with which the porosity the cylinder tread layer can be influenced in a targeted manner.
- the measures according to the invention ensure on the one hand that to absorb the oil to form an oil film between the piston or piston rings and cylinder wall and thus sufficient to maintain the good tribological properties Pores are present.
- the absolute oil consumption can the very small pores (cavities) are kept small.
- the layer according to the invention thus has a porous one Basic structure, in which the size of the individual pores within a defined Range.
- the mechanical post-processing means that the Open pores on the surface.
- the invention is based on the surprising finding that there is an important mutual technical relationship between the arithmetic mean roughness R a and the behavior of the layers.
- the arithmetic mean roughness R a is plotted in the abscissa (x-axis), the performance level L of the layers - qualitative, not quantitative - in the ordinate.
- the performance level L is the integral of the coefficient of friction, oil consumption and wear resistance. If the arithmetic mean roughness R a is too low , there is a risk of adhesive wear, so-called “scuffing” (area A in FIG. 1). If the arithmetic mean roughness R a is too great, the oil consumption increases in an unacceptable manner (region B in FIG. 1).
- the desired improvement can be achieved by combining the features mentioned in the characterizing part of claim 1.
- the cylinder tread layer applied by means of a plasma spraying device 1 is provided with a large number of open pores 2, 3, 4.
- the pores have a size between approx. 2 and 30 ⁇ m, the major part between approx. 5 and 20 ⁇ m is big.
- the degree of porosity of the layer i.e. the proportion of pores in the total Shift volume, is between 1 and 5%.
- the areal movement also moves Proportion of pores 2, 3, 4 in the entire surface of cylinder surface layer 1 between the above 1 and 5%.
- the cylinder tread layer 1 is constructed that there are practically exclusively pores 2, 3, 4 with a dimension ⁇ 100 ⁇ m.
- the cylinder tread layer 1 has a bound oxygen content of 0.5 to 8% by weight, the bound oxygen forming FeO and Fe 3 O 4 crystals with iron, which act as solid lubricants.
- the Fe 2 O 3 content is preferably less than 0.2% by weight.
- the amount of oxides formed can be further influenced by enriching or reducing the air flowing through the cylinder bore to be coated with nitrogen or oxygen during the coating process.
- the proportion of oxygen bound in the cylinder tread layer 1 can also be influenced by the speed of the air flowing through the cylinder bore to be coated during the coating process. When the air is replaced by pure oxygen, the bound amount of oxygen in the layer is reduced by a factor of about two.
- the cylinder tread layer 1 preferably contains between 1.2 and 3.5% by weight Manganese and 0.05 to 0.4% by weight sulfur.
- the pores 2, 3, 4 are distributed stochastically in terms of area as well as size.
- a rotating plasma spray device is preferably used to apply the layer, so that the engine block to be coated can rest during the coating process.
- the cylinder tread layer 1 is reworked mechanically, in particular by honing, preferably diamond honing, until the roughness of the cylinder tread layer 1 has an arithmetic mean roughness R a of 0.02 to 0.4 ⁇ m and an average roughness depth R z of 0.5 to 5 ⁇ m, preferably set to an arithmetic mean roughness R a of 0.05 to 0.2 ⁇ m and an average roughness depth R z of 1 to 3 ⁇ m.
- the proportion of pores 2, 3, 4 in the total layer volume (degree of porosity), such as The size (dimension) of the pores 2, 3, 4 can also be changed by changing the coating parameters and the particle size of the coating powder can be influenced in a targeted manner.
- the enthalpy of the plasma plays a decisive role here, which is mainly due to the hydrogen content in the plasma gas and the plasma flow is determined.
- the cylinder tread layer 1 by plasma spraying a gas or water atomized coating powder with a particle size between 5 and 100 microns, preferably from 10 and 50 microns, the Spraying distance, i.e. the distance between the powder injector of the plasma spraying device and the surface to be coated is 20 to 50 mm.
- Argon with a proportion of 0.5 to 5 NLPM is expediently used as the plasma gas (Normal liters per minute) uses hydrogen.
- the plasma flow is convenient between 100 and 500 amps, preferably between 260 and 360 amps, at one Voltage between 35 and 45 volts.
- Such a cylinder tread layer 1 is particularly suitable for application on substrates made of cast aluminum alloys, wrought aluminum alloys, cast iron with lamellar graphite, Cast iron with vermicular graphite, cast iron with spheroidal graphite or magnesium casting alloys.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Combustion Methods Of Internal-Combustion Engines (AREA)
Abstract
Description
Die Erfindung betrifft eine Zylinderlaufflächenschicht für Hubkolbenmotoren gemäss
Anspruch 1 sowie ein Verfahren zur Herstellung derselben gemäss Anspruch 11.The invention relates to a cylinder tread layer for reciprocating engines according to
Nachdem bei den Motorenölen in der letzten Zeit markante Fortschritte in Bezug auf deren Lebensdauer erreicht wurden, wäre es nun wünschenswert, den Ölverbrauch bei Hubkolbenmotoren soweit zu reduzieren, dass die Ölwechselintervalle weiter ausgedehnt werden können. Die Zielsetzung kann beispielsweise darin bestehen, dass die Ölwechselintervalle auf 100'000 km ausgedehnt werden, ohne dass dazwischen Öl nachgefüllt werden muss. Es ist bekannt, dass die Oberflächenbeschaffenheit (Topographie) der Zylinderlaufflächenschicht einen entscheidenden Einfluss auf den Ölverbrauch hat. Obwohl auch schon bis anhin hohe Oberflächengüten durch Honen erreicht werden konnten, weisen die heutigen Zylinderlaufflächenschichten zumeist eine nicht näher spezifizierte Porosität auf, bzw. sie sind zum Mindesten mit einzelnen Poren versehen, die relativ gross sind und den Ölverbrauch negativ beeinflussen.Having made striking progress in terms of engine oils lately over their lifespan, it would now be desirable to reduce oil consumption for reciprocating engines to be reduced to such an extent that the oil change intervals are extended further can be. The objective can be, for example, that the Oil change intervals can be extended to 100,000 km without oil in between needs to be refilled. It is known that the surface quality (topography) the cylinder tread layer has a decisive influence on oil consumption Has. Although high surface qualities have already been achieved by honing today's cylinder tread layers usually have one Porosity unspecified, or they are at least with single pores which are relatively large and have a negative impact on oil consumption.
Aus der Veröffentlichung WO 99/05339 A1 ist bereits ein thermisches Plasmabeschichtungsverfahren für Innenräume, insbesondere für Gleitlager bekannt, welches darauf abzielt, eine Oxidbildung in dem an sich oxidierbaren Beschichtungswerkstoff nach Möglichkeit zu verhindern, da derartige Oxideinschlüsse eine unerwünschte Porosität begünstigen. Es wird eine Gesamtporosität von weniger als 3 % angestrebt, wobei die Poren weitgehend geschlossen sein sollen. Weiter wird vorgeschlagen, die aufgebrachte Schicht auf eine arithmetische Mittenrauheit (Mittenrautiefe) Ra von 4 bis 30 µm aufzurauen. Durch die vorgeschlagenen Massnahmen können jedoch weder der Ölverbrauch wesentlich gesenkt noch die tribologischen Eigenschaften wesentlich verbessert werden.From publication WO 99/05339 A1, a thermal plasma coating process for interiors, in particular for plain bearings, is already known, which aims to prevent oxide formation in the coating material, which can be oxidized per se, if possible, since such oxide inclusions favor an undesired porosity. A total porosity of less than 3% is aimed for, the pores being said to be largely closed. It is also proposed to roughen the applied layer to an arithmetic mean roughness (center roughness depth) R a of 4 to 30 μm. However, the proposed measures can neither significantly reduce oil consumption nor significantly improve tribological properties.
Weiter ist aus der Veröffentlichung US 5 766 693 A ein Plasmabeschichtungsverfahren bekannt, bei welchem Mischschichten von Metallen und Metalloxiden in deren niedrigsten Oxidationsstufen erzeugt werden, in denen die Metall- und die Metalloxidregionen voneinander getrennt sind. Es werden ein Metalloxidgehalt von höchstens 30 %, ein Porositätsgrad von 3 bis 10 %, eine Porengrösse von 1 bis 6 µm und eine Oberflächenrauheit (arithmetische Mittenrauheit) von 3,8 bis 14 µm (150 bis 550 µin) angestrebt. Durch die vorgeschlagenen Massnahmen können jedoch weder der Ölverbrauch wesentlich gesenkt noch die tribologischen Eigenschaften wesentlich verbessert werden.Furthermore, a plasma coating method is known from publication US Pat. No. 5,766,693 known in which mixed layers of metals and metal oxides in their lowest oxidation levels are generated in which the metal and the metal oxide regions are separated from each other. There is a metal oxide content of at most 30%, a degree of porosity of 3 to 10%, a pore size of 1 to 6 µm and a surface roughness (arithmetic mean roughness) of 3.8 to 14 µm (150 to 550 µin). However, the proposed measures can neither reduce oil consumption the tribological properties are significantly reduced.
Die Aufgabe der Erfindung besteht nun darin, die erwähnten Nachteile des Standes der Technik zu überwinden und eine verbesserte Zylinderlaufflächenschicht für Hubkolbenmotoren zu schaffen, welche günstige Voraussetzungen für einen niedrigen Ölverbrauch bietet und gleichzeitig gute tribologische Eigenschaften aufweist. Eine weitere Aufgabe der Erfindung besteht darin, ein Verfahren zur Erzeugung einer derartiger Zylinderlaufflächenschichten anzugeben.The object of the invention is to overcome the disadvantages of the prior art the technology to overcome and an improved cylinder tread layer for Reciprocating engines to create what favorable conditions for a low Oil consumption offers and at the same time has good tribological properties. A Another object of the invention is a method for producing such Specify cylinder tread layers.
Diese Aufgabe wird hinsichtlich der Zylinderlaufflächenschicht durch die Kombination
der im Kennzeichen des Anspruchs 1 angegeben Merkmale gelöst, während im
Kennzeichen des Anspruchs 10 die Verfahrensschritte zur Erzeugung einer derartigen
Zylinderlaufflächenschicht angeführt sind.This task is accomplished with the combination regarding the cylinder tread layer
the features specified in the characterizing part of
Die in den Ansprüchen erwähnte arithmetische Mittenrauheit Ra wird auch kurz als
Mittenrauhwert oder als CLA (Center Line Average) bezeichnet. Sie ist definiert als die
Höhe eines Rechteckes, dessen Länge der Länge einer gegebenen Messtrecke entspricht
und dessen Fläche gleich der Fläche zwischen der Profilmittellinie und dem
Oberflächenprofil ist, während die gemittelte Rautiefe Rz definiert ist als der Mittelwert
der Einzelrautiefen von fünf aufeinanderfolgenden Einzelmessstrecken (siehe: Enzyklopädie
Naturwissenschaft und Technik, Band 3, Verlag Moderne Industrie, Landsberg a.
Lech, Deutschland 1980, ISBN 3-478-41820-X, Seiten 3063 bis 3065).The arithmetic mean roughness R a mentioned in the claims is also referred to briefly as the mean roughness value or as the CLA (Center Line Average). It is defined as the height of a rectangle, the length of which corresponds to the length of a given measurement section and whose area is equal to the area between the profile center line and the surface profile, while the average roughness depth R z is defined as the mean value of the individual roughness depths of five successive individual measurement sections (see : Encyclopedia of Natural Sciences and Technology,
Bevorzugte Ausführungsformen der erfindungsgemässen Laufflächenschicht sind
in den abhängigen Ansprüchen 2 bis 10 umschrieben. In den abhängigen Verfahrensansprüchen
12 bis 21 werden einzelne Parameter angegeben, mit denen die Porosität
der Zylinderlaufflächenschicht gezielt beeinflusst werden kann. Preferred embodiments of the tread layer according to the invention are
circumscribed in the
Durch die erfindungsgemässen Massnahmen wird einerseits sichergestellt, dass zur Aufnahme des Öls zur Bildung eines Ölfilms zwischen Kolben bzw. Kolbenringen und Zylinderwand und damit zur Erhaltung der guten tribologische Eigenschaften genügend Poren vorhanden sind. Andererseits kann aber der absolute Ölverbrauch durch die sehr kleinen Poren (Hohlräume) gering gehalten werden. Im Gegensatz zu herkömmlichen Zylinderlaufflächenschichten, bei denen die Porosität nicht gezielt beeinflusst wurde bzw. werden konnte, weist die erfindungsgemässe Schicht somit eine poröse Grundstruktur auf, bei der die Grösse der einzelnen Poren innerhalb eines definierten Bereichs liegt. Durch die mechanische Nachbearbeitung werden die an der Oberfläche liegenden Poren geöffnet.The measures according to the invention ensure on the one hand that to absorb the oil to form an oil film between the piston or piston rings and cylinder wall and thus sufficient to maintain the good tribological properties Pores are present. On the other hand, the absolute oil consumption can the very small pores (cavities) are kept small. In contrast to conventional ones Cylinder tread layers in which the porosity is not specifically influenced was or could have been, the layer according to the invention thus has a porous one Basic structure, in which the size of the individual pores within a defined Range. The mechanical post-processing means that the Open pores on the surface.
In den beiliegenden Zeichnungen stellen dar:
Die Erfindung geht aus von der überraschenden Feststellung, dass zwischen der
arithmetischen Mittenrauheit Ra und dem Verhalten der Schichten eine wichtige gegenseitige
technische Beziehung besteht. In Fig. 1 ist in der Abszisse (x-Achse) die arithmetische
Mittenrauheit Ra aufgetragen, in der Ordinate - qualitativ, nicht quantitativ-das
Leistungsniveau L der Schichten. Das Leistungsniveau L ist das Integral von Reibungskoeffizient,
Ölverbrauch und Verschleisswiderstand. Bei zu geringer arithmetischer
Mittenrauheit Ra besteht die Gefahr eines adhäsiven Verschleisses, des sog.
"Scuffing" (Gebiet A in Fig. 1). Bei zu grosser arithmetischer Mittenrauheit Ra steigt der
Ölverbrauch in unannehmbarer Weise an (Gebiet B in Fig. 1). Die angestrebte Verbesserung
ist durch die Kombination der im Kennzeichen des Anspruchs 1 genannten
Merkmale erzielbar.The invention is based on the surprising finding that there is an important mutual technical relationship between the arithmetic mean roughness R a and the behavior of the layers. In Fig. 1, the arithmetic mean roughness R a is plotted in the abscissa (x-axis), the performance level L of the layers - qualitative, not quantitative - in the ordinate. The performance level L is the integral of the coefficient of friction, oil consumption and wear resistance. If the arithmetic mean roughness R a is too low , there is a risk of adhesive wear, so-called “scuffing” (area A in FIG. 1). If the arithmetic mean roughness R a is too great, the oil consumption increases in an unacceptable manner (region B in FIG. 1). The desired improvement can be achieved by combining the features mentioned in the characterizing part of
Anhand der fotografischen Abbildung einer Zylinderlaufflächenschicht von Fig. 2 werden nachstehend deren beispielsweiser Aufbau sowie ein bevorzugtes Verfahren zur Erzeugung derselben näher erläutert. Using the photographic illustration of a cylinder tread layer from FIG. 2 Below are their example structure and a preferred method to generate the same explained in more detail.
Die mittels einer Plasmaspritzvorrichtung aufgebrachte Zylinderlaufflächenschicht
1 ist mit einer Vielzahl offener Poren 2, 3, 4 versehen. Die Poren weisen eine Grösse
zwischen ca. 2 und 30 µm auf, wobei der überwiegende Teil zwischen ca. 5 und 20 µm
gross ist. Der Porositäts-Grad der Schicht, d.h. der Anteil der Poren am gesamten
Schichtvolumen, beträgt zwischen 1 und 5 %. Ebenso bewegt sich der flächenmässige
Anteil der Poren 2, 3, 4 an der gesamten Oberfläche der Zylinderlaufflächenschicht 1
zwischen den genannten 1 und 5 %. Die Zylinderlaufflächenschicht 1 ist so aufgebaut,
dass praktisch ausschliesslich Poren 2, 3, 4 mit einer Dimension <100 µm vorkommen.The cylinder tread layer applied by means of a
Die Zylinderlaufflächenschicht 1 weist einen Gehalt an gebundenem Sauerstoff
von 0,5 bis 8 Gewichts-% auf, wobei der gebundene Sauerstoff mit Eisen FeO- und
Fe3O4-Kristalle bildet, welche als Festschmierstoffe wirken. Vorzugsweise beträgt der
Gehalt an Fe2O3 weniger als 0,2 Gewichts-%. Die Menge der gebildeten Oxyde kann
durch Anreichern oder Reduzieren der während des Beschichtungsvorgangs durch die
zu beschichtende Zylinderbohrung strömenden Luft mit Stickstoff oder Sauerstoff weiter
beeinflusst werden. Der Anteil von in der Zylinderlaufflächenschicht 1 gebundenem
Sauerstoff kann ausserdem durch die Geschwindigkeit der während des Beschichtungsvorgangs
durch die zu beschichtende Zylinderbohrung strömenden Luft beeinflusst
werden. Bei Ersatz der Luft durch reinen Sauerstoff wird der gebundene Anteil an
Sauerstoff in der Schicht um einen Faktor von etwa zwei reduziert.The
Die vorwiegend aus Eisen bestehende Zylinderlaufflächenschicht 1 weist in etwa
folgende chemische Zusammensetzung auf:
Sie weist zweckmässig eine Mikrohärte nach Vickers HV0,3 von 350 bis 550 N/mm2 auf. It expediently has a micro hardness according to Vickers HV 0.3 of 350 to 550 N / mm 2 .
Um eine gute Zerspanbarkeit der Zylinderlaufflächenschicht 1 durch Bildung von
MnS-Verbindungen zu erreichen, enthält diese vorzugsweise zwischen 1,2 und 3,5 Gewichts-%
Mangan und 0,05 bis 0,4 Gewichts-% Schwefel.To ensure good machinability of the
Die Poren 2, 3, 4 sind sowohl flächenmässig wie auch grössenmässig stochastisch
in der Schicht verteilt. Zum Aufbringen der Schicht wird vorzugsweise eine
rotierende Plasmaspritzvorrichtung verwendet wird, so dass der zu beschichtende Motorblock
während des Beschichtungsvorgangs ruhen kann. Nach dem Beschichten wird
die Zylinderlaufflächenschicht 1 mechanisch, insbesondere durch Honen, vorzugsweise
Diamanthonen, nachbearbeitet bis die Rauheit der Zylinderlaufflächenschicht 1 auf eine
arithmetische Mittenrauheit Ra von 0,02 bis 0,4 µm und eine gemittelte Rautiefe Rz von
0,5 bis 5 µm, vorzugsweise auf eine arithmetische Mittenrauheit Ra von 0,05 bis 0,2 µm
und eine gemittelte Rautiefe Rz von 1 bis 3 µm eingestellt, eingestellt ist.The
Der Anteil der Poren 2, 3, 4 am gesamten Schichtvolumen (Porositäts-Grad), wie
auch die Grösse (Dimension) der Poren 2, 3, 4 kann durch Ändern der Beschichtungsparameter
sowie der Partikelgrösse des Beschichtungspulvers gezielt beeinflusst werden.
Dabei spielt insbesondere die Enthalpie des Plasmas eine massgebende Rolle,
welche vorwiegend durch den Wasserstoffgehalt im Plasmagas sowie den Plasmastrom
bestimmt wird.The proportion of
Beim erfindungsgemässen Verfahren zur Herstellung einer Zylinderlaufflächenschicht
nach dem Anspruch 1, wird die Zylinderlaufflächenschicht 1 durch Plasmaspritzen
eines gas- oder wasserverdüsten Beschichtungspulvers mit einer Partikelgrösse
zwischen 5 und 100 µm, vorzugsweise von 10 und 50 µm, erzeugt, wobei der
Spritzabstand, d.i. der Abstand zwischen dem Pulverinjektor des Plasmaspritzgerätes
und der zu beschichtenden Oberfläche, 20 bis 50 mm beträgt.In the method according to the invention for producing a cylinder running surface layer
according to
Als Plasmagas wird zweckmässig Argon mit einem Anteil von 0,5 bis 5 NLPM (Normal Liter pro Minute) Wasserstoff verwendet. Der Plasmastrom liegt zweckmässig zwischen 100 und 500 Ampere, vorzugsweise zwischen 260 und 360 Ampere, bei einer Spannung von zwischen 35 und 45 Volt. Argon with a proportion of 0.5 to 5 NLPM is expediently used as the plasma gas (Normal liters per minute) uses hydrogen. The plasma flow is convenient between 100 and 500 amps, preferably between 260 and 360 amps, at one Voltage between 35 and 45 volts.
Eine solche Zylinderlaufflächenschicht 1 eignet sich insbesondere zum Aufbringen
auf Substrate aus Al-Gusslegierungen, Al-Knetlegierungen, Gusseisen mit Lamellengraphit,
Gusseisen mit Vermikulargraphit, Gusseisen mit Kugelgraphit oder Magnesium-Gusslegierungen.Such a
Claims (21)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3462002 | 2002-02-27 | ||
CH00346/02A CH695339A5 (en) | 2002-02-27 | 2002-02-27 | Cylinder surface layer for internal combustion engines and methods for their preparation. |
Publications (3)
Publication Number | Publication Date |
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EP1340834A2 true EP1340834A2 (en) | 2003-09-03 |
EP1340834A3 EP1340834A3 (en) | 2004-03-31 |
EP1340834B1 EP1340834B1 (en) | 2009-04-22 |
Family
ID=27672006
Family Applications (1)
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---|---|---|---|
EP03405004A Expired - Lifetime EP1340834B1 (en) | 2002-02-27 | 2003-01-07 | Coated running surfaces of combustion-engine cylinders and process of its manufacture |
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US (1) | US6701882B2 (en) |
EP (1) | EP1340834B1 (en) |
JP (1) | JP2003253418A (en) |
KR (1) | KR100593341B1 (en) |
CN (1) | CN100338253C (en) |
AT (1) | ATE429524T1 (en) |
CA (1) | CA2416692C (en) |
CH (1) | CH695339A5 (en) |
DE (1) | DE50311438D1 (en) |
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FR2924365A1 (en) * | 2007-12-03 | 2009-06-05 | Peugeot Citroen Automobiles Sa | Making a coating such as a liner for an internal combustion engine cylinder, comprises thermally or coldly projecting metal particles on a substrate, polishing the metal particles, and varying parameters of the projected particles |
WO2011044979A1 (en) * | 2009-10-14 | 2011-04-21 | Bayerische Motoren Werke Aktiengesellschaft | Internal combustion engine having a crankcase and method for producing a crankcase |
EP2330228A1 (en) | 2009-12-03 | 2011-06-08 | Sulzer Metco AG | Spray material, thermal spray layer and cylinder with a thermal spray layer |
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WO2015074775A1 (en) * | 2013-11-20 | 2015-05-28 | Ks Aluminium-Technologie Gmbh | Method for producing a sprayed cylinder running surface of a cylinder crankcase of an internal combustion engine and such a cylinder crankcase |
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- 2003-01-07 EP EP03405004A patent/EP1340834B1/en not_active Expired - Lifetime
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- 2003-01-16 JP JP2003008271A patent/JP2003253418A/en active Pending
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2924365A1 (en) * | 2007-12-03 | 2009-06-05 | Peugeot Citroen Automobiles Sa | Making a coating such as a liner for an internal combustion engine cylinder, comprises thermally or coldly projecting metal particles on a substrate, polishing the metal particles, and varying parameters of the projected particles |
WO2011044979A1 (en) * | 2009-10-14 | 2011-04-21 | Bayerische Motoren Werke Aktiengesellschaft | Internal combustion engine having a crankcase and method for producing a crankcase |
DE102009049323A1 (en) * | 2009-10-14 | 2011-06-01 | Bayerische Motoren Werke Aktiengesellschaft | Internal combustion engine with a crankcase and method for producing a crankcase |
US10145331B2 (en) | 2009-10-14 | 2018-12-04 | Bayerische Motoren Werke Aktiengesellschaft | Internal combustion engine having a crankcase and method for producing a crankcase |
DE102009049323B4 (en) * | 2009-10-14 | 2011-11-10 | Bayerische Motoren Werke Aktiengesellschaft | Internal combustion engine with a crankcase and method for producing a crankcase |
US8492318B2 (en) | 2009-12-03 | 2013-07-23 | Sulzer Metco Ag | Spray material, a thermal spray layer, as well as a cylinder with a thermal spray layer |
AU2010246513B2 (en) * | 2009-12-03 | 2014-07-24 | Sulzer Metco Ag | Spray material, a thermal spray layer, as well as a cylinder with a thermal spray layer |
EP2330228A1 (en) | 2009-12-03 | 2011-06-08 | Sulzer Metco AG | Spray material, thermal spray layer and cylinder with a thermal spray layer |
WO2011147526A1 (en) * | 2010-05-22 | 2011-12-01 | Daimler Ag | Wire-like spray material, functional layer which can be produced therewith and process for coating a substrate with a spray material |
US9487660B2 (en) | 2010-05-22 | 2016-11-08 | Daimler Ag | Wire-like spray material, functional layer which can be produced therewith and process for coating a substrate with a spray material |
CN110093578A (en) * | 2013-07-09 | 2019-08-06 | 日产自动车株式会社 | Iron series spray coating, valve device with cylinder stop mechanism of ic engine and internal combustion engine sliding equipment |
WO2015074775A1 (en) * | 2013-11-20 | 2015-05-28 | Ks Aluminium-Technologie Gmbh | Method for producing a sprayed cylinder running surface of a cylinder crankcase of an internal combustion engine and such a cylinder crankcase |
RU2647064C2 (en) * | 2013-11-20 | 2018-03-13 | Кс Хуаюй Алутек Гмбх | Method for producing a sprayed cylinder running surface of a cylinder crankcase of an internal combustion engine and such a cylinder crankcase |
WO2017137500A1 (en) | 2016-02-12 | 2017-08-17 | Oerlikon Surface Solutions Ag, Päffikon | Tribological system of an internal combustion engine with a coating |
US10677355B2 (en) | 2016-02-12 | 2020-06-09 | Oerlikon Surface Solutions Ag, Pfäffikon | Tribological system of an internal combustion engine with a coating |
Also Published As
Publication number | Publication date |
---|---|
JP2003253418A (en) | 2003-09-10 |
ATE429524T1 (en) | 2009-05-15 |
CN100338253C (en) | 2007-09-19 |
CA2416692C (en) | 2006-05-02 |
CN1441078A (en) | 2003-09-10 |
KR20030071507A (en) | 2003-09-03 |
US6701882B2 (en) | 2004-03-09 |
CA2416692A1 (en) | 2003-08-27 |
CH695339A5 (en) | 2006-04-13 |
EP1340834B1 (en) | 2009-04-22 |
KR100593341B1 (en) | 2006-06-26 |
EP1340834A3 (en) | 2004-03-31 |
US20030164150A1 (en) | 2003-09-04 |
DE50311438D1 (en) | 2009-06-04 |
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