EP1332232B1 - Method for producing stainless steels, in particular high-grade steels containing chromium and chromium-nickel - Google Patents
Method for producing stainless steels, in particular high-grade steels containing chromium and chromium-nickel Download PDFInfo
- Publication number
- EP1332232B1 EP1332232B1 EP01969784A EP01969784A EP1332232B1 EP 1332232 B1 EP1332232 B1 EP 1332232B1 EP 01969784 A EP01969784 A EP 01969784A EP 01969784 A EP01969784 A EP 01969784A EP 1332232 B1 EP1332232 B1 EP 1332232B1
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- EP
- European Patent Office
- Prior art keywords
- slag
- nozzles
- blowing
- melt
- lances
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 23
- 239000011651 chromium Substances 0.000 title claims abstract description 23
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 7
- 239000010959 steel Substances 0.000 title claims abstract description 7
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 5
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 title claims abstract 4
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 238000000034 method Methods 0.000 claims abstract description 61
- 239000002893 slag Substances 0.000 claims abstract description 43
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 30
- 238000002844 melting Methods 0.000 claims abstract description 20
- 230000008018 melting Effects 0.000 claims abstract description 20
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 16
- 239000010703 silicon Substances 0.000 claims abstract description 15
- 238000010891 electric arc Methods 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 238000010309 melting process Methods 0.000 claims abstract description 10
- 238000010079 rubber tapping Methods 0.000 claims abstract description 9
- 238000005266 casting Methods 0.000 claims abstract description 4
- 230000002349 favourable effect Effects 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 39
- 229910052760 oxygen Inorganic materials 0.000 claims description 27
- 239000001301 oxygen Substances 0.000 claims description 27
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 26
- 239000000155 melt Substances 0.000 claims description 24
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 11
- 239000011261 inert gas Substances 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000005275 alloying Methods 0.000 claims description 4
- 229910000805 Pig iron Inorganic materials 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 2
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims description 2
- 238000000265 homogenisation Methods 0.000 claims description 2
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 238000011946 reduction process Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 9
- 229910044991 metal oxide Inorganic materials 0.000 claims 3
- 150000004706 metal oxides Chemical class 0.000 claims 3
- 239000007788 liquid Substances 0.000 claims 2
- 239000000843 powder Substances 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 2
- 239000000126 substance Substances 0.000 claims 2
- 238000007872 degassing Methods 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 230000002441 reversible effect Effects 0.000 abstract description 2
- 238000007670 refining Methods 0.000 abstract 3
- 238000009434 installation Methods 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910002555 FeNi Inorganic materials 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 208000002352 blister Diseases 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000009849 vacuum degassing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/068—Decarburising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5264—Manufacture of alloyed steels including ferro-alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/005—Manufacture of stainless steel
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5252—Manufacture of steel in electric furnaces in an electrically heated multi-chamber furnace, a combination of electric furnaces or an electric furnace arranged for associated working with a non electric furnace
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/068—Decarburising
- C21C7/0685—Decarburising of stainless steel
Definitions
- the invention relates to a method according to the preamble of claim 1 or of claim 2.
- Multi-stage are used to produce stainless steels containing chrome or chrome nickel Processes in a melting device comprising at least two vessels known.
- a Decarburization carried out to a carbon content of less than 0.3%. Always a high energy expenditure is required and temperature losses are inevitable.
- Such a method is known from DE 196 21 143.
- the one described here Process is carried out in a melting device, the at least comprises two vessels. Both vessels are operated in parallel, each in Vessel alternately either electrodes for melting the batch or Blow lances for inflating and / or blowing oxygen and oxygen mixtures can be used.
- the vessels thus initially serve as melting points then as a fresh aggregate.
- the invention is based on the task of making such a process more economical do.
- the core of the invention is the reversible treatment of unreduced converter slag in electric arc furnace operation.
- the reduction is now carried out simultaneously with a new one Melting a new batch while retaining the slag from the previous one Blow process carried out in the vessel.
- a process step namely the downstream reduction of the slag, saved and the chrome-containing slag was not removed from the system. All in all this makes the process easier and more economical.
- the proposed method can basically be done in a single metallurgical process Drain the vessel.
- claims 2 proposed that processes in a melting device with two, alternately operated, metallurgical vessels. Then it will be parallel to the decarburizing blowing of the batch in the first treatment vessel the melting process of a second batch including that Slag reduction process carried out in the second treatment vessel.
- the melting process can also be done in a different way than electrically using arcs be carried out, taking care that the cheap thermodynamic conditions for slag reduction are maintained.
- the blowing of oxygen or oxygen mixtures in Form of inflation and / or side inflation performed.
- inert gases are blown in.
- the melt is at a blow time of the oxygen of 20 to 40 min Final carbon content of ⁇ 0.9%, preferably ⁇ 0.4%, decarburized.
- Coolants are added during oxygen blowing, for example in the form of Ni, FeNi, ferrochrome, scrap and other ferrous metallic Raw materials such as pig iron pellets, DRI or alloying agents to make the To reach the target temperature.
- the blowing process is carried out at a Carbon content equal to or less than 0.9%, preferably equal to or less than 0.4%, and a temperature above 1,680'C and the Metal melt tapped into a pan.
- This will be separated in the further course of treatment the molten metal to the desired final carbon content of ⁇ 0.1% by means of a secondary metallurgical treatment, preferably vacuum degassing, brought.
- a secondary metallurgical treatment preferably vacuum degassing
- the chromium oxide contained in the high-chromium slag is through directly reduces carbon and silicon to metallic chrome.
- the melting device 1 consists of two treatment vessels 2, 3, in which alternately an electric arc furnace process (1) and a blowing process (11) operate.
- an electric arc furnace process (1) In the left treatment vessel 2 is the operating state of the Melting down using electric arcs in the right treatment vessel 3 the operating state of freshening or oxygen blowing for reduction of the carbon content of the melt.
- a lance 4 is attached to a lance support arm 5 for blowing in oxygen, the coaxial to the main axis of the vessel through an exhaust manifold 6 and the lid heart opening 7 of a pivoted lid 8 of the right treatment vessel 3 is guided into the interior of the upper vessel part 9.
- the mouth 10 of the Exhaust manifold 6 leans against the lid heart opening 7 of the lid 8.
- the upper part 9 and the lower part 11 together form the furnace vessel 3.
- the exhaust manifold 6 is via a rotating device 12 to the adjacent treatment vessel 2 swiveling.
- the lower part 11 has a tap opening 13, here the bottom cut, for the molten metal, while the chrome one Slag remains in the vessel.
- the treatment vessel 2 shown on the left has a pivotable electrode arm 14 on which, in the present case, three electrodes 15a, b, c are attached are by the lid heart 16 of the left treatment vessel 2, which closes the lid heart opening 17, are guided.
- the tapped melt is a steel casting plant or a secondary metallurgical Treatment plant (not shown) supplied.
- the Batch contains in particular carbon and silicon-containing raw materials, and the the entire content is then melted down.
- the high-chromium slag is reduced after the melt has reached a temperature value of a minimum of 1,490'C.
- the slag is removed and the melt is subjected to a blowing process, whereby the melt to a carbon value ⁇ 0.9%, preferably ⁇ 0.4%, decarburized and to a tapping temperature of 1,620 to 1.7200C is heated.
- the electrode arm 14 is swung out and the Oxygen lance 4 swung in. Then only the molten metal, tapped. The lance 4 is moved out and the process starts from again. This process takes place in the adjacent treatment vessel offset in time.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren gemäß dem Oberbegriff des Anspruchs 1 oder des Anspruch 2.The invention relates to a method according to the preamble of claim 1 or of claim 2.
Zur Erzeugung von chrom- oder chromnickelhaltigen Edelstählen sind mehrstufige Prozesse in einer mindestens zwei Gefäße umfassenden Schmelzeinrichtung bekannt. Abhängig von der jeweiligen Verfahrenstechnik wird dabei eine Entkohlung bis zu Kohlenstoffgehalten von unterhalb 0,3% durchgeführt. Stets ist ein hoher Energieaufwand erforderlich und Temperaturverluste sind unvermeidlich.Multi-stage are used to produce stainless steels containing chrome or chrome nickel Processes in a melting device comprising at least two vessels known. Depending on the respective process technology, a Decarburization carried out to a carbon content of less than 0.3%. Always a high energy expenditure is required and temperature losses are inevitable.
Ein solches Verfahren ist aus der DE 196 21 143 bekannt. Das hier beschriebene Verfahren wird in einer Schmelzeinrichtung durchgeführt, die mindestens zwei Gefäße umfasst. Beide Gefäße werden parallel betrieben, wobei in jedem Gefäß wechselweise entweder Elektroden zum Einschmelzen der Charge oder Blaslanzen zum Aufblasen und/oder Einblasen von Sauerstoff und Sauerstoffgemischen einsetzbar sind. Die Gefäße dienen also zunächst als Einschmelzund danach als Frischaggregat. Nach dem Blasen wird die Schlacke mit Reduktionsmitteln wie zum Beispiel Ferrosilizium, Aluminium oder Sekundäraluminium bei Zugabe von Schlackenbildnern wie Kalk und Flußspat zur Rückgewinnung von oxidiertem Chrom reduziert und anschließend abgestochen. Der Erfindung liegt die Aufgabe zugrunde, ein solches Verfahren wirtschaftlicher zu machen.Such a method is known from DE 196 21 143. The one described here Process is carried out in a melting device, the at least comprises two vessels. Both vessels are operated in parallel, each in Vessel alternately either electrodes for melting the batch or Blow lances for inflating and / or blowing oxygen and oxygen mixtures can be used. The vessels thus initially serve as melting points then as a fresh aggregate. After blowing the slag with reducing agents such as ferrosilicon, aluminum or secondary aluminum with the addition of slag formers such as lime and fluorspar for recovery reduced by oxidized chromium and then tapped. The invention is based on the task of making such a process more economical do.
Diese Aufgabe wird durch die im kennzeichnenden Teil von Anspruch 1 oder 2 angegebenen Verfahrensschritte gelöst. Zweckmäßige Ausgestaltungen des Verfahrens sind in den Unteransprüchen enthalten. This object is achieved by the characterizing part of claim 1 or 2 specified process steps solved. Appropriate configurations of the Procedures are contained in the subclaims.
Kern der Erfindung ist die reversible Behandlung unreduzierter Konverterschlacke im Elektrolichtbogenofen-Betrieb. In Abkehr zu dem bekannten Verfahren, bei dem die Reduktion der hochchromhaltigen Schlacke und somit Rückgewinnung des metallischen Chroms in einem dem Einschmelzen und Sauerstoffblasen nachgeschalteten und hiervon getrennten Verfahrensschritt durchgeführt wird, wird die Reduktion nunmehr gleichzeitig mit einem erneuten Schmelzvorgang einer neuen Charge unter Beibehalten der Schlacke des vorherigen Blasprozesses im Gefäß durchgeführt. Auf diese Weise wird ein Verfahrensschritt, nämlich das nachgeschaltete Reduzieren der Schlacke, eingespart sowie die chromhaltige Schlacke dem System nicht entzogen. Insgesamt wird dadurch das Verfahren einfacher und wirtschaftlicher.The core of the invention is the reversible treatment of unreduced converter slag in electric arc furnace operation. In a departure from the known method, in which the reduction of the high chromium-containing slag and thus Recovery of the metallic chromium in a melting and Oxygen bubbles downstream and separate process step is carried out, the reduction is now carried out simultaneously with a new one Melting a new batch while retaining the slag from the previous one Blow process carried out in the vessel. In this way, a process step namely the downstream reduction of the slag, saved and the chrome-containing slag was not removed from the system. All in all this makes the process easier and more economical.
Im einzelnen werden folgende Schritte durchgeführt:
zusammen mit dem Einschmelzen der zugegebenen Charge und zwar mit
mittels elektrischer Energie aus dem Elektrolichtbogen,
together with the melting of the added batch with
using electrical energy from the electric arc,
Das vorgeschlagene Verfahren kann grundsätzlich in einem einzigen metallurgischen Gefäß ablaufen. Zur Beschleunigung der Abstichzeiten wird nach Anspruch 2 vorgeschlagen, daß Verfahren in einer Schmelzeinrichtung mit zwei, wechselweise betriebenen, metallurgischen Gefäßen durchzuführen. Dann wird parallel neben dem entkohlenden Verblasen der Charge in dem ersten Behandlungsgefäß der Schmelzprozess einer zweiten Charge einschließlich dem Reduktionsprozess der Schlacke in dem zweiten Behandlungsgefäß durchgeführt.The proposed method can basically be done in a single metallurgical process Drain the vessel. To accelerate tapping times, according to claim 2 proposed that processes in a melting device with two, alternately operated, metallurgical vessels. Then it will be parallel to the decarburizing blowing of the batch in the first treatment vessel the melting process of a second batch including that Slag reduction process carried out in the second treatment vessel.
Der Schmelzvorgang kann auch auf anderem Wege als elektrisch mittels Lichtbögen durchgeführt werden, wobei darauf zu achten ist, daß die günstigen thermodynamischen Bedingungen zur Reduktion der Schlacke erhalten bleiben.The melting process can also be done in a different way than electrically using arcs be carried out, taking care that the cheap thermodynamic conditions for slag reduction are maintained.
Vorzugsweise wird das Blasen von Sauerstoff oder Sauerstoffgemischen in Form von Aufblasen und/oder Seitenblasen durchgeführt. Zwecks besserer Durchmischung und Homogenisierung der Schmelze können gleichzeitig zum Sauerstoffblasprozess Inertgase eingeblasen werden. Preferably, the blowing of oxygen or oxygen mixtures in Form of inflation and / or side inflation performed. In order to do better Mixing and homogenization of the melt can be carried out simultaneously Oxygen blowing process, inert gases are blown in.
Die Schmelze wird bei einer Blaszeit des Sauerstoffs von 20 bis 40 min auf einen Endkohlenstoffgehalt von < 0,9 %, vorzugsweise von < 0,4%, entkohlt.The melt is at a blow time of the oxygen of 20 to 40 min Final carbon content of <0.9%, preferably <0.4%, decarburized.
Während des Sauerstoffblasens werden Kühlmittel zugegeben, beispielsweise in Form von Ni, FeNi, Ferrochrom, Schrott sowie anderen eisenhaltigen metallischen Rohstoffen wie Roheisenmasseln, DRI oder Legierungsmitteln, um die Zieltemperatur zu erreichen.Coolants are added during oxygen blowing, for example in the form of Ni, FeNi, ferrochrome, scrap and other ferrous metallic Raw materials such as pig iron pellets, DRI or alloying agents to make the To reach the target temperature.
Nach einem bevorzugten Verfahrensschritt wird der Blasprozess bei einem Kohlenstoffgehalt von gleich oder weniger als 0,9%, vorzugsweise gleich oder weniger als 0,4%, und einer Temperatur von über 1.680'C beendet und die Metallschmelze in eine Pfanne abgestochen. Erfindungsgemäß bleibt die Schlacke im Gefäß, um dort anschließend während des erneuten Einschmelzvorgangs reduziert zu werden. Hiervon getrennt wird im weiteren Behandlungsablauf die Metallschmelze auf den gewünschten Endkohlenstoffgehalt von < 0,1% mittels einer sekundärmetallurgischen Behandlung, vorzugsweise Vakuumentgasung, gebracht. Dies hat auch den Vorteil, dass das Feuerfest-Material des Gefäßes, das bei einem Blasprozess bis zu niedrigen Kohlenstoffgehalten sehr hoch belastet wird, geschont werden kann.According to a preferred method step, the blowing process is carried out at a Carbon content equal to or less than 0.9%, preferably equal to or less than 0.4%, and a temperature above 1,680'C and the Metal melt tapped into a pan. According to the invention Slag in the vessel to be there afterwards during the re-melting process to be reduced. This will be separated in the further course of treatment the molten metal to the desired final carbon content of < 0.1% by means of a secondary metallurgical treatment, preferably vacuum degassing, brought. This also has the advantage that the refractory material of the vessel, which is blown down to low carbon levels is very heavily loaded, can be spared.
Erfindungsgemäß wird die hochchromhaltige Schlacke mit dem Silizium- bzw. Kohlenstoff aus silizium- bzw. kohlenstoffhaltigen Legierungsträgem in der Charge reduziert. Nach einer besonders bevorzugten Verfahrensvariante wird vorgeschlagen, dass zusätzlich Kohlenstoff und ggf. Silizium zugegeben werden. Das in der hochchromhaltigen Schlacke enthaltende Chromoxid wird durch den Kohlenstoff und das Silizium direkt zu metallischem Chrom reduziert.According to the high-chromium slag with the silicon or Carbon from silicon or carbon-containing alloy carriers in the Batch reduced. According to a particularly preferred process variant suggested that additional carbon and possibly silicon be added. The chromium oxide contained in the high-chromium slag is through directly reduces carbon and silicon to metallic chrome.
Während des Einschmelzens der Charge werden durch Top-Lanzen, Seitenunterbaddüsen, Seitendüsen, Bodendüsen bzw. Spülsteine, jeweils einzeln oder kombiniert, Sauerstoff oder Sauerstoffgemische zur verbesserten Siliziumund Kohlenstoffoxidation zugegeben. During the melting of the batch, top lances, side bath jets, Side nozzles, floor nozzles or sink blocks, each individually or combined, oxygen or oxygen mixtures for improved silicon and Carbon oxidation added.
Weitere Einzelheiten und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der die in der Figur dargestellte Ausführungsform einer Schmelzvorrichtung, hier mit zwei metallurgischen Gefäßen, für das erfindungsgemäße Verfahren näher erläutert wird. Dabei sind neben den oben aufgeführten Kombinationen von Merkmalen auch Merkmale alleine oder in anderen Kombinationen erfindungswesentlich. Hierbei zeigt die einzige Figur die Seitenansicht einer Schmelzeinrichtung mit zwei Behandlungsgefäßen.Further details and advantages of the invention emerge from the following Description in which the embodiment shown in the figure a Melting device, here with two metallurgical vessels, for the invention Procedure is explained in more detail. In addition to those listed above Combinations of features also features alone or in others Combinations essential to the invention. Here, the only figure shows the Side view of a melting device with two treatment vessels.
Die Schmelzeinrichtung 1 besteht aus zwei Behandlungsgefäßen 2, 3, in denen
wechselweise ein Elektrolichtbogenofenprozess (1) und ein Blasprozess (11)
betrieben werden. Im linken Behandlungsgefäß 2 ist der Betriebszustand des
Einschmelzens mittels elektrischer Lichtbögen, in dem rechten Behandlungsgefäß
3 der Betriebszustand des Frischens bzw. Sauerstoffblasens zur Verminderung
des Kohlenstoffgehaltes der Schmelze dargestellt.The melting device 1 consists of two
Zum Sauerstoffeinblasen ist eine Lanze 4 an einem Lanzentragarm 5 befestigt,
die koaxial zur Gefäßhauptachse durch einen Abgaskrümmer 6 und die Dekkelherzöffnung
7 eines verschwenkten Deckels 8 des rechten Behandlungsgefäßes
3 in den Innenraum des Gefäßoberteils 9 geführt ist. Die Mündung 10 des
Abgaskrümmers 6 lehnt sich an die Deckelherzöffnung 7 des Deckels 8 an. Das
Oberteil 9 und das Unterteil 11 bilden zusammen das Ofengefäß 3. Der Abgaskrümmer
6 ist über eine Drehvorrichtung 12 zu dem benachbarten Behandlungsgefäß
2 verschwenkbar. Das Unterteil 11 weist eine Abstichöffnung 13,
hier den Bodenabstich, für die Metallschmelze auf, während die chromhaltige
Schlacke im Gefäß verbleibt.A lance 4 is attached to a
Im Boden bzw. in der Wand des Gefäßes befinden sich jeweils einzeln oder
kombiniert Bodendüsen 22, Spülsteine, Seitenunterbaddüsen, Seitendüsen 20
oder/und Seitenlanzen 21, durch die Sauerstoff-, Inertgas- bzw. Gasgemische
geblasen werden. There are individual or in the bottom or in the wall of the vessel
combines
Das links dargestellte Behandlungsgefäß 2 weist einen verschwenkbaren Elektrodenarm
14 auf, an dem im vorliegenden Fall drei Elektroden 15a,b,c, befestigt
sind, die durch das Deckelherz 16 des linken Behandlungsgefäßes 2, welches
die Deckelherzöffnung 17 verschließt, geführt sind.The treatment vessel 2 shown on the left has a
Nachdem in einem Behandlungsgefäß die Metallschmelze 18 über die Abstichöffnung
13 abgestochen ist, wird ein emeuter Schmelzvorgang begonnen.
Die abgestochene Schmelze wird einer Stahlgießanlage oder einer sekundärmetallurgischen
Behandlungsanlage (nicht gezeigt) zugeführt. Auf die nicht abgestochene
und im Gefäß verbleibende Schlacke 19 wird chargiert, wobei die
Charge insbesondere kohlenstoff- und siliziumhaltige Rohstoffe enthält, und der
gesamte Inhalt wird anschließend eingeschmolzen. Während des Einschmelzprozesses
wird die hochchromhaltige Schlacke reduziert, nachdem die Schmelze
einen Temperaturwert von einem Minimum von 1.490'C erreicht hat. Nach
Erreichen eines Temperaturwertes von vorzugsweise einem Minimum von
1.550'C wird die Schlacke entfernt und die Schmelze einem Blasprozess unterzogen,
wodurch die Schmelze bis auf einen Kohlenstoffwert < 0,9%, vorzugsweise
< 0,4%, entkohlt und auf eine Abstichtemperatur von 1.620 bis 1.7200C
erwärmt wird. Hierzu werden der Elektrodenarm 14 ausgeschwenkt und die
Sauerstoff-Lanze 4 eingeschwenkt. Anschließend wird nur die Metallschmelze,
abgestochen. Die Lanze 4 wird herausgefahren und der Vorgang beginnt von
neuem. In dem benachbarten Behandlungsgefäß läuft dieser Vorgang jeweils
zeitlich versetzt ab.After the
Claims (10)
- Method of producing stainless steels, particularly steels containing chromium and chromium-nickel, in melting equipment, which comprises a metallurgical vessel, for supplying a steel casting plant, wherein operation is with an electric arc furnace process and a blowing process in the vessel, and wherein in a first of these treatment steps, in which the electric arc melting-down process is carried out, a charge substantially consisting of solid and/or liquid pig iron and raw substances, particularly of scrap and of alloy carriers partly containing carbon and silicon is melted down and the melt is subsequently freshened, characterised by reversive treatment of unreduced slag after the blowing process in the electric arc furnace operation by the following steps:a) heating of slag with a high chromium content in the first treatment step together with melting down of the added charge,b) reducing the slag with high chromium content during the melting-down process by the silicon and carbon at favourable thermodynamic conditions of the arc, after the melt has reached a temperature value of a minimum of 1,490° C, with subsequent removal of the slag,c) treatment of the melt in the same vessel by a blowing process, whereby by blowing oxygen or oxygen mixtures through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks, respectively individually or in combination, the melt is decarbonised to a carbon value of less than 0.9% and heated to a tapping temperature of 1,620 to 1,720° C,d) thorough mixing of the melt with an inert gas which is introduced through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks respectively individually or in combination,e) blowing in or blowing on of alloying media, slag formers, reducing agents, powders, which contain metal oxide or metal, or mixtures through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks respectively individually or in combination, andf) subsequent tapping of the melt, wherein the unreduced slag, which has a high chromium content, of the blowing process remains in the treatment vessel and is reduced in the repeated cycle of the electric arc melting-down process according to step a).
- Method of producing stainless steels, particularly steels containing chromium and chromium-nickel, in melting equipment (1), which comprises at least two vessels (2, 3), for supplying a steel casting plant, wherein operation is with an electric arc furnace process (1) and a blowing process (11) in alternation in the two vessels (2, 3), and wherein in a first of these treatment steps, in which the electric arc melting-down process (1) is carried out, a charge substantially consisting of solid and/or liquid pig iron and raw substances, particularly of scrap and of alloy carriers partly containing carbon and silicon, is melted down, and the melt is freshened, and wherein at the same time apart from the decarbonising blowing of the charge in the first treatment vessel (2) the melting process of a second charge in the second treatment vessel (3) is carried out, characterised by reversive treatment of unreduced slag (19) after the blowing process in the electric arc furnace operation by the following steps:a) heating of slag (19) with a high chromium content in the first treatment step together with melting down of the added charge,b) reducing the slag with high chromium content during the melting-down process by the silicon and carbon at favourable thermodynamic conditions of the arc, after the melt has reached a temperature value of a minimum of 1,490° C, with subsequent removal of the slag,c) treatment of the melt in the same vessel by a blowing process, whereby by blowing oxygen or oxygen mixtures through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks, respectively individually or in combination, the melt is decarbonised to a carbon value of less than 0.9% and heated to a tapping temperature of 1,620 to 1,720° C,d) thorough mixing of the melt with an inert gas which is introduced through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks respectively individually or in combination,e) blowing in or blowing on of alloying media, slag formers, reducing agents, powders, which contain metal oxide or metal, or mixtures through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks respectively individually or in combination,f) subsequent tapping of the melt (18), wherein the unreduced slag (19), which has a high chromium content, of the blowing process remains in the treatment vessel and is reduced in the repeated cycle of the electric arc melting-down process according to step a), andg) wherein at the same time apart from the decarbonising blowing of the charge in the first treatment vessel the melting process of a second charge inclusive of reduction process of the slag is carried out in the second treatment vessel.
- Method according to claim 1 or 2, characterised in that the blowing of oxygen or oxygen mixtures is carried out through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks, respectively individually or in combination, in the form of blowing onto and/or blowing into.
- Method according to one of claims 1, 2 and 3, characterised in that for the purpose of thorough mixing and homogenisation of the melt the inert gases are blown in through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks, respectively individually or in combination, simultaneously with the oxygen blowing process.
- Method according to one of claims 1 to 4, characterised in that in the case of a blowing time of the oxygen of 20 to 40 minutes the melt is decarbonised to a final carbon content of less than 0.9%.
- Method according to one of claims 1 to 5, characterised in that coolant is added during the oxygen blowing.
- Method according to one of claims 1 to 6, characterised in that the blowing process is concluded at a carbon content of less than 0.9% and a temperature of above 1,680° C, that the metal melt (18) is emptied into a ladle and the slag (19) remains in the vessel, and that in the further course of treatment the metal melt is brought to the desired final carbon content of less than 0.1% by means of a secondary metallurgical treatment, preferably vacuum degasification.
- Method according to one of claims 1 to 7, characterised in that additional carbon and/or silicon or other reducing agents are added.
- Method according to one of claims 1 to 8, characterised in that the chromium oxide and other metal oxides contained in the slag (19) with high chromium content are reduced by the carbon and the silicon directly to metallic chromium or other metals.
- Method according to one of claims 1 to 9, characterised in that, during the melting down of the charge, oxygen for silicon and carbon oxidation are added through top lances, side lances, side under-bath nozzles, side nozzles, base nozzles or washing blocks respectively individually or in combination.
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10051803 | 2000-10-18 | ||
DE10051803 | 2000-10-18 | ||
DE10115779A DE10115779A1 (en) | 2000-10-18 | 2001-03-29 | Production of stainless steels, especially steels containing chromium and chromium-nickel comprises heating slag, reducing the slag during melting with silicon and carbon |
DE10115779 | 2001-03-29 | ||
DE10134880 | 2001-07-18 | ||
DE10134880 | 2001-07-18 | ||
DE10137761 | 2001-08-01 | ||
DE10137761A DE10137761A1 (en) | 2001-07-18 | 2001-08-01 | Production of stainless steels, especially steels containing chromium and chromium-nickel comprises heating slag, reducing the slag during melting with silicon and carbon |
PCT/EP2001/011190 WO2002033130A1 (en) | 2000-10-18 | 2001-09-27 | Method for producing stainless steels, in particular high-grade steels containing chromium and chromium-nickel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1332232A1 EP1332232A1 (en) | 2003-08-06 |
EP1332232B1 true EP1332232B1 (en) | 2004-04-07 |
Family
ID=27437895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01969784A Expired - Lifetime EP1332232B1 (en) | 2000-10-18 | 2001-09-27 | Method for producing stainless steels, in particular high-grade steels containing chromium and chromium-nickel |
Country Status (14)
Country | Link |
---|---|
US (1) | US7094271B2 (en) |
EP (1) | EP1332232B1 (en) |
JP (1) | JP2004511659A (en) |
KR (1) | KR100819126B1 (en) |
CN (1) | CN1222629C (en) |
AT (1) | ATE263845T1 (en) |
BR (1) | BR0114773B1 (en) |
CZ (1) | CZ299403B6 (en) |
DE (1) | DE50101945D1 (en) |
ES (1) | ES2218450T3 (en) |
MX (1) | MXPA03003402A (en) |
PL (1) | PL196203B1 (en) |
TW (1) | TW554046B (en) |
WO (1) | WO2002033130A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10323507A1 (en) * | 2003-05-24 | 2004-12-09 | Sms Demag Ag | Process for the recovery of metallic elements, in particular metallic chromium, from slags containing metal oxide in an electric arc furnace |
KR100793591B1 (en) * | 2006-12-28 | 2008-01-14 | 주식회사 포스코 | Method for reduction of metallic chromium from slag containing chromium oxide |
KR101689633B1 (en) | 2008-08-04 | 2016-12-26 | 누코 코포레이션 | Low cost making of a low carbon, low sulfur, and low nitrogen steel using conventional steelmaking equipment |
WO2011045755A1 (en) * | 2009-10-13 | 2011-04-21 | Petrus Hendrik Ferreira Bouwer | Ferrochrome alloy production |
CN101914715B (en) * | 2010-08-31 | 2012-06-06 | 振石集团东方特钢股份有限公司 | Method for smelting stainless steel mother liquor |
US9551045B2 (en) * | 2011-05-27 | 2017-01-24 | A. Finkl & Sons Co. | Flexible minimum energy utilization electric arc furnace system and processes for making steel products |
CN106435398B (en) * | 2016-10-15 | 2017-12-29 | 睿智钢业有限公司 | Corrosion-resistant welded structural steel and preparation method thereof |
CN107504828A (en) * | 2017-07-25 | 2017-12-22 | 攀钢集团研究院有限公司 | Vanadium iron smelting furnace |
CN115558816B (en) * | 2022-09-01 | 2023-09-19 | 广东广青金属科技有限公司 | Smelting method and system for nichrome by utilizing sensible heat of flue gas and slag of submerged arc furnace |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2430131A (en) | 1944-11-04 | 1947-11-04 | American Rolling Mill Co | Production of stainless steel |
US5417740A (en) * | 1992-05-26 | 1995-05-23 | Zaptech Corporation | Method for producing steel |
AT403293B (en) | 1995-01-16 | 1997-12-29 | Kct Tech Gmbh | METHOD AND INSTALLATION FOR THE PRODUCTION OF ALLOY STEELS |
DE19621143A1 (en) * | 1996-01-31 | 1997-08-07 | Mannesmann Ag | Process for the production of stainless steels |
DE19728102C2 (en) * | 1997-07-02 | 1999-08-05 | Schloemann Siemag Ag | Method and device for the production of steels with high Cr content and / or ferro alloys |
CZ303288B6 (en) * | 1999-06-23 | 2012-07-18 | Sms Siemag Aktiengesellschaft | Method for recovering metallic chromium from slag kinds containing chromium oxides |
-
2001
- 2001-09-27 CZ CZ20031111A patent/CZ299403B6/en not_active IP Right Cessation
- 2001-09-27 CN CNB018174841A patent/CN1222629C/en not_active Expired - Fee Related
- 2001-09-27 ES ES01969784T patent/ES2218450T3/en not_active Expired - Lifetime
- 2001-09-27 MX MXPA03003402A patent/MXPA03003402A/en active IP Right Grant
- 2001-09-27 AT AT01969784T patent/ATE263845T1/en active
- 2001-09-27 WO PCT/EP2001/011190 patent/WO2002033130A1/en active IP Right Grant
- 2001-09-27 BR BRPI0114773-0A patent/BR0114773B1/en not_active IP Right Cessation
- 2001-09-27 EP EP01969784A patent/EP1332232B1/en not_active Expired - Lifetime
- 2001-09-27 KR KR1020037005323A patent/KR100819126B1/en active IP Right Grant
- 2001-09-27 PL PL360842A patent/PL196203B1/en unknown
- 2001-09-27 DE DE50101945T patent/DE50101945D1/en not_active Expired - Lifetime
- 2001-09-27 JP JP2002536098A patent/JP2004511659A/en not_active Withdrawn
- 2001-09-27 US US10/399,007 patent/US7094271B2/en not_active Expired - Fee Related
- 2001-10-16 TW TW090125517A patent/TW554046B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
CZ20031111A3 (en) | 2003-10-15 |
ES2218450T3 (en) | 2004-11-16 |
BR0114773B1 (en) | 2010-03-09 |
PL360842A1 (en) | 2004-09-20 |
PL196203B1 (en) | 2007-12-31 |
BR0114773A (en) | 2003-10-07 |
KR100819126B1 (en) | 2008-04-02 |
EP1332232A1 (en) | 2003-08-06 |
CZ299403B6 (en) | 2008-07-16 |
JP2004511659A (en) | 2004-04-15 |
KR20030040541A (en) | 2003-05-22 |
WO2002033130A1 (en) | 2002-04-25 |
DE50101945D1 (en) | 2004-05-13 |
CN1222629C (en) | 2005-10-12 |
CN1469933A (en) | 2004-01-21 |
TW554046B (en) | 2003-09-21 |
MXPA03003402A (en) | 2004-05-04 |
US20040099091A1 (en) | 2004-05-27 |
US7094271B2 (en) | 2006-08-22 |
ATE263845T1 (en) | 2004-04-15 |
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