EP1325168A1 - Hot-dip galvanising alloy and process - Google Patents

Hot-dip galvanising alloy and process

Info

Publication number
EP1325168A1
EP1325168A1 EP01976184A EP01976184A EP1325168A1 EP 1325168 A1 EP1325168 A1 EP 1325168A1 EP 01976184 A EP01976184 A EP 01976184A EP 01976184 A EP01976184 A EP 01976184A EP 1325168 A1 EP1325168 A1 EP 1325168A1
Authority
EP
European Patent Office
Prior art keywords
bath
galvanising
alloy
hot
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01976184A
Other languages
German (de)
French (fr)
Inventor
Mik UMICORE Patent Department GILLES
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Umicore Zinc Alloys Belgium
Original Assignee
Umicore NV SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Umicore NV SA filed Critical Umicore NV SA
Priority to EP01976184A priority Critical patent/EP1325168A1/en
Publication of EP1325168A1 publication Critical patent/EP1325168A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

Definitions

  • the present invention relates to a bath for hot-dip galvanising consisting of alloyed zinc, that is particularly useful for batch- wise galvanising steel articles.
  • the aim of the present invention is therefore to provide a bath composition for hot-dip galvanising, which allows for the formation of a coating thickness of only 30 to 50 ⁇ m. Also, the thickness of the intermetallic layer is reduced to approximately 25 to 35 ⁇ m. This results in an increased resistance to stress induced cracks, as required e.g. for critical parts in the automotive industry.
  • the bath contains, by weight, 0.1 to less than 1 % Bi, 0.01 to 0.05 % Al, 0.04 to 0.12 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities.
  • the bath contains 0.3 to 0.8 % Bi, 0.02 to 0.04 % Al, 0.06 to 0.10 % Ni and up to 0.05 % Mn.
  • a bath composition with 0.5 % Bi, 0.03 % Al and 0.08 % Ni is especially preferred.
  • the galvanising process using the alloy of the invention is particularly suitable for coating low reactivity steel .
  • low reactivity steel is meant steel comprising, by weight, Si and P in such amounts that % Si ⁇ 0.03 and % Si + 2.5 x % P ⁇ 0.09.
  • the coating thickness can be reduced by at least 10 %, and even by more than 60 % according to the type of steel used.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

This invention relates to a bath for hot-dip galvanising consisting of alloyed zinc, that is particularly useful for batch-wise galvanising low reactivity steel articles. The aim of the invention is to provide a bath which results in a coating thickness of 30 to 50 νm. Such a relatively thin coating provides increased resistance to stress induced crack formation. The bath contains, by weight, 0.1 to less than 1 % Bi, 0.01 to 0.05 % A1, 0.04 to 0.12 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities. Preferably, the bath contains 0.3 to 0.8 % Bi, 0.02 to 0.04 % A1, 0.06 to 0.10 % Ni and up to 0.05 % Mn. A bath composition with 0.5 % Bi, 0.03 % A1 and 0.08 % Ni is especially preferred.

Description

Hot-dip galvanising alloy and process
The present invention relates to a bath for hot-dip galvanising consisting of alloyed zinc, that is particularly useful for batch- wise galvanising steel articles.
Conventional galvanisation practice results in a coating thickness of 70 to 120 urn. A drawback of such thick coatings is the reduced resistance to stress induced crack formation.
The aim of the present invention is therefore to provide a bath composition for hot-dip galvanising, which allows for the formation of a coating thickness of only 30 to 50 μm. Also, the thickness of the intermetallic layer is reduced to approximately 25 to 35 μm. This results in an increased resistance to stress induced cracks, as required e.g. for critical parts in the automotive industry.
According to the invention, the bath contains, by weight, 0.1 to less than 1 % Bi, 0.01 to 0.05 % Al, 0.04 to 0.12 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities. Preferably, the bath contains 0.3 to 0.8 % Bi, 0.02 to 0.04 % Al, 0.06 to 0.10 % Ni and up to 0.05 % Mn. A bath composition with 0.5 % Bi, 0.03 % Al and 0.08 % Ni is especially preferred.
The galvanising process using the alloy of the invention is particularly suitable for coating low reactivity steel . By low reactivity steel is meant steel comprising, by weight, Si and P in such amounts that % Si < 0.03 and % Si + 2.5 x % P < 0.09.
An illustration of the criticality of the nickel content in the bath is given in the following example: steel samples measuring 100 x 50 x 2.5 mm were immersed in a galvanising bath during 5 minutes, after being prepared in a traditional way by degreasing, pickling, fluxing and rinsing. The following bath compositions were used: - an alloy according to the invention containing 0.53 % Bi, 0.046 % Ni, 0.028 % Al, 0.021 % Mn, and
- a comparative alloy containing 0.51 % Bi, 0% Ni, 0.026 % Al, 0.003 % Mn. After hot-dip coating, the coating thickness was determined with a
MiniTest 3100 (ElektroPhysik) .
The test was performed on different types of steel alloys:
- HE 320 DR low reactivity steel containing 0.011 % Si and 0.008 % P;
- HE 360 D low reactivity steel containing 0.005 % Si and 0.009 % P; and
- CS steel containing 0.22 % Si and 0.07 % P.
The results are summarised in the following table .
The results show that, by using the alloys according to the invention, the coating thickness can be reduced by at least 10 %, and even by more than 60 % according to the type of steel used.

Claims

Claims
1. An alloy for hot-dip galvanising steel comprising, by weight, 0.1 to less than 1 % Bi, 0.01 to 0.05 % Al, 0.04 to 0.12 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities
2. An alloy according to claim 1, comprising, by weight, 0.3 to 0.8 % Bi, 0.02 to 0.04 % Al, 0.06 to 0.10 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities
3. A process for galvanising steel by immersion in a zinc alloy galvanising bath comprising the step of immersing the steel articles in a molten bath of a zinc alloy comprising, by weight, 0.1 to less than 1 % Bi, 0.01 to 0.05 % Al, 0.04 to 0.12 % Ni, up to 0.05 % Mn, the rest being zinc and unavoidable impurities
4. A process according to claim 3, characterised in that the steel articles comprise, by weight, Si and P in such amounts that % Si < 0.03 and % Si + 2.5 x % P < 0.09
EP01976184A 2000-09-12 2001-09-04 Hot-dip galvanising alloy and process Withdrawn EP1325168A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP01976184A EP1325168A1 (en) 2000-09-12 2001-09-04 Hot-dip galvanising alloy and process

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
EP00203141 2000-09-12
EP00203141A EP1186679A1 (en) 2000-09-12 2000-09-12 Hot-dip galvanising alloy and process
PCT/EP2001/010155 WO2002022907A1 (en) 2000-09-12 2001-09-04 Hot-dip galvanising alloy and process
EP01976184A EP1325168A1 (en) 2000-09-12 2001-09-04 Hot-dip galvanising alloy and process

Publications (1)

Publication Number Publication Date
EP1325168A1 true EP1325168A1 (en) 2003-07-09

Family

ID=8172008

Family Applications (2)

Application Number Title Priority Date Filing Date
EP00203141A Withdrawn EP1186679A1 (en) 2000-09-12 2000-09-12 Hot-dip galvanising alloy and process
EP01976184A Withdrawn EP1325168A1 (en) 2000-09-12 2001-09-04 Hot-dip galvanising alloy and process

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP00203141A Withdrawn EP1186679A1 (en) 2000-09-12 2000-09-12 Hot-dip galvanising alloy and process

Country Status (4)

Country Link
EP (2) EP1186679A1 (en)
AU (1) AU2001295536A1 (en)
BR (1) BR0113801A (en)
WO (1) WO2002022907A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2003219146A1 (en) * 2003-03-07 2004-09-28 N.V. Bekaert S.A. Zinc-nickel coating layer
CN107699836A (en) * 2017-10-16 2018-02-16 宜兴大平杆塔制造有限公司 A kind of galvanized method of power transmission line column

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3498466B2 (en) * 1996-01-25 2004-02-16 Jfeスチール株式会社 High workability alloyed hot-dip coated steel sheet and method for producing the same
CA2288054A1 (en) * 1997-05-23 1998-11-26 N.V. Union Miniere S.A. Alloy and process for galvanizing steel

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO0222907A1 *

Also Published As

Publication number Publication date
AU2001295536A1 (en) 2002-03-26
EP1186679A1 (en) 2002-03-13
WO2002022907A1 (en) 2002-03-21
BR0113801A (en) 2003-07-08

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