EP1307894A1 - Safety switch for safely switching off an electric consumer, especially an electrically driven machine - Google Patents
Safety switch for safely switching off an electric consumer, especially an electrically driven machineInfo
- Publication number
- EP1307894A1 EP1307894A1 EP01962887A EP01962887A EP1307894A1 EP 1307894 A1 EP1307894 A1 EP 1307894A1 EP 01962887 A EP01962887 A EP 01962887A EP 01962887 A EP01962887 A EP 01962887A EP 1307894 A1 EP1307894 A1 EP 1307894A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- switching device
- unit
- signal
- safety switching
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H47/00—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
- H01H47/002—Monitoring or fail-safe circuits
- H01H47/004—Monitoring or fail-safe circuits using plural redundant serial connected relay operated contacts in controlled circuit
- H01H47/005—Safety control circuits therefor, e.g. chain of relays mutually monitoring each other
Definitions
- Safety switching device for safely switching off an electrical consumer, in particular an electrically driven machine
- the present invention relates to a safety switching device for safely switching off an electrical consumer, in particular an electrically driven machine, with a fail-safe switch-off unit and a signaling unit to which an external control signal can be fed together, the switch-off unit failing the electrical load as a function of a defined signal state of the control signal switches off, the signaling unit generating an external signal as a function of the defined signal state, and the switch-off unit having a first delay element, with the aid of which the switching off of the consumer is delayed by a first period of time.
- a safety switching device has been driven by the applicant of the present invention for some time.
- Safety switching devices of the type mentioned at the outset are used primarily in the industrial sector to carry out shutdown processes in a fail-safe manner.
- "fail-safe” means that the switching device at least fulfills safety category 3 of the European standard EN 954-1.
- devices of this type are used in response to the actuation of an EMERGENCY STOP button or the opening of a protective door to shut down or otherwise convert a machine system from which there is a danger into a safe state.
- To carry out maintenance or repair work it is usually necessary to completely or at least partially switch off a machine or machine system in a fail-safe manner.
- the known safety switching device has the first delay element, with the aid of which the shutdown process, i.e. interrupting the power supply by the first period of time. Before this period of time has elapsed, the signaling unit generates a change in state of the external signal, which causes the control unit of the machine to put it into the idle state.
- the signaling unit essentially contains two mutually redundant relays which, in contrast to the relays of the switch-off unit, drop off without delay when their control circuit is de-energized. In contrast, the relays of the switch-off unit are delayed on release.
- the signaling unit like the known safety switching device as a whole, is thus designed to be fail-safe, and thus supplies a fail-safe signal. As already mentioned above, such a safety switching device is complex and expensive.
- This object is achieved in the safety switching device mentioned at the outset in that the signaling unit is a non-fail-safe unit which provides a non-fail-safe signaling signal at an output of the switching device.
- the solution according to the invention is based on the knowledge that the generation of the alarm signal is a sub-process which, taken on its own and, in contrast to the overall process of switching off the machine, is not immediately critical to safety. A malfunction in the generation of the alarm signal is caught at the latest after the end of the first period by the interruption of the power supply. As a result, it is possible to place lower demands on the fault safety of the signaling unit without reducing the fault safety of the safety switching device according to the invention as a whole. If you do not build the alarm unit consistently fail-safe, the effort is considerably reduced, so that the safety switching device according to the invention can be manufactured overall more simply and therefore more cost-effectively.
- the safety switching device In contrast to completely dispensing with the signaling unit, the safety switching device according to the invention has the advantage that the machine to be switched off can generally be shut down in a controlled manner before it is switched off. This avoids difficulties when starting up again.
- the signaling unit deactivates the signaling signal without delay when the defined signal state occurs.
- the measure has the advantage that the operational control of the machine has a maximum time available to shut down the machine in a controlled manner. Conversely, the first period of time can be dimensioned very small, which overall enables the safety switching device to react quickly.
- control signal contains an operating voltage of the switching device, the defined signal state corresponding to a loss of the operating voltage.
- the safety switching device has a logical OR link which links the operating voltage with a shutdown signal of a triggering element which is supplied from the outside, the defined signal state corresponding to a loss of the operating voltage or an actuation of the triggering element.
- the signaling unit has a second delay element, with the aid of which the generation of the signaling signal is delayed by a second period when the switching device is switched on.
- This measure has the advantage that the supply voltage for the machine is already stable before the signaling unit provides the external signal and thus prompts the operational control of the machine to start it up.
- This advantageous timing can be achieved without additional external circuitry and timing elements, which simplifies the application and installation of the safety switching device according to the invention.
- the shutdown unit has at least two mutually redundant switching means which are arranged in series with one another.
- the switching means have at least one positively driven auxiliary contact which is integrated in a monitoring circuit.
- the shutdown unit and the signaling unit are arranged in a common switchgear housing.
- This measure has the advantage that the safety switching device according to the invention is available as a compact component, which considerably simplifies its installation in a machine system to be monitored. It is particularly advantageous that the control of the time sequences between the switch-off unit and the signaling unit is carried out inside the device, as a result of which errors during installation and undesired manipulations are avoided.
- Figure 1 is a schematic representation of a generic safety switching device from which the present invention is based.
- Fig. 2 is a schematic representation of an embodiment of the safety switching device according to the invention.
- FIG. 3 shows a first exemplary embodiment for the construction of the signaling unit in the safety switching device according to FIG. 2;
- Fig. 6 is a schematic representation of a second embodiment of the safety switching device according to the invention.
- a generic safety switching device is designated in its entirety with the reference number 10.
- the safety switching device 10 is installed in a compact device housing 12 which has numerous connecting terminals which are accessible from the outside.
- the connection terminals are designed as screw terminals and are designated in FIG. 1 in the manner customary for such switching devices.
- connection terminals AI and A2 form an input via which the safety switching device 10 is supplied with an internal operating voltage U B.
- the operating voltage U B first comes to a series circuit 16 when it is switched on, which is built up from the auxiliary contacts of four relays Kl, K2, K4 and K5 and the control circuit of a relay K3 which is delayed on release is.
- the auxiliary contacts of relays Kl, K2, K4 and K5 are normally closed contacts, which are closed in the idle state.
- the operating voltage U B then reaches the control circuits of the relays K1, K2, K4 and K5 already mentioned via the working contacts 18, 20 of the relay K3.
- Their working contacts 24, 26, 28, 30 form two output circuits of the safety switching device 10, which are accessible via the terminals 32, 33 and 34, 35.
- relays K1, K2, K4 and K5 When the relays K1, K2, K4 and K5 are energized, their auxiliary contacts in the series circuit 16 open, and the normally open contacts 24, 26, 28, 30 close. Furthermore, the two further auxiliary contacts 36, 38 are closed, which then the current flow through the control circuits of the relays K1, K2, K4 and K5 maintained regardless of the operating position of relay K3. The relay K3 drops out after the predetermined release delay time has elapsed.
- the working contacts 24, 26, 28, 30 in the two output circuits of the safety switching device 10 are closed, so that a machine connected to the safety switching device 10 (not shown here) is switched on. If the operating voltage U B at the input terminals AI, A2 is removed, all contacts fall back into their rest position shown in FIG. 1. As a result, the current path between terminals 32 and 33 is interrupted almost simultaneously. In contrast, the current path between terminals 34 and 35 is interrupted with a delay time which corresponds to the release time of relays K4 and K5.
- a machine to be switched off is supplied via the current path between terminals 34 and 35, while the signaling signal is carried via the current path between terminals 32 and 33.
- the signaling signal is carried via the current path between terminals 32 and 33.
- FIG. 2 an exemplary embodiment of a safety switching device according to the invention is designated in its entirety by reference number 40.
- the same reference numerals designate the same elements as in FIG. 1.
- the safety switching device 40 in its output circuit between the terminals 34 and 35 in turn has the working contacts 24, 26 of the two relays K1 and K2 arranged in series.
- input circuits of the relays K1 and K2 are initially supplied via the normally open contacts 18, 20 of the relay K3. After the relays K1 and K2 are energized, the relay K3 drops out with a delay time, and the input circuits of the relays K1 and K2 are supplied via the auxiliary contacts 36 and 38 which are closed at this time.
- the structure of the safety switching device 40 corresponds to that of the safety switching device 10 ,
- the reference numbers 44, 46 denote two capacitances which are connected in parallel to the control circuit of the relays K1 and K2. When switched on, the two capacitors 44, 46 charge up. If the operating voltage U B on the input side is removed, the two capacitors 44, 46 are discharged via the control circuits of the relays K1 and K2. Only after the discharge, the relays K1 and K2 drop out and open their work contacts 24, 26. As a result, the machine 42 is switched off with a delay time T 1 which corresponds to the discharge time of the capacitors 44, 46.
- the capacitors 44, 46 are thus first delay elements in the sense of the present invention.
- the components of the safety switching device 40 described so far form a shutdown unit, which in its entirety is referred to below with the reference number 48.
- the shutdown unit 48 is constructed in a manner known per se with two channels of redundancy, which means fault safety in the sense the European standard EN 954-1 is achieved.
- each of the two relays K1, K2 has a positively driven auxiliary contact 50, 52 which is coupled to the relay K3 in such a way that the safety switching device 40 cannot be put into operation if one of the working contacts 24, 26 is fused.
- the auxiliary contacts 50, 52 are thus integrated in a monitoring circuit.
- the safety switching device 40 has a non-fail-safe signaling unit 54 which provides a non-fail-safe signal 58 at an output terminal 56.
- the signal 58 can thus be supplied to a control unit 60 for the machine 42 in a simple manner.
- the output terminal 56 for generating the signal 58 is connected directly to the operating voltage U B.
- Preferred exemplary embodiments for the reporting unit 54 are, however, described with reference to the following figures.
- the reporting unit 54 contains an amplifier circuit consisting of two transistors T1 and T2 and a number of resistors R1 to R6.
- the signal 58 is tapped through the resistor R6 at the collector of the transistor T2, which in the circuit shown has the consequence that the signal 58 corresponds approximately to the operating voltage U B in the active state, while in the deactivated state it has a voltage-free, high-resistance state ,
- the switching of the signaling unit 54 is increased by an additional capacitance 62. complements, which has the consequence that the message signal 58 only assumes its active signal state after the capacitance 62 has largely been charged. As a result, the provision of the message signal 58 is delayed by a second time period determined by the capacitance 62 when the safety switching device 40 is switched on.
- FIG. 5 shows the time sequences for the safety switching device 40 again graphically.
- the operating voltage U B of the safety switching device 40 is switched on.
- the contacts 24, 26 of the relays K1 and K2 attract almost simultaneously, so that the supply voltage U v reaches the machine 42.
- the signal 58 assumes its active state only after the second time period T 2 , which corresponds approximately to the charging time of the capacitance 62.
- the signal 58 returns almost simultaneously to its deactivated, high-resistance state.
- the normally open contacts 24, 26 of the relays K1, K2 remain closed until the capacitors 44, 46 are discharged.
- the machine 42 is only disconnected from its power supply U v after the period x has elapsed.
- the control unit 60 of the machine 42 therefore has enough time to shut down the machine 42 in a controlled manner before the supply voltage U v is disconnected.
- a further exemplary embodiment of a safety switching device according to the invention is designated in its entirety by the reference number 70.
- the safety switching device 70 differs from the safety switching device 40 from FIG. 2 primarily by a logical AND combination, which is designated in FIG. 6 with the reference number 72.
- the output of the AND link 72 is fed to the message unit 54.
- the AND link 72 receives the switch-off signal of a triggering element 74, which in this case is two-channel, which here is, for example, a two-channel EMERGENCY STOP button.
- the AND link 72 receives a signal derived from the operating voltage U B.
- the defined signal state, in the presence of which the safety switching device 70 initiates the switch-off process for the machine 42 thus corresponds to both a loss of the operating voltage U B and an actuation of the trigger element 74 or even both.
Landscapes
- Safety Devices In Control Systems (AREA)
- Electronic Switches (AREA)
- Keying Circuit Devices (AREA)
- Control Of Electric Motors In General (AREA)
- Pinball Game Machines (AREA)
- Relay Circuits (AREA)
- Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10037383 | 2000-08-01 | ||
DE10037383A DE10037383A1 (en) | 2000-08-01 | 2000-08-01 | Safety switching device for safely switching off an electrical consumer, in particular an electrically driven machine |
PCT/EP2001/008805 WO2002011165A1 (en) | 2000-08-01 | 2001-07-30 | Safety switch for safely switching off an electric consumer, especially an electrically driven machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1307894A1 true EP1307894A1 (en) | 2003-05-07 |
EP1307894B1 EP1307894B1 (en) | 2007-07-11 |
Family
ID=7650902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01962887A Expired - Lifetime EP1307894B1 (en) | 2000-08-01 | 2001-07-30 | Safety switch for safely switching off an electric consumer, especially an electrically driven machine |
Country Status (7)
Country | Link |
---|---|
US (1) | US6809911B2 (en) |
EP (1) | EP1307894B1 (en) |
JP (1) | JP4824897B2 (en) |
AT (1) | ATE366991T1 (en) |
AU (1) | AU2001283969A1 (en) |
DE (2) | DE10037383A1 (en) |
WO (1) | WO2002011165A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10045651B4 (en) * | 2000-09-15 | 2007-08-02 | Pilz Gmbh & Co. Kg | Safety relay |
DE10220349B4 (en) * | 2002-01-31 | 2005-09-22 | Siemens Ag | Method and device for connecting a DC supply voltage to a load and for disconnecting the DC supply voltage from the load |
US7196434B2 (en) * | 2003-03-21 | 2007-03-27 | Eaton Corporation | Modular contactor assembly having independently controllable contractors |
JP2005311300A (en) * | 2004-03-26 | 2005-11-04 | Toshiba Corp | Semiconductor memory device and manufacturing method therefor |
US7453677B2 (en) * | 2004-10-06 | 2008-11-18 | Teknic, Inc. | Power and safety control hub |
DE102011075212B3 (en) * | 2011-05-04 | 2012-07-12 | Lindauer Dornier Gmbh | Loom has two safety control devices that are provided to supply halt signals to two motors with preset delay period, based on the control signal received from a safety device |
DE102012103015B4 (en) * | 2012-04-05 | 2013-12-05 | Pilz Gmbh & Co. Kg | Safety switching device with switching element in the auxiliary contact current path |
US10360790B2 (en) | 2016-04-22 | 2019-07-23 | Banner Engineering Corp. | Safety touch button system having an intercommunications link |
EP3410458B1 (en) * | 2017-06-02 | 2019-05-22 | Sick AG | Modular safety relay circuit for the safe switching on and/or disconnecting of at least one machine |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4068773A (en) * | 1975-04-03 | 1978-01-17 | Allis-Chalmers Corporation | Lift vehicle with fail-safe overload protective system |
US4085823A (en) * | 1975-11-03 | 1978-04-25 | Westinghouse Electric Corporation | Elevator system |
US4053876A (en) * | 1976-04-08 | 1977-10-11 | Sidney Hoffman | Alarm system for warning of unbalance or failure of one or more phases of a multi-phase high-current load |
US4769555A (en) * | 1985-10-01 | 1988-09-06 | Pulizzi Engineering Inc. | Multi-time delay power controller apparatus with time delay turn-on and turn-off |
DE3642233C2 (en) * | 1986-12-10 | 1994-03-24 | Steuerungselektronik Schoefman | Self-monitoring device for relay contacts |
DE4033800A1 (en) * | 1990-10-24 | 1992-04-30 | Pilz Gmbh & Co | Emergency switch=off unit for alarm circuit - has optionally operable switch with rest contacts also two channels connected to supply voltage |
DE9301023U1 (en) * | 1993-01-26 | 1993-05-19 | Electromatic Industri A/S, Hadsten | Solid state relay |
WO1996006475A1 (en) * | 1994-08-24 | 1996-02-29 | Rainer Berthold | Earth-leakage circuit breaker with automatic monitoring facility |
DE4441171C1 (en) * | 1994-11-18 | 1996-02-08 | Siemens Ag | Combined protection and safety circuit for electrical drive |
DE19500396C1 (en) * | 1995-01-09 | 1996-02-01 | Siemens Ag | Safety control circuit for opening or clearing of drives |
SE509479C2 (en) * | 1996-12-09 | 1999-02-01 | Torgny Olsson | Safety relay and method when resetting a safety relay |
DE29809550U1 (en) | 1998-05-29 | 1999-07-08 | Siemens AG, 80333 München | Device for safely switching off an electrical load, in particular with high inductance, from an electrical DC voltage supply |
-
2000
- 2000-08-01 DE DE10037383A patent/DE10037383A1/en not_active Withdrawn
-
2001
- 2001-07-30 DE DE50112721T patent/DE50112721D1/en not_active Expired - Lifetime
- 2001-07-30 WO PCT/EP2001/008805 patent/WO2002011165A1/en active IP Right Grant
- 2001-07-30 JP JP2002516800A patent/JP4824897B2/en not_active Expired - Fee Related
- 2001-07-30 AU AU2001283969A patent/AU2001283969A1/en not_active Abandoned
- 2001-07-30 EP EP01962887A patent/EP1307894B1/en not_active Expired - Lifetime
- 2001-07-30 AT AT01962887T patent/ATE366991T1/en not_active IP Right Cessation
-
2003
- 2003-01-31 US US10/355,703 patent/US6809911B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO0211165A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20030137788A1 (en) | 2003-07-24 |
DE50112721D1 (en) | 2007-08-23 |
WO2002011165A1 (en) | 2002-02-07 |
JP4824897B2 (en) | 2011-11-30 |
JP2004505600A (en) | 2004-02-19 |
AU2001283969A1 (en) | 2002-02-13 |
ATE366991T1 (en) | 2007-08-15 |
US6809911B2 (en) | 2004-10-26 |
DE10037383A1 (en) | 2002-02-21 |
EP1307894B1 (en) | 2007-07-11 |
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