EP1303193A1 - A shelf stable nutritious food product and a process for its preparation - Google Patents
A shelf stable nutritious food product and a process for its preparationInfo
- Publication number
- EP1303193A1 EP1303193A1 EP01943547A EP01943547A EP1303193A1 EP 1303193 A1 EP1303193 A1 EP 1303193A1 EP 01943547 A EP01943547 A EP 01943547A EP 01943547 A EP01943547 A EP 01943547A EP 1303193 A1 EP1303193 A1 EP 1303193A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- soy
- shelf stable
- food product
- plant seeds
- nutritious food
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 235000013305 food Nutrition 0.000 title claims abstract description 39
- 235000008935 nutritious Nutrition 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 25
- 238000002360 preparation method Methods 0.000 title claims description 8
- 241000196324 Embryophyta Species 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000000796 flavoring agent Substances 0.000 claims abstract description 36
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 235000021374 legumes Nutrition 0.000 claims abstract description 23
- 239000000839 emulsion Substances 0.000 claims abstract description 22
- 235000020238 sunflower seed Nutrition 0.000 claims abstract description 11
- 244000105624 Arachis hypogaea Species 0.000 claims abstract description 8
- 235000020232 peanut Nutrition 0.000 claims abstract description 8
- 240000002791 Brassica napus Species 0.000 claims abstract description 4
- 235000011293 Brassica napus Nutrition 0.000 claims abstract description 4
- 235000010469 Glycine max Nutrition 0.000 claims description 80
- 244000068988 Glycine max Species 0.000 claims description 42
- 150000002632 lipids Chemical class 0.000 claims description 33
- 238000003801 milling Methods 0.000 claims description 31
- 238000010411 cooking Methods 0.000 claims description 20
- 239000004615 ingredient Substances 0.000 claims description 20
- 238000011049 filling Methods 0.000 claims description 16
- 235000010726 Vigna sinensis Nutrition 0.000 claims description 14
- 241000219745 Lupinus Species 0.000 claims description 13
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000052 vinegar Substances 0.000 claims description 11
- 235000021419 vinegar Nutrition 0.000 claims description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 235000012041 food component Nutrition 0.000 claims description 6
- 239000004310 lactic acid Substances 0.000 claims description 6
- 235000014655 lactic acid Nutrition 0.000 claims description 6
- 235000010746 mayonnaise Nutrition 0.000 claims description 6
- 239000008268 mayonnaise Substances 0.000 claims description 6
- 235000016709 nutrition Nutrition 0.000 claims description 6
- 230000035764 nutrition Effects 0.000 claims description 5
- 241000195940 Bryophyta Species 0.000 claims description 4
- 239000002535 acidifier Substances 0.000 claims description 4
- 235000011929 mousse Nutrition 0.000 claims description 4
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 235000015067 sauces Nutrition 0.000 claims description 3
- 235000010523 Cicer arietinum Nutrition 0.000 claims description 2
- 244000045195 Cicer arietinum Species 0.000 claims description 2
- 235000005979 Citrus limon Nutrition 0.000 claims description 2
- 244000131522 Citrus pyriformis Species 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- 235000015165 citric acid Nutrition 0.000 claims description 2
- 235000007983 food acid Nutrition 0.000 claims description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 2
- 235000014347 soups Nutrition 0.000 claims description 2
- 239000005417 food ingredient Substances 0.000 claims 4
- 244000042314 Vigna unguiculata Species 0.000 claims 1
- 239000000047 product Substances 0.000 description 46
- 235000019634 flavors Nutrition 0.000 description 31
- 235000000346 sugar Nutrition 0.000 description 19
- 239000002253 acid Substances 0.000 description 17
- 150000007513 acids Chemical class 0.000 description 16
- 238000002156 mixing Methods 0.000 description 16
- 150000003839 salts Chemical class 0.000 description 15
- 235000002639 sodium chloride Nutrition 0.000 description 15
- 241000219977 Vigna Species 0.000 description 13
- 239000012467 final product Substances 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 11
- 239000003921 oil Substances 0.000 description 11
- 235000019198 oils Nutrition 0.000 description 11
- 229920002472 Starch Polymers 0.000 description 10
- 235000019698 starch Nutrition 0.000 description 10
- 239000003925 fat Substances 0.000 description 9
- 235000019197 fats Nutrition 0.000 description 9
- 230000001953 sensory effect Effects 0.000 description 9
- 239000002562 thickening agent Substances 0.000 description 9
- 238000000855 fermentation Methods 0.000 description 8
- 230000004151 fermentation Effects 0.000 description 8
- 238000009928 pasteurization Methods 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 7
- 239000008107 starch Substances 0.000 description 7
- 230000006866 deterioration Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 235000003599 food sweetener Nutrition 0.000 description 5
- 235000019659 mouth feeling Nutrition 0.000 description 5
- 235000013599 spices Nutrition 0.000 description 5
- 239000003765 sweetening agent Substances 0.000 description 5
- 238000005303 weighing Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 102000004190 Enzymes Human genes 0.000 description 4
- 108090000790 Enzymes Proteins 0.000 description 4
- 108010073771 Soybean Proteins Proteins 0.000 description 4
- 235000019486 Sunflower oil Nutrition 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 108090000623 proteins and genes Proteins 0.000 description 4
- 102000004169 proteins and genes Human genes 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 235000013322 soy milk Nutrition 0.000 description 4
- 229940001941 soy protein Drugs 0.000 description 4
- 238000010025 steaming Methods 0.000 description 4
- 239000002600 sunflower oil Substances 0.000 description 4
- 240000004713 Pisum sativum Species 0.000 description 3
- 235000010582 Pisum sativum Nutrition 0.000 description 3
- 229940095602 acidifiers Drugs 0.000 description 3
- 230000002255 enzymatic effect Effects 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- 239000000787 lecithin Substances 0.000 description 3
- 235000010445 lecithin Nutrition 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000012371 Aseptic Filling Methods 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 108010046377 Whey Proteins Proteins 0.000 description 2
- 102000007544 Whey Proteins Human genes 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 235000013355 food flavoring agent Nutrition 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 235000008960 ketchup Nutrition 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 235000021119 whey protein Nutrition 0.000 description 2
- GJCOSYZMQJWQCA-UHFFFAOYSA-N 9H-xanthene Chemical compound C1=CC=C2CC3=CC=CC=C3OC2=C1 GJCOSYZMQJWQCA-UHFFFAOYSA-N 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 244000056139 Brassica cretica Species 0.000 description 1
- 235000003351 Brassica cretica Nutrition 0.000 description 1
- 235000003343 Brassica rupestris Nutrition 0.000 description 1
- 241000737241 Cocos Species 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 229920000926 Galactomannan Polymers 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 241000186660 Lactobacillus Species 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 102000014171 Milk Proteins Human genes 0.000 description 1
- 108010011756 Milk Proteins Proteins 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- ZOJBYZNEUISWFT-UHFFFAOYSA-N allyl isothiocyanate Chemical compound C=CCN=C=S ZOJBYZNEUISWFT-UHFFFAOYSA-N 0.000 description 1
- 239000008122 artificial sweetener Substances 0.000 description 1
- 235000021311 artificial sweeteners Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- QKSKPIVNLNLAAV-UHFFFAOYSA-N bis(2-chloroethyl) sulfide Chemical compound ClCCSCCCl QKSKPIVNLNLAAV-UHFFFAOYSA-N 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000014651 chocolate spreads Nutrition 0.000 description 1
- 235000021185 dessert Nutrition 0.000 description 1
- 235000011850 desserts Nutrition 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- 235000013681 dietary sucrose Nutrition 0.000 description 1
- 235000018927 edible plant Nutrition 0.000 description 1
- 235000014103 egg white Nutrition 0.000 description 1
- 210000000969 egg white Anatomy 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 210000002969 egg yolk Anatomy 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 229940039696 lactobacillus Drugs 0.000 description 1
- 235000014611 low fat mayonnaise Nutrition 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000021239 milk protein Nutrition 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- -1 mustard Substances 0.000 description 1
- 235000010460 mustard Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 235000021400 peanut butter Nutrition 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229940068965 polysorbates Drugs 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229960004793 sucrose Drugs 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 235000011867 sweet spreads Nutrition 0.000 description 1
- 235000015113 tomato pastes and purées Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y302/00—Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/30—Removing undesirable substances, e.g. bitter substances
- A23L11/33—Removing undesirable substances, e.g. bitter substances using enzymes; Enzymatic transformation of pulses or legumes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/50—Fermented pulses or legumes; Fermentation of pulses or legumes based on the addition of microorganisms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L23/00—Soups; Sauces; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/10—Peanut butter
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L35/00—Foods or foodstuffs not provided for in groups A23L5/00 - A23L33/00; Preparation or treatment thereof
- A23L35/20—No-fat spreads
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/40—Foaming or whipping
Definitions
- This invention relates to shelf stable and nutritious food products which are based on edible plant seeds, and to processes for their preparation.
- Plant seeds such as soy beans, lupines, cow peas, sunflower seeds, chick peas and peanuts, have long been used as foods, or as a basis for preparing foodstuffs. They are commonly available and hence inexpensive, and are a good source of nutrition for humans and animals. In domestic situations, plant seeds are usually prepared by soaking them in water and then cooking them. Thereafter they are usually ground and combined with other ingredients to prepare a meal.
- humus which is prepared from chick peas and is a traditional foodstuff in the Mediterranean area. These foodstuff require time to prepare and are not shelf stable. At best, they may be store for short periods in a refrigerator.
- Shelf stable food stuffs based on plant seeds, are also commercially available.
- a very common example is peanut butter; a product which usually contains less than about 2% by weight of water.
- Spread products based on sunflower seeds are also commercially available. These products also contain high levels of lipids; especially in the form of added lipids. The water content is usually low. This tends to result in these products being reasonably expensive .
- soy material which forms the basis for these products is usually obtained as a byproduct of oil processing, or from soy milk production.
- the by-products of oil processing are usually in the form of protein concentrates or isolates .
- Various exogenous ingredients such as oils, emulsifiers and stabilisers, are then added to the soy protein to form a food base.
- flavours and sweeteners may then be added to the food base to provide a shelf stable, food product .
- An example of such a process is described in US patent 3851070; the final product being a spread.
- all products produced from soy protein concentrates and isolates have a characteristic soy off- flavour and a dry or chalky mouthfeel.
- the off flavour may be masked to some extent by adding flavouring agents to the products; although the masking is rarely complete. There have also been attempts to solve the off flavour problem by special processing.
- the soy milk products are usually prepared by dehulling soy beans, milling them with water, and then separating off insolubles.
- the resultant milk is then further processed. For example, it may be dried to produce a soy milk powder.
- the powder may then be used in much the same manner as the soy protein concentrates and isolates mentioned above to produce soy based, food products.
- These products have the same disadvantages ; namely soy off flavour and dry or chalky mouthfeel .
- the soy milk may be precipitated with salts and acids to produce Tofu. Tufu has the typical soy off flavour and is not shelf stable.
- this invention provides a shelf stable, water-based, nutritious food product which comprises cooked and ground whole soy; and in which the product has no characteristic soy off-flavour and dry soy mouthfeel . It is surprisingly found that if whole soy is used in the preparation of the product, the product obtained has a good flavour profile and mouthfeel. Without wishing to be bound by theory, it is believed that the various components of the soy bean interact to produce a good flavour profile and mouthfeel. When one of these components are removed, the system is out of balance and the flavour and mouthfeel suffer.
- this invention provides a shelf stable, emulsion-based, nutritious food product which comprises: cooked and ground whole plant seeds with high lipid content, and sufficient endogenous emulsifier from the plant seed to stabilise the emulsion.
- this invention provides a shelf stable, emulsion based nutritious food product which comprises: ground whole plant seeds with high lipid content, and a lipid component provided essentially by endogenous lipids.
- this invention provides a shelf stable, emulsion based nutritious food product which comprises : ground whole plant seeds with high lipid content, and less than about 20 % by weight of lipids.
- this invention provides a shelf stable water-based nutritious food product which comprises : ground whole legume and sufficient endogenous emulsifier from the legume to stabilise the product. If desired, the whole legume may be cooked.
- All the food products have the advantage of containing all of the nutritional components of the original plant seeds. This is especially advantageous for soy based products. Further, the products are water based, or emulsion based. Hence they may be produced inexpensively. Therefore, the products offer inexpensive and wholesome nutrition.
- this invention provides a method of conveniently providing nutrition from soy without characteristic soy off taste and dry mouthfeel by administering a shelf stable, water-based, product containing cooked, ground whole soybeans.
- this invention provides a method of providing all the nutritional components of whole soy beans by administering a shelf stable food product containing cooked, ground whole soybeans.
- This invention also provides a process for the preparation of the food products.
- the process comprises cooking the plant seeds, milling or comminuting them, filling them into containers (with or without the addition of other ingredients such as flavours, spices, etc), and sealing the containers.
- High lipid content means a lipid content of at least 30% by weight.
- Water-based means the product contains at least 25 % of water.
- the food products are prepared from whole plant seeds . These plant seeds may be selected from any suitable plant seeds such as soy beans, sunflower seeds, rape seeds, palm kernels, peanuts, chickpeas, lupines, and the like. Mixtures of these seeds may also be used.
- the plant seeds may contain their hulls, or may be dehulled prior to use. For soy beans, it is preferable to use soy beans which contain their hulls because the flavour profile and mouthfeel are much better. However, dehulled soy beans also give acceptable products. If the seeds are dehulled, this may be carried out in a dry condition prior to cooking or may be carried out in a wet condition after cooking.
- the seeds are then cooked. This may be carried out using any suitable cooking technique; preferably a wet cooking technique.
- the seeds may be cooked in hot water under atmospheric conditions; for example at about 85°C to about 100°C.
- the seeds may be cooked under pressure or using steam; for example at about 100°C to about 150 °C.
- the exact temperatures may be selected as desired and according to the type of seed being cooked.
- the cooking times may be selected as desired and according to the type of seed being cooked. In an industrial setting, cooking times of about 10 to 60 minutes are common. Any suitable cooking equipment may be used.
- Cooking is, however, not necessary for certain types of seed. For example, sunflower seeds need not be cooked. Consequently, for these types of seeds, the cooking step may be omitted. If desired to obtain certain flavour profiles, the seeds, whether cooked or not, may then be roasted.
- the seeds are then milled or comminuted.
- the milling or comminuting may take place continuously or non-continuously as desired.
- Any suitable equipment may be used; for example a colloid mill, a carborundum mill, ball mill or the like.
- the ground seeds may contain sufficient endogenous emulsifiers to stabilise the final products without the need to add emulsifiers.
- These endogenous emulsifiers usually take the form of seed proteins and lecithins .
- the endogenous emulsifiers from soy beans include soy proteins and soy lecithins.
- exogenous emulsifiers include any food grade emulsifiers such as, for example, milk proteins, eggs, egg yolks, egg whites, lecithins, mono- or di-glycerides, polysorbates, etc. Combinations of these emulsifiers may also be added. It is possible to add the exogenous emulsifiers at later points during processing if desired; but before any final mixing or homogenisation step.
- the ground seeds contain sufficient endogenous lipids to provide products with good flavour profiles and mouthfeel. However, it is possible to add exogenous lipids to the ground seeds if desired. Any suitable food-grade lipids may be used. For example, sunflower oil, soy oil, rape seed oil, olive oil, palm fat, cocoa fat, etc may be used. It is possible to add the exogenous lipids at later points during processing if desired; but before any final mixing or homogenisation step.
- Acids may be added to the ground seeds for flavour and stability reasons.
- the acids may be added directly in the form of edible acidifiers.
- edible acidifiers include lactic acid, acetic acid, citric acid, lemon juice, vinegar, any other food acids and mixtures of these acidifiers.
- the acids may be provided indirectly by subjecting the ground seeds to fermentation; especially using micro-organisms which produce acids.
- the acids may also be added at other stages during production. For example, the acids may be added during soaking of the plant seeds. Alternatively, the acids may be add prior to, or during, comminution or milling.
- the acids are added for the purposes of enhancing shelf stability, sufficient acids are added to reduce the pH of the final product to below about pH 6.5 ; more preferably to about 3.5 to about 5.5. If the acids are added for flavour reasons, sufficient acids are added to obtain the desired flavour profile. Preferably the acids provide about 0.25% to about 3% by weight of the final product; for example about 0.5% to about 2% by weight.
- Salt may also be added to the ground seeds for flavour and stability reasons. If the salt is added for the purposes of enhancing shelf stability, sufficient salt is added to form a microbial barrier. Preferably, the amount of salt added is about 0.25% to about 5% by weight; for example about 0.5% to about 4% by weight . Ordinarily, the amount of salt added will also be dictated by flavour considerations. The precise amount needed may be readily set by a person skilled in the art .
- sweeteners, starches and thickeners may be added. Any suitable sweeteners may be used, for example fructose, glucose, saccharose, dextrose, and artificial sweeteners, or combinations of these sweeteners.
- the starches may be any suitable native and modified starches, like modified waxy maize or native tapioca starch.
- any suitable edible thickeners may be used; for example pectin, xanthan, guar gum, carrageenan, galactomannans, and the like. Mixtures of thickeners may also be used. Flavouring agents such as spices, etc may also be added.
- the sweeteners, starches and thickeners may also be added at other stages during production.
- Water may be added if desired. If the plant seeds have been soaked and wet cooked, this need not be necessary.
- the final product has a water content of about 15% to about 70% by weight; for example about 20% to about 60% by weight.
- the amount of water needed will be governed to some extent by the desired product form. However, the amount of water may be readily set by a person skilled in the art.
- the mixture of ground seeds and other ingredients may be subjected to homogenisation or emulsification. Ordinarily, this will not be necessary unless exogenous lipids are added. Suitable emulsifiers and homogenisers may be used. For foamed products such as mousses, gases such as air, nitrogen, and the like may be added.
- the mixture may then be pasteurised or sterilised as is conventional.
- pasteurisation may be carried out at raised temperatures of about 80°C to about 100°C; with or without applying high shearing forces.
- the pasteurised mixtures may then be filled into suitable containers and the containers sealed. Filling may be cold filling, hot filling or aseptic filling as desired. It is also possible to fill the mixture into the containers and then subject the mixtures to pasteurisation or sterilisation.
- Any suitable containers may be used; for example glass jars, plastic jars, cans, tubes, pouches, and sachets.
- the containers may be multi-serve or single serve containers. Further, multiple single-serve containers, such as sachet strips, may also be used.
- the products preferably contain about 5% to about 45% by weight of total lipids; for example about 1.0% to about 40% by weight of total lipids.
- oil rich plant seeds for example sunflower seeds, rape seeds, and palm kernels
- the product may contain significant amounts of lipids; for example more than about 30% by weight of total lipids. This is especially the case if exogenous lipids are added. However, if no exogenous lipids are added, the product may be arranged to contain less than about 20% by weight of lipids.
- the products contain both water and lipids, they have lipid droplets dispersed in a water base or are in the form of emulsions which contain significant amounts of lipid.
- the products are shelf stable and may be stored under ambient conditions for periods of at least about 6 months; more preferably at least about 12 months.
- the products may be provided in any suitable product form.
- the products may be provided in the form of spreads, toppings, sauces, seasonings, soups, mayonnaise, mousses, desserts, paps, and the like.
- a comparative soya base was prepared using a soy concentrate. This comparative base was rated to have a green soya off-taste and a strong dry mouthfeeling.
- the spread was stored at 30°C for a period of 12 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
- the final product has a viscosity of 14.70 Pas measured at a shear rate of 10 /s .
- the recipe is given in the following table.
- soya base Before mixing with the other ingredients the soya base was tasted by a trained sensory panel. No soya off taste or dry mouthfeeling was detected.
- a comparative soya base was prepared using a soy concentrate. This comparative base was rated to have a green soya off-taste and a strong dry mouthfeeling.
- the spiced spread was prepared with the base from the whole soybeans as well as with the base from the protein concentrate.
- the trained sensory panel was able to distinguish the 2 products and clearly detected a dry mouthfeeling for the product with protein concentrate but not for the product produced from whole beans .
- the pap was stored at room temperature for a period of 12 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
- the recipe of the spread is given in the following table.
- the recipe of the spread is given in the following table.
- the spread was stored at room temperature for a period of 12 months .
- the product was then opened and tested. No spoilage was detected and the sensory deterioration was low.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Botany (AREA)
- Agronomy & Crop Science (AREA)
- Organic Chemistry (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Biotechnology (AREA)
- Seasonings (AREA)
- Beans For Foods Or Fodder (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
The invention concerns a shelf stable water-based nutritious food product which comprises cooked and ground whole soy; and in which the product has no characteristic soy off-flavor and dry soy mouthfeel. The invention concerns further a shelf stable, emulsion-based nutritious food product which comprises cooked and ground whole plant seeds or cooked/uncooked, ground whole legumes, and sufficient endogeneous emulsifier from the plant seed to stabilise the emulsion. The plant seed is taken in the group consisting of sunflower seeds, rape seeds, palm kernels and peanuts or mixture thereof.
Description
A shelf stable nutritious food product and a process for its preparation
Field of the Invention
This invention relates to shelf stable and nutritious food products which are based on edible plant seeds, and to processes for their preparation.
Background of the Invention
Plant seeds, such as soy beans, lupines, cow peas, sunflower seeds, chick peas and peanuts, have long been used as foods, or as a basis for preparing foodstuffs. They are commonly available and hence inexpensive, and are a good source of nutrition for humans and animals. In domestic situations, plant seeds are usually prepared by soaking them in water and then cooking them. Thereafter they are usually ground and combined with other ingredients to prepare a meal. An example is humus, which is prepared from chick peas and is a traditional foodstuff in the Mediterranean area. These foodstuff require time to prepare and are not shelf stable. At best, they may be store for short periods in a refrigerator.
Shelf stable food stuffs, based on plant seeds, are also commercially available. A very common example is peanut butter; a product which usually contains less than about 2% by weight of water. Spread products based on sunflower seeds are also commercially available. These products also contain high levels of lipids; especially in the form of added lipids. The water content is
usually low. This tends to result in these products being reasonably expensive .
Many products based on soy beans are also commercially available. The soy material which forms the basis for these products is usually obtained as a byproduct of oil processing, or from soy milk production.
The by-products of oil processing are usually in the form of protein concentrates or isolates . Various exogenous ingredients, such as oils, emulsifiers and stabilisers, are then added to the soy protein to form a food base. Further, flavours and sweeteners may then be added to the food base to provide a shelf stable, food product . An example of such a process is described in US patent 3851070; the final product being a spread. However, all products produced from soy protein concentrates and isolates have a characteristic soy off- flavour and a dry or chalky mouthfeel. The off flavour may be masked to some extent by adding flavouring agents to the products; although the masking is rarely complete. There have also been attempts to solve the off flavour problem by special processing. For example, in US patent 4915972, oxygen levels are reduced during milling of the soy beans. These attempts have not been entirely successful. Further, the problem with the dry or chalky mouthfeel has not been satisfactorily solved. Also, much of the nutritional value of the original soy bean is lost .
The soy milk products are usually prepared by dehulling soy beans, milling them with water, and then separating off insolubles. The resultant milk is then further processed. For example, it may be dried to produce a soy milk powder. The powder may then be used in much the same manner as the soy protein concentrates
and isolates mentioned above to produce soy based, food products. These products have the same disadvantages ; namely soy off flavour and dry or chalky mouthfeel . Alternatively the soy milk may be precipitated with salts and acids to produce Tofu. Tufu has the typical soy off flavour and is not shelf stable.
Accordingly, there remains a need for shelf stable, nutritious food products which are based on plant seeds, which have good flavour profiles and mouthfeel, and which contain sufficient moisture to render these products relatively inexpensive.
Summary of the Invention
In one aspect, this invention provides a shelf stable, water-based, nutritious food product which comprises cooked and ground whole soy; and in which the product has no characteristic soy off-flavour and dry soy mouthfeel . It is surprisingly found that if whole soy is used in the preparation of the product, the product obtained has a good flavour profile and mouthfeel. Without wishing to be bound by theory, it is believed that the various components of the soy bean interact to produce a good flavour profile and mouthfeel. When one of these components are removed, the system is out of balance and the flavour and mouthfeel suffer.
This approach of preparing shelf stable products from whole plant seeds leads to substantial other advantages .
In another aspect, this invention provides a shelf stable, emulsion-based, nutritious food product which comprises: cooked and ground whole plant seeds with high
lipid content, and sufficient endogenous emulsifier from the plant seed to stabilise the emulsion.
In yet another aspect, this invention provides a shelf stable, emulsion based nutritious food product which comprises: ground whole plant seeds with high lipid content, and a lipid component provided essentially by endogenous lipids.
It is surprisingly found that if whole plant seeds are used in the preparation of the product, the product contains sufficient endogenous emulsifier and/or lipids that further addition of emulsifier and/or lipids is unnecessary; although more can be added if desired. Further, as explained above, the product has a good flavour profile and mouthfeel . In a further aspect, this invention provides a shelf stable, emulsion based nutritious food product which comprises : ground whole plant seeds with high lipid content, and less than about 20 % by weight of lipids.
Further, this invention provides a shelf stable water-based nutritious food product which comprises : ground whole legume and sufficient endogenous emulsifier from the legume to stabilise the product. If desired, the whole legume may be cooked.
All the food products have the advantage of containing all of the nutritional components of the original plant seeds. This is especially advantageous for soy based products. Further, the products are water based, or emulsion based. Hence they may be produced inexpensively. Therefore, the products offer inexpensive and wholesome nutrition.
In a further aspect, this invention provides a method of conveniently providing nutrition from soy without characteristic soy off taste and dry mouthfeel by
administering a shelf stable, water-based, product containing cooked, ground whole soybeans.
In a further aspect, this invention provides a method of providing all the nutritional components of whole soy beans by administering a shelf stable food product containing cooked, ground whole soybeans.
This invention also provides a process for the preparation of the food products. The process comprises cooking the plant seeds, milling or comminuting them, filling them into containers (with or without the addition of other ingredients such as flavours, spices, etc), and sealing the containers.
Detailed description of preferred embodiments of the invention
Various specific embodiments of the invention are now described for the purposes of illustrating the invention. In this specification, the following definitions apply: -
"High lipid content" means a lipid content of at least 30% by weight.
"Water-based" means the product contains at least 25 % of water. The food products are prepared from whole plant seeds . These plant seeds may be selected from any suitable plant seeds such as soy beans, sunflower seeds, rape seeds, palm kernels, peanuts, chickpeas, lupines, and the like. Mixtures of these seeds may also be used. The plant seeds may contain their hulls, or may be dehulled prior to use. For soy beans, it is preferable to use soy beans which contain their hulls because the flavour profile and mouthfeel are much better. However,
dehulled soy beans also give acceptable products. If the seeds are dehulled, this may be carried out in a dry condition prior to cooking or may be carried out in a wet condition after cooking. If the seeds are in a dried form, they are best soaked before being further processed. Depending upon the type of seeds used, the seeds are then cooked. This may be carried out using any suitable cooking technique; preferably a wet cooking technique. For example, the seeds may be cooked in hot water under atmospheric conditions; for example at about 85°C to about 100°C. Alternatively, the seeds may be cooked under pressure or using steam; for example at about 100°C to about 150 °C. It will be appreciated that the exact temperatures may be selected as desired and according to the type of seed being cooked. Similarly, the cooking times may be selected as desired and according to the type of seed being cooked. In an industrial setting, cooking times of about 10 to 60 minutes are common. Any suitable cooking equipment may be used.
Cooking is, however, not necessary for certain types of seed. For example, sunflower seeds need not be cooked. Consequently, for these types of seeds, the cooking step may be omitted. If desired to obtain certain flavour profiles, the seeds, whether cooked or not, may then be roasted.
The seeds are then milled or comminuted. The milling or comminuting may take place continuously or non-continuously as desired. Any suitable equipment may be used; for example a colloid mill, a carborundum mill, ball mill or the like.
The ground seeds may contain sufficient endogenous emulsifiers to stabilise the final products without the
need to add emulsifiers. These endogenous emulsifiers usually take the form of seed proteins and lecithins . For example, the endogenous emulsifiers from soy beans include soy proteins and soy lecithins. If it is desired to add exogenous emulsifiers, these may be added to the ground seeds. Suitable exogenous emulsifiers include any food grade emulsifiers such as, for example, milk proteins, eggs, egg yolks, egg whites, lecithins, mono- or di-glycerides, polysorbates, etc. Combinations of these emulsifiers may also be added. It is possible to add the exogenous emulsifiers at later points during processing if desired; but before any final mixing or homogenisation step.
The ground seeds contain sufficient endogenous lipids to provide products with good flavour profiles and mouthfeel. However, it is possible to add exogenous lipids to the ground seeds if desired. Any suitable food-grade lipids may be used. For example, sunflower oil, soy oil, rape seed oil, olive oil, palm fat, cocoa fat, etc may be used. It is possible to add the exogenous lipids at later points during processing if desired; but before any final mixing or homogenisation step.
Acids may be added to the ground seeds for flavour and stability reasons. The acids may be added directly in the form of edible acidifiers. Examples of edible acidifiers include lactic acid, acetic acid, citric acid, lemon juice, vinegar, any other food acids and mixtures of these acidifiers. Alternatively, the acids may be provided indirectly by subjecting the ground seeds to fermentation; especially using micro-organisms which produce acids. The acids may also be added at other stages during production. For example, the acids may be
added during soaking of the plant seeds. Alternatively, the acids may be add prior to, or during, comminution or milling.
If the acids are added for the purposes of enhancing shelf stability, sufficient acids are added to reduce the pH of the final product to below about pH 6.5 ; more preferably to about 3.5 to about 5.5. If the acids are added for flavour reasons, sufficient acids are added to obtain the desired flavour profile. Preferably the acids provide about 0.25% to about 3% by weight of the final product; for example about 0.5% to about 2% by weight.
Salt may also be added to the ground seeds for flavour and stability reasons. If the salt is added for the purposes of enhancing shelf stability, sufficient salt is added to form a microbial barrier. Preferably, the amount of salt added is about 0.25% to about 5% by weight; for example about 0.5% to about 4% by weight . Ordinarily, the amount of salt added will also be dictated by flavour considerations. The precise amount needed may be readily set by a person skilled in the art .
Various other ingredients to influence flavour and texture may be added as desired. For example, sweeteners, starches and thickeners may be added. Any suitable sweeteners may be used, for example fructose, glucose, saccharose, dextrose, and artificial sweeteners, or combinations of these sweeteners. The starches may be any suitable native and modified starches, like modified waxy maize or native tapioca starch. Similarly, any suitable edible thickeners may be used; for example pectin, xanthan, guar gum, carrageenan, galactomannans, and the like. Mixtures of thickeners may also be used. Flavouring agents such as spices, etc may also be added.
The sweeteners, starches and thickeners may also be added at other stages during production.
Water may be added if desired. If the plant seeds have been soaked and wet cooked, this need not be necessary. Preferably, the final product has a water content of about 15% to about 70% by weight; for example about 20% to about 60% by weight. The amount of water needed will be governed to some extent by the desired product form. However, the amount of water may be readily set by a person skilled in the art.
If desired, the mixture of ground seeds and other ingredients may be subjected to homogenisation or emulsification. Ordinarily, this will not be necessary unless exogenous lipids are added. Suitable emulsifiers and homogenisers may be used. For foamed products such as mousses, gases such as air, nitrogen, and the like may be added.
It is also possible to carry out the process by adding enzymes to the seeds or to the mixture containing said seeds or to carry out the process by making a fermentation with microorganisms to improve texture and taste. This fermentation can be carried out before or after the milling or comminuting of the seeds.
The mixture may then be pasteurised or sterilised as is conventional. For example, pasteurisation may be carried out at raised temperatures of about 80°C to about 100°C; with or without applying high shearing forces. The pasteurised mixtures may then be filled into suitable containers and the containers sealed. Filling may be cold filling, hot filling or aseptic filling as desired. It is also possible to fill the mixture into the containers and then subject the mixtures to pasteurisation or sterilisation.
Any suitable containers may be used; for example glass jars, plastic jars, cans, tubes, pouches, and sachets. The containers may be multi-serve or single serve containers. Further, multiple single-serve containers, such as sachet strips, may also be used.
The products preferably contain about 5% to about 45% by weight of total lipids; for example about 1.0% to about 40% by weight of total lipids. If oil rich plant seeds are used, for example sunflower seeds, rape seeds, and palm kernels, the product may contain significant amounts of lipids; for example more than about 30% by weight of total lipids. This is especially the case if exogenous lipids are added. However, if no exogenous lipids are added, the product may be arranged to contain less than about 20% by weight of lipids.
Because the products contain both water and lipids, they have lipid droplets dispersed in a water base or are in the form of emulsions which contain significant amounts of lipid. The products are shelf stable and may be stored under ambient conditions for periods of at least about 6 months; more preferably at least about 12 months.
The products may be provided in any suitable product form. For example, the products may be provided in the form of spreads, toppings, sauces, seasonings, soups, mayonnaise, mousses, desserts, paps, and the like.
In the case of a shelf stable food product in the form of a sweet spread or topping, the composition contains at least 10 % cooked or uncooked soy, plant seeds or legumes, at least 10 % sugar, up to 5% starch or other thickeners, up to 30 % oils or fats and up to 5% endogeneous and/or exogeneous emulsifier.
In the case of a creamy low or medium fat mayonnaise, the composition contains contains at least 5 % cooked or uncooked soy, plant seeds or legumes, between 0 and 15 % sugar, between 0 and 4 % salt, between 0 and 40 % oils or fats, between 0 and 5% starch or other thickeners, between 0 and 5 % endogeneous and/or exogeneous emulsifier and comprising further between 0 and 5 % mustard and between 0 and 5 % vinegar.
In the case of a spicy seasoning, spread, topping or pap, the composition contains at least 10 % cooked or uncooked soy, plant seeds or legumes, between 0 and 20 % sugar, between 0.5 and 6 % salt, between 0 and 35 % oils or fats, between 0 and 5% starch or other thickeners, between 0 and 5 % endogeneous and/or exogeneous emulsifier and comprising further between 0 and 5 % vinegar .
In the case of of a shelf stable ketchup or sauce, the composition contains at least 10' % cooked or uncooked soy, plant seeds or legumes, at least 10 % sugar, between 0 and 3 % salt, between 0 and 5 % oils or fats, between 0 and 5% starch or other thickeners, and comprising further between 5 and 15 % vinegar.
In the case of a sweet or culinary mousse or dessert, the composition contains at least 5 % cooked or uncooked soy, plant seeds ' or legumes, at least 10 % sugar, between 0 and 1.5 % salt, between 0 and 5% starch or other thickeners, between 20 and 40 % oils or fats, between 0 and 5 % endogeneous and/or exogeneous emulsifier and comprising further between 0 and 3 % vinegar, between 0,5 and 2 % gelatine or another jelling agent and between 0 and 7 % foaming agent . Examples
1. Sweet chocolate spread from Lupines
The way of proceeding is following : a) Soaking of whole lupines in water and dehulling of the wet lupines . b) Cooking of the dehulled lupines during 15 minutes at 85
°C with water and lactic acid in a mixer, c) Mixing and coarse milling of the dehulled hot lupines with water and lactic acid. d) Milling of the coarse base with a mill . This results in a smooth lupines base . e) Mixing of this base with the other recipe ingredients, that is sugar, cocos fat and flavors. f) Heating to 85°C under high shear. g) Hot filling into glass jars.
The final product has a viscosity of 26.70 Pas measured at a shear rate of 10 /s . The recipe is given in the following table .
The spread was stored at room temperature for a period of 12 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was low.
2. Culinary topping from cowpeas
The way of proceeding is following :
a) steaming of the dehulled cowpeas b) ixing of the steamed cowpeas with water, lactic acid and enzyme in a mixer. Coarse milling with a knife. Enzymatic fermentation, c) Milling of the coarse milled and enzymatically treated base with a mill . d) Production of the base emulsion containing sunflower oil, water, whey protein and vinegar with a mayonnaise line, e) Mixing of the milled cowpeas base with the base emulsion and processing of this mixture with a high pressure homogeniser. f) Addition of this mixture to the other ingredients (sugars, aroma and flavors) and heating under shear to 90°C. g)Hot filling into plastic jars.
The final product has a viscosity of 21.80 Pas measured at a shear rate of 10 /s. The recipe is given in the following table .
3. Ketchup from fermented soybeans
The way of proceeding is following : a) steaming of whole soybeans. b) mixing of the steamed soybeans with sugar, water and lactic acid and coarse milling in a mixer with a knife . c) Milling of this base with a mill . d) Addition of the Lactobacillus bouillon and fermentation. e) Heating to stop the fermentation. f) Addition of this fermented soya matrix to all other ingredients (sugar, vinegar, water, salt, flavors) , heating to 85°C and hot filling into single serve sachets of 25 ml.
The final product has a viscosity of 2.80 Pas measured at a shear rate of 10 /s. The recipe is given in the following table.
The spread was stored at 20° for a period of 15 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
4. Low fat- Mayonnaise with lupines
The way of proceeding is following
a) soaking of whole lupines in water and steaming of said whole lupines . b) mixing of the steamed lupines with water and sugar and coarse milling in a mixer with knife, c) Milling of the coarse base with a mill, d) Mixing of the milled base with all other ingredients
(sugar, sunflower oil, mustard, vinegar, whey protein, flavors) . e) Heating of the emulsion to 80°C and hot filling. The final product has a viscosity of 41.40 Pas measured at a shear rate of 10 /s. The recipe is given in the following table.
The way of proceeding is following :
a) steaming of dehulled soybeans. b) mixing of steamed soybeans with water, sugar and acid' in a mixer and coarse milling with a knife. c)Fine milling of the coarse base with a mill, d) Preparing the base emulsion containing sunflower oil, vinegar, water and emulsifier. e) Mixing the soya base with the base emulsion
f) Adding to this mixture all other ingredients (sugar, flavors, foaming agent) and processing with a high pressure homogeniser. g) Pasteurisation at 90°C. h) Cooling to 30°C. i) Foaming with Nitrogen in a dispersing machine, Overrun
30%. j) Aseptically cold filling.
The final product has a viscosity of 24.40 Pas measured at a shear rate of 10 /s. The recipe is given in the following table.
Before mixing with the base emulsion the soya base was tasted by a trained sensory panel. No soya off taste or dry mouthfeeling was detected. A comparative soya base was prepared using a soy concentrate. This comparative base was rated to have a green soya off-taste and a strong dry mouthfeeling.
6. Salty spicy spread from cowpeas
The way of proceeding is following :
a) Weighing of cowpeas and water in a mixer b) Indirect heating to 100°C without milling the cowpeas. c) Coarse milling with a knife and cooling down
d) Addition of enzymes to the mixer. Enzymatic fermentation for 30 minutes, e) Addition of acids f) Milling of the coarse milled and enzymatically treated matrix with a mill. g) Production of the base emulsion with a mayonnaise line, h) Mixing of the cowpea base with the emulsion base and all other ingredients (water, sugar, tomato paste, salt and flavors) in the mixer and heating under shear to
90°C (pasteurisation) . i)Hot filling into stand up pouches.
The final product has a viscosity of 14.70 Pas measured at a shear rate of 10 /s . The recipe is given in the following table.
The spread was stored at 30°C for a period of 12 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
7. Granular cowpeas spread
The way of proceeding is following
a) eighing of cowpeas and water in the mixer b) Indirect heating to 90°C without milling the cowpeas
c) Cooling down (without milling) d) Addition of enzymes to the mixer. Enzymatic fermentation. e) Remove water and store cooked whole cowpeas. f) Production of the base emulsion with a mayonnaise line. g) ixing of the cooked cowpeas and the emulsion base with all other ingredients (sugar, salt, flavors) in the mixer and heating under low shear to 85°C
(pasteurisation) . h)Hot filling into plastic jars.
The final product has a viscosity of 14.70 Pas measured at a shear rate of 10 /s . The recipe is given in the following table.
8. Spicy spread from soybeans
The way of proceeding is following :
a) Weighing of soybeans and water in a mixer b) Pressure cooking without milling the soybeans c) Coarse milling with a knife and cooling down d) Mixing of the soya base with all other ingredients
(water, flavors) . e) Milling of the coarse milled base with a mill . f) Pre-pasteurisation of spice mix (85°C, 5 minutes) g) Mixing of soya base and spice mix.
h) Cold filling.
The recipe of the spread is given in the following table,
Before mixing with the other ingredients the soya base was tasted by a trained sensory panel. No soya off taste or dry mouthfeeling was detected. A comparative soya base was prepared using a soy concentrate. This comparative base was rated to have a green soya off-taste and a strong dry mouthfeeling.
The spiced spread was prepared with the base from the whole soybeans as well as with the base from the protein concentrate. The trained sensory panel was able to distinguish the 2 products and clearly detected a dry mouthfeeling for the product with protein concentrate but not for the product produced from whole beans .
9. Pap from sunflower seeds
The way of proceeding is following :
a) Weighing of sunflower seeds and water in the mixer b) Indirect heating to 130°C without milling the sunflower seeds, c) Addition of sugar, salt and acids to the sunflower seed base ingredients. d) Milling of the coarse milled base with a mill.
e) Pasteurisation of the milled base and the other ingredients (sugar, flavors) in a mixer at 85°C, 3 min ' f)Hot filling into a strip of single serve sachets. The recipe of the pap is given in the following table.
The pap was stored at room temperature for a period of 12 months. The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
10. Mild spread from peanuts
The way of proceeding is following
a) Weighing of peanuts and water in the mixer b) Indirect heating to 100°C without milling the peanuts, c) Addition of all other peanuts spread ingredients (sugar, salt, water, acids, spices) . d) Milling of the coarse milled base with a mill. e) Pasteurisation of the spread f)Hot filling.
The recipe of the spread is given in the following table.
The spread was stored at room temperature for a period of 12 months . The product was then opened and tested. No spoilage was detected and the sensory deterioration was still acceptable.
11. Spread from soybeans with reduced acidity
The way of proceeding is following
a)Weighing of soybeans and water in a steam cooker b) Steam treatment for 15 minutes c) Preparing of the soya pulp in a bowl cutter d) Mixing of soya pulp, starch slurry and other ingredients (oil, vinegar, sugar, emulsifier, flavors) in a heater e) Emulsification with the colloid mill f) Sterilisation of the spread g)Aseptic filling into jars.
The recipe of the spread is given in the following table.
The spread was stored at room temperature for a period of 12 months . The product was then opened and tested. No spoilage was detected and the sensory deterioration was low.
Claims
Claims
1) A- shelf stable water-based nutritious food product which comprises cooked and ground whole soy; and in which the product has no characteristic soy off-flavor and dry soy mouthfeel .
2) A shelf stable nutritious food product according to claim 1 , which contains sufficient endogeneous emulsifier from the soy to stabilise the product .
3) A shelf stable, emulsion-based, nutritious food product which comprises : cooked and ground whole plant seeds with high lipid content , and sufficient endogeneous emulsifier from the plant seed to stabilise the emulsion.
4) A shelf stable, emulsion based nutritious food product which comprises : ground whole plant seeds with high lipid content, and a lipid component provided essentially by endogeneous lipids.
5) A shelf stable, emulsion based nutritious food product which comprises : ground whole plant seeds with high lipid content, and - less than about 20 % by weight of lipids .
6) A shelf stable nutritious food ingredient according to any of claims 3 to 5, wherein the plant seeds are
sunflower seeds, rape seeds, palm kernels and peanuts or mixture thereof .
7) A shelf stable water-based nutritious food product which comprises : cooked and uncooked, ground whole legume and sufficient endogeneous emulsifier from the legume to stabilise the product .
8) A shelf stable nutritious food product according to claim 7, wherein the legumes are lupines, cowpeas, chickpeas or mixture thereof .
9) A shelf stable nutritious food ingredient according to any of claims 1 to 8 , wherein the whole soy, plant seeds or legume are dehulled .
10) A shelf stable nutritious food ingredient according to any of claims 1 to 8, wherein the whole soy, plant seed or legume contain hulls.
11) A shelf stable nutritious food product according to any of claims 1 to 10, containing further a food acidifier which is lactic acid, acetic acid or citric acid, lemon juice, vinegar, any other food acid or combinations thereof.
12) A shelf stable nutritious food ingredient according to any of claims 1 to 11, containing further an exogeneous emulsifier.
13) A shelf stable nutritious food product according to any of claims 1 to 12 in the form of a spread, a
mayonnaise, a seasoning, a sauce, a soup, a pap or a mousse .
14) A process for the preparation of a nutritious food product, the process comprising : cooking whole soy, plant seeds or legumes and milling the soy, plant seeds or legumes, adding all the other ingredients, filling the mixture into a container for providing a shelf-stable product and closing the container.
15) A process for the preparation of a shelf-stable nutritious food product, the process comprising : - cooking whole soy, plant seeds or legumes and comminuting the whole soy, plant seeds or legumes for providing a granular soy, plant seeds or legumes, adding all the other ingredients, filling the mixture into a container for providing a shelf-stable product and closing the container.
16) A process according to claims 14 or 15 comprising further : - acidifying the soy, plant seeds or legumes either before or after milling.
17) A process according to claim 14 or 15, wherein the container is a jar, sachet, can or pouch.
18 )A process according to any of claims 14 or 15, wherein the cooking of the whole soy, plant seeds or legumes
is carried out by atmospheric cooking or steam cooking.
19) A process according to any of claims 14 or 15, further comprising fermenting the soy, plant seeds or legumes before or after the milling .
20) A process according to any of claims 14 or 15, further comprising a roasting step of the cooked soy, plant seeds or legumes.
21) A process according to any of claim 14 or 15, wherein atmospheric cooking is carried out for between 15 and 60 minutes.
22) A process according to any of claim 14 or 15, wherein the steam cooking is carried out at 110-130°C for between 10 and 40 minutes.
23) A method of conveniently providing nutrition from soy without characteristic soy off taste and dry mouthfeel by administering a shelf stable water-based product containing cooked, ground whole soybeans .
24) A method of providing nutrition from the whole soy beans by administering shelf stable food product containing cooked, ground whole soybeans.
25) A shelf stable food product comprising a single serve sachet containing a food product according to any of claims 1 to 13.
6) A food product according to claim 25 in the form of a strip of sachets, each sachet being separatable from adjacent sachets in the strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP01943547A EP1303193A1 (en) | 2000-07-17 | 2001-06-28 | A shelf stable nutritious food product and a process for its preparation |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP00115391A EP1174042A1 (en) | 2000-07-17 | 2000-07-17 | Plant seed product and process for its preparation |
| EP00115391 | 2000-07-17 | ||
| EP01943547A EP1303193A1 (en) | 2000-07-17 | 2001-06-28 | A shelf stable nutritious food product and a process for its preparation |
| PCT/EP2001/007291 WO2002005659A1 (en) | 2000-07-17 | 2001-06-28 | A shelf stable nutritious food product and a process for its preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1303193A1 true EP1303193A1 (en) | 2003-04-23 |
Family
ID=8169283
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00115391A Withdrawn EP1174042A1 (en) | 2000-07-17 | 2000-07-17 | Plant seed product and process for its preparation |
| EP01943547A Ceased EP1303193A1 (en) | 2000-07-17 | 2001-06-28 | A shelf stable nutritious food product and a process for its preparation |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00115391A Withdrawn EP1174042A1 (en) | 2000-07-17 | 2000-07-17 | Plant seed product and process for its preparation |
Country Status (6)
| Country | Link |
|---|---|
| EP (2) | EP1174042A1 (en) |
| AP (1) | AP1890A (en) |
| AU (1) | AU2001266095A1 (en) |
| OA (1) | OA12334A (en) |
| WO (1) | WO2002005659A1 (en) |
| ZA (1) | ZA200301214B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL1025423C2 (en) * | 2004-02-06 | 2005-08-09 | Imko B V | Peanut sauce preparation and packaging method, especially for satay sauce, comprises mixing peanut material, additives and heated aqueous phase and then heating |
| NL1025420C2 (en) * | 2004-02-06 | 2005-08-09 | Imko B V | Peanut sauce, in particular satay sauce. |
| US20090285961A1 (en) * | 2005-06-17 | 2009-11-19 | Grain Pool Party Ltd. | Use of lupin bran in high-fibre food products |
| AU2007276706C1 (en) * | 2006-07-19 | 2011-01-20 | Granum (Overseas) Pty Ltd | A spreadable food product and a manufacturing process therefor |
| WO2008089735A1 (en) | 2007-01-23 | 2008-07-31 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Aqueous plant protein preparation and method for producing the same |
| JP7088482B2 (en) * | 2017-07-04 | 2022-06-21 | 株式会社Mizkan Holdings | Emulsified liquid seasoning with ingredients |
| EP3727005B1 (en) | 2017-12-19 | 2022-01-26 | Upfield Europe B.V. | Edible water-continuous composition |
| EP3818836A1 (en) * | 2019-11-08 | 2021-05-12 | Tetra Laval Holdings & Finance S.A. | A method for producing plant milk |
| EP3827669B1 (en) * | 2019-11-26 | 2026-03-25 | Tetra Laval Holdings & Finance S.A. | A method for producing plant milk |
| US20230157329A1 (en) * | 2020-04-04 | 2023-05-25 | Societe Des Produits Nestle S.A. | Process for roasting plant material with oil |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA999780A (en) * | 1971-12-17 | 1976-11-16 | Danji Fukushima | Process for producing soybean food paste |
| US3941890A (en) * | 1974-10-23 | 1976-03-02 | Drachenberg Frederick G | Method of making soy milk |
| GB2046076A (en) * | 1979-03-22 | 1980-11-12 | British Soya Products Ltd | Soyabean food product |
| CH653218A5 (en) * | 1983-03-25 | 1985-12-31 | Battelle Memorial Institute | LIGHT MUSTARD CONDIMENT. |
| JPS6283861A (en) * | 1985-10-09 | 1987-04-17 | Bell Shokuhin Kk | Delicious soybean malt free from ill odor |
| JPS6296056A (en) * | 1985-10-21 | 1987-05-02 | Yukie Okuno | Miso pickle of soybean |
| US4871567A (en) * | 1986-11-26 | 1989-10-03 | Sterner Mark H | Method for preparing reconstitutable refried beans containing crushed and whole beans |
| JPS63188356A (en) * | 1987-01-29 | 1988-08-03 | Asarisasuke Shoten:Kk | Processed 'miso' food |
| JPH01231875A (en) * | 1987-07-09 | 1989-09-18 | Chieko Shiroi | Fish meat sauce and fermented soybean fish meat sauce |
| US5151285A (en) * | 1991-05-06 | 1992-09-29 | Flakee Mills, Inc. | Comestible processing system and method |
| US5230919A (en) * | 1991-05-10 | 1993-07-27 | The Procter & Gamble Company | Composition and process of making fluid, reduced fat peanut butters and improved whipped peanut butters |
| JP2571513B2 (en) * | 1993-03-31 | 1997-01-16 | 聡 新居 | Emulsified oil / fat composition and bread using the same |
| JPH084471B2 (en) * | 1993-08-13 | 1996-01-24 | 株式会社イーピーディー | Okara processed product and its manufacturing method |
| US5876778A (en) * | 1997-01-31 | 1999-03-02 | 1129143 Ontario Inc. | Fat imitator and process for its production |
-
2000
- 2000-07-17 EP EP00115391A patent/EP1174042A1/en not_active Withdrawn
-
2001
- 2001-06-28 EP EP01943547A patent/EP1303193A1/en not_active Ceased
- 2001-06-28 OA OA1200300005A patent/OA12334A/en unknown
- 2001-06-28 AU AU2001266095A patent/AU2001266095A1/en not_active Abandoned
- 2001-06-28 AP APAP/P/2003/002715A patent/AP1890A/en active
- 2001-06-28 WO PCT/EP2001/007291 patent/WO2002005659A1/en not_active Ceased
-
2003
- 2003-02-13 ZA ZA200301214A patent/ZA200301214B/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0205659A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1174042A1 (en) | 2002-01-23 |
| ZA200301214B (en) | 2004-02-13 |
| AU2001266095A1 (en) | 2002-01-30 |
| WO2002005659A1 (en) | 2002-01-24 |
| OA12334A (en) | 2006-05-15 |
| AP1890A (en) | 2008-09-22 |
| AP2003002715A0 (en) | 2003-03-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4568555A (en) | Cheese sauce | |
| CN104939022B (en) | Fermented ingredient | |
| US20090304863A1 (en) | Flavor-improving agent, method of producing the same and food composition, acidic food composition, and acidic condiment containing the flavor-improving agent | |
| AU2022209338B2 (en) | Thermally inhibited waxy cassava starch | |
| US20020028269A1 (en) | Lactobacillus containing product | |
| US4671966A (en) | Method for fabricating a thickener concentrate for thickening sauces | |
| AU2001269015A1 (en) | Non-viable lactobacillus containing food product | |
| US6627243B2 (en) | Cream substitute | |
| JP2003102404A (en) | Food quality improver | |
| WO2002005659A1 (en) | A shelf stable nutritious food product and a process for its preparation | |
| US6613375B2 (en) | Culinary product with creaming powder | |
| EP0853889A2 (en) | Amylaceous dairy-like food product | |
| JP2008199900A (en) | Raw material for food containing egg yolk and method for producing the same | |
| US20030235645A1 (en) | Edible emulsion comprising live micro-organisms | |
| JP4326890B2 (en) | Liquid soup preparation base | |
| US20040156973A1 (en) | Food product | |
| JP7364131B2 (en) | Method for producing chlorophyll-containing food | |
| US20070082110A1 (en) | Food product kit | |
| JP7536991B1 (en) | Heated vegetable sauce and method for producing the same | |
| US20250098718A1 (en) | Powdered composition | |
| Hanas | Seasoning ingredients | |
| JP2002355014A (en) | Drink composition | |
| JP2025025969A (en) | Unpleasant taste masking agent | |
| JP2025009107A (en) | Freezing resistance imparting agent for filling materials and filling materials | |
| HANAS | 2 Seasoning ingredients |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20030217 |
|
| AK | Designated contracting states |
Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R003 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED |
|
| 18R | Application refused |
Effective date: 20110909 |