EP1295046B1 - Swage collar with internal sealing insert - Google Patents
Swage collar with internal sealing insert Download PDFInfo
- Publication number
- EP1295046B1 EP1295046B1 EP01948624A EP01948624A EP1295046B1 EP 1295046 B1 EP1295046 B1 EP 1295046B1 EP 01948624 A EP01948624 A EP 01948624A EP 01948624 A EP01948624 A EP 01948624A EP 1295046 B1 EP1295046 B1 EP 1295046B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- swage collar
- collar
- swage
- fastener
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 50
- 239000004033 plastic Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 9
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 239000003566 sealing material Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 229910001250 2024 aluminium alloy Inorganic materials 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B19/00—Bolts without screw-thread; Pins, including deformable elements; Rivets
- F16B19/04—Rivets; Spigots or the like fastened by riveting
- F16B19/05—Bolts fastening by swaged-on collars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B37/00—Nuts or like thread-engaging members
- F16B37/005—Nuts or like thread-engaging members into which threads are cut during screwing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B39/00—Locking of screws, bolts or nuts
- F16B39/02—Locking of screws, bolts or nuts in which the locking takes place after screwing down
- F16B39/026—Locking of screws, bolts or nuts in which the locking takes place after screwing down by swaging the nut on the bolt, i.e. by plastically deforming the nut
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53709—Overedge assembling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53709—Overedge assembling means
- Y10T29/53717—Annular work
- Y10T29/53726—Annular work with second workpiece inside annular work one workpiece moved to shape the other
- Y10T29/5373—Annular work with second workpiece inside annular work one workpiece moved to shape the other comprising driver for snap-off-mandrel fastener; e.g., Pop [TM] riveter
- Y10T29/53735—Annular work with second workpiece inside annular work one workpiece moved to shape the other comprising driver for snap-off-mandrel fastener; e.g., Pop [TM] riveter including near side fastener shaping tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53709—Overedge assembling means
- Y10T29/53717—Annular work
- Y10T29/53726—Annular work with second workpiece inside annular work one workpiece moved to shape the other
- Y10T29/53765—Annular work with second workpiece inside annular work one workpiece moved to shape the other including near side fastener shaping tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53796—Puller or pusher means, contained force multiplying operator
- Y10T29/53839—Puller or pusher means, contained force multiplying operator having percussion or explosive operator
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53996—Means to assemble or disassemble by deforming
Definitions
- This invention relates generally to structural fasteners, and more particularly relates to a structural fastener having a swage collar and an internal seal to prevent leakage through a connection fastened by the structural fastener.
- Structural fasteners of the type to which this invention is directed typically include a headed pin with locking grooves, and a generally cylindrical collar for the pin.
- the structural fastener is typically used to secure a composite assembly of workpieces, and the pin is placed in aligned apertures through the workpieces to be secured together, and the collar is placed over the locking grooves of the pin. The collar is then radially compressed into the locking grooves to affix the collar on the pin.
- a tool that is commonly used to compress the collar over the locking grooves of the pin is a swaging tool which pulls the pin in one direction and forces a swage anvil over the collar in the other direction to affix the collar to the pin and forcibly clinch the workpieces together.
- US 3,464,472 discloses a swage type fastener comprising the features of the preamble of claim 1.
- a swage collar apparatus for sealing a connection of a fastener through a composite assembly of workpieces together and for preventing leakage through the connection, the fastener including a shaft having an externally threaded or grooved section, the swage collar apparatus comprising a hollow, generally cylindrical swage collar adapted to be disposed over the shaft of the fastener, the swage collar having a main body portion with a main central bore, and a base portion with an internal shoulder formed in the main central bore so as to form a seal receiving guide, the internal shoulder having a diameter that is larger than the diameter of the main central bore, and an internal sealing material disposed in the swage collar over the fastener, characterized in that: the internal sealing material comprises an internal sealing insert having a surface defining an annular rounded exterior flange, and the internal shoulder of the main central bore of the swage collar has a surface defining a corresponding rounded channel or groove into which the annular rounded exterior
- a hollow, generally cylindrical swage or swaging collar 3 with an internal sealing insert 5 is shown.
- the swaging collar includes a main body portion 1 with a main central bore 2, and a base portion 4 with an internal shoulder 6 formed in the main central bore so as to form a seal receiving guide.
- the internal shoulder has a diameter that is larger than the diameter of the main central bore.
- the base portion is preferably flared outward, and has an external diameter larger than the main body portion.
- the swage collar and seal are intended for use with an externally threaded fastener such as a pin 7 having a shaft 8 and an enlarged head 9, the pin being of the type used in fastening together components11 in aerospace and other applications.
- Figure 1 depicts an assembly in which the relative dimensions of the pin 7, its threads or grooves 10, the swage or swaging collar 3, and the internal sealing insert 5 are such that the sealing insert interfaces with a relatively flat, unthreaded, ungrooved section 12 of the pin.
- Figure 2 depicts an assembly in which the relative dimensions of the pin 7, its threads or grooves 10, the swaging collar 3, and the internal sealing insert 5 are such that the sealing insert interfaces with a threaded or grooved section 15 of the pin.
- the collar is made of a suitable metal or another deformable material.
- Applicants have used aluminum (2024 Aluminum per QQ-A-430 or AMS-QQ-225/6), with heat treatment to a T4 or T42 condition per AMS2770 or AMS-H-6088), and commercially pure titanium (CP Titanium per ASTM B348 Grade 1, MIL-T-9047 CP-4).
- Applicants have used tetrafluoroethylene (TFE), such as TFE available under the brand name "TEFLON" from DuPont, per ASTM D1710 Type I, Grade 1 for the sealing insert.
- TFE tetrafluoroethylene
- Other materials may be specified for either the collar 3 or the sealing insert 5 based on desired material properties well known to those skilled in the art.
- Exemplary dimensions for the swaging collar and sealing insert are presented in Table 1 below. In the tables below, "Dash No.” indicates the nominal diameter of a mating pin in 1/32nds of an inch. The dimensions apply after the swaging collar and sealing insert are finished. Table 1. Dimensions of the swaging collar and sealing insert Dash Pin A B C E F J L M N P No. Nom. Dia. Dia. Dia. Dia. RAD Max. REF. Max Dia. Min. Min. REF.
- the collar assembly 18, comprising the swaging collar 3 and the sealing insert 5, is installed using a swaging tool 20 depicted in Figures 4B-4E .
- the collar assembly may have a wide range of dimensions. Each collar assembly will be installed with an appropriately sized matching swaging tool.
- the swaging tool 20 defines a collar entrance aperture 23 at one end.
- a transverse aperture 24 is provided through the body of the swaging tool for a dowel pin 26 shown in Figure 7A .
- the tool is sized so that the entrance aperture has an inside diameter at its edge 25 that is slightly larger than the outside diameter of the swaging collar at the swaging collar's outside edge 27.
- the swaging tool may thus be fit over the swaging collar.
- the interior 30 of the swaging tool necks down smoothly to a relatively narrow point 32 on the swaging tool where the inside diameter is slightly smaller than the outside.
- the collar assembly 18 is first fitted over the pin.
- the relative clearances between the pin and the sealing element and swaging collar are such that this may be done by an assembler by hand.
- the swaging tool 20 is then fit over the swaging collar and forced over the collar by a pneumatic impact tool or another appropriate means. Sufficient force is applied to the swaging collar to cause plastic deformation in the swaging collar so that the material of the swaging collar is force into the threads, thereby bringing the sealing element into tight sealing engagement with the pin as shown, e.g., in Figures 1 and 2 .
- a swaging collar assembly incorporating the invention has been found to be particularly useful in applications such as the joining of parts to aircraft fuel tanks.
- the combination of the threaded pin and metal swaging collar provide an inexpensive, easily installed, and secure fastener for joining the parts together, while the presence of the sealing element and its engagement with the pin prevent leakage of fuel or other fluids from the tank.
- the swaging collar may be formed by conventional machining technique such as turning on a lathe. It has been found more economical, though, to form the swaging collar 3 by a technique illustrated in Figures 5A-5C . As indicated in Figure 5A , the process begins with a length of metal wire or bar stock 35. A forming blank 38, having a volume equal to the final volume of the swaging collar, is sliced off the end of the stock.
- the forming blank 3 8 is punched at both ends to form twin indentations 40 in the cylindrical blank.
- the punched blank 43 is forced into a die 45 by another punch 47.
- the punch goes entirely through the blank, forming an opening through it while forcing it against the sides of the die.
- a step 50 on the punch forms a well 52, into which the sealing insert 5 is set before the collar assembly 18 is swaged onto the pin.
- Figures 6A-B show views and dimensions of a collar and insert assembly with exemplary dimensions presented in Table 2 below.
- Figure 6C shows an alternate embodiment of a preform blank 43' of the collar with the blank formed with an opening entirely through the blank, for dash no. sizes 10 and 12, with exemplary dimensions presented in Table 3 below.
- Figures 7A-D show views of a swaging tool assembly 60, which includes an anvil 62, ball bearings 64 at a top end 65 of the anvil, a nut 66 over the ball bearings at the top end of the anvil, and over a snap ring 68 located in a groove 70 at a mid-portion of the anvil.
- a sleeve 72 is provided over and threadedly connected to the nut, extending to the bottom end 73 of the anvil.
- Table 2 Dimensions of the swaging collar and sealing insert ( ⁇ - To be determined) Dash A B E F H J L N P X AB AD No. Dia. Dia. Dia. Dia. Dia. Rad Max Dia. Min Min.
- Figures 8 and 9 depict an embodiment of a swaging collar 83 and a sealing insert or sealing ring 85 in an uninstalled and unswaged condition apart from the pin (not shown).
- the swaging collar includes a main body portion 81 with a main central bore 82, and a base portion 84 with an internal shoulder 86 formed in the main central bore so as to form a seal receiving guide.
- the internal shoulder has an interior diameter that is larger than the diameter of the main central bore.
- the base portion is preferably flared outward, and has an external diameter larger than the main body portion.
- the swage collar and seal are intended for use with an externally threaded or grooved fastener such as a pin having a shaft and an enlarged head, the pin being of the type used in fastening together components in aerospace and other applications, as described above.
- the collar is made of a suitable metal or another deformable material, such as commercially pure titanium or aluminum, as described above.
- the sealing insert may also be made of tetrafluoroethylene (TFE), such as TFE available under the brand name "TEFLON" from DuPont, as described above.
- TFE tetrafluoroethylene
- Other materials may be specified for either the collar 83 or the sealing insert 85 based on desired material properties well known to those skilled in the art.
- the sealing insert includes an annular rounded exterior flange 87, that interfits into a corresponding rounded channel or groove 89 in the internal shoulder of the main central bore, in order to lock the sealing insert into place within the internal shoulder portion of the main central bore.
- the internal shoulder of the main central bore may also include an intermediate stepped portion 90 with an interior diameter that is less than the interior diameter of the internal shoulder 86 and greater than the diameter of the main central bore, in order to further lock the sealing insert into place in the internal shoulder of the main central bore.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Insertion Pins And Rivets (AREA)
- Gasket Seals (AREA)
- Forging (AREA)
- Pressure Vessels And Lids Thereof (AREA)
- Motor Or Generator Frames (AREA)
Abstract
Description
- This invention relates generally to structural fasteners, and more particularly relates to a structural fastener having a swage collar and an internal seal to prevent leakage through a connection fastened by the structural fastener.
- Structural fasteners of the type to which this invention is directed typically include a headed pin with locking grooves, and a generally cylindrical collar for the pin. The structural fastener is typically used to secure a composite assembly of workpieces, and the pin is placed in aligned apertures through the workpieces to be secured together, and the collar is placed over the locking grooves of the pin. The collar is then radially compressed into the locking grooves to affix the collar on the pin. A tool that is commonly used to compress the collar over the locking grooves of the pin is a swaging tool which pulls the pin in one direction and forces a swage anvil over the collar in the other direction to affix the collar to the pin and forcibly clinch the workpieces together. When such structural fasteners are used in applications such as the joining of parts to liquid containing tanks such as aircraft fuel tanks, it is desirable that leakage from such tanks not be allowed to occur around or through such fasteners. Embodiments of the present invention can meet these and other needs.
-
US 3,464,472 discloses a swage type fastener comprising the features of the preamble ofclaim 1. - According to the present invention, there is provided a swage collar apparatus for sealing a connection of a fastener through a composite assembly of workpieces together and for preventing leakage through the connection, the fastener including a shaft having an externally threaded or grooved section, the swage collar apparatus comprising a hollow, generally cylindrical swage collar adapted to be disposed over the shaft of the fastener, the swage collar having a main body portion with a main central bore, and a base portion with an internal shoulder formed in the main central bore so as to form a seal receiving guide, the internal shoulder having a diameter that is larger than the diameter of the main central bore, and an internal sealing material disposed in the swage collar over the fastener, characterized in that: the internal sealing material comprises an internal sealing insert having a surface defining an annular rounded exterior flange, and the internal shoulder of the main central bore of the swage collar has a surface defining a corresponding rounded channel or groove into which the annular rounded exterior flange interfits, to thereby lock the internal sealing insert into place within the internal shoulder of the main central bore.
- There is also provided the method of claim 13.
- The present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
-
Figure 1 is a sectional view of an assembly according to a first embodiment, showing a portion of a pin with the swaging collar and internal sealing insert; -
Figure 2 is a sectional view of an assembly according to a second embodiment, showing a portion of a pin with the swaging collar and internal sealing insert; -
Figure 4B is a plan view of the swaging tool; -
Figure 4C is a sectional view of the swaging tool taken alongline 4C-4C ofFigure 4B ; -
Figure 4D is a sectional view of an alternate embodiment of a swaging tool; -
Figure 4E is an end view of the swaging tool ofFigure 4D ; -
Figure 5A is a schematic diagram showing the slicing off of a portion of a metal wire or bar stock to form a blank for the formation of the swaging collar, according to the present invention; -
Figure 5B is a schematic diagram illustrating the punching of the blank ofFigure 5A for form indentations in the blank; -
Figure 5C is a schematic diagram illustrating the forcing of the punched blank into a die by another punch to form the swaging collar according to the present invention; -
Figure 6A is a sectional view of a swaging collar and a sealing insert assembly showing the dimensions of the sealing insert in relation to the collar; -
Figure 6B is a sectional view of a swaging collar showing the dimensions of the collar; -
Figure 6C is a sectional view of an alternate embodiment of a blank for the formation of the swaging collar; -
Figure 7A is a partially exploded perspective view of a swaging tool assembly; -
Figure 7B is a perspective view of the assembled swaging tool ofFigure 7A ; -
Figure 7C is an end view of the assembled swaging tool ofFigure 7B ; -
Figure 7D is a sectional view of the swaging tool assembly taken alongline 7D-7D ofFigure 7C ; -
Figure 8 is a sectional view of an embodiment of a swaging collar and a sealing insert in an uninstalled and unswaged condition apart from the pin, according to the present invention; and -
Figure 9 is a detail view of the circled portion ofFigure 8 . - In
Figures 1 and 2 , a hollow, generally cylindrical swage orswaging collar 3 with aninternal sealing insert 5 is shown. The swaging collar includes amain body portion 1 with a maincentral bore 2, and abase portion 4 with aninternal shoulder 6 formed in the main central bore so as to form a seal receiving guide. The internal shoulder has a diameter that is larger than the diameter of the main central bore. The base portion is preferably flared outward, and has an external diameter larger than the main body portion. The swage collar and seal are intended for use with an externally threaded fastener such as a pin 7 having ashaft 8 and an enlargedhead 9, the pin being of the type used in fastening together components11 in aerospace and other applications. -
Figure 1 depicts an assembly in which the relative dimensions of the pin 7, its threads orgrooves 10, the swage orswaging collar 3, and theinternal sealing insert 5 are such that the sealing insert interfaces with a relatively flat, unthreaded,ungrooved section 12 of the pin.Figure 2 depicts an assembly in which the relative dimensions of the pin 7, its threads orgrooves 10, theswaging collar 3, and theinternal sealing insert 5 are such that the sealing insert interfaces with a threaded orgrooved section 15 of the pin. Although either configuration may provide a useful fastener, the configuration ofFigure 2 provides greater grip and more secure sealing and is therefore regarded as preferable. - The collar is made of a suitable metal or another deformable material. Applicants have used aluminum (2024 Aluminum per QQ-A-430 or AMS-QQ-225/6), with heat treatment to a T4 or T42 condition per AMS2770 or AMS-H-6088), and commercially pure titanium (CP Titanium per ASTM B348
Grade 1, MIL-T-9047 CP-4). Applicants have used tetrafluoroethylene (TFE), such as TFE available under the brand name "TEFLON" from DuPont, per ASTM D1710 Type I,Grade 1 for the sealing insert. Other materials may be specified for either thecollar 3 or thesealing insert 5 based on desired material properties well known to those skilled in the art. Exemplary dimensions for the swaging collar and sealing insert are presented in Table 1 below. In the tables below, "Dash No." indicates the nominal diameter of a mating pin in 1/32nds of an inch. The dimensions apply after the swaging collar and sealing insert are finished.Table 1. Dimensions of the swaging collar and sealing insert Dash Pin A B C E F J L M N P No. Nom. Dia. Dia. Dia. Dia. Dia. RAD Max. REF. Max Dia. Min. Min. REF. 6 3/16 .384 .193 .188 .185 .298 .150 .284 .055 .060 .016 .364 .189 .294 .264 8 1/4 .477 .253 .248 .245 .391 .150 .349 .070 .060 .016 .457 .249 .387 .329 10 5/16 .581 .316 .310 .310 .484 TBD .448 TBD .060 .031 .561 .312 .480 .428 12 3/8 .712 .378 .372 .372 .588 TBD .493 TBD .060 .031 .692 .374 .584 .473 - The
collar assembly 18, comprising theswaging collar 3 and thesealing insert 5, is installed using aswaging tool 20 depicted inFigures 4B-4E . The collar assembly may have a wide range of dimensions. Each collar assembly will be installed with an appropriately sized matching swaging tool. - Referring now especially to the cross-sectional detail view of
Figure 4C , theswaging tool 20 defines acollar entrance aperture 23 at one end. Atransverse aperture 24 is provided through the body of the swaging tool for adowel pin 26 shown inFigure 7A . The tool is sized so that the entrance aperture has an inside diameter at itsedge 25 that is slightly larger than the outside diameter of the swaging collar at the swaging collar'soutside edge 27. The swaging tool may thus be fit over the swaging collar. The interior 30 of the swaging tool necks down smoothly to a relativelynarrow point 32 on the swaging tool where the inside diameter is slightly smaller than the outside. - To swage the
collar assembly 18 onto a threaded pin 7, the collar assembly is first fitted over the pin. The relative clearances between the pin and the sealing element and swaging collar are such that this may be done by an assembler by hand. Theswaging tool 20 is then fit over the swaging collar and forced over the collar by a pneumatic impact tool or another appropriate means. Sufficient force is applied to the swaging collar to cause plastic deformation in the swaging collar so that the material of the swaging collar is force into the threads, thereby bringing the sealing element into tight sealing engagement with the pin as shown, e.g., inFigures 1 and 2 . - A swaging collar assembly incorporating the invention has been found to be particularly useful in applications such as the joining of parts to aircraft fuel tanks. The combination of the threaded pin and metal swaging collar provide an inexpensive, easily installed, and secure fastener for joining the parts together, while the presence of the sealing element and its engagement with the pin prevent leakage of fuel or other fluids from the tank.
- The swaging collar may be formed by conventional machining technique such as turning on a lathe. It has been found more economical, though, to form the
swaging collar 3 by a technique illustrated inFigures 5A-5C . As indicated inFigure 5A , the process begins with a length of metal wire orbar stock 35. A forming blank 38, having a volume equal to the final volume of the swaging collar, is sliced off the end of the stock. - Moving now to
Figure 5B , the forming blank 3 8 is punched at both ends to formtwin indentations 40 in the cylindrical blank. Finally, as indicated inFigure 5C , the punched blank 43 is forced into a die 45 by anotherpunch 47. The punch goes entirely through the blank, forming an opening through it while forcing it against the sides of the die. Astep 50 on the punch forms a well 52, into which thesealing insert 5 is set before thecollar assembly 18 is swaged onto the pin. -
Figures 6A-B show views and dimensions of a collar and insert assembly with exemplary dimensions presented in Table 2 below.Figure 6C shows an alternate embodiment of a preform blank 43' of the collar with the blank formed with an opening entirely through the blank, fordash no. sizes Figures 7A-D show views of aswaging tool assembly 60, which includes ananvil 62,ball bearings 64 at atop end 65 of the anvil, anut 66 over the ball bearings at the top end of the anvil, and over asnap ring 68 located in agroove 70 at a mid-portion of the anvil. Asleeve 72 is provided over and threadedly connected to the nut, extending to thebottom end 73 of the anvil.Table 2. Dimensions of the swaging collar and sealing insert (†- To be determined) Dash A B E F H J L N P X AB AD No. Dia. Dia. Dia. Dia. Dia. Rad Max Dia. Min Min. 5 .346 † .160 .260 .167 † .266 .065 .016 .060 .164 † .326 .256 .163 .246 .055 .055 6 .384 † .185 .298 .193 † .284 .065 .016 .060 .188 † .364 .294 .189 .264 .055 .055 8 .477 .325 .245 .391 .253 .160 .349 .060 .016 .060 .248 .055 .457 .323 .387 .249 .150 .329 .055 .055 .040 10 .581 † .310 .484 .316 † .448 .060 .031 .060 .310 † .561 .480 .312 .428 .055 .055 12 .712 † .372 .588 .378 † .493 .060 .031 .060 .372 † .692 .584 .374 .473 .055 .055 Table 3. Dimensions of the preform blank Dash BA BH BL BR No. Dia. Dia. Rad. 10 .569 .320 TBD .040 .567 .318 .030 12 .700 .382 TBD .040 .698 .380 .030 -
Figures 8 and 9 depict an embodiment of aswaging collar 83 and a sealing insert or sealingring 85 in an uninstalled and unswaged condition apart from the pin (not shown). The swaging collar includes amain body portion 81 with a maincentral bore 82, and abase portion 84 with aninternal shoulder 86 formed in the main central bore so as to form a seal receiving guide. The internal shoulder has an interior diameter that is larger than the diameter of the main central bore. The base portion is preferably flared outward, and has an external diameter larger than the main body portion. The swage collar and seal are intended for use with an externally threaded or grooved fastener such as a pin having a shaft and an enlarged head, the pin being of the type used in fastening together components in aerospace and other applications, as described above. The collar is made of a suitable metal or another deformable material, such as commercially pure titanium or aluminum, as described above. The sealing insert may also be made of tetrafluoroethylene (TFE), such as TFE available under the brand name "TEFLON" from DuPont, as described above. Other materials may be specified for either thecollar 83 or the sealinginsert 85 based on desired material properties well known to those skilled in the art. The sealing insert includes an annular roundedexterior flange 87, that interfits into a corresponding rounded channel orgroove 89 in the internal shoulder of the main central bore, in order to lock the sealing insert into place within the internal shoulder portion of the main central bore. The internal shoulder of the main central bore may also include an intermediate steppedportion 90 with an interior diameter that is less than the interior diameter of theinternal shoulder 86 and greater than the diameter of the main central bore, in order to further lock the sealing insert into place in the internal shoulder of the main central bore.
Claims (13)
- A swage collar apparatus for sealing a connection of a fastener (7) through a composite assembly of workpieces (11) together and for preventing leakage through the connection, the fastener (7) including a shaft (8) having an externally threaded or grooved section (10), the swage collar apparatus comprising a hollow, generally cylindrical swage collar (3) adapted to be disposed over the shaft (8) of the fastener (7), the swage collar (3) having a main body portion (1) with a main central bore (2), and a base portion (4) with an internal shoulder (6) formed in the main central bore so as to form a seal receiving guide, the internal shoulder (6) having a diameter that is larger than the diameter of the main central bore, and an internal sealing material (5) disposed in the swage collar (3) over the fastener (7), characterized in that:the internal sealing material comprises an internal sealing insert (5, 85) having a surface defining an annular rounded exterior flange (87), and the internal shoulder (6, 86) of the main central bore (2, 82) of the swage collar (3, 83) has a surface defining a corresponding rounded channel or groove (89) into which the annular rounded exterior flange (87) interfits, to thereby lock the internal sealing insert (5, 85) into place within the internal shoulder (6, 86) of the main central bore (2, 82).
- The swage collar apparatus of Claim 1, wherein the base portion (4, 84) is flared outward, having an external diameter larger than the main central bore (2, 82).
- The swage collar apparatus of Claim 1, wherein the swage collar (3, 83) is made of a metal.
- The swage collar apparatus of Claim 3, wherein the swage collar (3, 83) is made of aluminum.
- The swage collar apparatus of Claim 3, wherein the swage collar (3, 83) is made of titanium.
- The swage collar apparatus of Claim 1, wherein the swage collar (3, 83) is made of a deformable material.
- The swage collar apparatus of Claim 1, wherein the internal sealing insert (5, 85) is made of tetrafluoroethylene.
- The swage collar apparatus of Claim 1, wherein the shaft (8) includes an unthreaded section (12), and the internal sealing insert (5, 85) interfaces with the unthreaded section of shaft (8) of the pin.
- The swage collar apparatus of Claim 1, wherein the shaft (8) includes a threaded section (10) and an unthreaded section(12), and the internal sealing insert (5, 85) interfaces with the threaded section and the unthreaded section of the shaft (8) of the pin.
- The swage collar apparatus of Claim 1, wherein the internal shoulder (6, 86) of the main central bore (2, 82) includes an intermediate stepped portion (90) having an interior diameter that is less than the interior diameter of the internal shoulder (6, 86) and greater than the diameter of the main central bore (2, 82).
- The swage collar apparatus of Claim 1, further including a fastener (7) comprising a pin (7) having a head (9) and a shaft (8), the shaft (8) having an externally threaded section (10) and an unthreaded section (12).
- The swage collar apparatus of Claim 11, further including a swage tool (60) which mechanically forces the swage collar (3, 83) over the pin affixing a workpiece between the enlarged head and the swage collar (3, 83) with the internal sealing insert (5, 85) deforming and forming a fluid impermeable seal.
- A method of installing a sealing fastener (7), the sealing fastener (7) including a fastener (7) having a shaft (8), a swage collar assembly including a swage collar (3, 83) and an internal sealing insert (5, 85) according to Claim 1, comprising:fitting the swage collar assembly over the fastener (7);fitting a swage tool (60) over the swage collar assembly, the swage tool (60) having a collar entrance aperture (23) at one end, the collar entrance aperture (23) having an inside diameter at an inside edge (25) that is slightly larger than the outside diameter of the swage collar (3, 83) at the outside edge (27) of the swage collar (3, 83), so as to fit over the swage collar (3, 83); andforcing the swage tool (60) over the swage collar assembly with sufficient force to cause plastic deformation in the swage collar (3, 83) so that the material of the swage collar (3, 83) is forced into engagement with the shaft (8) of the fastener (7), and to bring the internal sealing insert (5, 85) into sealing engagement with the shaft (8) of the fastener (7) to form a fluid impermeable seal to prevent leakage through a connection formed by the fastener (7) through the composite assembly of workpieces (11).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US21376900P | 2000-06-23 | 2000-06-23 | |
US213769P | 2000-06-23 | ||
PCT/US2001/019983 WO2002001085A1 (en) | 2000-06-23 | 2001-06-22 | Swage collar with internal sealing insert |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1295046A1 EP1295046A1 (en) | 2003-03-26 |
EP1295046B1 true EP1295046B1 (en) | 2009-04-22 |
EP1295046B2 EP1295046B2 (en) | 2015-08-26 |
Family
ID=22796437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01948624.0A Expired - Lifetime EP1295046B2 (en) | 2000-06-23 | 2001-06-22 | Swage collar with internal sealing insert |
Country Status (7)
Country | Link |
---|---|
US (3) | US7597517B2 (en) |
EP (1) | EP1295046B2 (en) |
AT (1) | ATE429586T1 (en) |
AU (1) | AU2001270083A1 (en) |
DE (1) | DE60138463D1 (en) |
ES (1) | ES2325680T5 (en) |
WO (1) | WO2002001085A1 (en) |
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-
2001
- 2001-06-22 ES ES01948624.0T patent/ES2325680T5/en not_active Expired - Lifetime
- 2001-06-22 DE DE60138463T patent/DE60138463D1/en not_active Expired - Lifetime
- 2001-06-22 WO PCT/US2001/019983 patent/WO2002001085A1/en active Application Filing
- 2001-06-22 AU AU2001270083A patent/AU2001270083A1/en not_active Abandoned
- 2001-06-22 US US10/031,184 patent/US7597517B2/en not_active Expired - Fee Related
- 2001-06-22 AT AT01948624T patent/ATE429586T1/en not_active IP Right Cessation
- 2001-06-22 EP EP01948624.0A patent/EP1295046B2/en not_active Expired - Lifetime
-
2009
- 2009-09-01 US US12/551,738 patent/US8011076B2/en not_active Expired - Fee Related
-
2011
- 2011-09-05 US US13/225,528 patent/US9027216B2/en not_active Expired - Fee Related
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EP1295046B2 (en) | 2015-08-26 |
US9027216B2 (en) | 2015-05-12 |
US8011076B2 (en) | 2011-09-06 |
AU2001270083A1 (en) | 2002-01-08 |
WO2002001085A1 (en) | 2002-01-03 |
EP1295046A1 (en) | 2003-03-26 |
ATE429586T1 (en) | 2009-05-15 |
US20120240376A1 (en) | 2012-09-27 |
ES2325680T3 (en) | 2009-09-14 |
DE60138463D1 (en) | 2009-06-04 |
US7597517B2 (en) | 2009-10-06 |
US20090320259A1 (en) | 2009-12-31 |
ES2325680T5 (en) | 2015-11-06 |
US20030219327A1 (en) | 2003-11-27 |
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