EP1274102B1 - Polymer compound with non linear current-voltage characteristic and method of making a polymer compound - Google Patents
Polymer compound with non linear current-voltage characteristic and method of making a polymer compound Download PDFInfo
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- EP1274102B1 EP1274102B1 EP01810645A EP01810645A EP1274102B1 EP 1274102 B1 EP1274102 B1 EP 1274102B1 EP 01810645 A EP01810645 A EP 01810645A EP 01810645 A EP01810645 A EP 01810645A EP 1274102 B1 EP1274102 B1 EP 1274102B1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
- H01C7/105—Varistor cores
- H01C7/108—Metal oxide
- H01C7/112—ZnO type
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- the invention is based on a polymer compound according to the preamble of patent claim 1 and of a process for the preparation of a polymer compound according to the preamble of claim 14.
- the polymer compound contains a polymer matrix in which as filler electrically conductive particles such as conductivity black and / or metal powder and / or electrically semiconductive particles, such as SiC or ZnO are embedded.
- This polymer compound has a non-linear current-voltage characteristic which is influenced by the filler content and the dispersion of the filler.
- the specific resistance and other electrical properties determined by the current-voltage characteristic can generally be influenced only by the filler content and the degree of dispersion, depending on the strength of an electric field applied to the polymer compound.
- the polymer compound can be used with advantage as the base material in voltage-limiting resistors (varistors) or as a field-controlling material in energy systems and apparatus, in particular in cable terminations or in cable connection sleeves.
- a polymer compound of the type mentioned in the introduction and a method of the type mentioned in the introduction are described in an article by R. Strümpler et al. "Smart Varistor Composites” Proc.of the 8 th CIMTEC Ceramic Congress. June 1994 as well as in EP 875 087 B1 and WO 99/56290 A1 described.
- As filler doped and sintered particles of zinc oxide are provided in this polymer compound.
- Typical dopants are metals as used in the preparation of metal oxide varistors and typically include Bi, Cr, Co, Mn and Sb.
- Doped ZnO powder is sintered at 800 to 1300 ° C. By suitably sized sintering temperatures and times, desired electrical properties of the filler are achieved. After sintering, each particle has an electrical conductivity, which changes non-linearly in the course of an applied electric field. Each particle therefore acts as a small varistor. Due to the appropriately sized sintering conditions, the nonlinear behavior of the filler can be adjusted within certain limits. The non-linear electrical properties of the polymer compound can therefore be adjusted during the preparation of the compound not only by the filler content and the degree of dispersion, but also by the sintering conditions of the filler.
- An in EP 0 576 836 A described current-limiting resistor consists of a polymeric matrix and two embedded in the matrix fillers, the first of which contains electrically conductive particles in the form of carbon, metal or a boride, silicide, oxide or carbide in doped or undoped form, while the second filler a doped semiconductive ceramic, such as based on ZnO, a metal granules, an electrically conductive plastic or fibers contains.
- Polymer matrix and first filler form a first resistance material with a lower cold resistance than a second resistance material formed from the polymer matrix and the second filler.
- the first and possibly also the second resistance material are characterized by PTC behavior and then both have a nonlinear current-voltage characteristic on
- the invention has for its object to provide a polymer compound of the type mentioned, its non-linear electrical properties can be adjusted easily during the manufacturing process and to provide a method for producing such a polymer compound, with which polymer compounds with predetermined non-linear electrical properties can be produced in an economical manner
- the polymer compound according to the invention is characterized in that the filler contains at least two filler components with differing non-linear current-voltage characteristics, and that the two filler components are each formed by a doped, sintered metal oxide with grain boundary-containing particles and differ from each other by deviating stoichiometry Dopants and / or by divergent, caused by different sintering grain boundary structures.
- polymer compound having a nonlinear current-voltage characteristic other than these two characteristics can be achieved.
- the polymer compound according to the invention is therefore distinguished by the fact that it can be produced with little effort despite precisely defined non-linear electrical properties.
- Polymer compounds with virtually any arbitrary current-voltage characteristics can be produced from a small base set of filler components each with a defined non-linear current-voltage characteristic become.
- the polymer compound can not only be given predetermined electrical properties, but also its thermal conductivity can be decisively influenced. This is particularly important when using polymer compounds as field control material, for example in cable fittings, because the cable fittings are heavily heated because of dielectric losses in the polymer compound and because of electrical losses in the metallic conductor.
- the generally low thermal conductivity of the polymer is offset by suitably selected filler components, which in addition to the good electrical behavior also give the polymer compound sufficiently good thermal conductivity.
- the two filler components are each formed by a doped, sintered metal oxide with grain boundary-containing particles and differ from each other by deviating stoichiometry of the dopants and / or by divergent, caused by different sintering conditions grain boundary structures with different grain sizes.
- the metal oxide is generally zinc oxide, but may advantageously be tin dioxide or titanium dioxide.
- the differing current-voltage characteristics can be achieved by different weight proportions of the dopants, i. by different formulations of the two filler components or by different conditions during sintering of the filler components.
- the sintering conditions include above all the sintering temperature, the residence time, the gas composition of the sintering atmosphere and the heating and cooling rates.
- the conductivity of powdered zinc oxide doped with a plurality of metals can be increased at a given electric field strength.
- the polymer compound may contain electrically conductive or electrically semiconducting material, such as conductivity black or metal powder. Above all, this material makes better contacting of the individual particles of the non-linear achieved electrical behavior exhibiting filler components. The energy absorption of the polymer compound is significantly increased.
- a surge arrester containing a polymer compound according to the invention is then distinguished by a high pulse strength. In order to achieve a sufficient effect, the proportion of additional component should be 0.01 to 15 percent by volume of the polymer compound.
- the additional component contains particles with a large length-to-diameter ratio, in particular nanotubes. If the polymer matrix is oriented in a preferred direction by injection molding, for example, during the production of the polymer compound, these particles can be oriented in the preferred direction because of the large length-to-diameter ratio, and thus a polymer compound with anisotropic electrical properties can be achieved in a simple manner. Such a material can be advantageously used to solve field control tasks in cable connection sleeves or in cable terminations.
- the polymer compound has a high dielectric constant.
- the polymer compound according to the invention can then easily control an electric field.
- Such a field control can relate, for example, to the homogenization of the distribution of electrical fields of energy-technical installations or apparatuses in normal operation.
- the field-controlling function of the polymer according to the invention can be improved in that the filler has an additional component of a material with a high dielectric constant.
- additional components are, for example, BaTiO 3 or TiO 2 .
- the polymer matrix typically contains a single polymer or a mixture of polymers.
- the dielectric behavior of the polymer compound can be further improved if the individual polymer or at least one of the polymers of the mixture contains polar groups and / or is an intrinsically electrically conductive polymer.
- a typical polymer having polar groups is, for example, a polyamide.
- the proportion of polar group-containing polymer and / or intrinsically electrically conductive polymer is advantageously 0.01 to 50 volume percent of the polymer matrix.
- the polymer compound may additionally be provided an additive which contains at least one stabilizer, a flame retardant and / or a processing aid.
- the proportion of this additive may be between 0.01 to 5 volume percent of the polymer compound.
- a flame-retardant polymer compound can be produced particularly economically if it contains aluminum and / or magnesium hydroxide which acts as a flame retardant. Since, for reasons of flame retardance, the polymer matrix in many cases must not fall below a predefined LOI (limited oxygen index) value (the smaller the LOI value, the easier it is for the polymer compound to burn), the use of the inexpensive hydroxides makes it possible to use the LOI Value can be increased in a very cost-effective manner.
- LOI limited oxygen index
- adhesion promoter A good mechanical strength, the polymer compound, then, if in addition a bonding between polymer and filler enhancing adhesion promoter is provided.
- the proportion of adhesion promoter should be between 0.01 to 5 percent by volume of the polymer compound.
- the adhesion promoter which is preferably formed as a silane, firmly couples the polymer matrix to the filler. Cracking in the polymer compound due to lack of adhesion of the polymer matrix to the filler and thereby initiated material fracture is thus avoided with great certainty.
- the adhesion promoter substantially improves the electrical properties of the polymer compound according to the invention.
- the filler is mixed from a base set of at least two filler components with differing non-linear current-voltage characteristics.
- the mixing ratio of the components becomes so selected that the polymer compound has the predetermined characteristic.
- the polymer compound can now be produced in a simple and economical manner without extensive preliminary investigations.
- the mixing ratio is selected from a predetermined characteristic field of polymer compounds, of which two each contain at most one of the at least two filler components and at least one further containing at least two mixed with a predetermined ratio filler components.
- Varistor powders R1, R2, S1 and S2 have been prepared by known processes described for example in the introductory cited prior art.
- the powders contained as the major constituent (greater than 90 mole percent) sintered zinc oxide doped with additives, predominantly Sb, Bi, Co, Mn and Cr, (less than 10 mole percent in total).
- the varistor powder R1 had a smaller bismuth content than the varistor powder R2.
- the powders R1 and R2 were produced under the same sintering conditions, namely by sintering at about 1100 ° C in a ceramic tube of a rotary kiln.
- the powders S1 and S2 had the same composition but were prepared under different sintering conditions.
- the powder S1 was produced by a continuous sintering process in a rotary kiln at a maximum sintering temperature of about 1070 ° C, the powder S2 in a batch furnace at maximum sintering temperature of about 1200 ° C and a residence time of the batch in the oven of about 18 hours.
- Sieving, with optional milling, limited the particle sizes of the powders to values typically between 32 and 125 microns.
- Oil was used as the matrix material, since test specimens could thus be produced in a particularly simple manner. Instead of oil, however, it is also possible to use a duromer, an elastomer, a thermoplastic, a copolymer, a thermoplastic elastomer or a gel or a mixture of at least two of these substances.
- a variable DC voltage source was applied to the two electrodes. By varying the level of the DC voltage, the electric field E [V / mm] acting in the associated specimen was adjusted and that in the specimen flowing current measured. The current density J [A / cm 2 ] was used to determine the current density FIGS. 1 and 2 Obtained DC current-voltage characteristics.
- the fillers S73 and S37 formed by mixing the filler components S1 and S2 produced by different sintering conditions lead to test specimens whose DC current-voltage characteristics belong to a family of characteristics which of the two characteristic curves S1 and S2 filled specimens is limited.
- By changing the mixing ratio of the two filler components specimens were achieved with characteristics that lie between the two limiting characteristics with these fillers in a simple manner.
- the mixing ratio can be determined from a family of characteristics determined in a corresponding manner for polymer compounds.
- the filler is prepared and the desired polymer compound is prepared by mixing the filler with polymer, for example silicone.
- polymer compounds with fillers which are achieved by mixing the filler components R1 or R2 and S1 or S2 or by mixing three or four of these filler components.
- the filler components need not necessarily be formed from ZnO powder. You can also use another powdered material with non-linear current-voltage characteristics, such as doped silicon carbide, tin dioxide or titanium dioxide.
- the electrical conductivity of the polymer compound can be increased by several orders of magnitude in the range of small electrical field strengths, and thus a polymer with a flat DC-voltage-voltage characteristic can be achieved.
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Abstract
Description
Bei der Erfindung wird ausgegangen von einem Polymercompound nach dem Oberbegriff von Patentanspruch 1 sowie von einem Verfahren zur Herstellung eines Polymercompounds nach dem Oberbegriff von Patentanspruch 14. Der Polymercompound enthält eine Polymermatrix, in die als Füllstoff elektrisch leitende Teilchen, wie Leitfähigkeitsruss und/oder Metallpulver und/oder elektrisch halbleitende Teilchen, wie etwa SiC oder ZnO, eingebettet sind. Dieser Polymercompound weist eine nichtlineare Strom-Spannungs-Kennlinie auf, welche vom Füllstoffgehalt und der Dispersion des Füllstoffs beeinflusst wird. Der durch die Strom-Spannungs-Kennlinie bestimmte spezifische Widerstand und andere elektrische Eigenschaften können in Abhängigkeit von der Stärke eines am Polymercompound anliegenden elektrischen Feldes im allgemeinen nur über den Füllstoffgehalt und den Dispersionsgrad beeinflusst werden.The invention is based on a polymer compound according to the preamble of
Der Polymercompound kann mit Vorteil als Basismaterial in spannungsbegrenzenden Widerständen (Varistoren) eingesetzt werden oder als feldsteuerndes Material in energietechnischen Anlagen und Apparaten, wie insbesondere in Kabelendverschlüssen oder in Kabelverbindungsmuffen.The polymer compound can be used with advantage as the base material in voltage-limiting resistors (varistors) or as a field-controlling material in energy systems and apparatus, in particular in cable terminations or in cable connection sleeves.
Ein Polymercompound der eingangs genannten Art und ein Verfahren der eingangs genannten Art sind in einem Aufsatz von R. Strümpler et al. "Smart Varistor Composites" Proc.of the 8th CIMTEC Ceramic Congress. June 1994 sowie in
Typische Dotierstoffe sind Metalle, wie sie bei der Herstellung von Metalloxid-Varistoren verwendet werden und typischerweise Bi, Cr, Co, Mn und Sb umfassen Dotiertes ZnO-Pulver wird bei 800 bis 1300°C gesintert. Durch geeignet bemessene Sintertemperaturen und -zeiten werden erwünschte elektrische Eigenschaften des Füllstoffs erreicht. Nach dem Sintern weist jedes Teilchen eine elektrische Leitfähigkeit auf, welche sich in Abgängigkeit von einem angelegten elektrischen Feld nichtlinear ändert Jedes Teilchen wirkt daher als kleiner Varistor. Durch die geeignet bemessenen Sinterbedingungen kann das nichtlineare Verhalten des Füllstoffs innerhalb bestimmter Grenzen eingestellt werden. Die nichtlinearen elektrischen Eigenschaften des Polymercompounds können daher während der Herstellung des Compounds nicht nur über den Füllstoffgehalt und den Dispersionsgrad sondern auch über die Sinterbedingungen des Füllstoffs eingestellt werden.Typical dopants are metals as used in the preparation of metal oxide varistors and typically include Bi, Cr, Co, Mn and Sb. Doped ZnO powder is sintered at 800 to 1300 ° C. By suitably sized sintering temperatures and times, desired electrical properties of the filler are achieved. After sintering, each particle has an electrical conductivity, which changes non-linearly in the course of an applied electric field. Each particle therefore acts as a small varistor. Due to the appropriately sized sintering conditions, the nonlinear behavior of the filler can be adjusted within certain limits. The non-linear electrical properties of the polymer compound can therefore be adjusted during the preparation of the compound not only by the filler content and the degree of dispersion, but also by the sintering conditions of the filler.
Ein in
Der Erfindung, wie sie in den Patentansprüchen angegeben ist, liegt die Aufgabe zugrunde, einen Polymercompound der eingangs genannten Art zu schaffen, dessen nichtlinearen elektrischen Eigenschaften während des Herstellprozesses in einfacher Weise eingestellt werden können und ein Verfahren zur Herstellung eines solchen Polymercompounds anzugeben, mit dem in wirtschaftlicher Weise Polymercompounds mit vorgegebenen nichtlinearen elektrischen Eigenschaften gefertigt werden könnenThe invention, as indicated in the claims, has for its object to provide a polymer compound of the type mentioned, its non-linear electrical properties can be adjusted easily during the manufacturing process and to provide a method for producing such a polymer compound, with which polymer compounds with predetermined non-linear electrical properties can be produced in an economical manner
Der erfindungsgemässe Polymercompound ist dadurch gekennzeichnet, dass der Füllstoff mindestens zwei Füllstoffkomponenten enthält mit voneinander abweichenden nichtlinearen Strom-Spannungs-Kennlinien, und dass die beiden Füllstoffkomponenten jeweils von einem dotierten, gesinterten Metalloxid mit Korngrenzen enthaltenden Teilchen gebildet sind und sich voneinander unterscheiden durch abweichende Stöchiometrie der Dotierstoffe und/oder durch voneinander abweichende, durch unterschiedliche Sinterbedingungen hervorgerufene Komgrenzenstrukturen.The polymer compound according to the invention is characterized in that the filler contains at least two filler components with differing non-linear current-voltage characteristics, and that the two filler components are each formed by a doped, sintered metal oxide with grain boundary-containing particles and differ from each other by deviating stoichiometry Dopants and / or by divergent, caused by different sintering grain boundary structures.
Durch Auswahl geeignet bemessener Mengen dieser Füllstoffkomponenten kann so ein Polymercompound mit einer von diesen beiden Kennlinien abweichenden nichtlinearen Strom-Spannungs-Kennlinie erreicht werden. Der erfindungsgemässe Polymercompound zeichnet sich daher dadurch aus, dass er trotz genau definierter nichtlinearer elektrischer Eigenschaften mit geringem Aufwand hergestellt werden kann Aus einem kleinen Basissatz an Füllstoffkomponenten jeweils mit definierter nichtlinearer Strom-Spannungs-Kennlinie können Polymercompounds mit nahezu beliebig ausgebildeten Strom-Spannungs-Kennlinien gefertigt werden.By selecting appropriately sized amounts of these filler components, a polymer compound having a nonlinear current-voltage characteristic other than these two characteristics can be achieved. The polymer compound according to the invention is therefore distinguished by the fact that it can be produced with little effort despite precisely defined non-linear electrical properties. Polymer compounds with virtually any arbitrary current-voltage characteristics can be produced from a small base set of filler components each with a defined non-linear current-voltage characteristic become.
Durch die Kombination der beiden Füllstoffkomponenten können dem Polymercompound nicht nur vorbestimmte elektrische Eigenschaften verliehen werden, es kann dadurch auch dessen Wärmeleitfähigkeit ganz entscheidend beeinflusst werden. Bei der Verwendung von Polymercompounds als Feldsteuermaterial etwa in Kabelgarnituren ist dies besonders wichtig, da wegen dielektrischer Verluste im Polymercompound und wegen elektrischer Verluste im metallischen Leiter die Kabelgarnitur stark erwärmt wird. Die im allgemeinen geringe Wärmeleitfähigkeit des Polymers wird aufgehoben durch geeignet ausgewählte Füllstoffkomponenten, welche neben dem guten elektrischen Verhalten dem Polymercompound auch ausreichend gute Wärmeleitfähigkeit geben.By combining the two filler components, the polymer compound can not only be given predetermined electrical properties, but also its thermal conductivity can be decisively influenced. This is particularly important when using polymer compounds as field control material, for example in cable fittings, because the cable fittings are heavily heated because of dielectric losses in the polymer compound and because of electrical losses in the metallic conductor. The generally low thermal conductivity of the polymer is offset by suitably selected filler components, which in addition to the good electrical behavior also give the polymer compound sufficiently good thermal conductivity.
Bei Anwendungen des Polymercompounds, bei denen wie bei Überspannungsableitern oder Feldsteuermaterial nichtlineares elektrisches Verhalten im Vordergrund steht, ist es besonders vorteilhaft, wenn die beiden Füllstoffkomponenten jeweils von einem dotierten, gesinterten Metalloxid mit Korngrenzen enthaltenden Teilchen gebildet sind und sich voneinder unterscheiden durch abweichende Stöchiometrie der Dotierstoffe und/oder durch voneinander abweichende, durch unterschiedliche Sinterbedingungen hervorgerufene Korngrenzenstrukturen mit unterschiedlichen Korngrössen. Das Metalloxid ist im allgemeinen Zinkoxid, kann mit Vorteil aber auch Zinndioxid oder Titandioxid sein. Die voneinander abweichenden Strom-Spannungs-Kennlinien können erreicht werden durch unterschiedliche Gewichtsanteile der Dotierstoffe, d.h. durch unterschiedliche Rezepturen der beiden Füllstoffkomponenten oder durch unterschiedlich Bedingungen beim Sintern der Füllstoffkomponenten. Die Sinterbedingungen umfassen vor allem die Sintertemperatur, die Verweildauer, die Gaszusammensetzung der Sinteratmosphäre sowie die Aufheiz- und Abkühlraten. Im allgemeinen kann durch Erhöhen der Sintertemperatur die Leitfähigkeit von mit mehreren Metallen dotiertem pulverförmigem Zinkoxid bei einer vorgegebenen elektrischen Feldstärke erhöht werden.In applications of the polymer compound in which, as with surge arresters or field control material nonlinear electrical behavior is in the foreground, it is particularly advantageous if the two filler components are each formed by a doped, sintered metal oxide with grain boundary-containing particles and differ from each other by deviating stoichiometry of the dopants and / or by divergent, caused by different sintering conditions grain boundary structures with different grain sizes. The metal oxide is generally zinc oxide, but may advantageously be tin dioxide or titanium dioxide. The differing current-voltage characteristics can be achieved by different weight proportions of the dopants, i. by different formulations of the two filler components or by different conditions during sintering of the filler components. The sintering conditions include above all the sintering temperature, the residence time, the gas composition of the sintering atmosphere and the heating and cooling rates. In general, by increasing the sintering temperature, the conductivity of powdered zinc oxide doped with a plurality of metals can be increased at a given electric field strength.
Um die Strom-Spannungs-Kennlinie zu verändern, kann der Polymercompound elektrisch leitendes oder elektrisch halbleitendes Material, wie etwa Leitfähigkeitsruss oder Metallpulver, enthalten. Durch dieses Material wird vor allem aber eine bessere Kontaktierung der einzelnen Teilchen der nichtlineares elektrisches Verhalten aufweisenden Füllstoffkomponenten erreicht. Die Energieaufnahme des Polymercompounds wird so wesentlich erhöht. Ein einen erfindungsgemässen Polymercompound enthaltender Überspannungsableiter zeichnet sich dann durch eine hohe Impulsfestigkeit aus. Um eine ausreichende Wirkung zu erreichen, sollte der Anteil an Zusatzkomponente 0,01 bis 15 Volumenprozent des Polymercompounds betragen.In order to change the current-voltage characteristic, the polymer compound may contain electrically conductive or electrically semiconducting material, such as conductivity black or metal powder. Above all, this material makes better contacting of the individual particles of the non-linear achieved electrical behavior exhibiting filler components. The energy absorption of the polymer compound is significantly increased. A surge arrester containing a polymer compound according to the invention is then distinguished by a high pulse strength. In order to achieve a sufficient effect, the proportion of additional component should be 0.01 to 15 percent by volume of the polymer compound.
Zur Lösung feldsteuernder Aufgaben ist es von besonderem Vorteil, wenn die Zusatzkomponente Teilchen mit einem grossen Länge-zu-Durchmesser-Verhältnis enthält, wie insbesondere Nanotubes. Wird die Polymermatrix bei der Herstellung des Polymercompounds etwa durch Spritzgiessen in einer Vorzugsrichtung ausgerichtet, so könnnen wegen des grossen Länge-zu-Durchmesser-Verhältnisses diese Teilchen in Vorzugsrichtung orientiert und so in einfacher Weise ein Polymercompound mit anisotropen elektrische Eigenschaften erreicht werden. Ein solches Material kann mit Vorteil zur Lösung von Feldsteueraufgaben in Kabelverbindungsmuffen oder in Kabelendverschlüssen eingesetzt werden.To solve field-controlling tasks, it is of particular advantage if the additional component contains particles with a large length-to-diameter ratio, in particular nanotubes. If the polymer matrix is oriented in a preferred direction by injection molding, for example, during the production of the polymer compound, these particles can be oriented in the preferred direction because of the large length-to-diameter ratio, and thus a polymer compound with anisotropic electrical properties can be achieved in a simple manner. Such a material can be advantageously used to solve field control tasks in cable connection sleeves or in cable terminations.
Wird als Füllstoff dotiertes Metalloxid, wie etwa dotiertes Zinkoxid eingesetzt, so weist der Polymercompound eine hohe Dielektrizitätszahl auf. Der erfindungsgemässe Polymercompound kann dann in einfacher Weise ein elektrisches Feld steuern. Ein solche Feldsteuerung kann beispielsweise die Homogenisierung der Verteilung elektrischer Felder energietechnischer Anlagen oder Apparate im Normalbetrieb betreffen. Die feldsteuernde Funktion des erfindungsgemässen Polymers kann dadurch verbessert werden, dass der Füllstoff eine Zusatzkomponente aufweist aus einem Material mit einer hohen Dielektrizitätszahl. Solche Zusatzkomponenten sind beispielsweise BaTiO3 oder TiO2.If doped metal oxide, such as doped zinc oxide, is used as filler, the polymer compound has a high dielectric constant. The polymer compound according to the invention can then easily control an electric field. Such a field control can relate, for example, to the homogenization of the distribution of electrical fields of energy-technical installations or apparatuses in normal operation. The field-controlling function of the polymer according to the invention can be improved in that the filler has an additional component of a material with a high dielectric constant. Such additional components are, for example, BaTiO 3 or TiO 2 .
Die Polymermatrix enthält typischerweise ein einzelnes Polymer oder ein Gemisch von Polymeren. Das dielektrische Verhalten des Polymercompounds kann dadurch weiter verbessert werden, wenn das einzelne Polymer oder mindestens eines der Polymere des Gemischs polare Gruppen enthält und/oder ein intrinsisch elektrisch leitfähiges Polymer ist. Ein typisches Polymer mit polaren Gruppen ist zum Beispiel ein Polyamid. Der Anteil an polare Gruppen enthaltendem Polymer und/oder intrinsisch elektrisch leitfähigem Polymer beträgt mit Vorteil 0,01 bis 50 Volumenprozent der Polymermatrix.The polymer matrix typically contains a single polymer or a mixture of polymers. The dielectric behavior of the polymer compound can be further improved if the individual polymer or at least one of the polymers of the mixture contains polar groups and / or is an intrinsically electrically conductive polymer. A typical polymer having polar groups is, for example, a polyamide. The proportion of polar group-containing polymer and / or intrinsically electrically conductive polymer is advantageously 0.01 to 50 volume percent of the polymer matrix.
Im Polymercompound kann zusätzlich ein Additiv vorgesehen sein, welches mindestens einen Stabilisator, ein Flammschutzmittel und/oder ein Verarbeitungshilfsmittel enthält. Der Anteil dieses Additivs kann zwischen 0,01 bis 5 Volumenprozent des Polymercompounds betragen.In the polymer compound may additionally be provided an additive which contains at least one stabilizer, a flame retardant and / or a processing aid. The proportion of this additive may be between 0.01 to 5 volume percent of the polymer compound.
Ein flammgeschützter Polymercompound kann dann besonders wirtschaftlich gefertigt werden, wenn er als Flammschutzmittel wirkendes Aluminium- und/oder Magnesiumhydroxid enthält. Da aus Gründen des Flammschutzes die Polymermatrix in vielen Fällen einen vorgegebenen LOI (Limited Oxygen Index)-Wert nicht unterschreiten darf (je kleiner der LOI-Wert, umso leichter kann der Polymercompound brennen), kann durch den Einsatz der preiswert erhältlichen Hydroxide der LOI-Wert in äusserst kostengünstiger Weise erhöht werden.A flame-retardant polymer compound can be produced particularly economically if it contains aluminum and / or magnesium hydroxide which acts as a flame retardant. Since, for reasons of flame retardance, the polymer matrix in many cases must not fall below a predefined LOI (limited oxygen index) value (the smaller the LOI value, the easier it is for the polymer compound to burn), the use of the inexpensive hydroxides makes it possible to use the LOI Value can be increased in a very cost-effective manner.
Eine gute mechanische Festigkeit weist der Polymercompound dann auf, wenn zusätzlich ein die Haftung zwischen Polymer und Füllstoff erhöhender Haftvermittler vorgesehen ist. Der Anteil an Haftvermittler sollte zwischen 0,01 bis 5 Volumenprozent des Polymercompounds betragen. Der Haftvermittler, welcher vorzugsweise als Silan ausgebildet ist, koppelt die Polymermatrix fest an den Füllstoff an. Rissbildung im Polymercompound aufgrund mangelnder Haftung der Polymermatrix am Füllstoff und dadurch eingeleiteter Materialbruch wird so mit grosser Sicherheit vermieden. Zugleich verbessert der Haftvermittler die elektrischen Eigenschaften des erfindungsgemässen Polymercompounds ganz wesentlich. Dies vor allem deswegen, da durch die verbesserte Haftung die Bildung kleiner Hohlräume im Polymercompound vermieden und so das Risiko des Auftretens unerwünschten Teilentladungen bei der Einwirkung eines starken elektrischen Feldes ganz wesentlich reduziert wird. Diese Wirkung ist besonders vorteilhaft bei einem Polymercompound auf der Basis eines elastomeren Polymers, so wie er etwa als Feldsteuerelement für Kabelendverschlüsse oder Kabelverbindungsmuffen eingesetzt wird, da dann der Compound stark verformt werden kann, ohne dass unerwünschte Hohlraum- oder Rissbildung auftritt.A good mechanical strength, the polymer compound, then, if in addition a bonding between polymer and filler enhancing adhesion promoter is provided. The proportion of adhesion promoter should be between 0.01 to 5 percent by volume of the polymer compound. The adhesion promoter, which is preferably formed as a silane, firmly couples the polymer matrix to the filler. Cracking in the polymer compound due to lack of adhesion of the polymer matrix to the filler and thereby initiated material fracture is thus avoided with great certainty. At the same time, the adhesion promoter substantially improves the electrical properties of the polymer compound according to the invention. This is primarily because the improved adhesion avoids the formation of small voids in the polymer compound and thus substantially reduces the risk of undesirable partial discharges when exposed to a strong electric field. This effect is particularly advantageous in a polymer compound based on an elastomeric polymer, such as that used as a field control for cable terminations or cable joints, because then the compound can be severely deformed without undesirable voiding or cracking.
Beim erfindungsgemässen Verfahren zur Herstellung eines Polymercompounds wird der Füllstoff aus einem Basissatz von mindestens zwei Füllstoffkomponenten mit voneinander abweichenden nichtlinearen Strom-Spannungs-Kennlinien gemischt. Hierbei wird das Mischungsverhältnis der Komponenten derart ausgewählt, dass das Polymercompound die vorbestimmte Kennlinie aufweist. Der Polymercompound kann nun ohne umfangreiche Voruntersuchungen in einfacher und wirtschaftlicher Weise gefertigt werden. Für eine besonders einfache Fertigung empfiehlt es sich, dass das Mischungsverhältnis ausgewählt wird aus einem vorbestimmten Kennlinienfeld von Polymercompounds, von denen zwei jeweils höchstens eine der mindestens zwei Füllstoffkomponenten enthalten und mindestens ein weiterer die mindestens zwei mit einem vorgegebenen Verhältnis gemischten Füllstoffkomponenten.In the process according to the invention for the preparation of a polymer compound, the filler is mixed from a base set of at least two filler components with differing non-linear current-voltage characteristics. Here, the mixing ratio of the components becomes so selected that the polymer compound has the predetermined characteristic. The polymer compound can now be produced in a simple and economical manner without extensive preliminary investigations. For a particularly simple production, it is recommended that the mixing ratio is selected from a predetermined characteristic field of polymer compounds, of which two each contain at most one of the at least two filler components and at least one further containing at least two mixed with a predetermined ratio filler components.
Anhand von Zeichnungen werden Ausführungsbeispiele der Erfindung erläutert. Hierbei zeigen alle Figuren DC-Strom-Spannungs-Kennlinien von Polymercompounds nach dem Stand der Technik und nach der Erfindung (Kennlinienfelder).With reference to drawings, embodiments of the invention will be explained. In this case, all figures show DC current-voltage characteristics of polymer compounds according to the prior art and according to the invention (characteristics).
Nach bekannten, beispielsweise im einleitend genannten Stand der Technik beschriebenen Verfahren wurden Varistorpulver R1, R2, S1 und S2 hergestellt. Die Pulver enthielten als Hauptbestandteil (mehr als 90 Molprozent) gesintertes Zinkoxid, welches mit Zusatzstoffen, vorwiegend Sb, Bi, Co, Mn und Cr, (insgesamt weniger als 10 Molprozent) dotiert war. Das Varistorpulver R1 wies einen kleineren Bismutanteil auf als das Varistorpulver R2. Die Pulver R1 und R2 wurden unter gleichen Sinterbedingungen hergestellt, nämlich durch Sintern bei ca. 1100°C in einem Keramikrohr eines Drehrohrofens. Die Pulver S1 und S2 hatten die gleiche Zusammensetzung, wurden aber bei unterschiedlichen Sinterbedingungen hergestellt. Das Pulver S1 wurde durch einen kontinuierlichen Sinterprozess in einem Drehrohrofen bei einer maximalen Sintertemperatur von ca. 1070 °C hergestellt, das Pulver S2 in einem Chargen-Ofen bei maximalen Sintertemperatur von ca 1200 °C und einer Verweilzeit der Chargen im Ofen von ca. 18 Stunden. Durch Sieben, dem gegebenenfalls Mahlen voranging, wurden die Teilchengrössen der Pulver auf Werte eingeschränkt, die typischerweise zwischen 32 und 125 µm lagen.Varistor powders R1, R2, S1 and S2 have been prepared by known processes described for example in the introductory cited prior art. The powders contained as the major constituent (greater than 90 mole percent) sintered zinc oxide doped with additives, predominantly Sb, Bi, Co, Mn and Cr, (less than 10 mole percent in total). The varistor powder R1 had a smaller bismuth content than the varistor powder R2. The powders R1 and R2 were produced under the same sintering conditions, namely by sintering at about 1100 ° C in a ceramic tube of a rotary kiln. The powders S1 and S2 had the same composition but were prepared under different sintering conditions. The powder S1 was produced by a continuous sintering process in a rotary kiln at a maximum sintering temperature of about 1070 ° C, the powder S2 in a batch furnace at maximum sintering temperature of about 1200 ° C and a residence time of the batch in the oven of about 18 hours. Sieving, with optional milling, limited the particle sizes of the powders to values typically between 32 and 125 microns.
Aus den Varistorpulvern wurden Mischungen hergestellt, deren Zusammensetzungen aus der nachfolgenden Tabelle ersichtlich sind:
In eine als elektrisch isolierendes Rohr ausgebildete Form aus Kunststoff mit einem Innendurchmesser von 1 bis 2 Zentimetern wurde auf einer Höhe von 2 bis 5 Millimeter Füllstoff eingefüllt. Um eine Vergleichsbasis zu haben, wurden stets die gleichen Füllstoffmengen, beispielsweise 50 Vol% des herzustellenden Compounds, eingefüllt. Der Füllstoff wurde unter Vakuum mit Öl, beispielsweise einem Silikon- oder Esteröl, getränkt und so einem Polymercompound vergleichbare Probekörper gebildet. Diese Probekörper wurden oben und unten im vertikal gehaltenen Rohr mit Elektroden kontaktiert und flüssigkeitsdicht abgeschlossen.In a designed as an electrically insulating tube plastic mold with an inner diameter of 1 to 2 centimeters was filled at a height of 2 to 5 millimeters filler. In order to have a basis for comparison, the same amounts of filler, for example 50% by volume of the compound to be produced, were always introduced. The filler was soaked under vacuum with oil, for example a silicone or ester oil, thus forming test specimens comparable to a polymer compound. These specimens were contacted with electrodes at the top and bottom of the vertically held tube and sealed in a liquid-tight manner.
Als Matrixmaterial wurde Öl eingesetzt, da so in besonders einfacher Weise Probekörper gefertigt werden konnten. Anstelle von Öl kann aber auch ein Duromer, ein Elastomer, ein Thermoplast, ein Copolymer, ein thermoplastisches Elastomer oder ein Gel oder eine Mischung mindestens zweier dieser Stoffe verwendet werden.Oil was used as the matrix material, since test specimens could thus be produced in a particularly simple manner. Instead of oil, however, it is also possible to use a duromer, an elastomer, a thermoplastic, a copolymer, a thermoplastic elastomer or a gel or a mixture of at least two of these substances.
An die beiden Elektroden wurde eine variable Gleichspannungsquelle angelegt. Durch Verändern der Höhe der Gleichspannung wurde das im zugeordneten Probekörper wirkende elektrische Feld E [V/mm] eingestellt und der im Probekörper fliessende Strom gemessen. Über die hieraus ermittelte Stromdichte J [A/cm2] wurden so die aus den
Aus
Entsprechend ist aus Fig.3 ersichtlich, dass die durch Mischen der zwei bei unterschiedlichen Sinterbedingungen erzeugten Füllstoffkomponenten S1 und S2 gebildeten Füllstoffe S73 und S37 zu Probekörpern führen, deren DC-Strom-Spannungs-Kennlinien einem Kennlinienfeld angehören, welches von den beiden Kennlinien der mit S1 und S2 gefüllten Probekörpern begrenzt ist. Durch Veränderung des Mischungsverhältnisses der beiden Füllstoffkomponenten wurden auch mit diesen Füllstoffen in einfacher Weise Probekörper mit Kennlinien erreicht, die zwischen den beiden Grenz-Kennlinien liegen.Correspondingly, it can be seen from FIG. 3 that the fillers S73 and S37 formed by mixing the filler components S1 and S2 produced by different sintering conditions lead to test specimens whose DC current-voltage characteristics belong to a family of characteristics which of the two characteristic curves S1 and S2 filled specimens is limited. By changing the mixing ratio of the two filler components specimens were achieved with characteristics that lie between the two limiting characteristics with these fillers in a simple manner.
Soll nun ein Polymercompound mit einer vorgegebenen Kennlinie hergestellt werden, so kann aus einem in entsprechender Weise für Polymercompounds ermittelten Kennlinienfeld das Mischungsverhältnis bestimmt werden. Durch Mischen der Füllstoffkomponenten gemäss diesem Mischungsverhältnis wird der Füllstoff erstellt und der gewünschte Polymercompound durch Mischen des Füllstoffs mit Polymer, beispielsweise Silikon, gefertigt.If now a polymer compound having a predetermined characteristic curve is to be produced, the mixing ratio can be determined from a family of characteristics determined in a corresponding manner for polymer compounds. By mixing the filler components according to this mixing ratio, the filler is prepared and the desired polymer compound is prepared by mixing the filler with polymer, for example silicone.
Entsprechendes gilt auch für Polymercompounds mit Füllstoffen, welche durch Mischen der Füllstoffkomponenten R1 oder R2 und S1 oder S2 oder durch Mischen von drei oder vier dieser Füllstoffkomponenten erreicht werden.The same applies to polymer compounds with fillers, which are achieved by mixing the filler components R1 or R2 and S1 or S2 or by mixing three or four of these filler components.
Die Füllstoffkomponenten müssen nicht notwendigerweise von ZnO-Pulver gebildet sein. Sie können auch ein anderes pulverförmiges Material mit nichtlinearer Strom-Spannungs-Kennlinie, wie etwa dotiertes Siliciumcarbid, Zinndioxid oder Titandioxid, enthalten.The filler components need not necessarily be formed from ZnO powder. You can also use another powdered material with non-linear current-voltage characteristics, such as doped silicon carbide, tin dioxide or titanium dioxide.
Durch geeignete Zugabe von elektrisch leitendem oder elektrisch halbleitendem Material, beispielsweise Si, kann die elektrische Leitfähigkeit des Polymercompounds im Bereich kleiner elektrischer Feldstärken um mehrere Grössenordnungen erhöht werden, und so ein Polymer mit einer flach verlaufenden DC-Strom-Spannungs-Kennlinie erreicht werden.By suitable addition of electrically conductive or electrically semiconductive material, for example Si, the electrical conductivity of the polymer compound can be increased by several orders of magnitude in the range of small electrical field strengths, and thus a polymer with a flat DC-voltage-voltage characteristic can be achieved.
Claims (14)
- Polymer compound for a voltage-dependent resistor or for use as a field-controlling material in power engineering installations and apparatuses, comprising a polymer matrix and a filler based on a doped, sintered metal oxide and having a nonlinear current-voltage characteristic embedded in the matrix, characterized in that the filler contains at least two filler components with nonlinear current-voltage characteristics deviating from one another, and in that the two filler components are formed in each case by particles containing a doped, sintered metal oxide with grain boundaries and differ from one another by deviating stoichiometry of the dopants and/or by grain boundary structures deviating from one another, caused by different sintering conditions.
- Polymer compound according to Claim 1, characterized in that the polymer compound additionally contains electrically conducting or electrically semiconducting material.
- Polymer compound according to Claim 2, characterized in that the electrically conducting or electrically semiconducting material contains particles with a large length-to-diameter ratio, such as in particular nanotubes.
- Polymer compound according to one of Claims 1 to 3, characterized in that the filler has an additional component comprising a material with a high relative permittivity.
- Polymer compound according to one of Claims 1 to 4, characterized in that the polymer compound additionally contains an additive which contains at least one stabilizer, one flame retardant and/or one processing aid.
- Polymer compound according to Claim 5, characterized in that the proportion of additive amounts to 0.01 to 5 percent by volume of Polymer compound.
- Polymer compound according to one of Claims 1 to 6, characterized in that the polymer compound additionally contains aluminum hydroxide and/or magnesium hydroxide, acting as a flame retardant.
- Polymer compound according to one of Claims 1 to 7, characterized in that the polymer compound additionally contains a coupling agent, increasing the adhesion between Polymer and the filler.
- Polymer compound according to Claim 8, characterized in that the proportion of coupling agent amounts to 0.01 to 5 percent by volume of Polymer compound.
- Polymer compound according to one of Claims 1 to 9, characterized in that the polymer matrix contains a single polymer or a mixture of polymers.
- Polymer compound according to Claim 10, characterized in that the single polymer or at least one of the polymers of the mixture contains polar groups and/or is an intrinsically electrically conductive polymer.
- Polymer compound according to Claim 11, characterized in that the proportion of polymer containing polar groups and/or intrinsically electrically conductive polymer amounts to 0.01 to 50 percent by volume of Polymer matrix.
- Process for preparing a polymer compound with a predetermined nonlinear current-voltage characteristic by mixing a polymer and a filler with a nonlinear current-voltage characteristic, characterized in that the filler is mixed from a basic set of at least two filler components with nonlinear current-voltage characteristics deviating from one another, the mixing ratio of the components being selected such that Polymer compound has the predetermined characteristic.
- Process according to Claim 13, characterized in that the mixing ratio is chosen from a predetermined family of characteristics of at least three polymer compounds, of which two in each case contain at most one of the at least two filler components and a third one contains the at least two filler components mixed with a prescribed ratio.
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EP01810645A EP1274102B1 (en) | 2001-07-02 | 2001-07-02 | Polymer compound with non linear current-voltage characteristic and method of making a polymer compound |
DE50115800T DE50115800D1 (en) | 2001-07-02 | 2001-07-02 | Polymer compound with non-linear current-voltage characteristic and method for producing a polymer compound |
AT01810645T ATE499691T1 (en) | 2001-07-02 | 2001-07-02 | POLYMER COMPOUND WITH NON-LINEAR CURRENT-VOLTAGE CHARACTERISTICS AND METHOD FOR PRODUCING A POLYMER COMPOUND |
AU50684/02A AU5068402A (en) | 2001-07-02 | 2002-06-27 | Polymer compound with nonlinear current-voltage characteristic and process for producing a polymer compound |
US10/180,078 US7320762B2 (en) | 2001-07-02 | 2002-06-27 | Polymer compound with nonlinear current-voltage characteristic and process for producing a polymer compound |
CA002390195A CA2390195A1 (en) | 2001-07-02 | 2002-06-28 | Polymer compound with nonlinear current-voltage characteristic and process for producing a polymer compound |
RU2002117582/04A RU2282263C2 (en) | 2001-07-02 | 2002-07-01 | Polymer compound with nonlinear volt-ampere characteristics and method for producing the same |
JP2002192413A JP2003049084A (en) | 2001-07-02 | 2002-07-01 | Polymer blend having non-linear current-voltage- characteristic curve and method for producing the same blend |
PL354829A PL206222B1 (en) | 2001-07-02 | 2002-07-02 | Polymer composite featuring non-linear current-voltage chracteristic and method of manufacture of polymer composite featuring pre-set non-linear current-voltage characteristic |
CN02140255.8A CN1277888C (en) | 2001-07-02 | 2002-07-02 | Polymer having nonlinear current-voltage characteristics and method for producing the polymer |
US11/892,148 US7618550B2 (en) | 2001-07-02 | 2007-08-20 | Polymer compound with nonlinear current-voltage characteristic and process for producing a polymer compound |
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EP0649150B1 (en) * | 1993-10-15 | 1998-06-24 | Abb Research Ltd. | Composite material |
GB9600819D0 (en) | 1996-01-16 | 1996-03-20 | Raychem Gmbh | Electrical stress control |
DE19824104B4 (en) | 1998-04-27 | 2009-12-24 | Abb Research Ltd. | Non-linear resistor with varistor behavior |
DE19821239C5 (en) * | 1998-05-12 | 2006-01-05 | Epcos Ag | Composite material for dissipation of overvoltage pulses and method for its production |
-
2001
- 2001-07-02 DE DE50115800T patent/DE50115800D1/en not_active Expired - Lifetime
- 2001-07-02 AT AT01810645T patent/ATE499691T1/en active
- 2001-07-02 EP EP01810645A patent/EP1274102B1/en not_active Expired - Lifetime
-
2002
- 2002-06-27 US US10/180,078 patent/US7320762B2/en not_active Expired - Lifetime
- 2002-06-27 AU AU50684/02A patent/AU5068402A/en not_active Abandoned
- 2002-06-28 CA CA002390195A patent/CA2390195A1/en not_active Abandoned
- 2002-07-01 RU RU2002117582/04A patent/RU2282263C2/en not_active IP Right Cessation
- 2002-07-01 JP JP2002192413A patent/JP2003049084A/en active Pending
- 2002-07-02 PL PL354829A patent/PL206222B1/en unknown
- 2002-07-02 CN CN02140255.8A patent/CN1277888C/en not_active Expired - Lifetime
-
2007
- 2007-08-20 US US11/892,148 patent/US7618550B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0576836A2 (en) * | 1992-06-29 | 1994-01-05 | Abb Research Ltd. | Current limiting element |
Also Published As
Publication number | Publication date |
---|---|
PL354829A1 (en) | 2003-01-13 |
US7320762B2 (en) | 2008-01-22 |
CN1394914A (en) | 2003-02-05 |
CN1277888C (en) | 2006-10-04 |
US20030010960A1 (en) | 2003-01-16 |
US7618550B2 (en) | 2009-11-17 |
AU5068402A (en) | 2003-01-09 |
CA2390195A1 (en) | 2003-01-02 |
RU2282263C2 (en) | 2006-08-20 |
US20080023678A1 (en) | 2008-01-31 |
EP1274102A1 (en) | 2003-01-08 |
PL206222B1 (en) | 2010-07-30 |
JP2003049084A (en) | 2003-02-21 |
ATE499691T1 (en) | 2011-03-15 |
DE50115800D1 (en) | 2011-04-07 |
RU2002117582A (en) | 2004-01-20 |
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