EP1261008B1 - Enclosed magnetothermal electric circuit breaker - Google Patents
Enclosed magnetothermal electric circuit breaker Download PDFInfo
- Publication number
- EP1261008B1 EP1261008B1 EP02011147A EP02011147A EP1261008B1 EP 1261008 B1 EP1261008 B1 EP 1261008B1 EP 02011147 A EP02011147 A EP 02011147A EP 02011147 A EP02011147 A EP 02011147A EP 1261008 B1 EP1261008 B1 EP 1261008B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lever
- circuit breaker
- actuation
- breaker according
- closure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/50—Manual reset mechanisms which may be also used for manual release
- H01H71/52—Manual reset mechanisms which may be also used for manual release actuated by lever
- H01H71/522—Manual reset mechanisms which may be also used for manual release actuated by lever comprising a cradle-mechanism
- H01H71/525—Manual reset mechanisms which may be also used for manual release actuated by lever comprising a cradle-mechanism comprising a toggle between cradle and contact arm and mechanism spring acting between handle and toggle knee
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2300/00—Orthogonal indexing scheme relating to electric switches, relays, selectors or emergency protective devices covered by H01H
- H01H2300/046—Orthogonal indexing scheme relating to electric switches, relays, selectors or emergency protective devices covered by H01H using snap closing mechanisms
- H01H2300/048—Snap closing by latched movable contact, wherein the movable contact is held in a minimal distance from the fixed contact during first phase of closing sequence in which a closing spring is charged
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
- H01H71/24—Electromagnetic mechanisms
- H01H71/2409—Electromagnetic mechanisms combined with an electromagnetic current limiting mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H77/00—Protective overload circuit-breaking switches operated by excess current and requiring separate action for resetting
- H01H77/02—Protective overload circuit-breaking switches operated by excess current and requiring separate action for resetting in which the excess current itself provides the energy for opening the contacts, and having a separate reset mechanism
- H01H77/10—Protective overload circuit-breaking switches operated by excess current and requiring separate action for resetting in which the excess current itself provides the energy for opening the contacts, and having a separate reset mechanism with electrodynamic opening
- H01H77/107—Protective overload circuit-breaking switches operated by excess current and requiring separate action for resetting in which the excess current itself provides the energy for opening the contacts, and having a separate reset mechanism with electrodynamic opening characterised by the blow-off force generating means, e.g. current loops
- H01H77/108—Protective overload circuit-breaking switches operated by excess current and requiring separate action for resetting in which the excess current itself provides the energy for opening the contacts, and having a separate reset mechanism with electrodynamic opening characterised by the blow-off force generating means, e.g. current loops comprising magnetisable elements, e.g. flux concentrator, linear slot motor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/36—Metal parts
- H01H9/362—Mounting of plates in arc chamber
Definitions
- the present invention relates to an enclosed magnetothermal electric circuit breaker.
- the present invention relates in particular to enclosed circuit breakers for currents between 125 and 1600 amps.
- Enclosed magnetothermal electric circuit breakers use mechanisms that allow to open and close a plurality of moving contacts in parallel and synchronously by actuating an external handle that can be accessed by the user and also by virtue of the automatic tripping of the protection devices provided internally.
- US-3523261 discloses a current limiting circuit breaker provided with arc-quenching chambers and a snap-closing mechanism.
- Another fundamental problem is to improve the performance of enclosed circuit breakers while maintaining reduced dimensions that in any case comply with the standards.
- the aim of the present invention is to provide an enclosed circuit breaker having improved electrical and constructive characteristics.
- An object of the invention is to provide an enclosed circuit breaker that has superior characteristics with respect to conventional models as regards the opening of the contacts by magnetic repulsion in short-circuit conditions.
- Another object of the invention is to provide a box-like enclosure that can be manufactured more cheaply than conventional ones and at the same time has an improved performance.
- Another object is to provide a circuit breaker that is more reliable in operation.
- the enclosed circuit breaker according to the invention generally designated by the reference numeral 100, comprises a containment body 101, which has the classic standardized configuration and forms, at the rear face, a means for coupling to an omega-shaped guide (not shown) according to DIN standards.
- the containment body 101 has a front panel 102, which allows access to the internal components of the circuit breaker and from which one acts on an actuation handle 103.
- the enclosed circuit breaker 100 has movable electrical contacts 104, which are in parallel and move synchronously, and a corresponding number of fixed contacts 105 with corresponding arc quenching chambers 106.
- the containment body 101 contains a mechanism for actuating the movable electrical contacts 107, a thermal tripping mechanism 108, and, for each movable contact 104, a magnetic protection device 109, which is associated with a magnetic tripping mechanism 110, and electrodes 111 for the external electrical connections.
- Safety insulating partitions 112 are applied to the containment body 101 in order to separate the adjacent terminals, while a test button 113 for mechanically checking the operation of the tripping mechanisms and the corresponding adjustment means 114 and 115, can be actuated from the front panel 102.
- the circuit breaker is provided with a mechanism for actuating the circuit breaker 107, which allows the movable contacts 104, during the closure of the circuit, to move gradually toward the fixed contacts 105 up to a given distance, typically a few millimeters, and then to trip from this position onto the fixed contacts 105, closing the circuit breaker, regardless of the force and speeds applied to the actuation handle 103.
- the handle support 1 is substantially saddle-shaped, with a head portion 5 and two identical lateral portions 6.
- Two slots and two holes are formed in the head portion 5, and the hooks of two release springs 7 engage therein, coupling to a protruding cambered portion, provided between the slots and the holes, which acts as a locator for the springs.
- the release springs 7 are therefore located inside the two lateral portions 6.
- the head portion 5 also has an actuation lug 8, which protrudes downward.
- Each of the two lateral portions 6 has a pivoting protrusion 9, which pivots the handle support 1 to the containment body 101.
- a profiled central tab 10 and the actuation tab 2 complete the structure of each lateral portion 6, so as to protrude toward the inside of the concave region of the handle support 1.
- the actuation tabs 2 act symmetrically, during the closure of the circuit breaker, on the two closure linkages 4, causing the particular closure of the movable contacts 104. In particular, they slidingly make contact with a concave profile 3 formed at one end of each linkage 4 by virtue of a wedge-shaped portion 11, which constitutes a sort of cam.
- the concave profile 3 allows to actuate the mechanism 107 by means of the handle 103, moving it to the end of its stroke, without causing the movable contacts 104 to move closer to the fixed contacts with respect to the minimum-distance position that they have already reached, and simultaneously allows to load an elastic means suitable to close with a snap action the movable contacts 104.
- the mechanism 107 is reset in order to be able to subsequently close the contacts.
- the handle support 1 is turned clockwise about the pivoting protrusions 9, which are pivoted to the containment body 101, by virtue of the actuation handle 103 rigidly coupled thereto.
- the handle support in its motion, abuts by means of the actuation lug 8 with a locator step formed on an opening lever 12, moving it.
- the opening lever 12 which is located inside the concave region of the handle support 1, is substantially crescent-shaped, so as to slide within the slot formed by the two central tabs 10.
- the opening lever 12 has a first end, which is pivoted to the containment body 101 by means of a pivot 13, and a second end, which can oscillate freely.
- the closure linkages 4 are moved by the rotation of the opening lever 12, since they are pivoted laterally thereto by means of a pivot 14 at a first end, while each second end is pivoted to an actuation lever 15 by means of a single traction pivot 16, which acts as a support for the coupling of the hooks of the release springs 7 and is located proximate to the lower arc-like profile of the opening lever 12.
- the combined rotary and translational motion of the closure linkages 4 tensions the release springs 7, since the traction pivot 16 moves away from the head portion 5 of the handle support 1.
- the pivot 16, therefore, due to the reaction of the release springs 7, contrasts the resetting movement and therefore the rotation of the opening lever 12, contrasting the movement of the closure linkages 4.
- the contrast lever 17 is pivoted at a first end by means of the pivot 18 and abuts, with a second end, against a detent 19 of a release lever 20 which acts as a ratchet system for the contrast lever 17, preventing its counterclockwise rotation and the consequent release of the opening lever 12.
- the release lever 20 is responsible for the snap opening of the circuit when circuit anomalies occur, as will become better apparent hereinafter.
- the opening lever 12 remains motionless, as it is locked by the contrast lever 17, and the first end of the closure linkages 4 also remains motionless, while their second end is turned clockwise due to the contact of the actuation tabs 2 of the handle support 1, in rotation, on the concave profile 3 at the second end of the closure linkages 4.
- the traction pivot 16 is moved toward the pivoted end of the opening lever 12, moving slightly below the lower arc-like profile of the opening lever 12, producing a combined rotary and translational motion of the actuation linkages 15, which in turn produce the counterclockwise rotation, by means of a connecting pivot 21, of a support of the movable contacts 22, which is pivoted to the containment body 102 by means of a kinematic actuation pivot.
- connection pivot 21 acts on the support of the movable contacts 22, so as to turn counterclockwise the lever 25 pivoted therein, gradually moving the movable contact 104 toward the fixed contact 105 up to a distance of a few millimeters (approximately 6 mm), as shown in Figure 7 .
- the actuation tabs 2 slide along the concave profile 3 of the closure linkages 4 up to the apex of the wedge 11, turning the second end of the closure linkages 4 up to the pivoted end of the opening lever 12.
- the movement induced on the actuation linkages 15 causes the connecting pivot 21 to trace a semicircular path without causing a further rotation of the movable contact lever 25 with respect to the position that it has already reached.
- the contrast lever 17, by turning counterclockwise, frees the oscillating end of the opening lever 12, which therefore cannot contrast the action of the release springs 7, which are activated and pull the traction pivot 16 toward the head portion 5 of the handle support 1.
- the traction pivot causes the counterclockwise rotation of the opening lever 12 and the clockwise rotation, by means of the actuation linkages 15, of the engagement lever 22 which, by means of a protruding profile 30, abuts against a contrast edge of the movable contact lever 25, making it turn clockwise with a snap action, thus opening the circuit.
- the release lever 20 is returned to the initial position of mutual abutment with the contrast lever 17 by means of a contrast spring.
- the release lever can also be actuated when the circuit is open, obviously when the mechanism is reset, in order to check the correct release of the opening lever 12 by means of the test button 113.
- the position of the bimetallic members 28 can be modified by means of an adjustment screw which can be actuated from the front panel of the circuit breaker containment body, varying the position between the thermal actuator 29 and the upper extension of the release lever 20 and adjusting thermal release tripping.
- a horizontal magnetic pusher 32 actuated by the electrical protection device 109 in a per se known manner pushes a magnetic release lever 33 pivoted to the containment body, making it turn counterclockwise, so that a lug 34 thereof abuts against the front of a concave region 35 of the movable contact lever 25, which opens the circuit by being turned clockwise.
- the magnetic pusher 32 moves the movable contact 104 away from the fixed contact 105 by a few millimeters, typically 4-5 millimeters, before the electrical protection member 109 actuates the thermal tripping mechanism 108 described earlier so as to fully open the contacts as described hereinafter.
- the magnetic release lever 33 is returned into position by a contact spring, while the repositioning of the pusher is achieved by means of a magnetic spring loaded during the closure of the magnetic section of the electrical protection device.
- An external portion of the magnetic section is coupled to a movement lever 36, which is pivoted, by a pivot 37, to the containment body, which has a contact end 38 and a protruding step 39.
- the circuit breaker is provided with an adjustment mechanism which allows to position the magnetic section so as to vary the gap of the electrical protection device 109, as shown in Figures 11 and 13 , and therefore adjust the tripping threshold thereof, in the manner described above.
- cam-type screw 40 which can be actuated by means of a tool that acts on a first arm of an adjustment lever 41 pivoted to the containment body 101, making it turn counterclockwise in an adjustable manner up to a maximum angle.
- a second arm of the adjustment lever 41 acts on the contact end 38 of the movement lever 36, actuating it.
- the magnetic section moved by the movement lever 36, thus varies the gap between a maximum value, substantially at the vertical position of the movement lever, and a minimum value, at the position of maximum inclination of the movement lever 36 allowed by the adjustment lever 41.
- the movement lever 36 places its protruding step 39 practically adjacent to the lower extension of the release lever 20 to allow more prompt actuation.
- Each fixed contact 105, with the corresponding electrode 111 and arc quenching chamber, is contained in a containment body 50, which can be removed from the compartment in which it is accommodated inside the circuit breaker.
- the containment body is constituted by a left side wall 51 and by a right side wall 52, which are made of thermosetting plastic material and are coupled along corresponding closure edges and are fastened by rivets 53, so as to constitute a sort of box-like body which has, at the rear, a vertical slot through which the movable contact 104 slides during the opening and closure of the circuit breaker.
- the left side wall 51 has, in a lower region, a seat 54 which accommodates an electrode 111 for the external electrical connections, on the upper end portion of which the pad of the fixed contact 105 is fixed, closing the vertical slot in a lower region.
- a sliding electrode 55 transfers the electric arc to a plurality of arc-like arc quenching blades or laminas 56, arranged in a parallel configuration along guides 57 formed in the inner lateral surfaces of the side walls 51 and 52.
- Both side walls have, at the rear, seats 58 in which magnetic reinforcement blades 59 are inserted; as a whole, the blades surround the fixed contact 105 in order to increase the magnetic field that repels the movable contact with respect to the fixed contact when the circuit breaker is short-circuited, so as to accelerate contact separation even before the electrical protection device trips.
- the circuit breaker has the advantage of achieving a more rapid opening of the contacts in the presence of a short circuit by means of the magnetic reinforcement laminas and of a particular arrangement of the engagement springs.
- a further advantage of the circuit breaker is that it has a closure mechanism that allows to close the contacts with a reduced impact force, so as to make their magnetic repulsion particularly effective when the circuit breaker is closed while a short circuit is already occurring.
- a further advantage of the circuit breaker is that it has a mechanism for adjusting the tripping threshold of the electrical protection device by varying the gap of the magnetic section.
- a further advantage of the circuit breaker is that it has an arc quenching chamber that is monolithic and removable and includes the fixed contact with the corresponding electrode for external connections and magnetic reinforcement laminas.
- the side walls that constitute the arc quenching chamber containment enclosure are made of thermosetting plastics, while the rest of the circuit breaker containment body is made of thermoplastic material.
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- Breakers (AREA)
- Push-Button Switches (AREA)
- Switches With Compound Operations (AREA)
- Thermally Actuated Switches (AREA)
Abstract
Description
- The present invention relates to an enclosed magnetothermal electric circuit breaker.
- The present invention relates in particular to enclosed circuit breakers for currents between 125 and 1600 amps.
- Enclosed magnetothermal electric circuit breakers use mechanisms that allow to open and close a plurality of moving contacts in parallel and synchronously by actuating an external handle that can be accessed by the user and also by virtue of the automatic tripping of the protection devices provided internally.
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US-3523261 discloses a current limiting circuit breaker provided with arc-quenching chambers and a snap-closing mechanism. -
DE-1130036 andEP-0773572 disclose breakers provided with snap closing mechanisms. DocumentDE 4442417 discloses a switch system having a handle support with letching tabs (161). - The two constant problems in the design of these circuit breakers are the complexity of the mechanisms and the dimensions.
- The need is constantly felt to simplify the mechanisms from the constructive point of view so that low-cost manufacturing is achieved, and within the scope of this aim it is also very important to achieve an assembly that is simple and can be automated.
- Another fundamental problem is to improve the performance of enclosed circuit breakers while maintaining reduced dimensions that in any case comply with the standards.
- The aim of the present invention is to provide an enclosed circuit breaker having improved electrical and constructive characteristics.
- An object of the invention is to provide an enclosed circuit breaker that has superior characteristics with respect to conventional models as regards the opening of the contacts by magnetic repulsion in short-circuit conditions.
- Another object of the invention is to provide a box-like enclosure that can be manufactured more cheaply than conventional ones and at the same time has an improved performance.
- Another object is to provide a circuit breaker that is more reliable in operation.
- This aim, these objects and others that will become better apparent hereinafter are achieved by an enclosed magnetothermal electric circuit breaker, as claimed in the appended claims.
- Further characteristics and advantages of the invention will become better apparent from the description of preferred but not exclusive embodiments thereof, illustrated only by way of non-limitative example in the accompanying drawings, wherein:
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Figure 1 is a perspective view of the circuit breaker according to the invention; -
Figure 2 is a perspective view of the circuit breaker according to the invention without the front panel, illustrating the mechanisms; -
Figure 3 is a perspective view of the handle support; -
Figure 4 is a side elevation view of a closure linkage; -
Figure 5 is a side elevation view of the mechanisms in the position in which the circuit breaker is open; -
Figure 6 is a side elevation view of the mechanisms in the position in which the circuit breaker is closed; -
Figure 7 is a side elevation view of the mechanisms during a step of the closure of the circuit breaker; -
Figure 8 is a side elevation view of the mechanisms, illustrating the pushing action of the magnetic release lever; -
Figure 9 is a side elevation view of the mechanisms in the position in which the circuit breaker has tripped due to thermal tripping; -
Figure 10 is a side elevation view of the mechanisms, illustrating the contacts opened by repulsion; -
Figure 11 is a side elevation view of the mechanisms, in the position in which the circuit breaker is open, illustrating the electrical protection device set with maximum gap; -
Figure 12 is a side elevation view of the mechanisms in the position in which the circuit breaker has tripped due to magnetic tripping; -
Figure 13 is a side elevation view of the mechanisms in the position in which the circuit breaker is open, illustrating the electrical protection device set with minimum gap; -
Figure 14 is a perspective view of a body for containing an arc quenching chamber; -
Figure 15 is a side elevation view of the left side wall of a containment body of an arc quenching chamber; -
Figure 16 is an exploded perspective view of a containment body of an arc quenching chamber. - With reference to the above figures, the enclosed circuit breaker according to the invention, generally designated by the
reference numeral 100, comprises acontainment body 101, which has the classic standardized configuration and forms, at the rear face, a means for coupling to an omega-shaped guide (not shown) according to DIN standards. - The
containment body 101 has afront panel 102, which allows access to the internal components of the circuit breaker and from which one acts on anactuation handle 103. The enclosedcircuit breaker 100 has movableelectrical contacts 104, which are in parallel and move synchronously, and a corresponding number offixed contacts 105 with correspondingarc quenching chambers 106. - The
containment body 101 contains a mechanism for actuating the movableelectrical contacts 107, athermal tripping mechanism 108, and, for eachmovable contact 104, amagnetic protection device 109, which is associated with amagnetic tripping mechanism 110, andelectrodes 111 for the external electrical connections. -
Safety insulating partitions 112 are applied to thecontainment body 101 in order to separate the adjacent terminals, while atest button 113 for mechanically checking the operation of the tripping mechanisms and the corresponding adjustment means 114 and 115, can be actuated from thefront panel 102. - According to the invention, the circuit breaker is provided with a mechanism for actuating the
circuit breaker 107, which allows themovable contacts 104, during the closure of the circuit, to move gradually toward thefixed contacts 105 up to a given distance, typically a few millimeters, and then to trip from this position onto thefixed contacts 105, closing the circuit breaker, regardless of the force and speeds applied to theactuation handle 103. - In order to provide this particular closure of the contacts, as will become better apparent hereinafter by describing the mechanism for actuating the movable
electrical contacts 107, one uses a handle support 1 which, by means ofactuation tabs 2, acts on aconcave profile 3 formed on twoclosure linkages 4. - The handle support 1 is substantially saddle-shaped, with a
head portion 5 and two identicallateral portions 6. Two slots and two holes (not shown) are formed in thehead portion 5, and the hooks of tworelease springs 7 engage therein, coupling to a protruding cambered portion, provided between the slots and the holes, which acts as a locator for the springs. Therelease springs 7 are therefore located inside the twolateral portions 6. Thehead portion 5 also has anactuation lug 8, which protrudes downward. - Each of the two
lateral portions 6 has a pivotingprotrusion 9, which pivots the handle support 1 to thecontainment body 101. A profiledcentral tab 10 and theactuation tab 2 complete the structure of eachlateral portion 6, so as to protrude toward the inside of the concave region of the handle support 1. - The
actuation tabs 2 act symmetrically, during the closure of the circuit breaker, on the twoclosure linkages 4, causing the particular closure of themovable contacts 104. In particular, they slidingly make contact with aconcave profile 3 formed at one end of eachlinkage 4 by virtue of a wedge-shaped portion 11, which constitutes a sort of cam. - The
concave profile 3 allows to actuate themechanism 107 by means of thehandle 103, moving it to the end of its stroke, without causing themovable contacts 104 to move closer to the fixed contacts with respect to the minimum-distance position that they have already reached, and simultaneously allows to load an elastic means suitable to close with a snap action themovable contacts 104. - The operation of closing the circuit breaker is as follows.
- From the position in which the circuit breaker has undergone thermal or magnetic tripping, shown in
Figures 9 and12 , themechanism 107 is reset in order to be able to subsequently close the contacts. For this operation, the handle support 1 is turned clockwise about thepivoting protrusions 9, which are pivoted to thecontainment body 101, by virtue of theactuation handle 103 rigidly coupled thereto. - The handle support 1, in its motion, abuts by means of the
actuation lug 8 with a locator step formed on anopening lever 12, moving it. - The
opening lever 12, which is located inside the concave region of the handle support 1, is substantially crescent-shaped, so as to slide within the slot formed by the twocentral tabs 10. - The
opening lever 12 has a first end, which is pivoted to thecontainment body 101 by means of apivot 13, and a second end, which can oscillate freely. Theclosure linkages 4 are moved by the rotation of theopening lever 12, since they are pivoted laterally thereto by means of apivot 14 at a first end, while each second end is pivoted to anactuation lever 15 by means of asingle traction pivot 16, which acts as a support for the coupling of the hooks of therelease springs 7 and is located proximate to the lower arc-like profile of theopening lever 12. The combined rotary and translational motion of the closure linkages 4 tensions therelease springs 7, since thetraction pivot 16 moves away from thehead portion 5 of the handle support 1. Thepivot 16, therefore, due to the reaction of therelease springs 7, contrasts the resetting movement and therefore the rotation of theopening lever 12, contrasting the movement of theclosure linkages 4. - At the end of the stroke of the handle support 1, during resetting, as shown in
Figure 5 , the oscillating end of theopening lever 12 enters a slot formed in acontrast lever 17 and engages an upper edge of the slot in order to remain in position, so as to contrast the action of therelease springs 7 which, by releasing, would induce a sudden counterclockwise rotation of theopening lever 12. - The
contrast lever 17 is pivoted at a first end by means of thepivot 18 and abuts, with a second end, against a detent 19 of arelease lever 20 which acts as a ratchet system for thecontrast lever 17, preventing its counterclockwise rotation and the consequent release of theopening lever 12. - The
release lever 20 is responsible for the snap opening of the circuit when circuit anomalies occur, as will become better apparent hereinafter. - In order to close the contacts, from the position in which the mechanism has been reset,
Figure 5 , the actuation handle is moved forward, thus turning the handle support 1 counterclockwise. - During the rotation, the
opening lever 12 remains motionless, as it is locked by thecontrast lever 17, and the first end of theclosure linkages 4 also remains motionless, while their second end is turned clockwise due to the contact of theactuation tabs 2 of the handle support 1, in rotation, on theconcave profile 3 at the second end of theclosure linkages 4. - In this manner, the
traction pivot 16 is moved toward the pivoted end of theopening lever 12, moving slightly below the lower arc-like profile of theopening lever 12, producing a combined rotary and translational motion of theactuation linkages 15, which in turn produce the counterclockwise rotation, by means of a connectingpivot 21, of a support of themovable contacts 22, which is pivoted to thecontainment body 102 by means of a kinematic actuation pivot. - At the same time, by way of the movement of the
traction pivot 16 with respect to thehead portion 5 of the handle support 1, therelease springs 7 are further subjected to traction. - The
connection pivot 21, as it moves, acts on the support of themovable contacts 22, so as to turn counterclockwise thelever 25 pivoted therein, gradually moving themovable contact 104 toward thefixed contact 105 up to a distance of a few millimeters (approximately 6 mm), as shown inFigure 7 . - As the rotation of the handle support 1 continues to the end of its stroke, the
actuation tabs 2 slide along theconcave profile 3 of theclosure linkages 4 up to the apex of thewedge 11, turning the second end of the closure linkages 4 up to the pivoted end of theopening lever 12. - The movement induced on the
actuation linkages 15 causes the connectingpivot 21 to trace a semicircular path without causing a further rotation of themovable contact lever 25 with respect to the position that it has already reached. - The simultaneous counterclockwise rotation of the
movable contact support 22, caused by the connectingpivot 21, subjects to traction anengagement spring 26 which is fixed to apivot 27 provided on themovable contact support 22 and to a hook-shaped profile formed on themovable contact lever 25. - This traction arises from the fact that the connecting
pivot 21, in the new position that it has reached, contrasts the circular portion 24, preventing the counterclockwise rotation of themovable contact lever 25, which owing to the coupling of theengagement spring 26 should follow the rotation of theengagement lever 22. - At the end of the stroke of the handle support 1, the return action of the engagement springs 26, which are now fully in traction, allows the circular portion 24 to slide on the connecting
pivot 21, overcoming its resistance, and allows themovable contact lever 25 to trip toward the fixedcontact 105, closing the circuit. - Emergency thermal tripping, shown in
Figure 9 , is ensured bybimetallic members 28 which are identical but independent and are per se known; by bending partially toward the inside of thecontainment body 101, the members strike, by means of athermal actuator 29 with which they are provided, an upper extension of therelease lever 20. - The consequent counterclockwise rotation induced on the
release lever 20 releases thecontrast lever 17 from thedetent 19. - The
contrast lever 17, by turning counterclockwise, frees the oscillating end of the openinglever 12, which therefore cannot contrast the action of the release springs 7, which are activated and pull thetraction pivot 16 toward thehead portion 5 of the handle support 1. - The traction pivot causes the counterclockwise rotation of the opening
lever 12 and the clockwise rotation, by means of theactuation linkages 15, of theengagement lever 22 which, by means of a protrudingprofile 30, abuts against a contrast edge of themovable contact lever 25, making it turn clockwise with a snap action, thus opening the circuit. - The
release lever 20 is returned to the initial position of mutual abutment with thecontrast lever 17 by means of a contrast spring. - The release lever can also be actuated when the circuit is open, obviously when the mechanism is reset, in order to check the correct release of the opening
lever 12 by means of thetest button 113. - The position of the
bimetallic members 28 can be modified by means of an adjustment screw which can be actuated from the front panel of the circuit breaker containment body, varying the position between thethermal actuator 29 and the upper extension of therelease lever 20 and adjusting thermal release tripping. - In the case of magnetic tripping, shown in
Figure 8 , a horizontalmagnetic pusher 32 actuated by theelectrical protection device 109 in a per se known manner pushes amagnetic release lever 33 pivoted to the containment body, making it turn counterclockwise, so that alug 34 thereof abuts against the front of aconcave region 35 of themovable contact lever 25, which opens the circuit by being turned clockwise. Themagnetic pusher 32 moves themovable contact 104 away from the fixedcontact 105 by a few millimeters, typically 4-5 millimeters, before theelectrical protection member 109 actuates the thermal trippingmechanism 108 described earlier so as to fully open the contacts as described hereinafter. - The
magnetic release lever 33 is returned into position by a contact spring, while the repositioning of the pusher is achieved by means of a magnetic spring loaded during the closure of the magnetic section of the electrical protection device. - An external portion of the magnetic section is coupled to a
movement lever 36, which is pivoted, by apivot 37, to the containment body, which has acontact end 38 and a protrudingstep 39. - When the magnetic section closes, the
movement lever 12 is turned clockwise, abutting by virtue of the protrudingstep 39 against a lower extension of therelease lever 20, making it turn counterclockwise and thus activating the release sequence that leads to the full opening of the contacts, which has already been described with reference to thermal tripping, as shown inFigure 12 . - The circuit breaker is provided with an adjustment mechanism which allows to position the magnetic section so as to vary the gap of the
electrical protection device 109, as shown inFigures 11 and13 , and therefore adjust the tripping threshold thereof, in the manner described above. - In particular, on the
front mask 102 of thecontainment body 101 there is a cam-type screw 40, which can be actuated by means of a tool that acts on a first arm of anadjustment lever 41 pivoted to thecontainment body 101, making it turn counterclockwise in an adjustable manner up to a maximum angle. A second arm of theadjustment lever 41 acts on thecontact end 38 of themovement lever 36, actuating it. - The magnetic section, moved by the
movement lever 36, thus varies the gap between a maximum value, substantially at the vertical position of the movement lever, and a minimum value, at the position of maximum inclination of themovement lever 36 allowed by theadjustment lever 41. - It is noted that, in the minimum gap position, the
movement lever 36 places its protrudingstep 39 practically adjacent to the lower extension of therelease lever 20 to allow more prompt actuation. - Each
fixed contact 105, with the correspondingelectrode 111 and arc quenching chamber, is contained in acontainment body 50, which can be removed from the compartment in which it is accommodated inside the circuit breaker. - The containment body is constituted by a
left side wall 51 and by aright side wall 52, which are made of thermosetting plastic material and are coupled along corresponding closure edges and are fastened byrivets 53, so as to constitute a sort of box-like body which has, at the rear, a vertical slot through which themovable contact 104 slides during the opening and closure of the circuit breaker. - The
left side wall 51 has, in a lower region, aseat 54 which accommodates anelectrode 111 for the external electrical connections, on the upper end portion of which the pad of the fixedcontact 105 is fixed, closing the vertical slot in a lower region. - A sliding
electrode 55 transfers the electric arc to a plurality of arc-like arc quenching blades orlaminas 56, arranged in a parallel configuration along guides 57 formed in the inner lateral surfaces of theside walls magnetic reinforcement blades 59 are inserted; as a whole, the blades surround the fixedcontact 105 in order to increase the magnetic field that repels the movable contact with respect to the fixed contact when the circuit breaker is short-circuited, so as to accelerate contact separation even before the electrical protection device trips. - This magnetic repulsion is even more effective when the contacts are closed in the presence of a short circuit. The snap closure of the circuit breaker, as described above, in fact occurs while the movable contacts are very close to the fixed contacts and therefore requires a small impact force in order to be performed.
- This allows magnetic repulsion to accelerate more promptly the separation of the movable contact when the circuit breaker is closed in the presence of a short circuit, even before the magnetic section trips. Moreover, the arrangement of the engagement springs does not hinder the opening of the circuit breaker due to magnetic repulsion, allowing the movable contact lever to turn clockwise although the movable contact support remains motionless, with no opposition on the part of the traction applied by the springs.
- In practice it has been observed that the invention achieves the intended aim and objects, an enclosed circuit breaker having been provided which has improved electrical characteristics.
- The circuit breaker has the advantage of achieving a more rapid opening of the contacts in the presence of a short circuit by means of the magnetic reinforcement laminas and of a particular arrangement of the engagement springs.
- A further advantage of the circuit breaker is that it has a closure mechanism that allows to close the contacts with a reduced impact force, so as to make their magnetic repulsion particularly effective when the circuit breaker is closed while a short circuit is already occurring.
- A further advantage of the circuit breaker is that it has a mechanism for adjusting the tripping threshold of the electrical protection device by varying the gap of the magnetic section.
- A further advantage of the circuit breaker is that it has an arc quenching chamber that is monolithic and removable and includes the fixed contact with the corresponding electrode for external connections and magnetic reinforcement laminas.
- Advantageously, the side walls that constitute the arc quenching chamber containment enclosure are made of thermosetting plastics, while the rest of the circuit breaker containment body is made of thermoplastic material.
- The device according to the invention is susceptible of numerous modifications and variations, within the scope of the appended claims.
Claims (21)
- An enclosed magnetothermal electric circuit breaker, comprising a containment body that contains movable electrical contacts, which are in parallel and move synchronously, and a corresponding number of fixed contacts with corresponding arc quenching chambers, a mechanism for actuating the movable electrical contacts, a thermal tripping mechanism, an electrical protection device associated with a magnetic tripping mechanism, and a connection means for the external electrical connections, said actuation mechanism allowing said movable electrical contacts to reach a stable position that is extremely close to said fixed contacts and then trip, from said position, onto said fixed contacts, closing said circuit breaker, regardless of the force and speeds applied to the actuation handle, whereby said actuation mechanism comprises a handle support (1) which acts, by means of actuation tabs (2), on a cam-like profile (3) formed on two closure linkages (4).
- The circuit breaker according to claim 1, characterized in that said handle support is substantially saddle-shaped, with a head portion and two identical lateral portions, two slots and two holes being formed on said head portion, the hooks of two release springs entering said holes, said springs being coupled to a protruding cambered portion provided between said slots and said holes, said portion acting as a locator for said springs, said head portion having an actuation lug, said two lateral portions of the handle support each having a pivoting protrusion by means of which said handle support is pivoted to the containment body, each lateral portion comprising a central tab and an actuation tab which protrudes toward the inside of the concave region of said handle support.
- The circuit breaker according to claim 2, characterized in that said actuation tabs act symmetrically, during the closure of the circuit breaker, on said two closure linkages, slidingly contacting a concave profile formed at one end of each linkage by means of a wedge-shaped protruding portion that constitutes a sort of cam, said concave profile allowing said movable contacts to move no closer to the fixed contacts with respect to said stable position and simultaneously allowing the loading of elastic means adapted to close said movable contacts with a snap action.
- The circuit breaker according to one or more of the preceding claims, characterized in that from the position in which the circuit breaker has undergone thermal or magnetic tripping, said handle support is turned clockwise about the pivoting protrusions, which are pivoted to the containment body, by means of an actuation handle rigidly coupled thereto, said handle support abutting by virtue of the actuation lug against an abutment step formed on an opening lever and moving it, said opening lever sliding within the slot formed by said two actuation tabs.
- The circuit breaker according to claim 4, characterized in that said opening lever has a first end, which is pivoted to said containment body, and a second end, which can oscillate freely, said opening lever, during rotation, moving said closure linkages, said linkages being pivoted laterally to said opening lever by virtue of a pivot at a first end, while each one of said second ends is pivoted to an actuation lever by virtue of a single traction pivot, which acts as a support for coupling the hooks of said release springs.
- The circuit breaker according to claim 5, characterized in that said closure linkages, during a combined rotary and translational motion, tension said release springs, moving said traction pivot away from said head portion of said handle support, said pivot contrasting the movement of said closure linkages by means of the reaction of said release springs and therefore contrasting the rotation of said opening lever.
- The circuit breaker according to one or more of the preceding claims, characterized in that at the end of the stroke of said handle support said oscillating end of said opening lever enters a slot formed in a contrast lever and engages an upper edge of said slot in order to remain in position, so as to contrast the action of said release springs.
- The circuit breaker according to claim 7, characterized in that said contrast lever is pivoted to the containment body with a first end and abuts, with a second end, against a detent of a release lever which acts as a ratchet system for said contrast lever, preventing its counterclockwise rotation and the consequent disengagement of said opening lever.
- The circuit breaker according to claim 8, characterized in that for contact closure, from the position in which the mechanism has been reset, said actuation handle is moved forward by turning counterclockwise said handle support, during said rotation said opening lever remaining locked by said contrast lever, said second end of said closure linkages being turned clockwise by way of the contact of said actuation tabs of said handle support during rotation on said concave profile at said second end of said closure linkages.
- The circuit breaker according to claim 5, characterized in that said traction pivot is moved toward the pivoted end of said opening lever, subjecting to a combined rotary and translational motion said traction linkages, which in turn subject to a counterclockwise rotation, by means of a connecting pivot, an engagement lever pivoted to the containment body by means of a kinematic actuation pivot.
- The circuit breaker according to claim 10, characterized in that said connecting pivot, during its movement, acts on the support of the movable contacts so as to turn counterclockwise said movable contact lever, which is pivoted in said support of the movable contacts, so as to gradually move the movable contact toward the fixed contact up to said stable position; as the rotation of said handle support continues to the end of its stroke, said actuation tab sliding along said concave profile of said closure linkages up to the apex of the wedge, turning the second end of said closure linkages up to the pivoted end of the opening lever.
- The circuit breaker according to claim 11, characterized in that said actuation linkages move said connecting pivot, said connecting pivot tracing a circular path without causing further rotation of said movable contact lever with respect to said stable position; the simultaneous counterclockwise rotation of said movable contact support, caused by said connecting pivot, subjecting to traction an engagement spring, which is fixed to a pivot provided on said engagement lever and to a hook-shaped profile formed on said movable contact lever, said connecting pivot contrasting the counterclockwise rotation of said movable contact lever; at the end of the stroke of the handle support, the return action of the engagement springs allowing said movable contact lever to trip toward said fixed contact, closing the circuit.
- The circuit breaker according to claim 12, characterized in that thermal emergency tripping is ensured by identical but independent bimetallic members, which by bending partially toward the inside of said containment body strike, by means of a thermal actuator with which they are provided, an upper extension of said release lever, said release lever, by turning counterclockwise, releasing said contrast lever from said retention pawl, said contrast lever turning counterclockwise and releasing the oscillating end of said opening lever, said opening lever being unable to contrast the action of said release springs, said release springs moving said traction pivot toward the head portion of said handle support, said traction pivot causing the counterclockwise rotation of said opening lever and the clockwise rotation of said engagement lever by virtue of said traction linkages, said engagement lever, by means of a protruding profile, abutting against a contrast edge of said movable contact lever, making it turn counterclockwise with a snap action and thus opening the circuit.
- The circuit breaker according to claim 13, characterized in that in case of magnetic tripping a horizontal magnetic pusher actuated by said electrical protection device pushes a magnetic release lever pivoted to said containment body, making it turn counterclockwise so that a lug thereof abuts against the front of a concave region of said movable contact lever which, by being turned clockwise, opens the circuit.
- The circuit breaker according to claim 14, characterized in that an external portion of the magnetic section of the electrical protection member is coupled to a movement lever pivoted to the containment body, said movement lever comprising a contact end and a protruding step; said movement lever being moved clockwise, when the magnetic section closes, abutting, by means of the protruding step, with a lower extension of said release lever, turning it counterclockwise and activating release by thermal tripping.
- The circuit breaker according to claim 15, characterized in that the circuit breaker is provided with an adjustment mechanism which allows to position the magnetic section so as to vary the gap of the electrical protection device and therefore vary accordingly the tripping threshold thereof.
- The circuit breaker according to claim 16, characterized in that said adjustment mechanism is constituted by a cam-like screw, which can be actuated by means of a tool that acts on a first arm of an adjustment lever pivoted to the containment body, making said lever turn counterclockwise and adjustably up to a maximum angle, said adjustment lever acting by means of a second arm on said contact end of said movement lever, actuating it, said movement lever moving said magnetic section in order to vary the gap between a maximum value, substantially at the vertical position of said movement lever, and a minimum value at the position of maximum inclination of said movement lever allowed by said adjustment lever, said movement lever placing, in said minimum gap position, its protruding step adjacent to said lower extension of the release lever.
- The circuit breaker according to claim 17, characterized in that each fixed contact with the corresponding electrode and arc quenching chamber is contained within a containment body which can be removed from the compartment in which it is arranged inside the circuit breaker.
- The circuit breaker according to claim18, characterized in that said containment body is constituted by a right side wall and a left side wall, said side walls mating along corresponding closure edges by means of rivets, so as to constitute a sort of box-like body that has, at the rear, a vertical slot through which said movable contact slides during the opening and closure of the circuit breaker.
- The circuit breaker according to claim 19, characterized in that said left side wall comprises, in a lower region, a seat that accommodates a connection electrode for the external electrical connections, on the upper end portion of which the pad of the fixed contact is fixed, said pad closing in a lower region said vertical slot, said seat containing a sliding electrode for transferring the electric arc to a plurality of arc-like arc quenching blades arranged in a parallel configuration along guides formed on the internal lateral surfaces of the side walls.
- The circuit breaker according to claim 20, characterized in that both of said side walls comprise, at the rear, seats adapted to contain magnetic reinforcement blades, said blades surrounding said fixed contact in order to increase the magnetic field that repels said movable contact from said fixed contact when the circuit breaker short-circuits, so as to accelerate the separation of said contacts even before said electrical protection device trips.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2001MI001066A ITMI20011066A1 (en) | 2001-05-22 | 2001-05-22 | BOXED MAGNETOTHERMAL ELECTRIC SWITCH |
ITMI20011066 | 2001-05-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1261008A1 EP1261008A1 (en) | 2002-11-27 |
EP1261008B1 true EP1261008B1 (en) | 2008-04-16 |
Family
ID=11447716
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02011147A Expired - Lifetime EP1261008B1 (en) | 2001-05-22 | 2002-05-21 | Enclosed magnetothermal electric circuit breaker |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1261008B1 (en) |
AT (1) | ATE392706T1 (en) |
DE (1) | DE60226096T2 (en) |
ES (1) | ES2302772T3 (en) |
IT (1) | ITMI20011066A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITBG20040048A1 (en) * | 2004-12-30 | 2005-03-30 | Abb Service Srl | ELECTRIC EQUIPMENT WITH FIXED CONTACTS, FURNITURE AND INSPECTED ARC BEDROOMS |
CN110233090B (en) * | 2019-06-18 | 2024-04-02 | 美高电气科技有限公司 | Thermomagnetic double-adjustable molded case circuit breaker |
CN112305414B (en) * | 2020-10-16 | 2021-09-17 | 亚太人民集团浙江电力设备有限公司 | Switching-on and switching-off speed measuring device of extra-high voltage vacuum circuit breaker |
CN117452210B (en) * | 2023-12-20 | 2024-03-26 | 中宝电气有限公司 | Circuit breaker testing device and testing method |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1130036B (en) * | 1960-09-10 | 1962-05-24 | Siemens Ag | Drive for electric switch |
DE1202888B (en) * | 1961-06-27 | 1965-10-14 | Licentia Gmbh | Electromagnetic release for electrical circuit breakers |
BE710116A (en) * | 1967-01-30 | 1968-05-30 | ||
DE4442417C1 (en) * | 1994-11-29 | 1996-02-15 | Kloeckner Moeller Gmbh | Toggle action mechanism for use with LV electrical power switch |
FR2740900B1 (en) * | 1995-11-08 | 1998-01-09 | Legrand Sa | ELECTRIC APPARATUS WITH SNAP-ON |
ID23709A (en) * | 1998-07-28 | 2000-05-11 | Eaton Corp | CONDUCTOR SUB-HOUSE FOR CIRCUIT BREAKER |
-
2001
- 2001-05-22 IT IT2001MI001066A patent/ITMI20011066A1/en unknown
-
2002
- 2002-05-21 EP EP02011147A patent/EP1261008B1/en not_active Expired - Lifetime
- 2002-05-21 ES ES02011147T patent/ES2302772T3/en not_active Expired - Lifetime
- 2002-05-21 AT AT02011147T patent/ATE392706T1/en not_active IP Right Cessation
- 2002-05-21 DE DE60226096T patent/DE60226096T2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ITMI20011066A0 (en) | 2001-05-22 |
EP1261008A1 (en) | 2002-11-27 |
DE60226096T2 (en) | 2008-11-20 |
DE60226096D1 (en) | 2008-05-29 |
ITMI20011066A1 (en) | 2002-11-22 |
ES2302772T3 (en) | 2008-08-01 |
ATE392706T1 (en) | 2008-05-15 |
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