EP1225342A1 - Impellersystem for pumps - Google Patents
Impellersystem for pumps Download PDFInfo
- Publication number
- EP1225342A1 EP1225342A1 EP02000423A EP02000423A EP1225342A1 EP 1225342 A1 EP1225342 A1 EP 1225342A1 EP 02000423 A EP02000423 A EP 02000423A EP 02000423 A EP02000423 A EP 02000423A EP 1225342 A1 EP1225342 A1 EP 1225342A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- impeller
- drive shaft
- compensation unit
- nut
- impeller system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/026—Selection of particular materials especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/20—Mounting rotors on shafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D7/00—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04D7/02—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
- F04D7/06—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being hot or corrosive, e.g. liquid metals
- F04D7/065—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being hot or corrosive, e.g. liquid metals for liquid metal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/95—Preventing corrosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
- F05D2300/432—PTFE [PolyTetraFluorEthylene]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/615—Filler
Definitions
- the invention relates to an impeller system for pumps with a in a housing arranged drive shaft with an impeller for conveying liquid media connected is.
- Circulation pumps are e.g. B. in the chemical industry to promote and / or Circulation of sometimes aggressive media used. So z. B. in one Thin acid recovery plant according to EP 0 476 744 B1 70% sulfuric acid circulated at a temperature of 120 ° C.
- the invention is based on the object of an impeller system for pumps to improve the preamble of claim 1 so that operational safety and availability is increased and the maintenance costs of the pumps are reduced are.
- this object is achieved in that the impeller consists of one ceramic material and that the impeller on a compensation unit postponed to absorb the thermal expansion.
- Ceramic impellers are extremely unaffected by aggressive (corrosive and abrasive) media such.
- B. sulfuric acid, making their lifespan essential is longer than with impellers made of metallic materials.
- the invention proposes that the impeller on a compensation unit is postponed to absorb the thermal expansion. hereby the different thermal expansion is absorbed so that it is too no dangerous tensions can arise.
- the compensation unit is a sleeve with an outer Kammprofile. The impeller is then slid onto this sleeve.
- the Compensation unit is expedient for a better hold on a socket, such as B. applied a gunmetal bushing.
- the compensation unit is made of Teflon (PTFE).
- the comb profile of the compensation unit is preferably perpendicular to the longitudinal axis the drive shaft inclined so that the individual combs fold can.
- Teflon is advantageously used strength-increasing fillers added.
- These fillers can z. B. consist of one or more of the following substances: graphite, Talc, chalk, titanium dioxide, silicon carbide, glass particles. Glass particles have become proven to be particularly efficient.
- the drive shaft is preferably a one-piece hollow shaft.
- the impeller is in preferred embodiment via an axially the impeller and the drive shaft protruding expansion screw via an impeller nut at the front end the impeller and a lock nut on the drive end of the drive shaft non-positively connected to the drive shaft.
- the impeller nut advantageously covers the front end of the impeller almost completely.
- Each between the impeller nut and the impeller and the impeller and The drive shaft is a flat gasket for transmitting the torque and sealing, preferably arranged an elastomer flat seal.
- Fig. 1 shows more schematically the essential elements of a circulation pump according to the prior art for aggressive media, such.
- the reference number 17 denotes a pump housing in which an impeller 18 is arranged for circulating the medium.
- Impeller 18 is pushed directly onto the drive shaft 6 and with a Impeller nut 5 attached.
- Impeller 18 and drive shaft 6 are made of a metallic Made of material.
- Fig. 2 shows an impeller system according to the invention as a cross section through the front end of the drive shaft 6 and Fig. 3 by the drive end the drive shaft 6 in the pump housing 17th
- a one-piece hollow bore shaft 6b runs through the entire pump. On her a shaft sleeve 6a is attached. Shaft 6b and shaft sleeve 6a are in this Registration is often referred to as drive shaft 6 for the sake of simplicity.
- Impeller 18 At the front end of the drive shaft 6, an impeller 18 is attached.
- This Impeller 18 according to the invention consists of a ceramic material.
- Expansion screw 4 which has an impeller nut at its front end 5 and at its drive end (see Fig. 3) has a lock nut 3.
- the impeller nut 5 covers the front End of the impeller 18 almost completely.
- the impeller nut 5 is via a threaded adapter 1 and an anti-rotation device 9 attached to the expansion screw 4.
- an anti-rotation device 9 attached to the expansion screw 4.
- the reference numeral 11 is the Denoted longitudinal axis of the drive shaft 6.
- This Compensation unit 2 consists of a sleeve made of Teflon (PTFE) with a outer comb profile 10.
- the compensation unit 2 is held by a Gunmetal bushing 12, onto which the compensation unit 2 is pushed.
- the Comb profile 10 of the compensation unit 2 is perpendicular to the longitudinal axis 11 of the Drive shaft 6 slightly inclined, d. H. for the radial expansion of the impeller 18.
- This comb profile 10 absorbs thermal expansion.
- the impeller 18 with the gunmetal bushing 12 is on the expansion screw 4 pushed and the expansion screw 4 into the drive shaft 6 or the shaft 6b is plugged in until the impeller 18 with the compensation unit 2 is arranged between the impeller nut 5 and the drive shaft 6. Subsequently the expansion screw 4 at the drive end of the drive shaft 6 via the lock nut 3 z. B. anchored using a torque wrench.
- This impeller system according to the invention has been in operation for many years proven to be extremely reliable and low-maintenance.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Die Erfindung betrifft ein Laufradsystem für Pumpen mit einer in einem Gehäuse angeordneten Antriebswelle, die mit einem Laufrad zum Fördern flüssiger Medien verbunden ist.The invention relates to an impeller system for pumps with a in a housing arranged drive shaft with an impeller for conveying liquid media connected is.
Umwälzpumpen werden z. B. in der chemischen Industrie zum Fördern und/oder Umwälzen von zum Teil aggressiven Medien verwendet. So wird z. B. in einer Dünnsäure-Rückgewinnungsanlage nach der EP 0 476 744 B1 70%ige Schwefelsäure mit einer Temperatur von 120°C umgewälzt.Circulation pumps are e.g. B. in the chemical industry to promote and / or Circulation of sometimes aggressive media used. So z. B. in one Thin acid recovery plant according to EP 0 476 744 B1 70% sulfuric acid circulated at a temperature of 120 ° C.
Derartige aggressive Medien bewirken, dass die Laufräder einer sehr starken Belastung unterliegen und nur eine beschränkte Laufzeit haben. Danach müssen diese Laufräder ausgetauscht werden. Hierzu muss die Pumpe abgestellt werden. Bei einem kontinuierlichen Produktionsprozess muss die zu reparierende Pumpe durch eine funktionierende ersetzt werden. Dies alles bedingt hohe Kosten.Such aggressive media cause the impellers to be very strong Subject to load and have a limited term. After that have to these wheels are replaced. To do this, the pump must be switched off. In a continuous production process, the one to be repaired Pump to be replaced by a working one. All of this entails high costs.
Der Erfindung liegt die Aufgabe zu Grunde, ein Laufradsystem für Pumpen nach
dem Oberbegriff des Anspruchs 1 so zu verbessern, dass die Betriebssicherheit
und -verfügbarkeit erhöht ist und die Instandhaltungskosten der Pumpen reduziert
sind.The invention is based on the object of an impeller system for pumps
to improve the preamble of
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, dass das Laufrad aus einem keramischen Werkstoff besteht und dass das Laufrad auf einer Kompensationseinheit zur Aufnahme der Wärmedehnung aufgeschoben ist. According to the invention, this object is achieved in that the impeller consists of one ceramic material and that the impeller on a compensation unit postponed to absorb the thermal expansion.
Keramische Laufräder sind extrem unanfällig gegenüber aggressiven (korrosiv und abrasiv) Medien, wie z. B. Schwefelsäure, so dass ihre Lebensdauer wesentlich länger ist als bei Laufrädern aus metallischen Werkstoffen.Ceramic impellers are extremely unaffected by aggressive (corrosive and abrasive) media such. B. sulfuric acid, making their lifespan essential is longer than with impellers made of metallic materials.
Nachteilig ist jedoch, dass der Wärmeausdehnungskoeffizient von keramischen Laufrädern völlig verschieden von dem der metallischen Antriebswelle ist.The disadvantage, however, is that the coefficient of thermal expansion of ceramic Impellers is completely different from that of the metallic drive shaft.
Aus diesem Grund schlägt die Erfindung vor, dass das Laufrad auf einer Kompensationseinheit zur Aufnahme der Wärmeausdehnung aufgeschoben ist. Hierdurch wird die unterschiedliche Wärmeausdehnung aufgefangen, so dass es zu keinen gefährlichen Spannungen kommen kann.For this reason, the invention proposes that the impeller on a compensation unit is postponed to absorb the thermal expansion. hereby the different thermal expansion is absorbed so that it is too no dangerous tensions can arise.
In bevorzugter Ausführungsform ist die Kompensationseinheit eine Hülse mit äußerem Kammprofil. Auf dieser Hülse ist dann das Laufrad aufgeschoben. Die Kompensationseinheit ist zweckmäßigerweise zum besseren Halt auf eine Buchse, wie z. B. einer Rotgussbuchse aufgebracht.In a preferred embodiment, the compensation unit is a sleeve with an outer Kammprofile. The impeller is then slid onto this sleeve. The Compensation unit is expedient for a better hold on a socket, such as B. applied a gunmetal bushing.
Erfindungsgemäß ist die Kompensationseinheit aus Teflon (PTFE) hergestellt.According to the invention, the compensation unit is made of Teflon (PTFE).
Bevorzugt ist das Kammprofil der Kompensationseinheit senkrecht zur Längsachse der Antriebswelle geneigt, so dass sich die einzelnen Kämme umlegen können.The comb profile of the compensation unit is preferably perpendicular to the longitudinal axis the drive shaft inclined so that the individual combs fold can.
Zur Erhöhung der Lebenszeit der Kompensationseinheit werden dem Teflon vorteilhafterweise festigkeitserhöhende Füllstoffe zugemischt. Diese Füllstoffe können z. B. aus einem oder mehreren der nachfolgenden Stoffe bestehen: Graphit, Talkum, Kreide, Titandioxid, Siliziumkarbid, Glaspartikel. Glaspartikel haben sich als besonders effizient erwiesen. To increase the lifetime of the compensation unit, the Teflon is advantageously used strength-increasing fillers added. These fillers can z. B. consist of one or more of the following substances: graphite, Talc, chalk, titanium dioxide, silicon carbide, glass particles. Glass particles have become proven to be particularly efficient.
Die Antriebswelle ist bevorzugt eine einstückige hohle Welle. Das Laufrad ist in bevorzugter Ausführungsform über eine das Laufrad und die Antriebswelle axial durchragende Dehnschraube über eine Laufradmutter am stirnseiteigen Ende des Laufrades und einer Kontermutter am antriebsseitigen Ende der Antriebswelle mit der Antriebswelle kraftschlüssig verbunden.The drive shaft is preferably a one-piece hollow shaft. The impeller is in preferred embodiment via an axially the impeller and the drive shaft protruding expansion screw via an impeller nut at the front end the impeller and a lock nut on the drive end of the drive shaft non-positively connected to the drive shaft.
Vorteilhafterweise deckt die Laufradmutter das stirnseitige Ende des Laufrades nahezu vollständig ab.The impeller nut advantageously covers the front end of the impeller almost completely.
Jeweils zwischen der Laufradmutter und dem Laufrad und dem Laufrad und der Antriebswelle ist zur Übertragung des Drehmoments und Abdichtung eine Flachdichtung, bevorzugt eine Elastomerflachdichtung angeordnet.Each between the impeller nut and the impeller and the impeller and The drive shaft is a flat gasket for transmitting the torque and sealing, preferably arranged an elastomer flat seal.
Folgende Vorteile hat das erfindungsgemäße Laufradsystem:
- sehr hohe chemische Beständigkeit
- hohe Abrasionsfestigkeit
- bei hohen Temperaturen einsetzbar
- einsetzbar bei hohen Antriebsleistungen
- kraftschlüssige Verbindung des Laufrades mit der Antriebswelle.
- very high chemical resistance
- high abrasion resistance
- Can be used at high temperatures
- can be used with high drive power
- positive connection of the impeller with the drive shaft.
Weitere Merkmale der Erfindung ergeben sich aus den Figuren, die nachfolgend beschrieben sind. Es zeigt:
- Fig. 1
- eine Pumpe nach dem Stand der Technik im Querschnitt,
- Fig.2
- ein erfindungsgemäßes Laufradsystem als Querschnitt durch das stirnseitige Ende und
- Fig. 3
- durch das antriebsseitige Ende der Antriebswelle.
- Fig. 1
- a pump according to the prior art in cross section,
- Fig.2
- an inventive impeller system as a cross section through the front end and
- Fig. 3
- through the drive end of the drive shaft.
Fig. 1 zeigt mehr schematisch die wesentlichen Elemente einer Umwälzpumpe nach dem Stand der Technik für aggressive Fördermedien, wie z. B. Schwefelsäure.Fig. 1 shows more schematically the essential elements of a circulation pump according to the prior art for aggressive media, such. B. sulfuric acid.
Mit dem Bezugszeichen 17 ist ein Pumpengehäuse bezeichnet in dem ein Laufrad
18 zum Umwälzen des Fördermediums angeordnet ist.The
Das Laufrad 18 ist direkt auf die Antriebswelle 6 aufgeschoben und mit einer
Laufradmutter 5 befestigt. Laufrad 18 und Antriebswelle 6 sind aus einem metallischen
Werkstoff gefertigt.The
Fig. 2 zeigt ein erfindungsgemäßes Laufradsystem als Querschnitt durch das
stirnseitige Ende der Antriebswelle 6 und Fig. 3 durch das antriebsseitige Ende
der Antriebswelle 6 in dem Pumpengehäuse 17.Fig. 2 shows an impeller system according to the invention as a cross section through the
front end of the
Eine einstückige hohlgebohrte Welle 6b durchzieht die gesamte Pumpe. Auf ihr
ist eine Wellenhülse 6a aufgesetzt. Welle 6b und Wellenhülse 6a sind in dieser
Anmeldung der Einfachheit halber oft als Antriebswelle 6 bezeichnet.A one-piece hollow bore shaft 6b runs through the entire pump. On her
a
Am stirnseitigen Ende der Antriebswelle 6 ist ein Laufrad 18 befestigt. Dieses
Laufrad 18 besteht erfindungsgemäß aus einem keramischen Werkstoff. Zur Befestigung
des Laufrades 18 ist in der Antriebswelle 6 (bzw. der Welle 6b) eine
Dehnschraube 4 eingelassen, die an ihrem stirnseitigen Ende eine Laufradmutter
5 und an ihrem antriebsseitigen Ende (siehe Fig. 3) eine Kontermutter 3 aufweist.
Zwischen der Laufradmutter 5 und der Antriebswelle 6 bzw. der Wellenhülse 6a
ist das Laufrad 18 eingeklemmt. Die Laufradmutter 5 deckt dabei das stirnseitige
Ende des Laufrades 18 nahezu vollständig ab.At the front end of the
Zur Übertragung des Drehmoments und Abdichtung ist zwischen der Laufradmutter
5 und dem Laufrad 18 und zwischen der Antriebswelle 6 bzw. der Wellenhülse
6a und dem Laufrad 18 jeweils eine Flachdichtung 7, bevorzugt eine Elastomerflachdichtung
angeordnet.To transfer the torque and seal is between the
Die Laufradmutter 5 ist über einen Gewindeadapter 1 und einer Verdrehsicherung
9 auf der Dehnschraube 4 befestigt. Mit dem Bezugszeichen 11 ist die
Längsachse der Antriebswelle 6 bezeichnet.The
Ein wesentliches Element der Erfindung ist, dass das Laufrad 18 auf einer Kompensationseinheit
2 zur Aufnahme der Wärmedehnung aufgeschoben ist. Diese
Kompensationseinheit 2 besteht aus einer Hülse aus Teflon (PTFE) mit einem
äußeren Kammprofil 10. Gehalten wird die Kompensationseinheit 2 von einer
Rotgussbuchse 12, auf die die Kompensatinseinheit 2 aufgeschoben ist. Das
Kammprofil 10 der Kompensationseinheit 2 ist senkrecht zur Längsachse 11 der
Antriebswelle 6 leicht geneigt, d. h. zur radialen Ausdehnung des Laufrades 18.An essential element of the invention is that the
Dieses Kammprofil 10 fängt Wärmedehnungen auf.This
Bei der Montage der Pumpe wird das Laufrad 18 mit der Rotgussbuchse 12 auf
die Dehnschraube 4 geschoben und die Dehnschraube 4 in die Antriebswelle 6
bzw. die Welle 6b gesteckt bis das Laufrad 18 mit der Kompensationseinheit 2
zwischen der Laufradmutter 5 und der Antriebswelle 6 angeordnet ist. Anschließend
wird am antriebsseitigen Ende der Antriebswelle 6 die Dehnschraube 4
über die Kontermutter 3 z. B. über einen Drehmomentschlüssel verankert. When installing the pump, the
Dieses erfindungsgemäße Laufradsystem hat sich im längjährigen Betrieb als äußerst betriebssicher und wartungsarm erwiesen.This impeller system according to the invention has been in operation for many years proven to be extremely reliable and low-maintenance.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10102104 | 2001-01-18 | ||
DE10102104A DE10102104A1 (en) | 2001-01-18 | 2001-01-18 | Impeller system for pumps |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1225342A1 true EP1225342A1 (en) | 2002-07-24 |
EP1225342B1 EP1225342B1 (en) | 2010-05-05 |
Family
ID=7670953
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02000423A Expired - Lifetime EP1225342B1 (en) | 2001-01-18 | 2002-01-08 | Impellersystem for pumps |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1225342B1 (en) |
AT (1) | ATE467052T1 (en) |
DE (2) | DE10102104A1 (en) |
ES (1) | ES2345762T3 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2433589A (en) * | 1939-05-25 | 1947-12-30 | Nash Engineering Co | Pump |
US3255702A (en) | 1964-02-27 | 1966-06-14 | Molten Metal Systems Inc | Hot liquid metal pumps |
US5249869A (en) * | 1991-05-21 | 1993-10-05 | Sundstrand Corporation | Preloaded assembly with thermal compensation |
EP0476744B1 (en) | 1990-09-20 | 1995-04-05 | METALLGESELLSCHAFT Aktiengesellschaft | Process for the concentration of diluted acid in a three-stage vacuum evaporator system |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3738081A1 (en) * | 1987-11-10 | 1989-05-18 | Rheinhuette Vorm Ludwig Beck G | CONNECTION FOR MATERIALS OF DIFFERENT HEAT EXPANSION |
DE4336687C2 (en) * | 1992-10-27 | 2001-12-06 | Piller Industrieventilatoren G | Rotor unit |
-
2001
- 2001-01-18 DE DE10102104A patent/DE10102104A1/en not_active Withdrawn
-
2002
- 2002-01-08 EP EP02000423A patent/EP1225342B1/en not_active Expired - Lifetime
- 2002-01-08 AT AT02000423T patent/ATE467052T1/en not_active IP Right Cessation
- 2002-01-08 ES ES02000423T patent/ES2345762T3/en not_active Expired - Lifetime
- 2002-01-08 DE DE50214406T patent/DE50214406D1/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2433589A (en) * | 1939-05-25 | 1947-12-30 | Nash Engineering Co | Pump |
US3255702A (en) | 1964-02-27 | 1966-06-14 | Molten Metal Systems Inc | Hot liquid metal pumps |
EP0476744B1 (en) | 1990-09-20 | 1995-04-05 | METALLGESELLSCHAFT Aktiengesellschaft | Process for the concentration of diluted acid in a three-stage vacuum evaporator system |
US5249869A (en) * | 1991-05-21 | 1993-10-05 | Sundstrand Corporation | Preloaded assembly with thermal compensation |
Also Published As
Publication number | Publication date |
---|---|
EP1225342B1 (en) | 2010-05-05 |
ES2345762T3 (en) | 2010-10-01 |
ATE467052T1 (en) | 2010-05-15 |
DE10102104A1 (en) | 2002-07-25 |
DE50214406D1 (en) | 2010-06-17 |
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