EP1214992B1 - Tube perforating device - Google Patents

Tube perforating device Download PDF

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Publication number
EP1214992B1
EP1214992B1 EP01126812A EP01126812A EP1214992B1 EP 1214992 B1 EP1214992 B1 EP 1214992B1 EP 01126812 A EP01126812 A EP 01126812A EP 01126812 A EP01126812 A EP 01126812A EP 1214992 B1 EP1214992 B1 EP 1214992B1
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EP
European Patent Office
Prior art keywords
heat
perforation
base body
exchanger pipe
perforation device
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EP01126812A
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German (de)
French (fr)
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EP1214992A1 (en
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Helmut Bardenhagen
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F11/00Arrangements for sealing leaky tubes and conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/0015Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor specially adapted for perforating tubes
    • B26F1/0038Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor specially adapted for perforating tubes from the inside

Definitions

  • the invention relates to a heat exchanger tube perforation device for Introduction to a pipe and to pierce the pipe wall according to Preamble of claim 1.
  • a heat exchanger tube perforation device for Introduction to a pipe and to pierce the pipe wall according to Preamble of claim 1.
  • Such is a device known from US-A-4,730,392.
  • the Heat exchanger tubes sealed in a heat exchanger tank have, it can due to corrosion damage or micro cracks Passage of medium from one circuit to the other.
  • the heat exchanger tubes are usually on one or two tube plates in corresponding Receiving holes rolled and / or welded in a sealing manner. Access to the heat exchanger tubes is only from the Pipe plate face possible inside the heat exchanger tubes. One access via the heat exchanger tank to the outside of the heat exchanger tubes is usually not possible or is made considerably more difficult, for example by heat exchanger tubes close together.
  • the heat exchanger tube is slotted to prevent a sudden, excessive pressure build-up within the one separated by the plugs Avoid pipe section.
  • the slot is supposed to be one for one rapid pressure equalization have sufficient cross-sectional area on the pipe. However, it is avoided to completely cut through the tube on one side, unwanted movements of this separated pipe stub and to prevent damage within the heat exchanger tank.
  • This device is, however, over a borehole cable (wire line) in the substantially vertical borehole lowered.
  • a borehole cable wire line
  • Through a special one Anchor mechanism can then insert the perforator probe into the desired one Anchored deep and the perforation arms swung out. Doing so the force required to perforate the borehole wall alternating, sudden draining and tightening the Borehole cable (wire line) and resulting "hammer blows" applied.
  • the object of the invention is therefore based on the above State of the art, a device for partially severing a Specify the pipeline from the inside with a defined opening cross-section provided an excessive deformation or even separation of the tube avoided and a recovery of the device after actuation facilitated becomes.
  • the tube perforation device in a tubular base body an axially displaceable actuating element and a cutting lever with perforation tip is at about the actuator caused relative movement between the cutting lever and a Run-up slope on the actuating element or on the base body, a pivoting out of the cutting lever and thus radial outward point force to penetrate the pipe wall generated.
  • the perforation process it forms diametrically to the perforation tip opposite back of the base body to the abutment Application of pressure.
  • the basic body is the one required for perforating the line wall Force evenly distributed on the opposite side of the pipeline. There is no deformation of the tube, with which the perforation device is easy to remove after the perforation process.
  • the perforation tip becomes a passage opening generated that has a predetermined cross section.
  • An actuating cylinder is preferred for axially displacing the actuating element intended.
  • a pressure cylinder When actuated by a pressure cylinder a corresponding pressure line from an outside of the plant Pressure generating device connected to the perforation device.
  • the actuator When the actuator is reset to its normal position can also use a vacuum to assist resetting the piston after the perforation process.
  • the actuating cylinder is a double-acting hydraulic cylinder, whose piston is connected to the actuating element is a power-operated Resetting the piston and that connected to the piston Actuator possible. Accordingly, two pressure lines are on connected to the hydraulic cylinder.
  • the actuating cylinder is located at the end of the device, the position of the device introduced for perforating outside the The pipeline remains, for example, the operating cylinder for the operator visible for control purposes. Furthermore, the cylinder can be without Limitations of its external dimensions are formed, with what the device also for small diameter pipes and / or relatively large wall thickness and the required perforation force can be used.
  • the run-up slope Provide a fixed position at one end of the tubular base body and the pivotable cutting lever on the axially displaceable actuating element to hinge.
  • the run-up slope on the actuating element is preferred arranged and the pivot axis of the cutting lever in Base body attached. This is an axial component of motion on the Perforation tip avoided when placing the device.
  • a return means to swing the cutting lever back after the pipe perforation process is provided in its home position provides active support for the reset of the cutting lever.
  • the Resetting can take place, for example, by means of spring force.
  • the restoring means is preferably in the form of a form-fitting link guide formed on the ramp, whereby with power-operated reset of the actuating element of the cutting lever via the link guide is brought into its swiveled-in basic position.
  • a double acting actuator can be used after the perforation process reset the cutting lever to its normal position an actuating movement of the actuating element opposite to the perforation process can be achieved.
  • the perforation tip pyramid-shaped with a triangular or polygonal base is. Tears on the sharp edges of the pyramid flanks of the perforation tip also tough pipe wall material.
  • the perforation tip is made of hardened steel to reduce wear.
  • the cylindrical base body has an outer diameter that is slightly smaller than the inner diameter of the perforated Pipeline, the counterforce to perforation is as even as possible distributed the pipe wall.
  • a tube perforation device is shown in cross section.
  • the Device has a tubular base body 1, in which an axial Direction slidable actuator 2 is guided.
  • Am in one too Perforating pipe to be inserted end 11 of the base body 1 is a Plug 12 screwed into the tubular base body 1.
  • the tubular base body 1 Inside the tubular base body 1 is close to the plug 12 to an axis 31 pivotable cutting lever 3 articulated.
  • the axis 31 is in the tubular base body 1 held.
  • the cutting lever 3 has a swivel arm 32, on the one of which A perforation tip 33 is formed on the axis 31 downward end.
  • the End 34 of the cutting lever 3 near the axis 31 is hemispherical. When the plug 12 is fully screwed in, this is supported hemispherical end 34 of the cutting lever 3 on an associated concave support surface 13 of the plug 12.
  • the actuating element 2 has on its facing towards the cutting lever 3 End of a run-up slope 21 on which a slightly rounded sliding surface 35 of the cutting lever 3 substantially below the perforation tip 33 is sliding.
  • the ramp 21 has an inclination of approximately 15 ° Axial line.
  • an actuating cylinder 4 attached to the tubular base body 1.
  • a piston 41 is received, which is connected to the actuating element 2 is connected.
  • the actuating cylinder 4 has two pressure line connections 42, 43 in order to apply pressure on both sides of the To enable piston 41.
  • Fig. 1 the tube perforation device is in its basic position with the pivoted Cutting lever 3 shown.
  • the piston 41 is located here with the actuating element 2 in a position oriented on the right in FIG. 1.
  • tubular base body 1 To pass the perforation tip 33 to the inner tube wall of the perforating pipeline is in the tubular base body 1 appropriately shaped cutout or slot 15 provided.
  • the cutting lever 3 has near the perforation tip 33 on both sides Swivel arm 32 attached or molded sliding blocks 36 on.
  • the Slide blocks 36 are guided in guide grooves 22 on the actuating element 2 near the ramp 21 in corresponding lateral Flanks 23 are formed.
  • the flank 23 with the guide 22 is shown in FIG. 1, as lying behind the cutting lever 3, shown in dashed lines.
  • the tube perforation device is in a heat exchanger tube 52 introduced in perforation position.
  • Fig. 2 is also a tube plate 51 of the heat exchanger 5 reproduced, in which the heat exchanger tube 52 is rolled. With the cutting lever 3 swung out there is already a perforation 53 in the wall of the heat exchanger tube 52 brought in.
  • the pipe perforation device is provided with its plug 12 End 11 of the tubular base body 1 in a defective heat exchanger tube 52 of a heat exchanger 5 from the accessible side of the tube plate 51 introduced.
  • the perforations in the defective heat exchanger tube 52 must be carried out far enough inside the pipe, so that after inserting sealing plugs at the end of the pipe still an undisturbed Pressure equalization between the heat exchanger room and the interior of the Heat exchanger tube is possible.
  • the length of the tubular is corresponding Base body or the position of the perforation tip 33 on the Training device.
  • the slightly curved sliding surface 35 of the cutting lever 3 slides on the Run-up slope 21 along so that the cutting lever 3 with its swivel arm 32 is pivoted about the pivot axis 31 and through the slot-like cutout 15 against the inside of the heat exchanger tube 52 creates.
  • the perforation device can now be used to further introduce perforation openings be twisted in the tube. After completing the desired one The device can be perforated after being reset Basic position can be pulled out of the heat exchanger tube 52.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Drilling And Boring (AREA)
  • Pipe Accessories (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Structure Of Belt Conveyors (AREA)
  • Automatic Assembly (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The pipe perforation device has a tubular body (1) inserted in a pipeline (52), containing an axially sliding operating element (2) and a cutting lever (3) with a perforation point (33), which pivots in the radial direction for penetrating the wall of the pipeline.

Description

Die Erfindung betrifft eine Wärmetauscherrohr-Perforationsvorrichtung, zur Einführung in eine Rohrleitung und zum Durchstoßen der Rohrwandung gemäß Oberbegriff des Anspruchs 1. So eine Vorrichtung ist aus der US-A-4 730 392 bekannt.The invention relates to a heat exchanger tube perforation device for Introduction to a pipe and to pierce the pipe wall according to Preamble of claim 1. Such is a device known from US-A-4,730,392.

An Wärmetauschern, beispielsweise in Kraftwerken, Kühlanlagen, etc., die dichtend in einem Wärmetauscherbehälter eingepreßte Wärmetauscherrohre aufweisen, kann es aufgrund von Korrosionsschäden oder Mikrorissen zum Durchtritt von Medium von einem Kreislauf in den anderen Kreislauf kommen. Die Wärmetauscherrohre sind meist an einer oder zwei Rohrplatten in entsprechenden Aufnahmebohrungen dichtend aufgewalzt und/oder verschweißt. Ein Zugang zu den Wärmetauscherrohren ist dabei nur von der Rohrplattenstirnseite ins Innere der Wärmetauscherrohre möglich. Ein Zugriff über den Wärmetauscherbehälter auf die Außenseite der Wärmetauscherrohre ist meist nicht möglich oder erheblich erschwert, beispielsweise durch die eng beieinanderliegenden Wärmetauscherrohre.On heat exchangers, for example in power plants, cooling systems, etc., the Heat exchanger tubes sealed in a heat exchanger tank have, it can due to corrosion damage or micro cracks Passage of medium from one circuit to the other. The heat exchanger tubes are usually on one or two tube plates in corresponding Receiving holes rolled and / or welded in a sealing manner. Access to the heat exchanger tubes is only from the Pipe plate face possible inside the heat exchanger tubes. One access via the heat exchanger tank to the outside of the heat exchanger tubes is usually not possible or is made considerably more difficult, for example by heat exchanger tubes close together.

Bei den vorgenannten Undichtigkeiten in einem Wärmetauscherrohrstrang bei derartigen Anlagen wurde bisher das betreffende defekte Rohr mit dichten Stopfen vom übrigen Wärmetauschermedium-Kreislauf abgetrennt, wobei vor Verschließen des defekten Wärmetauscherrohres das Rohr innerhalb des Wärmetauscherbehälters von der Innenseite her geschlitzt wurde. Erst danach wurde das betreffende defekte Wärmetauscherrohr durch die stirnseitig eingebrachten Stopfen vom Wärmetauschermedium-Kreislauf abgekoppelt.In the case of the aforementioned leaks in a heat exchanger tubing Such systems have so far been the defective tube in question with tight Plug separated from the rest of the heat exchange medium circuit, before Seal the defective heat exchanger tube inside the tube Heat exchanger tank was slotted from the inside. First after that, the defective heat exchanger tube in question was replaced by the front inserted plug uncoupled from the heat exchanger medium circuit.

Die Schlitzung des Wärmetauscherrohres wird durchgeführt, um einen plötzlichen, übermäßigen Druckaufbau innerhalb des durch die Stopfen abgetrennten Rohrabschnittes zu vermeiden. Der Schlitz soll eine für einen schnellen Druckausgleich ausreichende Querschnittsfläche am Rohr aufweisen. Dabei wird jedoch vermieden, das Rohr einseitig vollständig durchzutrennen, um unerwünschten Bewegungen dieses abgetrennten Rohrstummels und Beschädigungen innerhalb des Wärmetauscherbehälters vorzubeugen.The heat exchanger tube is slotted to prevent a sudden, excessive pressure build-up within the one separated by the plugs Avoid pipe section. The slot is supposed to be one for one rapid pressure equalization have sufficient cross-sectional area on the pipe. However, it is avoided to completely cut through the tube on one side, unwanted movements of this separated pipe stub and to prevent damage within the heat exchanger tank.

Bei der bisher bekannten Schlitzvorrichtung ist jedoch nachteilig, daß eine genaue Kontrolle des mit der Vorrichtung geschaffenen Öffnungsquerschnittes nur schwierig möglich ist. Ferner besteht die Gefahr, daß bei einem zu weit ausgeführten Schlitz, das betreffende Wärmetauscherrohr vollständig abgeschert wird und mithin zu einer Gefahrenquelle im Wärmetauscher führt. Darüber hinaus ist nachteilig, daß nach Ausführung eines Schlitzes durch die dabei entstehende Deformation des Wärmetauscherrohres ein Bergen der Schlitzvorrichtung erschwert wird.In the previously known slot device, however, it is disadvantageous that a precise control of the opening cross-section created with the device is difficult. There is also a risk that in a Slot too wide, the heat exchanger tube in question completely is sheared off and therefore leads to a source of danger in the heat exchanger. In addition, it is disadvantageous that after making a slot through the The resulting deformation of the heat exchanger tube is a rescue Slot device is difficult.

Auf einem anderen Technikbereich, dem der Bohrlochtechnik, beispielsweise für Produktionsbohrungen in Ölfeldern, ist aus der US 2,315,437 eine Perforatorsonde für Bohrlochverrohrungen mit zur Erfindung ähnlichem Aufbau bekannt. Die Perforationssonde weist zwei, je um eine Achse schwenkbare Perforatorarme auf, die durch ein zylindrisches Keilelement bei einer Relativbewegung zwischen dem Keilelement und der Perforatorarmanordnung radial nach außen geschwenkt werden und die Bohrlochverrohrung durchstoßen.In another technical area, that of downhole technology, for example for production drilling in oil fields, is one from US 2,315,437 Perforator probe for borehole piping with similar to the invention Construction known. The perforation probe has two, each around an axis pivotable perforator arms, which are supported by a cylindrical wedge element a relative movement between the wedge element and the Perforatorarmanordnung be pivoted radially outwards and the Pierce the borehole piping.

Diese Vorrichtung wird jedoch über ein Bohrlochkabel (wire line) in das im wesentlichen senkrechte Bohrloch herabgelassen. Durch einen besonderen Ankermechanismus können dann die Perforatorsonde in der gewünschten Tiefe verankert und die Perforationsarme ausgeschwenkt werden. Dabei wird die zur Perforation der Bohrlochwandung erforderliche Kraft durch alternierendes, schlagartiges Ablassen und wieder Anziehen des Bohrlochkabels (wire line) und daraus resultierende "Hammerschläge" aufgebracht.This device is, however, over a borehole cable (wire line) in the substantially vertical borehole lowered. Through a special one Anchor mechanism can then insert the perforator probe into the desired one Anchored deep and the perforation arms swung out. Doing so the force required to perforate the borehole wall alternating, sudden draining and tightening the Borehole cable (wire line) and resulting "hammer blows" applied.

Ferner ist im Bereich der Werkzeugtechnik aus der US 4,227,393 ein Verfahren und eine Vorrichtung zum Stanzen von Öffnungen in Rohren von der Innenseite nach Außen bekannt. Auch bei dieser Vorrichtung wird die radial nach außen aufzubringende Stanzkraft über eine Relativbewegung eines keilförmig ausgebildeten Betätigungselements erzeugt. Dabei wird jedoch lediglich ein linear und radial beweglich geführter Stempel durch das Keilelement betätigt. Die zur Stanzung erforderliche Relativbewegung des Betätigungselements wird dabei durch eine pneumatische Antriebseinheit erzeugt.Furthermore, in the field of tool technology from US 4,227,393 Method and device for punching openings in pipes of known inside out. In this device, too Punching force to be applied radially outwards via a relative movement generated a wedge-shaped actuator. Doing so however, only a linearly and radially movably guided stamp through the Wedge element actuated. The relative movement of the punching required Actuator is operated by a pneumatic drive unit generated.

Aufgabe der Erfindung ist es daher ausgehend vom eingangs genannten Stand der Technik, eine Vorrichtung zum teilweise Durchtrennen einer Rohrleitung von innen anzugeben, bei der ein definierter Öffnungsquerschnitt erbracht, eine übermäßige Deformation oder gar Abtrennung des Rohres vermieden und eine Bergung der Vorrichtung nach Betätigung erleichtert wird.The object of the invention is therefore based on the above State of the art, a device for partially severing a Specify the pipeline from the inside with a defined opening cross-section provided an excessive deformation or even separation of the tube avoided and a recovery of the device after actuation facilitated becomes.

Gelöst wird diese Aufgabe durch eine Rohrperforationsvorrichtung mit den Merkmalen gemäß Anspruch 1.This task is solved by a tube perforation device with the Features according to claim 1.

Dadurch, daß die Rohrperforationsvorrichtung in einem rohrförmigen Grundkörper ein axial verschiebbares Betätigungselement und einen Schneidhebel mit Perforationsspitze aufweist, wird bei über das Betätigungselement hervorgerufener Relativbewegung zwischen dem Schneidhebel und einer Auflaufschräge am Betätigungselement oder am Grundkörper ein Ausschwenken des Schneidhebels und eine damit radial nach außen gerichtete Punktkraft zum Durchstoßen der Rohrleitungswandung erzeugt. Beim Perforationsvorgang bildet die diametral zur Perforationsspitze gegenüberliegende Rückseite des Grundkörpers das Widerlager zur Aufbringung der Druckkraft. Insbesondere bei zylindrischer Ausbildung des Grundkörpers wird die zur Perforation der Leitungswandung erforderliche Kraft auf der gegenüberliegenden Seite der Rohrleitung gleichmäßig verteilt. Es kommt nicht zu einer Verformung des Rohres, womit die Perforationsvorrichtung nach dem Perforationsvorgang wieder leicht entnehmbar ist. Aufgrund der Ausformung der Perforationsspitze wird eine Durchtrittsöffnung erzeugt, die einen vorbestimmbaren Querschnitt hat. Um eine ausreichende Druckausgleichsverbindung zwischen Innenraum und Außenraum der zu perforierenden Rohrleitung zu gewährleisten, können auf dem Rohrumfang bevorzugt gleichmäßig verteilte Perforationen, beispielsweise drei oder mehr Perforationen vorgenommen werden.The fact that the tube perforation device in a tubular base body an axially displaceable actuating element and a cutting lever with perforation tip, is at about the actuator caused relative movement between the cutting lever and a Run-up slope on the actuating element or on the base body, a pivoting out of the cutting lever and thus radial outward point force to penetrate the pipe wall generated. During the perforation process, it forms diametrically to the perforation tip opposite back of the base body to the abutment Application of pressure. Especially with a cylindrical design of the The basic body is the one required for perforating the line wall Force evenly distributed on the opposite side of the pipeline. There is no deformation of the tube, with which the perforation device is easy to remove after the perforation process. by virtue of the formation of the perforation tip becomes a passage opening generated that has a predetermined cross section. To be sufficient Pressure equalization connection between the interior and exterior of the To ensure perforating piping can be on the pipe circumference preferably evenly distributed perforations, for example three or more Perforations are made.

Bevorzugt ist zum axialen Verschieben des Betätigungselementes ein Betätigungszylinder vorgesehen. Bei Betätigung durch einen Druckzylinder wird eine entsprechende Druckleitung von einer außerhalb der Anlage angeordneten Druckerzeugungsvorrichtung an der Perforationsvorrichtung angeschlossen. Bei Rücksetzung des Betätigungselementes in seine Grundstellung kann auch ein Unterdruck zur unterstützenden Rückstellung des Kolbens nach dem Perforationsvorgang angelegt werden.An actuating cylinder is preferred for axially displacing the actuating element intended. When actuated by a pressure cylinder a corresponding pressure line from an outside of the plant Pressure generating device connected to the perforation device. When the actuator is reset to its normal position can also use a vacuum to assist resetting the piston after the perforation process.

Wenn der Betätigungszylinder ein doppelt wirkender Hydraulikzylinder ist, dessen Kolben mit dem Betätigungselement verbunden ist, ist eine kraftbetätigte Rückstellung des Kolbens und des mit dem Kolben verbundenen Betätigungselementes möglich. Entsprechend sind zwei Druckleitungen an dem Hydraulikzylinder angeschlossen.If the actuating cylinder is a double-acting hydraulic cylinder, whose piston is connected to the actuating element is a power-operated Resetting the piston and that connected to the piston Actuator possible. Accordingly, two pressure lines are on connected to the hydraulic cylinder.

Wenn der Betätigungszylinder an dem Ende der Vorrichtung angeordnet ist, das bei zum Perforieren eingeführter Stellung der Vorrichtung außerhalb der Rohrleitung bleibt, bleibt der Betätigungszylinder für die Bedienperson beispielsweise für Kontrollzwecke sichtbar. Ferner kann der Zylinder ohne Einschränkungen seiner äußeren Abmessungen ausgebildet werden, womit die Vorrichtung auch für Rohrleitungen mit kleinem Durchmesser und/oder relativ großer Wandungsstärke und entsprechend erforderlicher Perforationskraft eingesetzt werden kann.If the actuating cylinder is located at the end of the device, the position of the device introduced for perforating outside the The pipeline remains, for example, the operating cylinder for the operator visible for control purposes. Furthermore, the cylinder can be without Limitations of its external dimensions are formed, with what the device also for small diameter pipes and / or relatively large wall thickness and the required perforation force can be used.

Bei der Ausführung der Rohrperforationsvorrichtung ist es möglich, die Auflaufschräge lagefest an einem Ende des rohrförmigen Grundkörpers vorzusehen und den schwenkbaren Schneidhebel am axial verschiebbaren Betätigungselement anzulenken. Bevorzugt ist jedoch die Auflaufschräge am Betätigungselement angeordnet und die Schwenkachse des Schneidhebels im Grundkörper befestigt. Damit wird eine axiale Bewegungskomponente an der Perforationsspitze beim Setzen der Vorrichtung vermieden.When designing the pipe perforation device, it is possible to adjust the run-up slope Provide a fixed position at one end of the tubular base body and the pivotable cutting lever on the axially displaceable actuating element to hinge. However, the run-up slope on the actuating element is preferred arranged and the pivot axis of the cutting lever in Base body attached. This is an axial component of motion on the Perforation tip avoided when placing the device.

Wenn ein Rückstellmittel zum Zurückschwenken des Schneidhebels nach dem Rohrperforationsvorgang in seine Grundstellung vorgesehen ist, wird eine aktive Unterstützung der Rückstellung des Schneidhebels bewirkt. Die Rückstellung kann beispielsweise mittels Federkraft erfolgen.If a return means to swing the cutting lever back after the pipe perforation process is provided in its home position provides active support for the reset of the cutting lever. The Resetting can take place, for example, by means of spring force.

Bevorzugt ist das Rückstellmittel in Form einer formschlüssigen Kulissenführung an der Auflaufschräge ausgebildet, wobei bei kraftbetätigter Rückstellung des Betätigungselementes der Schneidhebel über die Kulissenführung in seine eingeschwenkte Grundstellung gebracht wird. Insbesondere bei einem doppelt wirkenden Betätigungszylinder kann nach dem Perforationsvorgang die Rückstellung des Schneidhebels in seine Grundstellung durch eine zum Perforationsvorgang entgegengesetzte Stellbewegung des Betätigungselementes erreicht werden.The restoring means is preferably in the form of a form-fitting link guide formed on the ramp, whereby with power-operated reset of the actuating element of the cutting lever via the link guide is brought into its swiveled-in basic position. Especially at A double acting actuator can be used after the perforation process reset the cutting lever to its normal position an actuating movement of the actuating element opposite to the perforation process can be achieved.

Um bei weniger sprödem, elastischem Rohrmaterial eine gewünschte Rohrwandungsperforation zu erreichen, ist es vorteilhaft, daß die Perforationsspitze pyramidenförmig mit drei- oder mehreckiger Grundfläche ausgebildet ist. An den scharfen Kanten der Pyramidenflanken der Perforationsspitze reißt auch zähes Rohrwandungsmaterial auf.To achieve a desired tube wall perforation with less brittle, elastic tube material To achieve, it is advantageous that the perforation tip pyramid-shaped with a triangular or polygonal base is. Tears on the sharp edges of the pyramid flanks of the perforation tip also tough pipe wall material.

Zur Verschleißminderung besteht die Perforationsspitze aus gehärtetem Stahl.The perforation tip is made of hardened steel to reduce wear.

Wenn der zylindrische Grundkörper einen Außendurchmesser aufweist, der geringfügig kleiner ist als der Innendurchmesser der zu perforierenden Rohrleitung, wird die Gegenkraft zur Perforation möglichst gleichmäßig auf die Rohrwandung verteilt.If the cylindrical base body has an outer diameter that is slightly smaller than the inner diameter of the perforated Pipeline, the counterforce to perforation is as even as possible distributed the pipe wall.

Um eine derartige Vorrichtung auch für Rohrleitungen mit größerem Innendurchmesser verwenden zu können, sind für Rohrleitungen mit größerem Innendurchmesser halbschalenförmige Distanzelemente zur bedarfsweisen Vergrößerung des Außendurchmessers der Vorrichtung vorgesehen.To such a device also for pipes with a larger inner diameter to be able to use are for pipes with larger Inner diameter half-shell-shaped spacer elements as needed Enlargement of the outer diameter of the device is provided.

Wenn formschlüssige Rastelemente an Distanzelement und Grundkörper zur Fixierung der Distanzelemente am Grundkörper bei Rotations- und Axialbewegungen in der Rohrleitung vorgesehen sind, können Distanzelemente ohne aufwendige Umrüstarbeit schnell an der Perforationsvorrichtung ausgetauscht werden, wobei ein unerwünschtes Verlieren der Distanzelemente in der bearbeiteten Rohrleitung verhindert wird.If positive locking elements on the spacer and base body Fixing the spacer elements to the base body during rotational and axial movements are provided in the pipeline, spacers without complex changeover work quickly replaced on the perforation device are, an undesirable loss of the spacer elements in the machined pipeline is prevented.

Nachfolgend wird die Erfindung anhand eines Ausführungsbeispiels unter Bezugnahme auf die beiliegende Zeichnung detailliert beschrieben. Darin zeigt:

Fig. 1
eine Perforationsvorrichtung im Querschnitt und
Fig. 2
die in Fig. 1 dargestellte Perforationsvorrichtung, eingeführt in einer Rohrleitung, beim Perforationsvorgang.
The invention is described in detail below using an exemplary embodiment with reference to the accompanying drawing. It shows:
Fig. 1
a perforation device in cross section and
Fig. 2
the perforation device shown in Fig. 1, introduced into a pipe during the perforation process.

In Fig. 1 ist eine Rohrperforationsvorrichtung im Querschnitt dargestellt. Die Vorrichtung weist einen rohrförmigen Grundkörper 1 auf, in dem ein in axialer Richtung verschiebbares Betätigungselement 2 geführt ist. Am in eine zu perforierende Rohrleitung einzuführenden Ende 11 des Grundkörpers 1 ist ein Stopfen 12 in den rohrförmigen Grundkörper 1 eingeschraubt.In Fig. 1, a tube perforation device is shown in cross section. The Device has a tubular base body 1, in which an axial Direction slidable actuator 2 is guided. Am in one too Perforating pipe to be inserted end 11 of the base body 1 is a Plug 12 screwed into the tubular base body 1.

Im Inneren des rohrförmigen Grundkörpers 1 ist nahe am Stopfen 12 ein um eine Achse 31 schwenkbarer Schneidhebel 3 angelenkt. Die Achse 31 ist im rohrförmigen Grundkörper 1 gehaltert.Inside the tubular base body 1 is close to the plug 12 to an axis 31 pivotable cutting lever 3 articulated. The axis 31 is in the tubular base body 1 held.

Der Schneidhebel 3 weist einen Schwenkarm 32 auf, an dessen von der Achse 31 abwärtigen Ende eine Perforationsspitze 33 ausgebildet ist. Das Ende 34 des Schneidhebels 3 nahe der Achse 31 ist halbkugelförmig ausgebildet. Bei vollständig eingeschraubtem Stopfen 12 stützt sich dieses halbkugelförmige Ende 34 des Schneidhebels 3 an einer zugeordneten konkaven Stützfläche 13 des Stopfens 12 ab.The cutting lever 3 has a swivel arm 32, on the one of which A perforation tip 33 is formed on the axis 31 downward end. The End 34 of the cutting lever 3 near the axis 31 is hemispherical. When the plug 12 is fully screwed in, this is supported hemispherical end 34 of the cutting lever 3 on an associated concave support surface 13 of the plug 12.

Das Betätigungselement 2 weist an seinem zum Schneidhebel 3 gewandte Ende eine Auflaufschräge 21 auf, an der eine leicht gerundete Gleitfläche 35 des Schneidhebels 3 im wesentlichen unterhalb der Perforationsspitze 33 gleitend anliegt. Die Auflaufschräge 21 hat eine Neigung von ca. 15° zur Axiallinie.The actuating element 2 has on its facing towards the cutting lever 3 End of a run-up slope 21 on which a slightly rounded sliding surface 35 of the cutting lever 3 substantially below the perforation tip 33 is sliding. The ramp 21 has an inclination of approximately 15 ° Axial line.

Am außenseitigen Ende 14, das beim Einführen der Vorrichtung in ein zu perforierendes Rohr außerhalb dieser Rohrleitung bleibt, ist ein Betätigungszylinder 4 am rohrförmigen Grundkörper 1 befestigt. In dem Betätigungszylinder 4 ist ein Kolben 41 aufgenommen, der mit dem Betätigungselement 2 verbunden ist. Der Betätigungszylinder 4 weist zwei Druckleitungsanschlüsse 42, 43 auf, um eine beidseitige Druckbeaufschlagung des Kolbens 41 zu ermöglichen. At the outside end 14, which when inserting the device into a Perforating pipe that remains outside this pipeline is an actuating cylinder 4 attached to the tubular base body 1. In the actuating cylinder 4, a piston 41 is received, which is connected to the actuating element 2 is connected. The actuating cylinder 4 has two pressure line connections 42, 43 in order to apply pressure on both sides of the To enable piston 41.

In Fig. 1 ist die Rohrperforationsvorrichtung in ihrer Grundstellung mit eingeschwenktem Schneidhebel 3 dargestellt. Dabei befindet sich der Kolben 41 mit dem Betätigungselement 2 in einer in Fig. 1 rechts orientierten Stellung.In Fig. 1 the tube perforation device is in its basic position with the pivoted Cutting lever 3 shown. The piston 41 is located here with the actuating element 2 in a position oriented on the right in FIG. 1.

Zum Durchtritt der Perforationsspitze 33 an die Rohrinnenwandung der zu perforierenden Rohrleitung ist in dem rohrförmigen Grundkörper 1 ein entsprechend geformter Ausschnitt oder Langloch 15 vorgesehen.To pass the perforation tip 33 to the inner tube wall of the perforating pipeline is in the tubular base body 1 appropriately shaped cutout or slot 15 provided.

Der Schneidhebel 3 weist nahe der Perforationsspitze 33 beidseitig am Schwenkarm 32 angesetzte bzw. angeformte Kulissensteine 36 auf. Die Kulissensteine 36 sind in Führungsnuten 22 geführt, die am Betätigungselement 2 nahe der Auflaufschräge 21 in entsprechenden seitlichen Flanken 23 eingeformt sind. Die Flanke 23 mit Kulissenführung 22 ist in Fig. 1, da hinter dem Schneidhebel 3 liegend, gestrichelt dargestellt.The cutting lever 3 has near the perforation tip 33 on both sides Swivel arm 32 attached or molded sliding blocks 36 on. The Slide blocks 36 are guided in guide grooves 22 on the actuating element 2 near the ramp 21 in corresponding lateral Flanks 23 are formed. The flank 23 with the guide 22 is shown in FIG. 1, as lying behind the cutting lever 3, shown in dashed lines.

In Fig. 2 ist die Rohrperforationsvorrichtung in einem Wärmetauscherrohr 52 eingeführt in Perforationsstellung dargestellt. In Fig. 2 ist ferner eine Rohrplatte 51 des Wärmetauschers 5 wiedergegeben, in dem das Wärmetauscherrohr 52 eingewalzt ist. Durch den ausgeschwenkten Schneidhebel 3 ist in der Wandung des Wärmetauscherrohrs 52 bereits eine Perforation 53 eingebracht.2, the tube perforation device is in a heat exchanger tube 52 introduced in perforation position. In Fig. 2 is also a tube plate 51 of the heat exchanger 5 reproduced, in which the heat exchanger tube 52 is rolled. With the cutting lever 3 swung out there is already a perforation 53 in the wall of the heat exchanger tube 52 brought in.

Nachfolgend wird die Funktionsweise der Vorrichtung unter Bezugnahme auf die Fig. beschrieben.The functioning of the device is described below with reference to FIG the figure described.

Die Rohrperforationsvorrichtung wird mit ihrem mit Stopfen 12 versehenen Ende 11 des rohrförmigen Grundkörpers 1 in ein defektes Wärmetauscherrohr 52 eines Wärmetauschers 5 von der zugänglichen Seite der Rohrplatte 51 eingeführt. Die Perforationen in dem defekten Wärmetauscherrohr 52 müssen weit genug innenwärtig in dem Rohr ausgeführt werden, so daß nach Einsetzen von Abdichtstopfen am Rohrende weiterhin ein ungestörter Druckausgleich zwischen Wärmetauscherraum und Innenraum des Wärmetauscherrohres möglich ist. Entsprechend ist die Länge des rohrförmigen Grundkörpers bzw. die Position der Perforationsspitze 33 an der Vorrichtung auszubilden.The pipe perforation device is provided with its plug 12 End 11 of the tubular base body 1 in a defective heat exchanger tube 52 of a heat exchanger 5 from the accessible side of the tube plate 51 introduced. The perforations in the defective heat exchanger tube 52 must be carried out far enough inside the pipe, so that after inserting sealing plugs at the end of the pipe still an undisturbed Pressure equalization between the heat exchanger room and the interior of the Heat exchanger tube is possible. The length of the tubular is corresponding Base body or the position of the perforation tip 33 on the Training device.

Wenn die ordnungsgemäße Position der Vorrichtung in dem Wärmetauscherrohr 52 gegeben ist, wird der Betätigungszylinder 4 durch Druckbeaufschlagung über Druckleitungsanschluß 42 betätigt. Der Kolben 41 wird nun vom druckbeaufschlagten Hydraulikmedium von der in Fig. 1 dargestellten Stellung in die in Fig. 2 dargestellte Stellung gebracht. Dabei wirkt der Kolben 41 direkt auf das damit verbundene Betätigungselement 2, an dessen innenwärtigem Ende die Auflaufschräge 21 ein Herausschwenken des Schneidhebels 3 bewirkt.If the correct position of the device in the heat exchanger tube 52 is given, the actuating cylinder 4 by pressurization actuated via pressure line connection 42. The piston 41 is now from pressurized hydraulic medium from that shown in Fig. 1 Position brought into the position shown in Fig. 2. The works Piston 41 directly on the associated actuating element 2, on the inner end of the ramp 21 swiveling out Cutting lever 3 causes.

Dabei gleitet die leicht gewölbte Gleitfläche 35 des Schneidhebels 3 an der Auflaufschräge 21 entlang, so daß der Schneidhebel 3 mit seinem Schwenkarm 32 um die Schwenkachse 31 verschwenkt wird und sich durch den langlochartigen Ausschnitt 15 gegen die Innenseite des Wärmetauscherrohres 52 anlegt.The slightly curved sliding surface 35 of the cutting lever 3 slides on the Run-up slope 21 along so that the cutting lever 3 with its swivel arm 32 is pivoted about the pivot axis 31 and through the slot-like cutout 15 against the inside of the heat exchanger tube 52 creates.

Aufgrund einer bevorzugten flachen Neigung der Auflaufschräge 21 von etwa 10° bis 20° wird eine hohe Druckkraft über die Gleitfläche 35 auf die Perforationsspitze 33 übertragen.Due to a preferred flat inclination of the ramp slope 21 of about 10 ° to 20 ° is a high compressive force on the sliding surface 35 on the Perforation tip 33 transferred.

Bei weiterer Druckbeaufschlagung im Betätigungszylinder 4 über Druckleitungsanschluß 42 wird die an der Perforationsspitze wirkende Druckkraft weiter erhöht, was schließlich zur gewünschten Perforation 53 des Wärmetauscherrohres 52 führt. Die Gegenkraft zu der von der Perforationsspitze 33 aufgebrachten Punktkraft verteilt sich über den rohrförmigen Grundkörper 1 gleichmäßig auf der zur Perforation 53 radial gegenüberliegenden Gegenseite des Wärmetauscherrohres 52, so daß hier keine Deformationen auftreten. With further pressurization in the actuating cylinder 4 via the pressure line connection 42 becomes the compressive force acting on the perforation tip further increased, which ultimately leads to the desired perforation 53 of the heat exchanger tube 52 leads. The counterforce to that of the perforation tip 33 The point force applied is distributed over the tubular base body 1 evenly on the opposite side radially opposite the perforation 53 of the heat exchanger tube 52, so that no deformations occur here.

Um den Schneidhebel 3 mit der Perforationsspitze 33 wieder in seine Grundstellung zu bringen, wird nun der Druckleitungsanschluß 43 des Betätigungszylinders 4 druckbeaufschlagt. Folglich verschiebt sich der Kolben 41 von seiner in Fig. 2 dargestellten linken Stellung in die in Fig. 1 dargestellte rechte Stellung (Grundstellung). Dabei wird das Betätigungselement 2 unmittelbar in Verbindung mit dem Kolben 41 in axialer Richtung zurückgesetzt, wobei der Schneidhebel 3 mittels der angeformten Kulissensteine 36 über die in zwei Flanken 23 des Betätigungselementes 2 eingeformten Kulissenführungen 22 kraftbetätigt in seine Grundstellung eingeschwenkt wird.Around the cutting lever 3 with the perforation tip 33 back to its basic position to bring, the pressure line connection 43 of the actuating cylinder 4 pressurized. As a result, the piston 41 shifts from its left position shown in Fig. 2 in the right position shown in Fig. 1 Position (basic position). The actuator 2 is immediately in Connection with the piston 41 is reset in the axial direction, the Cutting lever 3 by means of the molded sliding blocks 36 on the two Flanks 23 of the actuating element 2 molded link guides 22 is pivoted into its basic position.

Nun kann die Perforationsvorrichtung zum weiteren Einbringen von Perforationsöffnungen in dem Rohr verdreht werden. Nach Abschluß der gewünschten Perforationen kann die Vorrichtung nach Rückstellung in ihre Grundstellung aus dem Wärmetauscherrohr 52 herausgezogen werden. The perforation device can now be used to further introduce perforation openings be twisted in the tube. After completing the desired one The device can be perforated after being reset Basic position can be pulled out of the heat exchanger tube 52.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
rohrförmiger Grundkörpertubular base body
1111
innenwärtiges Endeinside end
1212
StopfenPlug
1313
konkave Stützflächeconcave support surface
1414
außenwärtiges Endeoutward end
1515
Ausschnitt, LanglochNeckline, slot
22
Betätigungselementactuator
2121
Auflaufschrägeapproach ramp
2222
Führungsnut, KulissenführungGuide groove, link guide
2323
Flankeflank
33
Schneidhebelcutting lever
3131
Achseaxis
3232
Schwenkarmswivel arm
3333
Perforationsspitzeperforation
3434
halbkugelförmiges Endehemispherical end
3535
Gleitflächesliding surface
3636
Kulissensteinsliding block
44
Betätigungszylinderactuating cylinder
4141
Kolbenpiston
4242
DruckleitungsanschlußPressure hose connector
4343
DruckleitungsanschlußPressure hose connector
55
Wärmetauscherheat exchangers
5151
Rohrplattetube plate
5252
Wärmetauscherrohrheat exchanger tube
5353
Perforationperforation

Claims (11)

  1. A heat-exchanger pipe perforation device with a tubular base body (1) which can be inserted into a pipeline (52), characterized in that an actuating element (2) is mounted so as to be displaceable in the axial direction and a cutter lever (3) with a perforation tip (33) is mounted so as to be pivotable in a substantially radial direction in the base body, wherein an actuating cylinder (4) is provided for displacing the actuating element (2) axially, and wherein the cutter lever (3) is swung out in the radial direction by way of a run-up slope (21) on the actuating element (2) or on the base body (1) in the event of relative movement between the latter, and the perforation tip (33) pierces the wall of the pipeline (52).
  2. A heat-exchanger pipe perforation device according to Claim 1, characterized in that the actuating cylinder (4) is a double-acting hydraulic cylinder, the piston (41) of which is connected to the actuating element (2).
  3. A heat-exchanger pipe perforation device according to Claim 1 or 2, characterized in that the actuating cylinder (4) is arranged at the end (14) of the base body (1) which remains outside the pipeline (52) when the device is in the inserted position for perforation.
  4. A heat-exchanger pipe perforation device according to one of the preceding Claims, characterized in that the run-up slope (21) is arranged on the actuating element (2) and the pivot axis (31) of the cutter lever (3) is situated in the base body (1).
  5. A heat-exchanger pipe perforation device according to one of the preceding Claims, characterized in that a restoring means (22, 36) is provided for pivoting the cutter lever (3) back into its normal position after the pipe-perforation procedure.
  6. A heat-exchanger pipe perforation device according to Claim 5, characterized in that the restoring means is constructed in the form of a slotted guide (22) with positive locking on the run-up slope (21), wherein in the event of the restoration of the actuating element (2) being actuated by force the cutter lever (3) is moved into its pivoted-in normal position by way of the slotted guide (22).
  7. A heat-exchanger pipe perforation device according to one of the preceding Claims, characterized in that the perforation tip (33) is pyramidal with a triangular or polygonal base.
  8. A heat-exchanger pipe perforation device according to Claim 7, characterized in that the perforation tip (33) consists of hardened steel.
  9. A heat-exchanger pipe perforation device according to one of the preceding Claims, characterized in that the cylindrical base body (1) has an external diameter which is slightly smaller than the internal diameter of the pipeline (52) to be perforated.
  10. A heat-exchanger pipe perforation device according to Claim 9, characterized in that spacer elements in the shape of half shells for enlarging the external diameter of the device if necessary are provided for pipelines with a relatively large internal diameter.
  11. A heat-exchanger pipe perforation device according to Claim 10, characterized in that catch elements with positive locking are provided on the spacer element and the base body (1) for fixing the spacer elements to the base body (1) during rotational and axial movements in the pipeline.
EP01126812A 2000-12-12 2001-11-10 Tube perforating device Expired - Lifetime EP1214992B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10061835 2000-12-12
DE10061835A DE10061835C1 (en) 2000-12-12 2000-12-12 Pipe perforation device e.g. for defective heat exchanger pipes, has axially displaced operating element and radially pivoted cutting lever with perforation point penetrating pipeline wall

Publications (2)

Publication Number Publication Date
EP1214992A1 EP1214992A1 (en) 2002-06-19
EP1214992B1 true EP1214992B1 (en) 2003-05-02

Family

ID=7666807

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01126812A Expired - Lifetime EP1214992B1 (en) 2000-12-12 2001-11-10 Tube perforating device

Country Status (3)

Country Link
EP (1) EP1214992B1 (en)
AT (1) ATE238857T1 (en)
DE (2) DE10061835C1 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1588200A (en) * 1925-03-12 1926-06-08 Randomtex Dyeing Machine Corp Perforating device for cones
US2315437A (en) * 1941-11-27 1943-03-30 John C Luccous Perforator for well pipes
US4227393A (en) * 1979-01-03 1980-10-14 Anvil Corporation Method and apparatus for punching openings in tubes
US4730392A (en) * 1984-07-31 1988-03-15 Chevron Research Company Hydraulic punch tool for heat exchangers
US4936013A (en) * 1989-06-05 1990-06-26 Chevron Research Company Mechanical heat exchanger punch tool and method

Also Published As

Publication number Publication date
DE50100211D1 (en) 2003-06-05
ATE238857T1 (en) 2003-05-15
DE10061835C1 (en) 2001-12-13
EP1214992A1 (en) 2002-06-19

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